JP6135148B2 - Wear amount measuring device of pulverized coal burner - Google Patents

Wear amount measuring device of pulverized coal burner Download PDF

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JP6135148B2
JP6135148B2 JP2013011045A JP2013011045A JP6135148B2 JP 6135148 B2 JP6135148 B2 JP 6135148B2 JP 2013011045 A JP2013011045 A JP 2013011045A JP 2013011045 A JP2013011045 A JP 2013011045A JP 6135148 B2 JP6135148 B2 JP 6135148B2
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wear
resistant component
amount
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slide shaft
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JP2014142269A (en
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卓哉 岡田
卓哉 岡田
伊藤 岳彦
岳彦 伊藤
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IHI Corp
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本発明は、ボイラ火炉の壁面に設けられ、微粉炭を燃焼させる微粉炭バーナのノズル内面に設けられた耐摩耗部品の摩耗を測定する微粉炭バーナの摩耗量測定装置に関するものである。   The present invention relates to a wear amount measuring device for a pulverized coal burner that measures the wear of wear-resistant components provided on the inner surface of a nozzle of a pulverized coal burner that is provided on a wall surface of a boiler furnace and burns pulverized coal.

従来の微粉炭バーナでは、微粉炭と搬送媒体とが混合された微粉炭混合流をノズルに接線方向から導入し、微粉炭混合流を旋回させながらノズルの先端より噴出する様にしている。その為、ノズルの内面に耐摩耗部品であるライナを設け、旋回する微粉炭混合流によりノズルの内面が摩耗するのを防止している。   In a conventional pulverized coal burner, a pulverized coal mixed flow in which pulverized coal and a carrier medium are mixed is introduced into the nozzle from a tangential direction, and the pulverized coal mixed flow is ejected from the tip of the nozzle while swirling. For this reason, a liner which is a wear-resistant component is provided on the inner surface of the nozzle to prevent the inner surface of the nozzle from being worn by the swirling pulverized coal mixed flow.

ライナは、微粉炭バーナの長時間の運転により次第に摩耗していく為、摩耗した箇所に肉盛り溶接を行う等定期的な補修が必要である。微粉炭バーナの点検時には、作業者が目視や触診によりライナの摩耗量を測定し、又局所的には肉厚計測器によりライナの摩耗量を測定していた。   Since the liner is gradually worn by long-time operation of the pulverized coal burner, it is necessary to periodically repair the welded portion, such as performing overlay welding. At the time of inspection of the pulverized coal burner, the operator measured the amount of wear of the liner by visual inspection or palpation, and locally measured the amount of wear of the liner by a wall thickness measuring instrument.

然し乍ら、目視や触診による摩耗量の測定は定性的なものであり、定量評価を行うことはできない為、同量の摩耗が生じていた場合でも、作業者によりライナの補修が必要かどうかの判断が異なる虞れがあった。又、ノギスに類似した肉厚計測器を用いて摩耗量を定量的に測定する方法もあるが、ライナ全域に於いて肉厚計測器により摩耗量を測定することは困難である。更に、作業者がノズル内を覗き込み行わなければならない為、作業姿勢が悪く、作業性が悪いものであった。   However, measurement of the amount of wear by visual inspection and palpation is qualitative and cannot be quantitatively evaluated, so even if the same amount of wear has occurred, the operator determines whether the liner needs to be repaired. There was a fear that it was different. There is also a method for quantitatively measuring the wear amount using a thickness measuring instrument similar to a caliper. However, it is difficult to measure the wear amount with the thickness measuring instrument in the entire area of the liner. Furthermore, since the operator has to look into the nozzle, the working posture is poor and workability is poor.

尚、特許文献1には、耐摩耗部品に埋込み金具を取替え基準等の基準となる深さに事前に埋込み、該埋込み金具の表面への出現度合いにより前記耐摩耗部品の摩耗の程度を判定する耐摩耗部品の肉厚判定構造と方法が開示されている。   In Patent Document 1, a wear-resistant component is replaced with a mounting bracket in advance to a reference depth such as a reference, and the degree of wear of the wear-resistant component is determined based on the appearance of the embedded bracket on the surface. A structure and method for determining the thickness of wear resistant parts is disclosed.

特開2005−43279号公報JP-A-2005-43279

本発明は斯かる実情に鑑み、微粉炭バーナのノズルの内径を測定し、耐摩耗部品の摩耗量の定量評価を可能とする微粉炭バーナの摩耗量測定装置を提供するものである。   In view of such circumstances, the present invention provides an apparatus for measuring the amount of wear of a pulverized coal burner that measures the inner diameter of the nozzle of the pulverized coal burner and enables quantitative evaluation of the amount of wear of wear-resistant parts.

本発明は、微粉炭バーナのノズル内面に設けられた耐摩耗部品の摩耗量を測定する摩耗量測定装置であって、前記ノズルの基端に中心が該ノズルの軸心と一致する様取付けられた芯合せ板と、該芯合せ板の中心を貫通し前記ノズルの軸心方向に進退可能であるスライドシャフトと、該スライドシャフトの先端に設けられ前記耐摩耗部品の内面形状を測定する測定器と、制御部とを具備し、該制御部は摩耗のない状態の前記耐摩耗部品の内面形状の初期データを有し、前記測定器により測定された前記耐摩耗部品の内面形状と、前記初期データとを比較し、前記耐摩耗部品の摩耗量を測定する微粉炭バーナの摩耗量測定装置に係るものである。   The present invention is a wear amount measuring device for measuring the wear amount of wear-resistant parts provided on the inner surface of a nozzle of a pulverized coal burner, and is attached to the base end of the nozzle so that its center coincides with the axis of the nozzle. A centering plate, a slide shaft that passes through the center of the centering plate and is capable of moving back and forth in the axial direction of the nozzle, and a measuring instrument for measuring the inner surface shape of the wear-resistant component provided at the tip of the slide shaft And a control unit, the control unit having initial data of the inner shape of the wear-resistant component in a state without wear, the inner shape of the wear-resistant component measured by the measuring instrument, and the initial value The present invention relates to a wear amount measuring device for a pulverized coal burner that compares the data and measures the wear amount of the wear-resistant parts.

又本発明は、前記スライドシャフトは回転可能であり、前記測定器はレーザ測長器であり、前記耐摩耗部品の内面に向ってレーザ光線を照射し、前記スライドシャフトを回転させた任意の位置で前記耐摩耗部品の内面迄の距離を測定可能であり、前記制御部は前記スライドシャフトの回転量と、前記測定器により測定された前記耐摩耗部品の内面迄の距離に基づき該耐摩耗部品の摩耗量を測定する微粉炭バーナの摩耗量測定装置に係るものである。   Further, in the present invention, the slide shaft is rotatable, the measuring device is a laser length measuring device, is irradiated with a laser beam toward the inner surface of the wear-resistant component, and is rotated at an arbitrary position. The controller can measure the distance to the inner surface of the wear-resistant component, and the control unit can determine the wear-resistant component based on the rotation amount of the slide shaft and the distance to the inner surface of the wear-resistant component measured by the measuring instrument. The present invention relates to an apparatus for measuring the amount of wear of a pulverized coal burner that measures the amount of wear.

又本発明は、前記スライドシャフトは回転可能であり、前記測定器は前記スライドシャフトの軸心と直交し前記耐摩耗部品の内面に向って付勢される測定ロッドと、該測定ロッドの先端に設けられ前記耐摩耗部品の内面を転動するローラとを具備し、前記測定器は前記ローラが前記耐摩耗部品の内面を転動する際の前記測定ロッドの変位により前記耐摩耗部品の内面迄の距離を測定し、前記制御部は前記スライドシャフトの回転量と、前記測定器により測定された前記耐摩耗部品の内面迄の距離に基づき該耐摩耗部品の摩耗量を測定する微粉炭バーナの摩耗量測定装置に係るものである。   According to the present invention, the slide shaft is rotatable, the measuring instrument is perpendicular to the axis of the slide shaft and is urged toward the inner surface of the wear-resistant component, and a tip of the measurement rod. And a roller that rolls on the inner surface of the wear-resistant component, and the measuring device moves to the inner surface of the wear-resistant component by the displacement of the measuring rod when the roller rolls on the inner surface of the wear-resistant component. The control unit measures the amount of wear of the wear-resistant component based on the amount of rotation of the slide shaft and the distance to the inner surface of the wear-resistant component measured by the measuring instrument. The present invention relates to a wear amount measuring apparatus.

又本発明は、前記測定器はレーザ光線を射出する発光部と、前記レーザ光線を全周に向けて反射させ前記耐摩耗部品の内面に照射する円錐ミラーと、前記耐摩耗部品の内面に照射され形成された投影像を撮影するカメラとを有し、前記制御部は前記カメラにより撮影された投影像の画像データを基に、前記耐摩耗部品の摩耗量を測定する微粉炭バーナの摩耗量測定装置に係るものである。   According to the present invention, the measuring device emits a laser beam, a conical mirror that reflects the laser beam toward the entire circumference and irradiates the inner surface of the wear-resistant component, and irradiates the inner surface of the wear-resistant component. And a camera that captures the formed projection image, and the control unit wears the pulverized coal burner that measures the wear amount of the wear-resistant component based on the image data of the projection image photographed by the camera. It concerns a measuring device.

又本発明は、前記スライドシャフトを軸心方向に任意のピッチで変位させ、変位させた位置毎に測定し、前記制御部は測定した前記耐摩耗部品の内面迄の距離と、前記測定器の軸心方向の位置とに基づき前記耐摩耗部品の内面全域の3次元データを作成し、該3次元データに基づき前記耐摩耗部品の内面の立体画像を作成する微粉炭バーナの摩耗量測定装置に係るものである。   In the present invention, the slide shaft is displaced at an arbitrary pitch in the axial direction and measured at each displaced position, and the control unit measures the measured distance to the inner surface of the wear-resistant component, and the measuring device. A wear amount measuring apparatus for a pulverized coal burner that creates three-dimensional data of the entire inner surface of the wear-resistant component based on the position in the axial direction and creates a three-dimensional image of the inner surface of the wear-resistant component based on the three-dimensional data. It is concerned.

更に又本発明は、前記制御部は前記投影像を軸心方向に任意のピッチで取得し、又得られた前記投影像を任意のピッチで配置して合成し、前記耐摩耗部品の内面の立体画像を作成する微粉炭バーナの摩耗量測定装置に係るものである。   Furthermore, according to the present invention, the control unit acquires the projected image at an arbitrary pitch in the axial direction, arranges the obtained projected images at an arbitrary pitch, combines them, and The present invention relates to a wear amount measuring apparatus for a pulverized coal burner that creates a stereoscopic image.

本発明によれば、微粉炭バーナのノズル内面に設けられた耐摩耗部品の摩耗量を測定する摩耗量測定装置であって、前記ノズルの基端に中心が該ノズルの軸心と一致する様取付けられた芯合せ板と、該芯合せ板の中心を貫通し前記ノズルの軸心方向に進退可能であるスライドシャフトと、該スライドシャフトの先端に設けられ前記耐摩耗部品の内面形状を測定する測定器と、制御部とを具備し、該制御部は摩耗のない状態の前記耐摩耗部品の内面形状の初期データを有し、前記測定器により測定された前記耐摩耗部品の内面形状と、前記初期データとを比較し、前記耐摩耗部品の摩耗量を測定するので、該耐摩耗部品の摩耗量を定量的に計測することができ、作業者が目視や触診で前記耐摩耗部品の摩耗量を判断する必要がなくなる為、該耐摩耗部品の補修の可否についての判断のバラツキを防止でき、補修作業の標準化を図ることができるという優れた効果を発揮する。   According to the present invention, there is provided a wear amount measuring device for measuring the wear amount of a wear resistant part provided on the inner surface of a nozzle of a pulverized coal burner, wherein the center of the base end of the nozzle coincides with the axis of the nozzle. An attached alignment plate, a slide shaft that passes through the center of the alignment plate and can be advanced and retracted in the axial direction of the nozzle, and an inner surface shape of the wear-resistant component provided at the tip of the slide shaft are measured. A measuring device and a control unit, the control unit having initial data of the inner shape of the wear-resistant component in a state without wear, and the inner shape of the wear-resistant component measured by the measuring device; Compared with the initial data, the wear amount of the wear-resistant component is measured, so that the wear amount of the wear-resistant component can be quantitatively measured, and the wear of the wear-resistant component can be visually or palpated by an operator. Since it is not necessary to judge the amount, It prevents variations in the determination of whether the repair 耗部 products, there is exhibited an excellent effect that it is possible to standardize the repair work.

本発明の実施例に係る測定装置が適用される微粉炭バーナを示す概略断面図である。It is a schematic sectional drawing which shows the pulverized coal burner to which the measuring apparatus which concerns on the Example of this invention is applied. 本発明の第1の実施例に係る測定装置を示す要部拡大図である。It is a principal part enlarged view which shows the measuring apparatus which concerns on 1st Example of this invention. 本発明の第2の実施例に係る測定装置を示す要部拡大図である。It is a principal part enlarged view which shows the measuring apparatus which concerns on the 2nd Example of this invention. 本発明の第3の実施例に係る測定装置を示す要部拡大図である。It is a principal part enlarged view which shows the measuring apparatus which concerns on the 3rd Example of this invention.

以下、図面を参照しつつ本発明の実施例を説明する。   Embodiments of the present invention will be described below with reference to the drawings.

先ず、図1に於いて、本発明が実施される微粉炭バーナについて説明する。   First, a pulverized coal burner in which the present invention is implemented will be described with reference to FIG.

図1中、1は火炉、2は該火炉1の炉壁を示している。該炉壁2にスロート3が設けられ、該スロート3と同心にノズル本体4が設けられている。   In FIG. 1, reference numeral 1 denotes a furnace, and 2 denotes a furnace wall of the furnace 1. A throat 3 is provided on the furnace wall 2, and a nozzle body 4 is provided concentrically with the throat 3.

該ノズル本体4は、同心に設けられた外筒ノズル6、内筒ノズル7を具備し、前記外筒ノズル6、前記内筒ノズル7の基端は、前記外筒ノズル6にインロー方式で嵌合する端板7aにより閉塞される様になっており、該端板7aは前記外筒ノズル6の基端に形成され、外周側に突出するフランジ6aにボルトにより着脱可能に固着される。   The nozzle body 4 includes an outer cylinder nozzle 6 and an inner cylinder nozzle 7 provided concentrically, and the base ends of the outer cylinder nozzle 6 and the inner cylinder nozzle 7 are fitted in the outer cylinder nozzle 6 by an inlay method. The end plate 7a is closed by a mating end plate 7a. The end plate 7a is formed at the base end of the outer cylinder nozzle 6, and is detachably fixed to a flange 6a protruding to the outer peripheral side by a bolt.

又、前記外筒ノズル6、前記内筒ノズル7の断面形状はそれぞれ円形であり、前記外筒ノズル6と前記内筒ノズル7との間には、中空筒状の空間で前記火炉1側端が開放された燃料導通空間8が形成されている。   The outer cylinder nozzle 6 and the inner cylinder nozzle 7 each have a circular cross-sectional shape, and a space between the outer cylinder nozzle 6 and the inner cylinder nozzle 7 is a hollow cylindrical space between the ends of the furnace 1 side. A fuel conduction space 8 is formed in which is opened.

前記外筒ノズル6の基端部(前記火炉1の反対側の端部、図1中左端部)には微粉炭流供給管9が、前記外筒ノズル6に接線方向から接続されている。前記微粉炭流供給管9は微粉炭ミル(図示せず)に接続され、該微粉炭流供給管9を介して搬送媒体(1次空気)と微粉炭とが混合された微粉炭混合流11が前記燃料導通空間8に接線方向から流入する。   A pulverized coal flow supply pipe 9 is connected to the outer cylinder nozzle 6 from a tangential direction at a base end portion (an end portion on the opposite side of the furnace 1, a left end portion in FIG. 1) of the outer cylinder nozzle 6. The pulverized coal flow supply pipe 9 is connected to a pulverized coal mill (not shown), and a pulverized coal mixed stream 11 in which a carrier medium (primary air) and pulverized coal are mixed through the pulverized coal flow supply pipe 9. Flows into the fuel conduction space 8 from the tangential direction.

該燃料導通空間8に流入した微粉炭混合流11は、前記燃料導通空間8内部を旋回しながら流動し、前記燃料導通空間8の先端より前記火炉1内へと噴出される様になっている。   The pulverized coal mixed flow 11 flowing into the fuel conduction space 8 flows while swirling inside the fuel conduction space 8 and is ejected from the tip of the fuel conduction space 8 into the furnace 1. .

前記炉壁2の反火炉1側に前記ノズル本体4を保持するウインドボックス12が設けられ、該ウインドボックス12内には、前記ノズル本体4の先端部(前記火炉1側の端部)を囲む様に2次空気調整装置13が設けられ、該2次空気調整装置13により前記ウインドボックス12内に導入された2次空気(燃焼用空気)14が前記外筒ノズル6の外周側より噴出される様になっている。   A wind box 12 that holds the nozzle body 4 is provided on the side of the furnace wall 2 opposite to the furnace 1, and the wind box 12 surrounds the tip of the nozzle body 4 (end on the furnace 1 side). A secondary air adjusting device 13 is provided, and secondary air (combustion air) 14 introduced into the window box 12 by the secondary air adjusting device 13 is ejected from the outer peripheral side of the outer cylinder nozzle 6. It has become like that.

前記内筒ノズル7の中心線上には、前記端板7aを貫通してオイルバーナ15が設けられ、前記ウインドボックス12から導入される前記2次空気14の一部、或は外気が前記内筒ノズル7の内部を3次空気(補助燃焼用空気)16として流通する。   An oil burner 15 is provided on the center line of the inner cylinder nozzle 7 so as to penetrate the end plate 7a, and a part of the secondary air 14 introduced from the wind box 12 or outside air is transferred to the inner cylinder. The interior of the nozzle 7 circulates as tertiary air (auxiliary combustion air) 16.

又、前記外筒ノズル6の内面には、基端から中途部迄を全周に亘って覆う耐摩耗鋼等からなる耐摩耗部品としてのライナ18が設けられ、該ライナ18を設けることで、前記燃料導通空間8内を旋回する前記微粉炭混合流11により前記外筒ノズル6の内面が摩耗するのを防止している。   Further, the inner surface of the outer cylinder nozzle 6 is provided with a liner 18 as a wear-resistant part made of wear-resistant steel or the like covering the entire circumference from the base end to the middle part, and by providing the liner 18, The inner surface of the outer cylinder nozzle 6 is prevented from being worn by the pulverized coal mixed flow 11 swirling in the fuel conduction space 8.

然し乍ら、前記ライナ18も摩耗することは避けられず、摩耗の進行に応じて補修が行われる。補修としては、先ず摩耗量、摩耗の範囲を測定し、前記ライナ18と同等の金属を肉盛りし、或は摩耗した範囲を充填する板片を溶接する等である。摩耗状態は後述する摩耗量測定装置21によって測定される。   However, it is inevitable that the liner 18 is also worn, and repair is performed according to the progress of wear. As repair, first, the amount of wear and the range of wear are measured, and a metal equivalent to the liner 18 is built up, or a plate piece filling the worn range is welded. The wear state is measured by a wear amount measuring device 21 described later.

次に、図2に於いて、本発明の第1の実施例に係る摩耗量測定装置21について説明する。   Next, with reference to FIG. 2, the wear amount measuring apparatus 21 according to the first embodiment of the present invention will be described.

該摩耗量測定装置21は、前記外筒ノズル6の基端にインロー方式で嵌合可能な芯合せ板22を有する。該芯合せ板22は、前記フランジ6aに着脱可能であり、前記芯合せ板22には該芯合せ板22の中心を貫通する軸受け23が設けられている。   The wear amount measuring device 21 has a centering plate 22 that can be fitted to the base end of the outer cylinder nozzle 6 by an inlay method. The centering plate 22 can be attached to and detached from the flange 6 a, and the centering plate 22 is provided with a bearing 23 that penetrates the center of the centering plate 22.

該軸受け23には、スライド軸受け24が回転自在に支持され、該スライド軸受け24にはスライドシャフト25が進退可能且つ前記スライド軸受け24と一体に回転する様に支持されており、前記芯合せ板22を前記外筒ノズル6に嵌合させた際には、前記スライドシャフト25の軸心が前記外筒ノズル6の軸心と一致する様になっている。   A slide bearing 24 is rotatably supported by the bearing 23, and a slide shaft 25 is supported by the slide bearing 24 so as to be able to advance and retreat and rotate integrally with the slide bearing 24. Is fitted to the outer cylinder nozzle 6, the axis of the slide shaft 25 coincides with the axis of the outer cylinder nozzle 6.

又、前記スライド軸受け24の基端には従動ギア26が設けられ、該従動ギア26は駆動ギア27と噛合されている。該駆動ギア27は回転駆動手段としての駆動モータ28の出力軸に嵌着されている。該駆動モータ28は前記芯合せ板22に取付けられ、前記駆動モータ28により前記駆動ギア27が回転されることで、該駆動ギア27を介して前記スライド軸受け24が回転されると共に、前記スライドシャフト25が前記スライド軸受け24と一体に回転される。   A driven gear 26 is provided at the base end of the slide bearing 24, and the driven gear 26 is engaged with a drive gear 27. The drive gear 27 is fitted on the output shaft of a drive motor 28 as a rotational drive means. The drive motor 28 is attached to the centering plate 22, and the drive gear 27 is rotated by the drive motor 28, whereby the slide bearing 24 is rotated via the drive gear 27 and the slide shaft. 25 is rotated integrally with the slide bearing 24.

前記駆動モータ28には所要の回転検出手段29が設けられ、該回転検出手段29により前記スライドシャフト25の回転角が検出できる様になっている。前記回転検出手段29としては、例えば、ステッピングモータの様に、駆動パルスをカウントすることで回転角が検出できるもの、或はエンコーダを設けてモータの出力軸の回転量及び回転角を検出するもの、或はモータの出力軸にポテンショメータ等の角度検出器を連結して出力軸の回転量及び回転角を検出するもの等である。又、基準位置からの回転角を検出することで、回転方向の位置が検出される。   The drive motor 28 is provided with required rotation detection means 29, and the rotation detection means 29 can detect the rotation angle of the slide shaft 25. As the rotation detection means 29, for example, a rotation angle can be detected by counting drive pulses, such as a stepping motor, or an encoder is provided to detect the rotation amount and rotation angle of the output shaft of the motor. Alternatively, an angle detector such as a potentiometer is connected to the output shaft of the motor to detect the rotation amount and rotation angle of the output shaft. Further, the position in the rotation direction is detected by detecting the rotation angle from the reference position.

前記芯合せ板22には、前記スライドシャフト25と平行に直進駆動手段としてのシリンダ31が取付けられている。該シリンダ31の基端と前記スライドシャフト25の基端には、伝達板32が前記シリンダ31と前記スライドシャフト25に掛渡って取付けられており、前記シリンダ31を伸縮することで、前記伝達板32を介して前記スライドシャフト25が一体に進退される。   A cylinder 31 as a straight drive means is attached to the centering plate 22 in parallel with the slide shaft 25. A transmission plate 32 is attached to the base end of the cylinder 31 and the base end of the slide shaft 25 so as to extend over the cylinder 31 and the slide shaft 25. By extending and contracting the cylinder 31, the transmission plate The slide shaft 25 is advanced and retracted integrally through 32.

前記シリンダ31には、該シリンダ31の伸縮量を検出可能なセンサ、例えばリニアスケール等の直線変位検出手段33が取付けられている。該直線変位検出手段33により前記スライドシャフト25の進退量を検出できる様になっており、検出した進退量により前記スライドシャフト25の進退方向に於ける位置、例えば前記外筒ノズル6の基端からの位置を検出することができる。   A sensor capable of detecting the amount of expansion / contraction of the cylinder 31, for example, a linear displacement detection means 33 such as a linear scale is attached to the cylinder 31. The linear displacement detection means 33 can detect the advance / retreat amount of the slide shaft 25, and the position in the advance / retreat direction of the slide shaft 25, for example, the base end of the outer cylinder nozzle 6, based on the detected advance / retreat amount. Can be detected.

又、該スライドシャフト25の先端には、測定手段が設けられている。該測定手段の一例として、レーザ測長器34が用いられる。   A measuring means is provided at the tip of the slide shaft 25. As an example of the measuring means, a laser length measuring device 34 is used.

該レーザ測長器34はレーザ光線35を射出し、測定点からの反射光を受光して測定点迄の距離測定を行うものであり、本実施例の場合、前記レーザ測長器34は前記レーザ光線35を前記スライドシャフト25の軸心と直交する方向(半径方向)に射出し、前記レーザ光線35が照射する前記ライナ18上の点を測定点とし、前記スライドシャフト25の軸心から測定点迄を測距する。測定された距離は制御部36へと出力される。   The laser length measuring device 34 emits a laser beam 35, receives reflected light from the measurement point, and measures the distance to the measurement point. In this embodiment, the laser length measuring device 34 A laser beam 35 is emitted in a direction (radial direction) perpendicular to the axis of the slide shaft 25, and a point on the liner 18 irradiated by the laser beam 35 is used as a measurement point, and measurement is performed from the axis of the slide shaft 25. Ranging up to a point. The measured distance is output to the control unit 36.

尚、前記回転検出手段29と前記直線変位検出手段33とにより変位検出部が構成され、該変位検出部により検出された前記スライドシャフト25の回転量及び進退量、即ち前記レーザ測長器34の回転量及び進退量も、前記制御部36へと出力される。   The rotation detector 29 and the linear displacement detector 33 constitute a displacement detector, and the amount of rotation and advance / retreat of the slide shaft 25 detected by the displacement detector, ie, the laser length measuring device 34. The rotation amount and the advance / retreat amount are also output to the control unit 36.

該制御部36は、前記駆動モータ28及び前記シリンダ31の駆動を制御すると共に、前記回転検出手段29により検出された回転量、前記直線変位検出手段33により検出された進退量に基づき測定点の前記ライナ18の内面内での位置を演算し、更に前記レーザ測長器34により測定された距離に基づき、前記ライナ18の各測定点の内径を測定可能となっている。   The control unit 36 controls the driving of the drive motor 28 and the cylinder 31 and determines the measurement point based on the rotation amount detected by the rotation detection unit 29 and the advance / retreat amount detected by the linear displacement detection unit 33. The position within the inner surface of the liner 18 is calculated, and the inner diameter of each measurement point of the liner 18 can be measured based on the distance measured by the laser length measuring device 34.

前記回転検出手段29、前記直線変位検出手段33は、前記制御部36に電気的に接続され、又前記レーザ測長器34に接続されたケーブルは前記スライドシャフト25の内部を通過して前記制御部36に接続される。前記レーザ測長器34による測距結果、前記回転検出手段29、前記直線変位検出手段33の検出結果は、それぞれ前記制御部36に入力される。尚、該制御部36としては、前記摩耗量測定装置21用に製作されたものでもよく、或は汎用のPCを前記制御部36として用いてもよい。   The rotation detection means 29 and the linear displacement detection means 33 are electrically connected to the control unit 36, and a cable connected to the laser length measuring device 34 passes through the slide shaft 25 and performs the control. Connected to the unit 36. The distance measurement results by the laser length measuring device 34 and the detection results of the rotation detection means 29 and the linear displacement detection means 33 are input to the control unit 36, respectively. The controller 36 may be manufactured for the wear amount measuring device 21 or a general-purpose PC may be used as the controller 36.

而して、前記レーザ測長器34によるレーザ光線35の照射方向は前記回転検出手段29で検出され、軸心方向の位置は前記直線変位検出手段33によって検出される。従って、前記レーザ光線35の照射位置、即ち測定点は照射方向と軸心方向の位置によって前記ライナ18内での位置が特定される。   Thus, the irradiation direction of the laser beam 35 by the laser length measuring device 34 is detected by the rotation detecting means 29, and the position in the axial direction is detected by the linear displacement detecting means 33. Accordingly, the irradiation position of the laser beam 35, that is, the measurement point is specified in the liner 18 by the position in the irradiation direction and the axial direction.

前記レーザ測長器34の測定結果は、前記回転検出手段29の検出結果及び前記直線変位検出手段33の検出結果に関連付けられて、前記制御部36の記憶部37に記録される。   The measurement result of the laser length measuring device 34 is recorded in the storage unit 37 of the control unit 36 in association with the detection result of the rotation detection unit 29 and the detection result of the linear displacement detection unit 33.

又、前記制御部36は、前記レーザ測長器34、前記駆動モータ28、前記シリンダ31を所要のタイミングで、所要の作動をさせる様に制御する。   The control unit 36 controls the laser length measuring device 34, the drive motor 28, and the cylinder 31 so as to perform a required operation at a required timing.

前記記憶部37には、初期データとして摩耗のない状態の前記ライナ18の内面形状が格納されている。初期データとしては、設計値であってもよく、或は微粉炭バーナを稼働させる前の状態(摩耗していない状態)で測定した値でもよい。前記制御部36は取得した前記ライナ18の内面形状と、前記記憶部37に格納された前記ライナ18の内面形状を比較する様になっている。   The storage unit 37 stores the inner surface shape of the liner 18 without wear as initial data. The initial data may be a design value or a value measured in a state before the pulverized coal burner is operated (a state where the pulverized coal burner is not worn). The control unit 36 compares the acquired inner surface shape of the liner 18 with the inner surface shape of the liner 18 stored in the storage unit 37.

次に、前記摩耗量測定装置21による前記ライナ18の摩耗量測定について説明する。   Next, measurement of the wear amount of the liner 18 by the wear amount measuring device 21 will be described.

該ライナ18の摩耗量を測定する際には、先ず前記外筒ノズル6から前記端板7a、前記内筒ノズル7、前記オイルバーナ15を取外し、前記外筒ノズル6の基端に前記芯合せ板22を嵌合させる。該芯合せ板22を嵌合させることで、前記スライドシャフト25の軸心が前記外筒ノズル6の軸心と一致する。   When measuring the wear amount of the liner 18, first, the end plate 7 a, the inner cylinder nozzle 7, and the oil burner 15 are removed from the outer cylinder nozzle 6, and the centering is performed on the base end of the outer cylinder nozzle 6. The plate 22 is fitted. By fitting the centering plate 22, the axis of the slide shaft 25 coincides with the axis of the outer cylinder nozzle 6.

次に、前記シリンダ31を駆動させ、前記レーザ測長器34を進退方向に於ける所定の位置、例えば前記ライナ18の先端に移動させる。更に、前記シリンダ31により所定のピッチで前記レーザ測長器34を移動させ、ピッチ移動毎に前記駆動モータ28を駆動させ、前記スライドシャフト25を介して前記レーザ測長器34を所定角度ピッチで間欠回転させ、各角度位置で前記レーザ光線35を射出し、前記ライナ18迄の距離を測定する。全周の測定が終ると、前記シリンダ31によりピッチ移動させ、その位置で全周の測定を行う。而して、ピッチ移動毎に前記レーザ測長器34を全周回転させ、順次前記ライナ18迄の距離を測定することで、進退方向の所定の位置に於ける前記ライナ18の内面形状を測定することができる。   Next, the cylinder 31 is driven, and the laser length measuring device 34 is moved to a predetermined position in the forward / backward direction, for example, to the tip of the liner 18. Further, the laser length measuring device 34 is moved at a predetermined pitch by the cylinder 31, and the drive motor 28 is driven for every pitch movement, and the laser length measuring device 34 is moved at a predetermined angle pitch via the slide shaft 25. The laser beam 35 is emitted intermittently at each angular position, and the distance to the liner 18 is measured. When the measurement of the entire circumference is completed, the pitch is moved by the cylinder 31, and the measurement of the entire circumference is performed at that position. Thus, each time the pitch is moved, the laser length measuring device 34 is rotated all around, and the distance to the liner 18 is sequentially measured, thereby measuring the inner shape of the liner 18 at a predetermined position in the advancing / retreating direction. can do.

測定した該ライナ18の内面形状と、前記記憶部37に格納された同様の進退位置に於ける摩耗のない前記ライナ18の内面形状(初期データ)とを比較することで、進退方向の所定位置に於いて、該ライナ18の回転方向に於けるどの部分がどれだけ摩耗しているかを定量的に測定し、評価することができる。   By comparing the measured inner surface shape of the liner 18 with the inner surface shape (initial data) of the liner 18 without wear at the same advance / retreat position stored in the storage unit 37, a predetermined position in the advance / retreat direction is obtained. In this case, it is possible to quantitatively measure and evaluate which part of the liner 18 is worn in the rotational direction.

同様に、進退方向の異なった位置で測定値と初期データとを順次比較していくことで、全長に亘って前記ライナ18の内面形状を測定できると共に、該ライナ18全周に亘る摩耗量を定量的に測定し、評価することができる。   Similarly, by sequentially comparing the measured value and the initial data at different positions in the forward and backward directions, the inner surface shape of the liner 18 can be measured over the entire length, and the wear amount over the entire circumference of the liner 18 can be measured. It can be measured and evaluated quantitatively.

従って、微粉炭バーナ点検時に於いて、作業者が目視或は触診で前記ライナ18の摩耗量を判断する必要がなくなるので、該ライナ18の補修の可否ついて判断のバラツキを防止でき、補修作業を行う際の基準を決めることができる。   Accordingly, when the pulverized coal burner is inspected, it is not necessary for the operator to judge the amount of wear of the liner 18 by visual or palpation. Therefore, it is possible to prevent variation in judgment as to whether or not the liner 18 can be repaired, and repair work can be performed. You can determine the criteria for doing this.

測定手段としては、上記レーザ測長器34に限られるものではない。例えば接触式の測定手段が用いられてもよい。図3を参照し、接触式の測定手段の一例が用いられた第2の実施例について説明する。尚、図3中、図2中と同等のものには同符号を付し、その説明を省略する。   The measuring means is not limited to the laser length measuring instrument 34. For example, a contact-type measuring means may be used. With reference to FIG. 3, a second embodiment in which an example of a contact-type measuring means is used will be described. In FIG. 3, the same components as those in FIG. 2 are denoted by the same reference numerals, and the description thereof is omitted.

第2の実施例に於いては、スライドシャフト25の先端に測定器38を設けている。該測定器38は、前記スライドシャフト25の軸心と直交する測定ロッド39と、該測定ロッド39の先端に設けられ、前記スライドシャフト25の軸心と平行なローラ40とを有している。   In the second embodiment, a measuring instrument 38 is provided at the tip of the slide shaft 25. The measuring instrument 38 includes a measuring rod 39 orthogonal to the axis of the slide shaft 25 and a roller 40 provided at the tip of the measuring rod 39 and parallel to the axis of the slide shaft 25.

前記測定ロッド39は軸心方向に変位可能であり、図示しないバネ等により前記ローラ40がライナ18に向って付勢されており、前記ローラ40は前記ライナ18の円周と周方向に転動自在となっている。前記測定器38は前記測定ロッド39の変位量を検出することで、前記スライドシャフト25から前記ライナ18迄の距離を測定する様になっている。   The measuring rod 39 is displaceable in the axial direction, and the roller 40 is biased toward the liner 18 by a spring or the like (not shown). The roller 40 rolls in the circumferential direction and the circumferential direction of the liner 18. It is free. The measuring device 38 measures the distance from the slide shaft 25 to the liner 18 by detecting the amount of displacement of the measuring rod 39.

第2の実施例に於ける摩耗量測定装置21により前記ライナ18の摩耗量の測定を行う際には、芯合せ板22を外筒ノズル6に嵌合させて前記スライドシャフト25の芯合せを行った後、シリンダ31を駆動させて前記測定器38を所定の位置迄移動させる。   When measuring the wear amount of the liner 18 by the wear amount measuring device 21 in the second embodiment, the centering plate 22 is fitted to the outer cylinder nozzle 6 to align the slide shaft 25. After that, the cylinder 31 is driven to move the measuring device 38 to a predetermined position.

次に、駆動モータ28を駆動させ、前記スライドシャフト25を介して前記測定器38を回転させることで、前記ローラ40が前記ライナ18に沿って転動し、前記測定ロッド39が前記ライナ18の凹凸に合わせて軸心方向に変位する。   Next, by driving the drive motor 28 and rotating the measuring instrument 38 via the slide shaft 25, the roller 40 rolls along the liner 18, and the measuring rod 39 moves to the liner 18. It is displaced in the axial direction according to the unevenness.

制御部36は、前記回転検出手段29により検出された回転量、及び前記測定器38により測定された前記ライナ18迄の距離に基づき、進退方向の所定位置に於ける前記ライナ18の内面形状を測定することができる。   Based on the amount of rotation detected by the rotation detecting means 29 and the distance to the liner 18 measured by the measuring device 38, the control unit 36 determines the inner shape of the liner 18 at a predetermined position in the forward / backward direction. Can be measured.

その後、測定した該ライナ18の内面形状と、記憶部37に格納された初期データとを比較することで、前記ライナ18の内面全域の摩耗量を定量的に測定し、評価することができる。   Thereafter, by comparing the measured inner surface shape of the liner 18 with the initial data stored in the storage unit 37, the amount of wear in the entire inner surface of the liner 18 can be quantitatively measured and evaluated.

次に、図4に於いて、本発明の第3の実施例に於ける摩耗量測定装置21について説明する。第3の実施例では、測定手段として光学式の摩耗量測定装置21が用いられた場合であり、第3の実施例では写真測量によりライナ18内面の摩耗状態を測定するものである。尚、図4中、図2中と同等のものには同符号を付し、その説明を省略する。   Next, with reference to FIG. 4, a wear amount measuring apparatus 21 according to a third embodiment of the present invention will be described. In the third embodiment, an optical wear amount measuring device 21 is used as the measuring means. In the third embodiment, the wear state of the inner surface of the liner 18 is measured by photogrammetry. 4 that are the same as those in FIG. 2 are given the same reference numerals, and descriptions thereof are omitted.

第3の実施例に於いては、スライドシャフト25の先端に測定器41を設けている。該測定器41は周面が開放された枠体構造のフレーム部42を有する。   In the third embodiment, a measuring instrument 41 is provided at the tip of the slide shaft 25. The measuring instrument 41 has a frame part 42 having a frame structure with an open peripheral surface.

前記スライドシャフト25の先端内部に、レーザ発光源43が設けられ、前記スライドシャフト25の先端に前記フレーム部42が設けられる。該フレーム部42の中途部には前記レーザ発光源43に対向する様に円錐ミラー44が設けられる。該円錐ミラー44の中心線は前記レーザ発光源43の光軸と合致し、前記円錐ミラー44の頂点は前記レーザ発光源43に向いている。   A laser emission source 43 is provided inside the tip of the slide shaft 25, and the frame portion 42 is provided at the tip of the slide shaft 25. A conical mirror 44 is provided in the middle of the frame portion 42 so as to face the laser emission source 43. The center line of the conical mirror 44 coincides with the optical axis of the laser light source 43, and the apex of the conical mirror 44 faces the laser light source 43.

又、前記フレーム部42の先端部には、カメラ(好ましくはデジタルカメラ)45が設けられ、該カメラ45の光軸は前記レーザ発光源43の光軸と合致している。   A camera (preferably a digital camera) 45 is provided at the tip of the frame portion 42, and the optical axis of the camera 45 coincides with the optical axis of the laser emission source 43.

前記レーザ発光源43よりレーザ光線46が発せられ、該レーザ光線46は前記円錐ミラー44の頂点に入射し、該円錐ミラー44により全周に広がって反射される。更に、反射された前記レーザ光線46は前記ライナ18の内面を照射し、該ライナ18の内面に内面の形状を反映したリング状の投影像47を形成する。   A laser beam 46 is emitted from the laser emission source 43, and the laser beam 46 is incident on the apex of the conical mirror 44, and is reflected by the conical mirror 44 so as to spread all around. Further, the reflected laser beam 46 irradiates the inner surface of the liner 18 and forms a ring-shaped projection image 47 reflecting the shape of the inner surface on the inner surface of the liner 18.

前記カメラ45は、前記投影像47を撮像し得る画角を有する。前記カメラ45で前記ライナ18の内面を撮影すると、前記外筒ノズル6の軸心を中心とする円(投影像47)が現れた画像を取得できる。   The camera 45 has an angle of view capable of capturing the projection image 47. When the inner surface of the liner 18 is photographed by the camera 45, an image in which a circle (projected image 47) centering on the axis of the outer cylinder nozzle 6 appears can be acquired.

第3の実施例に於ける前記摩耗量測定装置21により前記ライナ18の摩耗量の測定を行う際には、前記芯合せ板22を前記外筒ノズル6に嵌合させて前記スライドシャフト25の芯合せを行った後、シリンダ31を駆動させて前記測定器41を所定の位置迄移動させる。   When the wear amount of the liner 18 is measured by the wear amount measuring device 21 in the third embodiment, the centering plate 22 is fitted to the outer cylinder nozzle 6 and the slide shaft 25 is moved. After the alignment, the cylinder 31 is driven to move the measuring instrument 41 to a predetermined position.

次に、前記レーザ発光源43より前記レーザ光線46が射出される。射出された該レーザ光線46は前記円錐ミラー44の頂点に入射し、該円錐ミラー44の円錐面で全周方向且つ該円錐ミラー44の軸心と直交する方向に拡散反射される。反射された前記レーザ光線46は、前記フレーム部42を通過し、全周に射出される。   Next, the laser beam 46 is emitted from the laser emission source 43. The emitted laser beam 46 is incident on the apex of the conical mirror 44 and diffusely reflected by the conical surface of the conical mirror 44 in the entire circumferential direction and in the direction perpendicular to the axis of the conical mirror 44. The reflected laser beam 46 passes through the frame portion 42 and is emitted all around.

全周に射出された前記レーザ光線46は前記ライナ18の内面に照射され、内面の形状を反映した前記投影像47が形成され、該投影像47を前記カメラ45により撮像し、画像データを取得する。   The laser beam 46 emitted all around is irradiated on the inner surface of the liner 18 to form the projected image 47 reflecting the shape of the inner surface, and the projected image 47 is captured by the camera 45 to obtain image data. To do.

又、前記シリンダ31を所定ステップ毎に移動させ、移動させる毎に前記カメラ45で撮影することで、前記ライナ18全長の摩耗状態を示す画像が取得できる。制御部36は、取得した前記投影像47の画像データに基づき、該投影像47の直径、形状を測定することで、進退方向の所定位置に於ける前記ライナ18の内面形状を測定することができる。   In addition, by moving the cylinder 31 at every predetermined step and taking an image with the camera 45 each time the cylinder 31 is moved, an image showing the wear state of the entire length of the liner 18 can be acquired. The control unit 36 can measure the diameter and shape of the projection image 47 based on the acquired image data of the projection image 47, thereby measuring the inner surface shape of the liner 18 at a predetermined position in the forward / backward direction. it can.

又、前記制御部36は、前記カメラ45により各位置で取得した画像中に、初期データで得た基準円を重ねることで、基準円と摩耗後の前記投影像47とが同一画像上に表示される。同一半径上で交差する基準円の点と該投影像47の点とを比較すれば摩耗量が測定できる。尚、該投影像47上の任意の点の位置(半径)を画像上から演算し、演算で得られた位置と初期データから得られる位置とを比較し、演算により摩耗量を求めてもよい。   Further, the control unit 36 displays the reference circle and the projected image 47 after wear on the same image by superimposing the reference circle obtained from the initial data on the image acquired at each position by the camera 45. Is done. The amount of wear can be measured by comparing the point of the reference circle intersecting on the same radius with the point of the projected image 47. The position (radius) of an arbitrary point on the projected image 47 is calculated from the image, the position obtained by the calculation is compared with the position obtained from the initial data, and the wear amount may be obtained by calculation. .

尚、測定点の位置については、光軸を中心とした角度(周方向の位置)及び径方向の位置は画像から読取れ、更に軸心方向の位置は直線変位検出手段33によって検出することができる。従って、任意の位置、任意の部位の前記ライナ18の摩耗量を定量的に測定し、評価することができる。   As for the position of the measurement point, the angle (circumferential position) and the radial position about the optical axis can be read from the image, and the position in the axial direction can be detected by the linear displacement detection means 33. it can. Therefore, it is possible to quantitatively measure and evaluate the wear amount of the liner 18 at an arbitrary position and an arbitrary part.

更に、第3の実施例では、軸心方向に所定ピッチで取得した前記投影像47を、軸心方向に所定ピッチで配置して合成することで、前記ライナ18内面の立体画像が合成でき、該ライナ18の摩耗状態を視覚的に確認できる。   Furthermore, in the third embodiment, the projection image 47 acquired at a predetermined pitch in the axial direction can be synthesized by arranging and arranging the projected image 47 at a predetermined pitch in the axial direction. The wear state of the liner 18 can be visually confirmed.

又、第3の実施例に於いては、全周に照射された前記レーザ光線46を基に前記ライナ18の内面形状を測定しているので、前記スライドシャフト25を回転させる機構及び該スライドシャフト25の回転を検出する機構を必要とせず、製作コストの低減を図ることができる。   In the third embodiment, since the shape of the inner surface of the liner 18 is measured based on the laser beam 46 irradiated on the entire circumference, the mechanism for rotating the slide shaft 25 and the slide shaft are measured. A mechanism for detecting the rotation of 25 is not required, and the manufacturing cost can be reduced.

尚、第1、第2の実施例に於いて、前記記憶部37に摩耗のない前記ライナ18の内面形状を3次元データとして格納すると共に、前記スライドシャフト25を軸心方向に所定ピッチで変位させ、変位させた位置毎に測定した前記ライナ18迄の距離と、前記レーザ測長器34、前記測定器38の位置に基づき前記ライナ18の内面全域の3次元データを作成してもよい。前記記憶部37に格納された3次元データと作成した3次元データとを比較することで、前記ライナ18の摩耗量を定量的に求めることができる。又、3次元データを基に前記ライナ18の内面の立体画像を作成することもでき、立体画像同士を重ね合せることで、前記ライナ18の摩耗箇所、摩耗具合を視覚的に容易に認識することができる。   In the first and second embodiments, the storage portion 37 stores the shape of the inner surface of the liner 18 without wear as three-dimensional data, and the slide shaft 25 is displaced at a predetermined pitch in the axial direction. Then, three-dimensional data of the entire inner surface of the liner 18 may be created based on the distance to the liner 18 measured for each displaced position and the positions of the laser length measuring device 34 and the measuring device 38. By comparing the three-dimensional data stored in the storage unit 37 with the created three-dimensional data, the wear amount of the liner 18 can be obtained quantitatively. In addition, a three-dimensional image of the inner surface of the liner 18 can be created based on the three-dimensional data, and the wear location and the degree of wear of the liner 18 can be easily recognized visually by superimposing the three-dimensional images. Can do.

又、第1〜第3の実施例に於いて、既設の微粉炭バーナ等、摩耗のない状態の前記ライナ18の内面形状データがない場合には、前記外筒ノズル6の内径の設計値を基に摩耗量の測定を行ってもよい。この時、設計値と実測値との誤差分だけ余裕を持って前記ライナ18の摩耗量を評価するのが望ましい。   Also, in the first to third embodiments, when there is no data on the inner surface shape of the liner 18 in a state without wear, such as an existing pulverized coal burner, the design value of the inner diameter of the outer cylinder nozzle 6 is set. The wear amount may be measured based on the basis. At this time, it is desirable to evaluate the wear amount of the liner 18 with a margin corresponding to an error between the design value and the actual measurement value.

更に、第1〜第3の実施例に於いて、前記外筒ノズル6が円形の場合について説明したが、該外筒ノズル6は円形である必要はなく、例えば寸法が既知である矩形のノズルに対しても、本発明の前記摩耗量測定装置21が適用可能であるのは言う迄もない。   Further, in the first to third embodiments, the case where the outer cylinder nozzle 6 is circular has been described. However, the outer cylinder nozzle 6 does not have to be circular, for example, a rectangular nozzle whose dimensions are known. However, it goes without saying that the wear amount measuring device 21 of the present invention is applicable.

尚、前記スライドシャフト25の回転、軸心方向の移動は、作業者が手動で行ってもよい。   The rotation of the slide shaft 25 and movement in the axial direction may be performed manually by an operator.

4 ノズル本体
6 外筒ノズル
7 内筒ノズル
11 微粉炭混合流
14 2次空気
18 ライナ
21 摩耗量測定装置
22 芯合せ板
25 スライドシャフト
28 駆動モータ
29 回転検出手段
31 シリンダ
33 直線変位検出手段
34 レーザ測長器
35 レーザ光線
36 制御部
37 記憶部
38 測定器
39 測定ロッド
40 ローラ
41 測定器
43 レーザ発光源
44 円錐ミラー
45 カメラ
46 レーザ光線
47 投影像
4 Nozzle body 6 Outer cylinder nozzle 7 Inner cylinder nozzle 11 Pulverized coal mixed flow 14 Secondary air 18 Liner 21 Wear amount measuring device 22 Centering plate 25 Slide shaft 28 Drive motor 29 Rotation detection means 31 Cylinder 33 Linear displacement detection means 34 Laser Length measuring device 35 Laser beam 36 Control unit 37 Storage unit 38 Measuring device 39 Measuring rod 40 Roller 41 Measuring device 43 Laser emission source 44 Conical mirror 45 Camera 46 Laser beam 47 Projected image

Claims (6)

微粉炭バーナのノズル内面に設けられた耐摩耗部品の摩耗量を測定する摩耗量測定装置であって、前記ノズルの基端に着脱可能であり、インロー方式で該ノズルの基端に嵌合される芯合せ板と、該芯合せ板の中心を貫通し前記ノズルの軸心方向に進退可能であると共に、前記芯合せ板と前記ノズルの基端との嵌合により軸心が該ノズルの軸心と一致するスライドシャフトと、該スライドシャフトの先端に設けられ前記耐摩耗部品の内面形状を測定する測定器と、制御部とを具備し、該制御部は摩耗のない状態の前記耐摩耗部品の内面形状の初期データを有し、前記測定器により測定された前記耐摩耗部品の内面形状と、前記初期データとを比較し、前記耐摩耗部品の摩耗量を測定することを特徴とする微粉炭バーナの摩耗量測定装置。 A wear amount measuring device for measuring the wear amount of a wear-resistant component provided on the inner surface of a nozzle of a pulverized coal burner, which is detachable from the base end of the nozzle and is fitted to the base end of the nozzle by an inlay method and the centering plate that, with a through the center of the core combined plate can advance and retreat in the axial direction of the nozzle, the axis of the nozzle axis by engagement between the centering plate and the base end of the nozzle A slide shaft that coincides with the core, a measuring instrument that is provided at a tip of the slide shaft and measures an inner surface shape of the wear-resistant component, and a control unit, and the control unit has no wear. A fine powder characterized in that the initial data of the inner surface shape of the wear-resistant part is compared with the initial data and the wear amount of the wear-resistant part is measured. An apparatus for measuring the wear amount of charcoal burners. 前記スライドシャフトは回転可能であり、前記測定器はレーザ測長器であり、前記耐摩耗部品の内面に向ってレーザ光線を照射し、前記スライドシャフトを回転させた任意の位置で前記耐摩耗部品の内面迄の距離を測定可能であり、前記制御部は前記スライドシャフトの回転量と、前記測定器により測定された前記耐摩耗部品の内面迄の距離に基づき該耐摩耗部品の摩耗量を測定する請求項1の微粉炭バーナの摩耗量測定装置。   The slide shaft is rotatable, and the measuring instrument is a laser length measuring device, which irradiates a laser beam toward the inner surface of the wear-resistant component and rotates the slide shaft at the arbitrary position of the wear-resistant component. The controller can measure the wear amount of the wear-resistant component based on the rotation amount of the slide shaft and the distance to the inner surface of the wear-resistant component measured by the measuring instrument. The wear amount measuring apparatus for a pulverized coal burner according to claim 1. 前記スライドシャフトは回転可能であり、前記測定器は前記スライドシャフトの軸心と直交し前記耐摩耗部品の内面に向って付勢される測定ロッドと、該測定ロッドの先端に設けられ前記耐摩耗部品の内面を転動するローラとを具備し、前記測定器は前記ローラが前記耐摩耗部品の内面を転動する際の前記測定ロッドの変位により前記耐摩耗部品の内面迄の距離を測定し、前記制御部は前記スライドシャフトの回転量と、前記測定器により測定された前記耐摩耗部品の内面迄の距離に基づき該耐摩耗部品の摩耗量を測定する請求項1の微粉炭バーナの摩耗量測定装置。   The slide shaft is rotatable, and the measuring device is provided with a measuring rod that is perpendicular to the axis of the slide shaft and is biased toward the inner surface of the wear-resistant component, and the wear-resistant provided at the tip of the measuring rod. A roller that rolls on the inner surface of the component, and the measuring instrument measures the distance to the inner surface of the wear-resistant component by the displacement of the measuring rod when the roller rolls on the inner surface of the wear-resistant component. The wear of the pulverized coal burner according to claim 1, wherein the control unit measures the wear amount of the wear-resistant component based on the rotation amount of the slide shaft and the distance to the inner surface of the wear-resistant component measured by the measuring instrument. Quantity measuring device. 前記測定器はレーザ光線を射出する発光部と、前記レーザ光線を全周に向けて反射させ前記耐摩耗部品の内面に照射する円錐ミラーと、前記耐摩耗部品の内面に照射され形成された投影像を撮影するカメラとを有し、前記制御部は前記カメラにより撮影された投影像の画像データを基に、前記耐摩耗部品の摩耗量を測定する請求項1の微粉炭バーナの摩耗量測定装置。   The measuring device includes a light emitting unit that emits a laser beam, a conical mirror that reflects the laser beam toward the entire circumference and irradiates the inner surface of the wear-resistant component, and a projection formed by irradiating the inner surface of the wear-resistant component. The wear amount measurement of the pulverized coal burner according to claim 1, wherein the control unit measures the wear amount of the wear resistant part based on image data of a projection image taken by the camera. apparatus. 前記スライドシャフトを軸心方向に任意のピッチで変位させ、変位させた位置毎に測定し、前記制御部は測定した前記耐摩耗部品の内面迄の距離と、前記測定器の軸心方向の位置とに基づき前記耐摩耗部品の内面全域の3次元データを作成し、該3次元データに基づき前記耐摩耗部品の内面の立体画像を作成する請求項2又は請求項3の微粉炭バーナの摩耗量測定装置。   The slide shaft is displaced at an arbitrary pitch in the axial direction and measured at each displaced position, and the control unit measures the measured distance to the inner surface of the wear-resistant component and the position of the measuring device in the axial direction. The amount of wear of the pulverized coal burner according to claim 2 or 3, wherein three-dimensional data of the entire inner surface of the wear-resistant component is created based on the three-dimensional data, and a three-dimensional image of the inner surface of the wear-resistant component is created based on the three-dimensional data. measuring device. 前記制御部は前記投影像を軸心方向に任意のピッチで取得し、又得られた前記投影像を任意のピッチで配置して合成し、前記耐摩耗部品の内面の立体画像を作成する請求項4の微粉炭バーナの摩耗量測定装置。   The control unit obtains the projected image at an arbitrary pitch in the axial direction, and arranges and combines the obtained projected images at an arbitrary pitch to create a three-dimensional image of the inner surface of the wear-resistant component. Item 4. An apparatus for measuring the amount of wear of a pulverized coal burner according to Item 4.
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