JP6133750B2 - Instrument container and installation structure of instrument container - Google Patents

Instrument container and installation structure of instrument container Download PDF

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JP6133750B2
JP6133750B2 JP2013216538A JP2013216538A JP6133750B2 JP 6133750 B2 JP6133750 B2 JP 6133750B2 JP 2013216538 A JP2013216538 A JP 2013216538A JP 2013216538 A JP2013216538 A JP 2013216538A JP 6133750 B2 JP6133750 B2 JP 6133750B2
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wall
instrument
flange portion
cover body
container
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JP2015080347A (en
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安田 真之
真之 安田
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Mirai Kogyo KK
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Mirai Kogyo KK
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Description

本発明は、壁材に形成された壁孔に、カバー体が壁材の表側から挿入されるとともにフランジ部が壁材の表面における壁孔の周縁に配置された状態で壁材に設置される器具収容体、及び器具収容体の設置構造に関する。   In the present invention, the cover body is inserted into the wall hole formed in the wall material from the front side of the wall material, and the flange portion is installed in the wall material in a state where the flange portion is disposed at the periphery of the wall hole on the surface of the wall material. The present invention relates to an instrument container and an installation structure of the instrument container.

建築物の壁に器具を設置するには、壁裏に、器具を収容する器具収容体が配設される(例えば特許文献1参照)。特許文献1に開示の配線ボックスは、遮音性材料により一面に開口を有する有底箱状に形成されたボックスカバーと、ボックス開口部を有する箱状のボックスとからなる。この配線ボックスにおいて、ボックスカバーは、ボックスの外面全体を覆って該ボックスに一体化されている。   In order to install an instrument on a wall of a building, an instrument container for accommodating the instrument is disposed on the back of the wall (see, for example, Patent Document 1). The wiring box disclosed in Patent Document 1 includes a box cover formed in a bottomed box shape having an opening on one side by a sound insulating material, and a box-shaped box having a box opening. In this wiring box, the box cover covers the entire outer surface of the box and is integrated with the box.

この配線ボックスは、壁を構成する壁材を立設する前に、ボックスカバーが備えるフランジが、後に立設された壁材の裏面に圧接するように予め所定の位置に配設される。そして、壁材が立設され、壁が完成した状態では、フランジが壁材の裏面に圧接し、壁材とボックスとの間の隙間がボックスカバーで塞がれることにより、壁における配線ボックスの設置箇所での遮音性を向上させている。   This wiring box is disposed in a predetermined position in advance so that the flange provided in the box cover is in pressure contact with the rear surface of the wall material erected later before the wall material constituting the wall is erected. When the wall material is erected and the wall is completed, the flange is pressed against the back surface of the wall material, and the gap between the wall material and the box is closed by the box cover, so that the wiring box on the wall is closed. Improves sound insulation at installation locations.

ところで、特許文献1の配線ボックスは、設置箇所での遮音性を向上させるために、フランジを壁材の裏面に圧接させる必要がある。しかし、配線ボックスは、壁材の立設前に設置されるため、壁が完成した後には、フランジが壁材の裏面から離間して遮音性が低下してしまったとしても、フランジの位置調整等が行い難く、遮音性が低下したままになってしまう虞がある。そこで、壁裏ではなく、壁表側(壁材の表側)から設置可能とした配線ボックスとして、例えば特許文献2がある。   By the way, the wiring box of patent document 1 needs to press-contact a flange to the back surface of a wall material, in order to improve the sound-insulating property in an installation location. However, since the wiring box is installed before the wall material is erected, even if the flange is separated from the back surface of the wall material and the sound insulation is reduced after the wall is completed, the position of the flange is adjusted. Etc. are difficult to perform, and there is a risk that the sound insulation properties will remain lowered. Thus, for example, Patent Document 2 discloses a wiring box that can be installed not from the back of the wall but from the front side of the wall (the front side of the wall material).

図9に示すように、特許文献2の気密カバー80は、一面に開口を有する有底箱状に形成されたカバー本体81と、カバー本体81の開口縁全周から外方に向けて延びる環状のフランジ部82と、を備える。   As shown in FIG. 9, an airtight cover 80 of Patent Document 2 includes a cover main body 81 formed in a bottomed box shape having an opening on one surface, and an annular shape extending outward from the entire periphery of the opening edge of the cover main body 81. The flange portion 82 is provided.

フランジ部82において、カバー本体81の開口を挟んだ上下両部には、挿通部82aが形成され、この挿通部82aには固定ビス95が挿通可能である。また、フランジ部82において、カバー本体81の開口を挟んだ左右両部の裏面には、貼着部(図示せず)が設けられている。   In the flange portion 82, insertion portions 82a are formed at both upper and lower portions across the opening of the cover main body 81, and a fixing screw 95 can be inserted into the insertion portion 82a. Further, in the flange portion 82, adhesive portions (not shown) are provided on the back surfaces of the left and right portions sandwiching the opening of the cover main body 81.

そして、壁材90の立設後、カバー本体81が、壁材90に穿設された壁孔90aに壁材90の表側から挿入されるとともに、フランジ部82が壁孔90a周縁にて壁材90の表側に配置される。次に、フランジ部82の表面側に、器具91を保持した器具枠92が配置された状態で、器具枠92の上下両部に固定ビス95を挿通し、その固定ビス95を壁材90の表側からフランジ部82の挿通部82aに挿通するとともに、壁孔90aを厚み方向に貫通させて、壁材90の裏側に配設された器具枠取付体94に螺合する。すると、器具枠92の上下両部によりフランジ部82の上下両部が壁材90の表面に押し付けられ、器具枠92の上下両部と壁材90との間の気密性及び遮音性が確保される。また、フランジ部82の左右両部は、貼着部により壁材90における壁孔90a周縁の表面に貼着され、器具枠92の左右両部と壁材90との間の気密性及び遮音性が確保される。よって、フランジ部82のほぼ全体が壁材90の表面に密着し、壁材90において、気密カバー80の設置箇所の遮音性に加え、気密性が確保されている。   After the wall material 90 is erected, the cover body 81 is inserted into the wall hole 90a drilled in the wall material 90 from the front side of the wall material 90, and the flange portion 82 is formed at the periphery of the wall hole 90a. 90 on the front side. Next, in a state where the instrument frame 92 holding the instrument 91 is arranged on the surface side of the flange portion 82, the fixing screws 95 are inserted into the upper and lower parts of the instrument frame 92, and the fixing screws 95 are inserted into the wall material 90. While being inserted into the insertion portion 82a of the flange portion 82 from the front side, the wall hole 90a is penetrated in the thickness direction, and is screwed into the instrument frame mounting body 94 disposed on the back side of the wall material 90. Then, the upper and lower portions of the flange portion 82 are pressed against the surface of the wall material 90 by the upper and lower portions of the instrument frame 92, and the airtightness and sound insulation between the upper and lower portions of the instrument frame 92 and the wall material 90 are ensured. The Further, both the left and right portions of the flange portion 82 are attached to the surface of the peripheral edge of the wall hole 90a in the wall member 90 by the attaching portion, and the airtightness and sound insulation between the left and right portions of the instrument frame 92 and the wall member 90 are adhered. Is secured. Therefore, almost the entire flange portion 82 is in close contact with the surface of the wall member 90, and in the wall member 90, airtightness is ensured in addition to the sound insulation of the installation location of the airtight cover 80.

特開2009−11061号公報JP 2009-11061 A 特開2012−39676号公報JP 2012-39676 A

ところが、特許文献2の気密カバー80において、気密カバー80を壁材90に設置するには、固定ビス95を器具枠取付体94に螺合する必要がある。このため、フランジ部82よりも壁材90側には、固定ビス95を貫通させるための壁孔90aが開口しており、その壁孔90aの開口によって、気密カバー80の設置箇所での遮音性及び気密性が低下してしまっている。   However, in the airtight cover 80 of Patent Document 2, in order to install the airtight cover 80 on the wall member 90, it is necessary to screw the fixing screw 95 to the instrument frame attachment body 94. For this reason, a wall hole 90a for allowing the fixing screw 95 to pass therethrough is opened on the wall member 90 side from the flange portion 82, and the sound insulation at the installation location of the airtight cover 80 is formed by the opening of the wall hole 90a. And the airtightness has been reduced.

本発明は、設置箇所の気密性及び遮音性を向上させることができる器具収容体及び器具収容体の設置構造を提供することにある。   An object of the present invention is to provide an instrument container and an instrument container installation structure that can improve the airtightness and sound insulation of the installation location.

上記問題点を解決するための器具収容体は、側壁及び底壁からなる周壁を備えるとともに、一面に開口を有し、前記開口から器具を内部に収容可能な有底箱状のカバー体と、前記カバー体の開口縁全周から前記カバー体の外方に向けて延びる環状のフランジ部と、を有する収容体本体を備え、壁材に形成された壁孔に、前記カバー体が前記壁材の表側から挿入されるとともに前記フランジ部が前記壁材の表面における前記壁孔の周縁に配置された状態で前記壁材に設置される器具収容体であって、前記壁材への設置状態で、前記フランジ部よりも壁材側で前記壁孔の内面と、該内面に対向する前記周壁の外面とに配設される弾性材を備えることを要旨とする。   The instrument container for solving the above-mentioned problem has a peripheral wall composed of a side wall and a bottom wall, has an opening on one side, and has a bottomed box-like cover body that can accommodate the instrument from the opening, A housing body having an annular flange extending from the entire periphery of the opening edge of the cover body toward the outside of the cover body, and the cover body is formed in a wall hole formed in a wall material. Is an instrument container that is installed on the wall material in a state where the flange portion is disposed on the periphery of the wall hole on the surface of the wall material, and is installed in the wall material The gist of the present invention is to provide an elastic material disposed on the inner surface of the wall hole on the wall material side of the flange portion and on the outer surface of the peripheral wall facing the inner surface.

また、上記問題点を解決するための器具収容体の設置構造は、側壁及び底壁を有する周壁を備えるとともに、一面に開口を有し、前記開口から器具を内部に収容可能な有底箱状のカバー体と、前記カバー体の開口縁全周から前記カバー体の外方に向けて延びる環状のフランジ部と、を有する収容体本体を備え、壁材に形成された壁孔に、前記カバー体が前記壁材の表側から挿入されるとともに前記フランジ部が前記壁材の表面における前記壁孔の周縁に配置された状態で前記壁材に設置される器具収容体の設置構造であって、前記フランジ部の裏側で前記壁孔の内面と、該内面に対向する前記周壁の外面との間に弾性材が配設されていることを要旨とする。   Moreover, the installation structure of the instrument container for solving the said problem is provided with the surrounding wall which has a side wall and a bottom wall, has an opening in one surface, and is a bottomed box shape which can accommodate an instrument in the inside from the said opening A housing body having a cover body and an annular flange portion extending from the entire periphery of the opening edge of the cover body toward the outside of the cover body, and the cover is formed in a wall hole formed in a wall material. An installation structure of an instrument container that is installed on the wall material in a state in which a body is inserted from the front side of the wall material and the flange portion is arranged at a peripheral edge of the wall hole on the surface of the wall material, The gist is that an elastic material is disposed on the back side of the flange portion between the inner surface of the wall hole and the outer surface of the peripheral wall facing the inner surface.

これによれば、壁表側からカバー体が壁孔に収容されると、壁孔は、その一部がカバー体によって壁材の表側から閉鎖される。同時に、壁孔内のカバー体の側壁外面と、該外面に対向する壁孔の内面との間に区画された隙間は、フランジ部によって壁材の表側から閉鎖される。よって、器具収容体によって壁孔全体が閉鎖される。これに加え、壁孔の内面と、周壁の外面との間の隙間には弾性材が配設され、フランジ部よりも壁材側(裏側)に、カバー体の壁孔への収容によって区画された隙間も弾性材によって閉鎖されている。このため、壁孔全体が器具収容体によって閉鎖され、器具収容体の設置箇所での遮音性能及び気密性能を向上させることができる。   According to this, when the cover body is accommodated in the wall hole from the wall front side, a part of the wall hole is closed from the front side of the wall material by the cover body. At the same time, the gap defined between the outer surface of the side wall of the cover body in the wall hole and the inner surface of the wall hole facing the outer surface is closed from the front side of the wall material by the flange portion. Thus, the entire wall hole is closed by the instrument housing. In addition, an elastic material is disposed in the gap between the inner surface of the wall hole and the outer surface of the peripheral wall, and is partitioned by housing in the wall hole of the cover body on the wall material side (back side) from the flange portion. The gap is also closed by an elastic material. For this reason, the whole wall hole is closed by the instrument container, and the sound insulation performance and the airtight performance at the installation location of the instrument container can be improved.

また、器具収容体について、前記壁材の裏側には配線ボックス又は器具取付枠が配設され、該配線ボックス又は器具取付枠に前記器具を取り付けることで、前記弾性材は、前記壁材の厚み方向において対向する前記フランジ部と、前記配線ボックス又は前記器具取付枠に当接する。   In addition, with respect to the instrument container, a wiring box or an instrument mounting frame is disposed on the back side of the wall material, and the elastic material has a thickness of the wall material by attaching the instrument to the wiring box or the instrument mounting frame. The flange portion facing in the direction contacts the wiring box or the instrument mounting frame.

これによれば、器具を配線ボックス又は器具取付枠に取り付けると、弾性材をフランジ部と、配線ボックス又は器具取付枠との間に挟持することができ、弾性材を、フランジ部と、配線ボックス又は器具取付枠に当接させることができる。   According to this, when the instrument is attached to the wiring box or the instrument mounting frame, the elastic material can be sandwiched between the flange portion and the wiring box or the instrument mounting frame, and the elastic material can be sandwiched between the flange part and the wiring box. Or it can be made to contact | abut to an instrument mounting frame.

また、器具収容体について、前記フランジ部は、前記配線ボックス又は前記器具取付枠に前記器具を取り付けるためのビスが前記厚み方向に挿通される挿通部を備えるとともに、前記弾性材は、前記ビスが前記厚み方向に挿通される挿通空間を備え、前記弾性材は、前記挿通部及び前記挿通空間を貫通し、前記厚み方向に前記壁材を貫通した前記ビスを前記配線ボックス又は前記器具取付枠に螺合することで前記厚み方向に圧縮されているのが好ましい。   Moreover, about the instrument container, while the said flange part is provided with the insertion part by which the screw for attaching the said instrument to the said wiring box or the said instrument attachment frame is penetrated in the said thickness direction, the said elastic material is the said screw. An insertion space that is inserted in the thickness direction is provided, and the elastic material passes through the insertion portion and the insertion space, and the screw that penetrates the wall material in the thickness direction is used as the wiring box or the instrument mounting frame. It is preferable to be compressed in the thickness direction by screwing.

これによれば、ビスを配線ボックス又は器具取付枠に螺合すると、ビスにより、フランジ部と、配線ボックス又は器具取付枠との間隔が壁材の厚み方向に狭くなり、弾性材を壁材の厚み方向に圧縮することができる。弾性材が圧縮されると、弾性材は、圧縮された方向(壁材の厚み方向)と直交する方向へ膨らむように変形させることができ、膨らんだ弾性材を壁孔の内面と周壁の外面に圧接させることができる。   According to this, when the screw is screwed into the wiring box or the instrument mounting frame, the distance between the flange portion and the wiring box or the instrument mounting frame is narrowed in the thickness direction of the wall material by the screw, and the elastic material is It can be compressed in the thickness direction. When the elastic material is compressed, the elastic material can be deformed so as to swell in a direction orthogonal to the compressed direction (thickness direction of the wall material), and the swelled elastic material can be deformed to the inner surface of the wall hole and the outer surface of the peripheral wall. Can be pressed against.

また、器具収容体について、前記弾性材は、該弾性材の一部分が前記フランジ部における前記壁材への対向面、及び前記周壁の外面の少なくとも一つに接合されるとともに、前記弾性材のその他の部分が圧縮可能であるのが好ましい。   As for the instrument container, the elastic member is formed by joining a part of the elastic member to at least one of a surface of the flange portion facing the wall member and an outer surface of the peripheral wall. These parts are preferably compressible.

これによれば、弾性材のその他の部分は非拘束状態であることから、ビスの螺合に伴い、フランジ部と、配線ボックス又は器具取付枠との間で弾性材を挟持したとき、弾性材の圧縮が妨げられず、弾性材を好適に圧縮することができる。   According to this, since the other part of the elastic material is in an unrestrained state, when the elastic material is sandwiched between the flange portion and the wiring box or the instrument mounting frame in accordance with screwing, the elastic material Thus, the elastic material can be suitably compressed.

また、器具収容体について、前記収容体本体は遮音性能を有するのが好ましい。
これによれば、収容体本体そのものも遮音性能を有することから、弾性材による遮音性能と共に、器具収容体の設置箇所での遮音性をより一層向上させることができる。
Moreover, it is preferable that the said container main body has sound insulation performance about an instrument container.
According to this, since the container body itself also has sound insulation performance, the sound insulation performance at the installation location of the instrument container can be further improved together with the sound insulation performance by the elastic material.

本発明によれば、設置箇所の気密性及び遮音性を向上させることができる。   According to the present invention, it is possible to improve the airtightness and sound insulation of the installation location.

器具収容体、壁材、及び器具取付枠を示す分解斜視図。The disassembled perspective view which shows an instrument container, a wall material, and an instrument mounting frame. 器具収容体を示す側断面図。The sectional side view which shows an instrument container. 器具収容体を底壁側から示す背面図。The rear view which shows an instrument container from the bottom wall side. クッション材をフランジ部と器具取付枠とで圧縮した状態を示す拡大断面図。The expanded sectional view which shows the state which compressed the cushion material with the flange part and the instrument mounting frame. ビスを器具取付枠に螺合してクッション材を挟持した状態を示す拡大断面図。The expanded sectional view which shows the state which screwed the screw | thread to the instrument mounting frame and clamped the cushioning material. ビスを器具取付枠に螺合してクッション材を挟持した状態を示す平断面図。The plane sectional view which shows the state which screwed the screw | thread to the instrument mounting frame and clamped the cushioning material. 別例の器具収容体、壁材、及び配線ボックスを示す分解斜視図。The disassembled perspective view which shows the instrument container of another example, a wall material, and a wiring box. 別例のクッション材を備えた器具収容体を示す背面図。The rear view which shows the instrument container provided with the cushion material of another example. 背景技術を示す断面図。Sectional drawing which shows background art.

以下、器具収容体及びその設置構造を具体化した一実施形態を図1〜図6にしたがって説明する。
まず、建築物の壁Wについて説明する。
Hereinafter, an embodiment embodying the instrument housing and its installation structure will be described with reference to FIGS.
First, the wall W of a building is demonstrated.

図1及び図4に示すように、壁Wは、間隔を空けて立設された一対の壁材W1によって構成されている。各壁材W1は、一対の石膏ボードWaを重ねて形成されている。各石膏ボードWaの厚みを2倍した各壁材W1の厚みはMに設定されている。一対の壁材W1のうち、壁Wの表側を構成する壁材W1には、器具収容体10を設置するための壁孔Wbが形成されている。壁孔Wbは、横長矩形状であり、壁孔Wbの長手方向の長さはL1に設定され、壁孔Wbの短手方向の長さはL2に設定されている。   As shown in FIG.1 and FIG.4, the wall W is comprised by the pair of wall material W1 standingly arranged at intervals. Each wall material W1 is formed by overlapping a pair of gypsum boards Wa. The thickness of each wall material W1 obtained by doubling the thickness of each gypsum board Wa is set to M. Of the pair of wall materials W1, a wall hole Wb for installing the instrument housing 10 is formed in the wall material W1 constituting the front side of the wall W. The wall hole Wb has a horizontally long rectangular shape, the length in the longitudinal direction of the wall hole Wb is set to L1, and the length in the short direction of the wall hole Wb is set to L2.

次に、壁材W1の裏側に配設される器具取付枠60について説明する。器具取付枠60は四角環状である。器具取付枠60は、一対の長辺部60aそれぞれにボス部61を複数備え、器具取付枠60の短手方向に対向したボス部61が3対設けられている。各ボス部61は雌ねじ孔61aを有する。また、器具取付枠60は、その内周縁で、かつ各長辺部60aの長手方向両側となる位置に掛止爪62を備える。器具取付枠60は、各掛止爪62を、壁孔Wbの内面のうち、長手方向に延びる内面の両側に掛止させることで、壁材W1の裏面に位置決めして配置され、この配置状態では、ボス部61が壁孔Wb内に突出し、壁材W1の表側に雌ねじ孔61aが臨んでいる。   Next, the instrument mounting frame 60 disposed on the back side of the wall material W1 will be described. The instrument mounting frame 60 is a square ring. The instrument mounting frame 60 includes a plurality of boss parts 61 on each of the pair of long side parts 60 a, and three pairs of boss parts 61 facing the instrument mounting frame 60 in the short direction are provided. Each boss portion 61 has a female screw hole 61a. Moreover, the instrument attachment frame 60 is provided with the latching claw 62 in the position which becomes the inner peripheral edge and the longitudinal direction both sides of each long side part 60a. The instrument mounting frame 60 is positioned and arranged on the back surface of the wall material W1 by latching each latching claw 62 on both sides of the inner surface extending in the longitudinal direction of the inner surface of the wall hole Wb. Then, the boss | hub part 61 protrudes in the wall hole Wb, and the female screw hole 61a has faced the front side of wall material W1.

次に、壁Wに設置される器具としてのスイッチ63を保持する器具保持枠64について説明する。
図1及び図5に示すように、器具保持枠64は矩形枠状をなすとともに、スイッチ63を保持する保持孔65を備える。また、器具保持枠64の短手方向への長さの中間点を通過し、且つ長手方向に延びる中心線上には、一対のビス挿通孔64aが保持孔65を挟むようにして設けられている。各ビス挿通孔64aは、器具保持枠64の短手方向へ延びる長孔形状に形成されるとともに、このビス挿通孔64aには、器具取付枠60に器具保持枠64を取り付けるためのビス19が挿通されるようになっている。
Next, an instrument holding frame 64 that holds a switch 63 as an instrument installed on the wall W will be described.
As shown in FIGS. 1 and 5, the instrument holding frame 64 has a rectangular frame shape and includes a holding hole 65 for holding the switch 63. In addition, a pair of screw insertion holes 64a are provided so as to sandwich the holding hole 65 on the center line that passes through the intermediate point of the length in the short direction of the instrument holding frame 64 and extends in the longitudinal direction. Each screw insertion hole 64a is formed in a long hole shape extending in the short direction of the instrument holding frame 64, and a screw 19 for attaching the instrument holding frame 64 to the instrument mounting frame 60 is provided in the screw insertion hole 64a. It is designed to be inserted.

次に、器具収容体10について説明する。
図2に示すように、器具収容体10は、有底四角箱状のカバー体11と、カバー体11の開口縁に設けられた四角環状のフランジ部21と、を有する収容体本体30を備えるとともに、収容体本体30に接着されたクッション材50を備える。
Next, the instrument container 10 will be described.
As shown in FIG. 2, the instrument container 10 includes a container body 30 having a bottomed square box-shaped cover body 11 and a square annular flange portion 21 provided at the opening edge of the cover body 11. In addition, a cushion material 50 bonded to the container body 30 is provided.

まず、収容体本体30について説明する。収容体本体30は、外カバー31に内カバー41を嵌合させて形成されている。外カバー31は、透明及び可撓性を有する合成樹脂、例えばポリプロピレンをプレス成形や真空成形により所定形状に成形してなる。   First, the container body 30 will be described. The container body 30 is formed by fitting an inner cover 41 to an outer cover 31. The outer cover 31 is formed by molding transparent and flexible synthetic resin, for example, polypropylene into a predetermined shape by press molding or vacuum molding.

図1及び図2に示すように、外カバー31の外側本体部32は、矩形板状の外側底壁33と、この外側底壁33の長手方向に延びる一対の側縁から立設された第1外側壁34と、外側底壁33の短手方向に延びる一対の短側縁から立設された第2外側壁35と、から前面(一面)に開口32aを有する有底四角箱状に形成されている。   As shown in FIG. 1 and FIG. 2, the outer body portion 32 of the outer cover 31 includes a rectangular plate-shaped outer bottom wall 33 and a pair of side edges extending in the longitudinal direction of the outer bottom wall 33. Formed in the shape of a bottomed square box having an opening 32a on the front surface (one surface) from one outer wall 34 and a second outer wall 35 erected from a pair of short side edges extending in the short direction of the outer bottom wall 33 Has been.

各第1外側壁34は、フランジ部21寄りに外側膨出部34aを備え、外側膨出部34aは、第1外側壁34の外面側に膨出するとともに、第1外側壁34の長手方向全体に延びている。外側本体部32では、外側底壁33、第1外側壁34、及び第2外側壁35により外カバー31の周壁が形成されている。   Each first outer wall 34 is provided with an outer bulging portion 34 a near the flange portion 21, and the outer bulging portion 34 a bulges to the outer surface side of the first outer wall 34 and the longitudinal direction of the first outer wall 34. It extends throughout. In the outer body portion 32, the outer bottom wall 33, the first outer wall 34, and the second outer wall 35 form a peripheral wall of the outer cover 31.

外側本体部32は、開口縁に外フランジ部37を備え、この外フランジ部37は、外側本体部32の開口縁全周から外方に向けて延びる矩形環状である。また、外フランジ部37は、一対のフランジ側膨出部38を有し、各フランジ側膨出部38は、外側本体部32の開口縁のうち長手方向に延びる側縁に沿って形成されている。また、各フランジ側膨出部38は、外フランジ部37の表面から外側底壁33に向けて一定の深さで膨出している。各フランジ側膨出部38は、各外側膨出部34aに繋がっており、外カバー31は、外フランジ部37から第1外側壁34に跨って凹んでいる。   The outer body portion 32 includes an outer flange portion 37 at the opening edge, and the outer flange portion 37 is a rectangular ring extending outward from the entire periphery of the opening edge of the outer body portion 32. The outer flange portion 37 has a pair of flange-side bulged portions 38, and each flange-side bulged portion 38 is formed along a side edge extending in the longitudinal direction of the opening edge of the outer body portion 32. Yes. Each flange-side bulging portion 38 bulges from the surface of the outer flange portion 37 toward the outer bottom wall 33 at a certain depth. Each flange-side bulge portion 38 is connected to each outer bulge portion 34 a, and the outer cover 31 is recessed from the outer flange portion 37 to the first outer wall 34.

外フランジ部37は、ビス19を挿通するための外側挿通部37aを複数備え、各外側挿通部37aは、外フランジ部37の表面側に膨出する円筒状である。外側挿通部37aは、基端から先端に向けて同一径であるとともに、その先端が封止されている。   The outer flange portion 37 includes a plurality of outer insertion portions 37 a for inserting the screws 19, and each outer insertion portion 37 a has a cylindrical shape that bulges to the surface side of the outer flange portion 37. The outer insertion portion 37a has the same diameter from the proximal end to the distal end, and the distal end is sealed.

内カバー41は、外カバー31と同じく、透明及び可撓性を有する合成樹脂、例えばポリプロピレンをプレス成形や真空成形により所定形状に成形してなる。内カバー41の内側本体部42は、矩形板状の内側底壁43と、この内側底壁43の長手方向に延びる一対の側縁から立設された第1内側壁44と、内側底壁43の短手方向に延びる一対の短側縁から立設された第2内側壁45と、から前面(一面)に開口42aを有する有底四角箱状に形成されている。   Similar to the outer cover 31, the inner cover 41 is formed by molding transparent and flexible synthetic resin, for example, polypropylene into a predetermined shape by press molding or vacuum molding. The inner main body 42 of the inner cover 41 includes a rectangular plate-shaped inner bottom wall 43, a first inner wall 44 erected from a pair of side edges extending in the longitudinal direction of the inner bottom wall 43, and an inner bottom wall 43. It is formed in the shape of a bottomed square box having an opening 42a on the front surface (one surface) from the second inner side wall 45 erected from a pair of short side edges extending in the short direction.

各第1内側壁44は、フランジ部21寄りに内側膨出部44aを備え、内側膨出部44aは、第1内側壁44の外面側に膨出するとともに、第1内側壁44の長手方向全体に延びている。内側本体部42では、内側底壁43、第1内側壁44、及び第2内側壁45により内カバー41の周壁が形成されている。   Each first inner wall 44 includes an inner bulging portion 44 a closer to the flange portion 21, and the inner bulging portion 44 a bulges to the outer surface side of the first inner wall 44 and the longitudinal direction of the first inner wall 44. It extends throughout. In the inner main body portion 42, a peripheral wall of the inner cover 41 is formed by the inner bottom wall 43, the first inner wall 44, and the second inner wall 45.

内側本体部42は、開口縁に内フランジ部47を備え、この内フランジ部47は、内側本体部42の開口縁全周から外方に向けて延びる矩形環状である。内フランジ部47は、ビス19を挿通するための内側挿通部47aを複数備え、各内側挿通部47aは、内フランジ部47の裏面側に膨出する円筒状である。内側挿通部47aは、基端から先端に向けて同一径であるとともに、その先端が封止されている。   The inner main body portion 42 includes an inner flange portion 47 at the opening edge, and the inner flange portion 47 is a rectangular ring extending outward from the entire periphery of the opening edge of the inner main body portion 42. The inner flange portion 47 includes a plurality of inner insertion portions 47 a for inserting the screws 19, and each inner insertion portion 47 a has a cylindrical shape that bulges to the back surface side of the inner flange portion 47. The inner insertion portion 47a has the same diameter from the proximal end to the distal end, and the distal end is sealed.

器具収容体10の収容体本体30は、外カバー31の内側に内カバー41が嵌合されて形成されている。収容体本体30のカバー体11は、外側本体部32と内側本体部42とから形成されるとともに、外側本体部32と内側本体部42の二重壁構造を有する。カバー体11は、外側底壁33と内側底壁43からなる底壁13を備えるとともに、第1外側壁34と第1内側壁44からなる第1側壁14、及び第2外側壁35と第2内側壁45とからなる第2側壁15を備える。また、カバー体11は、底壁13、第1側壁14、及び第2側壁15からなる周壁を備え、周壁で囲み形成された開口17を有する。   The container body 30 of the instrument container 10 is formed by fitting an inner cover 41 inside an outer cover 31. The cover body 11 of the housing body 30 is formed of an outer body portion 32 and an inner body portion 42 and has a double wall structure of the outer body portion 32 and the inner body portion 42. The cover body 11 includes a bottom wall 13 including an outer bottom wall 33 and an inner bottom wall 43, a first side wall 14 including a first outer wall 34 and a first inner wall 44, and a second outer wall 35 and a second wall. A second side wall 15 comprising an inner side wall 45 is provided. The cover body 11 includes a peripheral wall including a bottom wall 13, a first side wall 14, and a second side wall 15, and has an opening 17 surrounded by the peripheral wall.

カバー体11における第1側壁14の長手方向に沿った長さR1は、壁孔Wbの長手方向に沿った長さL1と同じ又は僅かに長く設定され、カバー体11における第2側壁15の長手方向に沿った長さR2は、壁孔Wbの短手方向の長さL2より短く設定されている。このため、カバー体11を壁孔Wbに挿入した状態では、一対の第1側壁14の外面は、壁孔Wbの長手方向に沿った内面から離間し、一対の第2側壁15の外面は、壁孔Wbの短手方向に沿った内面に当接する。   The length R1 along the longitudinal direction of the first side wall 14 in the cover body 11 is set to be the same as or slightly longer than the length L1 along the longitudinal direction of the wall hole Wb, and the length of the second side wall 15 in the cover body 11 is long. The length R2 along the direction is set shorter than the length L2 in the short direction of the wall hole Wb. For this reason, in a state where the cover body 11 is inserted into the wall hole Wb, the outer surfaces of the pair of first side walls 14 are separated from the inner surfaces along the longitudinal direction of the wall hole Wb, and the outer surfaces of the pair of second side walls 15 are It contacts the inner surface of the wall hole Wb along the short direction.

器具収容体10のフランジ部21は、外フランジ部37と内フランジ部47とから形成されるとともに、内フランジ部47と内フランジ部47の二重壁構造を有する。収容体本体30において、外側本体部32と内側本体部42の間、外側膨出部34aと内側膨出部44aとの間、及びフランジ側膨出部38と内フランジ部47との間には、充填材Jが充填されている。なお、充填材Jは、遮音性能及び防火性能を有する材料によって形成されており、流動性及び粘性を有している。よって、カバー体11は、周壁の二重壁内全体に充填材Jが充填され、周壁内は充填材Jによって囲まれている。   The flange portion 21 of the instrument housing 10 is formed of an outer flange portion 37 and an inner flange portion 47 and has a double wall structure of the inner flange portion 47 and the inner flange portion 47. In the container body 30, between the outer body part 32 and the inner body part 42, between the outer bulge part 34a and the inner bulge part 44a, and between the flange side bulge part 38 and the inner flange part 47, The filler J is filled. The filler J is made of a material having sound insulation performance and fire prevention performance, and has fluidity and viscosity. Therefore, the cover body 11 is filled with the filler J in the entire double wall of the peripheral wall, and the peripheral wall is surrounded by the filler J.

フランジ部21において、カバー体11の第1側壁14側に充填材Jが充填されている。また、フランジ部21では、外側挿通部37aと内側挿通部47aが先端同士を突き合わせて挿通部18が形成されている。挿通部18は、フランジ部21の表面から裏面にかけて円筒状に延びている。   In the flange portion 21, the filler J is filled on the first side wall 14 side of the cover body 11. In the flange portion 21, the outer insertion portion 37 a and the inner insertion portion 47 a are brought into contact with each other to form the insertion portion 18. The insertion portion 18 extends in a cylindrical shape from the front surface to the back surface of the flange portion 21.

器具収容体10は、カバー体11及びフランジ部21に接着剤によって接着されたクッション材50を備える。クッション材50は、メラミン樹脂フォームにより直方体状に形成され、弾性変形可能である。メラミン樹脂フォームは、連続気泡構造を有し、吸音性に優れている。なお、クッション材50は、独立発泡構造を有する樹脂材料で形成されたものでもよい。クッション材50において、最も面積の大きい二つの側面を第1側面50aとし、第1側面50aの長側縁に繋がる一対の側面を第2側面50bとし、第1側面50aの短側縁に繋がる一対の側面を第3側面50cとする。   The instrument housing 10 includes a cushion material 50 bonded to the cover body 11 and the flange portion 21 with an adhesive. The cushion material 50 is formed in a rectangular parallelepiped shape with a melamine resin foam and is elastically deformable. The melamine resin foam has an open cell structure and is excellent in sound absorption. The cushion material 50 may be formed of a resin material having an independent foam structure. In the cushion material 50, the two side surfaces having the largest area are defined as the first side surface 50a, the pair of side surfaces connected to the long side edge of the first side surface 50a are defined as the second side surface 50b, and the pair connected to the short side edge of the first side surface 50a. This side surface is defined as a third side surface 50c.

図1に示すように、クッション材50の長手方向への長さは、収容体本体30の長手方向への長さと同じである。また、クッション材50において、一対の第1側面50aの対向方向を、クッション材50の厚み方向とすると、クッション材50の厚み方向への長さは、厚みTに設定されている。さらに、クッション材50において、一対の第2側面50bの対向方向を、クッション材50の短手方向とすると、クッション材50の短手方向への長さはSに設定され、クッション材50の短手方向への長さSは、壁材W1の厚みMより長く設定されている。   As shown in FIG. 1, the length of the cushion material 50 in the longitudinal direction is the same as the length of the container body 30 in the longitudinal direction. Further, in the cushion material 50, when the opposing direction of the pair of first side surfaces 50a is the thickness direction of the cushion material 50, the length in the thickness direction of the cushion material 50 is set to the thickness T. Further, in the cushion material 50, when the opposing direction of the pair of second side surfaces 50b is the short direction of the cushion material 50, the length of the cushion material 50 in the short direction is set to S, and the short length of the cushion material 50 is set. The length S in the hand direction is set longer than the thickness M of the wall material W1.

クッション材50は、一対の第2側面50bに連通する挿通空間51を複数有し、挿通空間51は、クッション材50の長手方向へ等間隔おきに形成されている。各挿通空間51には、ビス19が貫通可能である。   The cushion material 50 has a plurality of insertion spaces 51 that communicate with the pair of second side surfaces 50 b, and the insertion spaces 51 are formed at equal intervals in the longitudinal direction of the cushion material 50. The screws 19 can pass through the insertion spaces 51.

図2及び図3に示すように、クッション材50は、一対の第2側面50bのうちの一方を、フランジ部21の壁材W1側の面であり、かつ壁材W1への対向面である裏面に接着するとともに、一対の第1側面50aのうちの一方を第1側壁14の外面(外側膨出部34aの外面)に接着することで、収容体本体30に一体化されている。クッション材50は、短手方向に沿った一部分(一方の第2側面50b側)が収容体本体30に接着されており、短手方向に沿ったその他の部分(他方の第2側面50b側)は、非拘束状態にある。クッション材50は、フランジ部21の各挿通部18に挿通空間51が対向するように接着されている。なお、クッション材50は、器具収容体10を壁材W1に設置する際に、収容体本体30に接着され、施工現場へは、クッション材50と収容体本体30は別々に運搬される。   As shown in FIG.2 and FIG.3, the cushion material 50 is one of a pair of 2nd side surfaces 50b. It is a surface by the side of the wall material W1 of the flange part 21, and is a surface facing the wall material W1. While being bonded to the back surface, one of the pair of first side surfaces 50a is bonded to the outer surface of the first side wall 14 (the outer surface of the outer bulging portion 34a), thereby being integrated with the container body 30. The cushion material 50 has a portion (one second side surface 50b side) along the short direction bonded to the container body 30, and the other portion (the other second side surface 50b side) along the short direction. Is in an unrestrained state. The cushion material 50 is bonded so that the insertion spaces 51 face the insertion portions 18 of the flange portion 21. The cushion material 50 is bonded to the container body 30 when the instrument container 10 is installed on the wall material W1, and the cushion material 50 and the container body 30 are separately transported to the construction site.

次に、器具収容体10の設置方法を作用とともに記載する。
まず、図4に示すように、壁材W1に壁孔Wbが穿設されるとともに、壁材W1の裏側に器具取付枠60が固定された状態で、壁材W1の裏側に配線されたケーブルKを壁孔Wbから壁材W1の表側に引き出し、壁材W1の表側で、ケーブルKをカバー体11の底壁13に挿通し、カバー体11の内側に引き込む。
Next, the installation method of the instrument container 10 will be described together with the action.
First, as shown in FIG. 4, the wall hole Wb is formed in the wall material W1, and the cable wired on the back side of the wall material W1 with the instrument mounting frame 60 fixed to the back side of the wall material W1. K is pulled out from the wall hole Wb to the front side of the wall member W1, and on the front side of the wall member W1, the cable K is inserted into the bottom wall 13 of the cover body 11 and drawn inside the cover body 11.

次に、器具収容体10を、壁材W1の表側から収容体本体30の底壁13を壁孔Wbに挿入する。そして、フランジ部21の裏面のうち、フランジ側膨出部38よりも先端側が、壁材W1における壁孔Wb周縁の表面に圧接するまで器具収容体10のカバー体11を壁孔Wbに挿入する。すると、壁孔Wbの長手方向に延びる内面と、カバー体11における第1側壁14の外面との間にクッション材50が介装される。一方、壁孔Wbの短手方向に延びる内面と、カバー体11における第2側壁15の外面とは互いに当接し、隙間がほとんど形成されない。また、クッション材50の各第3側面50cが、壁孔Wbの短手方向に延びる内面に圧接する。加えて、クッション材50の一方の第1側面50aはフランジ部21の裏面に当接し、他方の第1側面50aはボス部61に当接する。よって、壁孔Wbは、器具収容体10のカバー体11とクッション材50によって全体が閉鎖される。   Next, the instrument container 10 is inserted into the wall hole Wb from the bottom wall 13 of the container body 30 from the front side of the wall material W1. And the cover body 11 of the instrument container 10 is inserted into the wall hole Wb until the front end side of the flange-side bulge part 38 is in pressure contact with the surface of the wall hole Wb peripheral edge of the wall material W1. . Then, the cushion material 50 is interposed between the inner surface extending in the longitudinal direction of the wall hole Wb and the outer surface of the first side wall 14 in the cover body 11. On the other hand, the inner surface extending in the short direction of the wall hole Wb and the outer surface of the second side wall 15 in the cover body 11 are in contact with each other, and a gap is hardly formed. Moreover, each 3rd side surface 50c of the cushion material 50 press-contacts the inner surface extended in the transversal direction of the wall hole Wb. In addition, one first side surface 50 a of the cushion material 50 contacts the back surface of the flange portion 21, and the other first side surface 50 a contacts the boss portion 61. Therefore, the entire wall hole Wb is closed by the cover body 11 and the cushion material 50 of the instrument housing 10.

次に、器具保持枠64の保持孔65にスイッチ63を保持させ、その器具保持枠64のビス挿通孔64aにビス19を挿通する。そのビス19をフランジ部21の挿通部18に挿通し、挿通部18を壁材W1の厚み方向へ貫通させるとともに、クッション材50の挿通空間51を壁材W1の厚み方向へ貫通させる。そして、ビス19を、器具取付枠60の雌ねじ孔61aに螺合し、器具保持枠64を器具取付枠60に取り付ける。   Next, the switch 63 is held in the holding hole 65 of the instrument holding frame 64, and the screw 19 is inserted into the screw insertion hole 64 a of the instrument holding frame 64. The screw 19 is inserted through the insertion portion 18 of the flange portion 21 to penetrate the insertion portion 18 in the thickness direction of the wall material W1, and the insertion space 51 of the cushion material 50 is penetrated in the thickness direction of the wall material W1. Then, the screw 19 is screwed into the female screw hole 61 a of the instrument mounting frame 60, and the instrument holding frame 64 is attached to the instrument mounting frame 60.

図5及び図6に示すように、ビス19の螺合に伴い、器具保持枠64が壁材W1に押し付けられると、器具保持枠64と器具取付枠60の上下両部によって、フランジ部21の上下両部と壁材W1が挟持される。また、ビス19の螺合に伴い、器具保持枠64と器具取付枠60との間隔が壁材W1の厚み方向へ狭くなり、フランジ部21と、ボス部61の間で、クッション材50が短手方向(壁材W1の厚み方向)へ圧縮される。このとき、クッション材50の長手方向両端に位置するの第3側面50cは、壁孔Wbの短手方向に延びる内面に圧接し、クッション材50の長手方向へは変形が抑制されている。このため、クッション材50は、厚み方向へ膨らむように変形し、クッション材50の他方の第1側面50aが、壁孔Wbの長手方向に延びる内面に圧接するとともに、第1側壁14(第1外側壁34)の外面にも圧接する。   As shown in FIGS. 5 and 6, when the instrument holding frame 64 is pressed against the wall material W <b> 1 in accordance with the screwing of the screw 19, the upper and lower parts of the instrument holding frame 64 and the instrument mounting frame 60 cause the flange portion 21. Both the upper and lower portions and the wall material W1 are sandwiched. Further, as the screw 19 is screwed, the distance between the instrument holding frame 64 and the instrument mounting frame 60 becomes narrower in the thickness direction of the wall material W1, and the cushion material 50 is shortened between the flange portion 21 and the boss portion 61. Compressed in the hand direction (thickness direction of the wall material W1). At this time, the third side surfaces 50c located at both ends in the longitudinal direction of the cushion material 50 are in pressure contact with the inner surface extending in the short direction of the wall hole Wb, and deformation in the longitudinal direction of the cushion material 50 is suppressed. Therefore, the cushion material 50 is deformed so as to swell in the thickness direction, and the other first side surface 50a of the cushion material 50 is in pressure contact with the inner surface extending in the longitudinal direction of the wall hole Wb, and the first side wall 14 (first The outer wall 34) is also pressed against the outer surface.

上記実施形態によれば、以下のような効果を得ることができる。
(1)器具収容体10は、収容体本体30とクッション材50を備える。そして、器具収容体10の設置状態では、壁孔Wbは、その一部がカバー体11によって閉鎖されるとともに、その他の部分がフランジ部21によって閉鎖される。このとき、壁孔Wbにおいて、壁孔Wbの長手方向に延びる内面と、カバー体11の第1側壁14外面との間の隙間はクッション材50によって閉鎖される。このため、壁材W1の表側から壁孔Wbに挿入され、かつフランジ部21を貫通するビス19によって壁材W1に設置される器具収容体10であっても、器具収容体10全体で壁孔Wbを閉鎖し、しかもビス19が貫通する部分をクッション材50で閉鎖することで、器具収容体10を設置した箇所での遮音性及び気密性を向上させることができる。
According to the above embodiment, the following effects can be obtained.
(1) The instrument container 10 includes a container body 30 and a cushion material 50. In the installed state of the instrument housing 10, a part of the wall hole Wb is closed by the cover body 11 and the other part is closed by the flange portion 21. At this time, in the wall hole Wb, a gap between the inner surface extending in the longitudinal direction of the wall hole Wb and the outer surface of the first side wall 14 of the cover body 11 is closed by the cushion material 50. For this reason, even if it is the instrument container 10 inserted in the wall hole Wb from the front side of the wall material W1 and installed in the wall material W1 by the screw 19 penetrating the flange portion 21, the entire wall of the instrument container 10 By closing Wb and closing the portion through which the screw 19 penetrates with the cushioning material 50, it is possible to improve sound insulation and airtightness at the place where the instrument housing 10 is installed.

(2)器具収容体10のフランジ部21は、壁材W1の表面に配置され、フランジ部21は、器具収容体10の設置後に化粧カバーで覆われる。このため、化粧カバーが壁材W1表面から大きく浮き上がらないようにするためには、フランジ部21は、厚みを厚くすることができない。本実施形態では、そのフランジ部21の裏側の壁孔Wb内にクッション材50を配設したため、フランジ部21が薄くても遮音性及び気密性を向上させることができる。したがって、フランジ部21を厚くする必要がなく、化粧カバーが浮き上がることもない。   (2) The flange portion 21 of the appliance container 10 is disposed on the surface of the wall material W1, and the flange portion 21 is covered with a decorative cover after the appliance container 10 is installed. For this reason, in order to prevent the decorative cover from significantly rising from the surface of the wall material W1, the flange portion 21 cannot be thickened. In the present embodiment, since the cushion material 50 is disposed in the wall hole Wb on the back side of the flange portion 21, even if the flange portion 21 is thin, sound insulation and airtightness can be improved. Therefore, it is not necessary to increase the thickness of the flange portion 21, and the decorative cover does not float up.

(3)器具収容体10の設置状態では、クッション材50によって、壁孔Wbの長手方向に延びる内面と、カバー体11の第1側壁14の外面との間の隙間を閉鎖することができる。このため、万一の火災に遭遇しても、壁孔Wbの長手方向に延びる内面と、カバー体11の第1側壁14外面との間から壁材W1の裏側への空気の漏れを抑制し、耐火性能も向上させることができる。   (3) In the installed state of the instrument housing 10, the cushion material 50 can close the gap between the inner surface extending in the longitudinal direction of the wall hole Wb and the outer surface of the first side wall 14 of the cover body 11. For this reason, even if it encounters an emergency fire, it suppresses the leakage of the air from between the inner surface extended in the longitudinal direction of the wall hole Wb and the 1st side wall 14 outer surface of the cover body 11 to the back side of wall material W1. Also, fire resistance can be improved.

(4)ビス19を用いて器具保持枠64を器具取付枠60に取り付けると、クッション材50はフランジ部21の裏面と器具取付枠60のボス部61に当接し、クッション材50を短手方向に圧縮させることができる。このため、クッション材50の圧縮によって、クッション材50を厚み方向に膨らませ、クッション材50の一方の第1側面50aをカバー体11の第1側壁14に圧接させ、他方の第1側面50aを壁孔Wbの長手方向に延びる内面に圧接させることができる。したがって、壁孔Wbの長手方向に延びる内面と、カバー体11の第1側壁14の外面との間の隙間をクッション材50によって確実に閉鎖することができる。   (4) When the instrument holding frame 64 is attached to the instrument mounting frame 60 using the screws 19, the cushion material 50 comes into contact with the back surface of the flange portion 21 and the boss portion 61 of the instrument mounting frame 60, and the cushion material 50 is moved in the short direction. Can be compressed. For this reason, the cushion material 50 is inflated in the thickness direction by the compression of the cushion material 50, one first side surface 50a of the cushion material 50 is pressed against the first side wall 14 of the cover body 11, and the other first side surface 50a is The inner surface of the hole Wb extending in the longitudinal direction can be pressed. Therefore, the gap between the inner surface extending in the longitudinal direction of the wall hole Wb and the outer surface of the first side wall 14 of the cover body 11 can be reliably closed by the cushion material 50.

(5)クッション材50の短手方向への長さSを、壁材W1の厚み方向への長さMより長くした。このため、フランジ部21と器具取付枠60で壁材W1を挟持すれば、フランジ部21と器具取付枠60でクッション材50を圧縮することができる。   (5) The length S of the cushion material 50 in the short direction is longer than the length M of the wall material W1 in the thickness direction. For this reason, if the wall material W <b> 1 is sandwiched between the flange portion 21 and the instrument mounting frame 60, the cushion material 50 can be compressed by the flange portion 21 and the instrument mounting frame 60.

(6)クッション材50は、短手方向の一部分がフランジ部21と第1側壁14に接着されており、その他の部分は接着されず非拘束状態にある。このため、フランジ部21と器具取付枠60でクッション材50を圧縮することができる。   (6) A part of the cushion material 50 in the short side direction is bonded to the flange portion 21 and the first side wall 14, and the other part is not bonded and is in an unrestrained state. For this reason, the cushion material 50 can be compressed by the flange portion 21 and the instrument mounting frame 60.

(7)器具収容体10の収容体本体30は、二重壁構造であり、二重壁の間に充填材Jが充填されている。そして、充填材Jは遮音性能を有するとともに、周壁を覆っている。このため、充填材Jによってカバー体11の遮音性能を高めることができる。   (7) The container body 30 of the instrument container 10 has a double wall structure, and a filler J is filled between the double walls. The filler J has a sound insulation performance and covers the peripheral wall. For this reason, the sound insulation performance of the cover body 11 can be enhanced by the filler J.

(8)フランジ部21にも充填材Jが充填されており、挿通部18は、充填材Jを貫通して形成されている。このため、フランジ部21においても、充填材Jにより遮音性を向上させることができる。   (8) The flange portion 21 is also filled with the filler J, and the insertion portion 18 is formed through the filler J. For this reason, also in the flange part 21, the sound insulation can be improved by the filler J.

(9)クッション材50は、挿通空間51を備え、挿通空間51は、フランジ部21の挿通部18と対向する位置に配置されている。このため、フランジ部21の挿通部18を貫通したビス19をクッション材50に挿通したとき、挿通空間51によって、ビス19をクッション材50に簡単に貫通させることができる。   (9) The cushion material 50 includes an insertion space 51, and the insertion space 51 is disposed at a position facing the insertion portion 18 of the flange portion 21. For this reason, when the screw 19 penetrating the insertion portion 18 of the flange portion 21 is inserted into the cushion material 50, the screw 19 can be easily passed through the cushion material 50 by the insertion space 51.

(10)クッション材50は、挿通空間51を備える。クッション材50は、短手方向に圧縮され、厚み方向に膨らむ。このため、クッション材50に挿通されたビス19にもクッション材50が圧接し、ビス19周りでの遮音性及び気密性も向上させることができる。   (10) The cushion material 50 includes an insertion space 51. The cushion material 50 is compressed in the lateral direction and swells in the thickness direction. For this reason, the cushion material 50 is press-contacted also to the screw | thread 19 inserted in the cushion material 50, and the sound-insulation property and airtightness around the screw | thread 19 can also be improved.

なお、上記実施形態は以下のように変更してもよい。
○ 器具収容体10は、収容体本体30に充填材Jが充填されていなくてもよい。
○ 充填材Jは遮音性能及び防火性能を有する材料としたが、充填材Jは遮音性能だけを有するものであってもよい。
In addition, you may change the said embodiment as follows.
(Circle) the instrument container 10 does not need to be filled with the filler J in the container main body 30. FIG.
The filler J is a material having sound insulation performance and fire prevention performance, but the filler J may have only sound insulation performance.

○ 器具収容体は、収容体本体30が比重2以上の材料により形成されることで遮音性を有していてもよい。
○ 実施形態では、クッション材50の一方の第2側面50bと、一方の第1側面50aの一部分を収容体本体30に接着したが、クッション材50の収容体本体30への接着の仕方は適宜変更してもよい。クッション材50の一方の第2側面50bだけをフランジ部21の裏面に接着してもよいし、クッション材50の一方の第1側面50aの一部分だけを第1側壁14に接着してもよい。
(Circle) the instrument container may have sound-insulation property because the container main body 30 is formed with the material of specific gravity 2 or more.
In the embodiment, one second side surface 50b of the cushion material 50 and a part of the first first side surface 50a are bonded to the container body 30. However, the method of bonding the cushion material 50 to the container body 30 is appropriately determined. It may be changed. Only one second side surface 50 b of the cushion material 50 may be adhered to the back surface of the flange portion 21, or only a part of one first side surface 50 a of the cushion material 50 may be adhered to the first side wall 14.

○ クッション材50は、接着剤ではなく、溶着やビス止め等のその他の方法で収容体本体30に一体化されていてもよい。
○ 実施形態では、クッション材50と収容体本体30を別々に運搬し、器具収容体10の設置の際に、クッション材50と収容体本体30を一体化したが、これに限らない。クッション材50と収容体本体30を予め一体化しておいてもよい。
The cushion material 50 may be integrated with the container body 30 by other methods such as welding and screwing instead of an adhesive.
In the embodiment, the cushion material 50 and the container body 30 are separately transported, and the cushion material 50 and the container body 30 are integrated when the instrument container 10 is installed. However, the present invention is not limited to this. The cushion material 50 and the container body 30 may be integrated in advance.

○ 実施形態では、クッション材50を、壁孔Wbの長手方向の内面と、カバー体11の第1側壁14の外面との間に配設したが、クッション材50を、壁孔Wbの短手方向の内面と、カバー体11の第2側壁15の外面との間にも配設してよい。すなわち、カバー体11の周壁を全周に亘って取り囲むようにクッション材50を配設してもよい。   In the embodiment, the cushion material 50 is disposed between the inner surface in the longitudinal direction of the wall hole Wb and the outer surface of the first side wall 14 of the cover body 11, but the cushion material 50 is shorter than the wall hole Wb. You may arrange | position also between the inner surface of a direction and the outer surface of the 2nd side wall 15 of the cover body 11. FIG. That is, you may arrange | position the cushioning material 50 so that the surrounding wall of the cover body 11 may be surrounded over the perimeter.

○ 実施形態では、クッション材50を、フランジ部21の裏面と器具取付枠60のボス部61に当接させ、短手方向に圧縮させたが、クッション材50は短手方向に圧縮させなくてもよい。この場合、クッション材50の短手方向への長さSは、壁材W1の厚みMと同じ又は短く設定され、壁材W1の厚み内に配設される。そして、例えば、壁材W1の裏側に器具取付枠60や配線ボックス70が設置されていないような場合、クッション材50は、一方の第2側面50bがフランジ部21の裏面に当接するが、他方の第2側面50bは、壁材W1の裏面と同一面上又は、裏面より表面側に退いた位置に位置する。   In the embodiment, the cushion material 50 is brought into contact with the back surface of the flange portion 21 and the boss portion 61 of the instrument mounting frame 60 and compressed in the short direction, but the cushion material 50 is not compressed in the short direction. Also good. In this case, the length S in the short direction of the cushion material 50 is set to be equal to or shorter than the thickness M of the wall material W1, and is disposed within the thickness of the wall material W1. For example, when the instrument mounting frame 60 and the wiring box 70 are not installed on the back side of the wall material W1, the cushion material 50 has one second side surface 50b in contact with the back surface of the flange portion 21, but the other side. The second side surface 50b is located on the same surface as the back surface of the wall material W1 or at a position retracted to the front surface side from the back surface.

○ 壁孔Wbの長手方向の内面と、第1側壁14の外面との間にクッション材50が配設された状態において、器具取付枠60の長手方向に隣り合うボス部61の間から壁材W1の裏側に露出したクッション材50の部分に、遮音シート等の遮音部材や、遮音性を有しないシートを設けてもよい。このように構成した場合、遮音部材やシートにより、クッション材50を通過した音が壁材W1の裏側へ漏れることを抑制できる。   In the state where the cushion material 50 is disposed between the inner surface in the longitudinal direction of the wall hole Wb and the outer surface of the first side wall 14, the wall material extends from between the boss portions 61 adjacent to each other in the longitudinal direction of the instrument mounting frame 60. A sound insulating member such as a sound insulating sheet or a sheet that does not have sound insulating properties may be provided on the portion of the cushion material 50 exposed on the back side of W1. When comprised in this way, it can suppress that the sound which passed the cushion material 50 leaks to the back side of wall material W1 with a sound-insulation member or a sheet | seat.

○ クッション材50は、一方の第2側面50bがフランジ部21の裏面に接着されているが、他方の第2側面50bの全面にも樹脂製や金属製の板材を接合し、クッション材50をフランジ部21と板材とで短手方向から挟んでもよい。   ○ In the cushion material 50, one second side surface 50b is bonded to the back surface of the flange portion 21, but a resin or metal plate material is joined to the entire surface of the other second side surface 50b, and the cushion material 50 is attached. You may pinch | interpose from the transversal direction with the flange part 21 and a board | plate material.

このように構成した場合、フランジ部21と板材からなる固体層の間に、クッション材50からなる空気層が設けられる。すると、フランジ部21とクッション材50よりなる固体層によって音が減衰し、クッション材50よりなる空気層によっても音が減衰する。よって、フランジ部21、クッション材50、及び板材の3層構造とすることで、より遮音性を高めることができる。   When comprised in this way, the air layer which consists of the cushioning material 50 is provided between the flange part 21 and the solid layer which consists of board | plate materials. Then, the sound is attenuated by the solid layer made of the flange portion 21 and the cushion material 50, and the sound is also attenuated by the air layer made of the cushion material 50. Therefore, sound insulation can be improved more by setting it as the three-layer structure of the flange part 21, the cushion material 50, and a board | plate material.

また、クッション材50の第2側面50bの全面に、剛性を有する板材を接合すると、フランジ部21と、器具取付枠60のボス部61との間に、クッション材50と板材が挟持され、板材とフランジ部21の間でクッション材50が短手方向へ圧縮される。このとき、板材が剛性を有することから、クッション材50が板材に向けて押し付けられても、板材が変形せず、クッション材50を短手方向に確実に圧縮することができる。   Further, when a rigid plate material is joined to the entire surface of the second side surface 50 b of the cushion material 50, the cushion material 50 and the plate material are sandwiched between the flange portion 21 and the boss portion 61 of the instrument mounting frame 60. The cushion material 50 is compressed in the short direction between the flange portion 21 and the flange portion 21. At this time, since the plate material has rigidity, even if the cushion material 50 is pressed toward the plate material, the plate material is not deformed, and the cushion material 50 can be reliably compressed in the short direction.

○ 実施形態では、スイッチ63を取り付けるため、壁材W1の裏側に器具取付枠60を設置したが、器具取付枠60の代わりに配線ボックス70を設置してもよい。
図7に示すように、配線ボックス70は、一面に開口を有する有底四角箱状である。配線ボックス70は、一対の短側壁にボス部71を有する。また、配線ボックス70は、壁材W1の間に立設された造営材72の側面に設置される。
In the embodiment, in order to attach the switch 63, the instrument mounting frame 60 is installed on the back side of the wall material W1, but the wiring box 70 may be installed instead of the instrument mounting frame 60.
As shown in FIG. 7, the wiring box 70 has a bottomed square box shape having an opening on one surface. The wiring box 70 has a boss 71 on a pair of short side walls. Moreover, the wiring box 70 is installed on the side surface of the construction material 72 that is erected between the wall materials W1.

そして、器具保持枠64のビス挿通孔64aに挿通され、フランジ部21の挿通部18を貫通したビス19を、配線ボックス70のボス部71に螺合し、器具保持枠64とボス部71とで、フランジ部21及び壁材W1を挟持して、フランジ部21とボス部71にクッション材50を当接させるとともに、短手方向に圧縮するようにしてもよい。この場合、器具収容体10のカバー体11は、配線ボックス70内に収容される。   Then, the screw 19 inserted through the screw insertion hole 64a of the instrument holding frame 64 and passing through the insertion part 18 of the flange portion 21 is screwed into the boss part 71 of the wiring box 70, and the instrument holding frame 64, the boss part 71, Thus, the flange portion 21 and the wall material W1 may be sandwiched so that the cushion material 50 is brought into contact with the flange portion 21 and the boss portion 71 and may be compressed in the short direction. In this case, the cover body 11 of the instrument housing body 10 is housed in the wiring box 70.

○ 実施形態では、スイッチ63を器具取付枠60に取り付けるため、スイッチ63を器具保持枠64に保持し、その器具保持枠64を器具取付枠60に取り付けた。しかし、器具取付部が一体化されたスイッチを用いた場合は、器具保持枠64を使用せずに、スイッチ(器具)を、器具取付枠60又は図7に示す配線ボックス70に直接取り付けてもよい。   In the embodiment, in order to attach the switch 63 to the instrument mounting frame 60, the switch 63 is held by the instrument holding frame 64, and the instrument holding frame 64 is attached to the instrument mounting frame 60. However, when a switch with an integrated device mounting portion is used, the switch (device) may be directly mounted on the device mounting frame 60 or the wiring box 70 shown in FIG. 7 without using the device holding frame 64. Good.

○ 図7に示すように、器具収容体は、一つの器具保持枠64が取付可能なサイズであってもよいし、図示しないが、二つ又は四つ以上の器具保持枠64が取付可能なサイズであってもよい。   ○ As shown in FIG. 7, the instrument container may be sized so that one instrument holding frame 64 can be attached. Although not shown, two or four or more instrument holding frames 64 can be attached. It may be a size.

○ クッション材50の挿通空間51は、クッション材50を貫通する孔であったが、これに限らない。例えば、図8に示すように、クッション材50を複数の分割体55に分割し、ビス19が挿通される部分で分割体55同士が当接するように分割体55を収容体本体30に接着してもよい。このように構成すると、ビス19は、分割体55同士の当接面の間に挿通され、ビス19の挿通が妨げられることがない。   The insertion space 51 of the cushion material 50 is a hole that penetrates the cushion material 50, but is not limited thereto. For example, as shown in FIG. 8, the cushion material 50 is divided into a plurality of divided bodies 55, and the divided bodies 55 are bonded to the container body 30 so that the divided bodies 55 come into contact with each other at the portion where the screws 19 are inserted. May be. If comprised in this way, the bis | screw 19 will be inserted between the contact surfaces of the division bodies 55, and insertion of the bis | screw 19 is not prevented.

○ 挿通空間51を、クッション材50を貫通する孔としたが、挿通空間51を、クッション材50に凹設した溝で形成してもよい。
○ クッション材50の短手方向への長さSは、壁材W1の厚み方向への長さMと同じであり、クッション材50は、フランジ部21の裏面及び器具取付枠60のボス部61に圧接せず、当接するだけであってもよい。
Although the insertion space 51 is a hole that penetrates the cushion material 50, the insertion space 51 may be formed by a groove that is recessed in the cushion material 50.
The length S in the short direction of the cushion material 50 is the same as the length M in the thickness direction of the wall material W1, and the cushion material 50 includes the back surface of the flange portion 21 and the boss portion 61 of the instrument mounting frame 60. You may just contact | abut without pressing.

○ 弾性材としてクッション材50に具体化したが、弾性材は、ゴムであってもよい。
○ 器具はスイッチ63でなく、コンセント等、適宜変更してもよい。
○ 建築物の壁として土壁に器具収容体10を用いてスイッチ63を設置してもよい。
○ The cushion material 50 is embodied as an elastic material, but the elastic material may be rubber.
○ The appliance may be changed as appropriate, such as an outlet, instead of the switch 63.
A switch 63 may be installed on the earth wall using the appliance container 10 as a wall of the building.

W1…壁材、Wb…壁孔、10…器具収容体、11…カバー体、13…底壁、14…第1側壁、15…第2側壁、17…開口、18…挿通部、19…ビス、21…フランジ部、30…収容体本体、50…弾性材としてのクッション材、51…挿通空間、60…器具取付枠、63…器具としてのスイッチ、70…配線ボックス。   W1 ... wall material, Wb ... wall hole, 10 ... instrument housing, 11 ... cover body, 13 ... bottom wall, 14 ... first side wall, 15 ... second side wall, 17 ... opening, 18 ... insertion part, 19 ... screw , 21 ... flange part, 30 ... container body, 50 ... cushion material as an elastic material, 51 ... insertion space, 60 ... instrument mounting frame, 63 ... switch as instrument, 70 ... wiring box.

Claims (6)

側壁及び底壁からなる周壁を備えるとともに、一面に開口を有し、前記開口から器具を内部に収容可能な有底箱状のカバー体と、
前記カバー体の開口縁全周から前記カバー体の外方に向けて延びる環状のフランジ部と、を有する収容体本体を備え、
壁材に形成された壁孔に、前記カバー体が前記壁材の表側から挿入されるとともに前記フランジ部が前記壁材の表面における前記壁孔の周縁に配置された状態で前記壁材に設置される器具収容体であって、
前記壁材への設置状態で、前記フランジ部よりも壁材側で前記壁孔の内面と、該内面に対向する前記周壁の外面との間に配設される弾性材を備えることを特徴とする器具収容体。
A cover body having a bottomed box shape that includes a peripheral wall including a side wall and a bottom wall, has an opening on one side, and can accommodate an instrument from the opening;
A container body having an annular flange extending from the entire periphery of the opening edge of the cover body toward the outside of the cover body;
The cover body is inserted into the wall hole formed in the wall material from the front side of the wall material, and the flange portion is installed on the wall material in a state where the flange portion is disposed at the periphery of the wall hole on the surface of the wall material. An instrument container,
An elastic material is provided between the inner surface of the wall hole and the outer surface of the peripheral wall facing the inner surface on the wall material side of the flange portion when installed on the wall member. Instrument container to be used.
前記壁材の裏側には配線ボックス又は器具取付枠が配設され、該配線ボックス又は器具取付枠に前記器具を取り付けることで、前記弾性材は、前記壁材の厚み方向において対向する前記フランジ部と、前記配線ボックス又は前記器具取付枠に当接する請求項1に記載の器具収容体。   A wiring box or a fixture mounting frame is disposed on the back side of the wall member, and the elastic member is opposed to the flange portion in the thickness direction of the wall member by attaching the fixture to the wiring box or the fixture mounting frame. And the instrument container of Claim 1 which contact | abuts to the said wiring box or the said instrument mounting frame. 前記フランジ部は、前記配線ボックス又は前記器具取付枠に前記器具を取り付けるためのビスが前記厚み方向に挿通される挿通部を備えるとともに、前記弾性材は、前記ビスが前記厚み方向に挿通される挿通空間を備え、前記弾性材は、前記挿通部及び前記挿通空間を貫通し、前記厚み方向に前記壁材を貫通した前記ビスを前記配線ボックス又は前記器具取付枠に螺合することで前記厚み方向に圧縮されている請求項2に記載の器具収容体。   The flange portion includes an insertion portion through which a screw for attaching the appliance to the wiring box or the appliance mounting frame is inserted in the thickness direction, and the elastic member has the screw inserted in the thickness direction. An insertion space is provided, and the elastic material passes through the insertion portion and the insertion space, and is screwed into the wiring box or the instrument mounting frame with the screw passing through the wall material in the thickness direction. The instrument container according to claim 2 which is compressed in a direction. 前記弾性材は、該弾性材の一部分が前記フランジ部における前記壁材への対向面、及び前記周壁の外面の少なくとも一つに接合されるとともに、前記弾性材のその他の部分が圧縮可能である請求項3に記載の器具収容体。   In the elastic material, a part of the elastic material is joined to at least one of a surface of the flange portion facing the wall material and an outer surface of the peripheral wall, and the other part of the elastic material is compressible. The instrument container according to claim 3. 前記収容体本体は遮音性能を有する請求項1〜請求項4のうちいずれか一項に記載の器具収容体。   The instrument container according to any one of claims 1 to 4, wherein the container body has a sound insulation performance. 側壁及び底壁を有する周壁を備えるとともに、一面に開口を有し、前記開口から器具を内部に収容可能な有底箱状のカバー体と、
前記カバー体の開口縁全周から前記カバー体の外方に向けて延びる環状のフランジ部と、を有する収容体本体を備え、
壁材に形成された壁孔に、前記カバー体が前記壁材の表側から挿入されるとともに前記フランジ部が前記壁材の表面における前記壁孔の周縁に配置された状態で前記壁材に設置される器具収容体の設置構造であって、
前記フランジ部の裏側で前記壁孔の内面と、該内面に対向する前記周壁の外面との間に弾性材が配設されていることを特徴とする器具収容体の設置構造。
A cover body having a bottomed box shape that includes a peripheral wall having a side wall and a bottom wall, has an opening on one side, and can accommodate an instrument from the opening;
A container body having an annular flange extending from the entire periphery of the opening edge of the cover body toward the outside of the cover body;
The cover body is inserted into the wall hole formed in the wall material from the front side of the wall material, and the flange portion is installed on the wall material in a state where the flange portion is disposed at the periphery of the wall hole on the surface of the wall material. An installation structure of the instrument container,
An installation structure for an instrument container, wherein an elastic material is disposed between an inner surface of the wall hole and an outer surface of the peripheral wall facing the inner surface on the back side of the flange portion.
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