JP6125683B1 - Liquid supply device - Google Patents

Abstract

Both ends of a unit case that accommodates a three-phase brushless motor and a Wesco pump are caulked and engaged with a pump case of the Wesco pump and a cover that covers the end of the brushless motor, and penetrates the cover In the liquid supply device in which the three power supply terminals are supported by the bobbin, the axial length of the unit case can be shortened. A power supply terminal is connected to an insertion board part that is fitted and fixed to a bobbin, an extension plate part that extends from the insertion board part in an extending direction thereof, and an extension plate part. And an inclined plate portion 39 that is inclined to the side away from the unit case, and a terminal plate portion 41 that is connected to the inclined plate portion 39 and extends in parallel with the insertion board portion 36 and the extension plate portion 37. A pair of first guide protrusions 44 and 45 are formed on the plate portion 37 so as to form first winding guide recesses 42 and 43 between the bobbin 17. [Selection] Figure 3

Description

  The present invention includes a three-phase brushless motor having a stator in which a coil is wound around a stator core via a bobbin and having both axial end portions of the stator covered with resin first and second covering portions, A Wesco pump driven by a brushless motor is arranged coaxially so that the first covering part of the first and second covering parts is arranged on the Wesco pump side, and is housed in a metal unit case, A caulking portion that is bent radially inward at both ends of the unit case and engages with the pump case and the second covering portion of the Wesco pump is formed, and the bobbin on the side opposite to the Wesco pump is formed. Three power feeds penetrating through a second covering portion integrally having a cylindrical discharge pipe for discharging the liquid discharged from the Wesco pump at the end Child is supported, a liquid supply apparatus in which the coil is electrically connected to those power supply terminals.

  A brushless motor and a westco pump driven by the brushless motor are coaxially arranged in a cylindrical metal unit case, and three power supply terminals to which the brushless motor coils are electrically connected are westco. A fuel supply device as a liquid supply device which is supported by a bobbin on the side opposite to a pump is known from Patent Document 1.

JP 2013-70577 A

  By the way, the resin coating portion that covers the bobbin on the side opposite to the Westco pump is provided with a shaft support portion that supports the rotating shaft of the rotor in the brushless motor, and discharges fuel discharged from the Westco pump. The discharge pipe is integrally provided, and the power supply terminal must be supported on the outer peripheral portion of the bobbin so as to avoid interference with the shaft support portion and the discharge pipe. However, the power supply terminal disclosed in Patent Document 1 is formed so as to extend in the direction along the axis of the brushless motor, and the power supply terminal is disposed in the vicinity of the cylindrical unit case that houses the brushless motor. Therefore, it is necessary to extend the unit case long in order to avoid interference with the caulking portion at the end of the unit case of the electrical connection portion to the power supply terminal of the coil. In other words, it is difficult to reduce the size of the brushless motor and thus the liquid supply device in the direction along the axis.

  The present invention has been made in view of such circumstances, and an object thereof is to provide a liquid supply apparatus capable of shortening the axial length of a metal unit case that houses a brushless motor and a Wesco pump. To do.

  In order to achieve the above object, the present invention has a stator in which a coil is wound around a stator core via a bobbin, and both axial end portions of the stator are covered with resin first and second covering portions. A three-phase brushless motor and a Wesco pump driven by the brushless motor are arranged coaxially so that the first covering portion of the first and second covering portions is disposed on the Wesco pump side, and is made of metal. A caulking portion that is bent radially inward at both ends of the unit case and engages the pump case and the second covering portion of the Wesco pump, and is formed in the bobbin. A second discharge pipe integrally having a cylindrical discharge pipe for discharging the liquid discharged from the Wesco pump at the end opposite to the Wesco pump. In the liquid supply apparatus in which three power supply terminals penetrating the cover are supported, and the coil is electrically connected to the power supply terminals, the power supply terminals extend in a direction along the axis of the brushless motor and the bobbin A first fitting at the end of the extension plate portion opposite to the insertion substrate portion; and an extension plate portion extending in the extending direction from the insertion substrate portion. An inclined plate portion that is continuous through a bent portion and is inclined to the side away from the unit case, and an end portion of the inclined plate portion opposite to the extending plate portion is connected through a second bent portion. The extension plate integrally includes a terminal plate portion that extends in parallel with the fitting substrate portion and the extension plate portion, and has an end opposite to the inclined plate portion that protrudes outward from the second covering portion. A second covering portion of the bobbin at an end of the inclined plate portion side of the portion A pair of first guide projections that form a first winding induction recess is provided between the end surface of the coil and a power line of the coil is hooked on one of the pair of first winding induction recesses, and the brushless A first feature is that the motor extends inward of the inclined plate portion in the radial direction of the motor and is electrically connected to the terminal plate portion.

  According to the present invention, in addition to the configuration of the first feature, a pair of second guide projections and a second winding induction recess capable of tightening the power line are provided on the terminal plate portion near the inclined plate portion. A pair of third guide protrusions projecting from the second guide protrusion and spaced apart from the second guide protrusion while being formed between the second guide protrusion and the second guide protrusion. The second feature.

  In addition to the configuration of the second feature, the present invention has an inclination in which the second winding guide recess is narrowed toward one of the mutually opposing surfaces of the second and third guide protrusions A third feature is that a surface is formed.

  According to the present invention, in addition to the configuration of the second or third feature, a substantially U-shaped cut portion with the extension plate portion side closed is formed from the inclined plate portion to the terminal plate portion, and the power line A hook portion for electrically connecting to the terminal plate portion in a state of being hooked is formed on the terminal plate portion so as to stand inward from the notch portion along the radial direction of the brushless motor. This is the fourth feature.

  According to the present invention, in addition to the configuration of the fourth feature, a starting end power line of the coil is located at one end of the pair of second winding induction recesses on one side in the width direction of the terminal plate portion. A starting end tightening portion wound around the terminal plate portion by one or more turns and being hooked from the starting end tightening portion to the hook portion and extending to the other side in the width direction of the terminal plate portion And a starting end fixing portion that is electrodeposited on the terminal plate portion, and extending in the radial direction of the brushless motor from the starting end fixing portion through the inside of the extension plate portion to the stator core side and in the middle A fifth feature is that it has a leading end lead-out portion that passes through a valley-shaped portion configured by cooperation of the second guide protrusion on the one side in the width direction of the terminal plate portion and the one side edge in the width direction of the terminal plate portion. And

  According to the present invention, in addition to the configuration of the fourth or fifth feature, the terminal power supply line of the coil extends along the peripheral wall of the portion of the bobbin covered with the second covering portion and in the radial direction of the brushless motor. An end connecting wire portion wired so as to pass through the outside of the extending plate portion, and the extending portion extending in the radial direction of the brushless motor by being hooked from the end connecting wire portion to one of the pair of first winding induction recesses A terminal introduction part extending inward of the plate part, and the inner side of the inclined plate part extending from the terminal introduction part in the radial direction of the brushless motor to the hook part and being hooked on the hook part. According to a sixth aspect of the present invention, a terminal fixing portion is electrodeposited on the terminal plate portion.

  Furthermore, in addition to any of the configurations of the fourth to sixth features, the present invention is such that the coil is wound around the bobbin by a delta connection method, and an intermediate power line of the coil is a second covering of the bobbin. An intermediate connecting wire portion wired along the peripheral wall of the portion covered by the portion, and the inclined plate extending in the radial direction of the brushless motor by being hooked from the intermediate connecting wire portion to one of the pair of first winding induction recesses An intermediate introduction portion extending inward of the portion, and the inner portion of the inclined plate portion extending from the intermediate introduction portion to the hook portion in the radial direction of the brushless motor and being hooked on the hook portion. A seventh feature is provided with an intermediate fixing portion that is electrodeposited on the terminal plate portion, and an intermediate lead-out portion that extends from the intermediate fixing portion to the stator core side via the pair of second winding induction recesses. And

  According to the first feature of the present invention, the power supply terminal is inserted into and fixed to the bobbin, the insertion board part, the extension plate part extending in the extending direction of the insertion board part, and the side separated from the unit case And a terminal plate portion that extends in parallel with the fitting substrate portion and the extension plate portion and is connected to the inclination plate portion, and protrudes from the extension plate portion. A first winding induction recess is formed between a pair of first guide protrusions and a bobbin provided, and a coil power supply line is hooked on the first winding induction recess to be inside the inclined plate portion in the radial direction of the brushless motor. Because it is connected to the terminal plate part and is electrically connected to the terminal board, even if the caulking part formed at the end of the unit case is bent inward in the radial direction of the brushless motor, Reduce interference with the crimped part of the coil electrical connection to the terminal. It is possible to, the axial size of the brushless motor thus the liquid supply system is possible to shorten the axial length of the unit case.

  Further, according to the second feature of the present invention, a pair of third guides having a predetermined interval between the pair of second guide protrusions and the second guide protrusions in a portion of the terminal plate part near the inclined plate part. Since the guide protrusion protrudes and the power supply line is wound around the second winding induction recess between the second and third guide protrusions, it is easy to tighten the power supply line around the terminal plate.

  According to the third aspect of the present invention, an inclined surface is formed on one of mutually opposing surfaces of the second and third guide protrusions that form the second winding guide recess between each other. Since the guide recess is narrowed as it goes inward, it is possible to position the power line closer to the inner side of the second winding guide recess and to prevent the tightening portion from loosening.

  According to the fourth feature of the present invention, since the substantially U-shaped cut portion is formed from the inclined plate portion to the terminal plate portion, the closed end of the cut portion on the extending plate portion side is pushed with a tool. Thus, the insertion board portion can be fitted and fixed straight to the bobbin in the direction along the axis of the brushless motor, and the assembly work of the power supply terminal to the bobbin becomes easy. In addition, the hook part for hooking the power line and electrically connecting to the terminal plate part stands up from the notch part toward the inside along the radial direction of the brushless motor, making it easy to use the notch part for the hook part. Can be formed.

  According to the fifth feature of the present invention, the starting power line of the coil has a starting end tightening portion, a starting end fixing portion, and a starting end derivation portion, and the starting end power line is the second winding in the starting end tightening portion. It is wound around the guide recess for more than one turn and entangled. At the start fixed part, the start end power line is hooked on the hook part and then electrodeposited on the terminal plate part. At the start end lead part, the start end is fixed in the radial direction of the brushless motor. The starting power supply line is extended to the stator core side through the inside of the extending plate portion from the portion, and the intermediate portion of the starting end derivation portion is the second guide protrusion on one side in the width direction of the terminal plate portion and the width of the terminal plate portion. Since one side edge in the direction passes through a valley portion formed by cooperation, the starting power line is wound around the power supply terminal at a portion spaced radially inward from the unit case, and interferes with the unit case. Avoiding this and starting power supply so as not to loosen the power supply terminal Can be reliably fixed by winding, assembling and electrodeposition work to power supply terminals of the starting power line is facilitated.

  According to the sixth feature of the present invention, the terminal power supply line of the coil has a terminal crossover part, a terminal introduction part, and a terminal fixing part, where the terminal power supply line is the first of the bobbins. 2 Along the peripheral wall of the portion covered with the covering portion and through the outside of the extending plate portion in the radial direction of the brushless motor, the termination power source wire is hooked from the termination crossover wire portion to the first winding induction recess in the termination introduction portion. In the radial direction of the brushless motor, it extends inward of the extension plate portion, and in the terminal fixing portion, the terminal power supply line extends from the terminal introduction portion to the hook portion in the radial direction of the brushless motor in the radial direction of the brushless motor. Since it is electrodeposited on the terminal plate while being hooked to the hook, the terminal power supply wire is wound around the power supply terminal at a portion spaced radially inward from the unit case, and interferes with the unit case. To do While avoid by winding a termination power line so as not sag to the power supply terminal can be reliably fixed, assembled and electrodeposition work is facilitated to the feeding terminal of the terminating power source line.

  Furthermore, according to the seventh feature of the present invention, the intermediate power line of the coil wound around the bobbin by the delta connection method includes an intermediate crossover portion, an intermediate introduction portion, an intermediate fixing portion, and an intermediate lead-out portion. And the intermediate power line is wired along the peripheral wall of the portion of the bobbin covered by the second covering part, and the intermediate power line is one of the pair of first winding induction recesses in the intermediate introduction part. The intermediate power line extends to the hook portion inside the inclined plate portion in the radial direction of the brushless motor and extends to the hook portion in the radial direction of the brushless motor. Since the intermediate power supply line is extended to the stator core side through the pair of second winding induction recesses in the intermediate lead-out portion, the intermediate power supply line is removed from the unit case. Radially inwardly spaced parts It is possible to wind the intermediate power supply line securely around the power supply terminal while avoiding interference with the unit case, and to securely fix the intermediate power supply line to the power supply terminal. Assembly and electrodeposition are facilitated.

It is a longitudinal cross-sectional view of a fuel supply apparatus. FIG. 2 is a sectional view taken along line 2-2 of FIG. It is the front view of the electric power feeding terminal seen from the 3 arrow direction of FIG. It is a wiring diagram of the coil of a delta connection system. They are the perspective view (A) which looked at the connection part of the start end power source line and termination power source line to a feed terminal from the outside of a feed terminal, and the perspective view (B) seen from the inside in the state where a covering part was omitted. They are the perspective view (A) which looked at the connection part of the intermediate power supply line to a feed terminal in the state which omitted the covering part from the outside of a feed terminal, and the perspective view (B) seen from the inside.

  The embodiment of the present invention will be described with reference to FIG. 1 to FIG. 6. First, in FIG. 1, this liquid supply device is a fuel supply device for supplying fuel to, for example, an in-vehicle engine. 5 and a three-phase brushless motor 6 for driving the Wesco pump 5 are built in and coupled to a common unit case 7 having a hollow cylindrical shape.

  The Wesco pump 5 has an impeller 9 having a large number of radial grooves 8 on the outer periphery, and a pump chamber 10 extending in an arc shape so as to face the outer periphery of the impeller 9, and the impeller 9 is rotatably accommodated. A pump case 11 is provided. The pump case 11 is divided into an outer case half 12 and an inner case half 13, and the impeller 9 is interposed between the outer case half 12 and the inner case half 13 and the pump. A chamber 10 is defined.

  The pump case 11 is sandwiched between an annular step 7a formed on the inner surface of the unit case 7 facing outward in the axial direction, and a first caulking portion 7b formed at one end of the unit case 7. In this way, the unit case 7 is accommodated in one end.

  Referring also to FIG. 2, the brushless motor 6 includes a stator core 15 formed by caulking and bonding a plurality of laminated magnetic steel plates, and a coil 16 wound around the stator core 15 via a bobbin 17. And a rotor 19 disposed in the stator 18.

  The stator core 15 is formed such that a plurality of, for example, first to sixth tooth portions 15a, 15b, 15c, 15d, 15e, and 15f protrude radially inwardly on the inner periphery of the annular yoke portion 15g.

  Further, both end portions in the axial direction of the stator 18 are covered with resin first and second covering portions 21 and 22, and the brushless motor 6 includes the pump case 11 of the Wesco pump 5 and the first covering portion. The second caulking portion 7c formed on the other end of the unit case 7 is inserted into the unit case 7 with a disc-like spacer 23 interposed between the second cover portion 22 and the second cover portion 22. As a result, the brushless motor 6 is built in the unit case 7. The spacer 23 is not interposed between the pump case 11 and the first covering portion 21, and the first covering portion 21 is brought into direct contact with the annular step portion 7 a of the unit case 7 or the pump case 11. The brushless motor 6 may be positioned in the unit case 7.

  The rotor 19 is made of a permanent magnet that is magnetized by a plurality of magnetic poles in the circumferential direction, and a rotating shaft 25 that passes through the rotor 19 is coaxially provided on the rotor 19. One end of the rotary shaft 25 penetrates the spacer 23 and is inserted into the pump case 11 with a first sliding bearing 26 interposed between the rotary shaft 25 and the pump case 11. The impeller 9 is attached to the rotary shaft 25 in the pump case 11 so as not to be relatively rotatable. In this embodiment, a non-circular attachment hole 27 is provided at the center of the impeller 9, and the impeller 9, a non-circular portion 25a having a cross-sectional shape corresponding to the cross-sectional shape of the mounting hole 27 is provided at one end portion of the rotary shaft 25. When the non-circular portion 25a is inserted into the mounting hole 27, the impeller 9 is attached to the rotating shaft 25 so as not to rotate relative to the rotating shaft 25 with a play that allows a slight inclination of the rotating shaft 25. The outer case half 12 and the inner case half 13 of the pump case 11 are prevented from moving along the axial direction of the impeller 9.

  The inner case half 13 of the pump case 11 is integrally provided with a cylindrical bearing housing 13 a that coaxially surrounds the rotary shaft 25, and between the bearing housing 13 a and the rotary shaft 25, One sliding bearing 26 is interposed. The other end of the rotary shaft 25 is rotatably supported by the second covering portion 22 via a second sliding bearing 28.

  A suction port 29 is formed in the outer case half 12 of the pump case 11 so as to communicate with one circumferential end of the pump chamber 10, and the other end in the circumferential direction of the pump chamber 10 is formed in the inner case half 13. A discharge port 30 communicating with the part is formed. In addition, a cylindrical suction pipe 12a that directly communicates with the suction port 29 is integrally provided on the outer case half body 12 so as to project outward, and bubbles generated by the pump action in the pump case 11 are formed. A deaeration hole 31 for discharging the gas is formed.

  A passage 32 communicating with the discharge port is formed between the rotor 19 and the stator 18 in the brushless motor 6, and a fuel outlet chamber 33 communicating with the passage 32 is formed in the second covering portion 22. In addition, a cylindrical discharge pipe 22a for discharging high-pressure fuel when the pump is operated integrally projects from the second covering portion 22, and the discharge pipe 22a extends from the fuel outlet chamber 33 into the discharge pipe 22a. A check valve 35 for preventing backflow that allows the flow of fuel is accommodated only on the fuel discharge port 34 side at the tip of the fuel cell.

  By the way, the first, second and third power supply terminals 20A, 20B and 20C connected to the coil 16 are supported on the end of the bobbin 17 opposite to the Wesco pump 5.

  In FIG. 3, the first power supply terminal 20 </ b> A extends in a direction along the axis of the brushless motor 6 and is fitted into and fixed to the bobbin 7, and extends from the fitting board portion 36 in the extending direction. The extended plate portion 37 to be extended and the end portion of the extended plate portion 37 opposite to the fitting substrate portion 36 are connected to each other via the first bent portion 38 and inclined to the side away from the unit case 7. The fitted plate portion 36 and the extended plate portion 37 connected to the end portion of the inclined plate portion 39 opposite to the extended plate portion 37 via the second bent portion 40. And an end portion opposite to the inclined plate portion 39 is integrally formed with a terminal plate portion 41 protruding outward from the second covering portion 22.

  A pair of first winding induction recesses 42 and 43 are formed at the end portion of the extending plate portion 37 on the inclined plate portion 39 side between the end surface of the bobbin 7 on the second covering portion 22 side. 1 guide protrusions 44 and 45 project, and a pair of second guide protrusions 46 and 47 and second winding guide recesses 48 and 49 are provided on the terminal plate 41 near the inclined plate portion 39. A pair of first wires are formed between the second guide projections 46 and 47 on the side opposite to the inclined plate portion 39 while being formed between the first and second guide projections 46 and 47. Three guide protrusions 50 and 51 are provided. In addition, in this embodiment, the second guide protrusions 46 and 47 and the third guide protrusions 50 and 51 face each other, in this embodiment, on the one side in the width direction of the terminal plate portion 41, the third guide protrusions 50 An inclined surface 52 is formed on the surface facing the two guide protrusions 46, and an inclined surface 53 is formed on the surface of the second guide protrusion 47 facing the third guide protrusion 51 on the other side in the width direction of the terminal plate portion 41. .

  From the inclined plate portion 39 to the terminal plate portion 41, a substantially U-shaped cut portion 54 is formed with the extended plate portion 37 side closed, and power lines 68 and 69 of the coil 16 (see FIG. 4). A hook portion 55 for electrically connecting to the terminal plate portion 41 in a state where the terminal plate 41 is hooked rises from the notch portion 54 inward along the radial direction of the brushless motor 6. Formed in the portion 41.

  The second and third power supply terminals 20B and 20C are also formed to have the same shape as the first power supply terminal 20A, and in the following description, the same reference numerals are used for portions corresponding to the first power supply terminal 20A. Will be described.

  With reference to FIG. 2, a set of the coils 16 divided into three phases (U phase, V phase, W phase) is wound around the stator core 15 via a bobbin 17. The coil 16 is connected by a delta connection method. For example, the first and fourth winding portions 58 and 61 wound around the first and fourth tooth portions 15a and 15d correspond to the U phase. The second and fifth winding portions 59 and 62 wound around the second and fifth tooth portions 15b and 15e correspond to the V phase and are wound around the third and sixth tooth portions 15c and 15f. The third and sixth winding portions 60 and 63 correspond to the W phase.

  In FIG. 4, the first and fourth winding portions 58 and 61 of the coil 16 connected by the delta connection method are connected in series via the interdental wire 64, and the second and fifth winding portions are connected. 59 and 62 are connected in series via the interdental wire 65, and the third and sixth winding portions 60 and 63 are connected in series via the interdental wire 66.

  The first to third power supply terminals 20 </ b> A, 20 </ b> B, and 20 </ b> C are provided at three locations spaced in the circumferential direction of the outer peripheral portion of the bobbin 17, and the longitudinal direction extends along the circumferential direction of the bobbin 17. The insertion board portion 36 is fitted and fixed to the mounting recess 67 to be attached to the bobbin 17, and the first power supply terminal 20 </ b> A is disposed at a position corresponding to the first winding portion 58, The second power supply terminal 20B is disposed at a position corresponding to the second winding part 59, and the third power supply terminal 20C is disposed at a position corresponding to the third winding part 60.

  The coil 16 extends from the first winding portion 58 and is electrically connected to the first power supply terminal 20A and the first end power line 68 and the sixth winding portion 63. Terminal power supply line 69 electrically connected to the power supply terminal 20A, and the first intermediate power supply that electrically connects the second winding portion 59 and the fourth winding portion 61 to the second power supply terminal 20B. And a second intermediate power line 71 that electrically connects the third winding portion 60 and the fifth winding portion 62 to the third power supply terminal 20C.

  In FIG. 5, the starting power line 68 has a width of the terminal plate portion 41 within the second winding induction recess 48 which is one of the pair of second winding induction recesses 48 and 49 in the first power supply terminal 20 </ b> A. A starting end tightening portion 73 wound around the terminal plate portion 41 by one or more turns while a portion disposed on one side of the direction as a starting end 73a, and the hook end portion 55 hooked from the starting end tightening portion 73 In the state where the terminal plate portion 41 extends to the other side in the width direction, a start end fixing portion 74 that is electrodeposited on the terminal plate portion 41 and the extension from the start end fixing portion 74 in the radial direction of the brushless motor 6. The second guide projection 46 on the one side in the width direction of the terminal plate part 41 and the one side in the width direction of the terminal plate part 41 are extended to the stator core 15 side through the inside of the plate part 37. Edges work together It has a start lead-out portion 75 passing through the trough portion 76, the start lead-out portion 75 is continuous with the first winding portion 58.

  The terminal power supply line 69 extends from the sixth winding portion 63 and extends along a peripheral wall of a portion of the bobbin 17 covered with the second covering portion 22 and is first in the radial direction of the brushless motor 6. A terminal crossover portion 78 passing through the outside of the extension plate portion 37 of the power supply terminal 20A, and one of the pair of first winding induction recesses 42, 43 from the terminal crossover portion 78 (in this embodiment, the first crossover) A terminal introduction portion 79 that is hooked by the winding guide recess 43) and extends inward of the extension plate portion 37 in the radial direction of the brushless motor 6, and the radial direction of the brushless motor 6 from the terminal introduction portion 79 And an end fixing portion 80 which is extended to the hook portion 55 and is electrodeposited on the terminal plate portion 41 while being hooked on the hook portion 55.

  In addition, the start-end lead-out portion 75 of the start-end power line 68 passes through the inside of the extension plate portion 37 in the radial direction of the brushless motor 6 and the second guide protrusion on the one side in the width direction of the terminal plate portion 41. 46 and the terminal plate portion 41 via a valley-like portion 76 formed by the cooperation of one side edge in the width direction, the termination introduction portion 79 of the termination power supply line 69 has the pair of first Of the winding induction recesses 42 and 43, it is hooked by the first winding induction recess 43 on the other side in the width direction of the extension plate portion 37 and inward of the extension plate portion 37 in the radial direction of the brushless motor 6. By extending in this way, the starting power supply line 68 and the terminal power supply line 69 overlap each other in the first power supply terminal 20A except for the starting end fixing part 74 and the terminal fixing part 80. No, the first power supply terminal 20 The start power line 68 and wound expansion of the terminating power supply line 69 never occurs, thereby making it possible to contribute to miniaturization of the fuel supply system in.

  In FIG. 6, the first intermediate power line 70 electrically connected to the second power supply terminal 20 </ b> B extends from the fourth winding portion 61 and is covered with the second covering portion 22 of the bobbin 17. An intermediate crossover wire portion 82 wired along the peripheral wall of the portion to be connected, and any one of the pair of first winding induction concave portions 42 and 43 from the intermediate crossover wire portion 82 (in this embodiment, the first winding induction concave portion) 42) and an intermediate introduction portion 83 extending inward of the inclined plate portion 39 in the radial direction of the brushless motor 6, and the inclined plate portion from the intermediate introduction portion 83 in the radial direction of the brushless motor 6. 39, an intermediate fixing portion 84 that extends to the hook portion 55 and is electrodeposited on the terminal plate portion 41 while being hooked on the hook portion 55, and a pair of the second fixing portions from the intermediate fixing portion 84. Winding induction recess Via 8,49 and an intermediate lead portion 85 which is extended in the stator core 15 side, the intermediate lead portion 85 is connected to the second winding portion 59.

  The second intermediate power supply line 71 is also electrically connected to the third power supply terminal 20C in the same manner as the first intermediate electric wire 70, and the corresponding parts are denoted by the same reference numerals as shown in FIG. The detailed description is omitted.

  Next, the operation of this embodiment will be described. The three-phase brushless motor 6 in which both end portions in the axial direction of the stator 18 are covered with the first and second covering portions 21 and 22 made of resin, and the Wesco pump 5, The first covering portions 21 are arranged coaxially so as to be disposed on the side of the Westco pump 5 and are accommodated in the metal unit case 7, formed at both ends of the unit case 7 and bent inward in the radial direction. The caulking parts 7b and 7c are engaged with the pump case 11 and the second covering part 22 of the Wesco pump 5, and the first, second and third power supply terminals 20A, 20B and 20C penetrating the second covering part 22 are provided. The coil 16 of the brushless motor 6 is electrically connected to the power supply terminals 20A to 20C supported by the bobbin 17, but the first to third power supply terminals 20A to 20C are An insertion board portion 36 that extends in a direction along the axis of the laless motor 6 and is fitted into and fixed to the bobbin 17, an extension plate portion 37 that extends from the insertion board portion 36 in the extension direction, and the extension plate portion 37. An inclined plate portion 39 that is connected to an end opposite to the fitting substrate portion 36 via a first bent portion 38 and is inclined to the side away from the unit case 7, and the extension of the inclined plate portion 39. The end portion on the opposite side to the exit plate portion 37 is connected via the second bent portion 40 and extends in parallel with the fitting substrate portion 36 and the extension plate portion 37 and on the opposite side to the inclined plate portion 39. A terminal plate part 41 having an end integrally projecting from the second covering part 22 to the outside is integrally formed, and the second covering part of the bobbin 17 is provided at the end of the extending plate part 37 on the inclined plate part 39 side. First winding induction recesses 42 and 43 are formed between the end face on the 22 side. A pair of first guide protrusions 44, 45 are provided so that the power lines 68, 69, 70, 71 of the coil 16 are hooked on one of the pair of first winding induction recesses 42, 43, and the brushless motor 6. Extending inward of the inclined plate portion 39 in the radial direction and electrically connected to the terminal plate portion 41.

  Therefore, even if the caulking portion 7c formed at the end of the unit case 7 so as to be bent inward in the radial direction of the brushless motor 6 is brought closer to the bobbin 17 side, the first to third power supply terminals 20A to 20C. It is possible to avoid interference with the caulking portion 7c of the electrical connection portion of the coil 16, and the axial length of the unit case 7 can be shortened to reduce the size of the brushless motor 6 and thus the liquid supply device in the axial direction. It becomes possible.

  Further, a second winding induction recess capable of tightening the pair of second guide protrusions 46 and 47 and the power lines 68, 69, 70 and 71 of the coil 16 on the terminal plate portion 41 near the inclined plate portion 39. 48 and 49 are formed between the second guide protrusions 46 and 47, and a pair of second guides 46 and 47 are provided on the opposite side of the inclined plate portion 39 with a predetermined distance between them. Since the three guide protrusions 50 and 51 are projected, the power lines 68 to 71 are tightened in the second winding guide recesses 48 and 49 between the second guide protrusions 46 and 47 and the third guide protrusions 50 and 51. Therefore, it is easy to tighten the power supply lines 68 to 71 around the terminal plate portion 41.

  In addition, the inclined surface 52 is formed such that the second winding guide recesses 48 and 49 narrow toward one of the mutually opposing surfaces of the second guide protrusions 46 and 47 and the third guide protrusions 50 and 51. , 53 are formed, the power supply lines 68 to 71 can be positioned closer to the inner side of the second winding guide recesses 48 and 49, and the tightening portion can be prevented from being loosened.

  Further, since a substantially U-shaped cut portion 54 with the extension plate portion 37 side closed is formed from the inclined plate portion 39 to the terminal plate portion 41, the cut portion 54 is closed on the extension plate portion 37 side. By pushing the end with a tool, the insertion board part 36 can be fitted and fixed straight to the bobbin 17 in the direction along the axis of the brushless motor 6, and the bobbin 17 of the first to third power supply terminals 20A to 20C can be fixed. Assembling work becomes easy. In addition, a hook portion 55 for electrically connecting to the terminal plate portion 41 in a state where the power supply lines 68 to 71 are hooked rises inward from the notch portion 54 along the radial direction of the brushless motor 6. Thus, since the terminal plate portion 41 is formed, the hook portion 55 can be easily formed using the notch portion 54.

  In addition, the starting end power line 68 of the coil 16 has a width direction of the terminal plate portion 41 in the second winding induction recess 48 which is one of the pair of second winding induction recesses 48 and 49 in the first power supply terminal 20A. A start end tightening portion 73 wound around the terminal plate portion 41 by one or more turns while being a start end 73a as a portion disposed on one side, and the hook end portion 55 being hooked from the start end tightening portion 73 A starting end fixing portion 74 that is electrodeposited on the terminal plate portion 41 while extending to the other side in the width direction of the terminal plate portion 41, and the extending plate from the starting end fixing portion 74 in the radial direction of the brushless motor 6. The second guide protrusion 46 on one side in the width direction of the terminal plate portion 41 and the one side edge in the width direction of the terminal plate portion 41 are extended to the stator core 15 side through the inside of the portion 37. Consists of collaboration Since the starting end lead-out portion 75 is routed through the valley-shaped portion 76, the starting end power line 68 is wound around the first power supply terminal 20A at a portion spaced radially inward from the unit case 7, and the unit case 7 so that the start power supply line 68 can be securely wound around the first power supply terminal 20A while avoiding the interference with the first power supply terminal 20A, and the assembly of the start power supply line 68 to the first power supply terminal 20A. Electrodeposition work becomes easy.

  The terminal power supply line 69 of the coil 16 is electrically connected to the first power supply terminal 20A common to the start-end power supply line 68, and extends from the sixth winding portion 63 to the bobbin. 17 along the peripheral wall of the portion covered with the second covering portion 22 and in the radial direction of the brushless motor 6, the end crossover portion 78 passing through the outside of the extension plate portion 37 of the first power supply terminal 20A, The extension plate is hooked in the radial direction of the brushless motor 6 by being hooked from the end crossover portion 78 to one of the pair of first winding induction recesses 42 and 43 (in this embodiment, the first winding induction recess 43). An end introduction portion 79 extending inward of the portion 37, the inside of the inclined plate portion 39 extending from the end introduction portion 79 in the radial direction of the brushless motor 6 to the hook portion 55, and the hook portion 55 To The terminal power supply 69 is wound around the first power supply terminal 20A at a portion spaced radially inward from the unit case 7 because the terminal fixing portion 80 is electrodeposited on the terminal plate portion 41 in a separated state. The terminal power source wire 69 can be wound and firmly fixed so as not to be loosened around the first power supply terminal 20A while avoiding interference with the unit case 7 as it is tightened, and to the first power supply terminal 20A. Assembling and electrodeposition of the terminal power supply line 69 are facilitated.

  Furthermore, the first and second intermediate power supply lines 70 and 71 of the coil 16 are individually electrically connected to the first and second power supply terminals 20B and 20C. The intermediate crossover wire portion 82 wired along the peripheral wall of the portion covered with the covering portion 22 and any one of the pair of first winding induction recesses 42 and 43 from the intermediate crossover wire portion 82 (in this embodiment, the first crossover) An intermediate introduction portion 83 that is hooked by the one winding induction recess 42) and extends inward of the inclined plate portion 39 in the radial direction of the brushless motor 6, and the radial direction of the brushless motor 6 from the intermediate introduction portion 83 From the intermediate fixing portion 84, the intermediate fixing portion 84 is extended to the hook portion 55 and is electrodeposited on the terminal plate portion 41 while being hooked on the hook portion 55. pair Since the intermediate lead-out portion 85 extending toward the stator core 15 via the second winding induction recesses 48 and 49 is provided, the first and second intermediate power supply lines 70 and 71 are arranged in the radial direction from the unit case 7. The first and second intermediate power supply lines 70 and 71 are wound around the second and third power supply terminals 20B and 20C at portions spaced inwardly, while avoiding interference with the unit case 7. The first and second power supply terminals 20B and 20C can be securely wound so as not to loosen, and the first and second intermediate power supply lines 70 to the first and second power supply terminals 20B and 20 can be securely fixed. Assembling and electrodeposition work of 71 become easy.

  Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the present invention described in the claims. Is possible.

5 ... Wesco pump 6 ... brushless motor 7 ... unit case 7b, 7c ... caulking part 11 ... pump case 15 ... stator core 16 ... coil 17 ... bobbin 18 .... Stator 20A, 20B, 20C ... Feed terminal 21 ... First covering part 22 ... Second covering part 22a ... Discharge pipe part 36 ... Inserting board part 37 ... Extending plate Part 38 ... first bent part 39 ... inclined plate part 40 ... second bent part 41 ... terminal plate parts 42, 43 ... first winding induction recesses 44, 45, ... First guide protrusions 46, 47 ... second guide protrusions 48, 49 ... second winding guide recesses 50, 51 ... third guide protrusions 52, 53 ... inclined surface 54 ... notches 55... Hook section 68... Start power line 69. ... intermediate power line 73 ... start end tightening part 73a ... start end 74 ... start end fixing part 75 ... start end lead-out part 76 ... valley-shaped part 78 ... end crossover line part 79 ..Terminal introduction part 80 ... Terminal adhering part 82 ... Intermediate crossover wire part 83 ... Intermediate introduction part 84 ... Intermediate fixing part 85 ... Intermediate lead-out part

Claims (7)

  The stator core (15) has a stator (18) formed by winding a coil (16) through a bobbin (17), and both end portions in the axial direction of the stator (18) are made of resin. The three-phase brushless motor (6) covered with (21, 22) and the Wesco pump (5) driven by this brushless motor (6) are the first and second covering parts (21, 22). The first covering portion (21) is arranged coaxially so as to be arranged on the side of the Wesco pump (5) and is accommodated in a metal unit case (7), and has a radius at both ends of the unit case (7). Caulking portions (7b, 7c) that are bent inward in the direction and engage with the pump case (11) and the second covering portion (22) of the Wesco pump (5) are formed, respectively, and the bobbin (17) Before A second covering portion (22) integrally including a cylindrical discharge pipe (22a) for discharging a liquid discharged from the Westco pump (5) is provided at an end opposite to the Wesco pump (5). In the liquid supply apparatus in which three power supply terminals (20A, 20B, 20C) that pass through are supported and the coil (16) is electrically connected to the power supply terminals (20A to 20C), the power supply terminals (20A to 20A to 20C) are supported. 20C) extends in a direction along the axis of the brushless motor (6) and is fitted and fixed to the bobbin (17), and extends from the fitting substrate (36) in the extending direction. The extended plate portion (37) to be extended and the end portion of the extended plate portion (37) opposite to the fitting substrate portion (36) are connected via the first bent portion (38) and the unit. On the side away from the case (7) The fitted substrate is connected to the inclined plate portion (39) inclined and the end of the inclined plate portion (39) opposite to the extended plate portion (37) via the second bent portion (40). A terminal plate portion (41) extending in parallel with the portion (36) and the extending plate portion (37) and having an end opposite to the inclined plate portion (39) projecting outward from the second covering portion (22). Between the end portion of the extended plate portion (37) on the inclined plate portion (39) side and the end surface of the bobbin (17) on the second covering portion (22) side. A pair of first guide protrusions (44, 45) that form the first winding guide recesses (42, 43) are projected, and the power lines (68, 69, 70, 71) of the coil (16) are a pair. Of the inclined coil portion (39) in the radial direction of the brushless motor (6). ) And is electrically connected to the terminal plate portion (41).   A second winding induction recess capable of tightening the pair of second guide protrusions (46, 47) and the power lines (68-71) on the terminal plate portion (41) near the inclined plate portion (39). (48, 49) is formed between the second guide protrusions (46, 47) and the second guide protrusions (46, 47) on the opposite side of the inclined plate portion (39). The liquid supply device according to claim 1, wherein a pair of third guide protrusions (50, 51) spaced apart are provided.   A slope in which the second winding guide recess (48, 49) is narrowed toward one of the mutually opposing surfaces of the second and third guide projections (46, 47; 50, 51) 3. Liquid supply device according to claim 2, characterized in that surfaces (52, 53) are formed.   A substantially U-shaped cut portion (54) with the extension plate portion (37) side closed is formed from the inclined plate portion (39) to the terminal plate portion (41), and the power lines (68 to 71). A hook portion (55) for electrically connecting to the terminal plate portion (41) in a state of being hooked is directed inward along the radial direction of the brushless motor (6) from the cut portion (54). The liquid supply device according to claim 2 or 3, wherein the liquid supply device is formed on the terminal plate portion (41) so as to stand upright.   The starting power source line (68) of the coil (16) has a portion disposed on one side in the width direction of the terminal plate portion (41) within one of the pair of second winding induction recesses (48, 49). (73a) and the end plate winding portion (73) wound around the terminal plate portion (41) by one or more turns, and the hook portion (55) hooked from the start end winding portion (73). In the radial direction of the brushless motor (6), the start end fixing portion (74) electrodeposited on the terminal plate portion (41) in a state extending to the other side in the width direction of the terminal plate portion (41) From the start end adhering portion (74) to the inside of the extension plate portion (37), it is extended to the stator core (15) side, and in the middle, the terminal plate portion (41) on the one side in the width direction is extended. The width direction of the two guide protrusions (46) and the terminal plate part (41) Liquid supply apparatus according to claim 4, characterized in that it has a start lead-out portion through which a valley-shaped portion constituted by the cooperation of side edges (76) (75).   The terminal power supply line (69) of the coil (16) extends along the peripheral wall of the bobbin (17) covered with the second covering portion (22) and in the radial direction of the brushless motor (6). A terminal crossover part (78) wired so as to pass outside the plate part (41), and hooked from the terminal crossover part (78) to one of the pair of first winding induction recesses (42, 43). A terminal introduction part (79) extending inward of the extension plate part (41) in the radial direction of the brushless motor (6), and the brushless motor (6) from the terminal introduction part (79). Terminal fixing that is extended radially inside the inclined plate portion (41) to the hook portion (55) and is electrodeposited on the terminal plate portion (41) while being hooked on the hook portion (55). Part (80) Liquid supply apparatus according to Motomeko 4 or 5.   The coil (16) is wound around the bobbin by a delta connection method, and the intermediate power line (70, 71) of the coil (16) is covered with the second covering portion (22) of the bobbin (17). The intermediate crossover portion (82) wired along the peripheral wall of the portion, and the brushless motor hooked on either of the pair of first winding induction recesses (42, 43) from the intermediate crossover portion (82) An intermediate introduction portion (83) extending inward of the inclined plate portion (39) in the radial direction of (6), and the inclined plate in the radial direction of the brushless motor (6) from the intermediate introduction portion (83). An intermediate fixing portion (84) that extends inside the portion (39) to the hook portion (55) and is electrodeposited on the terminal plate portion (41) while being hooked on the hook portion (55); A pair of the second portions from the intermediate fixing portion (84). The liquid according to any one of claims 4 to 6, further comprising an intermediate lead-out portion (85) extending toward the stator core (15) via a wire guide recess (48, 49). Feeding device.

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