JP6114045B2 - Wind direction changing device and air conditioner having the same - Google Patents

Wind direction changing device and air conditioner having the same Download PDF

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JP6114045B2
JP6114045B2 JP2013013126A JP2013013126A JP6114045B2 JP 6114045 B2 JP6114045 B2 JP 6114045B2 JP 2013013126 A JP2013013126 A JP 2013013126A JP 2013013126 A JP2013013126 A JP 2013013126A JP 6114045 B2 JP6114045 B2 JP 6114045B2
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wind direction
holding
retaining
engagement piece
substrate
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JP2014145499A (en
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上原 雄二
雄二 上原
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Sharp Corp
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本発明は、空気吹出口に設けられた複数の風向板を備える風向変更装置及びこれを備えた空気調節装置に関するものである。   The present invention relates to a wind direction changing device including a plurality of wind direction plates provided at an air outlet and an air conditioning device including the same.

従来、空気調和機の室内ユニット等の吹出口には、風向を左右に変更するための風向変更装置が設置されている。風向変更装置は、吹出口の左右横方向にほぼ直交する回動軸まわりに回動可能とされた複数の風向板と、各風向板の羽根部下端部に形成された連結部に連結して風向板を連動回転させる連動杆とを備えている。   2. Description of the Related Art Conventionally, a wind direction changing device for changing a wind direction to the left or right is installed at an air outlet of an indoor unit or the like of an air conditioner. The wind direction changing device is connected to a plurality of wind direction plates that are rotatable about a rotation axis that is substantially orthogonal to the lateral direction of the air outlet and a connecting portion formed at the lower end of the blade portion of each wind direction plate. It is equipped with an interlocking rod that rotates the wind direction plate in an interlocking manner.

風向板の別の形態として、特許文献1に示すように、回転軸を設けることなく、軟質部と硬質部とからなる垂直フラップを用いたものが知られている。この垂直フラップは、中間部分が軟質材料で形成された軟質部とされ、その両端部分が硬質材料で形成された硬質部とされ、一方の硬質部が吹出口を構成する壁面に固定され、他方の硬質部の側端部には連結部材を連結するための軸部が形成されている。   As another form of the wind direction plate, as shown in Patent Document 1, there is known one using a vertical flap including a soft portion and a hard portion without providing a rotation shaft. This vertical flap is a soft part whose middle part is made of a soft material, both end parts are hard parts made of a hard material, one hard part is fixed to the wall surface constituting the outlet, and the other A shaft portion for connecting the connecting member is formed at the side end of the hard portion.

上記特許文献1記載の垂直フラップにおいては、連結部材によって硬質部に対して左右方向に力が加わったときには、軟質部が撓むことにより、垂直フラップとして滑らかな曲面を形成するため、垂直フラップに接触した空気流は、垂直フラップの曲面に沿ってスムーズに風向きを変更することが可能となり、空気吹出口から遠方まで効率よく空気流を吹出すことが可能となる。   In the vertical flap described in Patent Document 1, when a force is applied to the hard portion in the left-right direction by the connecting member, the soft portion bends to form a smooth curved surface as the vertical flap. The contacted airflow can smoothly change the direction of the wind along the curved surface of the vertical flap, and the airflow can be efficiently blown from the air outlet to a distance.

特開平09−196457号公報JP 09-196457 A

ところで、特許文献1記載の垂直フラップでは、摘まみ部47を水平方向に揺動させることで変更した垂直フラップの風向を維持するために、係止機能付き軸受45及び係止機能付き回転軸49等の機能部材を使用しており(段落0022及び0023参照)、垂直フラップの取り付け構造が複雑になるとともに、垂直フラップの取り付けが煩雑で時間がかかるという問題があった。   By the way, in the vertical flap described in Patent Document 1, in order to maintain the wind direction of the vertical flap changed by swinging the knob 47 in the horizontal direction, the bearing 45 with the locking function and the rotating shaft 49 with the locking function. (See paragraphs 0022 and 0023), the vertical flap mounting structure is complicated, and the vertical flap mounting is complicated and takes time.

そこで、本発明においては、上記課題を解決するため、変更した風向板の向きを、特許文献1のような機能部材を用いることなく保持可能で、組み立て作業性及び生産性に優れた風向変更装置及びこれを備えた空気調節装置を提供することを目的とする。   Therefore, in the present invention, in order to solve the above problems, the changed direction of the wind direction plate can be held without using a functional member as in Patent Document 1, and the wind direction changing device excellent in assembly workability and productivity. And it aims at providing an air conditioner provided with the same.

上記問題点を解決するために、本発明に係る風向変更装置は、基板上に左右方向に間隔をおいて立設された複数の風向板と、前記風向板同士を連動させる連動杆と、前記基板及び前記連動杆のうちいずれか一方の部材に設けられる係合片と、他方の部材に設けられて前記係合片を左右方向に移動可能に係合保持する保持部と、前記保持部からの前記係合片の抜け出しを防止する抜止部とを備え、前記抜止部は、前記保持部及び前記他方の部材のうち少なくともいずれかに対して一体的に形成されたことを特徴とする。   In order to solve the above problems, a wind direction changing device according to the present invention includes a plurality of wind direction plates erected on a substrate at intervals in the left-right direction, an interlocking rod for interlocking the wind direction plates, An engagement piece provided on one member of the substrate and the interlocking rod, a holding portion provided on the other member for engaging and holding the engagement piece movably in the left-right direction, and the holding portion. And a retaining portion that prevents the engagement piece from coming off, and the retaining portion is formed integrally with at least one of the holding portion and the other member.

本発明によれば、抜止部を、保持部及び保持部が設けられた部材のうち少なくともいずれかに対して一体的に形成したため、抜止部と保持部との相対的な位置ずれを防止し、保持部からの係合片の抜け出しを抜止することが可能となる。   According to the present invention, since the retaining portion is integrally formed with respect to at least one of the holding portion and the member provided with the retaining portion, relative displacement between the retaining portion and the retaining portion is prevented, It is possible to prevent the engagement piece from coming out of the holding portion.

本発明の実施形態を示す空気調和機の室内機で吹出口が閉じた状態の斜視図The perspective view of the state in which the blower outlet was closed with the indoor unit of the air conditioner which shows embodiment of this invention 図1の室内機の吹出口が開いた状態の外観斜視図FIG. 1 is an external perspective view of the indoor unit shown in FIG. ルーバユニットの外観斜視図Appearance perspective view of louver unit ルーバユニットの分解斜視図Exploded perspective view of louver unit 図3とは別の角度のルーバユニットの外観斜視図FIG. 3 is an external perspective view of a louver unit at an angle different from that of FIG. 図5の分解斜視図5 is an exploded perspective view of FIG. 図1におけるA−A断面図AA sectional view in FIG. 風向変更装置の斜視図Perspective view of wind direction change device 風向変更装置の分解斜視図Exploded perspective view of wind direction change device 図8のB−B断面図BB sectional view of FIG. 図10の一部拡大図Partial enlarged view of FIG. 図8の保持部とは別の実施形態を示す図The figure which shows embodiment different from the holding | maintenance part of FIG. 第2実施例の連結杆を示す模式図The schematic diagram which shows the connecting rod of 2nd Example

以下、図面に基づいて本発明の実施の形態を説明する。図1は、吹出口が閉じた状態の空気調和機の室内機を下方から見た外観斜視図であり、図2は吹出口が開いた状態の空気調和機の室内機を下方から見た外観斜視図を、図3は吹出口を構成するルーバユニットの外観斜視図を、図4はルーバユニットの分解斜視図を、図5は図3とは別角度からのルーバユニットの外観斜視図を、図6は図5の分解斜視図を、図7は図1のA−A断面図を、それぞれ示す。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is an external perspective view of an air conditioner indoor unit with a blower outlet closed as viewed from below, and FIG. 2 is an external view of the air conditioner indoor unit with a blower outlet open as viewed from below. FIG. 3 is an external perspective view of the louver unit constituting the air outlet, FIG. 4 is an exploded perspective view of the louver unit, and FIG. 5 is an external perspective view of the louver unit from an angle different from FIG. 6 is an exploded perspective view of FIG. 5, and FIG. 7 is a cross-sectional view taken along line AA of FIG.

図7に示すように、室内機は、熱交換器1及びファン2を備え、これらがキャビネット3に内装されている。キャビネット3の天面に吸込口4が形成され、キャビネット3の前面下部に吹出口5が形成される。キャビネット3の内部には、上流側の吸込口4から下流側の吹出口5に至る空気通路6が形成され、この空気通路6に熱交換器1とファン2とが配設される。   As shown in FIG. 7, the indoor unit includes a heat exchanger 1 and a fan 2, and these are housed in a cabinet 3. A suction port 4 is formed on the top surface of the cabinet 3, and an air outlet 5 is formed on the lower front surface of the cabinet 3. Inside the cabinet 3, an air passage 6 extending from the upstream suction port 4 to the downstream outlet 5 is formed, and the heat exchanger 1 and the fan 2 are disposed in the air passage 6.

吸込口4と熱交換器1との間にはフィルタ7が配され、吸込口4から吸い込んだ室内の空気から塵埃を除去する。図1及び図2に示すように、吹出口5の前面には導風パネル8が回動可能に取り付けられており、吹出口5から吹き出す風の向きを上下方向に変更可能とされている。導風パネル8の上流側に、風向板(縦ルーバ)9が設けられる。風向板9により、左右方向の風向きが変えられる。   A filter 7 is disposed between the suction port 4 and the heat exchanger 1 to remove dust from the indoor air sucked from the suction port 4. As shown in FIG.1 and FIG.2, the wind guide panel 8 is attached to the front surface of the blower outlet 5 so that rotation is possible, and the direction of the wind which blows off from the blower outlet 5 can be changed to an up-down direction. A wind direction plate (vertical louver) 9 is provided on the upstream side of the wind guide panel 8. The wind direction plate 9 can change the wind direction in the left-right direction.

空気調和機では、室内機に対して図示しない室外機が室外に設置されている。室外機には、圧縮機、熱交換器、四方弁、室外ファン等が内装され、これらと室内側の熱交換器1とによって冷凍サイクルが形成される。そして、冷凍サイクルを制御する制御装置が室内機に設けられる。マイコンからなる制御装置は、ユーザの指示及び室外や外気温を検出する温度センサ等の各種のセンサの検出信号に基づいて、冷凍サイクルを制御し、冷暖房運転を行う。このとき、制御装置は、冷暖房運転に応じて、ファンモータの駆動及び導風パネル8の開閉を制御する。   In the air conditioner, an outdoor unit (not shown) is installed outside the indoor unit. The outdoor unit includes a compressor, a heat exchanger, a four-way valve, an outdoor fan, and the like, and these and the indoor heat exchanger 1 form a refrigeration cycle. And the control apparatus which controls a refrigerating cycle is provided in an indoor unit. A control device including a microcomputer controls the refrigeration cycle based on a user instruction and detection signals of various sensors such as a temperature sensor for detecting outdoor or outdoor temperature, and performs an air conditioning operation. At this time, the control device controls driving of the fan motor and opening / closing of the wind guide panel 8 according to the cooling / heating operation.

図1、図2及び図7に示すように、キャビネット3は、背面板10と、背面板10の前側を覆う前面パネル11とに分離可能とされる。前面パネル11の前面上部にはフィルタ7を出し入れするための開口12が形成されており、この開口12を覆う前カバー13が前面パネル11に対して着脱可能に取り付けられる。   As shown in FIGS. 1, 2, and 7, the cabinet 3 is separable into a back plate 10 and a front panel 11 that covers the front side of the back plate 10. An opening 12 for inserting and removing the filter 7 is formed in the upper front portion of the front panel 11, and a front cover 13 covering the opening 12 is detachably attached to the front panel 11.

図3〜図7に示すように、吹出口5の周縁部材がユニット化され、ルーバユニット16を構成する。より詳しくは、ルーバユニット16は枠状に形成され、ルーバユニット16に囲まれた左右幅広の空間が吹出口5となる。   As shown in FIGS. 3 to 7, the peripheral member of the air outlet 5 is unitized to constitute a louver unit 16. More specifically, the louver unit 16 is formed in a frame shape, and the wide left and right space surrounded by the louver unit 16 serves as the air outlet 5.

ルーバユニット16の上面部はドレンパン14によって構成され、ルーバユニットの下面部19はリアガイダ15の先端部によって構成される。ルーバユニットの下面部19には、左右に2基の風向変更装置17が着脱可能に取り付けられる。風向変更装置17の基板18はルーバユニットの下面部19に形成された凹状の基板収容部19a,19aに嵌め込まれることにより、基板18の表面と、ルーバユニットの下面部19の表面とはほぼ面一となり、両者によりリアガイダ15の先端部が構成される。   The upper surface portion of the louver unit 16 is constituted by the drain pan 14, and the lower surface portion 19 of the louver unit is constituted by the distal end portion of the rear guider 15. Two wind direction changing devices 17 are detachably attached to the lower surface portion 19 of the louver unit. The substrate 18 of the wind direction changing device 17 is fitted into the concave substrate accommodating portions 19a and 19a formed on the lower surface portion 19 of the louver unit, so that the surface of the substrate 18 and the surface of the lower surface portion 19 of the louver unit are substantially planes. The tip of the rear guider 15 is configured by both.

下面部19は、軽量化のため、厚みが一定の樹脂シートを適宜成形したような形状とされる。具体的には、図6に示すように、下面部19を下方から見た場合、基板収容部19aは他の部分より凸状に突出した形状とされる。基板収容部19a以外の部分には、基板収容部19aと同じ高さのリブ20が格子状に形成される。このようにリブ20を形成した理由は以下の通りである。   The lower surface portion 19 has a shape such that a resin sheet having a constant thickness is appropriately formed for weight reduction. Specifically, as shown in FIG. 6, when the lower surface portion 19 is viewed from below, the substrate housing portion 19 a has a shape protruding in a convex shape from the other portions. Ribs 20 having the same height as that of the substrate housing portion 19a are formed in a lattice shape at portions other than the substrate housing portion 19a. The reason why the rib 20 is formed in this way is as follows.

すなわち、下面部19は、冷房時等において低温になりやすいため、断熱性を高めて下面部19裏面側での結露を防止するために、下面部19の裏面には断熱材が貼着される。従来は、下面部19の裏面側の形状は、基板収容部19aによる出っ張りはそのまま残してシート状の断熱材を下面部19の裏面形状に合わせて折曲し、接着剤にて断熱材を下面部19の裏面に貼り付けるようにしていた。   That is, since the lower surface portion 19 is likely to become a low temperature during cooling or the like, a heat insulating material is attached to the back surface of the lower surface portion 19 in order to enhance heat insulation and prevent condensation on the back surface side of the lower surface portion 19. . Conventionally, the shape of the back surface side of the lower surface portion 19 is formed by bending the sheet-like heat insulating material in accordance with the back surface shape of the lower surface portion 19 while leaving the protrusion by the substrate housing portion 19a as it is, and then applying the heat insulating material to the lower surface with an adhesive. It was made to stick on the back surface of the part 19.

この場合、下面部19の裏面のうち、段差部分の断熱材は剥離しやすくなる。剥離によって生じた隙間で結露が発生すると、結露水が接着剤の接着力を弱め、さらに断熱材の剥離が進行する。このようにして、下面部19と断熱材との剥離が進行するとともに経時的に結露の発生が激しくなるおそれがあった。   In this case, the heat insulating material at the stepped portion of the back surface of the lower surface portion 19 is easily peeled off. When dew condensation occurs in the gap generated by the delamination, dew condensation water weakens the adhesive strength of the adhesive, and further the delamination of the heat insulating material proceeds. In this way, peeling between the lower surface portion 19 and the heat insulating material progresses, and there is a risk that the occurrence of condensation will increase with time.

本発明では、上記事項を考慮し、下面部19の裏面において、基板収容部19aと同じ高さの格子状のリブ20を設け、接着剤を介して断熱材36を下面部19の裏面に貼着するようにした。これにより、下面部19の裏面は面一の高さに揃えられ、断熱材36はフラットなシート状のまま下面部19の裏面に貼着することが可能となり、下面部19と断熱材36との接着性を良好に維持することができる。なお、下面部19の裏面には、ルーバユニット16をキャビネット3に取り付けるための係止爪が成形される。したがって、断熱材36には係止爪の形成箇所に合わせて切込みや貫通孔が形成される。   In the present invention, in consideration of the above matters, lattice-like ribs 20 having the same height as the substrate housing portion 19a are provided on the back surface of the lower surface portion 19, and the heat insulating material 36 is attached to the back surface of the lower surface portion 19 with an adhesive. I tried to wear it. Thereby, the back surface of the lower surface part 19 is aligned with the same level, and the heat insulating material 36 can be adhered to the back surface of the lower surface part 19 in a flat sheet shape. It is possible to maintain good adhesion. A locking claw for attaching the louver unit 16 to the cabinet 3 is formed on the back surface of the lower surface portion 19. Therefore, a cut and a through hole are formed in the heat insulating material 36 according to the location where the locking claw is formed.

上記構成では、リブで囲まれた内部には空間が生じることになるが、接着剤を介して断熱材36によって密閉されるため、結露を生じることはない。さらに、リブで囲まれた空間は、断熱材36と共に下面部19の断熱性を高めるという効果を奏する。ここで重要となるのは、断熱材36としては非通気性材料を使用するということである。具体的には、常圧下で実質的に通気性を有しない材料であればよく、このような材料として独立気泡を主とする発泡材(発泡プラスチック、発泡エラストマー、発泡ゴム等)を挙げることができる。   In the above configuration, a space is generated inside the rib, but is not sealed by the heat insulating material 36 with an adhesive. Further, the space surrounded by the ribs has an effect of improving the heat insulation of the lower surface portion 19 together with the heat insulating material 36. What is important here is that a non-breathable material is used as the heat insulating material 36. Specifically, any material that is substantially non-breathable under normal pressure may be used, and examples of such a material include foamed materials (foamed plastic, foamed elastomer, foamed rubber, etc.) mainly composed of closed cells. it can.

なお、リブの形状は、格子状に限定されるものではなく、断熱材36を被覆することによって多数の独立した密閉室を形成できるものであればよい。具体的には、平面視でリブ形状がハニカム状などの多角形状であってもよいし、異種形状を組み合わせたものであってもよい。   The shape of the rib is not limited to the lattice shape, and any rib can be used as long as it can form a large number of independent sealed chambers by covering the heat insulating material 36. Specifically, the rib shape may be a polygonal shape such as a honeycomb shape in plan view, or a combination of different shapes.

また、ルーバユニット16には導風パネル8も装着される。風向変更装置17が装着されたルーバユニット16は、前面パネル11の下部に形成された開口からキャビネット3内に挿入されて固定される。   The louver unit 16 is also equipped with a wind guide panel 8. The louver unit 16 to which the wind direction changing device 17 is attached is inserted into the cabinet 3 through an opening formed in the lower portion of the front panel 11 and fixed.

図8及び図9に示すように、風向変更装置17は、風向板9、基板18及び連動杆21(第1実施例)によって構成される。基板18は細長い板状に形成され、その表面には左右方向に間隔をおいて配列した5枚の風向板9が立設される。本実施形態においては、基板18の長手方向が風向変更装置の左右方向Xとなり、基板18の短手方向が風向変更装置の前後方向Yとなり、風向板9の立設方向が風向変更装置の上下方向Zとなる。風向板9同士は連動杆21によって連動して左右方向に揺動するようになっている。   As shown in FIGS. 8 and 9, the wind direction changing device 17 includes the wind direction plate 9, the substrate 18, and the interlocking rod 21 (first embodiment). The substrate 18 is formed in an elongated plate shape, and five wind direction plates 9 arranged upright and spaced apart in the left-right direction are erected on the surface. In the present embodiment, the longitudinal direction of the substrate 18 is the left-right direction X of the wind direction changing device, the short direction of the substrate 18 is the front-rear direction Y of the wind direction changing device, and the standing direction of the wind direction plate 9 is the up and down direction of the wind direction changing device. Direction Z. The wind direction plates 9 are swung in the left-right direction in conjunction with the interlocking rod 21.

風向板9は、図8及び図9に示すように、板状に形成され、前後方向Yに沿うように基板18上に立設される。風向板9の後端部(風上側端部)には支持部22が形成され、中間部に低剛性部23が形成され、前端部(風下側端部)には高剛性部24が形成される。風向板9は支持部22において基板18に固定される。低剛性部23及び高剛性部24によって風向板9の羽根部が形成される。   As shown in FIGS. 8 and 9, the wind direction plate 9 is formed in a plate shape and is erected on the substrate 18 along the front-rear direction Y. A support portion 22 is formed at the rear end portion (windward end portion) of the wind direction plate 9, a low rigidity portion 23 is formed at the intermediate portion, and a high rigidity portion 24 is formed at the front end portion (leeward side end portion). The The wind direction plate 9 is fixed to the substrate 18 at the support portion 22. A blade portion of the wind direction plate 9 is formed by the low rigidity portion 23 and the high rigidity portion 24.

低剛性部23は、高剛性部24及び支持部22よりも薄肉に形成されて可撓性を備えており、高剛性部24に左右方向Xに力が加わったときには、低剛性部23が弾性変形して湾曲することにより風向を変更することができる。支持部22及び高剛性部24は同じ程度の厚みで低剛性部23よりも厚く形成されており、低剛性部23よりも剛性が高く、低剛性部23のように撓むことはない。   The low-rigidity portion 23 is formed to be thinner than the high-rigidity portion 24 and the support portion 22 and has flexibility. When a force is applied to the high-rigidity portion 24 in the left-right direction X, the low-rigidity portion 23 is elastic. The wind direction can be changed by deforming and curving. The support portion 22 and the high-rigidity portion 24 have the same thickness and are thicker than the low-rigidity portion 23, have higher rigidity than the low-rigidity portion 23, and do not bend like the low-rigidity portion 23.

風向板9と基板18とは同じ合成樹脂によって一体成形されている。本実施形態では原料の合成樹脂として寸法変化が小さいポリプロピレンが用いられているがこれに限定されるものではない。   The wind direction plate 9 and the substrate 18 are integrally formed of the same synthetic resin. In this embodiment, polypropylene having a small dimensional change is used as the raw synthetic resin, but the present invention is not limited to this.

なお、風向板9は、成形を容易にするため、左右両面のうち、一方の面を平滑な面として形成し、他方の面において支持部22、低剛性部23及び高剛性部24によって厚みを変えることにより凹凸面として形成している。本実施形態では、基板18に立設される5枚の風向板9のうち、左側の3枚は右側の面を平滑面とし、右側の2枚は左側の面を平滑面とすることにより反りの影響を相殺するようにしている。   In order to facilitate molding, the wind direction plate 9 is formed such that one of the left and right surfaces is a smooth surface, and the thickness is increased by the support portion 22, the low-rigidity portion 23, and the high-rigidity portion 24 on the other surface. It is formed as an uneven surface by changing. In the present embodiment, among the five wind direction plates 9 erected on the substrate 18, the left three are warped by making the right surface a smooth surface, and the right two are warped by making the left surface a smooth surface. To offset the effects of.

図8及び図9に示すように、羽根部として支持部22を上流端部とした場合の下流端部で、かつ、高剛性部24の下端部には軸部25が上下方向Zに沿って垂設される。軸部25の先端には、図9に示すように、係止片26が高剛性部24に沿うように前後方向に設けられる。一方、連動杆21は、風向板9や基板18とは別体として細長い扁平棒状に形成される。連動杆21には、軸部25の軸受部としての貫通孔27が5個形成される。貫通孔27の孔壁には係止片26が通過可能な溝部28が形成される。なお、溝部28の短手方向の幅は、軸部25の直径よりも小さくなるように設定される。   As shown in FIGS. 8 and 9, the shaft portion 25 extends along the vertical direction Z at the lower end portion of the high rigidity portion 24 at the downstream end portion when the support portion 22 is the upstream end portion as the blade portion. It is suspended. As shown in FIG. 9, a locking piece 26 is provided at the front end of the shaft portion 25 in the front-rear direction so as to follow the high-rigidity portion 24. On the other hand, the interlocking rod 21 is formed in an elongated flat bar shape as a separate body from the wind direction plate 9 and the substrate 18. The interlocking rod 21 is formed with five through holes 27 as bearing portions of the shaft portion 25. A groove portion 28 through which the locking piece 26 can pass is formed in the hole wall of the through hole 27. The width in the short direction of the groove portion 28 is set to be smaller than the diameter of the shaft portion 25.

溝部28は、貫通孔27を中心として、連動杆21の幅方向(前後方向Yに該当)に対して傾斜するように形成される。すなわち、風向板9は、風向変更装置の風向変更時において、連動杆21が左右方向に移動するのに従って、係止片26とともに、貫通孔27を中心として前後方向Yに平行な方向を基準として左右に所定の角度の範囲で回動する。この風向板9の風向変更時における可動範囲を越えた角度の位置に傾斜するように溝部28が形成される。   The groove portion 28 is formed so as to be inclined with respect to the width direction of the interlocking rod 21 (corresponding to the front-rear direction Y) with the through hole 27 as the center. That is, the wind direction plate 9 is based on a direction parallel to the front-rear direction Y around the through hole 27 together with the locking piece 26 as the interlocking rod 21 moves in the left-right direction when the wind direction is changed by the wind direction changing device. Rotate left and right within a predetermined angle range. The groove portion 28 is formed so as to be inclined at a position that exceeds the movable range when the wind direction of the wind direction plate 9 is changed.

これにより、風向変更装置17の使用時において、軸部25が貫通孔27から抜け落ちることを確実に防止することができる。一方、連動杆21を軸部25に連結するには、係止片26が溝部28を通過するように風向板9を手で湾曲させ、その姿勢で軸部25を貫通孔27に挿通させ、その後、手を離すことで簡単に行うことができる。すなわち、連動杆21を風向板9と一体成形しなくとも、風向変更装置17の組み立て作業が容易で、良好な生産性を維持することができる。   Accordingly, it is possible to reliably prevent the shaft portion 25 from falling out of the through hole 27 when the wind direction changing device 17 is used. On the other hand, in order to connect the interlocking rod 21 to the shaft portion 25, the wind direction plate 9 is bent by hand so that the locking piece 26 passes through the groove portion 28, and the shaft portion 25 is inserted into the through hole 27 in that posture, Then, it can be done easily by releasing the hand. That is, even if the interlocking rod 21 is not integrally formed with the wind direction plate 9, the assembly work of the wind direction changing device 17 is easy, and good productivity can be maintained.

基板18には前後方向Yに沿うように前方に突出する係合片29が設けられる。係合片29の先端部には上向きに凸部30が形成される。一方、連動杆21には扁平状の筒状部31が形成される。筒状部31は、連動杆21の幅方向上流側の端部から後方に向かうように、いいかえれば、筒状部31の軸方向Cが前後方向Yに平行になるように形成される。さらに、筒状部31は、軸方向Cに直交する長手方向が風向変更装置17の左右方向Xに平行になるように設けられる。   The board 18 is provided with an engagement piece 29 protruding forward along the front-rear direction Y. A convex portion 30 is formed upward at the tip of the engagement piece 29. On the other hand, a flat cylindrical portion 31 is formed on the interlocking rod 21. In other words, the cylindrical portion 31 is formed so that the axial direction C of the cylindrical portion 31 is parallel to the front-rear direction Y so as to go rearward from the end portion on the upstream side in the width direction of the interlocking rod 21. Further, the cylindrical portion 31 is provided so that the longitudinal direction orthogonal to the axial direction C is parallel to the left-right direction X of the wind direction changing device 17.

図10及び図11に示すように、筒状部31において、上下方向に対向する平面部のうち、上面部には係合片29を左右方向に移動可能に係合保持する保持部32が形成され、下面部には保持部32からの係合片29の抜け出しを防止する抜止部33が形成される。保持部32は、直接、連結杆21に接続してもよいし、他の部材を介して連結杆21に接続するようにしてもよい。本実施形態では、保持部32は、抜止部33を介して連結杆21に接続されている。いいかえれば、抜止部33は、保持部32及び連結杆21の両方に対して一体的に形成されている。   As shown in FIGS. 10 and 11, in the cylindrical portion 31, a holding portion 32 that engages and holds the engagement piece 29 so as to be movable in the left-right direction is formed on the upper surface portion of the plane portions facing in the up-down direction. In addition, a retaining portion 33 for preventing the engagement piece 29 from coming out of the holding portion 32 is formed on the lower surface portion. The holding | maintenance part 32 may be directly connected to the connecting rod 21, and may be connected to the connecting rod 21 through another member. In the present embodiment, the holding part 32 is connected to the connecting rod 21 via the retaining part 33. In other words, the retaining portion 33 is formed integrally with both the holding portion 32 and the connecting rod 21.

保持部32には、段差状又は凹状の受部34a,34b及び34cが左右方向Xに間隔をおいて形成される。受部34a,34b及び34cについて詳しく説明すると、保持部の左右方向Xの中央部に、凹状の受部34aが形成され、受部34aを中心として左右方向Xの両外側に凹状の受部34b,34bが形成され、さらに受部34b,34bよりも左右方向X外側に存在する段差状に形成された保持部32の両端部が受部34c,34cとされる。   In the holding portion 32, stepped or recessed receiving portions 34a, 34b and 34c are formed at intervals in the left-right direction X. The receiving portions 34a, 34b, and 34c will be described in detail. A concave receiving portion 34a is formed at the central portion in the left-right direction X of the holding portion, and the receiving portions 34b that are concave on both outer sides in the left-right direction X around the receiving portion 34a. , 34b are formed, and both end portions of the holding portion 32 formed in a step shape that exists outside the receiving portions 34b, 34b in the left-right direction X are the receiving portions 34c, 34c.

図11に示すように、段差部34aは深さDとなるように形成され、他の受部34b及び34cについても同じ深さとされる。また、連結杆21の厚みをT、凸部30の高さをHとする場合、保持部32と抜止部33との間の空隙Gは、T<G<(T+H)を満たすように設定される。なお、受部34a,34b及び34cの深さDは、凸部30を収容できる深さに設定される。   As shown in FIG. 11, the stepped portion 34a is formed to have a depth D, and the other receiving portions 34b and 34c have the same depth. When the thickness of the connecting rod 21 is T and the height of the convex portion 30 is H, the gap G between the holding portion 32 and the retaining portion 33 is set to satisfy T <G <(T + H). The In addition, the depth D of the receiving portions 34a, 34b, and 34c is set to a depth that can accommodate the convex portion 30.

連結杆21を風向板9に連結した状態で、係合片29は、先端部が保持部32内に挿入され、凸部30が受部34a,34b及び34cのうちのいずれかに係合した状態で保持される。次に、上記風向変更装置17において、風向を変更する場合について説明する。風向板9の羽根部が前後方向Yに平行な姿勢(中立姿勢)では、凸部30は受部34aに係合する。   In a state where the connecting rod 21 is connected to the wind direction plate 9, the engaging piece 29 is inserted into the holding portion 32 at the tip portion, and the convex portion 30 is engaged with one of the receiving portions 34a, 34b, and 34c. Held in a state. Next, the case where the wind direction is changed in the wind direction changing device 17 will be described. In a posture (neutral posture) in which the blade portion of the wind direction plate 9 is parallel to the front-rear direction Y, the convex portion 30 engages with the receiving portion 34a.

連動杆21には摘み部35が形成されており、これを摘んで連動杆21を左右方向Xに移動させようとすると、凸部30を加えた連動杆21の厚み(T+H)は空隙Gよりも大きいことから、筒状部31が弾性変形して保持部32と抜止部33との間の空隙Gが広がることで、連動杆21が保持部32及び抜止部33に接触しながら筒状部31内をX方向に相対的に移動する。   The interlocking rod 21 is formed with a knob 35. If the interlocking rod 21 is moved in the left-right direction X by picking it, the thickness (T + H) of the interlocking rod 21 including the convex portion 30 is larger than the gap G. Since the cylindrical portion 31 is elastically deformed and the gap G between the holding portion 32 and the retaining portion 33 is widened, the interlocking rod 21 is in contact with the retaining portion 32 and the retaining portion 33 while the tubular portion 31 is in contact with the retaining portion 32 and the retaining portion 33. It moves relatively in the X direction within 31.

これによって、凸部30は、受部34b又は34cに係合して風向板の羽根部が前後方向Yに対して傾斜した姿勢(傾斜姿勢)をとる。なお、凸部30が受部34a,34b又は34cに係合するときには、保持部32と抜止部33との間の空隙はもとの空隙Gに戻る。したがって、連動杆21の摘み部35を操作していない状態では、凸部30が受部34a,34b又は34cから抜け出るのを抜止部33が防止する。   Accordingly, the convex portion 30 engages with the receiving portion 34b or 34c and takes a posture (tilted posture) in which the blade portion of the wind direction plate is inclined with respect to the front-rear direction Y. When the convex portion 30 is engaged with the receiving portion 34a, 34b, or 34c, the gap between the holding portion 32 and the retaining portion 33 returns to the original gap G. Therefore, when the knob portion 35 of the interlocking rod 21 is not operated, the retaining portion 33 prevents the convex portion 30 from coming out of the receiving portion 34a, 34b or 34c.

上記構成においては、保持部32は、抜止部33と一体的に形成されて連動杆21に固定されているため、連動杆21が捩れたり、反ったりした場合でも保持部32と抜止部33との相対的な位置関係への影響は小さく、空隙Gは変動しにくい。したがって、保持部32からの係合片29の抜け出しを効果的に防止することができる。   In the above configuration, since the holding portion 32 is formed integrally with the retaining portion 33 and is fixed to the interlocking rod 21, even when the interlocking rod 21 is twisted or warped, the holding portion 32 and the retaining portion 33 The influence on the relative positional relationship is small, and the gap G is unlikely to fluctuate. Accordingly, the engagement piece 29 can be effectively prevented from coming off from the holding portion 32.

また、傾斜姿勢をとる風向板9には弾性変形した低剛性部23が中立姿勢に戻ろうとする力がかかる。しかも、扁平状に形成された筒状部31では、左右方向Xの両端部よりも中央部の方が弾性変形しやすくなる。そうすると、保持部32の厚みを左右方向Xにおいて一定とすると、左右方向X両端部よりも中央部の方が保持部からの係合片の抜け出しが容易となる。   Further, the wind direction plate 9 taking the inclined posture is subjected to a force for the elastically deformed low-rigidity portion 23 to return to the neutral posture. In addition, in the cylindrical portion 31 formed in a flat shape, the central portion is more easily elastically deformed than the both ends in the left-right direction X. Then, if the thickness of the holding portion 32 is constant in the left-right direction X, the engagement piece can be easily pulled out of the holding portion at the center portion than at both ends in the left-right direction X.

そこで、本発明においては、図12に示すように、保持部32の厚みを左右方向X両端部よりも中央部の方が厚くなるように、いいかえれば、保持部32は左右方向X両端部よりも中央部の方が抜止部33側に出っ張って空隙Gが狭くなるように形成することができる。なお、ここで保持部32の厚みとは、受部34a,34b及び34cを除いた他の部分の厚みを意味する。これにより、左右方向X中央部における保持部32からの係合片29(凸部30)の抜け出しをより確実に抑制することが可能となる。   Therefore, in the present invention, as shown in FIG. 12, the holding portion 32 is thicker at the center portion than at both ends in the left-right direction X. Alternatively, the gap G can be narrowed so that the center portion protrudes toward the retaining portion 33 side. In addition, the thickness of the holding | maintenance part 32 means the thickness of the other part except the receiving parts 34a, 34b, and 34c here. As a result, it is possible to more reliably suppress the engagement piece 29 (convex portion 30) from coming out of the holding portion 32 at the center portion in the left-right direction X.

以上、本発明の実施形態につき説明したが、本発明の範囲はこれに限定されるものではなく、発明の趣旨を逸脱しない範囲で種々の変更を加えて実施することができる。たとえば、本実施形態においては、風向板9と基板18とは同じ合成樹脂によって一体成形されているが、これに限らず、風向板9と基板18とを別体として成形して風向板9を基板18に固定するようにしてもよい。   Although the embodiments of the present invention have been described above, the scope of the present invention is not limited to these embodiments, and various modifications can be made without departing from the spirit of the invention. For example, in the present embodiment, the wind direction plate 9 and the substrate 18 are integrally formed of the same synthetic resin. However, the present invention is not limited to this, and the wind direction plate 9 and the substrate 18 are molded separately to form the wind direction plate 9. You may make it fix to the board | substrate 18. FIG.

また、本実施形態においては、保持部32を連結杆21に、係合片29を基板18に設けているが、保持部32を基板18に、係合片29を連結杆21に設けることも可能である。また、本実施形態では、図10及び図11に示すように、筒状部31の上面側に保持部32を形成し、下面側に抜止部33を形成した形態について説明したが、これに限らず、筒状部31の上面側に抜止部33を形成し、下面側に保持部32を形成した形態としてもよい。   In this embodiment, the holding portion 32 is provided on the connecting rod 21 and the engaging piece 29 is provided on the substrate 18. However, the holding portion 32 may be provided on the substrate 18 and the engaging piece 29 may be provided on the connecting rod 21. Is possible. Moreover, in this embodiment, as shown in FIG.10 and FIG.11, although the holding | maintenance part 32 was formed in the upper surface side of the cylindrical part 31, and the retaining part 33 was formed in the lower surface side, it limited to this. Alternatively, the retaining portion 33 may be formed on the upper surface side of the cylindrical portion 31 and the holding portion 32 may be formed on the lower surface side.

さらに、本実施形態では、係合片29には凸部30を形成し、保持部には凹状又は段差状の受部34a,34b及び34cを形成しているが、係合片と受部とが係脱可能であればよく、例えば、係合片29に凹部を形成し、受部を凸状に形成してもよい。また、上記構成の風向変更装置は、モータを用いた周知の方法によって、自動的に風向を変更するようにしてもよい。   Furthermore, in this embodiment, the convex part 30 is formed in the engagement piece 29, and the concave or stepped receiving parts 34a, 34b, and 34c are formed in the holding part. For example, a recess may be formed in the engagement piece 29 and a receiving portion may be formed in a convex shape. The wind direction changing device having the above-described configuration may automatically change the wind direction by a known method using a motor.

また、本実施形態では、保持部32と抜止部33とを扁平状の筒状に一体的に形成しているが、これに限らず、保持部32と抜止部33とをそれぞれ連結杆21に直接接続するようにしてもよい。   In the present embodiment, the holding portion 32 and the retaining portion 33 are integrally formed in a flat cylindrical shape. However, the present invention is not limited thereto, and the retaining portion 32 and the retaining portion 33 are respectively connected to the connecting rod 21. You may make it connect directly.

具体的に、図13は第2実施例の連結杆を示す模式図である。図示のように、連結杆21の幅方向一端部から保持部32と、抜止部33とを分岐形成するようにしてもよい。このような構成によっても保持部32と抜止部33との相対的な位置関係への影響を抑制することが可能となる。また、保持部32の左右方向Xのどの部分においても、連結杆21を左右方向Xにスライド移動させようとしたときに、連結杆21にかかる抵抗力を同レベルにすることができる。   Specifically, FIG. 13 is a schematic view showing a connecting rod of the second embodiment. As illustrated, the holding portion 32 and the retaining portion 33 may be branched from one end in the width direction of the connecting rod 21. Even with such a configuration, it is possible to suppress the influence on the relative positional relationship between the holding portion 32 and the retaining portion 33. In any part of the holding portion 32 in the left-right direction X, when the connecting rod 21 is slid in the left-right direction X, the resistance force applied to the connecting rod 21 can be set to the same level.

以上の実施形態の説明から明らかな通り、本発明の風向変更装置17は、基板18上に左右方向Xに間隔をおいて立設された複数の風向板9と、風向板9同士を連動させる連動杆21と、基板18及び連動杆21のうちいずれか一方の部材に設けられる係合片29と、他方の部材に設けられて係合片29を左右方向Xに移動可能に係合保持する保持部32と、保持部32からの係合片29の抜け出しを防止する抜止部33とを備え、抜止部33は、保持部32又は前記他方の部材に対して一体的に形成されたことを特徴とする。   As is clear from the above description of the embodiment, the wind direction changing device 17 of the present invention interlocks the wind direction plates 9 with a plurality of wind direction plates 9 that are erected on the substrate 18 at intervals in the left-right direction X. The interlocking rod 21, the engagement piece 29 provided on any one of the substrate 18 and the interlocking rod 21, and the other member are engaged and held so that the engagement piece 29 is movable in the left-right direction X. A holding portion 32 and a retaining portion 33 that prevents the engagement piece 29 from coming out of the retaining portion 32, and the retaining portion 33 is formed integrally with the retaining portion 32 or the other member. Features.

上記構成によれば、抜止部33を、保持部32又は保持部32が設けられた部材に対して一体的に形成したため、抜止部33と保持部32との相対的な位置ずれを防止し、保持部32からの係合片29の抜け出しを防止することができる。   According to the above configuration, since the retaining portion 33 is integrally formed with respect to the holding portion 32 or the member provided with the retaining portion 32, relative displacement between the retaining portion 33 and the retaining portion 32 is prevented, The engagement piece 29 can be prevented from coming off from the holding portion 32.

具体的に、保持部32および抜止部33は、扁平状の筒状部31として一体的に形成され、筒状部31において、対向する平面部のうち一方に保持部32が形成され、他方に抜止部33が形成され、保持部32と抜止部33との間を係合片29が移動可能とされた構成としてもよい。   Specifically, the holding portion 32 and the retaining portion 33 are integrally formed as a flat cylindrical portion 31. In the cylindrical portion 31, the holding portion 32 is formed on one of opposing flat portions, and the other is formed on the other. The retaining portion 33 may be formed, and the engagement piece 29 may be movable between the holding portion 32 and the retaining portion 33.

保持部32の厚みは、筒状部31の軸方向Cに直交する長手方向Xの両端部よりも中央部の方が厚くなるように形成された構成としてもよい。これにより、左右方向X中央部における保持部32からの係合片29の抜け出しをより確実に抑制することが可能となる。   The thickness of the holding portion 32 may be configured such that the central portion is thicker than both end portions in the longitudinal direction X perpendicular to the axial direction C of the cylindrical portion 31. Thereby, it becomes possible to more reliably suppress the engagement piece 29 from coming out of the holding portion 32 in the central portion in the left-right direction X.

本発明に係る風向変更装置は、比較的硬質の合成樹脂によって形成することができるため、寸法変化を抑制することが可能である。すなわち、上記風向変更装置17が搭載された空気調節装置においては、風向変更装置17の取付作業を容易に行うことができる。空気調節装置としては、例えば、空気調和機、空気清浄機、除湿機、加湿器、電気ヒータ、石油ストーブ、ガスヒータ及び冷蔵庫等を挙げることができる。   Since the wind direction changing device according to the present invention can be formed of a relatively hard synthetic resin, it is possible to suppress dimensional changes. That is, in the air conditioner on which the wind direction changing device 17 is mounted, the installation work of the wind direction changing device 17 can be easily performed. Examples of the air conditioner include an air conditioner, an air purifier, a dehumidifier, a humidifier, an electric heater, an oil stove, a gas heater, and a refrigerator.

なお、本発明は、上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。   The present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the claims, and the technical means disclosed in different embodiments can be appropriately combined. Such embodiments are also included in the technical scope of the present invention.

1 熱交換器
2 ファン
3 キャビネット
4 吸込口
5 吹出口
6 空気通路
7 フィルタ
8 導風パネル
9 風向板
10 背面板
11 前面パネル
12 開口
13 前カバー
14 ドレンパン
15 リアガイダ
16 ルーバユニット
17 風向変更装置
18 基板
19 ルーバユニット下面部
19a 基板収容部
20 リブ
21 連動杆
22 支持部
23 低剛性部
24 高剛性部
25 軸部
26 係止片
27 貫通孔
28 溝部
29 係合片
31 筒状部
32 保持部
33 抜止部
34a 受部
34b 受部
34c 受部
35 摘み部
36 断熱材
DESCRIPTION OF SYMBOLS 1 Heat exchanger 2 Fan 3 Cabinet 4 Suction port 5 Air outlet 6 Air passage 7 Filter 8 Wind guide panel 9 Wind direction plate 10 Back plate 11 Front panel 12 Opening 13 Front cover 14 Drain pan 15 Rear guider 16 Louver unit 17 Wind direction change device 18 Substrate 19 louver unit lower surface portion 19a substrate housing portion 20 rib 21 interlocking rod 22 support portion 23 low rigidity portion 24 high rigidity portion 25 shaft portion 26 locking piece 27 through hole 28 groove portion 29 engagement piece 31 cylindrical portion 32 holding portion 33 retaining Part 34a receiving part 34b receiving part 34c receiving part 35 knob part 36 heat insulating material

Claims (4)

基板上に左右方向に間隔をおいて立設された複数の風向板と、前記風向板同士を連動させる連動杆と、前記基板及び前記連動杆のうちいずれか一方の部材に設けられる係合片と、他方の部材に設けられて前記係合片を左右方向に移動可能に係合保持する保持部と、前記保持部からの前記係合片の抜け出しを防止する抜止部とを備え、前記抜止部は、前記保持部及び前記他方の部材のうち少なくともいずれかに対して一体的に形成され、前記係合片を挟んで前記保持部に対向するように配置されたことを特徴とする風向変更装置。 A plurality of wind direction plates standing up and down in the left-right direction on the substrate, an interlocking rod for interlocking the wind direction plates, and an engagement piece provided on one of the substrate and the interlocking rod And a holding part provided on the other member for engaging and holding the engaging piece so as to be movable in the left-right direction, and a retaining part for preventing the engaging piece from coming out of the holding part. The wind direction change is characterized in that the portion is formed integrally with at least one of the holding portion and the other member, and is disposed so as to face the holding portion with the engagement piece interposed therebetween. apparatus. 基板上に左右方向に間隔をおいて立設された複数の風向板と、前記風向板同士を連動させる連動杆と、前記基板及び前記連動杆のうちいずれか一方の部材に設けられる係合片と、他方の部材に設けられて前記係合片を左右方向に移動可能に係合保持する保持部と、前記保持部からの前記係合片の抜け出しを防止する抜止部とを備え、前記保持部および前記抜止部は、扁平状の筒状部として一体的に形成され、前記筒状部において、対向する平面部のうち一方に前記保持部が形成され、他方に前記抜止部が形成され、前記保持部と前記抜止部との間を前記係合片が移動可能とされたことを特徴とする風向変更装置。 A plurality of wind direction plates standing up and down in the left-right direction on the substrate, an interlocking rod for interlocking the wind direction plates, and an engagement piece provided on one of the substrate and the interlocking rod And a holding part provided on the other member for engaging and holding the engagement piece so as to be movable in the left-right direction, and a retaining part for preventing the engagement piece from coming out of the holding part. And the retaining portion are integrally formed as a flat cylindrical portion, and in the tubular portion, the holding portion is formed in one of the opposing flat portions, and the retaining portion is formed in the other, The wind direction changing device characterized in that the engagement piece is movable between the holding portion and the retaining portion. 前記保持部の厚みは、前記筒状部の軸方向に直交する長手方向の両端部よりも中央部の方が厚くなるように形成されたことを特徴とする請求項2に記載の風向変更装置。 The wind direction changing device according to claim 2, wherein the thickness of the holding portion is formed so that a central portion is thicker than both longitudinal end portions orthogonal to the axial direction of the cylindrical portion. . 請求項1〜3のいずれかに記載の風向変更装置が搭載されたことを特徴とする空気調節装置。 An air conditioner on which the wind direction changing device according to any one of claims 1 to 3 is mounted.
JP2013013126A 2013-01-28 2013-01-28 Wind direction changing device and air conditioner having the same Active JP6114045B2 (en)

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