JP6109132B2 - Bumper beam for automobile - Google Patents

Bumper beam for automobile Download PDF

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JP6109132B2
JP6109132B2 JP2014221365A JP2014221365A JP6109132B2 JP 6109132 B2 JP6109132 B2 JP 6109132B2 JP 2014221365 A JP2014221365 A JP 2014221365A JP 2014221365 A JP2014221365 A JP 2014221365A JP 6109132 B2 JP6109132 B2 JP 6109132B2
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bumper beam
fiber reinforced
reinforced resin
vehicle width
width direction
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JP2016088148A (en
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朋也 彌武
朋也 彌武
柏木 正和
正和 柏木
裕介 前迫
裕介 前迫
晃 北條
晃 北條
重人 安原
重人 安原
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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本発明は、車幅方向に沿って配置された繊維強化樹脂製の自動車用バンパービームに関する。   The present invention relates to a bumper beam for automobiles made of fiber reinforced resin and disposed along the vehicle width direction.

連続繊維強化樹脂層と不連続繊維強化樹脂層とを2層に積層した繊維強化樹脂製のリヤバンパービームが車体後方に向けて開放する上下2個のU字状断面部を備え、U字状断面部の車幅方向外端の開口を端壁で閉塞することで、衝突荷重によるU字状断面部の口開きを抑制するものが、下記特許文献1により公知である。   The rear bumper beam made of fiber reinforced resin with two layers of continuous fiber reinforced resin layer and discontinuous fiber reinforced resin layer is provided with two upper and lower U-shaped cross-sections that open toward the rear of the vehicle body. Patent Document 1 below discloses that the opening at the outer end in the vehicle width direction of the cross section is blocked by the end wall to suppress the opening of the U-shaped cross section due to a collision load.

またバンパービームの車幅方向端部にハニカム構造体をフックで固定し、バンパービームの車幅方向端部に斜め方向に入力する衝突荷重をハニカム構造体の圧壊により吸収するものが、下記特許文献2により公知である。   In addition, the honeycomb structure is fixed to the end of the bumper beam in the vehicle width direction with a hook, and the collision load input obliquely to the end of the bumper beam in the vehicle width direction is absorbed by the collapse of the honeycomb structure. 2 is known.

特開2014−24394号公報JP 2014-24394 A 米国特許第7954865号明細書US Pat. No. 7,954,865

ところで、かかるバンパービームがバンパービーム本体の縁部にフランジを備える場合、そのバンパービーム本体のコストダウンを図りながらフランジの強度を高めることが望まれる。 By the way, when such a bumper beam is provided with a flange at the edge of the bumper beam main body, it is desired to increase the strength of the flange while reducing the cost of the bumper beam main body.

本発明は前述の事情に鑑みてなされたもので、フランジを備えるバンパービーム本体のコストダウンを図りながらフランジの強度を高めることを目的とする。 The present invention has been made in view of the above-described circumstances, and an object thereof is to increase the strength of a flange while reducing the cost of a bumper beam body including the flange .

上記目的を達成するために、請求項1に記載された発明によれば、車幅方向に沿って配置される繊維強化樹脂製のバンパービームが、連続繊維を車幅方向とそれに直交する方向とに配向して熱可塑性樹脂で結合した連続繊維強化樹脂層を含むバンパービーム本体を備え、前記バンパービーム本体の縁部に形成されたフランジを、前記連続繊維強化樹脂層の縁部を不連続繊維強化樹脂層で覆って構成したことを特徴とする自動車用バンパービームが提案される。 In order to achieve the above object, according to the invention described in claim 1, the bumper beam made of fiber reinforced resin arranged along the vehicle width direction has the continuous fiber in the vehicle width direction and a direction perpendicular thereto. A bumper beam body including a continuous fiber reinforced resin layer oriented in a direction and bonded by a thermoplastic resin, a flange formed at an edge of the bumper beam body, and an edge of the continuous fiber reinforced resin layer as a discontinuous fiber A bumper beam for automobiles characterized by being covered with a reinforced resin layer is proposed.

また請求項2に記載された発明によれば、請求項1の構成に加えて、前記バンパービーム本体の車幅方向両端部の前後方向外面に、前後方向に延びる軸線を有するハニカムセルと、前記ハニカムセルを車幅方向内側から支える第1補強リブとからなる衝撃吸収部を設けたことを特徴とする自動車用バンパービームが提案される。 According to the invention described in claim 2, in addition to the configuration of claim 1 , a honeycomb cell having an axial line extending in the front-rear direction on the front-rear outer surface of both ends in the vehicle width direction of the bumper beam main body, A bumper beam for an automobile is proposed, which is provided with an impact absorbing portion including a first reinforcing rib that supports the honeycomb cell from the inner side in the vehicle width direction .

また請求項3に記載された発明によれば、請求項2の構成に加えて、前記フランジの先端部および前記衝撃吸収部を短繊維を熱可塑性樹脂で結合した繊維強化樹脂で一体に構成したことを特徴とする自動車用バンパービームが提案される。 According to the invention described in claim 3, in addition to the structure of claim 2, the front end portion of the flange and the shock absorbing portion are integrally formed of a fiber reinforced resin in which short fibers are bonded with a thermoplastic resin. An automotive bumper beam is proposed.

また請求項4に記載された発明によれば、請求項の構成に加えて、前記バンパービーム本体は、前記連続繊維強化樹脂層と、不連続繊維をランダムな方向に配向して熱可塑性樹脂で結合した不連続繊維強化樹脂層とを少なくとも2層に積層してプレス成形され、前記フランジの先端部は射出成形されてプレス成形された前記バンパービーム本体の前記フランジに一体化されることを特徴とする自動車用バンパービームが提案される According to a fourth aspect of the invention, in addition to the configuration of the third aspect , the bumper beam main body is a thermoplastic resin in which the continuous fiber reinforced resin layer and the discontinuous fibers are oriented in a random direction. The discontinuous fiber reinforced resin layer bonded in the above is laminated in at least two layers and press-molded, and the tip of the flange is injection-molded and integrated with the flange of the bumper beam body that is press-molded. A featured automotive bumper beam is proposed .

また請求項5に記載された発明によれば、請求項2〜請求項4の何れか1項の構成に加えて、前記フランジにおける前記衝撃吸収部の前後方向内側に位置する部分に車体フレームの前後方向外端に取り付けられる車体取り付け部を設け、前記フランジおよび前記車体取り付け部に挟まれた前記バンパービーム本体に第2補強リブを設けたことを特徴とする自動車用バンパービームが提案される。   According to the invention described in claim 5, in addition to the structure of any one of claims 2 to 4, the body frame is provided at a portion of the flange located on the inner side in the front-rear direction of the shock absorbing portion. A vehicle bumper beam is provided, characterized in that a vehicle body attachment portion attached to an outer end in the front-rear direction is provided, and a second reinforcing rib is provided in the bumper beam main body sandwiched between the flange and the vehicle body attachment portion.

また請求項6に記載された発明によれば、請求項〜請求項5の何れか1項の構成に加えて、前記バンパービーム本体の車幅方向外端部は前後方向内側に屈曲しており、前記衝撃吸収部の前後方向幅は車幅方向内側から外側に向かって増加することを特徴とする自動車用バンパービームが提案される。 According to the invention described in claim 6, in addition to the configuration of any one of claims 2 to 5, the outer end portion in the vehicle width direction of the bumper beam body is bent inward in the front-rear direction. A bumper beam for automobiles is proposed, in which the width in the front-rear direction of the shock absorbing portion increases from the inner side to the outer side in the vehicle width direction.

尚、実施の形態のリヤサイドフレーム11は本発明の車体フレームに対応し、実施の形態のリヤバンパービーム12は本発明のバンパービームに対応し、実施の形態の金属カラー23は車体取付部に対応し、実施の形態の補強リブ28は本発明の第2補強リブに対応し、実施の形態の補強リブ31bは本発明の第1補強リブに対応する。   The rear side frame 11 of the embodiment corresponds to the vehicle body frame of the present invention, the rear bumper beam 12 of the embodiment corresponds to the bumper beam of the present invention, and the metal collar 23 of the embodiment corresponds to the vehicle body mounting portion. The reinforcing rib 28 of the embodiment corresponds to the second reinforcing rib of the present invention, and the reinforcing rib 31b of the embodiment corresponds to the first reinforcing rib of the present invention.

請求項1の構成によれば、車幅方向に沿って配置される繊維強化樹脂製のバンパービームが、連続繊維を車幅方向とそれに直交する方向とに配向して熱可塑性樹脂で結合した連続繊維強化樹脂層を含むバンパービーム本体を備え、バンパービーム本体の縁部に形成されたフランジを、連続繊維強化樹脂層の縁部を不連続繊維強化樹脂層で覆って構成したので、安価な不連続繊維強化樹脂層を使用した分だけ高価な連続繊維強化樹脂層の使用量を減らしてコストダウンを図ることができるだけでなく、連続繊維強化樹脂層の縁部の応力集中によるクラックを不連続繊維強化樹脂層により抑制して強度を高めることができる。 According to the configuration of claim 1, the bumper beam made of fiber reinforced resin arranged along the vehicle width direction is a continuous in which continuous fibers are oriented in the vehicle width direction and in a direction orthogonal thereto and bonded with a thermoplastic resin. A bumper beam body including a fiber reinforced resin layer is provided, and the flange formed on the edge of the bumper beam body is configured by covering the edge of the continuous fiber reinforced resin layer with a discontinuous fiber reinforced resin layer. Not only can the cost of the continuous fiber reinforced resin layer be reduced by reducing the amount of expensive continuous fiber reinforced resin layer used, but also cracks due to stress concentration at the edge of the continuous fiber reinforced resin layer can be discontinuous. The strength can be increased by being suppressed by the reinforced resin layer.

また請求項2の構成によれば、バンパービーム本体の車幅方向両端部の前後方向外面に、前後方向に延びる軸線を有するハニカムセルと、ハニカムセルを車幅方向内側から支える第1補強リブとからなる衝撃吸収部を設けたので、バンパービームの車幅方向外端部に斜め方向の衝突荷重が入力したときに、最初に衝突荷重を受けるハニカムセルが圧壊して衝突エネルギーを吸収することができ、しかも第1補強リブがハニカムセルの車幅方向内側への倒れを阻止することで、ハニカムセルの前後方向の圧壊を促進して衝突エネルギーの吸収効果を高めることができる。 According to the configuration of claim 2, the honeycomb cell having an axial line extending in the front-rear direction on the front-rear outer surface of both ends in the vehicle width direction of the bumper beam main body, and the first reinforcing rib for supporting the honeycomb cell from the inner side in the vehicle width direction Since the shock absorbing part is provided, when a collision load in the oblique direction is input to the outer end of the bumper beam in the vehicle width direction, the honeycomb cell that receives the collision load first collapses and absorbs the collision energy. In addition, since the first reinforcing ribs prevent the honeycomb cells from falling inward in the vehicle width direction, the honeycomb cells can be crushed in the front-rear direction and the impact energy absorption effect can be enhanced.

また請求項3の構成によれば、フランジの先端部および衝撃吸収部を短繊維を熱可塑性樹脂で結合した繊維強化樹脂で一体に構成したので、フランジでバンパービーム本体を補強して曲げ強度を高めることができるだけでなく、フランジの先端部および衝撃吸収部が一体に構成されることでバンパービーム本体の強度を更に高めることができる。 According to the configuration of claim 3, since the tip end portion and the impact absorbing portion of the flange are integrally formed of a fiber reinforced resin in which short fibers are bonded with a thermoplastic resin, the bumper beam body is reinforced with the flange to increase the bending strength. Not only can the height be increased, but the strength of the bumper beam body can be further increased by integrally forming the front end portion of the flange and the impact absorbing portion.

また請求項の構成によれば、バンパービーム本体は、連続繊維強化樹脂層と、不連続繊維をランダムな方向に配向して熱可塑性樹脂で結合した不連続繊維強化樹脂層とを少なくとも2層に積層してプレス成形され、フランジの先端部は射出成形されてプレス成形されたバンパービーム本体のフランジに一体化されるので、フランジの先端部を射出成形により容易に成形できるだけでなく、プレス成形されたバンパービーム本体のフランジのバリ取り作業が不要になるために製造コストの削減が可能になる According to the configuration of claim 4 , the bumper beam main body includes at least two continuous fiber reinforced resin layers and a discontinuous fiber reinforced resin layer in which discontinuous fibers are oriented in a random direction and bonded with a thermoplastic resin. The tip of the flange is integrated with the flange of the bumper beam body that is injection-molded and press-molded. Therefore, the tip of the flange can be easily molded by injection molding. This eliminates the need for deburring the flange of the bumper beam body, thus reducing the manufacturing cost .

また請求項5の構成によれば、フランジにおける衝撃吸収部の前後方向内側に位置する部分に車体フレームの前後方向外端に取り付けられる車体取り付け部を設け、フランジおよび車体取り付け部に挟まれたバンパービーム本体に第2補強リブを設けたので、衝撃吸収部に入力した衝突荷重を第2補強リブで補強されたバンパービーム本体を介して車体フレームに確実に伝達することで、衝撃吸収部の圧壊を促進して衝突エネルギーの吸収効果を高めることができる。   According to the fifth aspect of the present invention, the vehicle body attachment portion that is attached to the outer end in the front-rear direction of the vehicle body frame is provided in the portion of the flange that is located on the inner side in the front-rear direction, and the bumper sandwiched between the flange and the vehicle body attachment portion. Since the second reinforcing rib is provided on the beam body, the impact load input to the shock absorbing part is reliably transmitted to the vehicle body frame via the bumper beam body reinforced by the second reinforcing rib, so that the shock absorbing part is crushed. To improve the absorption effect of collision energy.

また請求項6の構成によれば、バンパービーム本体の車幅方向外端部は前後方向内側に屈曲しており、衝撃吸収部の前後方向幅は車幅方向内側から外側に向かって増加するので、ハニカムセルの車幅方向外端部の前後方向寸法を増加させ、バンパービームの車幅方向外端部に斜め方向の衝突荷重が入力したときのハニカムセルの圧壊ストロークを増加させて衝突エネルギーの吸収性能を高めることができるだけでなく、第1補強リブが三角形状になってハニカムセルの倒れを確実に阻止することで、ハニカムセルの前後方向の圧壊を促進することができる。   According to the sixth aspect of the present invention, the outer end portion of the bumper beam body in the vehicle width direction is bent inward in the front-rear direction, and the front-rear direction width of the shock absorber increases from the inner side in the vehicle width direction toward the outer side. , Increase the longitudinal dimension of the outer end of the honeycomb cell in the vehicle width direction and increase the collapsing stroke of the honeycomb cell when an oblique collision load is input to the outer end of the bumper beam in the vehicle width. Not only can the absorption performance be improved, but the first reinforcing ribs can be triangular to reliably prevent the honeycomb cells from collapsing, thereby promoting the longitudinal collapse of the honeycomb cells.

リヤバンパービームの斜視図。The perspective view of a rear bumper beam. 図1の2方向矢視図。FIG. 2 is a two-direction arrow view of FIG. 1. 図2の3部拡大図。FIG. 3 is an enlarged view of part 3 of FIG. 2. 図3の4−4線断面図。FIG. 4 is a sectional view taken along line 4-4 of FIG. 図1の5部拡大図面。FIG. 5 is an enlarged view of part 5 of FIG. 1. 図1の6方向矢視図。FIG. 6 is a six-direction arrow view of FIG. 1. バンパービームの成形工程の説明図。Explanatory drawing of the formation process of a bumper beam.

以下、図1〜図7に基づいて本発明の実施の形態を説明する。尚、本明細書において前後方向、左右方向(車幅方向)および上下方向とは、運転席に着座した乗員を基準として定義される。   Hereinafter, embodiments of the present invention will be described with reference to FIGS. In the present specification, the front-rear direction, the left-right direction (vehicle width direction), and the up-down direction are defined with reference to an occupant seated in the driver's seat.

図1〜図4に示すように、自動車の車体後部に前後方向に配置された左右一対のリヤサイドフレーム11,11の後端に、車幅方向に延びる繊維強化樹脂製のリヤバンパービーム12が取り付けられる。リヤバンパービーム12の本体を構成するバンパービーム本体13は、鉛直方向に延びる底壁14と、底壁14の上端から前方に延びる上壁15と、底壁14の下端から前方に延びる下壁16とを有しており、前方に向けて開放する断面コ字状に形成される。   As shown in FIGS. 1 to 4, a rear bumper beam 12 made of fiber reinforced resin extending in the vehicle width direction is attached to the rear ends of a pair of left and right rear side frames 11, 11 disposed in the front-rear direction at the rear of the vehicle body. It is done. The bumper beam main body 13 constituting the main body of the rear bumper beam 12 includes a bottom wall 14 extending in the vertical direction, an upper wall 15 extending forward from the upper end of the bottom wall 14, and a lower wall 16 extending forward from the lower end of the bottom wall 14. And has a U-shaped cross section that opens forward.

バンパービーム本体13は、車幅方向中央に位置して比較的に小さい略一定断面を有する小断面積部17と、車幅方向両端に位置して比較的に大きい略一定断面を有する大断面積部18,18と、小断面積部17の車幅方向外端を大断面積部18,18の車幅方向内端に接続する左右一対の断面積変化部19,19とからなり、断面積変化部19,19は小断面積部17から大断面積部18,18に向かって断面積が次第に増加する。   The bumper beam body 13 includes a small cross-sectional area portion 17 having a relatively small substantially constant cross section located at the center in the vehicle width direction and a large cross sectional area having a relatively large substantially constant cross section located at both ends in the vehicle width direction. And a pair of left and right cross-sectional area changing portions 19 and 19 that connect the outer end in the vehicle width direction of the small cross-sectional area portion 17 to the inner end in the vehicle width direction of the large cross-sectional area portions 18 and 18. The changing portions 19 and 19 gradually increase in cross-sectional area from the small cross-sectional area portion 17 toward the large cross-sectional area portions 18 and 18.

また小断面積部17は、車幅方向中央に位置して直線状に延びる直線部17aと、直線部17aの車幅方向外端から断面積変化部19,19の車幅方向内端に向かって前方に湾曲する左右一対の湾曲部17b,17bとからなる。湾曲部17b,17bの車幅方向内端近傍は後方に最も突出しており、その位置が後面衝突時に衝突荷重F,Fが入力する衝突荷重入力部P,Pとなる。   Further, the small cross-sectional area portion 17 is located at the center in the vehicle width direction and extends linearly, and from the outer end in the vehicle width direction of the straight portion 17a toward the inner end in the vehicle width direction of the cross-sectional area changing portions 19 and 19. And a pair of left and right curved portions 17b, 17b that curve forward. The vicinity of the inner end in the vehicle width direction of the curved portions 17b and 17b protrudes most backward, and the position thereof becomes the collision load input portions P and P to which the collision loads F and F are input at the time of rear collision.

バンパービーム本体13の外面、即ち底壁14の後面、上壁15の上面および下壁16の下面はガラス連続繊維をナイロン等の熱可塑性樹脂で結合した連続繊維強化樹脂層20で構成され、バンパービーム本体13の内面、即ち底壁14の前面、上壁15の下面および下壁16の上面はガラス不連続繊維をナイロン等の熱可塑性樹脂で結合した不連続繊維強化樹脂層21で構成される。連続繊維樹強化脂層20の連続繊維は、車幅方向と、それに直交する上下方向および前後方向とに配向される。   The outer surface of the bumper beam body 13, that is, the rear surface of the bottom wall 14, the upper surface of the upper wall 15, and the lower surface of the lower wall 16 is composed of a continuous fiber reinforced resin layer 20 in which glass continuous fibers are bonded with a thermoplastic resin such as nylon. The inner surface of the beam body 13, that is, the front surface of the bottom wall 14, the lower surface of the upper wall 15, and the upper surface of the lower wall 16 are constituted by a discontinuous fiber reinforced resin layer 21 in which glass discontinuous fibers are bonded with a thermoplastic resin such as nylon. . The continuous fibers of the continuous fiber tree reinforcing oil layer 20 are oriented in the vehicle width direction and in the vertical direction and the front-rear direction orthogonal to the vehicle width direction.

またバンパービーム本体13の外周縁には全周に亙ってフランジ22が突設されており、このフランジ22も不連続繊維強化樹脂層21で一体に形成される。フランジ22の付け根部において、連続繊維強化樹脂層20の外周縁は不連続繊維強化樹脂層21で包み込まれる。   Further, a flange 22 is provided on the outer peripheral edge of the bumper beam body 13 over the entire circumference, and this flange 22 is also formed integrally with the discontinuous fiber reinforced resin layer 21. At the base of the flange 22, the outer peripheral edge of the continuous fiber reinforced resin layer 20 is wrapped with a discontinuous fiber reinforced resin layer 21.

大断面積部18におけるフランジ22には上下各2個の金属カラー23…が埋設されており、この金属カラー23…とリヤサイドフレーム11の後端に設けた端板11aとを後から前に貫通するボルト24…をナット25…に螺合することで、バンパービーム本体13がリヤサイドフレーム11,11に取り付けられる。   The flange 22 in the large cross-sectional area 18 has two upper and lower metal collars 23 embedded therein, and passes through the metal collars 23 and an end plate 11a provided at the rear end of the rear side frame 11 from the rear to the front. The bumper beam main body 13 is attached to the rear side frames 11 and 11 by screwing the bolts 24 to be engaged with the nuts 25.

図2、図3および図6に示すように、バンパービーム本体13の衝突荷重入力部Pに対応する位置に、底壁14の前面、上壁15の下面および下壁16の上面を接続する補強リブ26が、不連続繊維強化樹脂層21の一部として一体に形成される。また補強リブ26の近傍であって、直線部17aおよび湾曲部17bの境界部近傍に、底壁14の前面、上壁15の下面および下壁16の上面を接続する荷重分散リブ27が、不連続繊維強化樹脂層21の一部として一体に形成される。補強リブ26の高さH1は、荷重分散リブ27の高さH2よりも大きく設定される。   As shown in FIGS. 2, 3, and 6, the reinforcement that connects the front surface of the bottom wall 14, the lower surface of the upper wall 15, and the upper surface of the lower wall 16 to a position corresponding to the collision load input portion P of the bumper beam body 13. The ribs 26 are integrally formed as part of the discontinuous fiber reinforced resin layer 21. Also, load distribution ribs 27 that connect the front surface of the bottom wall 14, the lower surface of the upper wall 15, and the upper surface of the lower wall 16 in the vicinity of the reinforcing rib 26 and in the vicinity of the boundary between the straight portion 17a and the curved portion 17b are not provided. It is integrally formed as part of the continuous fiber reinforced resin layer 21. The height H1 of the reinforcing rib 26 is set to be greater than the height H2 of the load distribution rib 27.

またバンパービーム本体13の大断面積部18における金属カラー23…の位置と前後方向に整列する位置に、底壁14の前面、上壁15の下面および下壁16の上面を接続する2個の補強リブ28,28が、不連続繊維強化樹脂層21の一部として一体に形成される。   In addition, two pieces that connect the front surface of the bottom wall 14, the lower surface of the upper wall 15, and the upper surface of the lower wall 16 to a position aligned with the position of the metal collars 23 in the large cross-sectional area 18 of the bumper beam main body 13. The reinforcing ribs 28 and 28 are integrally formed as a part of the discontinuous fiber reinforced resin layer 21.

図2、図5および図6に示すように、バンパービーム本体13の大断面積部18の上壁15および下壁16における金属カラー23…の位置と前後方向に整列する位置であり、かつリヤサイドフレーム11の軸線上に整列する位置に、前後方向に延びる2本の溝状のビード部29,29が形成される。   As shown in FIGS. 2, 5, and 6, the position of the metal collars 23 on the upper wall 15 and the lower wall 16 of the large cross-sectional area 18 of the bumper beam body 13 is aligned with the positions of the metal collars 23. Two groove-shaped bead portions 29 and 29 extending in the front-rear direction are formed at positions aligned on the axis of the frame 11.

図2、図3および図5に示すように、バンパービーム本体13の大断面積部18の後面には、ガラス短繊維をナイロン等の熱可塑性樹脂で結合した繊維強化樹脂よりなる衝撃吸収部31が一体に設けられる。衝撃吸収部31は、車幅方向外側に位置するハニカムセル31aと、車幅方向内側に位置する複数の補強リブ31b…とからなり、ハニカムセル31aは前後方向の軸線を有する四角形の格子状に形成され、補強リブ31b…は三角形に形成されてハニカムセル31aを車幅方向内側から支えるように配置される。   As shown in FIGS. 2, 3, and 5, on the rear surface of the large cross-sectional area portion 18 of the bumper beam main body 13, an impact absorbing portion 31 made of a fiber reinforced resin in which short glass fibers are bonded with a thermoplastic resin such as nylon. Are provided integrally. The impact absorbing portion 31 includes a honeycomb cell 31a positioned on the outer side in the vehicle width direction and a plurality of reinforcing ribs 31b positioned on the inner side in the vehicle width direction. The honeycomb cell 31a has a rectangular lattice shape having an axis in the front-rear direction. The reinforcing ribs 31b are formed in a triangular shape so as to support the honeycomb cells 31a from the inner side in the vehicle width direction.

図4および図5に示すように、フランジ22の外周縁には後方あるいは車幅方向内方に折り返された先端部22aが設けられており、この先端部22aは衝撃吸収部31を構成する繊維強化樹脂と同じガラス短繊維を含む繊維強化樹脂で構成され、かつ先端部22aおよび衝撃吸収部31は一体に連続している。衝撃吸収部31およびフランジ22の先端部22aを構成するガラス短繊維を含む繊維強化樹脂は、図面において網かけして示される。   As shown in FIGS. 4 and 5, the outer peripheral edge of the flange 22 is provided with a distal end portion 22 a that is folded back or inward in the vehicle width direction. The distal end portion 22 a is a fiber constituting the shock absorbing portion 31. The front end portion 22a and the shock absorbing portion 31 are integrally continuous. The fiber reinforced resin including the short glass fibers constituting the shock absorbing portion 31 and the tip 22a of the flange 22 is shown by shading in the drawing.

図7(A)に示すように、バンパービーム本体13をプレス成形するプレス成形金型41は、連続繊維強化樹脂層20を成形する凹状のキャビティ42aを有する雌型42と、不連続繊維強化樹脂層21を成形する凸状のコア43aを有する雄型43とからなる。プレス形成金型41を型開きした状態で、雌型42のキャビティ42aおよび雄型43のコア43a間に、連続繊維プリプレグ20′と不連続繊維プリプレグ21′とを予備加熱した状態で配置した後、プレス成形金型41を型締めすることでバンパービーム本体13をプレス成形する(図7(A)および図7(B)参照)。このとき、バンパービーム本体13の補強リブ26,26、荷重分散リブ27,27および補強リブ28…は、成形性の高い不連続繊維強化樹脂層21の一部として容易に一体成形される。   As shown in FIG. 7A, a press-molding die 41 for press-molding the bumper beam body 13 includes a female die 42 having a concave cavity 42a for molding the continuous fiber-reinforced resin layer 20, and a discontinuous fiber-reinforced resin. And a male mold 43 having a convex core 43 a for forming the layer 21. After the press forming mold 41 is opened, the continuous fiber prepreg 20 ′ and the discontinuous fiber prepreg 21 ′ are disposed between the cavity 42 a of the female mold 42 and the core 43 a of the male mold 43 in a preheated state. The bumper beam main body 13 is press-molded by clamping the press-molding die 41 (see FIGS. 7A and 7B). At this time, the reinforcing ribs 26 and 26, the load distribution ribs 27 and 27, and the reinforcing ribs 28 of the bumper beam body 13 are easily integrally formed as a part of the discontinuous fiber reinforced resin layer 21 having high formability.

続いて、図7(C)に示すように、射出成形金型44の雌型45および雄型46間にバンパービーム本体13をセットし、バンパービーム本体13および射出成形金型44間に形成された空間にガラス短繊維を含む溶融したナイロン等の熱可塑性樹脂を射出することで、ガラス短繊維を含む繊維強化樹脂よりなる衝撃吸収部31とフランジ22の先端部22aとを、バンパービーム本体13と一体になるように射出成形する(図7(D)参照)。比較的に長い連続繊維や不連続繊維を含む樹脂はノズルが詰まるために射出成形することができないが、比較的に短い短繊維を含む樹脂はノズルが詰まらせることがないために射出成形が可能となる。   Subsequently, as shown in FIG. 7C, the bumper beam body 13 is set between the female mold 45 and the male mold 46 of the injection mold 44, and is formed between the bumper beam body 13 and the injection mold 44. By injecting a molten thermoplastic resin such as nylon containing short glass fibers into the space, the bumper beam main body 13 includes the shock absorbing portion 31 made of fiber reinforced resin containing short glass fibers and the front end portion 22a of the flange 22. And injection molding (see FIG. 7D). Resin containing relatively long continuous fibers or discontinuous fibers cannot be injection-molded because the nozzle is clogged, but resin containing relatively short short fibers can be injection-molded because the nozzle will not clog It becomes.

次に、上記構成を備えた本発明の実施の形態の作用を説明する。   Next, the operation of the embodiment of the present invention having the above configuration will be described.

自車のリヤバンパーに他車のフロントバンパーが軽衝突したような場合、単純に後方に凸に湾曲している従来のリヤバンパービームは、そのバンパービームの車幅方向中央の1点に衝突荷重が集中的に入力するため、リヤバンパービームの車幅方向中央部に大きな曲げモーメントが作用する問題がある。   When the front bumper of another vehicle collides lightly with the rear bumper of the host vehicle, the conventional rear bumper beam, which is simply convexly curved backward, has a collision load at one center in the vehicle width direction of the bumper beam. There is a problem that a large bending moment acts on the center part of the rear bumper beam in the vehicle width direction because of the concentrated input.

それに対し、図2に示す本実施の形態のリヤバンパービーム12は、最も後方に突出する左右一対の衝突荷重入力部P,Pを備えるため、一対の衝突荷重入力部P,Pに衝突荷重F,Fが集中的に入力する。その結果、リヤバンパービーム12の車幅方向中央部に作用する曲げモーメントの最大値が低減することで、曲げ変形に対するリヤバンパービーム12の強度を高めることができる。   On the other hand, since the rear bumper beam 12 of the present embodiment shown in FIG. 2 includes a pair of left and right collision load input portions P, P that protrudes rearward most, a collision load F is applied to the pair of collision load input portions P, P. , F are input intensively. As a result, the maximum value of the bending moment acting on the center portion in the vehicle width direction of the rear bumper beam 12 is reduced, so that the strength of the rear bumper beam 12 against bending deformation can be increased.

しかもバンパービーム本体13は、車幅方向中央の小断面積部17と、小断面積部17の車幅方向外側に連続して断面積が次第に増加する一対の断面積変化部19,19と、断面積変化部19,19の車幅方向外側に連続する一対の大断面積部18,18とを備えるので、一対の衝突荷重入力部P,Pに衝突荷重F,Fが入力したときに、断面積変化部19,19および大断面積部18,18で曲げモーメントを支持することで、バンパービーム本体13の肉厚を減少させて軽量化を図りながら強度を高めることができる。   Moreover, the bumper beam body 13 includes a small cross-sectional area portion 17 at the center in the vehicle width direction, a pair of cross-sectional area changing portions 19 and 19 whose cross-sectional area gradually increases continuously outside the small cross-sectional area portion 17 in the vehicle width direction, Since it includes a pair of large cross-sectional area portions 18, 18 that continue to the outside in the vehicle width direction of the cross-sectional area changing portions 19, 19, when the collision loads F, F are input to the pair of collision load input portions P, P, By supporting the bending moment with the cross-sectional area changing portions 19 and 19 and the large cross-sectional area portions 18 and 18, the thickness of the bumper beam main body 13 can be reduced to increase the strength while reducing the weight.

またバンパービーム本体13は、ガラス連続繊維を車幅方向とそれに直交する方向とに配向して熱可塑性樹脂で結合した連続繊維強化樹脂層20と、ガラス不連続繊維をランダムな方向に配向して熱可塑性樹脂で結合した不連続繊維強化樹脂層21との少なくとも2層の積層体であるので、バンパービーム本体13に高価な連続繊維強化樹脂層20と安価な不連続繊維強化樹脂層21とを併用することで、バンパービーム本体13全体を高価な連続繊維強化樹脂層20で構成する場合に比べてコストダウンを図りながら、高強度の連続繊維強化樹脂層20によりバンパービーム本体13に要求される強度を確保することができる。   The bumper beam main body 13 has a continuous fiber reinforced resin layer 20 in which continuous glass fibers are aligned in a vehicle width direction and a direction perpendicular thereto and bonded with a thermoplastic resin, and discontinuous glass fibers are aligned in random directions. Since it is a laminate of at least two layers with the discontinuous fiber reinforced resin layer 21 bonded with the thermoplastic resin, an expensive continuous fiber reinforced resin layer 20 and an inexpensive discontinuous fiber reinforced resin layer 21 are provided on the bumper beam body 13. By using together, the bumper beam main body 13 is required by the high-strength continuous fiber reinforced resin layer 20 while reducing the cost as compared with the case where the entire bumper beam main body 13 is constituted by the expensive continuous fiber reinforced resin layer 20. Strength can be secured.

またバンパービーム本体13は底壁14、上壁15および下壁16を有して前方に開放するコ字状断面に形成され、不連続繊維強化樹脂層21により形成されて底壁14、上壁15および下壁16を接続する補強リブ26,26、荷重分散リブ27,27および補強リブ28…を備えるので、成形時の流動性に優れる不連続繊維強化樹脂層21によりそれらの補強リブ26,26、荷重分散リブ27,27および補強リブ28…を容易に形成してバンパービーム本体13の強度を高めることができる。   The bumper beam body 13 has a bottom wall 14, an upper wall 15 and a lower wall 16 and is formed in a U-shaped cross section that opens forward, and is formed by a discontinuous fiber reinforced resin layer 21. 15 and the lower wall 16 are connected with the reinforcing ribs 26, 26, the load distributing ribs 27, 27, and the reinforcing ribs 28, so that the reinforcing ribs 26, 26 are formed by the discontinuous fiber reinforced resin layer 21 having excellent fluidity during molding. 26, load distribution ribs 27, 27 and reinforcing ribs 28 can be easily formed to increase the strength of the bumper beam body 13.

特に、大荷重が入力する衝突荷重入力部Pに補強リブ26を設けたことで、衝突荷重入力部Pを補強してバンパービーム本体13の局部的破壊を防止することができる。   In particular, by providing the reinforcing rib 26 in the collision load input portion P to which a large load is input, the collision load input portion P can be reinforced and local destruction of the bumper beam main body 13 can be prevented.

また小断面積部17は車幅方向に直線状に延びる直線部17aと、直線部17aの車幅方向両端から断面積変化部19に向かって湾曲する湾曲部17bとからなり、荷重分散リブ27は、直線部17aおよび湾曲部17bの境界部近傍に設けられるので、衝突荷重入力部Pに入力した衝突荷重Fにより底壁14に作用する圧縮荷重を荷重分散リブ27に分散して支持することで、バンパービーム本体13の強度を高めることができる。   The small cross-sectional area portion 17 includes a straight portion 17a that extends linearly in the vehicle width direction, and a curved portion 17b that curves from both ends of the straight portion 17a in the vehicle width direction toward the cross-sectional area changing portion 19. Is provided in the vicinity of the boundary between the straight portion 17a and the curved portion 17b, so that the compressive load acting on the bottom wall 14 by the collision load F input to the collision load input portion P is dispersed and supported by the load distribution rib 27. Thus, the strength of the bumper beam body 13 can be increased.

またバンパービーム本体13の縁部において、不連続繊維強化樹脂層21は連続繊維強化樹脂層20の縁部を覆うフランジ22を備えるので、不連続繊維強化樹脂製のフランジ22でバンパービーム本体13の曲げ強度を高めるとともに、連続繊維強化樹脂層20の縁部に応力集中によるクラックが発生するのを防止することができ、しかもフランジ22の分だけ高価な連続繊維強化樹脂層20の使用量を減らしてコストダウンを図ることができる。   Further, since the discontinuous fiber reinforced resin layer 21 includes a flange 22 that covers the edge of the continuous fiber reinforced resin layer 20 at the edge of the bumper beam main body 13, the flange 22 made of the discontinuous fiber reinforced resin has the flange 22 of the bumper beam main body 13. While increasing the bending strength, it is possible to prevent cracks due to stress concentration at the edge of the continuous fiber reinforced resin layer 20 and to reduce the amount of the expensive continuous fiber reinforced resin layer 20 used by the flange 22. Cost reduction.

また不連続繊維強化樹脂層21は大断面積部18においてリヤサイドフレーム11の後端に取り付けられる複数の金属カラー23…を備え、補強リブ28…は、複数の金属カラー23…と同じ車幅方向位置となるように、つまり複数の金属カラー23…と前後方向に整列するように配置されるので、コ字状断面の大断面積部18が成形後に上下方向に口開き変形するのを補強リブ28…により抑制し、金属カラー23…の位置がずれるのを防止してバンパービーム本体13のリヤサイドフレーム11への取り付け作業を容易にすることができる。   The discontinuous fiber reinforced resin layer 21 includes a plurality of metal collars 23 attached to the rear end of the rear side frame 11 in the large cross-sectional area 18, and the reinforcing ribs 28 are the same in the vehicle width direction as the plurality of metal collars 23. The reinforcing ribs are arranged so as to be positioned, that is, aligned with the plurality of metal collars 23 in the front-rear direction, so that the large cross-sectional area 18 having a U-shaped cross-section is deformed in the vertical direction after molding. It is possible to prevent the position of the metal collars 23 from shifting and to facilitate the work of attaching the bumper beam body 13 to the rear side frame 11.

更に、リヤサイドフレーム11の後端に取り付けられた大断面積部18は、リヤサイドフレーム11の軸線上に整列して前後方向に延びるビード部29…を備えるので、バンパービーム本体13全体で衝突エネルギーを吸収することができないオフセット衝突時や高速での衝突時に、ビード部29…により強度が高められた大断面積部18を積極的に圧壊して衝突エネルギーの吸収効果を高めることができる。   Further, the large cross-sectional area portion 18 attached to the rear end of the rear side frame 11 includes bead portions 29... Aligned in the axis of the rear side frame 11 and extending in the front-rear direction. At the time of an offset collision that cannot be absorbed or a collision at high speed, the large cross-sectional area portion 18 whose strength has been increased by the bead portions 29 can be positively crushed to enhance the effect of absorbing the collision energy.

また大断面積部18の後面に、前後方向に延びる軸線を有するハニカムセル31aと、ハニカムセル31aを車幅方向内側から支える補強リブ31b…とを有する衝撃吸収部31を設けたので、バンパービーム本体13の車幅方向外端に斜め方向の衝突荷重F′が入力したときに(図2および図3参照)、最初に衝突荷重F′を受けるハニカムセル31aが圧壊して衝突エネルギーを吸収することができ、しかも三角形をなす補強リブ31b…がハニカムセル31aの車幅方向内側への倒れを阻止することで、ハニカムセル31aの前後方向の圧壊を促進して衝突エネルギーの吸収効果を高めることができる。しかも衝撃吸収部31に入力した斜め衝突の衝突荷重F′を補強リブ28…で補強された大断面積部18を介してリヤサイドフレーム11に確実に伝達することで、衝撃吸収部31の圧壊を促進して衝突エネルギーの吸収効果を更に高めることができる。   Further, since the shock absorbing portion 31 having the honeycomb cell 31a having an axis extending in the front-rear direction and the reinforcing rib 31b for supporting the honeycomb cell 31a from the inner side in the vehicle width direction is provided on the rear surface of the large cross-sectional area portion 18, the bumper beam When an oblique collision load F ′ is input to the outer end in the vehicle width direction of the main body 13 (see FIGS. 2 and 3), the honeycomb cell 31a that first receives the collision load F ′ is crushed and absorbs the collision energy. Further, the triangular reinforcing ribs 31b can prevent the honeycomb cells 31a from falling inward in the vehicle width direction, thereby promoting the crushing of the honeycomb cells 31a in the front-rear direction and enhancing the impact energy absorption effect. Can do. In addition, the impact load F ′ of the oblique collision input to the shock absorbing portion 31 is reliably transmitted to the rear side frame 11 through the large cross-sectional area portion 18 reinforced by the reinforcing ribs 28. The effect of absorbing the collision energy can be further enhanced.

特に、バンパービーム本体13の車幅方向外端部は前方に屈曲しており、衝撃吸収部31の前後方向幅は車幅方向内側から外側に向かって増加するので、ハニカムセル31aの車幅方向外端部の前後方向寸法を増加させ、リヤバンパービーム12の車幅方向外端部に斜め方向の衝突荷重F′が入力したときのハニカムセル31aの圧壊ストロークを増加させて衝突エネルギーの吸収性能を高めることができるだけでなく、補強リブ31b…が三角形状になってハニカムセル31aの倒れを確実に阻止することで、ハニカムセル31aの前後方向の圧壊を促進することができる。   In particular, the vehicle width direction outer end portion of the bumper beam body 13 is bent forward, and the front-rear direction width of the shock absorbing portion 31 increases from the inner side to the outer side in the vehicle width direction. Collision energy absorption performance by increasing the longitudinal dimension of the outer end and increasing the crushing stroke of the honeycomb cell 31a when an oblique collision load F 'is input to the outer end of the rear bumper beam 12 in the vehicle width direction. In addition, the reinforcing ribs 31b can be triangular to prevent the honeycomb cells 31a from collapsing, so that the honeycomb cells 31a can be crushed in the front-rear direction.

またバンパービーム本体13は縁部に形成されたフランジ22を備え、フランジ22の先端部22aおよび衝撃吸収部31をガラス短繊維を熱可塑性樹脂で結合した繊維強化樹脂で一体に構成したので、フランジ22でバンパービーム本体13を補強して曲げ強度を高めることができるだけでなく、フランジ22の先端部22aおよび衝撃吸収部31が一体に構成されることでバンパービーム本体13の強度を更に高めることができる。   Further, the bumper beam main body 13 includes a flange 22 formed at the edge, and the tip 22a and the shock absorbing portion 31 of the flange 22 are integrally formed of a fiber reinforced resin obtained by bonding short glass fibers with a thermoplastic resin. In addition to reinforcing the bumper beam body 13 with 22 to increase the bending strength, the strength of the bumper beam body 13 can be further increased by integrally forming the tip 22a of the flange 22 and the shock absorbing portion 31. it can.

またバンパービーム本体13はプレス成形されるためにフランジ22のエッジにバリが発生することが避けられないが、フランジ22の先端部22aをガラス短繊維の繊維強化樹脂で射出成形してフランジ22のエッジに一体化するので、フランジ22の先端部22aを容易に成形できるだけでなく、プレス成形したバンパービーム本体13のフランジ22のバリ取り作業が不要になるために製造コストの削減が可能になる。   In addition, since the bumper beam body 13 is press-molded, it is inevitable that burrs are generated at the edge of the flange 22. However, the tip 22 a of the flange 22 is injection-molded with a fiber reinforced resin of short glass fibers to form the flange 22. Since it is integrated with the edge, not only the tip 22a of the flange 22 can be easily molded, but also the deburring operation of the flange 22 of the bumper beam main body 13 that has been press-molded becomes unnecessary, so that the manufacturing cost can be reduced.

以上、本発明の実施の形態を説明したが、本発明はその要旨を逸脱しない範囲で種々の設計変更を行うことが可能である。   The embodiments of the present invention have been described above, but various design changes can be made without departing from the scope of the present invention.

例えば、実施の形態ではリヤバンパービーム12について説明したが、本発明はフロントバンパービームに対しても適用することができる。リヤバンパービーム12の場合には,前後方向外側が後方に対応し、フロントバンパービームの場合には,前後方向外側が前方に対応する。   For example, the rear bumper beam 12 has been described in the embodiment, but the present invention can also be applied to a front bumper beam. In the case of the rear bumper beam 12, the outer side in the front-rear direction corresponds to the rear, and in the case of the front bumper beam, the outer side in the front-rear direction corresponds to the front.

11 リヤサイドフレーム(車体フレーム)
12 リヤバンパービーム(バンパービーム)
13 バンパービーム本体
20 連続繊維強化樹脂層
21 不連続繊維強化樹脂層
22 フランジ
22a 先端部
23 金属カラー(車体取付部)
28 補強リブ(第2補強リブ)
31 衝撃吸収部
31a ハニカムセル
31b 補強リブ(第1補強リブ)
11 Rear side frame (body frame)
12 Rear bumper beam (bumper beam)
13 Bumper Beam Main Body 20 Continuous Fiber Reinforced Resin Layer 21 Discontinuous Fiber Reinforced Resin Layer 22 Flange 22a Tip 23 Metal Color (Body Mount)
28 Reinforcement rib (second reinforcement rib)
31 Shock absorbing portion 31a Honeycomb cell 31b Reinforcement rib (first reinforcement rib)

Claims (6)

車幅方向に沿って配置される繊維強化樹脂製のバンパービーム(12)が、連続繊維を車幅方向とそれに直交する方向とに配向して熱可塑性樹脂で結合した連続繊維強化樹脂層(20)を含むバンパービーム本体(13)を備え、前記バンパービーム本体(13)の縁部に形成されたフランジ(22)を、前記連続繊維強化樹脂層(20)の縁部を不連続繊維強化樹脂層(21)で覆って構成したことを特徴とする自動車用バンパービーム。 A fiber reinforced resin bumper beam (12) disposed along the vehicle width direction has a continuous fiber reinforced resin layer (20) in which continuous fibers are oriented in the vehicle width direction and in a direction perpendicular thereto and bonded with a thermoplastic resin. ) Including a bumper beam body (13), a flange (22) formed at an edge of the bumper beam body (13), and an edge of the continuous fiber reinforced resin layer (20) as a discontinuous fiber reinforced resin. A bumper beam for automobiles, characterized by being covered with a layer (21) . 前記バンパービーム本体(13)の車幅方向両端部の前後方向外面に、前後方向に延びる軸線を有するハニカムセル(31a)と、前記ハニカムセル(31a)を車幅方向内側から支える第1補強リブ(31b)とからなる衝撃吸収部(31)を設けたことを特徴とする、請求項1に記載の自動車用バンパービーム。A honeycomb cell (31a) having an axial line extending in the front-rear direction on the front-rear outer surface at both ends in the vehicle width direction of the bumper beam body (13), and a first reinforcing rib for supporting the honeycomb cell (31a) from the inner side in the vehicle width direction The bumper beam for automobiles according to claim 1, wherein an impact absorbing portion (31) comprising (31b) is provided. 前記フランジ(22)の先端部(22a)および前記衝撃吸収部(31)を短繊維を熱可塑性樹脂で結合した繊維強化樹脂で一体に構成したことを特徴とする、請求項2に記載の自動車用バンパービーム。The automobile according to claim 2, wherein the front end (22a) of the flange (22) and the shock absorbing part (31) are integrally formed of a fiber reinforced resin in which short fibers are bonded with a thermoplastic resin. Bumper beam. 前記バンパービーム本体(13)は、前記連続繊維強化樹脂層(20)と、ガラス不連続繊維をランダムな方向に配向して熱可塑性樹脂で結合した不連続繊維強化樹脂層(21)とを少なくとも2層に積層してプレス成形され、前記フランジ(22)の先端部(22a)は射出成形されてプレス成形された前記バンパービーム本体(13)の前記フランジ(22)に一体化されることを特徴とする、請求項に記載の自動車用バンパービーム The bumper beam body (13) includes at least the continuous fiber reinforced resin layer (20) and a discontinuous fiber reinforced resin layer (21) in which glass discontinuous fibers are oriented in a random direction and bonded with a thermoplastic resin. It is laminated and press-molded in two layers, and the tip (22a) of the flange (22) is integrated with the flange (22) of the bumper beam body (13) that is injection-molded and press-molded. wherein, automotive bumper beam according to claim 3. 前記フランジ(22)における前記衝撃吸収部(31)の前後方向内側に位置する部分に車体フレーム(11)の前後方向外端に取り付けられる車体取り付け部(23)を設け、前記フランジ(22)および前記車体取り付け部(23)に挟まれた前記バンパービーム本体(13)に第2補強リブ(28)を設けたことを特徴とする、請求項2〜請求項4の何れか1項に記載の自動車用バンパービーム。   The flange (22) is provided with a vehicle body attachment portion (23) attached to the outer end in the front-rear direction of the vehicle body frame (11) at a portion located on the inner side in the front-rear direction of the shock absorbing portion (31). The second reinforcing rib (28) is provided on the bumper beam main body (13) sandwiched between the vehicle body attachment portions (23), according to any one of claims 2 to 4. Bumper beam for automobiles. 前記バンパービーム本体(13)の車幅方向外端部は前後方向内側に屈曲しており、前記衝撃吸収部(31)の前後方向幅は車幅方向内側から外側に向かって増加することを特徴とする、請求項〜請求項5の何れか1項に記載の自動車用バンパービーム。
A vehicle width direction outer end portion of the bumper beam body (13) is bent inward in the front-rear direction, and a front-rear width of the shock absorbing portion (31) increases from the inner side in the vehicle width direction toward the outer side. The bumper beam for automobiles according to any one of claims 2 to 5.
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