JP6103088B2 - Hydrogen filling hose - Google Patents
Hydrogen filling hose Download PDFInfo
- Publication number
- JP6103088B2 JP6103088B2 JP2016020574A JP2016020574A JP6103088B2 JP 6103088 B2 JP6103088 B2 JP 6103088B2 JP 2016020574 A JP2016020574 A JP 2016020574A JP 2016020574 A JP2016020574 A JP 2016020574A JP 6103088 B2 JP6103088 B2 JP 6103088B2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- hose
- fiber
- less
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910052739 hydrogen Inorganic materials 0.000 title claims description 51
- 239000001257 hydrogen Substances 0.000 title claims description 51
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims description 47
- 239000010410 layer Substances 0.000 claims description 189
- 239000000835 fiber Substances 0.000 claims description 108
- 230000003014 reinforcing effect Effects 0.000 claims description 48
- 239000002344 surface layer Substances 0.000 claims description 48
- 239000002184 metal Substances 0.000 claims description 23
- 238000009954 braiding Methods 0.000 claims description 19
- 230000002093 peripheral effect Effects 0.000 claims description 17
- 230000035699 permeability Effects 0.000 claims description 11
- 229920005992 thermoplastic resin Polymers 0.000 claims description 11
- 239000007789 gas Substances 0.000 claims description 6
- 230000008859 change Effects 0.000 description 38
- 150000002431 hydrogen Chemical class 0.000 description 15
- 238000012360 testing method Methods 0.000 description 6
- 230000006378 damage Effects 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- -1 polyparaphenylene benzbisoxazole Polymers 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 210000002445 nipple Anatomy 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 229930182556 Polyacetal Natural products 0.000 description 1
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Description
本発明は、水素充填用ホースに関し、さらに詳しくは、ホース金具を加締める部分での補強層の乱れおよび内圧による寸法変化を抑制しつつ、耐圧性および耐久性を向上させることができる水素充填用ホースに関するものである。 The present invention relates to a hydrogen filling hose. More specifically, the present invention relates to a hydrogen filling hose capable of improving pressure resistance and durability while suppressing turbulence of a reinforcing layer at a portion where a hose fitting is tightened and dimensional change due to internal pressure. It relates to hoses.
近年、燃料電池自動車等の開発が盛んに行なわれている。これに伴って、水素ステーションに設置されたディスペンサから燃料電池自動車等に水素ガスを充填するホースの開発も進められている。この水素充填用ホースには、優れた耐水素ガス透過性が求められる。また、燃料電池自動車等の走行距離を長くするには、高圧で水素ガスを燃料タンクに充填する必要があるため、水素充填用ホースには、70MPa以上の高い内圧に耐え得る実用性が必要とされている。ホースの耐圧性を向上させるには補強層を強化することが一般的な手法であるが、補強層の構成部材として金属製の補強材を採用すると水素によって脆化するためホースの耐用期間が短くなることが懸念される。そこで、すべての補強材をポリパラフェニレンベンズビスオキサゾール(PBO)繊維を編組して形成することが提案されている(特許文献1、2参照)。
In recent years, development of fuel cell vehicles and the like has been actively conducted. Along with this, development of a hose that fills a fuel cell vehicle with hydrogen gas from a dispenser installed at a hydrogen station is also underway. This hydrogen filling hose is required to have excellent hydrogen gas permeability. Further, in order to increase the travel distance of a fuel cell vehicle or the like, it is necessary to fill the fuel tank with hydrogen gas at a high pressure. Therefore, the hydrogen filling hose needs to be practical enough to withstand a high internal pressure of 70 MPa or more. Has been. In order to improve the pressure resistance of the hose, it is a general technique to strengthen the reinforcing layer. However, if a metal reinforcing material is used as a component of the reinforcing layer, it will become brittle by hydrogen, resulting in a short hose life. There is concern about becoming. Therefore, it has been proposed to form all the reinforcing materials by braiding polyparaphenylene benzbisoxazole (PBO) fibers (see
このホースの端部には、ニップルとソケットからなるホース金具が取り付けられる。ホース金具をホースに取り付ける際には、一般的に、ニップルとソケットとの間にホースの端部を挟んだ状態にして、ソケットの外周面を加圧してソケットを縮径変形させて加締めている。上記のような水素充填用ホースには高い耐圧性が求められるため、ホース金具の耐抜け性、シール性も相応に向上させる必要があり、これに伴い加締め力が増大する。加締め力が過大になると、補強層(特に最外周の補強層)の編組構造が乱れる。また、ホースを流れる水素が高圧になるに連れてホースの寸法変化(拡径および軸方向収縮、或いは、縮径および軸方向伸長)の量が増大するため、ホース金具によって加締めた部分の補強層の編組構造が乱れ易くなる。このような編組構造の乱れはホースの耐圧性や耐久性を低下させる要因になる。 A hose fitting made of a nipple and a socket is attached to the end of the hose. When attaching a hose fitting to a hose, generally hold the end of the hose between the nipple and the socket, pressurize the outer peripheral surface of the socket, deform the socket to reduce its diameter, and crimp it. Yes. Since the hydrogen filling hose as described above is required to have high pressure resistance, it is necessary to improve the pull-out resistance and sealing performance of the hose fittings accordingly, and the caulking force increases accordingly. If the caulking force is excessive, the braided structure of the reinforcing layer (particularly the outermost reinforcing layer) is disturbed. In addition, as the amount of hydrogen flowing through the hose increases, the amount of hose dimensional change (expansion and axial contraction, or contraction and axial expansion) increases. The braid structure of the layer tends to be disturbed. Such a disturbance in the braided structure becomes a factor that reduces the pressure resistance and durability of the hose.
また、水素が高圧になる程、内面層はより大きな内圧を受けるので寸法変化(拡径変形など)し易くなる。水素に接する内面層は氷点下の低温(例えばマイナス40℃程度)になるので脆くなり、寸法変化量が小さくても損傷が生じ易くなる。それ故、ホースの耐圧性や耐久性を向上させるにはホースの寸法変化を抑える必要がある。 Further, as the pressure of hydrogen increases, the inner surface layer receives a larger internal pressure, so that the dimensional change (expansion deformation, etc.) becomes easier. The inner surface layer in contact with hydrogen becomes brittle because it becomes a low temperature below freezing (for example, about minus 40 ° C.), and damage is likely to occur even if the dimensional change is small. Therefore, in order to improve the pressure resistance and durability of the hose, it is necessary to suppress the dimensional change of the hose.
PBO繊維を編組して形成された繊維補強層を備えたホースは優れた耐圧性、耐久性を有している。しかしながら、補強層がこのような高強度繊維を編組した繊維補強層のみで構成されたホースでは、流れる水素が従来よりも高圧になると十分な耐圧性、耐久性を確保することが難しくなる。内面層の寸法変化を抑えることも難しくなるため、改良が望まれている。 A hose provided with a fiber reinforcing layer formed by braiding PBO fibers has excellent pressure resistance and durability. However, in a hose in which the reinforcing layer is composed only of a fiber reinforcing layer braided with such high-strength fibers, it becomes difficult to ensure sufficient pressure resistance and durability when the flowing hydrogen has a higher pressure than before. Since it becomes difficult to suppress the dimensional change of the inner surface layer, improvement is desired.
本発明の目的は、ホース金具を加締める部分での補強層の乱れおよび内圧による寸法変化を抑制しつつ、耐圧性および耐久性を向上させることができる水素充填用ホースを提供することにある。 An object of the present invention is to provide a hydrogen filling hose capable of improving pressure resistance and durability while suppressing turbulence of a reinforcing layer at a portion where a hose fitting is crimped and dimensional change due to internal pressure.
上記目的を達成するため本発明の水素充填用ホースは、同軸状に積層された内面層と外面層との間に、少なくとも3層の補強層が同軸状に積層され、前記内面層が90℃における乾燥水素ガスのガス透過係数が1×10-8cc・cm/cm2・sec.・cmHg以下の熱可塑性樹脂により形成され、前記外面層が熱可塑性樹脂により形成された水素充填用ホースにおいて、前記補強層のうち最外周の補強層が金属ワイヤを編組して形成されたワイヤブレード層であり、その他の補強層が高強度繊維を編組して形成された繊維ブレード層であり、ホース使用内圧が45MPa〜87.5MPaであることを特徴とする。 In order to achieve the above object, in the hydrogen filling hose of the present invention, at least three reinforcing layers are coaxially laminated between an inner surface layer and an outer surface layer that are coaxially laminated, and the inner surface layer is 90 ° C. Gas permeability coefficient of dry hydrogen gas at 1 × 10 −8 cc · cm / cm 2 · sec. A wire blade in which the outermost reinforcing layer of the reinforcing layer is formed by braiding a metal wire in the hydrogen filling hose formed of a thermoplastic resin of cmHg or less and the outer surface layer is formed of a thermoplastic resin. a layer, other reinforcing layer fiber braid layer der formed by braiding a high strength fiber is, the hose used internal pressure, characterized in that a 45MPa~87.5MPa.
本発明によれば、内面層が、90℃における乾燥水素ガスのガス透過係数が1×10-8cc・cm/cm2・sec.・cmHg以下である水素ガスバリア性が良好な熱可塑性樹脂により形成されるので、優れた耐水素ガス透過性を得ることができる。また、最外層の補強層がワイヤブレード層なので、ホース端部にホース金具を強く加締めても、繊維ブレード層の場合に比して編組構造が乱れ難い。そして、ワイヤブレード層の内周側の補強層が高強度繊維を編組して形成された繊維ブレード層なので相応の耐圧性を有している。それ故、ホースを流れる水素が高圧になっても補強層全体の編組構造が乱れ難くなる。 According to the present invention, the inner layer has a gas permeability coefficient of 1 × 10 −8 cc · cm / cm 2 · sec. Since it is formed of a thermoplastic resin having a hydrogen gas barrier property of not more than cmHg, excellent hydrogen gas permeability can be obtained. Further, since the outermost reinforcing layer is a wire blade layer, even if a hose fitting is strongly caulked at the end of the hose, the braided structure is less likely to be disturbed than in the case of a fiber blade layer. Since the reinforcing layer on the inner peripheral side of the wire blade layer is a fiber blade layer formed by braiding high-strength fibers, it has appropriate pressure resistance. Therefore, even if the hydrogen flowing through the hose becomes a high pressure, the braided structure of the entire reinforcing layer is hardly disturbed.
したがって、補強層の本来の性能を十分に発揮させることができ、ホースの耐圧性、耐久性を向上させるには有利になる。水素がより高圧になっても補強層によって内面層の寸法変化を抑えることも可能になる。また、水素ガスバリア性が良好な熱可塑性樹脂により内面層を形成し、繊維ブレード層を介在させて最外周の補強層としてワイヤブレード層を配置することで、流れる水素からワイヤブレード層を遠ざけて水素脆化を抑制している。この構造もホースの耐久性向上に寄与している。 Accordingly, the original performance of the reinforcing layer can be sufficiently exhibited, which is advantageous for improving the pressure resistance and durability of the hose. Even if the pressure of hydrogen becomes higher, the dimensional change of the inner surface layer can be suppressed by the reinforcing layer. In addition, an inner layer is formed of a thermoplastic resin having a good hydrogen gas barrier property, and a wire blade layer is disposed as a reinforcing layer on the outermost periphery with a fiber blade layer interposed therebetween. Brittleness is suppressed. This structure also contributes to improving the durability of the hose.
ここで、例えば前記内面層の層厚が0.5mm以上1.5mm以下であり、内径が5mm以上9mm以下である仕様にする。この仕様によれば、内面層の耐久性を確保しつつ、水素の流量を増大させることが可能になる。 Here, for example, the inner layer has a thickness of 0.5 mm to 1.5 mm and an inner diameter of 5 mm to 9 mm. According to this specification, it is possible to increase the flow rate of hydrogen while ensuring the durability of the inner surface layer.
前記金属ワイヤの線径が0.25mm以上0.4mm以下であり、その編組角度が45°以上55°以下であり、前記ワイヤブレード層の編組密度が70%以上である仕様にすることもできる。この仕様によれば、内圧によるホースの寸法変化を抑えつつホースの柔軟性および金属ワイヤの耐久性を確保し易くなる。 The wire diameter of the metal wire is 0.25 mm to 0.4 mm, the braid angle is 45 ° to 55 °, and the braid density of the wire blade layer is 70% or more. . According to this specification, it becomes easy to ensure the flexibility of the hose and the durability of the metal wire while suppressing the dimensional change of the hose due to the internal pressure.
前記繊維ブレード層が少なくとも2層であり、これら繊維ブレード層を構成する前記高強度繊維の線径が0.25mm以上0.30mm以下であり、最内周の繊維ブレード層の編組角度が45°以上55°以下であり、2番目に内周側の繊維ブレード層の編組角度が50°以上60°以下である仕様にすることもできる。この仕様によれば、内圧によるホースの寸法変化を抑えつつホースの柔軟性および高強度繊維の耐久性を確保し易くなる。 The fiber blade layer is at least two layers, the wire diameter of the high-strength fibers constituting the fiber blade layer is 0.25 mm or more and 0.30 mm or less, and the braid angle of the innermost fiber blade layer is 45 °. The specification may be such that the braid angle of the second fiber blade layer on the inner peripheral side is 50 ° or more and 60 ° or less. According to this specification, it becomes easy to ensure the flexibility of the hose and the durability of the high-strength fiber while suppressing the dimensional change of the hose due to the internal pressure.
或いは、前記金属ワイヤの線径が0.25mm以上0.4mm以下であり、その編組角度が55°超60°以下であり、前記ワイヤブレード層の編組密度が70%以上である仕様にすることもできる。この仕様によれば、内圧によるホースの寸法変化を抑えつつホースの柔軟性および金属ワイヤの耐久性を確保するには益々有利なる。 Alternatively, the wire diameter of the metal wire is 0.25 mm to 0.4 mm, the braid angle is more than 55 ° and 60 ° or less, and the braid density of the wire blade layer is 70% or more. Can also. According to this specification, it is more and more advantageous to secure the flexibility of the hose and the durability of the metal wire while suppressing the dimensional change of the hose due to the internal pressure.
前記繊維ブレード層が少なくとも3層であり、これら繊維ブレード層を構成する前記高強度繊維の線径が0.25mm以上0.30mm以下であり、最内周の繊維ブレード層の編組角度が43°以上55°以下であり、2番目に内周側の繊維ブレード層の編組角度が45°以上55°以下であり、3番目に内周側の繊維ブレード層の編組角度が50°以上60°以下である仕様にすることもできる。この仕様によれば、内圧によるホースの寸法変化を抑えつつホースの柔軟性および高強度繊維の耐久性を益々確保し易くなる。 The fiber blade layer is at least three layers, the wire diameter of the high-strength fibers constituting the fiber blade layer is 0.25 mm or more and 0.30 mm or less, and the braid angle of the innermost fiber blade layer is 43 °. The braiding angle of the second inner fiber blade layer is 45 ° or more and 55 ° or less, and the third braiding angle of the inner fiber blade layer is 50 ° or more and 60 ° or less. It can also be a specification that is. According to this specification, it becomes easier to secure the flexibility of the hose and the durability of the high-strength fiber while suppressing the dimensional change of the hose due to the internal pressure.
前記高強度繊維としては、例えばポリパラフェニレンベンズビスオキサゾール(PBO)繊維を用いる。 As the high-strength fiber, for example, polyparaphenylene benzbisoxazole (PBO) fiber is used.
以下、本発明の水素充填用ホースを図に示した実施形態に基づいて説明する。 Hereinafter, the hose for hydrogen filling of the present invention will be described based on the embodiments shown in the drawings.
図1、図2に例示するように、本発明の水素充填用ホース1(以下、ホース1という)は、内周側から順に、内面層2、補強層3(第1繊維ブレード層3a、第2繊維ブレード層3b、ワイヤブレード層3m)、外面層4が同軸状に積層された構造となっている。図1の一点鎖線CLは、ホース軸心を示している。
As illustrated in FIGS. 1 and 2, a hydrogen filling hose 1 (hereinafter referred to as a hose 1) of the present invention includes an
内面層2は、90℃における乾燥水素ガスのガス透過係数が1×10-8cc・cm/cm2・sec.・cmHg以下である熱可塑性樹脂により形成されている。このガス透過係数は、JIS K7126に準拠して測定した値である。この熱可塑性樹脂としては、ナイロン(ナイロン6、ナイロン66、ナイロン11等)、ポリアセタール、エチレンビニルアルコール共重合体等を例示することができる。
The
このように水素ガスバリア性が良好な樹脂を内面層2に用いることにより、優れた耐水素ガス透過性を得ることができる。内面層2の内径(即ち、ホース1の内径)は例えば、4.5mm以上12mm以下、より好ましくは5mm以上9mm以下に設定される。内面層2の内径が大きくなる程、水素Hの流量を増大させるには有利になり、内径が小さくなる程、耐圧性を確保するには有利になる。
By using a resin having a good hydrogen gas barrier property for the
内面層2の層厚は例えば、0.5mm以上2.0mm以下、より好ましくは0.5mm以上1.5mm以下に設定される。内面層2の寸法変化を抑制するには層厚を厚くすることが好ましい。一方、ホース1の柔軟性を確保するには、内面層2の層厚を薄くすることが好ましい。内面層2の耐久性を確保しつつ、水素Hの流量を増大させるには、内面層2の層厚を0.5mm以上1.5mm以下、内径を5mm以上9mm以下にするとよい。
The layer thickness of the
外面層4は、熱可塑性樹脂により形成されている。この熱可塑性樹脂としては、ポリウレタン、ポリエステル等を例示することができる。外面層4の層厚は例えば、0.2mm以上1.0mm以下、より好ましくは0.5mm以上0.8mm以下に設定される。外面層4の外径(即ち、ホース1の外径)は例えば、12mm以上18mm以下、より好ましくは15mm以上17mm以下に設定される。外面層4の層厚が大きくなる程、ホース1の耐候性を確保するには有利になり、外径が小さくなる程、柔軟性を確保するには有利になる。ホース1の耐候性と柔軟性を両立させるには、外面層4の層厚および外径を上述した範囲に設定することが好ましい。
The
補強層3は少なくとも3層設けられ、そのうち最外周の1層は、金属ワイヤmを編組して形成されたワイヤブレード層3mになる。その他の補強層3は、高強度繊維fを編組して形成された繊維ブレード層3a、3bになっている。この実施形態では、補強層3が3層であり、内周側から順に、2層の繊維ブレード層3a、3b、ワイヤブレード層3mを積層して構成されている。繊維ブレード層3a、3bは2層に限らず、3層或いはそれ以上の積層数にすることもできる。
At least three reinforcing
高強度繊維fとは引張り強度が2GPa以上の繊維である。高強度繊維fとしては、例えばポリパラフェニレンベンズビスオキサゾール繊維(PBO繊維)、アラミド繊維、炭素繊維等を例示できる。 The high strength fiber f is a fiber having a tensile strength of 2 GPa or more. Examples of the high-strength fibers f include polyparaphenylene benzbisoxazole fibers (PBO fibers), aramid fibers, and carbon fibers.
高強度繊維fの線径は例えば0.25mm以上0.30mm以下である。第1繊維ブレード層3aの編組角度Afは例えば45°以上55°以下であり、第2繊維ブレード層3bの編組角度Afは例えば50°以上60°以下である。第1繊維ブレード層3aの編組角度Afよりも第2繊維ブレード層3bの編組角度Afを大きくする。繊維ブレード層が3層以上存在する場合は、最内周の第1繊維ブレード層3aの編組角度Afを45°以上55°以下とし、第2繊維ブレード層3bおよびその他の繊維ブレード層の編組角度Afを50°以上60°以下にする。そして、外周側に配置される繊維ブレード層になる程、編組角度Afを大きく設定する。
The wire diameter of the high-strength fiber f is, for example, not less than 0.25 mm and not more than 0.30 mm. The braid angle Af of the first
繊維ブレード層3a、3bの場合は、構成部材となる高強度繊維fが変形した状態(潰れた状態)で編組されるので、編組密度を規定することが難しい。そこで、編組密度に代えて打込み本数(各補強層に巻き付ける高強度繊維fの本数)で規定すると、高強度繊維fを巻き付ける外周面の外径が7mmの場合は、打込み本数は例えば54本〜90本となる。高強度繊維fを巻き付ける外周面の外径が10mm、12mmの場合の打込み本数は例えばそれぞれ72本〜120本、90本〜150本となる。
In the case of the
高強度繊維fの線径を0.25mm以上0.30mm以下にすると、内圧によるホース1の寸法変化を抑えつつホース1の柔軟性および高強度繊維fの耐久性を確保し易くなる。
When the wire diameter of the high-strength fiber f is 0.25 mm or more and 0.30 mm or less, it is easy to ensure the flexibility of the
金属ワイヤmとしては、例えば鋼線、ステンレス鋼線、ピアノ線等を用いる。金属ワイヤmの線径は例えば0.25mm以上0.4mm以下、より好ましくは0.3mm以上0.35mm以下である。編組角度Amは例えば45°以上55°以下であり、ワイヤブレード層3mにおける編組密度Dmは例えば70%以上100%以下、より好ましくは80%以上95%以下にする。編組密度Dmとは、ワイヤブレード層3mにおける金属ワイヤmの面積割合を百分率で示すものであり、金属ワイヤmどうしのすき間がゼロの場合は100%になる。
As the metal wire m, for example, a steel wire, a stainless steel wire, a piano wire or the like is used. The wire diameter of the metal wire m is, for example, not less than 0.25 mm and not more than 0.4 mm, more preferably not less than 0.3 mm and not more than 0.35 mm. The braid angle Am is, for example, 45 ° to 55 °, and the braid density Dm in the
金属ワイヤmの線径が小さい程、編組密度Dmを大きくして、ホース1の耐圧性と柔軟性を適度に両立させることが望ましい。編組密度Dmが70%未満であると十分な耐圧性を確保することが難しくなる。一方、編組密度Dfが100%に近づく程、柔軟性が低下するが実用に支障が生じることはない。金属ワイヤmの線径を0.25mm以上0.4mm以下、編組角度Amを45°以上55°以下、かつ、ワイヤブレード層3mの編組密度Dmを70%以上すれば、内圧によるホース1の寸法変化を抑えつつホース1の柔軟性および金属ワイヤmの耐久性を確保し易くなる。
As the wire diameter of the metal wire m is smaller, it is desirable to increase the braid density Dm so that both the pressure resistance and flexibility of the
図3に例示するように、このホース1が水素ステーションに設置されるディスペンサ5に装備される場合には、ホース両端にホース金具6が加締めて取付けられる。ホース1を通じてディスペンサ5から車両7へ低温(例えばマイナス40°〜マイナス20°)で高圧(例えば45MPa〜87.5MPa)の水素Hが供給、充填される。
As illustrated in FIG. 3, when the
このホース1によれば、内面層2が、上述したように水素ガスバリア性が良好な熱可塑性樹脂により形成されるので、優れた耐水素ガス透過性を得ることができる。即ち、ホース1を流れる水素Hが内面層2によって十分にバリアされるので、内面層2の外周側に透過する水素Hの量を低減させることができる。
According to this
また、最外層の補強層がワイヤブレード層3mなので、ホース金具6を強く加締めても、繊維を編組した補強層の場合に比してホース1の加締めた部分の編組構造が乱れ難い。そして、ワイヤブレード層3mの内周側が高強度繊維fを編組して形成された繊維ブレード層3a、3bなので相応の耐圧性を有している。それ故、ホース1を流れる水素Hが高圧になっても補強層3全体の編組構造が乱れ難くなる。
Further, since the outermost reinforcing layer is the
このように補強層3を加締めても編組構造が大きく乱れることがないので、補強層3の本来の性能を十分に発揮させることができる。したがって、ホース1の耐圧性、耐久性を向上させるには有利になる。流れる水素Hがより高圧になっても補強層3によって内面層2の寸法変化を抑えることも可能になる。
Thus, even if the reinforcing
水素Hを車両7に充填する場合には、非常に低温(例えばマイナス40℃〜マイナス20℃)の水素Hが内面層2に接触して流れるので内面層2は低温脆化する。また、この水素Hは高圧(例えば45MPa〜87.5MPa)なので、内面層2にはこの圧力が内圧として作用する。この内圧によって内面層2は寸法変化するが低温脆化しているので、常温では問題とならない小さな寸法変形量であっても、この使用条件では破損する可能性が高くなる。
When filling the vehicle 7 with hydrogen H, the hydrogen H at a very low temperature (eg, minus 40 ° C. to minus 20 ° C.) flows in contact with the
さらには、水素Hは最も小さい分子なので、比較的容易に内面層2に侵入することができる。そのため、内面層2の損傷が微小であっても、そこを起点にして水素Hが大量に侵入し、破損が益々大きくなるという悪循環になる。水素Hが流れるホース1にはこのような特有の問題が生じる。
Furthermore, since hydrogen H is the smallest molecule, it can penetrate into the
本発明では補強層3として、高強度繊維fを編組して形成した第1繊維ブレード層3a、第2繊維ブレード層3bに加えて、従来採用が見送られていたワイヤブレード層3mを敢えて採用している。そして、内圧によりホース1に作用する負荷は、実質的に第1繊維ブレード層3aおよび第2繊維ブレード層3bが負担する。これにより、上述の特有の問題を解決している。
In the present invention, as the reinforcing
そして、ワイヤブレード層3mは、内圧によりホース1に作用する負荷を実質的に負担しない構造にしている。それ故、仮に、ワイヤブレード層3mを構成する金属ワイヤmが水素脆化した場合であっても、ホース1の使用に直ちに支障が生じることはない。
And the
補強層3の最外周の1層のみをワイヤブレード層3mにして、その他の補強層3は繊維ブレード層3a、3bにしているので、ホース1の柔軟性も十分に確保している。このように、内圧によりホース1に作用する負荷をワイヤブレード層3mが実質的に負担する構造ではないので、ワイヤブレード層3mを多層にして設ける必要がなく、ホース1の柔軟性だけでなく軽量化にも寄与している。
Since only one outermost layer of the reinforcing
図4に例示するホース1の実施形態では、補強層3が4層であり、内周側から順に、3層の繊維ブレード層3a、3b、3c、ワイヤブレード層3mを積層して構成されている。
In the embodiment of the
高強度繊維fの線径は例えば0.25mm以上0.30mm以下である。第1繊維ブレード層3aの編組角度Afは例えば43°以上55°以下であり、第2繊維ブレード層3bの編組角度Afは例えば45°以上55°以下であり、第3繊維ブレード層3cの編組角度Afは例えば50°以上60°以下である。第1繊維ブレード層3aの編組角度Afよりも第2繊維ブレード層3bの編組角度Afを大きく、第2繊維ブレード層3bの編組角度Afよりも第3繊維ブレード層3cの編組角度Afを大きくするとよい。例えば、第1繊維ブレード層3aの編組角度Afと第2繊維ブレード層3bの編組角度Afとの差は4°以上、第2繊維ブレード層3bの編組角度Afと第3繊維ブレード層3cの編組角度Afとの差を4°以上にするとよい。
The wire diameter of the high-strength fiber f is, for example, not less than 0.25 mm and not more than 0.30 mm. The braid angle Af of the first
繊維ブレード層3a、3b、3cは、編組密度に代えて打込み本数(各補強層に巻き付ける高強度繊維fの本数)で規定すると、高強度繊維fを巻き付ける外周面の外径が7mmの場合は、打込み本数は例えば54本〜90本となる。高強度繊維fを巻き付ける外周面の外径が10mm、12mmの場合の打込み本数は例えばそれぞれ72本〜120本、90本〜150本となる。
When the
金属ワイヤmの線径は例えば0.25mm以上0.4mm以下、より好ましくは0.3mm以上0.35mm以下である。編組角度Amは例えば55°超60°以下であり、ワイヤブレード層3mにおける編組密度Dmは例えば70%以上100%以下、より好ましくは80%以上95%以下にする。
The wire diameter of the metal wire m is, for example, not less than 0.25 mm and not more than 0.4 mm, more preferably not less than 0.3 mm and not more than 0.35 mm. The braid angle Am is, for example, more than 55 ° and 60 ° or less, and the braid density Dm in the
この実施形態は先の実施形態に比して、金属ワイヤmの編組角度Amが大きくなっているとともに、静止角度(54.7°)以上に設定されている。また、繊維ブレード層3a、3b、3cの層数がより多く設定されていて、これら繊維ブレード層3a、3b、3cの編組角度Afの設定も異なっている。
In this embodiment, the braiding angle Am of the metal wire m is larger than that of the previous embodiment, and is set to a static angle (54.7 °) or more. Further, the number of
この仕様の相違に起因して、この実施形態のホース1は先の実施形態のホース1に比して破壊圧が向上する。また、ホース1に内圧が作用した際の寸法変化率がより小さくなって寸法安定性がさらに向上し、内面層2の歪みも低減させることができる。
Due to this difference in specifications, the
詳述すると、ホース1に内圧が作用した際には、編組角度Afが実質的に静止角度以下に設定されている第1繊維ブレード層3aおよび第2繊維ブレード層3bは、その編組角度Afが静止角度に近づこうとして拡径し、作用した内圧を第3繊維ブレード層3cおよびワイヤブレード層3mに効率的に伝える。これにより、特定の補強層3が過度の耐圧負担をすることなく、それぞれの補強層3(3a、3b、3c、3m)の性能をバランスよく機能させることが可能になる。これに加えて、繊維ブレード層3a、3b、3cの層数が増加し、かつ、所定の編組角度Afに設定していることの相乗効果によってホース1の破壊圧が向上する。
More specifically, when the internal pressure is applied to the
また、金属ワイヤmの編組角度Amが静止角度(54.7°)以上になっているので、ホース1に内圧が作用した際には、編組角度Amは静止角度に近づこうとしてワイヤブレード層3mがホース1の拡径を抑制する。その結果、ホース1の寸法変化率が小さくなり、内面層2の歪み(拡径変化)も効果的に低減させることができる。これに伴い、ホース1の耐久性が向上して耐用期間を長くするには益々有利になる。
Further, since the braiding angle Am of the metal wire m is equal to or greater than the static angle (54.7 °), when the internal pressure is applied to the
ホース1に水素が流れている際には、内面層2が氷点下以下の低温になるため内面層2が低温脆化して損傷し易い状態となる。それ故、この実施形態のように内面層2の拡径変形を十分に抑えることが可能であればホース1としては極めて実用性が高くなる。
When hydrogen flows through the
また、内圧作用時のホース1の寸法変化率が低減してホース1の長手方向の変化が抑制されると、ディスペンサ5から車両7へ水素Hを供給、充填している最中に、ホース1には長手方向の不要な力が発生し難くなる。これに伴い、ホース1とホース金具6と接続状態に不具合を生じさせようとする力の発生を防止するにも有利になる。
In addition, when the rate of change in the dimension of the
図1に例示したホースと同様の構造の解析モデルを、表1に示すように補強層の仕様のみを変えて4種類(実施例1〜3、比較例)作製し、補強層の乱れ、内面層の拡径変化量(寸法変化量)を解析評価した。表1の第1層は最内周層、第2層は第1層の外周面に積層された層、第3層は最外周層を意味している。内面層の90℃における乾燥水素のガス透過係数は1×10-8cc・cm/cm2・sec.・cmHg以下である。また、この4種類について試験サンプルを作製して同一仕様のホース金具を同一の加締め力によりホース端部に加締めて取付けたホースアッセンブリの耐圧性を評価した。耐圧性試験は、JIS K6330−2に記載の方法に準拠して破壊圧を測定したものである。これらの評価結果を表1に示す。破壊圧は比較例を基準の100として指数評価した。指数が大きい程、耐圧性がよいことを示す。破壊モードも併せて記載した。 The analysis model having the same structure as the hose illustrated in FIG. 1 is produced by changing only the specification of the reinforcing layer as shown in Table 1 (Examples 1 to 3, Comparative Example), and the disturbance of the reinforcing layer and the inner surface The amount of change in diameter expansion (size change) of the layer was analyzed and evaluated. The first layer in Table 1 means the innermost peripheral layer, the second layer means a layer laminated on the outer peripheral surface of the first layer, and the third layer means the outermost peripheral layer. The gas permeability coefficient of dry hydrogen at 90 ° C. of the inner layer was 1 × 10 −8 cc · cm / cm 2 · sec. -It is below cmHg. In addition, test samples were prepared for these four types, and the pressure resistance of the hose assembly in which hose fittings having the same specifications were crimped to the hose ends with the same crimping force was evaluated. The pressure resistance test is a measurement of the breaking pressure in accordance with the method described in JIS K6330-2. These evaluation results are shown in Table 1. The burst pressure was evaluated as an index with a comparative example being 100 as a reference. The larger the index, the better the pressure resistance. The failure mode is also described.
[補強層の乱れ]
同一仕様のホース金具を同一加締め力でホース端部に加締めて取り付け、ホース内圧を80MPaにした場合の最外周の補強層の加締められた部分のブレード構造の乱れ具合(上下変動量)を、比較例を基準の100として指数評価した。指数が小さい程、乱れ具合が少ないことを示す。
[Disturbance of reinforcement layer]
Hose fittings of the same specifications are attached to the end of the hose with the same caulking force and the blade structure is distorted in the outermost reinforcing layer when the internal pressure of the hose is 80 MPa (up / down fluctuation) Was evaluated as an index using the comparative example as a standard of 100. A smaller index indicates less disturbance.
[内面層の拡径変化量]
上記の補強層の乱れの評価と同じ条件下における内面層の内径の拡径変化量を、比較例を基準の100として指数評価した。指数が小さい程、拡径変化量が少ないことを示す。
[Change in diameter of inner layer]
An index evaluation was performed by setting the amount of change in the inner diameter of the inner surface layer under the same conditions as the evaluation of the disturbance of the reinforcing layer as 100 as a reference example. A smaller index indicates a smaller amount of change in diameter expansion.
表1の結果から、実施例1〜3は比較例に比して最外周の補強層の編組構造の乱れが小さく、内面層の拡径変化量が小さいことが分かる。また、実施例1〜3のホースは、破壊モードがホース本体破壊であり補強層の本来の性能を十分に発揮することができ、優れた耐圧性を有することが確認できた。 From the results in Table 1, it can be seen that Examples 1 to 3 are less disturbed in the braid structure of the outermost reinforcing layer and have a smaller amount of change in diameter of the inner surface layer than the comparative example. In addition, it was confirmed that the hoses of Examples 1 to 3 were able to fully exhibit the original performance of the reinforcing layer because the destruction mode was hose body destruction and had excellent pressure resistance.
次に表2に示すように、補強層を内周側から第1繊維ブレード層、第2繊維ブレード層、ワイヤブレード層とした上述の試験サンプル(実施例3)に加えて、補強層を第1繊維ブレード層、第2繊維ブレード層、第3繊維ブレード層、ワイヤブレード層にして、補強層の仕様のみを表2のように異ならせた3種類の試験サンプル(実施例4〜6)を作製して合計4種類の試験サンプルについて、同一仕様のホース金具を同一の加締め力によりホース端部に加締めて取付けたホースアッセンブリの耐圧性、ホースの加圧時の寸法変化(長さ変化率と外径変化率)および内面層の拡径変化量を評価した。内面層の90℃における乾燥水素のガス透過係数は1×10-8cc・cm/cm2・sec.・cmHg以下であった。耐圧性試験は、JIS K6330−2に記載の方法に準拠して破壊圧を測定したものである。これらの評価結果を表2に示す。それぞれの評価結果は実施例3を基準の100として指数評価した。指数が大きい程、耐圧性に優れていることを示し、指数が小さい程、寸法変化率、拡径変化量が小さいことを示す。 Next, as shown in Table 2, in addition to the above-described test sample (Example 3) in which the reinforcing layer was the first fiber blade layer, the second fiber blade layer, and the wire blade layer from the inner peripheral side, Three types of test samples (Examples 4 to 6) in which the specification of the reinforcing layer was changed as shown in Table 2 were made into one fiber blade layer, second fiber blade layer, third fiber blade layer, and wire blade layer. For a total of four types of test samples, the pressure resistance of the hose assembly in which hose fittings with the same specifications are crimped to the end of the hose with the same crimping force and the dimensional change (length change when the hose is pressurized) Rate and outer diameter change rate) and the inner diameter layer expansion change. The gas permeability coefficient of dry hydrogen at 90 ° C. of the inner layer was 1 × 10 −8 cc · cm / cm 2 · sec. -It was below cmHg. The pressure resistance test is a measurement of the breaking pressure in accordance with the method described in JIS K6330-2. These evaluation results are shown in Table 2. Each evaluation result was evaluated as an index using Example 3 as a standard of 100. The larger the index, the better the pressure resistance, and the smaller the index, the smaller the dimensional change rate and the diameter expansion change amount.
表2の結果から、実施例4〜6は実施例3に比して耐圧性に優れ、ホースの加圧時の寸法変化(長さ変化率と外径変化率)および内面層の拡径変化量が小さいことが分かる。尚、ホース加圧時の内面層の拡径変化量(歪み)を抑制するとホース耐用期間が長くなることが分かっており、内面層の拡径変化量が30%程度低減するとホース耐用期間が1.5倍以上になることも把握できた。それ故、実施例4〜6によれば、実施例3に比してホース耐用期間が大幅に向上する。 From the results of Table 2, Examples 4 to 6 are superior in pressure resistance as compared to Example 3, dimensional changes (length change rate and outer diameter change rate) during pressurization of the hose, and inner diameter change of the inner layer. You can see that the amount is small. In addition, it has been found that if the change in diameter expansion (distortion) of the inner surface layer during pressurization of the hose is suppressed, the hose life span becomes longer, and if the change in diameter expansion of the inner surface layer is reduced by about 30%, the hose life span becomes 1 It was also possible to grasp that it was more than 5 times. Therefore, according to Examples 4-6, compared with Example 3, a hose lifetime is significantly improved.
1 水素充填用ホース
2 内面層
3 補強層
3a 第1繊維ブレード層
3b 第2繊維ブレード層
3c 第3繊維ブレード層
3m ワイヤブレード層
4 外面層
5 ディスペンサ
6 ホース金具
7 車両
f 高強度繊維
m 金属ワイヤ
CL ホース軸心
DESCRIPTION OF
Claims (7)
前記補強層のうち最外周の補強層が金属ワイヤを編組して形成されたワイヤブレード層であり、その他の補強層が高強度繊維を編組して形成された繊維ブレード層であり、ホース使用内圧が45MPa〜87.5MPaであることを特徴とする水素充填用ホース。 At least three reinforcing layers are coaxially laminated between the coaxially laminated inner surface layer and outer surface layer, and the inner layer has a gas permeability coefficient of 1 × 10 −8 cc of dry hydrogen gas at 90 ° C. · Cm / cm 2 · sec. In a hose for hydrogen filling formed of a thermoplastic resin of cmHg or less, and the outer surface layer formed of a thermoplastic resin,
The reinforcing layer of the outermost of the reinforcing layer is a wire braid layer formed by braiding the metal wire, other reinforcing layers Ri fiber braid layer der formed by braiding a high strength fiber, the hose used A hydrogen filling hose characterized by having an internal pressure of 45 MPa to 87.5 MPa .
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EP16807350.0A EP3309438B1 (en) | 2015-06-09 | 2016-06-01 | Hydrogen-dispensing hose |
KR1020177033791A KR102012885B1 (en) | 2015-06-09 | 2016-06-01 | Hydrogen Filling Hose |
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US20180274700A1 (en) * | 2015-09-28 | 2018-09-27 | Bridgestone Corporation | Resin material for hose, hose tube and hose |
US10480690B2 (en) * | 2016-09-13 | 2019-11-19 | Eaton Intelligent Power Limited | Fiber reinforced thermoplastic hoses and methods for forming the same |
JP6988159B2 (en) | 2017-05-16 | 2022-01-05 | 横浜ゴム株式会社 | High pressure hose |
PL3582295T3 (en) | 2017-10-25 | 2023-02-27 | Lg Energy Solution, Ltd. | One-sided electrode with reduced twisting for a secondary battery, and method for producing same |
JP7415121B2 (en) * | 2019-07-30 | 2024-01-17 | 横浜ゴム株式会社 | Piping system for air conditioners installed in automobiles |
EP4267875A1 (en) * | 2020-12-23 | 2023-11-01 | ContiTech AG | High-pressure hose |
KR102522310B1 (en) * | 2021-03-10 | 2023-04-18 | 한국자동차연구원 | Hose apparatus for hydrogen station |
KR102376843B1 (en) * | 2021-09-29 | 2022-03-23 | 주식회사 시너텍 | Fueling hose for fuel cell |
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US20180172185A1 (en) | 2018-06-21 |
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JP2017003105A (en) | 2017-01-05 |
KR20170139136A (en) | 2017-12-18 |
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