JP6101136B2 - Welded side girder structure, welded steel staircase, method for manufacturing welded steel staircase - Google Patents

Welded side girder structure, welded steel staircase, method for manufacturing welded steel staircase Download PDF

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JP6101136B2
JP6101136B2 JP2013078559A JP2013078559A JP6101136B2 JP 6101136 B2 JP6101136 B2 JP 6101136B2 JP 2013078559 A JP2013078559 A JP 2013078559A JP 2013078559 A JP2013078559 A JP 2013078559A JP 6101136 B2 JP6101136 B2 JP 6101136B2
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steel
mounting hole
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利昭 有明
利昭 有明
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株式会社横森製作所
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この発明は、ささら桁などの側桁に踏み板を溶接で固定する溶接側桁構造、溶接鉄骨階段、溶接鉄骨階段の製造方法に関する。   The present invention relates to a welded side girder structure, a welded steel staircase, and a method for manufacturing a welded steel staircase, in which a tread plate is fixed to a side girder such as a sheath girder.

従来、階段は、階段状に並べた踏み板の幅方向の両端をささら桁(側桁)で挟んで踏み板を支えていた。この場合、溶接による場合には、以下のような手順で製造していた。   Conventionally, the stairs supported the treads by sandwiching both ends in the width direction of the treads arranged in a staircase shape between the side beams. In this case, in the case of welding, it was manufactured by the following procedure.

(1) 第一ささら桁の内面、第二ささら桁の内面に、両踏み板の端面の位置に合わせて罫書きをする。
(2) 第一ささら桁を、内面を上にして作業場所に置き、ささら桁の内面の罫書きに合わせて、1つ目の踏み板を乗せて動かないように仮止めして、1つ目の踏み板の当接縁とささら桁の内側との間をすみ肉溶接をして、1つ目の踏み板を仮固定する。
(3) 同様に、第一ささら桁の内面に、罫書きに合わせて、2つ目の踏み板を乗せて動かないように仮止めして、当接縁とささら桁の内側との間をすみ肉溶接をして、二つ目の踏み板を仮固定する。この際、必要ならば、両踏み板同士を係止又は固定する。
(4) 以下、同様に総ての踏み板を第一ささら桁の内面に仮固定する。
(5) 総ての踏み板群を仮固定したならば、踏み板群の他側に第二ささら桁を載せる。
(6) 踏み板群の端面に、第二ささら桁の内面の罫書きの位置を合わせる。
(7) 踏み板群の端面と第二ささら桁の内面の当接縁をすみ肉溶接をして、仮固定する。
(8) 踏み板群(総ての踏み板)と第一ささら桁、第二ささら桁との仮固定とが設計どおりであることを確認して、本溶接をして、鉄骨階段を構成する。
(9) さらに、溶接跡を目立たないように、磨きなど処理をして、鉄骨階段の全体に塗装又はメッキ処理をして、鉄骨階段を完成していた。
(1) Write a crease on the inner surface of the first sword and the second spar in accordance with the position of the end surfaces of both treads.
(2) Place the first sagittal girder on the work surface with the inner surface facing up, and temporarily fix it so that it does not move by placing the first tread on the inner surface of the sagittal girder. A fillet weld is made between the contact edge of the tread board and the inside of the spar girder to temporarily fix the first tread board.
(3) Similarly, place the second tread on the inner surface of the first sword so that it does not move in line with the markings, and fill the space between the contact edge and the inner side of the spar. Weld the meat and temporarily fix the second tread. At this time, if necessary, both the footboards are locked or fixed.
(4) In the same way, temporarily fix all the treads to the inner surface of the first counter girder.
(5) If all the tread board groups are temporarily fixed, place the second spar on the other side of the tread board group.
(6) Align the crease on the inner surface of the second sword girder with the end face of the tread board group.
(7) Fillet weld the contact edge between the end surface of the tread plate group and the inner surface of the second counter girder and temporarily fix it.
(8) After confirming that the tread plate group (all treads) and the temporary fixing of the first and second counterspars are as designed, perform the main welding and configure the steel steps.
(9) In addition, the steel staircase was completed by polishing or other treatment so that the welding marks were not noticeable, and then painting or plating the entire steel staircase.

この工程では、罫書き作業が、全行程の3分の1程度を占めており罫書き作業の短縮が製造時間の短縮につながっていた。
また、罫書きに踏み板の端面を合わせる作業も熟練を要し、煩雑な作業となっていた。とりわけ第一ささら桁と踏み板群の仮固定が完了した状態で、第二ささら桁の罫書き位置を踏み板群の端縁に合わせる作業が煩雑であり時間が掛かっていた。
In this process, the ruled line work accounted for about one-third of the entire process, and shortening the ruled line work led to a reduction in manufacturing time.
In addition, the task of aligning the end face of the tread board with the ruled line requires skill and is a complicated task. In particular, in the state where the first fixing girder and the tread plate group have been temporarily fixed, the work of aligning the crease position of the second sagging girder with the edge of the tread plate group is complicated and takes time.

このような溶接を少なくして、階段の内面側の溶接を少なくするため、ささら桁に取付孔を設けて踏み板の端縁をささら桁の外面に貫通させて、外面側で溶接作業をする発明が提案されている(特許文献1)。また、ささら桁の内面にに予め踏み板を受ける緩衝材を固定して、緩衝材で踏み板を受ける発明も提案されている(特許文献2)。また、溶接を使用せず、ささら桁に貫通孔を設けて、踏み板にねじ孔を設けて、ささら桁の外面側からボルトを使用して、踏み板を固定する発明も提案されていた(特許文献3)。   In order to reduce such welding and reduce welding on the inner surface side of the staircase, an invention is provided in which a mounting hole is provided in the sheathing girder and the edge of the tread plate is penetrated to the outer surface of the sheathing girder to perform welding work on the outer surface side Has been proposed (Patent Document 1). Moreover, the invention which fixes the shock absorbing material which receives a tread board in advance to the inner surface of a stool and receives the tread board with a shock absorbing material is also proposed (Patent Document 2). There has also been proposed an invention in which a through hole is provided in a sheathing girder without using welding, a screw hole is provided in a treading plate, and bolts are used from the outer surface side of the shearing girder to fix the treading plate (Patent Literature). 3).

特開平6−322918JP-A-6-322918 特開2003−336367JP 2003-336367 A 特開2005−213896JP 2005-213896

前記従来の場合、特許文献1では、取付孔に踏み板の端縁を挿入しなければならず、踏み板の厚さが厚くなる場合(踏み板の幅が大きくなる場合)には、作業が容易でなかった。
また、特許文献2の場合には、緩衝材を踏み板内面に固定する際に罫書きや溶接作業が必要であり、作業の煩雑さは同様であった。なお、特許文献3ではボルトを使用するので溶接の煩雑さは無なくなるが、ささら桁の外面側にボルトの頭部が露出していた。
In the conventional case, in Patent Document 1, the edge of the tread plate must be inserted into the mounting hole, and the work is not easy when the thickness of the tread plate is large (when the width of the tread plate is large). It was.
Moreover, in the case of patent document 2, when fixing a shock absorbing material to the inner surface of a tread board, ruled writing and welding work were required, and the complexity of the work was the same. In Patent Document 3, since bolts are used, the complexity of welding is eliminated, but the heads of the bolts are exposed on the outer surface side of the spar.

この発明では、ささら桁に貫通孔を形成したり、ささら桁に外面側に頭部を露出させるボルトなどを使用せずに、溶接のみによって、ささら桁と踏み板とを固定する構造の鉄骨階段において、罫書き作業を簡略化して、組み立て作業を安全面、時間面において改善を図ることを目的とする。   In the present invention, in the steel staircase having a structure in which the spar and the step board are fixed only by welding without forming a through-hole in the spar and using a bolt that exposes the head on the outer side of the spar. The purpose is to simplify the scoring work and improve the assembly work in terms of safety and time.

そこでこの発明では、ボルトを使用せずに、溶接のみよって、ささら桁などの側桁と踏み板を固定した階段を含む通路の構造であって、ささら桁に貫通しない取付穴を設けて、踏み板側に設けた突起を挿入して溶接するので、罫書きを不要としあるいは簡略化して、また組み立て作業における位置合わせ作業も容易として、さらに作業の安全性も確保して前記問題点を解決した。   Therefore, in the present invention, a structure of a passage including a staircase in which a side girder such as a saddle girder and a tread plate are fixed by welding alone without using a bolt, and a mounting hole that does not penetrate the sagging girder is provided, Since the protrusions provided on the base plate are inserted and welded, ruled writing is not required or simplified, the positioning work in the assembly work is facilitated, and the safety of the work is ensured to solve the above problems.

すなわち、この第一の発明は、直線又は曲線状に並列して配置した踏み板群の幅方向の端面の一方又は両方の当接端面を、鋼製の側桁の内面に当てて、前記側桁と前記踏み板とを溶接で固定した通路であって、以下のように構成したことを特徴とする溶接通路構造である。
(1) 前記側桁の厚さをtとする。
(2) 前記踏み板群の当接端面に当接できるように、前記側桁に向けて、長さL(L<t)の鋼製の案内突起を形成する。
(3) 前記側桁の内面に、前記案内突起に対応した取付穴を深さL2(<L<t)で形成する。
(4) 前記側桁の取付穴に踏み板群の案内突起を挿入して、前記連結穴内又は前記案内突起周囲で溶接して、前記取付穴内で前記踏み板の案内突起と前記側桁とを固定する。
That is, according to the first aspect of the present invention, one or both of the end surfaces in the width direction of the tread plate group arranged in parallel in a straight line or a curved line are applied to the inner surface of the steel side beam, and the side beam And a welding passage structure in which the tread plate is fixed by welding and configured as follows.
(1) the thickness of said side girder and t 2.
(2) A steel guide projection having a length L 1 (L 1 <t 2 ) is formed toward the side beam so as to be able to contact the contact end surface of the tread plate group.
(3) A mounting hole corresponding to the guide protrusion is formed on the inner surface of the side beam with a depth L 2 ( L 1 <L 2 <t 2 ).
(4) Insert a guide projection of the tread plate group into the mounting hole of the side girder and weld it in the connecting hole or around the guide projection to fix the guide projection of the tread plate and the side girder in the mounting hole. .

また、第二の発明は、階段状に配置した鋼製の踏み板の幅方向の端面のうち、一方又は両方の当接端面を、鋼製のささら桁の内面に当てて、前記ささら桁と前記踏み板とを溶接で固定した階段であって、以下のように構成したことを特徴とする溶接鉄骨階段である。
(1) 前記ささら桁の厚さをtとする。
(2) 前記踏み板の当接端面に当接できるように、前記ささら桁側に向けて、長さL(L<t)の鋼製の案内突起を形成する。
(3) 前記ささら桁の内面に、前記案内突起に対応した取付穴を深さL(L<L<t)で形成する。
(4) 前記ささら桁の取付穴に踏み板の案内突起を挿入して、前記取付穴内又は前記案内突起の周囲で溶接して、前記連結穴内で前記踏み板の案内突起と前記ささら桁とを固定する。
Further, in the second invention, one or both of the end surfaces in the width direction of the steel treads arranged in a step shape are applied to the inner surface of the steel spar, and the spar and the above It is a staircase in which a tread board is fixed by welding, and is a welded steel staircase characterized in that it is configured as follows.
(1) the thickness of the sasara digits and t 2.
(2) A steel guide projection having a length L 1 (L 1 <t 2 ) is formed toward the further spar so as to be able to contact the contact end surface of the tread plate.
(3) A mounting hole corresponding to the guide protrusion is formed on the inner surface of the sheathing girder with a depth L 2 (L 1 <L 2 <t 2 ).
(4) Insert the guide projection of the tread plate into the mounting hole of the sheathing girder and weld it in the mounting hole or around the guide projection to fix the guide projection of the tread plate and the sheathing girder in the connecting hole. .

また、第三の発明は、並列した鋼製のささら桁の内面間に、階段状に配置した鋼製の踏み板の幅方向の両端面を挟み、前記ささら桁の内面と前記踏み板とを溶接で固定して、以下のように構成することを特徴とする溶接鉄骨階段の製造方法である。
(1) 前記踏み板の両端面に、一側をささら桁側に向けた案内突起の他側を固定して構成する。前記案内突起は、一側と他側の境界で、前記踏み板の両端面の位置を基準面として、前記案内突起の他側は、前記基準面から前記ささら桁側に向けて長さL とだけ突出させてある。
(2) 前記ささら桁は、厚さt 、前記ささら桁の内面に、前記案内突起に対応した取付穴を深さL(L<L<t)で形成して、構成する
(3) 続いて、一方のささら桁を、内面を上にして作業場所に載置する。
(4) 続いて、前記踏み板を、前記一方のささら桁の前記取付穴に前記案内突起の一側を差し込みながら、一端を下にして階段状に並べて、保形し、仮固定して踏み板群とする。
(5) 続いて、他方のささら桁を内面を下にして、前記踏み板群の他端の上に載置して、前記各踏み板の案内突起を、他方のささら桁の取付穴に差し込み、両ささら桁及び踏み板群を保形して、前記案内突起が前記取付穴から抜けないように、仮固定をする。
(6) 続いて、前記踏み板群と前記ささら桁の内面とを溶接して、両ささら桁と踏み板群とを一体として溶接鉄骨階段を構成する。
Further, the third invention sandwiches both end surfaces in the width direction of the steel treads arranged stepwise between the inner surfaces of the parallel steel girder beams , and welds the inner surface of the treadle beam and the tread plate by welding. A method of manufacturing a welded steel staircase, characterized by being fixed and configured as follows.
(1) The other side of the guide projection with one side facing the girder side is fixed to both end faces of the tread plate. The guide protrusion is a boundary between one side and the other side, as a reference surface to position the end faces of the footboard, the other side of the guide protrusion, the length L 1 toward the sasara digit side from the reference plane Only protruding.
(2) the sasara digit has a thickness of t 2, wherein the sasara digits of the inner surface, to form a mounting hole corresponding to the guide projection at a depth L 2 (L 1 <L 2 <t 2), structure To do .
(3) Subsequently, one of sasara digit, placed to the work location by an inner side up.
(4) Subsequently, the footboard, the said mounting hole of one of sasara digits, while plug the one side of the guide projections, are arranged at one end to the stepped face down, and shape retention, temporarily fixed to footplate A group.
(5) Subsequently, the other spar is placed on the other end of the tread plate group with the inner surface facing down, and the guide protrusions of each tread plate are inserted into the mounting holes of the other spar, both sasara digits and treads group and shape retention, such that the guide protrusions can not be pulled out from the mounting hole, the temporarily fixed.
(6) Subsequently, the tread plate group and the inner surface of the sheathing girder are welded together to form a welded steel staircase by uniting both the treading girders and the treading plate group.

また、第四の発明は、並列した鋼製のささら桁の内面間に、階段状に配置した鋼製の踏み板の幅方向の両端面を挟み、前記ささら桁の内面と前記踏み板とを溶接で固定して、以下のように構成することを特徴とする溶接鉄骨階段の製造方法である。
(1) 一側が前記ささら桁側に向け、他側が前記踏み板側に向く案内突起を形成する。前記案内突起は、一側と他側の境界で、前記踏み板の両端面の位置を基準面として、前記基準面から他側を長さL とする。
(2) 前記ささら桁は、厚さt 、前記ささら桁の内面に、前記案内突起に対応した取付穴を深さL(L<L<t)で形成して、構成する
(3) 前記案内突起の基準面を前記ささら桁の内面に合わせて、一側を前記取付穴に挿入して固定して、前記踏み板の内面から前記案内突起の他側を突出させておく。
(4) 続いて、一方のささら桁を、内面を上にして作業場所に載置する。
(5) 続いて、前記踏み板を一端を下にして、前記一方のささら桁の前記連結穴から突出した前記案内突起の他側に、前記踏み板に当接させて並べ、保形し、仮固定して踏み板群とする。
(6) 続いて、他方のささら桁を内面を下にして、前記踏み板群の他端の上に載置して、前記連結穴から突出した前記案内突起の他側に、前記踏み板を当接させて、両ささら桁及び踏み板群を保形して、仮固定をする。
(7) 続いて、前記踏み板群と前記ささら桁の内面とを溶接して、両ささら桁と踏み板群とを一体として溶接鉄骨階段を構成する。
According to a fourth aspect of the present invention, both end surfaces in the width direction of the steel tread plates arranged in a step shape are sandwiched between the inner surfaces of the parallel steel girder girders , and the inner surface of the girder and the tread plate are welded. A method of manufacturing a welded steel staircase, characterized by being fixed and configured as follows.
(1) A guide projection is formed such that one side faces the further girder side and the other side faces the tread plate side. The guide protrusion is a boundary between one side and the other side, as a reference surface to position the end surfaces of the footplate to the other side and a length L 1 from the reference plane.
(2) the sasara digit has a thickness of t 2, wherein the sasara digits of the inner surface, to form a mounting hole corresponding to the guide projection at a depth L 2 (L 1 <L 2 <t 2), structure To do .
(3) The reference surface of the guide protrusion is aligned with the inner surface of the sheathing girder, one side is inserted into the mounting hole and fixed, and the other side of the guide protrusion protrudes from the inner surface of the tread plate.
(4) Next, place one of the spar girders on the work place with the inner surface facing up.
(5) Subsequently, with the one end of the tread plate facing down, the other side of the guide projection protruding from the connecting hole of the one counter girder is placed in contact with the tread plate, held in shape, and temporarily fixed. And the tread board group.
(6) Subsequently, the other sagittal girder is placed on the other end of the tread plate group with the inner surface facing down, and the tread plate is abutted against the other side of the guide projection protruding from the connection hole. Make contact with each other and shape the two spar girders and the tread board group, and fix them temporarily.
(7) Subsequently, the tread plate group and the inner surface of the sheathing girder are welded together to form a welded steel staircase by integrating both the treading girder and the tread plate group.

また、前記における通路は、垂直方向及び水平方向に段差をもって移動する階段に適するが、段差のないスロープや、垂直方向に移動せず水平移動にのみ移動する平坦な通路にも適用できる。
また、前記における踏み板は、踏み面を水平になるように並べて使用する場合、あるいは踏み面を階段状に高さを違えて並べる場合の両方がある。
また、前記における階段は、階段状に段々に配置した踏み板群の両側をささら桁で挟んだ直進する階段構造、階段の片側にのみ側桁を配置した螺旋階段も含む。
Moreover, although the passage in the above is suitable for a staircase that moves with a step in the vertical direction and the horizontal direction, it can also be applied to a slope without a step or a flat passage that moves only in horizontal movement without moving in the vertical direction.
In addition, the treads described above are both used when the treads are arranged side by side in a horizontal manner, or when the treads are arranged in a staircase with different heights.
The staircase described above also includes a straight staircase structure in which both sides of a group of treads arranged stepwise are sandwiched by further girders, and a spiral staircase in which side girders are arranged only on one side of the stairs.

ささら桁に貫通しない取付穴を設けて、踏み板側に設けた突起を挿入して溶接するので、罫書き作業を大幅に軽減して、あるいは罫書き作業を不要として、かつささら桁と踏み板との位置合わせを極めて容易にできる。また、罫書き作業が多く手作業に頼っていたので、罫書きの間違いなど人的な間違いを軽減できる。また、通常、罫書き作業が3分の1程度締めていたので、階段構造や階段幅などによるが、例えば、3時間係っていた組み立て作業であれば、2時間程度に作業時間を短縮できる。
また、ボルトによる固定の階段と較べて、取付穴が側桁の外面側に貫通しないので、ボルトの頭部等が露出しないので、側桁の外面を自由に露出させることができる。
Since a mounting hole that does not penetrate through the spar is installed and a projection provided on the tread plate is inserted and welded, the crease work is greatly reduced or the crease work is not required. Alignment can be done very easily. In addition, since many ruled lines were relied on by hand, human errors such as mistakes in ruled lines can be reduced. In addition, since the ruled line work is usually tightened by about one third, depending on the staircase structure and the width of the staircase, for example, if it is an assembly work that is related to 3 hours, the work time can be reduced to about 2 hours. .
Further, since the mounting hole does not penetrate the outer surface side of the side beam compared to the fixed staircase by the bolt, the head portion of the bolt is not exposed, so that the outer surface of the side beam can be freely exposed.

図1はこの発明の実施に使用する踏み板で、(a)は左側面図、(b)は正面図、(c)はA−A拡大断面図、(d)は拡大正面図である。1A and 1B are treads used in the practice of the present invention. FIG. 1A is a left side view, FIG. 1B is a front view, FIG. 1C is an AA enlarged sectional view, and FIG. 図2はこの発明の実施に使用するささら桁で(a)は正面図、(b)はB−B拡大断面図である。FIGS. 2A and 2B are spar girders used in the practice of the present invention. FIG. 2A is a front view, and FIG. 図3はこの発明の鉄骨階段で(a)は平面図、(b)はC−C断面図である。3A and 3B are steel steps according to the present invention, in which FIG. 3A is a plan view and FIG. 図4は図3(b)のD部分の拡大図である。FIG. 4 is an enlarged view of a portion D in FIG. 図5(a)は図3(a)のE部分の拡大図で、(b)は(a)部分の斜視図である。FIG. 5A is an enlarged view of an E portion in FIG. 3A, and FIG. 5B is a perspective view of the (a) portion. 図6はこの発明の鉄骨階段で、第一の製造方法を説明する斜視図である。FIG. 6 is a perspective view for explaining the first manufacturing method in the steel step of the present invention. 図7(a)〜(f)はこの発明の鉄骨階段の他の踏み板の縦断面図である。FIGS. 7A to 7F are longitudinal sectional views of other treads of the steel step of the present invention. 図8(a)〜(f)はこの発明の鉄骨階段の他の踏み板の縦断面図である。FIGS. 8A to 8F are longitudinal sectional views of other treads of the steel step of the present invention. 図9(a)〜(e)はこの発明の鉄骨階段の他の踏み板の縦断面図である。FIGS. 9A to 9E are longitudinal sectional views of other treads of the steel step of the present invention. 図10は案内突起で、(a)は円柱棒材を使用した例、(b)はたたきリベットを使用した例で固定前、(c)は同じく固定後を表す。10A and 10B show guide protrusions, FIG. 10A shows an example using a cylindrical bar, FIG. 10B shows an example using a hitting rivet before fixing, and FIG. 10C shows the same after fixing.

図面に基づいて、直線型の鉄骨階段に適用した、この発明の実施態様を説明する。   An embodiment of the present invention applied to a linear steel staircase will be described based on the drawings.

1.踏み板1の構成 1. Configuration of tread board 1

(1) 踏み板1は、幅Dの水平板2の基端縁2a(上昇側の端)に垂直でやや先端縁2b側に傾斜して、立ち上げ板6の下縁を連設して、一体の略L字状に形成する。立ち上げ板6の外面7で上端6aのやや下方で、幅D方向の両端部に、円形棒材21を固定して、案内突起20とする(図1、図10(a))。 (1) footplate 1 is inclined slightly distal edge 2b side is perpendicular to the horizontal plate 2 base end edge 2a of the width D 1 (end of ascending side), and continuously provided to the lower edge of the rising plate 6 , And formed into an integral substantially L-shape. Slightly below the upper end 6a at the outer surface 7 of the rising plate 6, the both end portions in the width D 1 direction, by fixing a circular rod 21, the guide projection 20 (FIG. 1, FIG. 10 (a)).

(2) 円柱棒材21の基端部(案内突起20の他側20c)を立ち上げ板6の外面に当接して、当接した面でそれぞれ溶接固定する。円柱棒材21の先端部(案内突起20の一側20b)は立ち上げ板6の幅方向の側縁8、8aから長さLだけ突出させてある。また、案内突起20(円形棒材21)で、一側20bと他側20cの境界、すなわち、立ち上げ板6の幅方向の側縁8、8aの位置(後に述べるささら桁10の内面11の位置と同じ)を基準面20aとする(図1)。あらかじめ基準面20aの位置を表示しておけば、円柱棒材21を踏み板1に固定する作業を簡略化できる。また、言い換えれば、立ち上げ板6の幅方向の側縁8、8aから案内突起20の突出量が長さLとなる際に、その側縁8、8aの位置に対応する案内突起20の位置が基準面20aとなる(図10(a))。
円柱棒材21は、上階側の踏み板1の水平板2の上面4(水平板2の先端縁2bの近傍)が当接できる位置に配置する。
(3) また、この踏み板1は、水平板2の上面4に高さH(厚さH)のモルタル盤32を形成する(図1(c))。
(2) The base end portion (the other side 20c of the guide projection 20) of the columnar bar 21 is brought into contact with the outer surface of the rising plate 6, and each of the contacted surfaces is fixed by welding. (One side of the guide projection 20 20b) distal end of the cylinder rod 21 are allowed to protrude by a length L 1 from the width direction of the side edges 8,8a of raising plate 6 up. Further, at the guide protrusion 20 (circular bar 21), the boundary between the one side 20b and the other side 20c, that is, the position of the side edges 8 and 8a in the width direction of the rising plate 6 (the inner surface 11 of the saddle beam 10 described later) The same as the position) is defined as a reference plane 20a (FIG. 1). If the position of the reference surface 20a is displayed in advance, the work of fixing the columnar bar 21 to the footboard 1 can be simplified. Further, in other words, when the amount of projection of the width direction of the side edge guide protrusions from 8,8a 20 launch plate 6 is a length L 1, the guide protrusions 20 corresponding to the position of the side edges 8,8a The position becomes the reference plane 20a (FIG. 10A).
The columnar bar 21 is arranged at a position where the upper surface 4 of the horizontal plate 2 of the upper floor plate 1 (in the vicinity of the front edge 2b of the horizontal plate 2) can come into contact.
(3) In addition, the footboard 1, forms a mortar board 32 of a height H 1 (thickness H 1) on the upper surface 4 of the horizontal plate 2 (FIG. 1 (c)).

2.ささら桁10 2. Sasara Girder 10

(1) ささら桁10は、厚さtの鋼板からなり、踏み板1、1を挟む斜め部12と斜め部12の両側に、踊り場用の水平部13、13をそれぞれ連設した形状となっている。
ささら桁10の内面11は、踏み板1の案内突起20、20の位置に合わせて、内面11から深さLの取付穴15、15を形成する(図2)。
また、
取付穴15の深さL<ささら桁1の厚さt
となるように形成し、取付穴15は貫通しない(図2(b))。また、取付穴15の径は、案内突起20を差し込んだ際に、抜き差し自在となり、多少余裕があるように、円柱棒材21(案内突起20)の径より、若干大きく形成する。
(1) sasara digit 10 is made of a steel plate having a thickness of t 2, on both sides of the oblique portion 12 and the oblique portions 12 sandwiching the footplate 1,1, a shape that each continuously provided the horizontal portion 13, 13 for landing ing.
The inner surface 11 of sasara digits 10, in accordance with the position of the guide projections 20, 20 of the footboard 1, to form a mounting hole 15, 15 of the depth L 2 from the inner surface 11 (FIG. 2).
Also,
Depth L 2 of mounting hole 15 <thickness t 2 of sagging girder 1
And the mounting hole 15 does not penetrate (FIG. 2B). The diameter of the mounting hole 15 is slightly larger than the diameter of the columnar bar 21 (guide protrusion 20) so that it can be freely inserted and removed when the guide protrusion 20 is inserted.

(2) また、ささら桁10は第一ささら桁10A、第二ささら桁10Bの2枚一組となるように、対称に形成し、通常は、厚さtの大きな鋼板から、ささら桁10A、10Bの外形形状でプラズマ又はレーザーなどの裁断機で切出し、切り出し作業と前後して、取付穴15、15をドリルなどの穿設作業をで形成する。
この場合、鋼板から、ささら桁10A、10Bの切り出し作業、取付穴15、15の穿設作業は従来の任意の装置で行うことができ、また、切り出し作業と穿設作業を同時におこなうこともできる。
(2) Further, sasara digit 10 the first sasara digit 10A, so that two pair of second sasara digit 10B, formed symmetrically, usually, from a large steel plate having a thickness of t 2, sasara digit 10A The outer shape of 10B is cut out by a cutting machine such as plasma or laser, and before and after the cutting operation, the mounting holes 15, 15 are formed by drilling operation such as a drill.
In this case, the cutting work of the spar 10A, 10B and the drilling of the mounting holes 15 and 15 can be performed from the steel plate with any conventional device, and the cutting work and the drilling work can be performed simultaneously. .

3.鉄骨階段30の製造工程 3. Manufacturing process of steel stairs 30

(1) 作業場所に第一ささら桁10Aを内面11を上にして載置し、この際、ささら桁10A、10Bの水平部13の取付穴15、15には、予め円柱棒材22、22を取り付けて溶接してある(図5)。 (1) The first counter girder 10A is placed on the work place with the inner surface 11 facing up. At this time, the cylindrical rods 22, 22 are inserted into the mounting holes 15, 15 of the horizontal portion 13 of the counter girder 10A, 10B in advance. Are attached and welded (FIG. 5).

(2) 続いて、第一ささら桁10Aの内面11に踏み板1の側縁3、8を下にして、階段状に並べる。この際、各踏み板1の案内突起20を、対応する第一ささら桁10Aの取付穴15に挿入しながら、所定位置に配置して(図10(a))、第一ささら桁10Aの内面11と踏み板1の側縁3、8とを仮溶接して、動かないようにする。 (2) Then, it arranges in the step shape with the side edges 3 and 8 of the tread board 1 facing down on the inner surface 11 of the first counter girder 10A. At this time, the guide protrusions 20 of the respective treads 1 are arranged at predetermined positions while being inserted into the mounting holes 15 of the corresponding first counter girder 10A (FIG. 10 (a)), and the inner surface 11 of the first counter girder 10A. The side edges 3 and 8 of the tread board 1 are temporarily welded so as not to move.

(3) 同様に、総ての踏み板1、1を仮溶接する。この際、案内突起20を取付穴15に挿入することを起点とて、踏み板1を容易に所定位置に配置でき、上下の踏み板1、1の位置合わせも極めて容易にできる。
この場合、上段に位置する踏み板1の水平板2の先端縁2bは、下段に位置する踏み板1の立ち上げ板6の外面7に当接し、かつ、上段に位置する踏み板1の水平板2の上面4が、下段に位置する踏み板1の案内突起20の一側20b(円柱棒材21の基端部)の下側に当接する(図4)。
また、この際、上下に隣接する踏み板1、1で、水平板2の先端縁2bと立ち上げ板6とで当接縁を溶接する。
また、踏み板1、1を合わせて踏み板群とする。
(3) Similarly, all the treads 1 and 1 are temporarily welded. In this case, as a starting point to insert the guide projections 20 into the mounting hole 15, facilitating the footplate 1 it can be placed in a predetermined position, the alignment of the upper and lower treads 1,1 may very easily.
In this case, the front edge 2b of the horizontal plate 2 of the step board 1 positioned at the upper stage is in contact with the outer surface 7 of the rising plate 6 of the step board 1 positioned at the lower stage, and the horizontal plate 2 of the step board 1 positioned at the upper stage. The upper surface 4 abuts on the lower side 20b (the base end portion of the columnar bar 21) of the guide projection 20 of the footboard 1 located in the lower stage (FIG. 4).
Further, at this time, the contact edge is welded between the leading edge 2 b of the horizontal plate 2 and the rising plate 6 with the step plates 1, 1 adjacent in the vertical direction.
Further, the footboards 1 and 1 are combined to form a footboard group.

(4) 続いて、第二ささら桁10Bを、内面11を下にして、上に向けてある踏み板1の側縁3a、8a上に重ね(図6)、第二ささら桁10Bの取付穴15、15内に、各踏み板1、1の案内突起20、20を挿入する。各踏み板1、1の案内突起20が、第二ささら桁10Bの取付穴15、15内に挿入された状態により、第二ささら桁10Bと踏み板1、1は所定の位置に配置されたことになるので、第一ささら桁10Bの内面11と踏み板1の側縁3a、8aとを仮溶接して、動かないようにする。 (4) Subsequently, the second counter girder 10B is overlapped on the side edges 3a, 8a of the tread plate 1 facing upward with the inner surface 11 facing downward (FIG. 6), and the mounting holes 15 of the second counter girder 10B. , 15, the guide protrusions 20, 20 of the respective footboards 1, 1 are inserted. With the state in which the guide protrusions 20 of the respective tread plates 1 and 1 are inserted into the mounting holes 15 and 15 of the second counter girder 10B, the second counter girder 10B and the tread plates 1 and 1 are arranged at predetermined positions. Therefore, the inner surface 11 of the first sheathing girder 10B and the side edges 3a and 8a of the tread plate 1 are temporarily welded so as not to move.

(5) 続いて、少なくとも保形され動かないようなった第一第二ささら桁10A、10Bと踏み板群(踏み板1、1)とを溶接し易い体勢として、本溶接して、一体に固定する。 (5) Subsequently, at least the first second sagittal girders 10A and 10B that are shaped and do not move and the tread plate group (the tread plates 1 and 1) are subjected to main welding and fixed integrally. .

(6) 続いて、ささら桁10A、10Bの水平部13、13に踊り場板17、17を配置して、踊り場板17の上面18を円柱棒材22を当接して、円柱棒材22と踊り場板17の上面18とを溶接して、踊り場板17をささら桁10A、10Bの水平部13の内面11に固定する。 (6) Subsequently, landing plates 17 and 17 are arranged on the horizontal portions 13 and 13 of the spar girders 10A and 10B, and the cylindrical bar 22 is brought into contact with the upper surface 18 of the landing plate 17 so as to contact the cylindrical bar 22 and the landing. The landing plate 17 is fixed to the inner surface 11 of the horizontal portion 13 of the girder 10A, 10B by welding the upper surface 18 of the plate 17.

(7) 以上のようにして、鉄骨階段30を構成する(図3)。この鉄骨階段30は、通常の鉄骨階段と同様に建築物の躯体に固定して使用する。
この際、各踏み板1の水平板2の上面4に厚さHまでモルタルを充填しモルタル盤32を形成し、踊り場板1の上面にもモルタルを充填してモルタル盤33を形成して使用する(図4)。この際、案内突起20(円柱棒材21)は、水平板2の上面4に当接するので、下方に位置する踏み板1の立ち上げ板6の上端6aより下方に位置し、案内突起20(円柱棒材21)はモルタル盤33内に埋設されるので(図4)、鉄骨階段30の外周から目視されない。
(7) The steel staircase 30 is configured as described above (FIG. 3). The steel staircase 30 is used by being fixed to a building frame in the same manner as a normal steel staircase.
At this time, the top surface 4 of the horizontal plate 2 of each footboard 1 is filled with mortar up to a thickness H 1 to form a mortar board 32, and the top surface of the landing board 1 is filled with mortar to form a mortar board 33. (FIG. 4). At this time, since the guide protrusion 20 (cylindrical bar 21) is in contact with the upper surface 4 of the horizontal plate 2, the guide protrusion 20 (column) is positioned below the upper end 6a of the rising plate 6 of the footboard 1 positioned below. Since the bar 21) is embedded in the mortar board 33 (FIG. 4), it is not visible from the outer periphery of the steel step 30.

4.他の鉄骨階段の製造方法 4). Manufacturing method of other steel steps

(1) 前記製造方法において、ささら桁10A、10Bの水平部13、13の取付穴15、15に円柱棒材22、22を差し込んだ後に、踏み板1、1を取り付けたが、踏み板1、1を取り付けた後に。、あるいは、踏み板1、1の取り付け作業と同時にささら桁10A、10Bの水平部13、13の取付穴15、15に円柱棒材22、22を差し込むこともできる。 (1) In the manufacturing method, after the cylindrical bar members 22 and 22 are inserted into the mounting holes 15 and 15 of the horizontal portions 13 and 13 of the spar 10A and 10B, the tread plates 1 and 1 are attached. After installing. Alternatively, the cylindrical rods 22 and 22 can be inserted into the mounting holes 15 and 15 of the horizontal portions 13 and 13 of the saddle beams 10A and 10B simultaneously with the mounting operation of the footboards 1 and 1.

(2) 前記製造方法において、ささら桁10Aに踏み板1を一つづつ仮溶接したが、総ての踏み板1、1の案内突起20、20を取付穴15、15に挿入して階段状に並べた後に、まとめて仮溶接することもできる。 (2) In the above manufacturing method, the tread plate 1 is provisionally welded one by one to the spar 10A, but the guide protrusions 20 and 20 of all the tread plates 1 and 1 are inserted into the mounting holes 15 and 15 and arranged stepwise. After that, temporary welding can be performed collectively.

(3) また、前記製造方法において、ささら桁10Aに踏み板1、1を仮溶接した後に、ささら桁10Bを重ねて仮溶接したが、ささら桁10Aと踏み板1、1とささら桁10Bで、取付穴15、15に総ての案内突起20を挿入して、第一ささら桁10Aと第二ささら桁10Bの間にワイヤなどで締めて保形して、まとめて仮溶接あるいは、直接本溶接をすることもできる。 (3) Further, in the manufacturing method, after the treads 1 and 1 are temporarily welded to the spar 10A, the spar 10B is overlapped and temporarily welded. Insert all the guide protrusions 20 into the holes 15 and 15, and hold the shape by tightening with a wire or the like between the first counterspar 10 G and the second counterspar 10 </ b> B. You can also

5.他の実施態様 5. Other embodiments

(1) 前記実施態様において、ささら桁10の水平部13では、取付穴15に予め連結棒材22を挿入して溶接したが、斜め部12と同様に、先に踊り場板17に円柱棒材22、22を溶接して案内突起20、20を形成しておき、案内突起20を取付穴15に挿入することもできる(図示していない)。 (1) In the above embodiment, the connecting bar 22 is inserted into the mounting hole 15 and welded in advance in the horizontal portion 13 of the spar 10, but similarly to the oblique portion 12, the landing bar 17 is previously connected to the cylindrical bar. The guide protrusions 20 and 20 can be formed by welding 22 and 22, and the guide protrusion 20 can be inserted into the mounting hole 15 (not shown).

(2) また、前記実施態様において、ささら桁10に水平部13、13を形成したが、一方又は両方の水平部13を省略することもできる(図示していない)。 (2) Moreover, in the said embodiment, although the horizontal parts 13 and 13 were formed in the balance girder 10, one or both the horizontal parts 13 can also be abbreviate | omitted (not shown).

(3) また、前記実施態様において、案内突起20は円柱棒材21、22から構成したが、三角や四角の角柱棒材、異形鉄筋棒、丸パイプ、角パイプなどを使用することもできる(図示していない)。 (3) In the above-described embodiment, the guide protrusion 20 is constituted by the columnar bars 21 and 22. However, a triangular or square prismatic bar, a deformed reinforcing bar, a round pipe, a square pipe, or the like can also be used ( Not shown).

(4) また、前記実施態様において、踏み板1の立ち上げ板6の外面7で上端6aのやや下方に固定したので(図1、図7(a))、ささら桁10との位置合わせが容易で、かつ円形棒材21を上下の踏み板の位置合わせにも使用でき好ましいが、ささら桁10との位置合わせが容易であれば、円形棒材21は踏み板1の他の位置に配置することもできる(図7(b)〜(f))。
例えば、水平板2の上面4の中間位置(図7(b))、水平板2の上面4で先端2bの近傍位置(図7(c))、水平板2の上面4で基端側2a近傍と先端側2bの近傍の二ヶ所(図7(d)、立ち上げ板6の外面7で上端6aの近傍と水平板2の上面4で先端側2bの近傍の二ヶ所(図7(e))、立ち上げ板6の外面7で上端6aの近傍と水平板2の上面4で中間位置の二ヶ所(図7(e))などに配置することもできる。
(4) Further, in the above-described embodiment, the outer surface 7 of the rising plate 6 of the tread plate 1 is fixed slightly below the upper end 6a (FIGS. 1 and 7 (a)). In addition, the circular bar 21 can be used for positioning the upper and lower treads. However, if the positioning with the spar 10 is easy, the circular bar 21 may be arranged at another position of the treads 1. (FIGS. 7B to 7F).
For example, an intermediate position on the upper surface 4 of the horizontal plate 2 (FIG. 7B), a position near the tip 2b on the upper surface 4 of the horizontal plate 2 (FIG. 7C), and a proximal side 2a on the upper surface 4 of the horizontal plate 2. Two locations near the tip side 2b (Fig. 7 (d), two locations near the top end 6a on the outer surface 7 of the rising plate 6 and two points near the tip side 2b on the top surface 4 of the horizontal plate 2 (Fig. 7 (e )), In the vicinity of the upper end 6a on the outer surface 7 of the rising plate 6 and in the middle position on the upper surface 4 of the horizontal plate 2 (FIG. 7 (e)).

(5) また、前記実施態様において、踏み板1の水平板2の先端2bは切り放しとたが、モルタル盤32形成用の仕切片として上方に屈曲して、上屈曲片24を形成することもできる(図8)。図8(b)〜(f)は上屈曲片24をモルタル盤32の高さHに合わせた例、図8(a)は上屈曲片24の高さをモルタル盤32の高さHより小さく形成した例である。
この場合、上屈曲片24の高さをモルタル盤32の高さHより小さく形成して、踏み板1の立ち上げ板6の外面7で上端6aの近傍に円形棒材21を固定することがさきる(図8(a))。
また、上屈曲片24をモルタル盤32の高さHに合わせ、円形棒材21を水平板2の上面4で中間位置に1つ(図8(b)、円形棒材21を水平板2の上面4で先端側2b(上屈曲片24側)に1つ(図8(c))、円形棒材21を水平板2の上面で基端側2aと先端側2b(上屈曲片24側)の2ヶ所(図8(d))、円形棒材21を踏み板1の立ち上げ板6の外面7で上端6aの近傍と水平板2の上面4で先端側2b(上屈曲片24側)の2ヶ所(図8(e))、円形棒材21を踏み板1の立ち上げ板6の外面7で上端6aの近傍と水平板2の上面4で中間位置)の2ヶ所(図8(e))などの配置とすることができる。
(5) In the above-described embodiment, the front end 2b of the horizontal plate 2 of the tread plate 1 is cut off. However, the upper bent piece 24 can be formed by bending upward as a partition piece for forming the mortar board 32. (FIG. 8). Figure 8 (b) ~ (f) the above example that the bent piece 24 adapted to the height H 1 of the mortar board 32, FIG. 8 (a) the height H 1 of the mortar board 32 the height of the upper bending piece 24 This is an example of a smaller size.
In this case, the height of the upper bent piece 24 is formed smaller than the height H 1 of the mortar board 32, it is possible to fix the circular bar 21 in the vicinity of the upper end 6a at the outer surface 7 of the launch plate 6 treads 1 Sakiru (Figure 8 (a)).
Further, the upper bent piece 24 is adjusted to the height H1 of the mortar board 32, and one circular bar 21 is placed at an intermediate position on the upper surface 4 of the horizontal plate 2 (FIG. 8B), and the circular bar 21 is set to the horizontal plate 2. One on the top side 2b (upper bent piece 24 side) of the upper surface 4 (FIG. 8C), and the circular bar 21 is placed on the upper side of the horizontal plate 2 on the base side 2a and the tip side 2b (upper bent piece 24 side). ) In two places (FIG. 8D), the circular bar 21 is positioned in the vicinity of the upper end 6a on the outer surface 7 of the rising plate 6 of the stepping plate 1 and on the tip side 2b (upper bent piece 24 side) on the upper surface 4 of the horizontal plate 2. 2 (FIG. 8 (e)), the circular bar 21 is located at two locations (FIG. 8 (e) near the upper end 6a on the outer surface 7 of the rising plate 6 of the tread plate 1 and in the middle position on the upper surface 4 of the horizontal plate 2). )) Or the like.

(6) また、前記実施態様において、踏み板1の水平板2の上面にモルタル盤32を形成する構成としたが、チェッカー鋼板などを使用して、モルタル盤32を形成しない踏み板1の構成とすることもできる(図9)。
例えば、水平板2の先端側2bを下方に折り曲げて下屈曲片25を形成する構成とすることもできる(図9(a)〜(d))。この場合、円形棒材21は、踏み板1の立ち上げ板6の外面7で上端6aの近傍に固定し(図9(a))、水平板2の下面4aで先端側2b(下屈曲片24の内面側)に固定し(図9(b))、水平板2の下面4aから離して下屈曲片24の内面側に固定し、(図9(c))、踏み板1の立ち上げ板6の外面7で上端6aの近傍と水平板2の下面4aで先端側2b(下屈曲片24の内面側)の2ヶ所に固定する(図9(d))こともできる。
また、踏み板1は、立ち上げ板6を省略して、水平板2のみとして、水平板2の両縁2a、2bに下屈曲片25、25を形成することもできる(図9(e))。この場合、円形棒材21は水平板2の下面4aで、基端側2a(下屈曲片25の内面)、先端側2b(下屈曲片25の内面)の2ヶ所に固定することもできる。
(6) Moreover, in the said embodiment, although it was set as the structure which forms the mortar board 32 in the upper surface of the horizontal board 2 of the foot board 1, it is set as the structure of the foot board 1 which does not form the mortar board 32 using a checker steel plate etc. (Fig. 9).
For example, the lower bent piece 25 may be formed by bending the front end side 2b of the horizontal plate 2 downward (FIGS. 9A to 9D). In this case, the circular bar 21 is fixed to the vicinity of the upper end 6a at the outer surface 7 of the rising plate 6 of the stepping plate 1 (FIG. 9A), and the tip side 2b (the lower bent piece 24) at the lower surface 4a of the horizontal plate 2. (Fig. 9 (b)), fixed to the inner surface side of the lower bent piece 24, away from the lower surface 4a of the horizontal plate 2 (Fig. 9 (c)), and the rising plate 6 of the tread plate 1 The outer surface 7 can be fixed in the vicinity of the upper end 6a and the lower surface 4a of the horizontal plate 2 at two positions on the tip side 2b (the inner surface side of the lower bent piece 24) (FIG. 9D).
Further, in the foot board 1, the rising board 6 can be omitted, and only the horizontal board 2 can be formed, and the lower bent pieces 25 and 25 can be formed on both edges 2a and 2b of the horizontal board 2 (FIG. 9 (e)). . In this case, the circular bar 21 can be fixed to the lower surface 4a of the horizontal plate 2 at two locations on the base end side 2a (the inner surface of the lower bent piece 25) and the distal end side 2b (the inner surface of the lower bent piece 25).

(7) また、前記実施態様において、一方のささら桁10B又は10Aは省略することもできる(図示していない)。 (7) Moreover, in the said embodiment, one sagging girder 10B or 10A can also be abbreviate | omitted (not shown).

(8) また、前記実施態様において、直進型の階段に適用したが、支柱の周りに扇形の踏み板を取り付ける廻り階段に適用することもできる(図示していない)。この場合、扇形の踏み板の中心側は支柱に固定されるので、外周側にのみささら桁(側桁)が配置される。 (8) Moreover, in the said embodiment, although applied to the straight-advancing type staircase, it is applicable also to the surrounding staircase which attaches a fan-shaped step board around a support | pillar (not shown). In this case, since the center side of the fan-shaped step board is fixed to the support column, the spar is placed only on the outer peripheral side.

(9) また、前記実施態様では、階段に適用したが、前記ささら桁の水平部12及び踊り場板17の構造を独立させれば、段差のないスロープや水平にのみ移動する通路にも適用できる。 (9) Moreover, in the said embodiment, although it applied to the staircase, if the structure of the horizontal part 12 and the landing board 17 of the said spar girder is made independent, it can be applied also to the slope which does not have a level | step difference, and the path | route which moves only horizontally. .

6.ささら桁に案内突起を固定する他の実地態様 6). Other practical aspects of fixing the guide protrusion to the sasara girder

前記実施態様では、案内突起20を円形などの棒材として、予め踏み板1に固定したが、案内突起20をささら桁10の取付穴15、15に固定することもできる。この場合、案内突起20として、いわゆるたたきリベットを使用する。通常は、たたきリベットは、固定穴を連通させて重ねた板を固定する際に、先端部が固定穴を貫通して開き、リベットとして使用するものである。   In the embodiment, the guide protrusion 20 is fixed to the tread plate 1 in advance as a circular bar or the like. However, the guide protrusion 20 can also be fixed to the mounting holes 15 and 15 of the spar 10. In this case, a so-called hitting rivet is used as the guide protrusion 20. Usually, the hitting rivet is used as a rivet by opening the tip portion through the fixing hole when fixing the stacked plates with the fixing holes communicating with each other.

(1) 案内突起40として使用するたたきリベット41は、座部42の平坦な下面側に、長さLの挿入部43が連設され、座部42から挿入部43にかけて中空の挿入穴44が形成されている。また挿入部43の先端側には挿入穴44から放射状にスリットが形成され、挿入部43の先端側が放射状に開き易くなるように形成されている(図10(b))。
前記実施態様と同様に、厚さtのささら桁10に、深さLの取付穴15、15を空ける(L<L<t。図2参照)。ただし、ささら桁10の内面11における取付穴15、15の位置は、案内突起40を踏み板1のどこの位置に当てるかにより決める。
(1) The knocking rivet 41 used as the guide protrusion 40 has an insertion portion 43 having a length L 1 connected to the flat lower surface side of the seat portion 42, and a hollow insertion hole 44 extending from the seat portion 42 to the insertion portion 43. Is formed. Further, slits are formed radially from the insertion hole 44 on the distal end side of the insertion portion 43, and the distal end side of the insertion portion 43 is formed to be easily opened radially (FIG. 10B).
Similar to the previous embodiment, the sasara digit 10 of thickness t 2, drilling mounting holes 15 and 15 of the depth L 2 (see L 1 <L 2 <t 2 . Figure 2). However, the positions of the mounting holes 15, 15 on the inner surface 11 of the spar 10 are determined by the position on the tread plate 1 where the guide protrusion 40 is applied.

(2) 取付穴15に、たたきリベット41の挿入部43を挿入し、座部42の下面をささら桁10の内面11に密着させる(図10(b))。この状態で、挿入部43は、取付穴15より若干小さい径で形成され、挿入部43の先端は取付穴15の底には至っていない(L<L)。続いて、座部42の挿入穴44から押しピン45を挿入して、挿入部43の先端側を放射状に開いて挿入部43の先端側を取付穴15の壁に押しつけて、取付穴15にたたきリベット41を固定する(図10(c))。
したがって、取付穴15の径は押しピン45を挿入した状態で、挿入部43が開いて抜けないような径に設定する。
また、この状態で、たたきリベット41が案内突起40を構成し、座部42の下面が基準面10a、挿入部43が一側40b、座部42の下面以外が他側40cを構成する(図10(c))。
(2) The insertion portion 43 of the hitting rivet 41 is inserted into the mounting hole 15, and the lower surface of the seat portion 42 is brought into close contact with the inner surface 11 of the spar 10 (FIG. 10B). In this state, the insertion portion 43 is formed with a slightly smaller diameter than the attachment hole 15, and the tip of the insertion portion 43 does not reach the bottom of the attachment hole 15 (L 1 <L 2 ). Subsequently, the push pin 45 is inserted from the insertion hole 44 of the seat portion 42, the distal end side of the insertion portion 43 is radially opened, and the distal end side of the insertion portion 43 is pressed against the wall of the attachment hole 15. The hitting rivet 41 is fixed (FIG. 10C).
Therefore, the diameter of the mounting hole 15 is set to a diameter that prevents the insertion portion 43 from being opened and removed while the push pin 45 is inserted.
Further, in this state, the hitting rivet 41 constitutes the guide protrusion 40, the lower surface of the seat portion 42 constitutes the reference surface 10a, the insertion portion 43 constitutes one side 40b, and the portions other than the lower surface of the seat portion 42 constitute the other side 40c (see FIG. 10 (c)).

(3) 続いて、前記実施態様と同様に、作業場所で、案内突起40、40を固定した第1ささら桁10Aを内面11を上にして載置し、各踏み板1、1を側縁3、8を下にして、階段状に並べる。この際、案内突起40の他側40c(すなわち座部42の外周)に踏み板1を当てて、案内として踏み板1、1を並べることができるので、罫書きが不要である(あるいは、確認上、最低限の罫書きを入れることもある)。
また、この実施態様では、1つの踏み板1に対して最低2個の案内突起40、40で位置決めをすることが望ましい(図7(d)(e)(f)参照、図8(d)(e)(f)参照、図9(d)(e)参照)。また、前記実施態様では、取付穴15と同径か若干小さな径の円柱棒材21(案内突起20)の外周を踏み板1の外面に固定するが、この実施態様では、取付穴15の径より大きなたたきリベット41の座部42の外周を踏み板1の外面に固定するので、同じ踏み板1を使用する場合でも取付穴15、15の配置は異なることになる。
位置を決めた状態で順に踏み板1と第1ささら桁10Aの内面11とを溶接する。溶接は、前記実施態様と同様である。
(3) Subsequently, in the same manner as in the above-described embodiment, at the work place, the first spar 10A with the guide protrusions 40, 40 fixed is placed with the inner surface 11 facing upward, and the treads 1, 1 are connected to the side edges 3 respectively. , 8 down, lined up in steps. At this time, since the step board 1 can be applied to the other side 40c of the guide protrusion 40 (that is, the outer periphery of the seat portion 42) and the step boards 1, 1 can be arranged as a guide, no marking is required (or for confirmation, (There may be a minimum ruled line).
Further, in this embodiment, it is desirable to perform positioning with respect to one tread board 1 with at least two guide protrusions 40, 40 (see FIGS. 7D, 7E, and 8F, FIG. 8D). e) Refer to (f), refer to FIGS. 9D and 9E). In the above embodiment, the outer periphery of the columnar bar 21 (guide protrusion 20) having the same diameter as or slightly smaller than the mounting hole 15 is fixed to the outer surface of the tread plate 1. In this embodiment, the outer diameter of the mounting hole 15 is larger than that of the mounting hole 15. Since the outer periphery of the seat portion 42 of the large hitting rivet 41 is fixed to the outer surface of the tread board 1, even when the same tread board 1 is used, the arrangement of the mounting holes 15, 15 is different.
In a state where the position is determined, the tread plate 1 and the inner surface 11 of the first counter girder 10A are welded sequentially. Welding is the same as in the above embodiment.

続いて、前記実施態様と同様に、第二ささら桁10Bを、内面11を下にして、上に向けてある踏み板1の側縁3a、8a上に重ね(図6参照)、第二ささら桁10Bの取付穴15、15内の各案内突起40、40に、各踏み板1、1を当接して、第二ささら桁10Bを所定の位置に合わせる。そして、同様に第一ささら桁10Bの内面11と踏み板1の側縁3a、8aとを仮溶接して、動かないようにする。   Subsequently, in the same manner as in the above embodiment, the second counter beam 10B is overlapped on the side edges 3a and 8a of the tread plate 1 facing upward with the inner surface 11 facing downward (see FIG. 6). The tread plates 1 and 1 are brought into contact with the guide protrusions 40 and 40 in the mounting holes 15 and 15 of the 10B, and the second sheathing girder 10B is adjusted to a predetermined position. Similarly, the inner surface 11 of the first counter girder 10B and the side edges 3a, 8a of the tread plate 1 are temporarily welded so as not to move.

続いて、前記実施態様と同様に、少なくとも保形され動かないようなった第一第二ささら桁10A、10Bと踏み板群(踏み板1、1)とを溶接し易い体勢として、本溶接して、一体に固定する。   Subsequently, as in the above-described embodiment, at least the first second spar 10A, 10B and the tread plate group (tread plates 1, 1) that are shaped and do not move are subjected to main welding as an easy-to-weld posture. Fix it together.

1 踏み板
2 踏み板の水平板
2a 水平板の基端縁
2b 水平板の先端縁
3、3a 水平板の側縁(幅方向)
4 水平板の上面
4a 水平板の下面
6 踏み板の立ち上げ板
7 立ち上げ板の外面
7a 立ち上げ板の内面
8、8a 立ち上げ板の側縁(幅方向)
10 ささら桁
10A 第一ささら桁
10B 第二ささら桁
11 ささら桁の内面
11a ささら桁の外面
12 ささら桁の斜め部
13 ささら桁の水平部
15 ささら桁の取付穴
17 踊り場板(踏み板)
18 踊り場板の上面
20 案内突起
20a 案内突起の基準面
20b 案内突起の基準面
20c 案内突起の基準面
21 円柱棒材(踏み板側)
22 円柱棒材(踊り場板側)
24 水平板の上屈曲片
25 水平板の下屈曲片
30 鉄骨階段
32、33 モルタル盤
40 案内突起
40a 案内突起の基準面
40b 案内突起の基準面
40c 案内突起の基準面
41 たたきリベット
42 たたきリベットの座部
43 たたきリベットの挿入部
44 たたきリベットの挿入穴
45 たたきリベットの押しピン
DESCRIPTION OF SYMBOLS 1 Tread plate 2 Horizontal plate 2a of foot plate Base edge 2b of horizontal plate 2b Tip end 3 of horizontal plate 3, 3a Side edge of horizontal plate
4 Upper surface 4a of the horizontal plate 6 Lower surface of the horizontal plate 6 Rising plate 7 Treading plate outer surface 7a Rising plate inner surface 8, 8a Side edge of the rising plate (width direction)
10 Sasara Girder 10A First Sasara Girder 10B Second Sasara Girder 11 Sasara Girder Inner Surface 11a Sasara Girder Outer Surface 12 Sagara Girder Angle 13 Sagara Girder Horizontal 15 Sagara Girder Mounting Hole 17 Landing Plate (Tread)
18 Upper surface 20 of landing plate Guide protrusion 20a Reference surface 20b of guide protrusion Reference surface 20c of guide protrusion Reference surface 21 of guide protrusion Cylindrical bar (stepping board side)
22 Cylindrical bar (Landing board side)
24 Upper bent piece of horizontal plate 25 Lower bent piece 30 of horizontal plate 30 Steel staircases 32 and 33 Mortar board 40 Guide projection 40a Guide projection reference surface 40b Guide projection reference surface 40c Guide projection reference surface 41 Swapping rivet 42 Seat 43 Swapping rivet insertion section 44 Tap rivet insertion hole 45 Tap of rivet push pin

Claims (4)

直線又は曲線状に並列して配置した踏み板群の幅方向の端面の一方又は両方の当接端面を、鋼製の側桁の内面に当てて、前記側桁と前記踏み板とを溶接で固定した通路であって、以下のように構成したことを特徴とする溶接通路構造。
(1) 前記側桁の厚さをtとする。
(2) 前記踏み板群の当接端面に当接できるように、前記側桁に向けて、長さL(L<t)の鋼製の案内突起を形成する。
(3) 前記側桁の内面に、前記案内突起に対応した取付穴を深さL2(<L<t)で形成する。
(4) 前記側桁の取付穴に踏み板群の案内突起を挿入して、前記連結穴内又は前記案内突起周囲で溶接して、前記取付穴内で前記踏み板の案内突起と前記側桁とを固定する。
One or both of the end faces in the width direction of the tread group arranged in parallel with each other in a straight line or a curved line are brought into contact with the inner surface of the steel side girder, and the side girder and the tread board are fixed by welding. A welded passage structure characterized by being configured as follows.
(1) the thickness of said side girder and t 2.
(2) A steel guide projection having a length L 1 (L 1 <t 2 ) is formed toward the side beam so as to be able to contact the contact end surface of the tread plate group.
(3) A mounting hole corresponding to the guide protrusion is formed on the inner surface of the side beam with a depth L 2 ( L 1 <L 2 <t 2 ).
(4) Insert a guide projection of the tread plate group into the mounting hole of the side girder and weld it in the connecting hole or around the guide projection to fix the guide projection of the tread plate and the side girder in the mounting hole. .
階段状に配置した鋼製の踏み板の幅方向の端面のうち、一方又は両方の当接端面を、鋼製のささら桁の内面に当てて、前記ささら桁と前記踏み板とを溶接で固定した階段であって、以下のように構成したことを特徴とする溶接鉄骨階段。
(1) 前記ささら桁の厚さをtとする。
(2) 前記踏み板の当接端面に当接できるように、前記ささら桁側に向けて、長さL(L<t)の鋼製の案内突起を形成する。
(3) 前記ささら桁の内面に、前記案内突起に対応した取付穴を深さL(L<L<t)で形成する。
(4) 前記ささら桁の取付穴に踏み板の案内突起を挿入して、前記取付穴内又は前記案内突起の周囲で溶接して、前記連結穴内で前記踏み板の案内突起と前記ささら桁とを固定する。
Stairs in which one or both abutment end faces of the steel treads arranged in a staircase shape are contacted with the inner surface of the steel girder and the girder and tread are fixed by welding. However, a welded steel staircase having the following configuration.
(1) the thickness of the sasara digits and t 2.
(2) A steel guide projection having a length L 1 (L 1 <t 2 ) is formed toward the further spar so as to be able to contact the contact end surface of the tread plate.
(3) A mounting hole corresponding to the guide protrusion is formed on the inner surface of the sheathing girder with a depth L 2 (L 1 <L 2 <t 2 ).
(4) Insert the guide projection of the tread plate into the mounting hole of the sheathing girder and weld it in the mounting hole or around the guide projection to fix the guide projection of the tread plate and the sheathing girder in the connecting hole. .
並列した鋼製のささら桁の内面間に、階段状に配置した鋼製の踏み板の幅方向の両端面を挟み、前記ささら桁の内面と前記踏み板とを溶接で固定して、以下のように構成することを特徴とする溶接鉄骨階段の製造方法。
(1) 前記踏み板の両端面に、一側をささら桁側に向けた案内突起の他側を固定して構成する。前記案内突起は、一側と他側の境界で、前記踏み板の両端面の位置を基準面として、前記案内突起の他側は、前記基準面から前記ささら桁側に向けて長さL とだけ突出させてある。
(2) 前記ささら桁は、厚さt 、前記ささら桁の内面に、前記案内突起に対応した取付穴を深さL(L<L<t)で形成して、構成する
(3) 続いて、一方のささら桁を、内面を上にして作業場所に載置する。
(4) 続いて、前記踏み板を、前記一方のささら桁の前記取付穴に前記案内突起の一側を差し込みながら、一端を下にして階段状に並べて、保形し、仮固定して踏み板群とする。
(5) 続いて、他方のささら桁を内面を下にして、前記踏み板群の他端の上に載置して、前記各踏み板の案内突起を、他方のささら桁の取付穴に差し込み、両ささら桁及び踏み板群を保形して、前記案内突起が前記取付穴から抜けないように、仮固定をする。
(6) 続いて、前記踏み板群と前記ささら桁の内面とを溶接して、両ささら桁と踏み板群とを一体として溶接鉄骨階段を構成する。
Between the inner surfaces of the parallel steel spar girders, the both ends in the width direction of the steel treads arranged stepwise are sandwiched, and the inner surfaces of the spar girders and the treads are fixed by welding, as follows: A method of manufacturing a welded steel staircase, characterized by comprising:
(1) The other side of the guide projection with one side facing the girder side is fixed to both end faces of the tread plate. The guide protrusion is a boundary between one side and the other side, as a reference surface to position the end faces of the footboard, the other side of the guide protrusion, the length L 1 toward the sasara digit side from the reference plane Only protruding.
(2) the sasara digit has a thickness of t 2, wherein the sasara digits of the inner surface, to form a mounting hole corresponding to the guide projection at a depth L 2 (L 1 <L 2 <t 2), structure To do .
(3) Subsequently, one of sasara digit, placed to the work location by an inner side up.
(4) Subsequently, the footboard, the said mounting hole of one of sasara digits, while plug the one side of the guide projections, are arranged at one end to the stepped face down, and shape retention, temporarily fixed to footplate A group.
(5) Subsequently, the other spar is placed on the other end of the tread plate group with the inner surface facing down, and the guide protrusions of each tread plate are inserted into the mounting holes of the other spar, both sasara digits and treads group and shape retention, such that the guide protrusions can not be pulled out from the mounting hole, the temporarily fixed.
(6) Subsequently, the tread plate group and the inner surface of the sheathing girder are welded together to form a welded steel staircase by uniting both the treading girders and the treading plate group.
並列した鋼製のささら桁の内面間に、階段状に配置した鋼製の踏み板の幅方向の両端面を挟み、前記ささら桁の内面と前記踏み板とを溶接で固定して、以下のように構成することを特徴とする溶接鉄骨階段の製造方法。
(1) 一側が前記ささら桁側に向け、他側が前記踏み板側に向く案内突起を形成する。前記案内突起は、一側と他側の境界で、前記踏み板の両端面の位置を基準面として、前記基準面から他側を長さL とする。
(2) 前記ささら桁は、厚さt 、前記ささら桁の内面に、前記案内突起に対応した取付穴を深さL(L<L<t)で形成して、構成する
(3) 前記案内突起の基準面を前記ささら桁の内面に合わせて、一側を前記取付穴に挿入して固定して、前記踏み板の内面から前記案内突起の他側を突出させておく。
(4) 続いて、一方のささら桁を、内面を上にして作業場所に載置する。
(5) 続いて、前記踏み板を一端を下にして、前記一方のささら桁の前記連結穴から突出した前記案内突起の他側に、前記踏み板に当接させて並べ、保形し、仮固定して踏み板群とする。
(6) 続いて、他方のささら桁を内面を下にして、前記踏み板群の他端の上に載置して、前記連結穴から突出した前記案内突起の他側に、前記踏み板を当接させて、両ささら桁及び踏み板群を保形して、仮固定をする。
(7) 続いて、前記踏み板群と前記ささら桁の内面とを溶接して、両ささら桁と踏み板群とを一体として溶接鉄骨階段を構成する。
Between the inner surfaces of the parallel steel spar girders, the both ends in the width direction of the steel treads arranged stepwise are sandwiched, and the inner surfaces of the spar girders and the treads are fixed by welding, as follows: A method of manufacturing a welded steel staircase, characterized by comprising:
(1) A guide projection is formed such that one side faces the further girder side and the other side faces the tread plate side. The guide protrusion is a boundary between one side and the other side, as a reference surface to position the end surfaces of the footplate to the other side and a length L 1 from the reference plane.
(2) the sasara digit has a thickness of t 2, wherein the sasara digits of the inner surface, to form a mounting hole corresponding to the guide projection at a depth L 2 (L 1 <L 2 <t 2), structure To do .
(3) The reference surface of the guide protrusion is aligned with the inner surface of the sheathing girder, one side is inserted into the mounting hole and fixed, and the other side of the guide protrusion protrudes from the inner surface of the tread plate.
(4) Next, place one of the spar girders on the work place with the inner surface facing up.
(5) Subsequently, with the one end of the tread plate facing down, the other side of the guide projection protruding from the connecting hole of the one counter girder is placed in contact with the tread plate, held in shape, and temporarily fixed. And the tread board group.
(6) Subsequently, the other sagittal girder is placed on the other end of the tread plate group with the inner surface facing down, and the tread plate is abutted against the other side of the guide projection protruding from the connection hole. Make contact with each other and shape the two spar girders and the tread board group, and fix them temporarily.
(7) Subsequently, the tread plate group and the inner surface of the sheathing girder are welded together to form a welded steel staircase by integrating both the treading girder and the tread plate group.
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