JP6086816B2 - Electronic equipment - Google Patents

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JP6086816B2
JP6086816B2 JP2013110776A JP2013110776A JP6086816B2 JP 6086816 B2 JP6086816 B2 JP 6086816B2 JP 2013110776 A JP2013110776 A JP 2013110776A JP 2013110776 A JP2013110776 A JP 2013110776A JP 6086816 B2 JP6086816 B2 JP 6086816B2
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circuit board
resin
groove
casing
electronic device
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JP2014229858A (en
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考志 横山
考志 横山
良平 荒川
良平 荒川
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Rinnai Corp
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Rinnai Corp
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  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)

Description

本発明は、ケーシング内に配設された回路基板を、回路基板の下方に空間を残存させた状態でポッティングした電子装置に関する。   The present invention relates to an electronic device in which a circuit board disposed in a casing is potted with a space remaining below the circuit board.

回路基板を外気から隔絶するため、ケーシング内に回路基板を配設し、その状態で樹脂を流し込んで樹脂を硬化させ、樹脂で回路基板を覆ったポッティングが行われている。ただし、ケーシング内に樹脂を単に流し込んだのでは、樹脂は回路基板の上下に充填されるので、多量の樹脂をケーシング内に充填しなければならない。そのため、樹脂のコストが高くなるとともに、充填後の電子装置の重量が重くなるという不具合が生じる。   In order to isolate the circuit board from the outside air, potting is performed in which the circuit board is disposed in the casing, the resin is poured in that state to cure the resin, and the circuit board is covered with the resin. However, if the resin is simply poured into the casing, the resin is filled above and below the circuit board, so a large amount of resin must be filled into the casing. As a result, the cost of the resin increases, and the electronic device after filling becomes heavy.

そこで、ケーシングの周壁から内側に向かって張り出す水平な庇状の保持部を全周にわたって設け、その庇状の保持部に回路基板を載置した状態で樹脂を回路基板の上面に流し込んでポッティングをするものが提案されている(例えば、特許文献1参照)。   Therefore, a horizontal hook-shaped holding part that protrudes inward from the peripheral wall of the casing is provided over the entire circumference, and the resin is poured into the upper surface of the circuit board in a state where the circuit board is placed on the hook-like holding part and potting is performed. Have been proposed (see, for example, Patent Document 1).

このように構成したものでは、回路基板の上面に流し込まれた樹脂は回路基板の上面に沿って外縁方向に広がるが、回路基板の下面周縁と保持部の上面とが全周にわたって接触しているため、その接触部分で樹脂の流れが止められ、樹脂が回路基板の下方に流れ込まない。その状態、すなわち樹脂は回路基板の上面より上方のみに充填された状態で樹脂を硬化させることにより、回路基板の下方に樹脂が充填されない空間を残存させている。   In such a configuration, the resin poured into the upper surface of the circuit board spreads in the outer edge direction along the upper surface of the circuit board, but the peripheral edge of the lower surface of the circuit board and the upper surface of the holding portion are in contact with each other. Therefore, the resin flow is stopped at the contact portion, and the resin does not flow below the circuit board. In this state, that is, in a state where the resin is filled only above the upper surface of the circuit board, the resin is cured to leave a space not filled with the resin below the circuit board.

特開平8−162742号公報(図1)JP-A-8-162742 (FIG. 1)

上記従来の電子装置では、水平な保持部に回路基板を単に載せているだけであるので、回路基板の反りや歪みによって回路基板の下面と保持部との間に隙間が形成されるおそれが生じる。回路基板の下方に形成される空間に樹脂が浸入することを防止しているのは、回路基板の下面と保持部との接触部分であるから、その接触部分に隙間が生じると、たとえ少量であっても樹脂がその隙間を通って空間内に流れ込むことになる。   In the above-described conventional electronic device, the circuit board is simply placed on the horizontal holding part, so that a gap may be formed between the lower surface of the circuit board and the holding part due to warping or distortion of the circuit board. . It is the contact part between the lower surface of the circuit board and the holding part that prevents the resin from entering the space formed below the circuit board. Even if it exists, resin will flow into the space through the gap.

このような隙間は回路基板の反りや歪みの状態によって変化するので、個体毎の漏れ量を管理することが難しく、そのため、樹脂の注入量を一定な値に規定することができないという不具合が生じる。   Since such a gap changes depending on the state of warping or distortion of the circuit board, it is difficult to manage the leakage amount for each individual, and therefore, there is a problem that the injection amount of the resin cannot be defined to a constant value. .

そこで本発明は、上記の問題点に鑑み、保持部に回路基板を載置して樹脂を注入する際に、回路基板の下面と保持部との間を通って樹脂が空間内に流れ込むことを防止できる電子装置を提供することを課題とする。   Therefore, in view of the above-described problems, the present invention provides that when the circuit board is placed on the holding portion and the resin is injected, the resin flows into the space between the lower surface of the circuit board and the holding portion. It is an object to provide an electronic device that can be prevented.

上記課題を解決するために本発明による電子装置は、上方に開口したケーシングの内部に、回路基板の下面の全周にわたって接触して、回路基板をケーシングの底部から所定の距離を存して保持する水平な保持部を形成し、保持部に回路基板を保持させた状態で回路基板の上面に樹脂を流し込むことにより、回路基板とケーシングの底部との間に樹脂が充填されない空間を残存させてポッティングされた電子装置において、上記保持部の水平な上面に環状の溝部を形成し、回路基板を保持部に載置した状態で溝部を回路基板で閉塞させ、樹脂を充填した際に回路基板の外周縁を回って回路基板の下面側に回り込んだ樹脂を、この溝部で捕捉することを特徴とする。   In order to solve the above problems, an electronic device according to the present invention is in contact with an entire upper surface of a lower surface of a circuit board inside a casing opened upward, and holds the circuit board at a predetermined distance from the bottom of the casing. Forming a horizontal holding portion, and pouring resin onto the upper surface of the circuit board with the holding portion holding the circuit board, leaving a space not filled with resin between the circuit board and the bottom of the casing. In the potted electronic device, an annular groove is formed on the horizontal upper surface of the holding part, and the groove is closed with the circuit board in a state where the circuit board is placed on the holding part. Resin that has turned around the outer peripheral edge to the lower surface side of the circuit board is captured by the groove.

回路基板の階周縁を回って回路基板の下面側に回り込んだ樹脂は表面張力によって回路基板の下面と保持部の上面との間の隙間を通って内側に流れようとする。ところが途中に溝部が設けられているので、樹脂はその溝部に入ることにより表面張力による流れが停止する。溝部が樹脂で充満すれば再度樹脂は内側へと流れ出すが、その時点では樹脂の硬化が進んでいるので、隙間を通る際の抵抗が増加しており、回路基板の下方に形成される空間に流れ込む樹脂量が大幅に減少する。   The resin that has turned around the floor periphery of the circuit board and has entered the lower surface side of the circuit board tends to flow inward through a gap between the lower surface of the circuit board and the upper surface of the holding portion due to surface tension. However, since the groove is provided in the middle, the resin stops flowing due to surface tension when entering the groove. If the groove fills with resin, the resin will flow inward again, but since the resin is hardened at that time, the resistance when passing through the gap has increased, and in the space formed below the circuit board The amount of resin flowing in is greatly reduced.

なお、樹脂の通り道である隙間の間隔を溝部によって部分的に広げることにより、ラビリンスシールと同じく樹脂の流れを阻止するので、溝部を多段に設けることによりシール性を上げることができる。そこで、上記溝部は内外方向に連続する複数の鋸歯状溝で構成することが望ましい。   In addition, since the flow of the resin is prevented by partially expanding the gap between the resin passages by the groove portions as in the labyrinth seal, the sealing performance can be improved by providing the groove portions in multiple stages. Therefore, it is desirable that the groove portion is composed of a plurality of serrated grooves that are continuous in the inner and outer directions.

以上の説明から明らかなように、本発明は、保持部に溝部を設けることにより回路基板の下方に形成される空間内への樹脂の流れ込みを防止するので、樹脂の充填量を一定にすることができる。   As is apparent from the above description, the present invention prevents the resin from flowing into the space formed below the circuit board by providing a groove in the holding portion, so that the resin filling amount is made constant. Can do.

本発明の一実施の形態の構成を示す図The figure which shows the structure of one embodiment of this invention ケーシングに回路基板をセットする状態を示す図The figure which shows the state which sets the circuit board to the casing 樹脂の注入時の状態を示すIII-III断面図III-III sectional view showing the state when resin is injected 溝部の他の形態を示す断面図Sectional drawing which shows the other form of a groove part

図1を参照して、1は本発明による電子装置である。この電子装置1はケーシング2内に回路基板3を配設した状態でウレタン樹脂などの未硬化の樹脂Pを回路基板3の上方からケーシング2内に流し込み、回路基板3の上面に実装された電子部品を樹脂Pで覆った状態で加熱し、樹脂Pを硬化させたものである。   Referring to FIG. 1, reference numeral 1 denotes an electronic device according to the present invention. In the electronic device 1, an uncured resin P such as urethane resin is poured into the casing 2 from above the circuit board 3 with the circuit board 3 disposed in the casing 2, and the electronic device 1 mounted on the upper surface of the circuit board 3. The component is heated with the resin P covered, and the resin P is cured.

図2を参照して、ケーシング2の内部には全周にわたって水平な段状の保持部21が形成されており、上記回路基板3はこの保持部21上に載置される。回路基板3を保持部21に載置すると、回路基板3の下面の全周が保持部21の上面と接することになる。本実施の形態では、保持部21の上面に全周にわたる環状の溝部4を形成した。   With reference to FIG. 2, a horizontal stepped holding portion 21 is formed in the casing 2 over the entire circumference, and the circuit board 3 is placed on the holding portion 21. When the circuit board 3 is placed on the holding unit 21, the entire circumference of the lower surface of the circuit board 3 is in contact with the upper surface of the holding unit 21. In the present embodiment, the annular groove 4 is formed on the upper surface of the holding portion 21 over the entire circumference.

図3を参照して、回路基板3の反りや歪みによって回路基板3の下面外周部と保持部21の上面との間に隙間が生じる場合がある。その状態で、未硬化の樹脂Pを流し込むと、回路基板3の上面に沿って外方に広がった樹脂が回路基板3の外周縁を回り込んで回路基板3の下方に流れ、その隙間を通ってさらに内側へと流れる。   Referring to FIG. 3, there may be a gap between the outer peripheral portion of the lower surface of circuit board 3 and the upper surface of holding portion 21 due to warping or distortion of circuit board 3. In this state, when an uncured resin P is poured, the resin spreading outward along the upper surface of the circuit board 3 flows around the outer peripheral edge of the circuit board 3 and flows below the circuit board 3, and passes through the gap. Flow further inward.

ところが、保持部21の上面には溝4が設けられているので、隙間内を内側に進んだ樹脂Pはこの溝4内に捕捉される。隙間を通ってさらに樹脂Pが流れてきても樹脂Pは溝4内に捕捉され続けられることになる。溝4が樹脂Pで満杯になれば溝4からさらに内側に樹脂Pが流れるおそれが生じるが、その時点では樹脂Pの硬化が始まっており、粘度が増加し、隙間を流れる際の抵抗が大きくなっているので溝4から内側へはほとんど樹脂Pが流れることはない。また樹脂Pの硬化が進むに伴って樹脂Pは収縮するので、溝4内の樹脂Pが収縮することによって回路基板3を保持部21に引き付けることになり、隙間が狭まってさらに樹脂Pが流れにくくなる。   However, since the groove 4 is provided on the upper surface of the holding portion 21, the resin P that has advanced inward in the gap is captured in the groove 4. Even if the resin P further flows through the gap, the resin P is continuously captured in the groove 4. If the groove 4 is filled with the resin P, the resin P may flow further inward from the groove 4, but at that time, the curing of the resin P has started, the viscosity increases, and the resistance when flowing through the gap increases. Therefore, the resin P hardly flows inward from the groove 4. In addition, since the resin P contracts as the resin P hardens, the resin P in the groove 4 contracts, so that the circuit board 3 is attracted to the holding portion 21, and the gap narrows and further the resin P flows. It becomes difficult.

樹脂Pが隙間に沿って流れるのは樹脂Pの表面張力による影響が大きいが、樹脂Pが溝部4に流れ込むことにより、表面張力による影響が一旦キャンセルされる。そのため、溝部4を一重では無く多重に設ける方が樹脂Pの内側への流れを阻止することができる。   The flow of the resin P along the gap is greatly affected by the surface tension of the resin P. However, the flow of the resin P into the groove 4 cancels the influence of the surface tension once. Therefore, it is possible to prevent the inward flow of the resin P by providing the groove portions 4 in a multiple rather than in a single layer.

そこで、図4に示すように、溝部5を一重では無く多重にした。本実施の形態では、六重の構成にし、さらに鋸歯状に形成することにより、狭い範囲に多くの溝が形成できるようにした。   Therefore, as shown in FIG. 4, the groove portions 5 are not single but multiple. In the present embodiment, a six-fold structure and a sawtooth shape are formed so that many grooves can be formed in a narrow range.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   In addition, this invention is not limited to an above-described form, You may add a various change in the range which does not deviate from the summary of this invention.

1 電子装置
2 ケーシング
21 保持部
3 回路基板
4 溝部
5 溝部
DESCRIPTION OF SYMBOLS 1 Electronic device 2 Casing 21 Holding part 3 Circuit board 4 Groove part 5 Groove part

Claims (2)

上方に開口したケーシングの内部に、回路基板の下面の全周にわたって接触して、回路基板をケーシングの底部から所定の距離を存して保持する水平な保持部を形成し、保持部に回路基板を保持させた状態で回路基板の上面に樹脂を流し込むことにより、回路基板とケーシングの底部との間に樹脂が充填されない空間を残存させてポッティングされた電子装置において、上記保持部の水平な上面に環状の溝部を形成し、回路基板を保持部に載置した状態で溝部を回路基板で閉塞させ、樹脂を充填した際に回路基板の外周縁を回って回路基板の下面側に回り込んだ樹脂を、この溝部で捕捉することを特徴とする電子装置。   A horizontal holding part that holds the circuit board at a predetermined distance from the bottom part of the casing is formed inside the casing that opens upward and contacts the entire circumference of the lower surface of the circuit board, and the circuit board is formed in the holding part. In an electronic device that is potted to leave a space not filled with resin between the circuit board and the bottom of the casing by pouring resin onto the upper surface of the circuit board while holding the An annular groove was formed in the circuit board, the circuit board was placed on the holding part, the groove was closed with the circuit board, and when the resin was filled, the circuit board turned around the outer periphery of the circuit board and turned around to the lower surface side of the circuit board. An electronic device characterized in that resin is captured by the groove. 上記溝部は内外方向に連続する複数の鋸歯状溝で構成されていることを特徴とする請求項1に記載の電子装置。
The electronic device according to claim 1, wherein the groove portion includes a plurality of serrated grooves that are continuous in the inner and outer directions.
JP2013110776A 2013-05-27 2013-05-27 Electronic equipment Active JP6086816B2 (en)

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JPS63151053A (en) * 1986-12-16 1988-06-23 Mitsubishi Electric Corp Semiconductor device
US5371386A (en) * 1992-04-28 1994-12-06 Mitsubishi Denki Kabushiki Kaisha Semiconductor device and method of assembling the same
JP2918389B2 (en) * 1992-04-28 1999-07-12 三菱電機株式会社 Semiconductor device and method of assembling the same
JP3665375B2 (en) * 1994-12-05 2005-06-29 株式会社ガスター Control board for combustion apparatus and molding method thereof

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