JP6079519B2 - Vehicle drive device - Google Patents

Description

  The present invention relates to a vehicle drive device that includes a rotating electrical machine and an inverter device that controls the rotating electrical machine.

  It is desirable that the units planned to be used in combination are integrated into one case. From this point of view, a vehicle drive device in which a rotating electrical machine [motor generators MG1, MG2] and an inverter device [power control unit 21] for controlling the rotating electrical machine are housed in one case is disclosed in Japanese Patent Application Laid-Open No. 2007-2007. This is disclosed in Japanese Patent No. 166803 (Patent Document 1). The inverter device includes a capacitor [smoothing capacitor C2] that smoothes DC power and a conversion unit [inverters 14 and 22] that performs DC-AC conversion.

  In the device of Patent Document 1, the capacitor and the conversion unit that constitute the inverter device are arranged side by side at different positions in the vehicle front-rear direction. In such a layout, as shown in FIG. 6 of Patent Document 1, the capacitor protrudes in the vehicle front-rear direction, leading to an increase in the size of the entire apparatus. In addition, Patent Document 1 describes the layout of the capacitor and the conversion unit in relation to the rotating electrical machine (see paragraph 0081 and the like), but also considers the relationship with the vehicle longitudinal direction when mounted on the vehicle. Is not described.

JP 2007-166803 A

  Therefore, it is desired to reduce the overall size of the vehicle drive device including the inverter device and to realize a suitable layout when mounted on the vehicle.

And the rotary electric machine;
A transmission arranged in the axial direction with the rotating electrical machine;
A differential gear device in which the transmission and the rotational axis are parallel to each other and disposed on a separate shaft;
Including a capacitor that smoothes DC power and a conversion unit that performs DC-AC conversion, and an inverter device that controls the rotating electrical machine,
In a vehicle-mounted state, the rotational axis of the differential gear device is disposed below and behind the vehicle with respect to the rotational axis of the transmission,
Above the differential gear device, at least a part of the capacitor and at least a part of the conversion unit overlap each other in the vehicle longitudinal direction, and at least a part of the capacitor and at least a part of the conversion unit are A vehicle drive device arranged to overlap the differential gear device in the vehicle front-rear direction is disclosed.
The characteristic configuration of the vehicle drive device according to the present invention is as follows.
Rotating electrical machinery,
A transmission arranged in the axial direction with the rotating electrical machine;
A differential gear device in which the transmission and the rotational axis are parallel to each other and disposed on a separate shaft;
Including a capacitor that smoothes DC power and a conversion unit that performs DC-AC conversion, and an inverter device that controls the rotating electrical machine,
In a vehicle-mounted state, the rotational axis of the differential gear device is disposed below and behind the vehicle with respect to the rotational axis of the transmission,
Above the differential gear device, the entire capacitor and the conversion unit are located behind the rotational axis of the transmission, and at least a portion of the capacitor and at least a portion of the conversion unit. Are arranged so as to overlap each other in the vehicle longitudinal direction, and at least a part of the capacitor and at least a part of the conversion unit are arranged to overlap the differential gear device in the vehicle longitudinal direction.
Another characteristic configuration of the vehicle drive device according to the present invention is as follows.
Rotating electrical machinery,
A transmission arranged in the axial direction with the rotating electrical machine;
A differential gear device in which the transmission and the rotational axis are parallel to each other and disposed on a separate shaft;
Including a capacitor that smoothes DC power and a conversion unit that performs DC-AC conversion, and an inverter device that controls the rotating electrical machine,
In a vehicle-mounted state, the rotational axis of the differential gear device is disposed below and behind the vehicle with respect to the rotational axis of the transmission,
Above the differential gear device, at least a part of the capacitor and at least a part of the conversion unit overlap each other in the vehicle longitudinal direction, and at least a part of the capacitor and at least a part of the conversion unit are Arranged to overlap the differential gear device in the vehicle longitudinal direction,
The conversion unit is arranged so as to overlap with the differential gear device when viewed in the vertical direction.

In the present application, the “rotary electric machine” is used as a concept including any of a motor (electric motor), a generator (generator), and a motor / generator that functions as both a motor and a generator as necessary.
The “vehicle longitudinal direction” represents a direction parallel to the traveling direction when the vehicle is traveling straight.

  According to this characteristic configuration, since the capacitor and the conversion unit overlap in the vehicle front-rear direction, the size can be reduced in the vehicle front-rear direction compared to the case where they are arranged at different positions in the vehicle front-rear direction. it can. In addition, since the capacitor and the conversion unit can be arranged close to the rear of the vehicle, even if a collision occurs during forward traveling of the vehicle, the impact does not easily reach the capacitor that is a high-voltage component. Therefore, collision safety can be improved.

  Hereinafter, preferred embodiments of the present invention will be described.

  As one aspect, it is preferable that the capacitor is disposed below the conversion unit so as to overlap the conversion unit when viewed in the vertical direction.

  In the present application, regarding the arrangement of two members, “overlapping in a certain direction” means that when the virtual straight line parallel to the viewing direction is moved in each direction orthogonal to the virtual straight line, It means that a region that intersects both of the two members exists at least in part.

  According to this configuration, since the capacitor and the conversion unit overlap when viewed in the vertical direction, they can be electrically connected with a short wiring length.

  As one aspect, it is preferable that at least one of the capacitor and the conversion unit is arranged so as to overlap with the transmission in the vertical direction.

  According to this configuration, the capacitor and the conversion unit can be downsized in the vertical direction as compared with the case where the entire capacitor and the conversion unit are arranged to occupy the vertical position different from that of the transmission.

  As one aspect, the transmission and the differential gear device and a rotation shaft center of the counter gear mechanism are further provided in parallel with each other, and the rotation shaft center of the counter gear mechanism is mounted in a vehicle. Is disposed above the rotational axis of the transmission in the vertical direction and between the rotational axis of the transmission and the rotational axis of the differential gear unit in the longitudinal direction of the vehicle, It is preferable that at least one of the capacitor and the conversion unit is disposed so as to overlap with the counter gear mechanism in the vertical direction.

  According to this configuration, the size of the capacitor and the conversion unit can be reduced in the vertical direction as compared with the case where the entire capacitor and the conversion unit are arranged to occupy positions in the vertical direction different from the counter gear mechanism.

As one aspect, the apparatus includes a case that accommodates the transmission, and an inverter accommodation chamber that accommodates the inverter device is formed along an outer peripheral wall of the case, and the inverter device does not go through another member. It is preferable that it is directly fixed to the case in the inverter accommodating chamber .

According to this configuration, by forming the inverter accommodating chamber on the outer side along the outer peripheral wall of the case accommodating the transmission, it is possible to suppress the intrusion of oil in the case into the inverter accommodating chamber. . Moreover, it becomes easy to fix the inverter device directly to the case in the inverter accommodating chamber without using a dedicated inverter case, and the number of parts can be reduced and the entire device can be downsized.
As one aspect, it is preferable that the capacitor is disposed so as to overlap the differential gear device when viewed in the vertical direction.
As one aspect, the transmission device and the differential gear device and a rotation shaft center are parallel to each other and further include a counter gear mechanism disposed on a separate shaft, and the entire conversion unit is a rotation shaft center of the transmission device. It is preferable that the capacitor is disposed rearward of the vehicle and the entire capacitor is disposed rearward of the rotational axis of the differential gear device.
As one aspect, a pump rotary electric machine for driving a pump is provided separately from the rotary electric machine for driving a wheel, a pump control unit for controlling the pump rotary electric machine is provided, and at least a part of the capacitor and the conversion At least a part of the unit is disposed so as to overlap each other in the vehicle longitudinal direction, and the capacitor, the conversion unit, and the pump control unit are disposed so as not to overlap each other in the vehicle longitudinal direction, and the capacitor is disposed below the conversion unit. The pump control unit is disposed so as to overlap with the conversion unit when viewed in the vehicle front-rear direction in front of the conversion unit. It is preferable that
As one aspect, it is preferable that the entire pump control unit is disposed so as to be located behind the rotational axis of the transmission.

Schematic diagram showing the schematic configuration of a vehicle drive device Schematic diagram showing the vehicle mounted state of the vehicle drive device A view of the vehicle drive device in the axial direction View of the vehicle drive device as seen in the vertical direction Exploded perspective view of vehicle drive device Schematic diagram showing the positional relationship of each component viewed in the axial direction Schematic diagram showing another aspect of the arrangement relationship when each component is viewed in the axial direction Schematic diagram showing another aspect of the arrangement relationship when each component is viewed in the axial direction

  An embodiment of a vehicle drive device according to the present invention will be described with reference to the drawings. The vehicle drive device 1 according to the present embodiment is a vehicle drive device (hybrid vehicle drive) for driving a vehicle (hybrid vehicle) provided with both the internal combustion engine E and the rotating electrical machine MG as a driving force source for the wheels W. Device). Specifically, the vehicle drive device 1 is configured as a drive device for a 1-motor parallel type hybrid vehicle. In the following description, terms relating to the direction and position of each member are concepts including a state having a difference due to an error that can be allowed in manufacturing. Moreover, the direction about each member represents the direction in the state in which they were assembled | attached to the drive device 1 for vehicles.

  As shown in FIG. 1, the vehicle drive device 1 includes a plurality of (in this example) driving input coupled to the internal combustion engine E and a plurality of (in this example, two) wheels W. Two output shafts O, a rotating electrical machine MG, a transmission TM, and a differential gear unit DF. “Drive coupling” means a state where two rotating elements are coupled so as to be able to transmit a driving force (synonymous with torque). This concept includes a state in which the two rotating elements are connected so as to rotate integrally, and a state in which the driving force is transmitted through one or more transmission members. In the present embodiment, the vehicle drive device 1 further includes an engagement device CL and a counter gear mechanism C. The engaging device CL, the rotating electrical machine MG, the transmission TM, the counter gear mechanism C, and the differential gear device DF are provided in a power transmission path that connects the input shaft I and the output shaft O. These are provided in the order described from the input shaft I side. These are housed in a case (drive device case) 2.

  The rotating electrical machine MG is arranged coaxially with the input shaft I. The transmission device TM is arranged side by side in the direction of the input shaft I and the rotational axis of the rotating electrical machine MG. In the present embodiment, the transmission apparatus TM is disposed coaxially with the input shaft I and the rotating electrical machine MG. The input shaft I, the rotating electrical machine MG, and the transmission TM are arranged in the order described from the internal combustion engine E side. In the counter gear mechanism C, the input shaft I or the like and the rotational axis are parallel to each other and are arranged on different axes. Further, the differential gear device DF is arranged on a separate axis with the input shaft I and the like and the counter gear mechanism C parallel to the rotation axis. “Parallel” means a state that can be regarded as parallel or substantially parallel (for example, a state that intersects at an angle of 5 ° or less).

  In the present embodiment, the rotation axis common to the input shaft I, the rotating electrical machine MG, and the transmission TM is referred to as “first axis X1”. Further, the rotation axis of the counter gear mechanism C is referred to as “second axis X2”, and the rotation axis of the differential gear device DF is referred to as “third axis X3”. The first axial center X1, the second axial center X2, and the third axial center X3 are triangular (in this example, an obtuse triangular whose central angle is about 90 ° to 110 °) when viewed in the axial direction A parallel to them. It is arranged to be located at the apex of Such a multi-axis configuration (three-axis configuration in this example) is suitable as a configuration when the vehicle drive device 1 is mounted on an FF (Front Engine Front Drive) vehicle, for example (see FIG. 2).

  The vehicle drive device 1 according to the present embodiment is a horizontal type in which the axial direction A, which is the connection direction with the internal combustion engine E, is arranged so as to be orthogonal to the front-rear direction (vehicle front-rear direction) L. (See FIG. 2). In this embodiment, the traveling direction side when the vehicle travels forward is referred to as “front side F” in the front-rear direction L, and the opposite side is referred to as “rear side R”. As shown in FIG. 3 showing a vehicle mounted state (a state mounted on the vehicle), the third axis X3 is disposed below the first axis X1 and on the rear side R. The second axis X2 is disposed above the first axis X1 and the third axis X3 in the vertical direction V. The second axis X2 is located between the first axis X1 and the third axis X3 in the front-rear direction L (the rear side R from the first axis X1 and the front side from the third axis X3). F).

  In the present embodiment, the direction in the axial direction A toward the internal combustion engine E side (the right side in FIG. 1) when viewed from the rotating electrical machine MG is defined as the “first axial direction A1”. In addition, a direction toward the transmission device TM side (left side in FIG. 1) when viewed from the rotating electrical machine MG is defined as “second axial direction A2”.

  As shown in FIG. 1, an input shaft I as an input member is drivingly connected to an internal combustion engine E. The internal combustion engine E is a prime mover (such as a gasoline engine or a diesel engine) that is driven by combustion of fuel inside the engine to extract power. In the present embodiment, the input shaft I is drivingly connected to the output shaft (crankshaft or the like) of the internal combustion engine E. The output shaft of the internal combustion engine E and the input shaft I may be drivingly connected via a damper or the like.

  The engagement device CL is provided in a power transmission path that connects the input shaft I and the rotating electrical machine MG. The engagement device CL selectively connects the input shaft I (internal combustion engine E) and the rotating electrical machine MG. The engagement device CL functions as an internal combustion engine separation engagement device that separates the internal combustion engine E from the wheel W. In the present embodiment, the engagement device CL is configured as a hydraulically driven friction engagement device. An electromagnetically driven friction engagement device, a meshing engagement device, or the like may be used.

  The rotating electrical machine MG includes a stator St fixed to the case 2 and a rotor Ro that is rotatably supported on the radial inner side of the stator St. The rotating electrical machine MG can perform a function as a motor (electric motor) that generates power upon receiving power supply and a function as a generator (generator) that generates power upon receiving power supply. . The rotating electrical machine MG is electrically connected to a power storage device B (battery, capacitor, or the like) as a DC power source via the inverter device 3. The rotating electrical machine MG receives power from the power storage device B and runs in power, or supplies power stored in the power storage device B with power generated by the torque of the internal combustion engine E or the inertial force of the vehicle. The rotor Ro of the rotating electrical machine MG is drivingly connected so as to rotate integrally with the intermediate shaft M. The intermediate shaft M is also an input shaft (transmission input shaft) of the transmission apparatus TM.

  In the present embodiment, the transmission TM is an automatic stepped transmission that includes a plurality of gear mechanisms and a plurality of shift engagement devices and that can switch between a plurality of shift stages having different gear ratios. As the transmission TM, an automatic continuously variable transmission capable of changing the gear ratio steplessly, a manual stepped transmission equipped with a plurality of gears with different gear ratios that can be manually switched by a driver, a fixed gear shift A constant transmission device or the like having a single gear ratio may be used. The transmission TM shifts the rotation and torque input to the intermediate shaft M in accordance with the gear ratio at each time and converts the torque, and a transmission output gear that is an output member (transmission output member) of the transmission TM. Communicate to Go.

  The transmission output gear Go is drivingly connected to the counter gear mechanism C. The counter gear mechanism C includes a first gear G1 and a second gear G2 that are respectively formed on a common shaft member. The first gear G1 meshes with the transmission output gear Go of the transmission apparatus TM. The second gear G2 meshes with the differential input gear Gi of the differential gear device DF. In the present embodiment, the second gear G2 is disposed on the first axial direction A1 side (internal combustion engine E side) with respect to the first gear G1. The second gear G2 is formed with a smaller diameter (less teeth) than the first gear G1.

  The differential gear device (output differential gear device) DF is drivingly connected to the wheel W via an output shaft O as an output member. The differential gear device DF includes a differential input gear Gi and a differential main body portion (a main body portion of the differential gear device DF) connected to the differential input gear Gi. The differential main body portion includes a plurality of bevel gears that mesh with each other and a differential case that accommodates them, and plays a central role in the differential mechanism. The differential gear unit DF transmits rotation and torque input from the rotating electrical machine MG side to the differential input gear Gi via the transmission unit TM and the counter gear mechanism C, and outputs the left and right output shafts O at the differential main body. (That is, distributed to the left and right wheels W) and transmitted. Accordingly, the vehicle drive device 1 can cause the vehicle to travel by transmitting the torque of at least one of the internal combustion engine E and the rotating electrical machine MG to the wheels W.

  The vehicle drive device 1 includes a mechanical oil pump (not shown) that is drivingly connected to the intermediate shaft M. The mechanical oil pump discharges oil with these torques while at least one of the internal combustion engine E and the rotating electrical machine MG is rotating. In the present embodiment, the vehicle drive device 1 is an electric oil pump that is driven by a pump rotary electric machine (not shown) provided independently from a power transmission path connecting the input shaft I and the output shaft O. 50 (see FIG. 3). The electric oil pump 50 discharges oil by its torque while the pump rotary electric machine is rotating.

  The oil discharged from at least one of the mechanical oil pump and the electric oil pump 50 is used to control the engagement state of the gear shift engagement device provided in the gear shift device TM, cool the rotating electrical machine MG, lubricate each part, etc. Served for. In the present embodiment, since the electric oil pump 50 is provided, even when the internal combustion engine E is stopped, oil can be supplied to the shifting engagement device to form the engaged state. The vehicle can be started. The vehicle drive device 1 according to the present embodiment can be suitably applied to a drive device for a hybrid vehicle having an idling stop function.

  As shown in FIG. 4, the case 2 that houses the rotating electrical machine MG, the transmission device TM, and the like includes a first case portion 21 and a second case portion 28 that are divided in the axial direction A. The first case portion 21 mainly forms an accommodation space for the transmission TM and the counter gear mechanism C. The second case portion 28 mainly forms a housing space for the rotating electrical machine MG and the engaging device CL. In the present embodiment, a housing space for the differential gear device DF is formed across the first case portion 21 and the second case portion 28 (see also FIG. 5). The second case portion 28 is joined to the first case portion 21 from the first axial direction A1 side. Further, in this example, the configuration in the case where the vehicle drive device 1 includes a damper is illustrated, and the third case portion 29 that forms the accommodation space of the damper is in the first axial direction A1 with respect to the second case portion 28. It is joined from the side. As described above, the third case portion 29, the second case portion 28, and the first case portion 21 are arranged such that the separation length along the axial direction A from the internal combustion engine E increases in the order described. .

  As shown in FIG. 3, the inverter device 3 that controls the rotating electrical machine MG is integrated with the case 2. The inverter device 3 is directly fixed to and integrated with the case 2 without using an inverter case or the like that houses the inverter device 3. That is, in the vehicle drive device 1 according to the present embodiment, an inverter caseless structure is employed. In such an inverter caseless structure, it is not necessary to provide a dedicated inverter case, and it is not necessary to provide a fixing seat for fixing the inverter case to the case 2. Therefore, cost reduction can be achieved by reducing the number of parts. In addition, the entire apparatus can be reduced in size.

  As shown well in FIG. 4, in this embodiment, the inverter device 3 is fixed to the first case portion 21 that accommodates the transmission device TM and the like, not the second case portion 28 that accommodates the rotating electrical machine MG and the like. Has been. In the present embodiment, a large-diameter and thin rotary electric machine MG is used in order to keep the length of the entire apparatus in the axial direction A short. For this reason, the transmission TM has a smaller diameter than the rotating electrical machine MG, and an annular space caused by the difference between the outer diameter of the rotating electrical machine MG and the outer diameter of the transmission TM is formed on the radially outer side of the transmission TM. Is formed. Therefore, by arranging the inverter device 3 by effectively utilizing at least a part of the annular space, the entire vehicle drive device 1 including the integrated inverter device 3 is downsized. Further, the inverter device 3 is fixed to the first case portion 21 disposed on the opposite side of the internal combustion engine E with respect to the second case portion 28. Thus, by arranging the inverter device 3 further away from the internal combustion engine E, it is possible to suppress the influence of the heat of the internal combustion engine E on the inverter device 3. In addition, the inverter device 3 can be arranged in a relatively large space while avoiding auxiliary machinery arranged in the vicinity of the internal combustion engine E.

  As shown in FIGS. 3 and 4, the first case portion 21 includes an outer peripheral wall 22 formed in a deformed cylindrical shape along the outer shapes of the transmission device TM, the counter gear mechanism C, and the differential gear device DF. It has a pair of protruding walls 23 arranged to face each other so as to protrude outward from the outer peripheral wall 22. A space defined by the outer peripheral wall 22 and the pair of projecting walls 23 is an inverter accommodating chamber P. Thus, the inverter accommodation chamber P is formed along the outer peripheral wall 22 of the case 2 (first case portion 21). The inverter device 3 is accommodated in the inverter accommodation chamber P. The inverter device 3 is integrally fixed to the case 2 (first case portion 21) in the inverter accommodating chamber P.

  Inverter device 3 includes a conversion unit 31 and a capacitor 36. The conversion unit (DC / AC conversion unit) 31 converts DC power and AC power. As shown in FIG. 3, the conversion unit 31 includes a flat base plate 32 and a plurality of switching elements 33 fixed on the base plate 32. The base plate 32 is made of a material having high thermal conductivity (for example, a metal material such as copper or aluminum), and also functions as a heat sink. As the switching element 33, for example, an IGBT (Insulated Gate Bipolar Transistor) or a MOSFET (Metal Oxide Semiconductor Field Effect Transistor) is used. The conversion unit 31 includes a rectifying element made of, for example, a diode, and the rectifying element is connected in parallel to the switching element 33. A control board 34 that controls the switching of the switching element 33 is fixed to the base plate 32. The conversion unit 31 is formed in a flat rectangular parallelepiped shape as a whole.

  Capacitor 36 smoothes (suppresses fluctuations) DC power transferred between power storage device B and conversion unit 31. As the capacitor 36, for example, a film capacitor made of a synthetic resin, a ceramic capacitor made of an inorganic material, or the like can be used. Such a capacitor 36 has a relatively large degree of design freedom regarding its size and shape, and can be adjusted according to the size and shape of the space in which it is arranged. In this example, the capacitor 36 is formed in a rectangular parallelepiped shape (block shape) having a lower flatness than the conversion unit 31.

  In the present embodiment, the inverter device 3 further includes a pump control unit 38. The pump control unit 38 controls a pump rotary electric machine for driving the electric oil pump 50. As with the conversion unit 31, the pump control unit 38 is configured with a switching element and a control board that controls the switching element as the core. As with the conversion unit 31, the pump control unit 38 is also formed flat as a whole.

  As shown in FIGS. 4 and 5, in the present embodiment, the case 2 has a crossing wall portion 24 that connects the pair of protruding walls 23. Further, the case 2 has a plate-shaped isolation wall 25 (see FIG. 3) that extends from the outer peripheral wall 22 toward the transition wall portion 24. The inverter accommodation chamber P is partitioned into a first accommodation portion P1 and a second accommodation portion P2 by a separating wall 25. The conversion unit 31 and the pump control unit 38 are accommodated in the first accommodating part P1, and the capacitor 36 is accommodated in the second accommodating part P2.

  As shown in FIG.3 and FIG.5, the 1st accommodating part P1 and the 2nd accommodating part P2 are opened in the mutually different direction. Specifically, in the vehicle-mounted state, the first housing portion P1 opens upward, and the second housing portion P2 opens toward the rear side R. Thereby, the conversion unit 31 and the pump control unit 38 can be inserted into the first housing part P <b> 1 from above along the vertical direction V and fixed to the first case part 21. Further, the capacitor 36 can be inserted into the second housing part P <b> 2 from the rear side R along the front-rear direction L and fixed to the first case part 21. The conversion unit 31, the pump control unit 38, and the capacitor 36 can be fixed to the first case portion 21 by processes independent of each other. In this state, the first storage portion P1 is covered with the first cover 41, and the second storage portion P2 is covered with the second cover 42.

  By the way, since the vehicle on which the vehicle drive device 1 is mounted is basically driven based on the operation of the driver, there is a possibility that an unexpected accident (for example, a collision accident) may occur. Even if the vehicle has a collision avoidance function using image recognition technology, the possibility of a collision accident is not completely zero depending on the speed difference from the object and the weather. For this reason, it is preferable that the vehicle drive device 1 is designed from the beginning with an in-vehicle layout in consideration of collision safety. In view of this point, one of the important points of the present invention is that a layout design excellent in collision safety is adopted. In addition, it is one of the important points of the present invention that it can be realized while reducing the overall size of the vehicle drive device 1. Hereinafter, these points will be described with the vehicle mounted state in mind.

  As described above, in the present embodiment, the third axis X3 is disposed below the first axis X1 and on the rear side R (see FIGS. 3 and 6). That is, the differential gear device DF is disposed below the rotating electric machine MG and the transmission device TM and on the rear side R as a whole. Therefore, when the rear side R is viewed from the front side F along the front-rear direction L above the differential gear device DF, at least a part of the rotating electrical machine MG and the transmission device TM (here, above the transmission device TM). There will be a space that overlaps a part on the side. A part of this space is disposed above the first axis X1 in the vertical direction V, and the second axis is disposed between the first axis X1 and the third axis X3 in the front-rear direction L. The counter gear mechanism C has the center X2 as the rotation axis.

  The counter gear mechanism C is disposed on the rear side R above the rotating electrical machine MG and the transmission device TM as a whole. Further, the differential gear device DF is disposed below the counter gear mechanism C and on the rear side R as a whole. Therefore, above the differential gear device DF, as another part of the space, at least a part of the counter gear mechanism C (here, when the rear side R is viewed from the front side F along the front-rear direction L) Then, there is a space that overlaps the substantially upper half of the member in which the first gear G1 is formed and the member in which the second gear G2 is formed. This space is referred to as “overlap space S” in the present embodiment. The overlapping space S is formed between the virtual outer peripheral surface of the counter gear mechanism C and the outer peripheral surface of the differential gear device DF, which are arranged adjacent to each other in the radial direction, and is substantially V-shaped when viewed from the axial direction. It is a valley-like space. The “virtual outer peripheral surface of the counter gear mechanism C” is a frustum-shaped virtual surface having two bottom surfaces that are a member on which the first gear G1 is formed and a member on which the second gear G2 is formed.

  As shown in FIG. 6, the capacitor 36 and the conversion unit 31 are disposed above the differential gear device DF so as to have portions that occupy the same position in the front-rear direction L as the differential gear device DF. In other words, at least a part of the capacitor 36 and at least a part of the conversion unit 31 are arranged above the differential gear device DF so as to overlap with the differential gear device DF in the front-rear direction L, respectively. That is, regarding the arrangement of two members, the fact that the two members occupy the same position (area) in a certain direction is expressed as “overlapping in that direction”. More specifically, the capacitor 36 is disposed so as to have a portion that occupies the same position in the front-rear direction L as the differential gear device DF above the differential gear device DF and on the rear side R of the counter gear mechanism C. ing. At least a part of the capacitor 36 is disposed above the differential gear device DF and on the rear side R of the counter gear mechanism C so as to overlap the differential gear device DF in the front-rear direction L. The capacitor 36 is disposed so that most of the capacitor 36 falls within the range of the front-rear direction L occupied by the portion of the rear side R from the third axis X3 in the differential gear device DF.

  Further, the capacitor 36 is disposed so as to have portions that occupy the same position in the vertical direction V as the transmission device TM and the counter gear mechanism C. In other words, at least a part of the capacitor 36 is disposed so as to overlap the transmission device TM and the counter gear mechanism C in the vertical direction V, respectively. The capacitor 36 is disposed so as to protrude above the upper end portion of the transmission apparatus TM and to be mostly contained within the range in the vertical direction V occupied by the portion above the second axis X2 in the counter gear mechanism C. Has been. Such a position where the capacitor 36 is disposed is also the above-described “overlap space S”.

  In the present embodiment, since the capacitor 36 is disposed in the overlapping space S existing above the differential gear device DF and on the rear side R of the counter gear mechanism C, the rotating electrical machine MG, the transmission device TM, and the A capacitor 36 can be arranged behind the counter gear mechanism C. Therefore, even if an unexpected collision accident occurs during forward traveling of the vehicle, the impact is caused by the relatively large and heavy rotating electric machine MG and the transmission TM, and the counter gear disposed on the rear side R thereof. It is absorbed by the mechanism C and hardly reaches the capacitor 36. For this reason, it is possible to effectively suppress the occurrence of electric leakage or the like due to damage to the capacitor 36, which is a high-voltage component, contact of the capacitor 36 with the vehicle body frame, or the like when an unexpected collision accident occurs. Therefore, collision safety can be improved.

  Note that the above-described overlap space S is one of dead spaces that can be generated inside the case 2 of the vehicle drive device 1. For this reason, by arranging the capacitor 36 at such a position, it is possible to suppress the occurrence of a dead space inside the case 2 as much as possible. At this time, the capacitor 36 formed of a film capacitor, a ceramic capacitor, or the like as in the present embodiment has a relatively high degree of freedom in shape, so that its outer shape is easily adapted to the three-dimensional shape of the overlapping space S. Therefore, the dead space that can occur inside the case 2 can be minimized.

  The conversion unit 31 is arranged so as to have a portion that occupies the same position in the front-rear direction L as the differential gear device DF above the differential gear device DF and on the rear side R of the transmission device TM. In other words, at least a part of the conversion unit 31 is disposed so as to overlap the differential gear device DF in the front-rear direction L above the differential gear device DF and on the rear side R of the transmission device TM. The conversion unit 31 is disposed so as to have a portion that occupies the same position in the front-rear direction L as the counter gear mechanism C above the counter gear mechanism C and on the rear side R from the transmission device TM. At least a part of the conversion unit 31 is disposed above the counter gear mechanism C and on the rear side R of the transmission apparatus TM so as to overlap the counter gear mechanism C in the front-rear direction L.

  In the present embodiment, the conversion unit 31 and the pump control unit 38 are arranged in the same plane so as to be aligned along the front-rear direction L. The conversion unit 31 and the pump control unit 38 are disposed so that the entirety thereof falls within the range of the front-rear direction L occupied by the entire differential gear device DF and the counter gear mechanism C. The conversion unit 31 and the pump control unit 38 are generally disposed so as to be positioned on opposite sides of the second axis X2 in the front-rear direction L. The conversion unit 31 is arranged on the rear side R with respect to the second axis X2, and the pump control unit 38 is mostly arranged on the front side F with respect to the second axis X2.

  The capacitor 36 and the conversion unit 31 are arranged so as to have portions that occupy the same position in the front-rear direction L above the differential gear device DF. In other words, at least a part of the capacitor 36 and at least a part of the conversion unit 31 are arranged above the differential gear device DF so as to overlap with each other in the front-rear direction L. In this embodiment, the conversion unit 31 is disposed above the capacitor 36 and the counter gear mechanism C so as to have a portion that occupies the same position in the front-rear direction L as the capacitor 36 and the counter gear mechanism C. At least a part of the conversion unit 31 is disposed above the capacitor 36 and the counter gear mechanism C so as to overlap with the capacitor 36 and the counter gear mechanism C in the front-rear direction L.

  The capacitor 36 is disposed below the conversion unit 31 so as to overlap (actually overlap) the conversion unit 31 when viewed in the vertical direction V. In the present embodiment, the width in the front-rear direction L of the overlapping portion of the capacitor 36 and the conversion unit 31 is at least half the width of the capacitor 36 in the front-rear direction L. The conversion unit 31 moves toward the rear side R in the inverter housing chamber P while securing the installation space for the electrical connection member (such as a bus bar) between the capacitor 36 and the conversion unit 31 on the rear side R (see FIG. 3). Are arranged. The conversion unit 31 and the capacitor 36 as a whole are arranged in an L shape that bends downward when viewed in the axial direction A.

  Thus, in this embodiment, since the capacitor | condenser 36 and the conversion unit 31 have the part which occupies the position of the front-back direction L mutually, the conversion unit 31 can be put near the back side R, and can be arrange | positioned. For this reason, when the vehicle travels forward, not only the capacitor 36 but also the conversion unit 31 can be shielded at least partially by the rotating electrical machine MG and the transmission TM. Therefore, collision safety can be further improved.

  Further, the capacitor 36 and the conversion unit 31 are arranged close to the vertical direction V. These are arranged so as to face each other substantially in the vertical direction V with only the isolation wall 25 therebetween (see FIG. 3). Thereby, the capacitor | condenser 36 and the conversion unit 31 are electrically connected by the shortest wiring length. Furthermore, in this embodiment, the conversion unit 31 and the pump control unit 38 that are each formed flat have the same height and are arranged to occupy substantially the same vertical position V. Has been. Thereby, the protrusion amount to the up-down direction V from case 2 (outer peripheral wall 22) is also suppressed as much as possible.

  Thus, in the present embodiment, the conversion unit 31, the capacitor 36, and the pump control unit 38 are described above in consideration of the layout when mounted on the vehicle and the respective shape characteristics (shape flexibility, flatness ratio, etc.). It is arranged to satisfy each specification. Thereby, the capacitor | condenser 36 which is especially high voltage | pressure components can fully be shielded, and collision safety | security can be improved. Further, as shown in FIGS. 3 and 6, the entire vehicle drive device 1 including the conversion unit 31, the capacitor 36, and the pump control unit 38 constituting the inverter device 3 is horizontally long as viewed in the axial direction A. It is configured in a rectangular shape. In the laterally long rectangular outer shape, the component parts are densely arranged without interfering with each other. Thereby, the whole vehicle drive device 1 including the inverter device 3 and the like is effectively downsized.

[Other Embodiments]
Finally, other embodiments of the vehicle drive device according to the present invention will be described. Note that the configurations disclosed in the following embodiments can be applied in combination with the configurations disclosed in other embodiments as long as no contradiction arises.

(1) In the above embodiment, the configuration in which the capacitor 36 is disposed below the conversion unit 31 has been described as an example. However, the embodiment of the present invention is not limited to this. For example, as shown in FIG. 7, even if the conversion unit 31 is arranged parallel to the common tangential direction of the differential gear device DF and the counter gear mechanism C, the capacitor 36 may be arranged above the conversion unit 31. good.

(2) In the above embodiment, only the capacitor 36 of the capacitor 36 and the conversion unit 31 has a portion that occupies the same vertical position V as the transmission TM and the counter gear mechanism C (overlapping in the vertical direction V). The configuration arranged as described above has been described as an example. However, the embodiment of the present invention is not limited to this. For example, only the conversion unit 31 may be disposed so as to have a portion occupying the same position in the vertical direction V as the transmission device TM and the counter gear mechanism C. Or both the capacitor | condenser 36 and the conversion unit 31 may be arrange | positioned so that it may have the part which occupies the position of the up-down direction V respectively with the transmission apparatus TM and the counter gear mechanism C (refer FIG. 7). Or at least one of the capacitor | condenser 36 and the conversion unit 31 may be arrange | positioned so that it may have the part which occupies the position of the same up-down direction V as only the counter gear mechanism C among the transmission TM and the counter gear mechanism C (FIG. 8).

(3) In the above embodiment, the configuration in which the conversion unit 31 and the capacitor 36 are arranged so as to overlap each other when viewed in the vertical direction V has been described as an example. However, the embodiment of the present invention is not limited to this. The conversion unit 31 and the capacitor 36 only need to be arranged so as to have at least a portion occupying the same position in the front-rear direction L (overlapping in the front-rear direction L), for example, arranged in different positions in the axial direction A. For example, they may not overlap each other when viewed in the vertical direction V.

(4) In the above embodiment, the inverter device 3 includes the conversion unit 31, the capacitor 36, and the pump control unit 38, and the configuration in which all of these are arranged in the inverter accommodation chamber P has been described as an example. However, the embodiment of the present invention is not limited to this. For example, the pump control unit 38 may be disposed outside the inverter housing chamber P separately from the conversion unit 31 and the capacitor 36. In this case, for example, the pump control unit 38 may be disposed in the case 2. Further, the inverter device 3 may further include various components for constituting the booster circuit. In this case, the arrangement position of the additional parts for that purpose may be determined in consideration of collision safety within a range in which the entire apparatus is not excessively enlarged.

(5) In the above embodiment, the configuration (inverter caseless structure) in which the inverter device 3 is directly fixed to the case 2 and integrated without using an inverter case or the like has been described as an example. However, the embodiment of the present invention is not limited to this. For example, the inverter device 3 may be fixed to the case 2 via a dedicated inverter case.

(6) In the above embodiment, the configuration in which the inverter device 3 is fixed to the first case portion 21 that houses the transmission device TM and the like has been described as an example. However, the embodiment of the present invention is not limited to this. For example, the inverter device 3 may be fixed to the second case portion 28 that houses the rotating electrical machine MG and the like. Further, the inverter device 3 may be fixed so as to straddle the first case portion 21 and the second case portion 28.

(7) The above embodiment has been described with the single-shaft transmission TM having the intermediate shaft M as the shift input shaft and the shift output gear Go as the shift output member arranged coaxially. However, the embodiment of the present invention is not limited to this. For example, a multi-shaft transmission TM having a shift input shaft and a shift output member arranged on separate axes may be used. Even in this case, the rotational axis (first axial center X1) of the transmission TM is defined based on the rotational axis of the input shaft (transmission input shaft) of the transmission TM. In this case, “the transmission TM is arranged coaxially with the rotating electrical machine MG” means that the rotational axis of the transmission input shaft and the rotational axis of the rotating electrical machine MG (rotor Ro) coincide with each other. The rotation axis of the output member may not match the rotation axis of the rotating electrical machine MG (rotor Ro).

(8) In the above-described embodiment, an example in which the present invention is applied to a drive device for a hybrid vehicle has been described. However, the embodiment of the present invention is not limited to this. For example, the present invention can also be applied to a drive device for an electric vehicle that includes only the rotating electrical machine MG as a drive force source for the wheels W of the vehicle.

(9) Regarding other configurations as well, it should be understood that the embodiments disclosed herein are illustrative in all respects and that the scope of the present invention is not limited thereby. Those skilled in the art will readily understand that modifications can be made as appropriate without departing from the spirit of the present invention. Accordingly, other embodiments modified without departing from the spirit of the present invention are naturally included in the scope of the present invention.

  The present invention can be used for a drive device for a hybrid vehicle, for example.

1: Vehicle drive device 2: Case 3: Inverter device 22: Outer peripheral wall 31: Conversion unit 36: Capacitor MG: Rotating electric machine TM: Transmission device C: Counter gear mechanism DF: Differential gear device P: Inverter housing chamber X1: 1st shaft center (rotation shaft of transmission)
X3: Third axis (rotary axis of the differential gear unit)
V: Up-down direction L: Front-back direction (vehicle front-back direction)
F: Front side (vehicle rear)
R: Rear side (vehicle front)
S: overlap space

Claims (10)

Rotating electrical machinery,
A transmission arranged in the axial direction with the rotating electrical machine;
A differential gear device in which the transmission and the rotational axis are parallel to each other and disposed on a separate shaft;
Including a capacitor that smoothes DC power and a conversion unit that performs DC-AC conversion, and an inverter device that controls the rotating electrical machine,
In a vehicle-mounted state, the rotational axis of the differential gear device is disposed below and behind the vehicle with respect to the rotational axis of the transmission,
Above the differential gear device, the entire capacitor and the conversion unit are located behind the rotational axis of the transmission, and at least a portion of the capacitor and at least a portion of the conversion unit. A vehicle drive device in which are overlapped with each other in the vehicle front-rear direction, and at least a part of the capacitor and at least a part of the conversion unit overlap with the differential gear device in the vehicle front-rear direction. Rotating electrical machinery,
A transmission arranged in the axial direction with the rotating electrical machine;
A differential gear device in which the transmission and the rotational axis are parallel to each other and disposed on a separate shaft;
Including a capacitor that smoothes DC power and a conversion unit that performs DC-AC conversion, and an inverter device that controls the rotating electrical machine,
In a vehicle-mounted state, the rotational axis of the differential gear device is disposed below and behind the vehicle with respect to the rotational axis of the transmission,
Above the differential gear device, at least a part of the capacitor and at least a part of the conversion unit overlap each other in the vehicle longitudinal direction, and at least a part of the capacitor and at least a part of the conversion unit are Arranged to overlap the differential gear device in the vehicle longitudinal direction ,
A vehicle drive device in which the conversion unit is arranged so as to overlap the differential gear device when viewed in the vertical direction . The vehicle drive device according to claim 2, wherein the capacitor is disposed so as to overlap the differential gear device when viewed in a vertical direction. 4. The vehicle drive device according to claim 1, wherein the capacitor is disposed below the conversion unit so as to overlap the conversion unit when viewed in a vertical direction. 5. 5. The vehicle drive device according to claim 1, wherein at least one of the capacitor and the conversion unit is disposed so as to overlap with the transmission in a vertical direction. A counter gear mechanism in which the transmission gear and the differential gear device and the rotational axis are parallel to each other and arranged on a separate shaft;
In a vehicle-mounted state, the rotational axis of the counter gear mechanism is above the rotational axis of the transmission in the vertical direction and the rotational axis of the transmission and the differential gear in the longitudinal direction of the vehicle. Between the rotation axis of the device and
At least one of the counter gear mechanism and vehicle drive device according to claim 1 which is arranged so as to overlap in the vertical direction in any one of 5 of the condenser and the conversion unit. A case for housing the transmission,
An inverter accommodating chamber for accommodating the inverter device is formed along the outer peripheral wall of the case ,
The vehicle drive device according to any one of claims 1 to 6 , wherein the inverter device is directly fixed to the case in the inverter accommodating chamber without interposing other members .   A counter gear mechanism in which the transmission gear and the differential gear device and the rotational axis are parallel to each other and arranged on a separate shaft;
The entire conversion unit is disposed behind the rotational axis of the transmission, and the entire capacitor is disposed behind the rotational axis of the differential gear unit. The vehicle drive device according to any one of claims 1 to 7.   Separately from the rotating electric machine for driving the wheel, a rotating electric machine for the pump for driving the pump is provided,
A pump control unit for controlling the pump rotary electric machine;
  At least a part of the capacitor and at least a part of the conversion unit overlap with each other in the vehicle front-rear direction, and the capacitor, the conversion unit, and the pump control unit are arranged so as not to overlap each other in the vehicle front-rear direction. ,
  The capacitor is disposed so as to overlap the conversion unit when viewed in the vertical direction below the conversion unit, and the conversion unit is viewed when the pump control unit is viewed in the vehicle front-rear direction in front of the conversion unit. The vehicle drive device according to claim 1, wherein the vehicle drive device is disposed so as to overlap with the vehicle. The vehicle drive device according to claim 9, wherein the pump control unit is disposed so that the entirety of the pump control unit is located behind the rotational axis of the transmission.

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