JP6056100B2 - Spiral coil - Google Patents

Spiral coil Download PDF

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JP6056100B2
JP6056100B2 JP2012099222A JP2012099222A JP6056100B2 JP 6056100 B2 JP6056100 B2 JP 6056100B2 JP 2012099222 A JP2012099222 A JP 2012099222A JP 2012099222 A JP2012099222 A JP 2012099222A JP 6056100 B2 JP6056100 B2 JP 6056100B2
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wire
stranded wire
spiral
stranded
coil
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JP2013229401A (en
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強 水上
強 水上
浩 岸
浩 岸
正人 山下
正人 山下
博之 飯笹
博之 飯笹
目黒 文仁
文仁 目黒
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Taiyo Koki Co Ltd
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Description

本発明は、主として対向するコイル間に生じる電磁誘導作用により無接点電力を伝送する電力伝送装置の送電用コイルと受電用コイルに適用可能な空芯コイルに関し、特にコイル線が撚り線からなるフラットな密着渦巻き状に巻き線された平面渦巻型コイルに関する。   The present invention relates to an air-core coil that can be applied to a power transmission coil and a power reception coil of a power transmission device that transmits non-contact power mainly by electromagnetic induction generated between opposing coils, and in particular, a flat wire in which the coil wire is a stranded wire. The present invention relates to a flat spiral coil that is wound in a close-contact spiral shape.

コードレス機器(例えば、携帯電話、電気剃刀機、卓上掃除機、リモートコントローラ、腕時計、電卓など)に内蔵したバッテリーを充電する充電器として、充電器に内蔵した一次コイルとコードレス機器に内蔵した二次コイルとを磁気結合した無接点充電式機器が知られている。   As a charger that charges the battery built into cordless devices (for example, mobile phones, electric razors, desk cleaners, remote controllers, watches, calculators, etc.), the primary coil built into the charger and the secondary built into the cordless device A contactless rechargeable device in which a coil is magnetically coupled is known.

この種の無接点充電式機器では、充電器とコードレス機器を電気的に接続する接点を設けることなく、一次コイルから二次コイルへの電磁誘導により、充電器からコードレス機器に電力を供給することができる。充電器の送電制御回路から送電用コイルに交流電流を流すと、相互誘導作用によりコードレス機器の受電用コイルに起電力が誘起され、起電力による電流がコードレス機器の受電制御回路に流れて電力伝送が行われる。送電用コイルあるいは受電用コイルは、導体を渦巻き状に巻回して構成される。   In this type of contactless rechargeable device, power is supplied from the charger to the cordless device by electromagnetic induction from the primary coil to the secondary coil without providing a contact point for electrically connecting the charger and the cordless device. Can do. When an alternating current is passed through the power transmission coil from the power transmission control circuit of the charger, an electromotive force is induced in the power receiving coil of the cordless device due to mutual induction, and the current due to the electromotive force flows to the power reception control circuit of the cordless device to transmit power. Is done. The power transmission coil or the power reception coil is formed by winding a conductor in a spiral shape.

特許文献1には、被接触型トランスを構成する一次コイル及び2次コイルが、単導線から構成されたなる平面渦巻き型空芯コイルが記述されている。   Patent Document 1 describes a planar spiral air-core coil in which a primary coil and a secondary coil that constitute a contact-type transformer are composed of a single conductor.

特許文献2には、断面形状が円形または矩形の線材を渦巻き状に巻回することによって製造される渦巻き型状コイルが記述されている。   Patent Document 2 describes a spiral coil manufactured by winding a wire having a circular or rectangular cross-sectional shape into a spiral shape.

特許文献3には、単導線に絶縁被覆を施した導線を平板空芯単層渦巻き状に、かつ隣接する導線同士が密接するように巻回してなる空芯コイルが示され(図1)、さらにこの空芯コイルを絶縁板上に配置し、空芯コイルの単導線上に絶縁性樹脂を塗布してなる絶縁材付き空芯コイルが示されており(図20)、及び複数の裸単導線の集合体に絶縁被覆を施した導線(例えば7本のホルマル線を撚ったリッツ線)を単層渦巻き状に巻回してなる空芯コイルについての記載がある。   Patent Document 3 shows an air-core coil obtained by winding a single-conductor wire with an insulating coating in a flat air-core single-layer spiral shape so that adjacent conductors are in close contact with each other (FIG. 1). Further, there is shown an air core coil with an insulating material in which this air core coil is disposed on an insulating plate and an insulating resin is applied onto a single conductor of the air core coil (FIG. 20), and a plurality of bare single coils are shown. There is a description of an air-core coil formed by winding a conducting wire (for example, a litz wire obtained by twisting seven formal wires) into a single layer spiral shape.

特許文献4には、撚り線からなる電線が同一平面内に渦巻き状に巻回された平面コイルが示されている。   Patent Document 4 shows a planar coil in which an electric wire made of a stranded wire is spirally wound in the same plane.

特開平04−122007号公報Japanese Patent Laid-Open No. 04-122007 特開平11−97263号公報JP 11-97263 A 特開2007−324532号公報JP 2007-324532 A 特開2008−172873号公報JP 2008-172873 A

図8は、特許文献3の図1に相当し、断面円形の単導線に絶縁被覆を施した導線を平板空芯単層渦巻き状に、隣接する導線同士が密接するように巻回してなる、空芯渦巻型単層コイル4の製造方法を示す、模式的縦断面図である。図8において、符号1は導線を巻き付けるためのコア、符号2はコア1と一体のフランジ、符号3はフランジ2と協働して巻き付けスペースを規定するスペース規定フランジである。   FIG. 8 corresponds to FIG. 1 of Patent Document 3, and is formed by winding a conductor having an insulation coating on a single conductor having a circular cross section into a flat plate air-core single layer spiral so that adjacent conductors are in close contact with each other. 3 is a schematic longitudinal sectional view showing a method for manufacturing the air-core spiral single layer coil 4. FIG. In FIG. 8, reference numeral 1 is a core for winding a conducting wire, reference numeral 2 is a flange integral with the core 1, and reference numeral 3 is a space defining flange that cooperates with the flange 2 to define a winding space.

断面円形の単導線に絶縁被覆を施しさらに自己融着層で覆われた7本の素線を撚ってなる導線(リッツ線)の巻き始め端をフランジ2に設けた小孔(図示しない)に通してから、フランジ3をコア1の端面に当接して巻き付けスペースを規定し、フランジ2,3を一体に回転することにより、導線(リッツ線)をコア1の周りに密に巻回し、巻き終わり端を弛まないよう固定しておいて、所要温度に加熱しその後冷却することにより、自己融着層により空芯渦巻型単層コイル4として一体化し、その後、空芯渦巻型単層コイル4をコア1及びフランジ2,3から取り外すものである。   A small hole (not shown) in which a winding start end of a conducting wire (Litz wire) formed by twisting seven strands covered with an insulating coating on a single conducting wire having a circular cross section and covered with a self-bonding layer is provided in the flange 2 , The flange 3 is brought into contact with the end face of the core 1 to define a winding space, and the flanges 2 and 3 are rotated integrally to wind the conductive wire (Litz wire) tightly around the core 1; The winding end is fixed so as not to be loosened, heated to a required temperature, and then cooled to be integrated as an air core spiral single layer coil 4 by a self-bonding layer, and then air core spiral single layer coil 4 is removed from the core 1 and the flanges 2 and 3.

図9に示すように、フランジ3を離間させ、取り外された空芯渦巻型単層コイル4は、平面を保つことができず、最内周部から半径方向外方へ行くに連れて最内周部のリッツ線の断面中心を通る平面Yから漸次にずれていく反りを生じる。これは、コイル自体が撚り線応力により変形することに基づくものである。従って、特許文献3の図20に示されるように、絶縁板上に空芯渦巻型単層コイル4を配置しその上に絶縁性樹脂を塗布して絶縁材付き空芯コイルを形成し、反りを抑え込む必要がある。   As shown in FIG. 9, the air-core spiral single-layer coil 4 that is separated and removed from the flange 3 cannot maintain a flat surface, and is innermost as it goes radially outward from the innermost peripheral portion. A warp gradually deviates from the plane Y passing through the center of the cross section of the peripheral litz wire. This is based on the fact that the coil itself is deformed by stranded stress. Accordingly, as shown in FIG. 20 of Patent Document 3, an air-core spiral single layer coil 4 is disposed on an insulating plate, and an insulating resin is applied thereon to form an air-core coil with an insulating material. It is necessary to hold down.

本発明は、上述した点に鑑み案出されたもので、絶縁板上に配置し絶縁性樹脂で固めて反り抑えこむといった手段を講ずることなく、コイル自体が反りを生じない渦巻型コイルを提供することを目的としている。   The present invention has been devised in view of the above points, and provides a spiral coil in which the coil itself does not warp without taking measures such as placing it on an insulating plate and fixing it with an insulating resin to suppress warping. The purpose is to do.

上記目的を達成するために、本発明の渦巻型コイルは、以下の3つの態様がある。   In order to achieve the above object, the spiral coil of the present invention has the following three modes.

本発明の第1の態様の渦巻型コイルは、撚り方向の異なる複数の撚り線が同軸上に巻回され、隣接する撚り線同士が密接した渦巻形状であることを特徴とする。   The spiral coil according to the first aspect of the present invention has a spiral shape in which a plurality of twisted wires having different twist directions are wound on the same axis and adjacent twisted wires are in close contact with each other.

この渦巻型コイルは、1又は2本以上のS撚り線と、1又は2本以上のZ撚り線とを、半径方向に交互配列に隙間なく平面渦巻形状に巻線され、互いに接触するS撚り線とZ撚り線とが一体化されてなる単層空芯コイルである第1の形態と、1本のS撚り線と、素線数及び断面積がS撚り線の素線数及び断面積と同一である1本以上のZ撚り線とを、並列に繰り出してS撚り線の渦巻とZ撚り線の渦巻とが同一の位相で渦巻状に隙間なく巻線され、互いに接触するS撚り線同士、Z撚り線同士、及び一体化S撚り線とZ撚り線とが一体化されてなる複数層空芯コイルである第2の形態と、を含む。
さらに、第1,第2の形態は、いずれも、S撚り線とZ撚り線の内周側取り出し線が一本に纏められリードとされると共に、S撚り線とZ撚り線の外周側取り出し線が一本に纏められリードとされる形態と、S撚り線とZ撚り線のいずれか一方の、巻き始め端と巻き終わり端をリード線とし、他方の、巻き始め端と巻き終わり端をリードから絶縁し通電不可とする形態とを含む。
撚り線同士の一体化については、自己溶着ワイヤーを用いプレスしかつ高温に加熱し積層して冷却することで達成され、あるいは、プレスにより変形方向の延展を抑えて積層方向に高圧プレスすることにより達成される。
ここで「自己融着線」とは、銅線を絶縁膜で被覆し、さらに絶縁膜を自己融着層で覆った線をいう。非接点電力伝送用コイルにおいては、高い周波数での使用と薄型で線積率を高くした高効率の巻線技術が要求される。本発明では、撚り線を使用することでコイルの共振周波数を高くし、高い周波数での利用が可能である。
In this spiral coil, one or two or more S stranded wires and one or two or more Z stranded wires are wound in a planar spiral shape without gaps in an alternating arrangement in the radial direction, and are in contact with each other. The first embodiment is a single-layer air-core coil in which a wire and a Z-stranded wire are integrated, one S-stranded wire, the number of strands and the cross-sectional area are the number of strands and the cross-sectional area of an S-stranded wire One or more Z stranded wires that are identical to each other are drawn out in parallel, and the S stranded wire and the Z stranded wire are wound in the same phase in a spiral shape without gaps, and the S stranded wires that are in contact with each other 2nd form which is a multi-layer air core coil formed by integrating each other, Z stranded wires, and an integrated S stranded wire and a Z stranded wire.
Further, in both the first and second embodiments, the inner peripheral side extraction wires of the S stranded wire and the Z stranded wire are combined into one lead, and the outer peripheral side extraction of the S stranded wire and the Z stranded wire is taken. The wire is combined into a single lead, and the winding start end and winding end of one of the S stranded wire and Z stranded wire are the lead wires, and the other winding start end and winding end end are Including a configuration in which the lead is insulated and current cannot be supplied.
The integration of the stranded wires is achieved by pressing using a self-welding wire and heating to a high temperature, laminating and cooling, or by suppressing the extension in the deformation direction by pressing and high-pressure pressing in the laminating direction. Achieved.
Here, “self-bonding wire” refers to a wire in which a copper wire is covered with an insulating film and the insulating film is covered with a self-bonding layer. For non-contact power transmission coils, high-efficiency winding technology is required which is used at a high frequency and is thin and has a high line area ratio. In the present invention, by using a stranded wire, the resonance frequency of the coil is increased, and use at a high frequency is possible.

本発明の第2の態様の渦巻型コイルは、撚り方向の異なる撚り線からなる複数の渦巻型コイルが、軸方向に重ねられ複数層に一体化されてなることを特徴とする。   The spiral coil according to the second aspect of the present invention is characterized in that a plurality of spiral coils made of twisted wires having different twist directions are stacked in the axial direction and integrated into a plurality of layers.

この渦巻型コイルは、1又は2本以上のS撚り線を同一平面上に渦巻状に隙間なく巻線され、互いに接触するS撚り線同士が一体化されてなるS撚り線渦巻コイルと、1又は2本以上のZ撚り線を同一平面上に渦巻状に隙間なく巻線され、互いに接触するZ撚り線同士が一体化されてなるZ撚り線渦巻コイルとが別々に作られ、S撚り線渦巻コイルとZ撚り線渦巻コイルの渦巻平面同士を重ねられ複数層に一体化されてなる第3の形態を含む。
さらに、第3の形態においても、上記の第1,第2の形態と同様に、S撚り線とZ撚り線の内周側取り出し線が一本に纏められリードとされると共に、S撚り線とZ撚り線の外周側取り出し線が一本に纏められリードとされる形態と、S撚り線とZ撚り線のいずれか一方の、巻き始め端と巻き終わり端をリード線し、他方の、巻き始め端と巻き終わり端をリードから絶縁し通電不可とする形態とを含むものである。
S撚り線渦巻コイルとZ撚り線渦巻コイルとの一体積層化は、自己溶着ワイヤーを積層してプレスし、かつ高温に加熱し冷却することで達成される。
In this spiral coil, one or two or more S strands are spirally wound on the same plane without gaps, and S strands that are in contact with each other are integrated with each other. Alternatively, two or more Z stranded wires are wound spirally on the same plane without gaps, and Z stranded wire spiral coils formed by integrating Z stranded wires that are in contact with each other are separately formed, and S stranded wire It includes a third mode in which spiral planes of a spiral coil and a Z stranded spiral coil are overlapped and integrated into a plurality of layers.
Further, in the third embodiment, as in the first and second embodiments described above, the S-strand wire and the Z-strand lead wire are combined into a single lead and the S-strand wire. And the Z-stranded outer peripheral side lead-out wires are combined into one lead, and either the S-stranded wire or the Z-stranded wire, the winding start end and the winding end end are lead wires, and the other, It includes a form in which the winding start end and the winding end end are insulated from the lead and cannot be energized.
The integral lamination of the S stranded wire spiral coil and the Z stranded wire spiral coil is achieved by laminating and pressing self-welding wires, heating to high temperature, and cooling.

本発明の第3の態様の平面渦巻型空芯コイルは、第1又は第2の態様において、前記撚り方向の異なる複数の撚り線同士の撚りピッチが異なる構成である。   The planar spiral air core coil according to the third aspect of the present invention has a configuration in which the twist pitches of the plurality of twisted wires having different twist directions are different from each other in the first or second aspect.

この平面渦巻型空芯コイルは、例えば、S撚り線は、撚り線集合体の直径の30倍程度の標準撚りピッチで撚られている一方、Z撚り線は、撚りピッチが撚り線集合体の直径の約40倍以上でゆるく撚られ、当該S撚り線と当該Z撚り線とを用いて、上記の第1〜第3の形態の渦巻コイルが形成されている形態である。   In this plane spiral type air-core coil, for example, the S strand is twisted at a standard twist pitch of about 30 times the diameter of the strand assembly, while the Z strand has a twist pitch of the strand assembly. It is a form in which the spiral coils of the first to third forms are formed by using the S-stranded wire and the Z-twisted wire loosely twisted at about 40 times the diameter.

本発明によれば、撚り線方向が異なる撚り線(S撚り線とZ撚り線)を巻回して渦巻型コイルを形成することにより、S撚り線の反りと、Z撚り線の反りとを相殺することができ、反りが生じない渦巻型コイルを提供することができる。
また、撚り線ピッチが異なる撚り線(S撚り線とZ撚り線)を巻回して渦巻型コイルを形成した場合には、反りが生じないことに加えて、撚り線同士の重なり状態を制御できて、線積率を高くできるから、高効率の非接点電力伝送用の平面渦巻型空芯コイルを提供することができる。
According to the present invention, the twist of the twisted wire direction (S twisted wire and Z twisted wire) is wound to form a spiral coil, thereby canceling the warp of the S twisted wire and the warp of the Z twisted wire. Therefore, it is possible to provide a spiral coil that does not warp.
In addition, when a spiral coil is formed by winding stranded wires having different stranded wire pitches (S stranded wire and Z stranded wire), the overlapping state of the stranded wires can be controlled in addition to no warping. In addition, since the line area ratio can be increased, it is possible to provide a planar spiral air core coil for non-contact power transmission with high efficiency.

図(a)は本発明の第1の実施形態に係る平面渦巻型空芯コイルの正面図、図(b)は図(a)におけるIb−Ib拡大断面図を示す。FIG. 1 (a) is a front view of the planar spiral air core coil according to the first embodiment of the present invention, and FIG. 2 (b) is an Ib-Ib enlarged sectional view of FIG. 図(a)は本発明の第2の実施形態に係る平面渦巻型空芯コイルの正面図、図(b)は図(a)におけるIIb−IIb拡大断面図を示す。Fig. (A) is a front view of a planar spiral air core coil according to the second embodiment of the present invention, and Fig. (B) is an enlarged sectional view taken along line IIb-IIb in Fig. (A). 図(a)は本発明の第3の実施形態に係る平面渦巻型空芯コイルの正面図、図(b)は図(a)におけるIIIb−IIIb拡大断面図を示す。FIG. 5A is a front view of a planar spiral air core coil according to the third embodiment of the present invention, and FIG. 5B is an enlarged sectional view taken along line IIIb-IIIb in FIG. 図(a)は本発明の第4の実施形態に係る平面渦巻型空芯コイルの正面図、図(b)は図(a)におけるIVb−IVb拡大断面図を示す。Fig. (A) is a front view of a planar spiral air core coil according to the fourth embodiment of the present invention, and Fig. (B) is an enlarged sectional view taken along line IVb-IVb in Fig. (A). 図(a)は本発明の第5の実施形態に係る平面渦巻型空芯コイルの斜視図、図(b)は図(a)におけるVb−Vb拡大断面図である。FIG. 5A is a perspective view of a planar spiral air core coil according to the fifth embodiment of the present invention, and FIG. 5B is an enlarged cross-sectional view taken along line Vb-Vb in FIG. 図(a)は本発明の第6の実施形態に係る平面渦巻型空芯コイルの斜視図、図(b)は図(a)におけるVIb−VIb拡大断面図である。FIG. 5A is a perspective view of a planar spiral air core coil according to the sixth embodiment of the present invention, and FIG. 5B is an enlarged sectional view taken along line VIb-VIb in FIG. 図(a)は本発明の第7の実施形態に係る平面渦巻型空芯コイルの斜視図、図(b)は図(a)におけるVIIb−VIIb拡大断面図である。FIG. 5A is a perspective view of a planar spiral air core coil according to the seventh embodiment of the present invention, and FIG. 5B is an enlarged sectional view taken along line VIIb-VIIb in FIG. 従来の空芯渦巻型単層コイルの製造方法を示す模式的縦断面図である。It is a typical longitudinal section showing the manufacturing method of the conventional air core spiral single layer coil. 図8のコイル製造装置から取り出した空芯渦巻型単層コイルの製造後の反り を示す図である。It is a figure which shows the curvature after manufacture of the air-core spiral type single layer coil taken out from the coil manufacturing apparatus of FIG.

以下、図面を参照して本発明に係る平面渦巻型空芯コイルの実施形態を説明する。   Hereinafter, embodiments of a planar spiral air core coil according to the present invention will be described with reference to the drawings.

〔第1の実施形態〕
図1(a)はこの実施形態に係る平面渦巻型空芯コイル10の正面図、図1(b)は図1(a)におけるIb−Ib拡大断面図を示す。この平面渦巻型空芯コイル10は、1本のS撚り線11と、1本のZ撚り線12とが、半径方向に交互に配列され隙間なく平面渦巻形状に巻線され、互いに接触するS撚り線11とZ撚り線12とが一体化されてなる単層空芯コイルである。S撚り線11とZ撚り線12の内周側取り出し線11a,12aが一本に纏められリードとされると共に、S撚り線11とZ撚り線12の外周側取り出し線11b,12bが一本に纏められリードとされている。S撚り線11とZ撚り線12の配置が逆転していても良い。
[First Embodiment]
Fig.1 (a) is a front view of the planar spiral type air-core coil 10 concerning this embodiment, FIG.1 (b) shows the Ib-Ib expanded sectional view in Fig.1 (a). In this plane spiral type air-core coil 10, one S strand 11 and one Z strand 12 are alternately arranged in the radial direction, wound in a plane spiral shape without a gap, and contact each other. This is a single-layer air-core coil in which a stranded wire 11 and a Z stranded wire 12 are integrated. The inner peripheral side lead wires 11a and 12a of the S stranded wire 11 and the Z stranded wire 12 are combined into one lead, and the outer peripheral side lead wires 11b and 12b of the S stranded wire 11 and the Z stranded wire 12 are one. It is summarized as a lead. The arrangement of the S stranded wire 11 and the Z stranded wire 12 may be reversed.

S撚り線11とZ撚り線12は、いずれも、複数の自己融着線がS撚りまたはZ撚りされてなる集合線であるか、または複数の裸導線(銅線)がS撚りまたはZ撚りされてから絶縁被膜で被覆され、さらに自己溶着層で被覆された集合線である。S撚り線11とZ撚り線12は、自己融着線の本数が同一で、撚りピッチが同一の標準ピッチ(撚り線集合体の直径の30倍程度)である。このような撚りピッチの撚り線は、巻線によっても断面形状がほとんど変形せず、略円形となる。なお、S撚り線11とZ撚り線12は、リッツ線に限定されない。   Each of the S stranded wire 11 and the Z stranded wire 12 is a collective wire in which a plurality of self-bonding wires are S stranded or Z stranded, or a plurality of bare conductors (copper wires) are S stranded or Z stranded. The assembly line is then covered with an insulating film and further covered with a self-welding layer. The S stranded wire 11 and the Z stranded wire 12 are standard pitches having the same number of self-bonding wires and the same twist pitch (about 30 times the diameter of the stranded wire assembly). Such a twisted-ply stranded wire has a substantially circular shape, with the cross-sectional shape hardly deformed by the winding. The S stranded wire 11 and the Z stranded wire 12 are not limited to litz wires.

この平面渦巻型空芯コイル10を製造するには、図8に示すコア1とフランジ2,3と同様の巻き付け手段を用いる。すなわち、S撚り線11とZ撚り線12の巻き始め端をフランジ2に設けた小孔(図示しない)に通してから、フランジ3をコア1の端面に当接して巻き付けスペースを規定し、フランジ2,3を一体に回転することにより、S撚り線11とZ撚り線12をコア1の周りに交互配列に隙間なく巻回し、巻き終わり端を弛まないよう固定しておいて、所要温度に加熱しその後冷却することにより、自己融着層により空芯渦巻型単層コイル4として一体化し、その後、取り外す。加熱の方法としては、適宜の加熱手段によるもののほか、コイルを通電する事によって発生する発熱を使って融着させる通電融着でもよい。その場合は、巻線後に端末線固定した状態で通電加熱し、冷却し、コイルを取り外す。また、他の融着方法として、巻線後に加熱するのではなく巻線を行いながら熱風を巻線部に吹き付け融着させる熱風巻線や、アルコールを融着層に塗りつけながら巻線して融着させるアルコール融着を用いることもできる。   In order to manufacture the planar spiral type air-core coil 10, the winding means similar to the core 1 and the flanges 2 and 3 shown in FIG. That is, after passing the winding start ends of the S stranded wire 11 and the Z stranded wire 12 through a small hole (not shown) provided in the flange 2, the flange 3 is brought into contact with the end surface of the core 1 to define a winding space, and the flange By rotating 2 and 3 together, the S stranded wire 11 and the Z stranded wire 12 are wound around the core 1 in an alternating arrangement without gaps, and the winding end is fixed so as not to loosen, and the required temperature is reached. By heating and then cooling, the air core spiral single layer coil 4 is integrated by the self-bonding layer, and then removed. As a heating method, in addition to an appropriate heating means, an electric fusion that is fused by using heat generated by energizing a coil may be used. In that case, after the winding, the terminal wire is fixed and heated while energized, cooled, and the coil is removed. Other fusion methods include hot air winding in which hot air is blown and fused to the winding portion while winding rather than heating after winding, or winding and melting while applying alcohol to the fusion layer. Alcohol fusion to be applied can also be used.

本実施形態によれば、S撚り線の反りと、Z撚り線の反りとを相殺させることができ、反りが生じない。   According to this embodiment, the warp of the S stranded wire and the warp of the Z stranded wire can be offset, and no warp occurs.

なお、S撚り線11の巻き始め端と巻き終わり端をリード線とし、Z撚り線12の巻き始め端と巻き終わり端を基部より切除してS撚り線11のリード線に対して不導通としてもよい(他の実施形態でも同様)。この形態にしたときは、S撚り線11のみがコイルとして使われ、Z撚り線12は、S撚り線の反りと相殺させる役目を果たす。   Note that the winding start end and winding end end of the S stranded wire 11 are lead wires, and the winding start end and winding end end of the Z stranded wire 12 are cut off from the base so as to be non-conductive to the lead wire of the S stranded wire 11. (Also in other embodiments). In this configuration, only the S stranded wire 11 is used as a coil, and the Z stranded wire 12 serves to cancel the warp of the S stranded wire.

〔第2の実施形態〕
図2(a)はこの実施形態に係る平面渦巻型空芯コイル13の正面図、図2(b)は図2(a)におけるIIb−IIb拡大断面図を示す。この平面渦巻型空芯コイル13は、1本のS撚り線14と、1本のZ撚り線15とが、半径方向に交互配列に隙間なく平面渦巻形状に巻線され、互いに接触するS撚り線14とZ撚り線15とが一体化され、S撚り線14とZ撚り線15の内周側取り出し線14a,15aが一本に纏められリードとされ、S撚り線14とZ撚り線15の外周側取り出し線14b,15bが一本に纏められリードとされてなる単層空芯コイルである。
[Second Embodiment]
2A is a front view of the planar spiral air-core coil 13 according to this embodiment, and FIG. 2B is an enlarged sectional view taken along line IIb-IIb in FIG. In this plane spiral type air-core coil 13, one S strand 14 and one Z strand 15 are wound in a plane spiral shape without any gaps alternately arranged in the radial direction, and are in contact with each other. The wire 14 and the Z stranded wire 15 are integrated, the inner periphery side lead wires 14a and 15a of the S stranded wire 14 and the Z stranded wire 15 are combined into one lead, and the S stranded wire 14 and the Z stranded wire 15 This is a single-layer air-core coil in which the outer peripheral lead wires 14b and 15b are combined into one lead.

この平面渦巻型空芯コイル13は、第1の実施形態の平面渦巻型空芯コイル10と自己融着線の本数は同一であるが、S撚り線14及びZ撚り線15の撚りピッチが撚り線集合体の線径の40倍以上である点において相違する。より具体的には、本実施形態においては線径0.1mmの撚り線7本による撚り線集合体(撚り直径0.3mm)で撚り線ピッチが20mmのワイヤであり、撚り線ピッチが撚り直径の67倍である。このような撚りピッチの撚り線は、巻線によって断面形状が維持出来ず、巻線治具の隙間に入り込み形状が決まるため、隙間形状に応じて四角、三角、小判状等となる。すなわち、この平面渦巻型空芯コイル13は、第1の実施形態の平面渦巻型空芯コイル10に比べ、ゆるく撚られたS撚り線14とZ撚り線15が使用され、同一平面上にタイトに巻回されてなるので、図2(b)に示すように、撚り線の元の断面形状が歪み、概略矩形になっている。この平面渦巻型空芯コイル13について、その他の構成は、第1の実施形態と同一であるので説明を省略する。   The planar spiral air core coil 13 has the same number of self-bonding wires as the planar spiral air core coil 10 of the first embodiment, but the twist pitch of the S stranded wire 14 and the Z stranded wire 15 is twisted. It differs in that it is 40 times or more the wire diameter of the wire assembly. More specifically, in this embodiment, the wire is a twisted wire assembly (twisted diameter 0.3 mm) with seven twisted wires having a wire diameter of 0.1 mm and a twisted wire pitch of 20 mm, and the twisted wire pitch is the twisted diameter. It is 67 times. The stranded wire having such a twist pitch cannot maintain the cross-sectional shape due to the winding, and enters the gap of the winding jig to determine the shape, so that it becomes a square, a triangle, an oval shape or the like according to the gap shape. That is, this flat spiral air core coil 13 uses loosely twisted S stranded wire 14 and Z stranded wire 15 compared to the flat spiral air core coil 10 of the first embodiment, and tightly fits on the same plane. As shown in FIG. 2 (b), the original cross-sectional shape of the stranded wire is distorted and has a substantially rectangular shape. About this plane spiral type air-core coil 13, since the other structure is the same as 1st Embodiment, description is abbreviate | omitted.

この実施形態に係る平面渦巻型空芯コイル13は、S撚り線14の反りとZ撚り線15の反りとが相殺され、全体としての反りを生じないことに加え、撚り線集合体の重なり状態を制御でき、スペースファクタ(線積率)を高くできるから、インダクタンス値を大きくすることができ、高効率の非接点電力伝送用の平面渦巻型空芯コイルを提供することができる。   In the plane spiral air core coil 13 according to this embodiment, the warp of the S stranded wire 14 and the warp of the Z stranded wire 15 are offset, and in addition to causing no overall warpage, the overlapping state of the stranded wire assemblies Since the space factor (linear product area) can be increased, the inductance value can be increased, and a highly efficient planar spiral air core coil for non-contact power transmission can be provided.

〔第3の実施形態〕
図3(a)はこの実施形態に係る平面渦巻型空芯コイル16の正面図、図3(b)は図3(a)におけるIIIb−IIIb拡大断面図を示す。この平面渦巻型空芯コイル16は、1本のS撚り線17と、1本のZ撚り線18とが、半径方向に交互配列に隙間なく平面渦巻形状に巻線され、互いに接触するS撚り線17とZ撚り線18とが一体化され、S撚り線17とZ撚り線18の内周側取り出し線17a,18aが一本に纏められリードとされ、S撚り線17とZ撚り線18の外周側取り出し線17b,18bが一本に纏められリードとされてなる単層空芯コイルである。
[Third Embodiment]
3A is a front view of the planar spiral air core coil 16 according to this embodiment, and FIG. 3B is an enlarged sectional view taken along line IIIb-IIIb in FIG. In this plane spiral type air-core coil 16, one S strand 17 and one Z strand 18 are wound in a plane spiral shape with no gaps alternately arranged in the radial direction, and are in contact with each other. The wire 17 and the Z stranded wire 18 are integrated, the inner peripheral side extraction wires 17a and 18a of the S stranded wire 17 and the Z stranded wire 18 are combined into one lead, and the S stranded wire 17 and the Z stranded wire 18 are combined. These are single-layer air-core coils in which the outer peripheral lead wires 17b and 18b are combined into one lead.

この平面渦巻型空芯コイル16は、S撚り線17の撚りピッチが標準ピッチである一方、Z撚り線18の撚りピッチが撚り線集合体の直径の約40倍以上である点において第1の実施形態の平面渦巻型空芯コイル10と相違する。すなわち、この平面渦巻型空芯コイル16は、標準ピッチで撚られたS撚り線17とゆるく撚られたZ撚り線18が使用され、同一平面上にタイトに巻回されてなるので、図3(b)に示すように、Z撚り線18については元の断面形状が崩れ、中程でくびれた形状になっている。なお、Z撚り線18が標準ピッチで撚られており、S撚り線17がゆるく撚られていても良い。この平面渦巻型空芯コイル13について、その他の構成は、第1の実施形態と同一であるので説明を省略する。   The planar spiral air-core coil 16 is the first in that the twist pitch of the S strand 17 is a standard pitch, while the twist pitch of the Z strand 18 is about 40 times or more the diameter of the strand assembly. This is different from the planar spiral air core coil 10 of the embodiment. That is, the plane spiral type air-core coil 16 uses an S strand 17 twisted at a standard pitch and a Z strand 18 loosely twisted, and is tightly wound on the same plane. As shown in (b), the original cross-sectional shape of the Z stranded wire 18 is collapsed, and the shape is constricted in the middle. The Z stranded wire 18 may be twisted at a standard pitch, and the S stranded wire 17 may be loosely twisted. About this plane spiral type air-core coil 13, since the other structure is the same as 1st Embodiment, description is abbreviate | omitted.

この平面渦巻型空芯コイル16は、S撚り線17の反りとZ撚り線18の反りとが相殺され、全体としての反りを生じないことに加え、撚り線集合体の重なり状態を制御でき、スペースファクタを高くできるから、インダクタンス値を大きくすることができ、高効率の非接点電力伝送用の平面渦巻型空芯コイルを提供することができる。   In this plane spiral air core coil 16, the warp of the S stranded wire 17 and the warp of the Z stranded wire 18 are canceled out, and in addition to not generating the warp as a whole, the overlapping state of the stranded wire assembly can be controlled, Since the space factor can be increased, the inductance value can be increased, and a highly efficient planar spiral air core coil for non-contact power transmission can be provided.

〔第4の実施形態〕
図4(a)はこの実施形態に係る平面渦巻型空芯コイル19の正面図、図4(b)は図4(a)におけるIVb−IVb拡大断面図を示す。この平面渦巻型空芯コイル19は、1本のS撚り線20と、並列2本のZ撚り線21とが、半径方向に交互配列に隙間なく平面渦巻形状に巻線され、互いに接触するS撚り線20とZ撚り線21とが一体化され、S撚り線20とZ撚り線21の内周側取り出し線20a,21aが一本に纏められリードとされ、S撚り線20とZ撚り線21の外周側取り出し線20b,21bが一本に纏められリードとされてなる単層空芯コイルである。
[Fourth Embodiment]
FIG. 4A is a front view of the planar spiral air core coil 19 according to this embodiment, and FIG. 4B is an enlarged cross-sectional view of IVb-IVb in FIG. In this plane spiral type air-core coil 19, one S strand 20 and two parallel Z strands 21 are wound in a plane spiral shape without any gaps alternately arranged in the radial direction, and contact each other. The stranded wire 20 and the Z stranded wire 21 are integrated, the inner peripheral side take-out wires 20a and 21a of the S stranded wire 20 and the Z stranded wire 21 are combined into one lead, and the S stranded wire 20 and the Z stranded wire. 21 is a single-layer air-core coil in which outer peripheral side lead wires 20b and 21b are combined into a single lead.

この平面渦巻型空芯コイル19は、S撚り線20が例えば7本の自己融着線よりなり、撚りピッチが標準ピッチである一方、Z撚り線21が例えば4本の自己融着線よりなり、撚りピッチが標準ピッチである。すなわち、この平面渦巻型空芯コイル19は、標準ピッチで撚られた1本のS撚り線20と、標準ピッチであるが自己融着線の本数が少ない2本のZ撚り線21が使用され、巻回されてなるので、いずれの撚り線も断面形状は変形しないが、図4(b)に示すように、2本のZ撚り線18がS撚り線20間の隙間に入り込むことにより隙間を埋める。この平面渦巻型空芯コイル19について、その他の構成は、第1の実施形態と同一であるので説明を省略する。   In this plane spiral type air-core coil 19, the S stranded wire 20 is made of, for example, seven self-bonding wires, and the stranded pitch is a standard pitch, while the Z stranded wire 21 is made of, for example, four self-bonding wires. The twist pitch is the standard pitch. In other words, the plane spiral air core coil 19 uses one S stranded wire 20 twisted at a standard pitch and two Z stranded wires 21 having a standard pitch but a small number of self-bonding wires. Since each of the stranded wires is wound, the cross-sectional shape is not deformed, but the gap between the two Z stranded wires 18 entering the gap between the S stranded wires 20 as shown in FIG. Fill. Since the other configuration of the planar spiral air core coil 19 is the same as that of the first embodiment, description thereof is omitted.

この平面渦巻型空芯コイル19は、S撚り線20の反りとZ撚り線21の反りとが相殺され、全体としての反りを生じないことに加え、撚り線集合体の重なり状態を制御でき、スペースファクタを高くできるから、インダクタンス値を大きくすることができ、高効率の非接点電力伝送用の平面渦巻型空芯コイルを提供することができる。   In this plane spiral air core coil 19, the warp of the S stranded wire 20 and the warp of the Z stranded wire 21 are canceled out, and in addition to not generating the warp as a whole, the overlapping state of the stranded wire assembly can be controlled, Since the space factor can be increased, the inductance value can be increased, and a highly efficient planar spiral air core coil for non-contact power transmission can be provided.

〔第5の実施形態〕
図5(a)はこの実施形態に係る平面渦巻型空芯コイル22の斜視図、図5(b)は図5(a)におけるVb−Vb拡大断面図を示す。この平面渦巻型空芯コイル22は、1本(又は複数本)のS撚り線23と、1本(又は複数本)のZ撚り線24とが、断面形状が略直角三角形の斜面が密着するように、一体化されてなる。S撚り線23とZ撚り線24の内周側取り出し線23a,24aが一本に纏められリードとされると共に、外周側取り出し線23b,24bが一本に纏められリードとされている。
[Fifth Embodiment]
5A is a perspective view of the planar spiral air core coil 22 according to this embodiment, and FIG. 5B is an enlarged cross-sectional view of Vb-Vb in FIG. 5A. In this plane spiral air core coil 22, one (or a plurality of) S stranded wires 23 and one (or a plurality of) Z stranded wires 24 are in close contact with an inclined surface having a substantially right triangle. Thus, it is integrated. The inner stranded lead wires 23a and 24a of the S stranded wire 23 and the Z stranded wire 24 are combined into a single lead, and the outer peripheral extracted wires 23b and 24b are combined into a single lead.

この平面渦巻型空芯コイル22は、S撚り線23とZ撚り線24が例えば7本の自己融着線よりなりかつ撚りピッチが撚り線集合体の直径の約40倍以上である。すなわち、この平面渦巻型空芯コイル28は、ゆるく撚られた1本のS撚り線23と1本のZ撚り線24が使用され、S撚り線23をフランジ2寄り、1本のZ撚り線24をフランジ3寄りにタイトに巻回されることによって、図7(b)に示すように、撚り線断面形状が概略直角三角形に変形している。この平面渦巻型空芯コイル22について、その他の構成は、第1の実施形態と同一であるので説明を省略する。   In this planar spiral air core coil 22, the S stranded wire 23 and the Z stranded wire 24 are composed of, for example, seven self-bonding wires, and the twist pitch is about 40 times or more the diameter of the stranded wire assembly. In other words, this flat spiral air core coil 28 uses one loosely twisted S stranded wire 23 and one Z stranded wire 24. The S stranded wire 23 is closer to the flange 2 and one Z stranded wire. By winding 24 tightly toward the flange 3, the cross-sectional shape of the stranded wire is deformed into a substantially right triangle as shown in FIG. Since the other configuration of the planar spiral air core coil 22 is the same as that of the first embodiment, description thereof is omitted.

この平面渦巻型空芯コイル22を製造するにあたっては、図8に示すコア1とフランジ2,3と同様の巻き付け手段を用いコア1の母線の長さを撚り線集合体の直径の例えば1.5倍にしてフランジ2,3間の間隔を規制し、自己融着線よりなるS撚り線22とZ撚り線23とを、S撚り線23をフランジ2寄り、1本のZ撚り線24をフランジ3寄りに配置にして時間差をつけて渦巻き状にタイトに巻回して平面渦巻型空芯コイルを形成し、加熱冷却して一体化する。   In manufacturing the planar spiral type air-core coil 22, the length of the bus bar of the core 1 is set to, for example, 1. The distance between the flanges 2 and 3 is regulated by 5 times, and the S stranded wire 22 and the Z stranded wire 23 made of self-bonding wires are moved closer to the flange 2 and one Z stranded wire 24 is moved toward the flange 2. A flat spiral air-core coil is formed by placing it close to the flange 3 and winding it tightly in a spiral shape with a time difference, and it is integrated by heating and cooling.

この平面渦巻型空芯コイル22は、S撚り線23の反りとZ撚り線24の反りとが相殺され、全体としての反りを生じないことに加え、撚り線集合体の重なり状態を制御できて、スペースファクタを高くできるから、インダクタンス値を大きくすることができ高効率の非接点電力伝送用の平面渦巻型空芯コイルを提供することができる。   In this plane spiral air core coil 22, the warp of the S stranded wire 23 and the warp of the Z stranded wire 24 cancel each other, and in addition to the fact that no warp occurs as a whole, the overlapping state of the stranded wire assembly can be controlled. Since the space factor can be increased, the inductance value can be increased, and a highly efficient planar spiral air core coil for non-contact power transmission can be provided.

〔第6の実施形態(第2の態様)〕
図6(a)はこの実施形態に係る平面渦巻型空芯コイル25の斜視図、図6(b)は図6(a)におけるVIb−VIb拡大断面図を示す。この平面渦巻型空芯コイル25は、1本(又は複数本)のS撚り線26と、1本(又は複数本)のZ撚り線27とが、軸方向に並んで隙間なく平面渦巻形状に巻線され、すなわち、S撚り線26からなる平面渦巻型単層空芯コイルとZ撚り線27からなる平面渦巻型単層空芯コイルとが、渦巻平面同士を重ねられ複数層(この例では2層)に一体化されてなる。S撚り線26とZ撚り線27の内周側取り出し線26a,27aが一本に纏められリードとされると共に、外周側取り出し線26b,27bが一本に纏められリードとされている。S撚り線26とZ撚り線27の配置が逆転していても良い。
[Sixth Embodiment (Second Aspect)]
6A is a perspective view of the planar spiral air core coil 25 according to this embodiment, and FIG. 6B is an enlarged cross-sectional view taken along VIb-VIb in FIG. 6A. In this planar spiral air core coil 25, one (or a plurality of) S stranded wires 26 and one (or a plurality of) Z stranded wires 27 are aligned in the axial direction and have a planar spiral shape without any gaps. A plane spiral single-layer air-core coil made of S-stranded wire 26 and a plane spiral-type single-layer air-core coil made of Z-stranded wire 27 are wound on each other to form a plurality of layers (in this example, 2 layers). The inner peripheral side lead wires 26a and 27a of the S stranded wire 26 and the Z stranded wire 27 are combined into one lead, and the outer peripheral side lead wires 26b and 27b are combined into one lead. The arrangement of the S stranded wire 26 and the Z stranded wire 27 may be reversed.

S撚り線26とZ撚り線27は、いずれも、複数本の自己融着線がS撚りまたはZ撚りされてなる集合線であるか、または複数の裸導線(銅線)がS撚りまたはZ撚りされてから絶縁被膜で被覆されさらに自己溶着層で被覆された集合線である。S撚り線26とZ撚り線27は、自己融着線の本数が同一で、撚りピッチが同一の標準ピッチである。S撚り線26とZ撚り線27は、リッツ線に限定されない。   Each of the S stranded wire 26 and the Z stranded wire 27 is an aggregated wire in which a plurality of self-bonding wires are S stranded or Z stranded, or a plurality of bare conductors (copper wires) are S stranded or Z stranded. It is an assembly wire that is twisted and then covered with an insulating coating and further covered with a self-welding layer. The S stranded wire 26 and the Z stranded wire 27 are standard pitches having the same number of self-bonding wires and the same twist pitch. The S stranded wire 26 and the Z stranded wire 27 are not limited to litz wires.

この平面渦巻型空芯コイル25は、二通りの方法により製造することができる。
一の製造方法は、図8に示すコア1とフランジ2,3と同様の巻き付け手段を用い、コア1の母線の長さを撚り線集合体の直径の2倍にしてフランジ2,3間の間隔を規制し、自己融着線よりなるS撚り線26とZ撚り線27とを軸方向に並列させて同時に渦巻き状に巻回して平面渦巻型複層空芯コイルを形成し、加熱冷却して一体化する製造方法である。
The planar spiral air core coil 25 can be manufactured by two methods.
One manufacturing method uses the same winding means as the core 1 and the flanges 2 and 3 shown in FIG. 8, and the length of the bus bar of the core 1 is twice the diameter of the twisted wire assembly between the flanges 2 and 3. The spacing is regulated, and the S stranded wire 26 and the Z stranded wire 27 made of self-bonding wires are juxtaposed in the axial direction and simultaneously wound into a spiral shape to form a plane spiral multi-layer air core coil, and heated and cooled. Manufacturing method.

他の製造方法は、図8に示すコア1とフランジ2,3と同様の巻き付け手段を用い、コア1の母線の長さを撚り線集合体の直径に等しくしてフランジ2,3間の間隔を規制し、自己融着線よりなるS撚り線26を渦巻き状に巻回し、加熱冷却して一体化して平面渦巻型単層空芯コイルを形成し、一方これとは別に、自己融着線よりなるZ撚り線27を渦巻き状に巻回し、加熱冷却して一体化して平面渦巻型単層空芯コイルを形成し、これらS撚り線26の平面渦巻型単層空芯コイルとZ撚り線27の平面渦巻型単層空芯コイルとを重ね合わせて2層平面を保持するようにプレスし、加熱冷却して一体化する製造方法である。   Another manufacturing method uses the same winding means as the core 1 and the flanges 2 and 3 shown in FIG. 8, and the length of the bus bar of the core 1 is made equal to the diameter of the twisted wire assembly so The S-strand wire 26 made of a self-bonding wire is spirally wound, and is heated and cooled to be integrated to form a plane spiral single-layer air-core coil. The Z stranded wire 27 is spirally wound, heated and cooled to be integrated to form a flat spiral single layer air core coil, and the S spiral wire 26 of the flat spiral single layer air core coil and the Z stranded wire This is a manufacturing method in which 27 plane spiral single-layer air-core coils are superposed and pressed so as to hold a two-layer plane, and then heated and cooled to be integrated.

この実施形態によれば、S撚り線の反りと、Z撚り線の反りとを相殺させることができるから、反りが生じない平面渦巻型空芯コイルを提供することができる。   According to this embodiment, since the warp of the S stranded wire and the warp of the Z stranded wire can be offset, it is possible to provide a planar spiral air core coil in which no warp occurs.

〔第7の実施形態〕
図7(a)はこの実施形態に係る平面渦巻型空芯コイル28の斜視図、図7(b)は図7(a)におけるVIIb−VIIb拡大断面図を示す。この平面渦巻型空芯コイル28は、1本(又は複数本)のS撚り線29と、1本(又は複数本)のZ撚り線30とが、軸方向に並べて隙間なく平面渦巻形状に巻線され、すなわち、S撚り線29からなる平面渦巻型単層空芯コイルとZ撚り線30からなる平面渦巻型単層空芯コイルとが、渦巻平面同士を重ねられ複数層(この例では2層)に一体化されてなる。S撚り線29とZ撚り線30の内周側取り出し線29a,30aが一本に纏められリードとされると共に、外周側取り出し線29b,30bが一本に纏められリードとされている。
[Seventh Embodiment]
Fig.7 (a) is a perspective view of the planar spiral type air-core coil 28 concerning this embodiment, FIG.7 (b) shows the VIIb-VIIb expanded sectional view in Fig.7 (a). In this plane spiral type air-core coil 28, one (or a plurality of) S stranded wires 29 and one (or a plurality of) Z stranded wires 30 are arranged in the axial direction and wound in a plane spiral shape without a gap. That is, a plane spiral single-layer air core coil made of S-stranded wire 29 and a plane spiral single-layer air-core coil made of Z-twisted wire 30 are stacked in a plurality of layers (in this example, 2 layers). Layer). The inner peripheral lead wires 29a and 30a of the S stranded wire 29 and the Z stranded wire 30 are combined into one lead, and the outer peripheral lead wires 29b and 30b are combined into one lead.

この平面渦巻型空芯コイル28は、S撚り線29とZ撚り線30が例えば7本の自己融着線よりなりかつ撚りピッチが撚り線集合体の直径の約40倍以上である。すなわち、この平面渦巻型空芯コイル28は、ゆるく撚られた1本のS撚り線29と1本のZ撚り線30が使用され、タイトに巻回されることによって、図7(b)に示すように、撚り線断面形状が概略矩形に変形している。この平面渦巻型空芯コイル28について、その他の構成は、第6の実施形態と同様であるので説明を省略する。製造方法も、第6の実施形態と同様である。   In this plane spiral type air-core coil 28, the S stranded wire 29 and the Z stranded wire 30 are composed of, for example, seven self-bonding wires, and the twist pitch is about 40 times or more the diameter of the stranded wire assembly. That is, this flat spiral air-core coil 28 uses one loosely twisted S stranded wire 29 and one Z stranded wire 30 and is tightly wound, so that FIG. As shown, the cross-sectional shape of the stranded wire is deformed into a substantially rectangular shape. Since the other configuration of the plane spiral air core coil 28 is the same as that of the sixth embodiment, the description thereof is omitted. The manufacturing method is also the same as in the sixth embodiment.

この平面渦巻型空芯コイル28は、S撚り線29の反りとZ撚り線30の反りとが相殺され、全体としての反りを生じないことに加え、撚り線集合体の重なり状態を制御でき、スペースファクタを高くできるから、インダクタンス値を大きくすることができ、高効率の非接点電力伝送用の平面渦巻型空芯コイルを提供することができる。   The plane spiral air-core coil 28 cancels out the warp of the S stranded wire 29 and the warp of the Z stranded wire 30 and does not cause a warp as a whole, and can control the overlapping state of the stranded wire assembly, Since the space factor can be increased, the inductance value can be increased, and a highly efficient planar spiral air core coil for non-contact power transmission can be provided.

本発明は、上記の実施形態に限定されるものでなく、特許請求の範囲の記載に基づいて把握される技術的範囲には、発明の要旨を逸脱しない範囲内で種々、設計変更した形態が含まれる。例えば、ボビンに巻回されたコイルや有芯のコイルであってもよい。本発明により、電磁誘導方式及び電磁界共鳴方式の平面渦巻型空芯コイルを提供でき、例えばICタグ用の平面渦巻型空芯コイルアンテナとして使用することができる。   The present invention is not limited to the above-described embodiment, and various technically modified forms are included in the technical scope grasped based on the description of the scope of claims without departing from the gist of the invention. included. For example, a coil wound around a bobbin or a cored coil may be used. According to the present invention, it is possible to provide an electromagnetic induction type and electromagnetic resonance type planar spiral type air core coil, which can be used as, for example, a planar spiral type air core coil antenna for an IC tag.

10 平面渦巻型空芯コイル
11 S撚り線
12 Z撚り線
11a,12a 内周側取り出し線
11b,12b 外周側取り出し線
13 平面渦巻型空芯コイル
14 S撚り線
15 Z撚り線
14a,15a 内周側取り出し線
14b,15b 外周側取り出し線
16 平面渦巻型空芯コイル
17 S撚り線
18 Z撚り線
17a,18a 内周側取り出し線
17b,18b 外周側取り出し線
19 平面渦巻型空芯コイル
20 S撚り線
21 Z撚り線
20a,21a 内周側取り出し線
20b,21b 外周側取り出し線
22 平面渦巻型空芯コイル
23 S撚り線
24 Z撚り線
23a,24a 内周側取り出し線
23b,24b 外周側取り出し線
25 平面渦巻型空芯コイル
26 S撚り線
27 Z撚り線
26a,27a 内周側取り出し線
26b,27b 外周側取り出し線
28 平面渦巻型空芯コイル
29 S撚り線
30 Z撚り線
29a,30a 内周側取り出し線
29b,30b 外周側取り出し線
DESCRIPTION OF SYMBOLS 10 Planar spiral type air-core coil 11 S strand wire 12 Z strand wire 11a, 12a Inner periphery side extraction wire 11b, 12b Outer periphery side extraction wire 13 Planar spiral type air core coil 14 S strand wire 15 Z strand wire 14a, 15a Inner circumference Side lead-out wires 14b, 15b Outer peripheral side lead-out wire 16 Flat spiral air core coil 17 S twisted wire 18 Z twisted wires 17a, 18a Inner peripheral side lead out wires 17b, 18b Outer peripheral side lead-out wire 19 Planar spiral air core coil 20 S twist Wire 21 Z stranded wire 20a, 21a Inner peripheral lead wire 20b, 21b Outer peripheral lead wire 22 Planar spiral air core coil 23 S stranded wire 24 Z stranded wire 23a, 24a Inner peripheral lead wire 23b, 24b Outer peripheral lead wire 25 Planar spiral type air-core coil 26 S stranded wire 27 Z stranded wire 26a, 27a Inner peripheral side extraction wires 26b, 27b Outer peripheral side extraction 28 flat spiral air core coil 29 S twisted 30 Z strands 29a, 30a in the peripheral side retrieving lines 29 b, 30b outer peripheral side retrieving lines

Claims (3)

撚り方向の異なる複数の撚り線が同軸上に巻回されたコイルであって、前記撚り線は、撚りピッチが撚り線集合体の線径の40倍以上であり、巻回によってその断面形状が変形し、隣接する撚り線同士が密接した渦巻形状となっている、渦巻型コイル。 A coil in which a plurality of twisted wires having different twist directions are wound on the same axis, and the twisted wire has a twist pitch of 40 times or more of the wire diameter of the twisted wire assembly, and its cross-sectional shape is caused by winding. A spiral coil that is deformed and has a spiral shape in which adjacent twisted wires are in close contact with each other. 撚り方向の異なる撚り線からなる複数の渦巻型コイルが、軸方向に重ねられ複数層に一体化されてなることを特徴とする、請求項1に記載の渦巻型コイル。 The spiral coil according to claim 1, wherein a plurality of spiral coils made of stranded wires having different twist directions are stacked in the axial direction and integrated into a plurality of layers. 前記撚り方向の異なる複数の撚り線同士の撚りピッチが異なることを特徴とする、請求項1または2に記載の渦巻型コイル。
The spiral coil according to claim 1 or 2, wherein a plurality of twisted wires having different twist directions have different twist pitches.
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