JP6054250B2 - Inspection method and inspection apparatus for joining member - Google Patents

Inspection method and inspection apparatus for joining member Download PDF

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JP6054250B2
JP6054250B2 JP2013111227A JP2013111227A JP6054250B2 JP 6054250 B2 JP6054250 B2 JP 6054250B2 JP 2013111227 A JP2013111227 A JP 2013111227A JP 2013111227 A JP2013111227 A JP 2013111227A JP 6054250 B2 JP6054250 B2 JP 6054250B2
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inspection
drum
joint
joining member
joining
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JP2014226912A (en
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良平 中野
良平 中野
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Bridgestone Corp
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本発明は、端部同士が接合された接合部材の接合部を検査する接合部材の検査方法及び検査装置に関する。   The present invention relates to a bonding member inspection method and an inspection apparatus for inspecting a bonding portion of a bonding member in which end portions are bonded to each other.

タイヤの成型にはドラムが使用され、ドラムにより、端部同士が接合された接合部材である環状のタイヤ構成部材(例えば、ベルト、カーカス)が成型される。また、接合部材の端部同士の接合部がドラムの外周において検査されて、接合部の合否が判定される。この接合部の検査方法に関して、従来、変位センサにより取得したドラム全周にわたる変位信号に基づいて、接合部を検査する検査方法が知られている(特許文献1参照)。   A drum is used for molding the tire, and an annular tire constituent member (for example, a belt or a carcass), which is a joining member whose ends are joined to each other, is molded by the drum. Moreover, the joining part of the edge parts of a joining member is test | inspected in the outer periphery of a drum, and the pass / fail of a joining part is determined. With regard to this joint inspection method, conventionally, there is known an inspection method for inspecting a joint based on a displacement signal over the entire circumference of a drum acquired by a displacement sensor (see Patent Document 1).

特許文献1に記載された検査方法では、ドラムを一定速度で回転しつつシート厚みに関する変位信号を取得し、変位信号からシート厚みについての波形データを生成する。続いて、波形データの凸領域又は凹領域の寸法を算出して、接合部の良否を判定する。ところが、この従来の検査方法では、シートの側部における接合部の性状を検査するのが難しく、かつ、シートの周方向の特定箇所において、接合部を詳しく検査することはできない。   In the inspection method described in Patent Document 1, a displacement signal related to the sheet thickness is acquired while rotating the drum at a constant speed, and waveform data about the sheet thickness is generated from the displacement signal. Subsequently, the size of the convex region or the concave region of the waveform data is calculated, and the quality of the joint is determined. However, with this conventional inspection method, it is difficult to inspect the properties of the joint portion on the side portion of the sheet, and the joint portion cannot be inspected in detail at a specific location in the circumferential direction of the sheet.

これに対し、従来、ドラムの回転により接合部材の接合部が検査位置に移動したときに、接合部を撮像して検査することも行われている。撮像画像に基づいて、接合された端部のずれ量、端部の重なり幅、端部の開き幅等が検出され、接合部が検査される。その際、ドラム外周の湾曲に対応して、接合部材も湾曲するため、撮像領域内で接合部材の撮像のされ方が変化する。また、撮像領域内の所定の検査位置(例えば、中央位置)において接合部が最もよく撮像されるように、検査装置(撮像手段、光源等)の条件が設定され、撮像手段の焦点は検査位置に合わせて調整される。光源からの光も検査位置に合わせて調整され、撮像領域内で光の当たり方が変化する。従って、最適な条件で接合部を撮像するためには、接合部が撮像領域内の検査位置に移動したときに、接合部を撮像するのが望ましい。   On the other hand, conventionally, when the joined portion of the joining member is moved to the inspection position by the rotation of the drum, the joined portion is imaged and inspected. Based on the captured image, the displacement amount of the joined end portions, the overlapping width of the end portions, the opening width of the end portions, and the like are detected, and the joined portion is inspected. At this time, since the joining member is also curved corresponding to the curvature of the outer periphery of the drum, the manner in which the joining member is imaged changes within the imaging region. In addition, the conditions of the inspection apparatus (imaging means, light source, etc.) are set so that the joint is best imaged at a predetermined inspection position (for example, the center position) in the imaging area, and the focus of the imaging means is the inspection position. It is adjusted according to. The light from the light source is also adjusted in accordance with the inspection position, and the way the light strikes within the imaging area changes. Therefore, in order to image the joint part under optimum conditions, it is desirable to image the joint part when the joint part moves to the inspection position in the imaging region.

しかしながら、接合部材の端部の寸法と形状は許容範囲内で変動するため、接合部の位置が変動することがある。特に、ベルト用の接合部材では、端部の縁がドラム周方向に対して傾斜しており、ドラム幅方向の側部において、接合部の位置がドラム周方向に変動し易い。接合部の位置の変動に伴い、接合部の撮像時に、接合部が検査位置からずれて撮像されることがある。この場合には、接合部の検査精度に影響が生じる虞がある。従って、接合部は検査位置において繰り返し安定して検査するのが難しい。   However, since the size and shape of the end portion of the joining member varies within an allowable range, the position of the joining portion may vary. In particular, in the joining member for the belt, the edge of the end portion is inclined with respect to the drum circumferential direction, and the position of the joining portion is likely to vary in the drum circumferential direction at the side portion in the drum width direction. As the position of the joint portion varies, the joint portion may be imaged out of the inspection position when the joint portion is imaged. In this case, there is a possibility that the inspection accuracy of the joint portion may be affected. Therefore, it is difficult to inspect the joint portion repeatedly and stably at the inspection position.

特開2004−354258号公報JP 2004-354258 A

本発明は、前記従来の問題に鑑みなされたもので、その目的は、ドラムの外周で接合された接合部材の端部同士の接合部を検査する際に、接合部の位置の変動に対応して、接合部を検査位置において安定して精度よく検査することである。   The present invention has been made in view of the above-described conventional problems, and its purpose is to cope with fluctuations in the position of the joining portion when inspecting the joining portion between the end portions of the joining member joined on the outer periphery of the drum. Thus, the joint is inspected stably and accurately at the inspection position.

本発明は、ドラムの外周で接合された接合部材の端部同士の接合部を、ドラムの回転により検査位置に移動して検査する接合部材の検査方法であって、接合前の接合部材の端部の寸法と形状を取得する工程と、取得した端部の寸法と形状に基づいて、ドラムの外周において検査する接合部の位置を補正する工程と、ドラムの回転により接合部の補正位置が検査位置に移動したときに、接合部を検査する工程と、を有する接合部材の検査方法である。
また、本発明は、ドラムの外周で接合された接合部材の端部同士の接合部を、ドラムの回転により検査位置に移動して検査する接合部材の検査装置であって、接合前の接合部材の端部の寸法と形状を取得する取得手段と、取得手段により取得した端部の寸法と形状に基づいて、ドラムの外周において検査する接合部の位置を補正する補正手段と、ドラムの回転により接合部の補正位置が検査位置に移動したときに、接合部を検査する検査手段と、を備えた接合部材の検査装置である。
The present invention relates to a method for inspecting a joining member for inspecting a joining portion of joining members joined at the outer periphery of a drum by moving the joining portion to an inspection position by rotation of the drum, and the end of the joining member before joining. Acquiring the size and shape of the part, correcting the position of the joint to be inspected on the outer periphery of the drum based on the acquired size and shape of the end, and inspecting the correction position of the joint by rotating the drum And a step of inspecting a joint when moved to a position.
Further, the present invention is a joining member inspection apparatus for inspecting a joining portion of joining members joined at the outer periphery of a drum by moving the joining portion to an inspection position by rotation of the drum, and before joining. An acquisition means for acquiring the size and shape of the end of the drum, a correction means for correcting the position of the joint to be inspected on the outer periphery of the drum based on the size and shape of the end acquired by the acquisition means, and rotation of the drum And an inspection unit that inspects the joint when the correction position of the joint moves to the inspection position.

本発明によれば、ドラムの外周で接合された接合部材の端部同士の接合部を検査する際に、接合部の位置の変動に対応して、接合部を検査位置において安定して精度よく検査することができる。   According to the present invention, when inspecting the joint portion between the end portions of the joining members joined at the outer periphery of the drum, the joint portion is stably and accurately detected at the inspection position in response to the variation in the position of the joint portion. Can be inspected.

本実施形態の接合部材の検査装置を示す図である。It is a figure which shows the inspection apparatus of the joining member of this embodiment. 接合部材の検査処理の手順を示すフローチャートである。It is a flowchart which shows the procedure of the test | inspection process of a joining member. 接合部材の端部の撮像画像を示す図である。It is a figure which shows the captured image of the edge part of a joining member. 接合部の位置の補正について説明するための図である。It is a figure for demonstrating correction | amendment of the position of a junction part. 接合部材の接合部を示す平面図である。It is a top view which shows the junction part of a joining member.

以下、本発明の接合部材の検査方法及び検査装置の一実施形態について、図面を参照して説明する。接合部材は、端部同士が接合される部材であり、ドラムの外周に配置される。
本実施形態では、タイヤの成型時に接合部材を検査する例を説明する。従って、ドラムは、タイヤ又はタイヤ構成部材を成型する成型ドラムであり、接合部材の検査装置は、タイヤ成型装置内に設置されてタイヤ成型工程において使用される。
Hereinafter, an embodiment of an inspection method and an inspection apparatus for a joining member according to the present invention will be described with reference to the drawings. The joining member is a member to which the end portions are joined, and is disposed on the outer periphery of the drum.
This embodiment demonstrates the example which test | inspects a joining member at the time of shaping | molding of a tire. Therefore, the drum is a molding drum for molding a tire or a tire constituent member, and the joining member inspection device is installed in the tire molding device and used in the tire molding process.

環状の接合部材を成型する際に、接合部材の端部同士がドラムの外周において接合される。この成型時に、複数の接合部材がドラムの外周に並べて接合され、或いは、1つの接合部材がドラムに巻き付けられて接合される。また、接合部材は、シート状のタイヤ構成部材(シート部材)であり、接合部材の端部は、重ね合わせて(又は、突き合わせて)接合される。ここでは、1つの帯状の接合部材をドラムに1周巻き付けて、接合部材の端部同士を重ね合わせて接合する。これにより、タイヤのベルトを成型する。   When molding the annular joining member, the ends of the joining member are joined on the outer periphery of the drum. At the time of this molding, a plurality of joining members are joined side by side on the outer periphery of the drum, or one joining member is wound around and joined to the drum. Moreover, a joining member is a sheet-like tire structural member (seat member), and the edge part of a joining member is piled up (or abutted) and joined. Here, one belt-like joining member is wound around the drum once and the ends of the joining member are overlapped and joined. Thus, a tire belt is formed.

図1は、本実施形態の接合部材Sの検査装置1を示す図であり、検査装置1の概略構成を示している。また、図1には、タイヤ成型装置10の要部も示している。
図示のように、タイヤ成型装置10は、接合前の接合部材S(被接合部材)を供給する供給装置11と、回転可能な円筒状のドラム12と、成型制御装置13を備えている。供給装置11は、接合部材Sを搬送する搬送装置11A(ここでは、コンベヤ)を有し、接合部材Sを長手方向に搬送する。ドラム12は、モータ等を有する回転手段(図示せず)により、所定速度で回転(矢印R)するとともに、所定の回転角度だけ回転した状態で停止する。成型制御装置13は、PLC(プログラマブルロジックコントローラ)からなり、タイヤ成型装置10の全体を制御する。供給装置11とドラム12は、成型制御装置13により制御されて動作する。
FIG. 1 is a diagram showing an inspection apparatus 1 for a joining member S according to the present embodiment, and shows a schematic configuration of the inspection apparatus 1. FIG. 1 also shows a main part of the tire molding apparatus 10.
As illustrated, the tire molding apparatus 10 includes a supply device 11 that supplies a joining member S (member to be joined) before joining, a rotatable cylindrical drum 12, and a molding control device 13. The supply device 11 includes a transport device 11A (here, a conveyor) that transports the joining member S, and transports the joining member S in the longitudinal direction. The drum 12 is rotated at a predetermined speed (arrow R) by a rotating means (not shown) having a motor or the like, and stopped in a state of being rotated by a predetermined rotation angle. The molding control device 13 includes a PLC (programmable logic controller) and controls the entire tire molding device 10. The supply device 11 and the drum 12 operate under the control of the molding control device 13.

接合部材Sの成型時には、接合部材Sが供給装置11によりドラム12に供給され、接合部材Sの前端部S1が配置手段(図示せず)によりドラム12の外周に配置される。その状態で、ドラム12を回転しつつ接合部材Sを供給し、接合部材Sをドラム12の外周に1周巻き付ける。続いて、接合部材Sの後端部S2が、配置手段によりドラム12の外周に配置されて、前端部S1に押し付けられる。これにより、接合部材Sの端部S1、S2同士がドラム12の外周で接合され、環状の接合部材Sが成型される。その際、成型制御装置13が、回転角度検出手段(図示せず)によりドラム12の回転角度を検出し、ドラム12の回転と回転角度を制御する。また、接合部材Sの端部S1、S2同士の接合部S3は、ドラム12の回転により所定の検査位置Kに移動して、検査装置1によりドラム12の外周において検査される。   At the time of molding the joining member S, the joining member S is supplied to the drum 12 by the supply device 11, and the front end S1 of the joining member S is arranged on the outer periphery of the drum 12 by an arrangement means (not shown). In this state, the joining member S is supplied while rotating the drum 12, and the joining member S is wound around the outer periphery of the drum 12. Subsequently, the rear end S2 of the joining member S is disposed on the outer periphery of the drum 12 by the disposing means and is pressed against the front end S1. Thereby, edge part S1, S2 of the joining member S is joined by the outer periphery of the drum 12, and the cyclic | annular joining member S is shape | molded. At that time, the molding control device 13 detects the rotation angle of the drum 12 by a rotation angle detection means (not shown), and controls the rotation and rotation angle of the drum 12. Further, the joining portion S3 between the end portions S1 and S2 of the joining member S moves to a predetermined inspection position K by the rotation of the drum 12, and is inspected on the outer periphery of the drum 12 by the inspection device 1.

検査装置1は、供給装置11の上方に配置された取得部2と、ドラム12の半径方向外側に配置された検査部3と、検査制御装置20を備えている。検査装置1は、接合部材Sの接合前に、取得部2により、端部S1、S2の一方又は両方を撮像して、それらの寸法と形状を取得する。また、検査装置1は、検査部3により、接合部材Sの接合部S3を検査位置Kにおいて撮像して検査する。ここでは、取得部2により、一方の端部(前端部)S1を撮像して、一方の端部S1の画像を取得する。取得部2は、端部S1を撮像する撮像手段(例えば、CCDカメラ、撮像センサ、デジタルカメラ)からなり、供給装置11により供給される接合部材Sに向かって配置されている。取得部2は、接合部材Sの供給時に端部S1を撮像して、端部S1の全体の画像を取得する。端部S1の撮像画像は、取得部2により、電気信号(画像データ)に変換されて、検査制御装置20へ送信される。   The inspection device 1 includes an acquisition unit 2 disposed above the supply device 11, an inspection unit 3 disposed on the outer side in the radial direction of the drum 12, and an inspection control device 20. Before the joining member S is joined, the inspection apparatus 1 captures one or both of the end portions S1 and S2 by the obtaining unit 2, and obtains their dimensions and shape. Further, the inspection apparatus 1 inspects the joint portion S3 of the joint member S at the inspection position K by the inspection portion 3. Here, the acquisition unit 2 images one end (front end) S1 and acquires an image of the one end S1. The acquisition unit 2 includes imaging means (for example, a CCD camera, an imaging sensor, and a digital camera) that images the end S1, and is disposed toward the joining member S supplied by the supply device 11. The acquisition unit 2 captures an image of the end S1 when the joining member S is supplied, and acquires an entire image of the end S1. The captured image of the end S1 is converted into an electrical signal (image data) by the acquisition unit 2 and transmitted to the inspection control device 20.

検査部3は、接合部材Sの接合部S3を撮像する撮像手段(例えば、CCDカメラ、撮像センサ、デジタルカメラ)からなり、接合部S3の検査位置Kに配置されている。検査位置Kは、予め設定された接合部S3を検査するための位置であり、ドラム周方向の所定位置に設定されている。検査部3は、検査位置Kにおいて、接合部S3の全体又は一部(ここでは、一部)を撮像して、接合部S3の画像を取得する。接合部S3の撮像画像は、検査部3により、電気信号(画像データ)に変換されて、検査制御装置20へ送信される。   The inspection unit 3 includes an image pickup unit (for example, a CCD camera, an image sensor, or a digital camera) that images the bonding portion S3 of the bonding member S, and is disposed at the inspection position K of the bonding portion S3. The inspection position K is a position for inspecting the joint portion S3 set in advance, and is set at a predetermined position in the drum circumferential direction. The inspection unit 3 captures an image of the whole or part (here, part) of the joint S3 at the inspection position K, and acquires an image of the joint S3. The captured image of the joint portion S3 is converted into an electrical signal (image data) by the inspection unit 3 and transmitted to the inspection control device 20.

検査制御装置20は、マイクロプロセッサと各種記憶装置(ROM、RAM等)(図示せず)を有するコンピュータからなり、予め記憶したプログラムに基づいて各種処理を実行する。取得部2、検査部3、及び、成型制御装置13は、検査制御装置20の通信部21に接続されている。検査制御装置20は、通信部21により、取得部2、検査部3、及び、成型制御装置13と通信して、データや信号を送信(又は、受信)する。これにより、検査制御装置20は、取得部2と検査部3の撮像画像を取得して、記憶部22に撮像画像を記憶する。また、ユーザは、入力部23により、検査に関する条件と基準を検査制御装置20に予め設定し、設定されたデータは、記憶部22に記憶される。   The inspection control device 20 includes a computer having a microprocessor and various storage devices (ROM, RAM, etc.) (not shown), and executes various processes based on a program stored in advance. The acquisition unit 2, the inspection unit 3, and the molding control device 13 are connected to the communication unit 21 of the inspection control device 20. The inspection control device 20 communicates with the acquisition unit 2, the inspection unit 3, and the molding control device 13 through the communication unit 21 to transmit (or receive) data and signals. Thereby, the inspection control apparatus 20 acquires the captured images of the acquisition unit 2 and the inspection unit 3 and stores the captured images in the storage unit 22. In addition, the user presets conditions and criteria related to the inspection in the inspection control device 20 by the input unit 23, and the set data is stored in the storage unit 22.

供給装置11上の端部S1の撮像時と、ドラム12上の接合部S3の検査時に、成型制御装置13は、検査制御装置20に所定の信号を送信し、検査制御装置20は、成型制御装置13から受信した信号に基づいて作動する。これにより、検査制御装置20は、端部S1の撮像と、接合部S3の検査を行う。また、検査制御装置20は、制御部24、取得処理部30、補正部40、検査処理部50を有し、これら各部(各手段)24、30、40、50により検査処理を実行する。制御部24は、検査装置1の全体を制御し、通信部21を介して取得部2と検査部3を制御する。   The molding control device 13 transmits a predetermined signal to the inspection control device 20 at the time of imaging of the end portion S1 on the supply device 11 and the inspection of the joint portion S3 on the drum 12, and the inspection control device 20 controls the molding control. Acts on the signal received from the device 13. Thereby, the inspection control device 20 performs imaging of the end portion S1 and inspection of the joint portion S3. The inspection control apparatus 20 includes a control unit 24, an acquisition processing unit 30, a correction unit 40, and an inspection processing unit 50, and the inspection processing is executed by these units (each unit) 24, 30, 40, 50. The control unit 24 controls the entire inspection apparatus 1 and controls the acquisition unit 2 and the inspection unit 3 via the communication unit 21.

取得処理部30は、端部判別部31、寸法検出部32、及び、角度検出部33を有し、取得部2により撮像された端部S1の撮像画像を画像処理して、端部S1の寸法と形状を取得する。従って、取得処理部30は、取得部2とともに、接合前の接合部材Sの端部S1の寸法と形状を取得する取得手段を構成する。この取得時に、端部判別部31は、端部S1の撮像画像から端部S1を判別する。また、端部S1の撮像画像に基づいて、寸法検出部32が端部S1の寸法を検出し、角度検出部33が端部S1の縁の角度を検出する。取得処理部30は、端部S1の縁の角度を検出することで、端部S1の傾斜した形状を取得する。   The acquisition processing unit 30 includes an end determination unit 31, a size detection unit 32, and an angle detection unit 33, and performs image processing on the captured image of the end S1 captured by the acquisition unit 2 to obtain the end S1. Get dimensions and shape. Therefore, the acquisition processing unit 30 and the acquisition unit 2 constitute an acquisition unit that acquires the size and shape of the end portion S1 of the bonding member S before bonding. At the time of acquisition, the end determination unit 31 determines the end S1 from the captured image of the end S1. Further, based on the captured image of the end portion S1, the dimension detection unit 32 detects the size of the end portion S1, and the angle detection unit 33 detects the angle of the edge of the end portion S1. The acquisition processing unit 30 acquires the inclined shape of the end portion S1 by detecting the angle of the edge of the end portion S1.

補正部40は、接合部S3の位置を補正する補正手段であり、位置判別部41、位置比較部42、及び、算出部43を有する。接合部材Sの検査時に、上記した取得手段により取得した端部S1の寸法と形状に基づいて、補正部40は、ドラム12の外周において検査する接合部S3の位置を補正する。その際、補正部40により、接合部S3の検査する位置が、予め設定された接合部S3の基準位置に対して、接合部S3の実際の位置(実位置)に合わせて補正される。この補正時に、位置判別部41が、接合部S3の実位置を判別し、位置比較部42が、位置判別部41により判別された実位置と基準位置とを比較する。また、算出部43が、接合部S3の位置を補正するための算出処理を実行する。   The correction unit 40 is a correction unit that corrects the position of the joint S <b> 3, and includes a position determination unit 41, a position comparison unit 42, and a calculation unit 43. When the bonding member S is inspected, the correction unit 40 corrects the position of the bonding portion S3 to be inspected on the outer periphery of the drum 12 based on the size and shape of the end S1 acquired by the acquisition unit. At that time, the position to be inspected by the joint S3 is corrected by the correction unit 40 in accordance with the actual position (actual position) of the joint S3 with respect to the preset reference position of the joint S3. At the time of this correction, the position determination unit 41 determines the actual position of the joint portion S3, and the position comparison unit 42 compares the actual position determined by the position determination unit 41 with the reference position. Moreover, the calculation part 43 performs the calculation process for correct | amending the position of joining part S3.

ドラム12の回転により、補正された接合部S3の位置(補正位置)が検査位置Kに移動したときに、検査部3が、制御部24により制御されて、接合部材Sの接合部S3を撮像する。検査処理部50は、検査部3により撮像された接合部S3の撮像画像を画像処理して、接合部S3の検査処理を実行する。従って、制御部24及び検査処理部50を有する検査制御装置20は、検査部3とともに、ドラム12の回転により接合部S3の補正位置が検査位置Kに移動したときに接合部S3を検査する検査手段を構成する。検査手段は、撮像手段である検査部3を有し、接合部S3の補正位置が検査位置Kに移動したときに、接合部S3を撮像して検査する。   When the corrected position (corrected position) of the joining portion S3 is moved to the inspection position K due to the rotation of the drum 12, the inspection portion 3 is controlled by the control portion 24 to image the joining portion S3 of the joining member S. To do. The inspection processing unit 50 performs image processing on a captured image of the joint S3 captured by the inspection unit 3 and executes an inspection process for the joint S3. Therefore, the inspection control device 20 having the control unit 24 and the inspection processing unit 50, together with the inspection unit 3, inspects the joint S3 when the correction position of the joint S3 is moved to the inspection position K by the rotation of the drum 12. Configure the means. The inspection unit includes the inspection unit 3 that is an imaging unit, and when the correction position of the joint S3 moves to the inspection position K, the inspection unit 3 images and inspects the joint S3.

検査処理部50は、接合部判別部51、接合状態検出部52、及び、判定部53を有する。接合部S3の検査時に、接合部判別部51は、接合部S3の撮影画像から接合部S3を判別する。また、接合部S3の撮像画像に基づいて、接合状態検出部52が、接合部S3の状態(ここでは、接合部S3における端部S1、S2のずれ量、重なり幅、開き幅)を検出する。接合状態検出部52により検出された接合部S3の状態と予め設定された判定条件(判定基準)に基づいて、判定部53が接合部S3の合否を判定する。具体的には、判定部53により、接合状態検出部52による検出値(ずれ量、重なり幅、開き幅の検出値)が合格条件を満たすときは、接合部S3が合格と判定され、検出値が合格条件を満たさないときは、接合部S3が不合格と判定される。その際、例えば、検出値が許容範囲内であるときには、接合部S3が合格と判定され、検出値が許容範囲外であるときには、接合部S3が不合格と判定される。   The inspection processing unit 50 includes a joint determination unit 51, a joint state detection unit 52, and a determination unit 53. During the inspection of the joint S3, the joint determination unit 51 determines the joint S3 from the captured image of the joint S3. Further, based on the captured image of the joint portion S3, the joint state detection unit 52 detects the state of the joint portion S3 (here, the shift amounts of the end portions S1 and S2 in the joint portion S3, the overlapping width, and the opening width). . Based on the state of the joint part S3 detected by the joint state detection part 52 and a preset determination condition (determination criteria), the determination part 53 determines whether or not the joint part S3 is acceptable. Specifically, when the detection value (detection value of displacement, overlap width, opening width) by the joining state detection unit 52 satisfies the acceptance condition, the determination unit 53 determines that the joint S3 is acceptable and the detection value. Does not satisfy the pass condition, it is determined that the joint S3 is rejected. At that time, for example, when the detected value is within the allowable range, the joint S3 is determined to be acceptable, and when the detected value is outside the allowable range, the joint S3 is determined to be unacceptable.

検査制御装置20は、機能実現手段として、以上説明した各処理を実行する複数の手段を有し、各手段により検査のための処理や制御を行う。また、判定部53により接合部S3が不合格と判定されたときには、接合部S3の判定結果が、検査制御装置20により報知される。例えば、検査制御装置20は、表示部(図示せず)に、判定結果、不合格の理由、又は、判定結果に対応した作業指示を表示する。これに対し、検査制御装置20から送信された警報指示に応じて、警報装置(図示せず)により警報を発するようにしてもよい。検査制御装置20から成型制御装置13に判定結果を送信して、タイヤ成型装置10が不合格時の動作を実行するようにしてもよい。   The inspection control apparatus 20 has a plurality of means for executing the above-described processes as function realizing means, and performs processing and control for inspection by each means. Further, when the determination unit 53 determines that the joint portion S3 is unacceptable, the inspection control device 20 notifies the determination result of the joint portion S3. For example, the inspection control device 20 displays a determination result, a reason for failure, or a work instruction corresponding to the determination result on a display unit (not shown). On the other hand, an alarm device (not shown) may issue an alarm in response to an alarm instruction transmitted from the inspection control device 20. The determination result may be transmitted from the inspection control device 20 to the molding control device 13 so that the tire molding device 10 performs an operation when it fails.

次に、接合部材Sを検査するときの処理や手順について説明する。
図2は、接合部材Sの検査処理の手順を示すフローチャートである。
図示のように、まず、接合部材Sが供給装置11(搬送装置11A)の上に準備され(S101)、接合部材Sの端部S1が取得部2による撮像位置に配置される。続いて、成型制御装置13が、端部S1の撮像トリガー(例えば、端部S1の撮像指示、又は、端部S1が撮像位置へ配置されたことの通知)を、検査制御装置20に送信する。検査制御装置20は、撮像トリガーを受信したときに、取得部2により端部S1を撮像し(S102)、端部S1の撮像画像に基づいて、取得処理部30により接合前の接合部材Sの端部S1の寸法と形状を取得する(S103)。
Next, a process and procedure when inspecting the joining member S will be described.
FIG. 2 is a flowchart showing the procedure of the inspection process for the joining member S.
As shown in the figure, first, the joining member S is prepared on the supply device 11 (the transport device 11A) (S101), and the end S1 of the joining member S is arranged at the imaging position by the acquisition unit 2. Subsequently, the molding control device 13 transmits an imaging trigger for the end portion S1 (for example, an imaging instruction for the end portion S1 or a notification that the end portion S1 is disposed at the imaging position) to the inspection control device 20. . When receiving the imaging trigger, the inspection control device 20 images the end portion S1 by the acquisition unit 2 (S102), and the acquisition processing unit 30 detects the joining member S before joining based on the captured image of the end portion S1. The size and shape of the end S1 are acquired (S103).

図3は、接合部材Sの端部S1の撮像画像を示す図である。
図示のように、接合部材Sの端部S1は、ドラム周方向Pに対応する接合部材Sの長手方向に対して傾斜して形成される。その結果、ドラム周方向Pに対して、端部S1の縁(端縁)S4は所定角度で傾斜し、端部S1は傾斜した形状をなす。また、ドラム幅方向Hに対応する接合部材Sの幅方向において、端部S1の寸法(傾斜部を除いた部分の寸法)(ここでは、端部S1の幅)は所定寸法になっている。端部S1の寸法と形状を取得するときには、寸法検出部32により、ドラム幅方向Hにおける端部S1の寸法Wが検出され、角度検出部33により、ドラム周方向Pに対する端部S1の縁S4の角度θが検出される。これにより、取得処理部30(取得手段)が、端部S1の寸法Wと縁S4の角度θを取得するとともに、接合部S3の位置の補正に必要な端部S1の寸法と形状を取得する。縁S4の角度θは、端部S1の鈍角をなす角部S5における角度であり、鋭角になっている。
FIG. 3 is a diagram illustrating a captured image of the end portion S1 of the joining member S.
As illustrated, the end S1 of the joining member S is formed to be inclined with respect to the longitudinal direction of the joining member S corresponding to the drum circumferential direction P. As a result, the edge (edge) S4 of the end S1 is inclined at a predetermined angle with respect to the drum circumferential direction P, and the end S1 is inclined. Further, in the width direction of the joining member S corresponding to the drum width direction H, the dimension of the end S1 (the dimension of the part excluding the inclined part) (here, the width of the end S1) is a predetermined dimension. When acquiring the dimension and shape of the end S1, the dimension detection unit 32 detects the dimension W of the end S1 in the drum width direction H, and the angle detection unit 33 detects the edge S4 of the end S1 with respect to the drum circumferential direction P. Is detected. Thereby, the acquisition processing unit 30 (acquisition means) acquires the dimension W of the end S1 and the angle θ of the edge S4, and acquires the size and shape of the end S1 necessary for correcting the position of the joint S3. . The angle θ of the edge S4 is an angle at the corner S5 that forms an obtuse angle of the end S1, and is an acute angle.

続いて、取得手段により取得した端部S1の寸法と形状(ここでは、端部S1の寸法Wと縁S4の角度θ)に基づいて、補正部40により(図1、図2参照)、ドラム12の外周において検査する接合部S3の位置を補正する(S104)。この補正結果に基づいて、接合部S3の検査時に、接合部S3の実位置を検査位置Kに合わせて調整して、接合部S3を正確に撮像する。また、接合部S3の位置の補正時には、位置判別部41が、ドラム12の外周において検査する接合部S3の実位置を判別し、位置比較部42が、接合部S3の実位置と基準位置とを比較する。位置比較部42による比較結果に基づいて、実位置が基準位置からずれているときには、補正部40は、算出部43により、基準位置に対する実位置の補正値を算出する。   Subsequently, based on the size and shape of the end S1 acquired by the acquisition means (here, the dimension W of the end S1 and the angle θ of the edge S4), the correcting unit 40 (see FIGS. 1 and 2), the drum The position of the joint S3 to be inspected on the outer periphery of 12 is corrected (S104). Based on this correction result, when the joint S3 is inspected, the actual position of the joint S3 is adjusted according to the inspection position K to accurately image the joint S3. Further, when correcting the position of the joint S3, the position determination unit 41 determines the actual position of the joint S3 to be inspected on the outer periphery of the drum 12, and the position comparison unit 42 determines the actual position and the reference position of the joint S3. Compare When the actual position deviates from the reference position based on the comparison result by the position comparison unit 42, the correction unit 40 calculates the correction value of the actual position with respect to the reference position by the calculation unit 43.

図4は、接合部S3の位置の補正について説明するための図であり、実際の接合部材Sの端部S1(実線で示す)と予め設定された基準となる端部S1(基準端部M)(点線で示す)とを重ねて示している。また、図4Aは、寸法Wが基準寸法WOよりも大きい端部S1を示し、図4Bは、寸法Wが基準寸法WOよりも小さい端部S1を示している。基準寸法WOは、ドラム幅方向Hにおける基準端部Mの寸法である。
ここでは、図示のように、位置判別部41が、端部S1の角部S5の頂点を接合部S3の実位置Tとして判別する。従って、接合部S3の基準位置TOは、実位置Tに対応して、基準端部Mの角部M5の頂点に設定される。位置比較部42は、実位置Tと基準位置TOとを比較する。
FIG. 4 is a diagram for explaining the correction of the position of the joining portion S3. The actual end portion S1 (shown by a solid line) of the joining member S and a preset reference end portion S1 (reference end portion M). ) (Indicated by a dotted line). 4A shows an end S1 having a dimension W larger than the reference dimension WO, and FIG. 4B shows an end S1 having a dimension W smaller than the reference dimension WO. The reference dimension WO is a dimension of the reference end portion M in the drum width direction H.
Here, as illustrated, the position determination unit 41 determines the apex of the corner portion S5 of the end portion S1 as the actual position T of the joint portion S3. Accordingly, the reference position TO of the joint portion S3 is set at the apex of the corner portion M5 of the reference end portion M corresponding to the actual position T. The position comparison unit 42 compares the actual position T with the reference position TO.

接合部S3の実位置Tが基準位置TOからずれているときに、算出部43は、端部S1の寸法Wと基準寸法WOとの差Eを算出する。次に、算出部43は、ドラム12の外周において検査する接合部S3の基準位置TOと接合部S3の実位置Tとのドラム周方向Pにおける距離(補正距離)Fを算出する。補正距離Fは、所定の関係式(F=E/tanθ)により算出される。次に、算出部43は、補正距離Fに基づいて、接合部S3の補正位置(実位置T)の検査位置Kへの移動時におけるドラム12の回転角度を補正する補正角度Qを算出する。補正角度Qは、補正距離Fに対応するドラム12の回転角度を算出することで、算出部43により算出される。補正部40は、ドラム12の回転角度を補正角度Qにより補正して、ドラム12の外周において検査する接合部S3の位置を補正する。   When the actual position T of the joint S3 is deviated from the reference position TO, the calculation unit 43 calculates a difference E between the dimension W of the end S1 and the reference dimension WO. Next, the calculation unit 43 calculates a distance (correction distance) F in the drum circumferential direction P between the reference position TO of the joint S3 to be inspected on the outer periphery of the drum 12 and the actual position T of the joint S3. The correction distance F is calculated by a predetermined relational expression (F = E / tan θ). Next, the calculation unit 43 calculates a correction angle Q for correcting the rotation angle of the drum 12 when the correction position (actual position T) of the joint S3 is moved to the inspection position K based on the correction distance F. The correction angle Q is calculated by the calculation unit 43 by calculating the rotation angle of the drum 12 corresponding to the correction distance F. The correction unit 40 corrects the rotation angle of the drum 12 by the correction angle Q and corrects the position of the joint S3 to be inspected on the outer periphery of the drum 12.

補正角度Qの算出後、算出部43は、補正角度Qに基づいて、ドラム12の外周において接合部S3の実位置Tが検査位置Kに移動するドラム12の回転角度(検査角度)を算出する。検査角度は、ドラム12の基準回転角度を補正角度Qにより補正することで算出される。基準回転角度は、接合部S3の基準位置TOが検査位置Kに移動するときのドラム12の回転角度である。接合部材Sのドラム12への配置時に、ドラム12が所定状態(又は、回転開始)から基準回転角度だけ回転すると、接合部S3の基準位置TOが検査位置Kに移動する。   After calculating the correction angle Q, the calculation unit 43 calculates the rotation angle (inspection angle) of the drum 12 at which the actual position T of the joint S3 moves to the inspection position K on the outer periphery of the drum 12 based on the correction angle Q. . The inspection angle is calculated by correcting the reference rotation angle of the drum 12 with the correction angle Q. The reference rotation angle is the rotation angle of the drum 12 when the reference position TO of the joint S3 moves to the inspection position K. When the joining member S is disposed on the drum 12, the reference position TO of the joining portion S3 moves to the inspection position K when the drum 12 rotates by a reference rotation angle from a predetermined state (or rotation start).

これに対し、ドラム12が基準回転角度よりも補正角度Qだけ大きく(又は、小さく)回転したときに、接合部S3の実位置Tが検査位置Kに移動する。端部S1の寸法Wが基準寸法WOよりも大きいときには(図4A参照)、ドラム12を基準回転角度よりも大きく回転することで、実位置Tが検査位置Kに移動する。従って、補正角度Qは正の値になる。端部S1の寸法Wが基準寸法WOよりも小さいときには(図4B参照)、ドラム12を基準回転角度よりも小さく回転することで、実位置Tが検査位置Kに移動する。従って、補正角度Qは負の値になる。算出部43は、補正角度Qを算出した後、基準回転角度と補正角度Qから、ドラム12の検査角度を算出する。   On the other hand, when the drum 12 is rotated by a correction angle Q larger (or smaller) than the reference rotation angle, the actual position T of the joint S3 moves to the inspection position K. When the dimension W of the end S1 is larger than the reference dimension WO (see FIG. 4A), the actual position T moves to the inspection position K by rotating the drum 12 more than the reference rotation angle. Accordingly, the correction angle Q is a positive value. When the dimension W of the end S1 is smaller than the reference dimension WO (see FIG. 4B), the actual position T moves to the inspection position K by rotating the drum 12 smaller than the reference rotation angle. Therefore, the correction angle Q is a negative value. After calculating the correction angle Q, the calculation unit 43 calculates the inspection angle of the drum 12 from the reference rotation angle and the correction angle Q.

このように、補正部40(補正手段)は、接合部S3の位置の補正時に算出処理を行う複数の算出手段を有する。また、補正部40は、少なくとも、補正距離Fを算出する第1算出手段と、補正角度Qを算出する第2算出手段を有する。第1算出手段は、取得手段により取得した端部S1の寸法と形状(ここでは、端部S1の寸法Wと縁S4の角度θ)に基づいて、ドラム12の外周において検査する接合部S3の基準位置TOと接合部S3の実位置Tとのドラム周方向Pにおける距離(補正距離)Fを算出する。第2算出手段は、第1算出手段により算出した基準位置TOと実位置Tの補正距離Fに基づいて、接合部S3の補正位置の検査位置Kへの移動時におけるドラム12の回転角度を補正する補正角度Qを算出する。   Thus, the correction unit 40 (correction unit) includes a plurality of calculation units that perform calculation processing when correcting the position of the joint S3. The correction unit 40 includes at least a first calculation unit that calculates the correction distance F and a second calculation unit that calculates the correction angle Q. The first calculation means determines the size of the joint S3 to be inspected on the outer periphery of the drum 12 based on the size and shape of the end S1 acquired by the acquisition means (here, the dimension W of the end S1 and the angle θ of the edge S4). A distance (correction distance) F in the drum circumferential direction P between the reference position TO and the actual position T of the joint S3 is calculated. The second calculation means corrects the rotation angle of the drum 12 when the correction position of the joint S3 is moved to the inspection position K based on the correction distance F between the reference position TO and the actual position T calculated by the first calculation means. The correction angle Q to be calculated is calculated.

各算出手段の算出により接合部S3の位置を補正した後、検査制御装置20は、ドラム12の検査角度を成型制御装置13に送信する。次に、タイヤ成型装置10が、成型制御装置13により制御されて、接合部材Sの接合動作を実行する。なお、補正部40で算出された補正距離Fを成型制御装置13に送信し、成型制御装置13により、補正角度Qとドラム12の検査角度を算出するようにしてもよい。また、補正部40で算出された補正角度Qを成型制御装置13に送信し、成型制御装置13により、ドラム12の検査角度を算出するようにしてもよい。   After correcting the position of the joint S <b> 3 by the calculation of each calculation means, the inspection control device 20 transmits the inspection angle of the drum 12 to the molding control device 13. Next, the tire molding device 10 is controlled by the molding control device 13 to execute the joining operation of the joining member S. Note that the correction distance F calculated by the correction unit 40 may be transmitted to the molding control device 13, and the correction angle Q and the inspection angle of the drum 12 may be calculated by the molding control device 13. Alternatively, the correction angle Q calculated by the correction unit 40 may be transmitted to the molding control device 13, and the molding control device 13 may calculate the inspection angle of the drum 12.

接合部材Sの接合時には(図1、図2参照)、まず、接合部材Sを供給装置11によりドラム12に向かって供給し、接合部材Sをドラム12の外周に配置する。また、ドラム12を回転しつつ、接合部材Sをドラム12に巻き付け、接合部材Sの端部S1、S2同士をドラム12の外周で接合する(S105)。続いて、ドラム12の回転により接合部S3の補正位置が検査位置Kに移動したときに、検査装置1により、接合部S3を撮像して検査する。具体的には、ドラム12が所定状態(又は、回転開始)から検査角度だけ回転したときに、成型制御装置13が、接合部S3の撮像トリガー(例えば、接合部S3の撮像指示、ドラム12の回転角度、又は、ドラム12が検査角度だけ回転したことの通知)を、検査制御装置20に送信する。検査制御装置20は、撮像トリガーを受信したときに、検査部3により検査位置Kの接合部S3を撮像し(S106)、接合部S3の撮像画像に基づいて、検査処理部50により接合部S3を検査する(S107)。その際、ドラム12の回転を停止せずに、接合部S3を撮像して検査する。なお、ドラム12の回転を停止した後、接合部S3を撮像して検査してもよい。   When the joining member S is joined (see FIGS. 1 and 2), first, the joining member S is supplied toward the drum 12 by the supply device 11, and the joining member S is disposed on the outer periphery of the drum 12. Further, while rotating the drum 12, the joining member S is wound around the drum 12, and the end portions S1 and S2 of the joining member S are joined together on the outer periphery of the drum 12 (S105). Subsequently, when the correction position of the joint portion S3 is moved to the inspection position K by the rotation of the drum 12, the inspection device 1 images and inspects the joint portion S3. Specifically, when the drum 12 is rotated by an inspection angle from a predetermined state (or rotation start), the molding control device 13 causes the imaging trigger of the joining portion S3 (for example, the imaging instruction of the joining portion S3, the drum 12 The rotation angle or notification that the drum 12 has been rotated by the inspection angle) is transmitted to the inspection control device 20. When receiving the imaging trigger, the inspection control device 20 images the joint S3 at the inspection position K by the inspection unit 3 (S106), and based on the captured image of the joint S3, the inspection processing unit 50 performs the joint S3. Is inspected (S107). At that time, the joint S3 is imaged and inspected without stopping the rotation of the drum 12. Note that after the rotation of the drum 12 is stopped, the joint portion S3 may be imaged and inspected.

図5は、接合部材Sの接合部S3を示す平面図であり、ドラム半径方向外側からみた接合部材Sを示している。
図示のように、本実施形態では、検査部3により撮像される領域(撮像領域G)が、端部S1、S2の側部(ドラム幅方向Hの側部)に設定されており、実位置Tを含む接合部S3の側部が、検査部3により撮像される。また、接合部S3の検査位置Kは、撮像領域G内の所定位置(ここでは、ドラム周方向Pの中央位置)に設定されている。撮像手段である検査部3は、接合部S3の補正位置が撮像領域G内の検査位置Kに移動したときに、接合部S3を撮像する。続いて、検査処理部50が、検査部3により撮像された接合部S3の撮像画像に基づいて、接合部S3を検査し、接合部S3の合否を判定する。
FIG. 5 is a plan view showing the joining portion S3 of the joining member S, and shows the joining member S viewed from the outside in the drum radial direction.
As shown in the figure, in this embodiment, the area (imaging area G) imaged by the inspection unit 3 is set to the side portions (side portions in the drum width direction H) of the end portions S1 and S2, and the actual position. A side portion of the joint S3 including T is imaged by the inspection unit 3. Further, the inspection position K of the joint S3 is set to a predetermined position in the imaging region G (here, the center position in the drum circumferential direction P). The inspection unit 3 that is an imaging unit images the joint S3 when the correction position of the joint S3 moves to the inspection position K in the imaging region G. Subsequently, the inspection processing unit 50 inspects the joint portion S3 based on the captured image of the joint portion S3 imaged by the inspection portion 3, and determines whether the joint portion S3 is acceptable.

接合部S3の実位置Tが検査位置Kに位置する状態で、接合部S3の一部が撮像される。同時に、接合部S3の両側の端部S1、S2が撮像される。その際、端部S1の寸法Wに応じて、端部S1、S2の側部の位置が、撮像画像内で変化する。ただし、端部S1、S2の側部は、接合部S3の実位置Tを中心に撮像される。検査処理部50は、接合部S3を含む端部S1、S2の撮像画像に基づいて、接合部S3を上記したように検査する。具体的には、例えば、接合状態検出部52により、接合部S3の両側において、端部S1、S2の側部の平均位置を、それぞれ所定範囲の撮像画像に基づいて求める。これにより、側部の位置又は形状に微小な変化があるときでも、側部の位置が求められる。次に、端部S1、S2の側部の平均位置の差を算出して、接合部S3における端部S1、S2のずれ量を検出する。判定部53により、ずれ量が許容範囲内であるときには、接合部S3が合格と判定され、ずれ量が許容範囲外であるときには、接合部S3が不合格と判定される。   In a state where the actual position T of the joint portion S3 is located at the inspection position K, a part of the joint portion S3 is imaged. At the same time, the ends S1 and S2 on both sides of the joint S3 are imaged. At that time, the positions of the side portions of the end portions S1 and S2 change in the captured image in accordance with the dimension W of the end portion S1. However, the side portions of the end portions S1 and S2 are imaged around the actual position T of the joint portion S3. The inspection processing unit 50 inspects the joint portion S3 as described above based on the captured images of the end portions S1 and S2 including the joint portion S3. Specifically, for example, the joining state detection unit 52 obtains the average positions of the side portions of the end portions S1 and S2 on both sides of the joining portion S3 based on captured images in a predetermined range. Thereby, even when there is a minute change in the position or shape of the side portion, the position of the side portion is obtained. Next, the difference between the average positions of the side portions of the end portions S1 and S2 is calculated, and the shift amounts of the end portions S1 and S2 in the joint portion S3 are detected. When the amount of deviation is within the allowable range, the determination unit 53 determines that the bonding portion S3 is acceptable, and when the amount of deviation is outside the allowable range, the bonding portion S3 is determined to be unacceptable.

以上説明したように、本実施形態によれば、検査部3を移動することなく、接合部材Sの接合部S3の位置の変動に対応して、接合部S3を検査位置Kにおいて安定して精度よく検査することができる。また、検査のタイミングを自動調整して、接合部S3を検査位置Kで正確に検査することができる。接合部S3の位置と検査位置Kとのずれを防止できるため、位置のずれに伴う検査エラーの発生を抑制することができる。その結果、検査エラーによるタイヤ成型装置10の停止が抑制されるため、タイヤ成型の生産性を向上することができる。   As described above, according to the present embodiment, the joining portion S3 can be stably and accurately measured at the inspection position K in accordance with the change in the position of the joining portion S3 of the joining member S without moving the inspection portion 3. Can be inspected well. Further, the inspection timing can be automatically adjusted to accurately inspect the joint S3 at the inspection position K. Since it is possible to prevent a shift between the position of the joint S3 and the inspection position K, it is possible to suppress the occurrence of an inspection error due to the position shift. As a result, since the stop of the tire molding apparatus 10 due to an inspection error is suppressed, the productivity of tire molding can be improved.

接合部S3を撮像領域G内の検査位置Kで確実に撮像できるため、接合部S3を最適な条件で撮像でき、接合部S3を撮像画像に基づいて精度よく検査することができる。接合部S3の補正距離Fの算出結果に基づいて、ドラム12の回転角度を補正する補正角度Qを算出するため、接合部S3の位置の補正を、簡単かつ正確に行うことができる。また、端部S1の寸法Wと縁S4の角度θは、比較的簡単に取得できるため、端部S3の検査処理を単純にすることができる。   Since the joint portion S3 can be reliably imaged at the inspection position K in the imaging region G, the joint portion S3 can be imaged under optimum conditions, and the joint portion S3 can be inspected with high accuracy based on the captured image. Since the correction angle Q for correcting the rotation angle of the drum 12 is calculated based on the calculation result of the correction distance F of the joint S3, the position of the joint S3 can be corrected easily and accurately. Further, since the dimension W of the end S1 and the angle θ of the edge S4 can be obtained relatively easily, the inspection process for the end S3 can be simplified.

なお、本実施形態では、端部S1の寸法Wと縁S4の角度θを取得したが、端部S1に関しては、接合部S3の位置の補正に必要な値を取得すればよい。即ち、寸法W以外の端部S1の寸法を取得してもよく、端部S1の形状に関連する角度θ以外の値を取得してもよい。また、接合部材Sの両端部S1、S2の寸法と形状を取得して、両端部S1、S2の寸法と形状に基づいて、接合部S3の位置を補正するようにしてもよい。複数の接合部材Sからなる環状の接合部材Sを成型するときには、複数の接合部S3を検査位置Kで順に検査する。   In the present embodiment, the dimension W of the end portion S1 and the angle θ of the edge S4 are acquired. However, for the end portion S1, a value necessary for correcting the position of the joint portion S3 may be acquired. That is, the dimension of the end S1 other than the dimension W may be acquired, or a value other than the angle θ related to the shape of the end S1 may be acquired. Further, the size and shape of both end portions S1 and S2 of the joining member S may be acquired, and the position of the joining portion S3 may be corrected based on the size and shape of both end portions S1 and S2. When the annular joining member S composed of the plurality of joining members S is molded, the plurality of joining portions S3 are inspected in order at the inspection position K.

本発明は、接合部S3を撮像して検査する検査方法及び検査装置に限定されず、接合部S3を検査位置Kで検査する種々の検査方法及び検査装置に適用できる。例えば、接合部S3が検査位置Kに移動したときに、各種センサを使用して接合部S3を検査してもよい。   The present invention is not limited to the inspection method and the inspection apparatus for imaging and inspecting the joint portion S3, and can be applied to various inspection methods and inspection apparatuses for inspecting the joint portion S3 at the inspection position K. For example, when the joint portion S3 moves to the inspection position K, the joint portion S3 may be inspected using various sensors.

1・・・検査装置、2・・・取得部、3・・・検査部、10・・・タイヤ成型装置、11・・・供給装置、12・・・ドラム、13・・・成型制御装置、20・・・検査制御装置、21・・・通信部、22・・・記憶部、23・・・入力部、24・・・制御部、30・・・取得処理部、31・・・端部判別部、32・・・寸法検出部、33・・・角度検出部、40・・・補正部、41・・・位置判別部、42・・・位置比較部、43・・・算出部、50・・・検査処理部、51・・・接合部判別部、52・・・接合状態検出部、53・・・判定部、K・・・検査位置、S・・・接合部材、S3・・・接合部。   DESCRIPTION OF SYMBOLS 1 ... Inspection apparatus, 2 ... Acquisition part, 3 ... Inspection part, 10 ... Tire molding apparatus, 11 ... Supply apparatus, 12 ... Drum, 13 ... Molding control apparatus, DESCRIPTION OF SYMBOLS 20 ... Inspection control apparatus, 21 ... Communication part, 22 ... Memory | storage part, 23 ... Input part, 24 ... Control part, 30 ... Acquisition process part, 31 ... End part Discriminating unit 32 ... Dimension detecting unit 33 ... Angle detecting unit 40 ... Correction unit 41 ... Position discriminating unit 42 ... Position comparing unit 43 ... Calculating unit 50・ ・ ・ Inspection processing unit, 51 ... Joint part determination part, 52 ... Joint state detection part, 53 ... Determination part, K ... Inspection position, S ... Joint member, S3 ... Junction.

Claims (8)

ドラムの外周で接合された接合部材の端部同士の接合部を、ドラムの回転により検査位置に移動して検査する接合部材の検査方法であって、
接合前の接合部材の端部の寸法と形状を取得する工程と、
取得した端部の寸法と形状に基づいて、ドラムの外周において検査する接合部の位置を補正する工程と、
ドラムの回転により接合部の補正位置が検査位置に移動したときに、接合部を検査する工程と、
を有する接合部材の検査方法。
A joining member inspection method for inspecting a joining portion of joining members joined on an outer periphery of a drum by moving the joining portion to an inspection position by rotating the drum,
Obtaining the dimensions and shape of the end of the joining member before joining;
Correcting the position of the joint to be inspected on the outer periphery of the drum based on the acquired dimensions and shape of the end,
A step of inspecting the joint when the correction position of the joint is moved to the inspection position by rotation of the drum;
The inspection method of the joining member which has this.
請求項1に記載された接合部材の検査方法において、
接合部を検査する工程が、接合部の補正位置が撮像領域内の検査位置に移動したときに、接合部を撮像する工程を有する接合部材の検査方法。
In the inspection method of the joining member according to claim 1,
A method for inspecting a joining member, wherein the step of inspecting the joint portion includes a step of imaging the joint portion when the correction position of the joint portion moves to the inspection position in the imaging region.
請求項1又は2に記載された接合部材の検査方法において、
端部の寸法と形状を取得する工程が、ドラム幅方向における端部の寸法と、ドラム周方向に対する端部の縁の角度を取得する工程である接合部材の検査方法。
In the inspection method of the joining member according to claim 1 or 2,
The method for inspecting a joining member, wherein the step of acquiring the size and shape of the end is a step of acquiring the size of the end in the drum width direction and the angle of the edge of the end with respect to the drum circumferential direction.
請求項1ないし3のいずれかに記載された接合部材の検査方法において、
接合部の位置を補正する工程が、取得した端部の寸法と形状に基づいて、ドラムの外周において検査する接合部の基準位置と接合部の実位置とのドラム周方向における距離を算出する工程と、算出した基準位置と実位置の距離に基づいて、接合部の補正位置の検査位置への移動時におけるドラムの回転角度を補正する補正角度を算出する工程と、を有する接合部材の検査方法。
In the inspection method of the joining member according to any one of claims 1 to 3,
The step of correcting the position of the joint portion calculates the distance in the drum circumferential direction between the reference position of the joint portion to be inspected on the outer periphery of the drum and the actual position of the joint portion based on the acquired size and shape of the end portion. And a step of calculating a correction angle for correcting the rotation angle of the drum when the correction position of the joint is moved to the inspection position based on the calculated distance between the reference position and the actual position. .
ドラムの外周で接合された接合部材の端部同士の接合部を、ドラムの回転により検査位置に移動して検査する接合部材の検査装置であって、
接合前の接合部材の端部の寸法と形状を取得する取得手段と、
取得手段により取得した端部の寸法と形状に基づいて、ドラムの外周において検査する接合部の位置を補正する補正手段と、
ドラムの回転により接合部の補正位置が検査位置に移動したときに、接合部を検査する検査手段と、
を備えた接合部材の検査装置。
A joining member inspection device that inspects the joining portion of the joining members joined at the outer periphery of the drum by moving the joining portion to the inspection position by rotating the drum,
Obtaining means for obtaining the dimensions and shape of the end of the joining member before joining;
Correction means for correcting the position of the joint to be inspected on the outer periphery of the drum based on the size and shape of the end acquired by the acquisition means;
Inspection means for inspecting the joint when the correction position of the joint is moved to the inspection position by rotation of the drum;
The inspection apparatus of the joining member provided with.
請求項5に記載された接合部材の検査装置において、
検査手段が、接合部の補正位置が撮像領域内の検査位置に移動したときに、接合部を撮像する撮像手段を有する接合部材の検査装置。
In the inspection apparatus of the joining member according to claim 5,
An inspection apparatus for a joining member having an imaging means for imaging the joint when the inspection means moves to the inspection position within the imaging region when the correction position of the joint is moved.
請求項5又は6に記載された接合部材の検査装置において、
取得手段が、ドラム幅方向における端部の寸法と、ドラム周方向に対する端部の縁の角度を取得する接合部材の検査装置。
In the inspection apparatus of the joining member described in Claim 5 or 6,
An inspection apparatus for a joining member, wherein the acquisition means acquires the dimension of the end in the drum width direction and the angle of the edge of the end with respect to the drum circumferential direction.
請求項5ないし7のいずれかに記載された接合部材の検査装置において、
補正手段が、取得手段により取得した端部の寸法と形状に基づいて、ドラムの外周において検査する接合部の基準位置と接合部の実位置とのドラム周方向における距離を算出する第1算出手段と、第1算出手段により算出した基準位置と実位置の距離に基づいて、接合部の補正位置の検査位置への移動時におけるドラムの回転角度を補正する補正角度を算出する第2算出手段と、を有する接合部材の検査装置。
In the inspection apparatus of the joining member according to any one of claims 5 to 7,
First correcting means for calculating the distance in the drum circumferential direction between the reference position of the joint to be inspected on the outer periphery of the drum and the actual position of the joint based on the size and shape of the end acquired by the acquiring means. And a second calculating means for calculating a correction angle for correcting the rotation angle of the drum when the correction position of the joint is moved to the inspection position based on the distance between the reference position and the actual position calculated by the first calculating means. The inspection apparatus of the joining member which has these.
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