JP6054167B2 - UV irradiation equipment - Google Patents

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JP6054167B2
JP6054167B2 JP2012275478A JP2012275478A JP6054167B2 JP 6054167 B2 JP6054167 B2 JP 6054167B2 JP 2012275478 A JP2012275478 A JP 2012275478A JP 2012275478 A JP2012275478 A JP 2012275478A JP 6054167 B2 JP6054167 B2 JP 6054167B2
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treated water
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water
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JP2014117666A (en
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田中 英明
英明 田中
裕久 宮崎
裕久 宮崎
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Stanley Electric Co Ltd
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本発明はたとえば浄水器内の水殺菌浄化装置として用いられる紫外線照射装置に関する。   The present invention relates to an ultraviolet irradiation device used as, for example, a water sterilization purification device in a water purifier.

水を殺菌浄化する方法として紫外線を用いた紫外線照射装置は既に多く知られている。   Many ultraviolet irradiation apparatuses using ultraviolet rays are already known as a method for sterilizing and purifying water.

従来の紫外線照射装置は、ケーシング(リアクタとも言う)と、ケーシング内部中心に設けられた1つの紫外線ランプと、紫外線ランプを点灯させるための点灯スイッチと、点灯スイッチによって表示される点灯表示ランプと、紫外線ランプを消灯させるためにケーシング内部に設けられた温度センサとを備えている(参照:特許文献1)。   A conventional ultraviolet irradiation device includes a casing (also called a reactor), one ultraviolet lamp provided in the center of the casing, a lighting switch for lighting the ultraviolet lamp, a lighting display lamp displayed by the lighting switch, And a temperature sensor provided inside the casing to turn off the ultraviolet lamp (see Patent Document 1).

一般に、紫外線ランプは、その特性上、立上りが遅い。従って、処理水の流水状態は紫外線ランプのオン後所定時間後に開始させる。他方、紫外線ランプの発熱量は大きいので、処理水の止水状態の紫外線ランプのオン状態では、処理水の温度が上昇する。従って、処理水の温度が所定値を超えたときに紫外線ランプをオフにする。この制御を図7を参照して説明する。   In general, an ultraviolet lamp has a slow rise due to its characteristics. Accordingly, the running state of the treated water is started after a predetermined time after the ultraviolet lamp is turned on. On the other hand, since the heat generation amount of the ultraviolet lamp is large, the temperature of the treated water rises in the on state of the ultraviolet lamp in the treated water stopped state. Therefore, the ultraviolet lamp is turned off when the temperature of the treated water exceeds a predetermined value. This control will be described with reference to FIG.

図7における時刻t1において、点灯スイッチがオンとなると、点灯表示ランプが点滅状態となると共に、紫外線ランプがオン状態となる。この場合、紫外線ランプの立上り時間たとえば所定時間2分に合わせて点灯表示ランプの点滅状態が持続し、この間、処理水は止水状態なので、紫外線ランプの出力によって処理水の水温が上昇する。尚、この点灯表示ランプの点滅状態時には、操作者は紫外線照射装置(たとえば浄水器)の蛇口はオンさせないものとする。   At time t1 in FIG. 7, when the lighting switch is turned on, the lighting display lamp is blinked and the ultraviolet lamp is turned on. In this case, the blinking state of the lighting display lamp is maintained in accordance with the rising time of the ultraviolet lamp, for example, a predetermined time of 2 minutes. During this time, since the treated water is in a stopped state, the temperature of the treated water rises due to the output of the ultraviolet lamp. It is assumed that the operator does not turn on the faucet of the ultraviolet irradiation device (for example, water purifier) when the lighting display lamp is blinking.

次に、上述の所定時間が経過すると、時刻t2において、点灯表示ランプが点灯状態となり、これを見た操作者は、次いで、時刻t3において、浄水器の蛇口をオンとする。この結果、浄水器の処理水が流水状態となると共に、処理水の水温が低下する。その後、この水温は安定する。   Next, when the above-described predetermined time has elapsed, the lighting display lamp is turned on at time t2, and the operator who has seen this turns on the faucet of the water purifier at time t3. As a result, the treated water of the water purifier becomes a running water state, and the water temperature of the treated water decreases. Thereafter, the water temperature becomes stable.

次に、時刻t4において、操作者が浄水器の蛇口をオフにすると、浄水器の処理水が止水状態となり、紫外線ランプの発熱により処理水の温度が上昇する。   Next, at time t4, when the operator turns off the faucet of the water purifier, the treated water of the water purifier is stopped, and the temperature of the treated water rises due to the heat generated by the ultraviolet lamp.

最後に、時刻t5において、温度センサが処理水の水温の所定温たとえば60℃を検出すると、点灯表示ランプが消灯状態となると共に、紫外線ランプもオフ状態となる。   Finally, at time t5, when the temperature sensor detects a predetermined temperature of the treated water temperature, for example, 60 ° C., the lighting display lamp is turned off and the ultraviolet lamp is also turned off.

このように、図7に示す従来の制御方法によれば、点灯スイッチのオンと同時に紫外線ランプをオンとし、温度センサの所定温度検出と同時に、紫外線ランプをオフしている。   Thus, according to the conventional control method shown in FIG. 7, the ultraviolet lamp is turned on simultaneously with the turning on of the lighting switch, and the ultraviolet lamp is turned off simultaneously with the predetermined temperature detection of the temperature sensor.

特開平10−211488号公報JP 10-2111488 A

しかしながら、上述の従来の紫外線照射装置においては、処理水の流水状態の開始より所定時間早く紫外線ランプをオン状態にし、この紫外線ランプのオン状態を流水状態の終了後温度センサの所定温度検出後まで接続させている。従って、処理水の流水状態の時間に比較して非常に長時間の紫外線ランプのオン状態を必要とするので、消費電力が大きいという課題がある。   However, in the above-described conventional ultraviolet irradiation device, the ultraviolet lamp is turned on for a predetermined time earlier than the start of the flowing state of the treated water, and the ultraviolet lamp is turned on after the end of the flowing state until the predetermined temperature is detected by the temperature sensor. Connected. Accordingly, since the ultraviolet lamp needs to be turned on for a very long time compared to the time when the treated water is flowing, there is a problem that power consumption is large.

尚、上述の従来の紫外線照射装置においては、温度センサの所定温度検出の代りに、温度センサの温度の変化が所定値となったことによって紫外線ランプをオフ状態にすることも提案している(参照:特許文献1の段落0015、0016)。この場合、紫外線ランプのオフ状態が少し早くなるが、やはり、紫外線ランプのオン状態は長時間持続するので、消費電力が依然として大きい。   In the above-described conventional ultraviolet irradiation device, instead of detecting the predetermined temperature of the temperature sensor, it has also been proposed to turn off the ultraviolet lamp when the temperature sensor temperature changes to a predetermined value ( Reference: Paragraphs 0015 and 0016 of Patent Document 1. In this case, the off-state of the ultraviolet lamp becomes a little faster, but the on-state of the ultraviolet lamp lasts for a long time, so that the power consumption is still large.

上述の課題を解決するために、本発明に係る紫外線照射装置は、処理水が流入して流出するためのケーシングと、ケーシングの内部に配置された紫外線光源と、ケーシング内の処理水の照度を検出するための照度センサと、照度センサの出力の変動周期より小さい所定時間毎の照度センサの出力に応じて処理水の照度の変動量を演算し、演算された照度の変動量に応じて紫外線光源を制御するための制御部とを具備し、処理水の照度の変動量が所定値以上のときに制御部は紫外線光源をオン駆動し、処理水の照度の変動量が所定値未満のときに制御部は紫外線光源を間欠駆動するものである。 In order to solve the above-described problems, an ultraviolet irradiation device according to the present invention has a casing for inflow and outflow of treated water, an ultraviolet light source disposed inside the casing, and an illuminance of the treated water in the casing. The illuminance sensor for detection and the illuminance sensor output at a predetermined time smaller than the illuminance sensor output fluctuation period are calculated according to the illuminance fluctuation amount of the treated water, and the ultraviolet ray is determined according to the calculated illuminance fluctuation amount. A control unit for controlling the light source, and when the variation amount of the illuminance of the treated water is equal to or greater than a predetermined value, the control unit drives the ultraviolet light source on, and when the variation amount of the illuminance of the treated water is less than the predetermined value The control unit intermittently drives the ultraviolet light source .

すなわち、本願発明者らは、処理水の照度の変動量が処理水の流水状態及び止水状態を明瞭に表していることに着目した。処理水の照度の変動量が大きいときには、処理水は流水状態にあり、他方、処理水の照度の変動量が小さいときには、処理水は止水状態にあることが分かった。従って、紫外線ランプの駆動を処理水の流水状態、止水状態に応じて行うことができる。たとえば、処理水の流水状態のときに、紫外線ランプをオン駆動し、処理水の止水状態のときに、紫外線ランプを間欠駆動する。   That is, the inventors of the present application focused on the fact that the amount of fluctuation in the illuminance of the treated water clearly represents the running water state and the stopped water state of the treated water. It was found that when the variation in the illuminance of the treated water is large, the treated water is in a flowing water state, while when the variation in the illuminance of the treated water is small, the treated water is in a stopped state. Therefore, the ultraviolet lamp can be driven according to the running water flow state and the water stop state. For example, the ultraviolet lamp is turned on when the treated water is flowing, and the ultraviolet lamp is driven intermittently when the treated water is stopped.

本発明によれば、処理水の流水状態、止水状態に応じて紫外線ランプを駆動するので、消費電力を低減できる。また、処理水の止水状態のときに、紫外線ランプを間欠駆動しておくことにより、処理水が止水状態から流水状態に変化したとき、紫外線ランプの立上りを早くできる。さらに、従来の紫外線照射装置における点灯スイッチ、点灯表示ランプを不要とすることができる。   According to the present invention, since the ultraviolet lamp is driven according to the running water state and the stopped water state of the treated water, the power consumption can be reduced. Further, by intermittently driving the ultraviolet lamp when the treated water is in a stopped state, the rising of the ultraviolet lamp can be accelerated when the treated water changes from the stopped state to the flowing water state. Furthermore, the lighting switch and the lighting display lamp in the conventional ultraviolet irradiation device can be dispensed with.

本発明に係る紫外線照射装置の実施の形態を示す斜視図である。It is a perspective view which shows embodiment of the ultraviolet irradiation device concerning this invention. 図1の紫外線照射装置の上面図である。It is a top view of the ultraviolet irradiation device of FIG. 図1の紫外線照射装置の側面図である。It is a side view of the ultraviolet irradiation device of FIG. 図1の紫外線照射装置の横断面図である。It is a cross-sectional view of the ultraviolet irradiation device of FIG. 図1の制御部の動作を説明するためのフローチャートである。It is a flowchart for demonstrating operation | movement of the control part of FIG. 図5のフローチャートを補足説明するためのタイミング図である。FIG. 6 is a timing chart for supplementarily explaining the flowchart of FIG. 5. 従来の紫外線照射装置の制御方法を説明するためのタイミング図である。It is a timing diagram for demonstrating the control method of the conventional ultraviolet irradiation device.

図1は本発明に係る紫外線照射装置の実施の形態を示す斜視図であり、図2、図3、図4は図1の上面図、側面図、横断面図である。   FIG. 1 is a perspective view showing an embodiment of an ultraviolet irradiation apparatus according to the present invention, and FIGS. 2, 3, and 4 are a top view, a side view, and a cross-sectional view of FIG.

図1〜図4を参照すると、1は処理水の流入孔1a、流出孔1bを有する中空円筒状のケーシングである。ケーシング1は、好ましくは、紫外線反射材としてのアルミニウム、アルミニウム合金よりなる。尚、紫外線反射機能を有しない材料を用いた場合には、内壁側のみに紫外線反射材料を塗布すればよい。   1 to 4, reference numeral 1 denotes a hollow cylindrical casing having an inflow hole 1a and an outflow hole 1b of treated water. The casing 1 is preferably made of aluminum or an aluminum alloy as an ultraviolet reflecting material. When a material that does not have an ultraviolet reflection function is used, the ultraviolet reflection material may be applied only to the inner wall side.

図4を参照すると、ケーシング1の内部中心には、棒状の紫外線ランプ2が配置されている。紫外線ランプ2には外部接続用の配線2aが接続される。紫外線ランプ2は、処理水が侵入しないように、紫外線通過材料たとえば石英よりなる紫外線ランプ保護管3に収容されている。尚、紫外線ランプは2本以上並設してもよい。   Referring to FIG. 4, a rod-shaped ultraviolet lamp 2 is disposed in the center of the casing 1. The ultraviolet lamp 2 is connected to a wiring 2a for external connection. The ultraviolet lamp 2 is accommodated in an ultraviolet lamp protective tube 3 made of an ultraviolet ray passing material such as quartz so that treated water does not enter. Two or more ultraviolet lamps may be provided side by side.

紫外線ランプ2としては、熱陰極管及び冷陰極管があるが、寿命及び小型化の点から冷陰極管の方が良い。また、熱陰極管にあっては、陰電極(フィラメントコイル)に電流を流して急速加熱して熱電子を放出し、冷却するので、後述の間欠駆動した場合には、急速加熱、冷却によるフィラメントコイルの劣化断線によって寿命はさらに劣化する。これに対し、冷陰極管にあっては、オンオフ時に陰電極の余熱を必要としないので、後述の間欠駆動した場合にも寿命劣化の影響はない。   As the ultraviolet lamp 2, there are a hot cathode tube and a cold cathode tube, but a cold cathode tube is preferable from the viewpoint of life and miniaturization. In the case of a hot cathode tube, a current is passed through a negative electrode (filament coil) and rapidly heated to emit thermoelectrons and then cooled. The life is further deteriorated due to the deterioration of the coil. On the other hand, the cold cathode tube does not require the residual heat of the negative electrode when it is turned on / off.

ケーシング1の内部には、処理水の照度を検出する照度センサ4が設けられている。照度センサ4は紫外線を電流に変換するフォトダイオード等を含んで構成されている。この場合、紫外線を可視光に変換する波長変換素子、可視光を電流に変換するフォトダイオード等を含んでもよい。さらに、増幅器を内蔵してもよい。   An illuminance sensor 4 that detects the illuminance of the treated water is provided inside the casing 1. The illuminance sensor 4 includes a photodiode or the like that converts ultraviolet light into current. In this case, a wavelength conversion element that converts ultraviolet light into visible light, a photodiode that converts visible light into current, or the like may be included. Furthermore, an amplifier may be incorporated.

処理水はケーシング1の流入孔1aから流入し、照度センサ4の近傍を通り、ケーシング1の流出孔1bより流出される。   The treated water flows in from the inflow hole 1 a of the casing 1, passes through the vicinity of the illuminance sensor 4, and flows out from the outflow hole 1 b of the casing 1.

図1に戻ると、照度センサ4の出力S1は制御部5に送られ、この結果、制御部5は照度センサ4の出力S1に基づいて処理水の照度の変動量を演算し、この照度の変動量に応じて紫外線ランプ2をインバータ回路6を介して制御する。尚、駆動回路としてインバータ回路以外を用いてもよい。   Returning to FIG. 1, the output S1 of the illuminance sensor 4 is sent to the control unit 5. As a result, the control unit 5 calculates the amount of variation in the illuminance of the treated water based on the output S1 of the illuminance sensor 4, and The ultraviolet lamp 2 is controlled via the inverter circuit 6 according to the fluctuation amount. A drive circuit other than the inverter circuit may be used.

制御部5はたとえばマイクロコンピュータによって構成され、CPU、ROM、RAM、A/D変換器、D/A変換器、出入力インタフェイス等を含む。   The control unit 5 is constituted by a microcomputer, for example, and includes a CPU, a ROM, a RAM, an A / D converter, a D / A converter, an input / output interface, and the like.

次に、図1の制御部5の制御動作を図5のフローチャート及び図6のタイミング図を参照して説明する。図5のフローチャートのルーチンは所定時間たとえば30ms毎に実行される。この所定時間は照度センサ4の出力S1の変動周期より小さいものとする。また、照度センサ4の出力S1は、図6の(A)に示すごとく、処理水の流水状態及び止水状態に応じて変動状態、無変動状態となる。   Next, the control operation of the control unit 5 of FIG. 1 will be described with reference to the flowchart of FIG. 5 and the timing chart of FIG. The routine of the flowchart of FIG. 5 is executed every predetermined time, for example, 30 ms. This predetermined time is assumed to be shorter than the fluctuation cycle of the output S1 of the illuminance sensor 4. Moreover, as shown to (A) of FIG. 6, the output S1 of the illumination intensity sensor 4 will be in a change state and a non-change state according to the running water flow state and the water stop state.

始めに、ステップ501にて、制御部5は照度センサ4の出力S1つまり処理水の照度をA/D変換して取込む。   First, at step 501, the control unit 5 takes in the output S1 of the illuminance sensor 4, that is, the illuminance of the treated water by A / D conversion.

次に、ステップ502にて、制御部5は、処理水の照度の変動量Dを演算する。たとえば、
D←|S1-S10
+|S10-S11
但し、S10はS1の前回値
S11はS1の前々回値
として演算する。尚、変動量Dは他の演算方法でもよい。この結果、処理水の照度の変動量は、図6の(B)に示すごとく、変化する。
Next, in step 502, the control unit 5 calculates the variation amount D of the illuminance of the treated water. For example,
D ← | S1-S1 0
+ | S1 0 -S1 1 |
However, S1 0 is the previous value of S1
S1 1 is calculated as the previous value of S1. Note that the fluctuation amount D may be another calculation method. As a result, the fluctuation amount of the illuminance of the treated water changes as shown in FIG.

次に、ステップ503にて、制御部5は変動量Dが所定値α以上か否か判別する。この結果、D≧αであれば、つまり、処理水が流水状態であれば、ステップ504に進み、駆動信号S2を“1”(オン状態)とする。他方、D<αであれば、つまり、処理水が止水状態であれば、ステップ505に進み、駆動信号S2を反転する。   Next, in step 503, the control unit 5 determines whether or not the fluctuation amount D is equal to or greater than a predetermined value α. As a result, if D ≧ α, that is, if the treated water is flowing, the process proceeds to step 504, and the drive signal S2 is set to “1” (ON state). On the other hand, if D <α, that is, if the treated water is in a stopped state, the process proceeds to step 505, and the drive signal S2 is inverted.

そして、ステップ506にて図5のルーチンは終了する。   At step 506, the routine of FIG.

図5のルーチンが30ms毎に実行されると、図6の(C)に示す駆動信号S2が得られる。図6の(C)の拡大図を図6の(C’)に示すように、処理水が流水状態であれば、駆動信号S2は“1”(オン状態)となり、紫外線ランプ2はオン状態持続し、他方、処理水が止水状態であれば、駆動信号S2はデューティ比50%間欠状態となり、紫外線ランプ2は間欠駆動する。
When the routine of FIG. 5 is executed every 30 ms, a drive signal S2 shown in FIG. 6C is obtained. As shown in the enlarged view of (C) of FIG. 6 (C ′) of FIG. 6, when the treated water is in a flowing state, the drive signal S2 is “1” (on state), and the ultraviolet lamp 2 is in the on state. was sustained, while if the treated water is a water stop state, the driving signal S2 becomes 50% intermittent state duty ratio, the ultraviolet lamp 2 is intermittently driven.

このとき、処理水の温度は紫外線ランプ2の発熱によって図6の(D)に示すごとく変化する。たとえば、処理水が流水状態にあれば、処理水の温度は28℃程度で安定し、他方、処理水が止水状態であれば、処理水の温度は25〜30℃の範囲を変化する。   At this time, the temperature of the treated water changes as shown in FIG. For example, if the treated water is in a flowing water state, the temperature of the treated water is stabilized at about 28 ° C., whereas if the treated water is in a stopped state, the temperature of the treated water changes in the range of 25 to 30 ° C.

図6から分かるように、処理水が止水状態のときには紫外線ランプ2は間欠状態であるので、時刻t1’にて、操作者が蛇口をオンにすると、処理水が流水状態に入ると共に、紫外線ランプ2はただちに立上る。他方、時刻t2’にて、操作者が蛇口をオフにすると、処理水が止水状態に入ると共に、紫外線ランプ2はほぼただちに間欠状態に入る。従って、紫外線ランプ2の間欠状態に少し消費電力を必要とするが、紫外線ランプ2のオン状態は処理水の流水状態にほぼ一致し、この結果、消費電力を低減できる。特に、処理水の流水状態が頻発に行われる場合には、消費電力を大幅に低減できる。   As can be seen from FIG. 6, since the ultraviolet lamp 2 is in an intermittent state when the treated water is in a stopped state, when the operator turns on the faucet at time t1 ′, the treated water enters the flowing water state and the ultraviolet light is turned on. Ramp 2 rises immediately. On the other hand, when the operator turns off the faucet at time t2 ', the treated water enters the water stop state and the ultraviolet lamp 2 enters the intermittent state almost immediately. Therefore, although a little power consumption is required for the intermittent state of the ultraviolet lamp 2, the ON state of the ultraviolet lamp 2 substantially matches the flowing state of the treated water, and as a result, the power consumption can be reduced. In particular, when the running water state is frequently generated, power consumption can be greatly reduced.

本発明は上述の実施の形態の自明の範囲内でのいかなる変更にも適用し得る。   The present invention can be applied to any modifications within the obvious scope of the above-described embodiment.

本発明は、上述の浄水器以外に、ウォータクーラ、ウォータサーバ、加湿器、食器洗い洗浄器、洗濯機、デンタルチェア等における水の殺菌浄化装置に利用できる。   In addition to the water purifier described above, the present invention can be used for water sterilization and purification devices in water coolers, water servers, humidifiers, dishwashers, washing machines, dental chairs, and the like.

1:ケーシング
1a:流入孔
1b:流出孔
2:紫外線ランプ
2a:配線
3:紫外線ランプ保護管
4:照度センサ
5:制御部
6:インバータ回路



1: Casing
1a: Inflow hole 1b: Outflow hole
2: UV lamp
2a: Wiring
3: UV lamp protection tube
4: Illuminance sensor 5: Control unit 6: Inverter circuit



Claims (2)

処理水が流入して流出するためのケーシングと、
該ケーシングの内部に配置された紫外線光源と、
前記ケーシング内の前記処理水の照度を検出するための照度センサと、
前記照度センサの出力の変動周期より小さい所定時間毎の前記照度センサの出力に基づいて前記処理水の照度の変動量を演算し、該演算された照度の変動量に応じて前記紫外線光源を制御するための制御部と
を具備し、
前記処理水の照度の変動量が所定値以上のときに前記制御部は前記紫外線光源をオン駆動し、前記処理水の照度の変動量が前記所定値未満のときに前記制御部は前記紫外線光源を間欠駆動する紫外線照射装置。
A casing for inflow and outflow of treated water;
An ultraviolet light source disposed inside the casing;
An illuminance sensor for detecting the illuminance of the treated water in the casing;
A fluctuation amount of the illuminance of the treated water is calculated based on the output of the illuminance sensor every predetermined time smaller than a fluctuation cycle of the output of the illuminance sensor, and the ultraviolet light source is controlled according to the calculated fluctuation amount of the illuminance. and a control unit for,
When the fluctuation amount of the illuminance of the treated water is equal to or greater than a predetermined value, the control unit drives the ultraviolet light source on, and when the fluctuation amount of the illuminance of the treated water is less than the predetermined value, the control unit UV irradiation device that intermittently drives .
前記紫外線光源は冷陰極管を具備する請求項1に記載の紫外線照射装置。 The ultraviolet irradiation device according to claim 1, wherein the ultraviolet light source includes a cold cathode tube.
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