JP6036250B2 - Elastic knitted fabric for anti-vibration rubber liner - Google Patents

Elastic knitted fabric for anti-vibration rubber liner Download PDF

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JP6036250B2
JP6036250B2 JP2012271004A JP2012271004A JP6036250B2 JP 6036250 B2 JP6036250 B2 JP 6036250B2 JP 2012271004 A JP2012271004 A JP 2012271004A JP 2012271004 A JP2012271004 A JP 2012271004A JP 6036250 B2 JP6036250 B2 JP 6036250B2
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rubber
elastic
fiber
knitted fabric
vibration
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JP2014114526A (en
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有希 二ノ宮
有希 二ノ宮
幸治 菅埜
幸治 菅埜
真奈 星子
真奈 星子
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Toray Industries Inc
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Description

本発明は、防振ゴムをゴム弾性体とライナーの一体射出成型により製造する際に、ゴム射出圧による成型皺が発生しにくく、ゴム弾性体との固着性にも優れた防振ゴムライナー用の伸縮性織編物に関するものである。自動車など車両が走行時にあるいは旋回時に発生するロール(車体の傾き)を抑制するスタビライザーバー(別名アンチロールバー)に装着される車両用防振ゴムのライナーに好適に用いられる。   The present invention provides an anti-vibration rubber liner that is less likely to cause molding flaws due to rubber injection pressure and has excellent adhesion to a rubber elastic body when the vibration-proof rubber is manufactured by integral injection molding of a rubber elastic body and a liner. This relates to a stretch woven or knitted fabric. It is suitably used for a vibration-proof rubber liner mounted on a stabilizer bar (also called an anti-roll bar) that suppresses a roll (an inclination of a vehicle body) that occurs when a vehicle such as an automobile travels or turns.

スタビライザーバーは、車体のロールを抑制し、操縦安定性および乗り心地を向上させるために装着され、車体とは防振ゴムを介して取り付けられている。スタビライザーバーは、コの字型のバネ鋼であり、左右のサスペンションアームを連結し、左右のサスペンションの沈み込みに差異が生じた時に、ねじれ反力により車体の傾きを減少させるためのものである。そして、防振ゴムは、タイヤが路面から受ける振動やスタビライザーバーのねじれから生じる摩擦や異音を抑制するため、スタビライザーバーと車体の連結部に用いられている。そのため防振ゴムの摺動面の層には、低摩擦材料であるフッ素繊維製編物などが用いられてきた。 The stabilizer bar is mounted in order to suppress the roll of the vehicle body and improve the handling stability and the ride comfort, and is attached to the vehicle body via a vibration proof rubber. The stabilizer bar is a U-shaped spring steel, which connects the left and right suspension arms and reduces the tilt of the vehicle body due to the torsional reaction force when there is a difference in the sinking of the left and right suspensions. . The anti-vibration rubber is used in a connecting portion between the stabilizer bar and the vehicle body in order to suppress friction and noise generated from the vibration received by the tire from the road surface and torsion of the stabilizer bar. Therefore, a knitted fabric made of fluorine fiber, which is a low friction material, has been used for the sliding surface layer of the vibration-proof rubber.

摺動面の層に低摩擦材料を用いたライナーは、従来より防振ゴム本体との接着性が課題であった。走行中の振動や車体の傾きを防振ゴムの変形で吸収する際に、ライナーと防振ゴムとの接着力が不十分であると剥がれてしまい、操縦安定性、乗り心地に影響を与えるとともに、異音発生の原因ともなった。防振ゴムとの接着性を向上させたライナーとして、例えば、特許文献1および特許文献2には、摺動面の層にフッ素系繊維を含み、固着面に熱融着性繊維を含む布帛が開示されている。ゴム弾性体との一体射出成型において、熱融着繊維が部分的に溶融し、熱融着繊維同士やその他の繊維との交点、あるいはゴム弾性体との接着面において強固に固着できる。しかしながら、ライナーの伸縮性すなわち防振ゴムの変形に対する追従性は完全とは言えず、継続して使用するうちに剥がれが発生する場合があった。   Conventionally, a liner using a low friction material for the sliding surface layer has had a problem of adhesion to a vibration-proof rubber body. When absorbing vibration and tilt of the vehicle body by vibration-proof rubber deformation, the liner and anti-vibration rubber will be peeled off if the adhesive strength is insufficient, affecting steering stability and ride comfort. This also caused abnormal noise. As a liner with improved adhesion to vibration-proof rubber, for example, Patent Document 1 and Patent Document 2 include a fabric including a fluorine-based fiber in a sliding surface layer and a heat-fusible fiber in a fixing surface. It is disclosed. In the integral injection molding with the rubber elastic body, the heat-sealing fibers are partially melted and can be firmly fixed at the intersection of the heat-sealing fibers with each other or with other fibers or on the adhesive surface with the rubber elastic body. However, the stretchability of the liner, that is, the followability to the deformation of the anti-vibration rubber is not perfect, and peeling may occur during continuous use.

特開2008−150724号公報JP 2008-150724 A 特開2009−292212号公報JP 2009-292212 A

本発明は、かかる従来技術の問題点を更に改善し、高荷重下における摺動性およびゴムとの固着性に加え、防振ゴムが変形した際のゴム弾性体との追従性に優れ、更に防振ゴムをゴム弾性体とライナーの一体射出成型により製造する際のゴム弾性体の射出圧によるライナーのシワを軽減する、防振ゴムライナー用の伸縮性織編物供することを課題とする。   The present invention further improves the problems of the prior art, and in addition to slidability under high load and adhesion to rubber, it is excellent in conformability with a rubber elastic body when the vibration-proof rubber is deformed. It is an object of the present invention to provide a stretchable woven or knitted fabric for an anti-vibration rubber liner that reduces the wrinkle of the liner due to the injection pressure of the rubber elastic body when the anti-vibration rubber is manufactured by integral injection molding of the rubber elastic body and the liner.

かかる課題を解決するため本発明は、次の構成を有する。
(1)多層からなり、一方の表層が摺動面、他方の表層がゴムとの固着面となる防振ゴム用織編物であって、摺動面となる層がフッ素系繊維を弾性繊維に巻きつけた複合糸を含み、固着面となる層が弾性繊維を含み、摺動面以外のいずれかの層に融点が100℃から200℃の間である低伸縮性繊維を含むことを特徴とする防振ゴムライナー用の伸縮性織編物。
(2)融点が100℃から200℃の間である繊維がポリプロピレン繊維であることを特徴とする前記いずれかの防振ゴムライナー用の伸縮性織編物。
(3)摺動面の弾性繊維がポリウレタン弾性糸であることを特徴とする前記いずれかの防振ゴムライナー用の伸縮性織編物。
(4)固着面の弾性繊維が、PTT繊維とPET繊維を複合させたバイメタル複合糸を含有することを特徴とする請求項1〜3に記載の防振ゴムライナー用の伸縮性織編物。
(5)固着面となる層がPTT繊維とPET繊維を複合させたバイメタル複合糸とポリプロピレン繊維の合撚糸から構成されることを特徴とする前記いずれかに記載の防振ゴムライナー用の伸縮性織編物。
(6)前記いずれかの防振ゴムライナー用の伸縮性織編物がゴムに固着していることを特徴とする防振ゴム。
In order to solve this problem, the present invention has the following configuration.
(1) A woven or knitted fabric for anti-vibration rubber in which one surface layer is a sliding surface and the other surface layer is a fixed surface with rubber, and the layer that becomes the sliding surface is made of fluorinated fiber as an elastic fiber. It includes a wound composite yarn, the layer serving as a fixing surface includes elastic fibers, and any layer other than the sliding surface includes low stretch fibers having a melting point between 100 ° C. and 200 ° C. Stretch woven and knitted fabric for anti-vibration rubber liners.
(2) The elastic woven or knitted fabric for a vibration proof rubber liner according to any one of the above, wherein the fiber having a melting point between 100 ° C. and 200 ° C. is a polypropylene fiber.
(3) The elastic woven or knitted fabric for any one of the above-mentioned anti-vibration rubber liners, wherein the elastic fiber of the sliding surface is a polyurethane elastic yarn.
(4) The elastic woven or knitted fabric for an anti-vibration rubber liner according to any one of claims 1 to 3, wherein the elastic fiber on the fixing surface contains a bimetallic composite yarn obtained by combining PTT fiber and PET fiber.
(5) The elastic property for an anti-vibration rubber liner according to any one of the above, wherein the layer serving as the fixing surface is composed of a bimetallic composite yarn obtained by combining PTT fiber and PET fiber and a polypropylene yarn. Woven knitting.
(6) An anti-vibration rubber characterized in that any one of the elastic woven or knitted fabric for the anti-vibration rubber liner is fixed to the rubber.

本発明によれば、高荷重下における摺動性、ゴムとの固着性、ゴムの変形への追従性に優れ、防振ゴムをゴム弾性体とライナーの一体射出成型により製造する際にゴム弾性体の射出圧によるライナーのシワを軽減する、ことに優れる防振ゴムライナー用の伸縮性織編物が提供される。   According to the present invention, it is excellent in slidability under high load, adhesion to rubber, followability to deformation of rubber, and rubber elasticity when producing anti-vibration rubber by integral injection molding of rubber elastic body and liner. There is provided an elastic woven or knitted fabric for a vibration-proof rubber liner, which is excellent in reducing wrinkles of a liner due to body injection pressure.

本発明の防振ゴムライナー用の伸縮性織編物の一実施態様の概略を表す断面図。Sectional drawing showing the outline of one embodiment of the elastic woven or knitted fabric for the vibration-proof rubber liner of the present invention. 本発明の防振ゴムライナー用の伸縮性織物を組み込んだ、自動車のスタビライザー用防振ゴム材の概略模式図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram of an anti-vibration rubber material for an automobile stabilizer that incorporates a stretchable fabric for an anti-vibration rubber liner of the present invention. 図2のスタビライザー用防振ゴム材4のA−A´矢視断面図の一例である。It is an example of AA 'arrow directional cross-sectional view of the vibration-proof rubber material 4 for stabilizers of FIG. 図2のスタビライザー用防振ゴム材4の断面が図3のものとは異なるA−A´矢視断面図の一例である。FIG. 3 is an example of a cross-sectional view taken along the line AA ′ in which the cross-section of the vibration-proof rubber material 4 for stabilizers in FIG. 2 is different from that in FIG. 3. ゴム加硫成型性を確認するための手法を示す成形金型および織編物の図である。図中の矢印は、金型内に射出された溶融ゴム弾性体の流れを示す。It is a figure of a shaping die and a woven / knitted fabric showing a method for confirming rubber vulcanization moldability. The arrows in the figure indicate the flow of the molten rubber elastic body injected into the mold.

以下、本発明を実施するための最良の形態を説明する。   Hereinafter, the best mode for carrying out the present invention will be described.

図1は、本発明の一実施形態を示す防振ゴムライナー用の伸縮性織編物の概略模式断面図である。本発明の伸縮性織編物1は防振ゴムライナーとして使用されるものであって、織物および/または編物の形態を有する布帛である。多層からなり、一方の表層が摺動面2、他方の表層がゴムとの固着面3であり、摺動面2となる層がフッ素系繊維を弾性繊維に巻き付けた複合糸から構成され、固着面3となる層が弾性繊維から構成され、摺動層以外のいずれかの層に融点が100℃から200℃の間である低伸縮性繊維が含まれている。   FIG. 1 is a schematic cross-sectional view of a stretchable woven or knitted fabric for an anti-vibration rubber liner showing an embodiment of the present invention. The elastic woven or knitted fabric 1 of the present invention is used as an anti-vibration rubber liner, and is a fabric having a woven and / or knitted form. Consisting of multiple layers, one surface layer is a sliding surface 2, the other surface layer is a fixing surface 3 with rubber, and the layer that becomes the sliding surface 2 is composed of a composite yarn in which a fluorine-based fiber is wound around an elastic fiber, and is fixed The layer to be the surface 3 is composed of elastic fibers, and any stretchable layer other than the sliding layer contains low stretchable fibers having a melting point between 100 ° C. and 200 ° C.

摺動面の層にはフッ素繊維を弾性繊維に巻き付けた複合糸を用いて、また固着面の層には弾性繊維を用いることで、織編物に伸縮性を付与し、防振ゴムの変形に対する追従性を向上できる。しかし、防振ゴムをゴム弾性体とライナーの一体射出成型により製造する際にゴム弾性体の射出圧で織編物が伸縮し、シワが発生しやすい構成となる。例えば図5に示すように成型金型6内に防振ゴムライナー用の伸縮性織編物1を取り付けて、溶融したゴム弾性体を射出すると、図5の矢印に示すように溶融ゴム弾性体が流れ、その結果、防振ゴムライナー用の伸縮性織編物1にシワが発生する。特に、図5中の左右から溶融ゴム弾性体が合流する箇所においてシワが発生しやすい。   By using a composite yarn in which fluorine fibers are wound around elastic fibers for the sliding surface layer and elastic fibers for the fixing surface layer, the woven or knitted fabric is stretched to prevent deformation of the anti-vibration rubber. Followability can be improved. However, when the anti-vibration rubber is manufactured by integral injection molding of the rubber elastic body and the liner, the woven or knitted fabric is expanded and contracted by the injection pressure of the rubber elastic body, and the structure tends to generate wrinkles. For example, as shown in FIG. 5, when the elastic woven or knitted fabric 1 for an anti-vibration rubber liner is attached in the molding die 6 and the molten rubber elastic body is injected, the molten rubber elastic body is shown as indicated by the arrow in FIG. As a result, wrinkles are generated in the elastic woven or knitted fabric 1 for the vibration-proof rubber liner. In particular, wrinkles are likely to occur at locations where the molten rubber elastic bodies merge from the left and right in FIG.

そこで更に織編物に融点が100℃から200℃の間である低伸縮性繊維を含ませることで、常温での伸縮性は低くなるが、ゴム弾性体の射出を開始した直後のゴム弾性体が織編物表面に行き渡る段階でも、織編物の温度が融点以上に上昇していないために織編物の伸縮性は低く、射出圧によるシワは発生しにくくなる。そして、ゴム成型の時間経過に伴い織編物の温度は上昇し、融点が100℃から200℃の間である低伸縮性繊維は溶融しゴムと混合していく、本発明の織編物は伸縮性を発現することとなる。織編物の伸縮性がゴム弾性体の伸縮性よりも大きくなるように織り編地の原糸種類および組織を設計することで、ゴム弾性体の伸縮性を最大限活用できる防振ゴムの構成となる。   Therefore, by adding low stretchable fibers having a melting point between 100 ° C. and 200 ° C. to the woven or knitted fabric, the stretchability at normal temperature is lowered, but the rubber elastic body immediately after the start of injection of the rubber elastic body is Even at the stage where it reaches the surface of the woven or knitted fabric, since the temperature of the woven or knitted fabric does not rise above the melting point, the stretchability of the woven or knitted fabric is low and wrinkles due to injection pressure are less likely to occur. The temperature of the woven or knitted fabric rises with the lapse of time of rubber molding, and the low elastic fiber having a melting point between 100 ° C. and 200 ° C. melts and mixes with the rubber. Will be expressed. By designing the yarn type and texture of the knitted knitted fabric so that the stretchability of the woven or knitted fabric is greater than the stretchability of the rubber elastic body, the structure of the anti-vibration rubber that can make maximum use of the elasticity of the rubber elastic body and Become.

ここで、弾性繊維を定義するのであればJIS L 1013:2010 8.5.1(標準時試験)に準じて計測した伸び率が50%以上の繊維であることが好ましい。ここで伸び率が小さいと織編物に十分な伸縮性を付与することができない。また低伸縮性繊維を定義するのであれば、JIS L 1013:2010 8.5.1(標準時試験)に準じて計測した伸び率が50%以下である繊維が好ましい。伸び率が大きすぎると織編物が伸縮し、ゴム弾性体との一体射出成型時にシワが発生してしまう傾向がある。   Here, if an elastic fiber is defined, it is preferable that it is a fiber whose elongation measured according to JIS L 1013: 2010 8.5.1 (standard time test) is 50% or more. Here, if the elongation is small, sufficient stretchability cannot be imparted to the woven or knitted fabric. Moreover, if a low stretch fiber is defined, the fiber whose elongation measured according to JIS L 1013: 2010 8.5.1 (standard time test) is 50% or less is preferable. If the elongation is too large, the woven or knitted fabric tends to expand and contract, and wrinkles tend to occur during integral injection molding with the rubber elastic body.

融点が100℃から200℃の間である低伸縮性繊維は、上記の要件を満たす素材であればいずれでも採用可能であるが、ポリプロピレン繊維、ポリエチレン繊維、ポリ乳酸繊維などが好適である。価格や扱いやすさから、ポリプロピレン繊維が更に好適である。   Any low-stretch fiber having a melting point between 100 ° C. and 200 ° C. can be used as long as it satisfies the above requirements, but polypropylene fiber, polyethylene fiber, polylactic acid fiber, and the like are suitable. Polypropylene fibers are more preferred because of their price and ease of handling.

摺動層の摺動性はフッ素系繊維の低摩擦特性によって達成し、対象物との接触時に摩擦力を低減させ、高荷重下でのねじれや擦れによる異音発生を抑制することができ、繰返し長時間の使用にも耐えうる耐久性を得ることができる。   The slidability of the sliding layer is achieved by the low friction characteristics of the fluorine-based fibers, reduces the frictional force when in contact with the object, can suppress the generation of abnormal noise due to twisting and rubbing under high load, Durability that can withstand repeated long-term use can be obtained.

本発明に使用されるフッ素系繊維は、主鎖の炭素または側鎖の炭素にフッ素原子が1個以上結合した繰り返し構造単位を有する重合体からなる。ここでの繰り返し構造単位は、炭素が置換した、または置換していないエチレン基であることが好ましい。フッ素原子数の多い繰り返し構造単位で構成されたものほど好ましい。例えば、ポリテトラフルオロエチレン(PTFE)、4フッ化エチレン−6フッ化プロピレン共重合体(FEP)、4フッ化エチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)、エチレン−4フッ化エチレン共重合体(ETFE)などを挙げることができ、中でも、表面低摩擦特性に優れるPTFE繊維を用いることがさらに好ましい。また、上記のような単重合体あるいは他の成分を共重合したものでもよく、共重合の場合、繰り返し構造の個数の10%以下程度の共重合体でもよい。   The fluorine-based fiber used in the present invention comprises a polymer having a repeating structural unit in which one or more fluorine atoms are bonded to main chain carbon or side chain carbon. The repeating structural unit here is preferably an ethylene group substituted or unsubstituted by carbon. Those composed of repeating structural units having a large number of fluorine atoms are preferred. For example, polytetrafluoroethylene (PTFE), tetrafluoroethylene-6 fluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), ethylene-4 fluoroethylene copolymer For example, it is more preferable to use PTFE fibers having excellent surface low friction characteristics. In addition, a copolymer obtained by copolymerizing the above-mentioned monopolymer or other components may be used, and in the case of copolymerization, it may be a copolymer of about 10% or less of the number of repeating structures.

フッ素系繊維の形態としては、1本のフィラメントで構成されるモノフィラメント、複数本のフィラメントで構成されるマルチフィラメントのいずれも採用することができる。前述のマルチフィラメントは、単重合体と共重合体からなる繊維を複合して構成することも可能であるが、表面低摩擦特性に優れるPTFE繊維のみで構成すると、より摺動性が優れ摩擦時の異音発生が抑制されるので好ましい。   As the form of the fluorine-based fiber, either a monofilament composed of one filament or a multifilament composed of a plurality of filaments can be adopted. The above-mentioned multifilament can be constructed by combining fibers composed of a single polymer and a copolymer. However, if it is composed only of PTFE fibers having excellent surface low friction characteristics, the sliding property is more excellent and the friction is improved. This is preferable because the generation of abnormal noise is suppressed.

本発明の防振ゴムライナー用の伸縮性織編物は、織編物に伸縮機能を付与するため、摺動面の層の繊維にはフッ素系繊維とポリウレタン弾性糸とで構成した低摩擦被覆弾性糸を用いることが好ましい。かかる低摩擦被覆弾性糸は、芯鞘構造からなる繊維形態を有するものであり、芯部をポリウレタン弾性糸、鞘部をフッ素系繊維で構成したものである。この繊維では、鞘部となるフッ素系繊維を用いて芯部となるポリウレタン弾性糸を被覆し、摺動面側へ露出する繊維成分をフッ素系繊維とすることで、織編物の伸縮性と摺動面の低摩擦特性を達成することができる。   The elastic woven or knitted fabric for the vibration-insulating rubber liner of the present invention is a low-friction coated elastic yarn composed of a fluorine-based fiber and a polyurethane elastic yarn in the layer of the sliding surface in order to impart a stretching function to the woven or knitted fabric. Is preferably used. Such a low-friction coated elastic yarn has a fiber form having a core-sheath structure, and has a core portion made of polyurethane elastic yarn and a sheath portion made of fluorine-based fiber. In this fiber, the polyurethane elastic yarn serving as the core is covered with the fluorine-based fiber serving as the sheath portion, and the fiber component exposed to the sliding surface side is the fluorine-based fiber, so that the stretchability and the sliding property of the woven or knitted fabric can be improved. Low friction characteristics of the moving surface can be achieved.

また、防振ゴム弾性体との固着面を構成する弾性繊維に関しては、ポリウレタン弾性糸などの弾性糸、または、ポリトリメチレンテレフタレート(以下、PTTと略する)繊維とPETを複合させたバイメタル複合糸を用いることが好ましい。バイメタル複合糸は収縮率の異なる2種類のポリマー成分により伸縮機能を実現した繊維であり、2種類のポリエステル系重合体を、繊維長さに沿ってサイドバイサイド型に貼り合わせた複合繊維のマルチフィラメントを用いることができる。サイドバイサイド型の複合繊維は、固有粘度や共重合成分、共重合率等が異なる重合体を貼り合わせ、それらの弾性回復特性や収縮特性の差によって、クリンプ(捲縮)を発現するものである。固有粘度差を有するサイドバイサイド型複合の場合、紡糸、延伸時に高固有粘度側に応力が集中するため、2成分間で内部歪みが異なる。そのため、延伸後の弾性回復率差および織編物の熱処理工程での熱収縮率差により高粘度側が大きく収縮し、単繊維内で歪みが生じて3次元コイル捲縮の形態をとる。この3次元コイルの径および単位繊維長当たりのコイル数は、高収縮成分と低収縮成分との収縮差(弾性回復率差を含む)によって決まると言ってもよく、収縮差が大きいほどコイル径が小さく、単位繊維長当たりのコイル数が多くなる。PTT複合繊維の構成としては、トリメチレングリコール(1,3−プロパンジオール)とテレフタル酸から得られる高収縮成分のPTTと、低収縮成分には、高収縮成分であるPTTとの界面接着性が良好で、製糸性が安定している繊維形成性ポリエステルとの組み合わせが好ましい。特に、後者の例として、力学的特性、化学的特性および原料価格を考慮すると、エチレングリコール(1,2−エチレンジオール)とテレフタル酸から得られるPETが好ましい。   In addition, as for the elastic fiber constituting the fixing surface with the anti-vibration rubber elastic body, an elastic yarn such as a polyurethane elastic yarn, or a bimetallic composite in which polytrimethylene terephthalate (hereinafter abbreviated as PTT) fiber and PET are combined. It is preferable to use a thread. Bimetallic composite yarn is a fiber that achieves expansion / contraction function with two types of polymer components with different shrinkage rates, and is a composite fiber multifilament in which two types of polyester polymers are bonded side by side along the fiber length. Can be used. Side-by-side type composite fibers are bonded with polymers having different intrinsic viscosities, copolymerization components, copolymerization rates, and the like, and develop crimps (crimps) due to differences in their elastic recovery characteristics and shrinkage characteristics. In the case of a side-by-side type composite having an intrinsic viscosity difference, stress concentrates on the high intrinsic viscosity side during spinning and drawing, so that the internal strain differs between the two components. Therefore, the high-viscosity side is greatly shrunk due to the difference in elastic recovery rate after stretching and the heat shrinkage rate difference in the heat treatment process of the woven or knitted fabric, and distortion occurs in the single fiber, which takes the form of a three-dimensional coil crimp. It can be said that the diameter of this three-dimensional coil and the number of coils per unit fiber length are determined by the shrinkage difference (including the elastic recovery rate difference) between the high shrinkage component and the low shrinkage component. And the number of coils per unit fiber length increases. The PTT composite fiber is composed of PTT, which is a high shrinkage component obtained from trimethylene glycol (1,3-propanediol) and terephthalic acid, and the low shrinkage component has interfacial adhesion to PTT, which is a high shrinkage component. A combination with a fiber-forming polyester that is good and has stable yarn-forming properties is preferred. In particular, as the latter example, PET obtained from ethylene glycol (1,2-ethylenediol) and terephthalic acid is preferable in consideration of mechanical properties, chemical properties, and raw material prices.

また固着面に使用される糸としてのポリウレタン繊維としては、織編物に伸縮性機能を付与するため、ポリウレタン弾性糸をナイロン繊維、またはPETおよびPTT繊維などのポリエステル繊維など、ゴムとの固着性に優れた繊維で被覆した被覆弾性糸を用いることが好ましい。かかる覆弾性糸は、芯鞘構造からなる繊維形態を有するものであり、芯部をポリウレタン弾性糸、鞘部をナイロン、PET繊維またはPTT繊維などのゴム弾性体との固着性に優れた繊維で構成するものである。例えば鞘部となる繊維で芯部となるポリウレタン弾性糸を被覆し、ゴムとの固着面側へ露出する繊維の主な成分をポリウレタン以外の繊維とすることで、織編物の伸縮性とゴム弾性体との固着性が達成できる。   In addition, as a polyurethane fiber as a yarn used on the fixing surface, in order to give a stretch function to the woven or knitted fabric, the polyurethane elastic yarn is used for fixing to rubber such as nylon fiber or polyester fiber such as PET and PTT fiber. It is preferable to use a coated elastic yarn coated with excellent fibers. Such a covered elastic yarn has a fiber form having a core-sheath structure, and is a fiber having excellent adhesion to a rubber elastic body such as a polyurethane elastic yarn as a core and nylon, PET fiber or PTT fiber as a core. It constitutes. For example, the elastic fiber of the woven or knitted fabric and the rubber elasticity are made by covering the polyurethane elastic yarn that becomes the core with the fiber that becomes the sheath, and the main component of the fiber that is exposed to the fixing surface side with the rubber is a fiber other than polyurethane. Adhesion with the body can be achieved.

上述のとおり、ポリウレタン弾性糸を摺動面の層又は固着面の層に使用することがあり、その場合、被覆された状態とする。被覆弾性糸における鞘糸の巻き付けの形態としては、芯糸に対して鞘糸を片方向に巻くシングルカバーリング(「SCY」と略す)と、片方巻きの上からさらに逆方向に巻きつけるダブルカバーリング(「DCY」と略す)とがある。なかでも、DCYはSCYに比べて被覆性に優れているため、伸張時の芯糸の露出をさらに防止するのに適しており、またトルクが無く織編加工性にも優れており、伸縮性のバラツキを抑制する点でも好ましい。   As described above, the polyurethane elastic yarn may be used for the sliding surface layer or the fixed surface layer, and in this case, the polyurethane elastic yarn is covered. As a form of winding of the sheath yarn in the coated elastic yarn, a single cover ring (abbreviated as “SCY”) in which the sheath yarn is wound in one direction around the core yarn, and a double cover in which the sheath yarn is wound further in the reverse direction from one side winding There is a ring (abbreviated as “DCY”). Among them, DCY is superior in covering properties compared to SCY, so it is suitable for further preventing the core yarn from being exposed during stretching, and it has no torque and is excellent in knitting and knitting workability. This is also preferable from the viewpoint of suppressing the variation.

また、固着面の層には特にフッ素系繊維を含有する必要はないが、当然ながらゴムとの固着性に優れることが望まれ、窒素、酸素、または硫黄原子を分子中に有する有機ポリマーからなる繊維を用いることが好ましく、ナイロン、PET・PTTなどのポリエステル、アラミド、ポリフェニレンサルファイド繊維などが好ましい。これらのポリマーは極性原子を有するため、ゴム弾性体との固着性に優れている。また、綿、ウールなどの天然繊維など、ゴム弾性体との接着性が良好なものであれば、これも適宜選択して使用することができる。上記のようなポリマーには、原糸の製造工程や加工工程での生産性あるいは特性改善のために各種添加剤を含ませてもよい。たとえば、熱安定剤、酸化防止剤、光安定剤、平滑剤、帯電防止剤、可塑剤、増粘剤、顔料、難燃剤などを含有せしめることができる。そして、前記ポリマーの中でも、熱安定性が良く、織物や編物などの高次加工性に優れ、ゴム資材との接着性やコストが安いなどの点ではナイロンやPET繊維などを用いることが好ましく、特に接着性の面からナイロン繊維を用いることが好ましい。   Further, it is not necessary for the fixing surface layer to contain a fluorine-based fiber, but it is naturally desirable to have excellent adhesion to rubber, and it is made of an organic polymer having nitrogen, oxygen, or sulfur atoms in the molecule. It is preferable to use fibers, and polyesters such as nylon, PET / PTT, aramid, polyphenylene sulfide fibers, and the like are preferable. Since these polymers have polar atoms, they are excellent in adhesion to rubber elastic bodies. Moreover, if the adhesiveness with rubber elastic bodies, such as natural fibers, such as cotton and wool, is favorable, this can also be selected suitably and used. Various additives may be included in the polymer as described above in order to improve productivity or properties in the production process and processing process of the raw yarn. For example, a heat stabilizer, an antioxidant, a light stabilizer, a smoothing agent, an antistatic agent, a plasticizer, a thickener, a pigment, a flame retardant, and the like can be included. Among the polymers, it is preferable to use nylon or PET fiber in terms of good thermal stability, excellent high-order processability such as woven fabrics and knitted fabrics, and low adhesiveness and cost with rubber materials. It is particularly preferable to use nylon fibers from the viewpoint of adhesiveness.

前記ナイロンやPET繊維などの繊維の形態としては、前述のフッ素系繊維と同様にモノフィラメントやマルチフィラメントのどちらでも採用できるが、マルチフィラメントの方が防振ゴム弾性体など他素材に貼り合わせた際の接着性や固着性がより良好となり好ましい。さらに優れた接着性を得るため、本発明においては紡績糸を採用することも可能である。なぜなら該紡績糸の表層部には、マルチフィラメント等には通常はない複数本の毛羽を有しているので、ゴム弾性体など他素材と貼り合わせた際、マルチフィラメントよりも見かけ上の表面積が大きいため接着性が向上するとともに、毛羽によるアンカー効果が発現するため、より優れた接着性を有する防振ゴムライナー用の伸縮性織物を得ることが可能となる。該紡績糸は、適宜異なる繊維を所望の割合で均一に混合して所望の特性の繊維を得てもよい。該紡績糸の中に熱融着繊維を含んでも良い。該繊維を含むことによって、加熱された際に熱融着性繊維の低融点成分が部分的に溶融し、ゴムとの固着力がさらに強固となる。また、織編物をカットした際の端部のホツレを防止することも可能となる。   As the form of the fiber such as nylon or PET fiber, either monofilament or multifilament can be adopted as in the case of the above-mentioned fluorinated fiber, but when the multifilament is bonded to another material such as an anti-vibration rubber elastic body. This is preferable because the adhesiveness and adhesiveness of the resin become better. In order to obtain further excellent adhesiveness, a spun yarn can be employed in the present invention. Because the surface layer of the spun yarn has a plurality of fluff that is not usually found in multifilaments and the like, when bonded to other materials such as rubber elastic bodies, the apparent surface area is larger than that of multifilaments. Since it is large, the adhesiveness is improved and the anchor effect by the fluff is expressed, so that it is possible to obtain a stretchable fabric for a vibration-proof rubber liner having better adhesiveness. The spun yarn may be obtained by uniformly mixing different fibers at a desired ratio and obtaining fibers having desired characteristics. The spun yarn may contain a heat fusion fiber. By containing the fiber, the low melting point component of the heat-fusible fiber is partially melted when heated, and the adhesion to rubber is further strengthened. In addition, it is possible to prevent the end portion from being fluttered when the woven or knitted fabric is cut.

本発明では、摺動面の層以外のいずれかの層に融点が100℃から200℃の間である低伸縮性繊維が含まれる。摺動面を含む層に融点が100℃から200℃の間である低伸縮性繊維が含まれると、弾性ゴムと共に一体射出成型をして防振ゴムを製造する際に、100℃から200℃の間である低伸縮性繊維が溶融し、成型後の防振ゴムの摺動面に残ることで、防振ゴムの摺動性に悪影響を与えてしまう。融点が100℃から200℃の間である低伸縮性繊維が摺動面以外の層に含まれる場合には、弾性ゴムとの一体射出成型において溶融しても防振ゴムとの摺動面に残る可能性は小さく、防振ゴムの摺動性は良好なものとなる。   In the present invention, a low stretch fiber having a melting point between 100 ° C. and 200 ° C. is included in any layer other than the sliding surface layer. When the layer including the sliding surface contains low stretchable fibers having a melting point of between 100 ° C. and 200 ° C., when the anti-vibration rubber is manufactured by integral injection molding together with the elastic rubber, the temperature is from 100 ° C. to 200 ° C. The low-stretch fiber in the middle melts and remains on the sliding surface of the anti-vibration rubber after molding, thereby adversely affecting the slidability of the anti-vibration rubber. When low-stretch fibers having a melting point between 100 ° C. and 200 ° C. are contained in a layer other than the sliding surface, the sliding surface with the anti-vibration rubber will melt even if it is melted in the integral injection molding with the elastic rubber. The possibility of remaining is small, and the slidability of the anti-vibration rubber is good.

本発明で使用される防振ゴムとして好適なものは、ゴム弾性体の中央部に摺動部となる挿通孔を備えた形状を有するものである。一般的には防振ゴムを成型する金型内にゴムを高温、高圧下で射出して成型する。この場合、未加硫の状態であったものが、加硫された状態となる。また、防振ゴムの挿通孔の形状としては、ストレートの貫通孔で構成されたタイプが主流であるが、中にはテーパー型の形状、すなわち一方の挿通孔と他方の挿通孔の外径が異なる防振ゴムも存在する。これらの防振ゴムの挿通孔を形成する手法は、防振ゴム成型金型の中央部に、所要の挿通孔と同サイズの中実型の鉄芯をセットした状態で、防振ゴム成型を行うことで得ることができる。その際、本発明の防振ゴム用伸縮性織編物の摺動面側と鉄芯の表面側を接触させた態で金型内にセットすることで、挿通孔の表面側は低摩擦被覆弾性糸による低摩擦特性と、ゴムとの固着は固着面用の層を有する繊維で構成したものにて達成できる。前記テーパー型の挿通孔を有する防振ゴムは、自動車など車両の走行時あるいは旋回時に発生するロール(車体の傾き)により、スタビライザーと防振ゴムとの間に生じる隙間に異物が侵入するのを抑制することが狙いであり、挿通孔の一方の外径をスタビライザーバーの直径よりも小さくすることで、スタビライザーバーとの隙間の発生を抑え、砂などの異物侵入による異音発生防止を目的としている。かかるテーパー型の挿通孔を持つ防振ゴムを成型する方法としては、前述の防振ゴム成型金型にセットする鉄芯の形状をストレート型のタイプからテーパー型のタイプに変更することで、容易に得ることができ、本発明の伸縮性織編物を用いることで、直径の大きさが異なる鉄芯表面に伸縮織編物全体が沿い易くなり、ゴムとの追従性に優れた防振ゴムを得ることができるのである。   What is suitable as an anti-vibration rubber used by this invention has a shape provided with the insertion hole used as a sliding part in the center part of a rubber elastic body. In general, the rubber is injected into a mold for molding the vibration-proof rubber and molded by injecting the rubber at high temperature and high pressure. In this case, what was in an unvulcanized state becomes a vulcanized state. In addition, as the shape of the insertion hole of the anti-vibration rubber, the type composed of a straight through hole is the mainstream, but inside is a tapered type, that is, the outer diameter of one insertion hole and the other insertion hole. There are also different anti-vibration rubbers. These anti-vibration rubber insertion holes are formed by placing anti-vibration rubber molding in the state where a solid iron core of the same size as the required insertion hole is set at the center of the anti-vibration rubber molding die. It can be obtained by doing. At that time, the surface side of the insertion hole has a low friction covering elasticity by setting it in the mold with the sliding surface side of the elastic woven or knitted fabric for vibration-proof rubber of the present invention in contact with the surface side of the iron core. The low friction characteristic by the yarn and the fixation to the rubber can be achieved by a fiber composed of a layer for the fixing surface. The anti-vibration rubber having the tapered insertion hole prevents foreign matter from entering a gap generated between the stabilizer and the anti-vibration rubber due to a roll (inclination of the vehicle body) generated when the vehicle such as an automobile travels or turns. The purpose is to suppress the gap between the stabilizer bar and the outer diameter of one of the insertion holes to be smaller than the diameter of the stabilizer bar. Yes. As a method of molding anti-vibration rubber with such a tapered insertion hole, the shape of the iron core set in the anti-vibration rubber molding die described above can be changed easily from a straight type to a taper type. By using the stretchable woven or knitted fabric of the present invention, the entire stretchable woven or knitted fabric becomes easy to follow along the surface of the iron core having a different diameter, and a vibration-proof rubber excellent in followability with rubber is obtained. It can be done.

図2は、本発明の防振ゴムライナー用の伸縮性織編物を組み込んだ、自動車のスタビライザー用防振ゴムの概略模式図である。図2において、スタビライザー用防振ゴム材4は、中央部に挿通孔を備えたゴム弾性樹脂からなるゴム弾性体5と、ゴム弾性体の挿通孔内周面全面に設けられた本発明の防振ゴムライナー用の伸縮性織編物1とからなり、該伸縮性織編物1の固着面がゴム弾性体5に固着されている。   FIG. 2 is a schematic diagram of an anti-vibration rubber for an automobile stabilizer incorporating the elastic woven or knitted fabric for the anti-vibration rubber liner of the present invention. In FIG. 2, the vibration-proof rubber material 4 for the stabilizer includes a rubber elastic body 5 made of a rubber elastic resin having an insertion hole in the center, and the anti-vibration of the present invention provided on the entire inner peripheral surface of the insertion hole of the rubber elastic body. The elastic woven or knitted fabric 1 is used as a vibration rubber liner. The fixing surface of the elastic woven or knitted fabric 1 is fixed to the rubber elastic body 5.

図3は、図2のスタビライザー用防振ゴム4のA−A´矢視断面図の一例である。     FIG. 3 is an example of a cross-sectional view taken along the line AA ′ of the vibration-proof rubber 4 for the stabilizer in FIG. 2.

別の態様として、図4は、図2のスタビライザー用防振ゴム4のA−A´矢視断面図であって、断面形状が図3とは異なるものの一例である。   As another aspect, FIG. 4 is an AA ′ arrow cross-sectional view of the stabilizer rubber 4 of FIG. 2, and is an example of a cross-sectional shape different from that of FIG. 3.

本発明の防振ゴムライナー用伸縮性織編物を構成する繊維の総繊度としては、いずれの層のものであっても、5〜2000dtexの範囲が好ましく、さらには40〜1500dtexの範囲内であることが好ましい。織編物を構成する繊維の総繊度がある値以上であると繊維の強力が強く、織編み加工時の糸切れを低減できるので工程通過性が向上する。一方、ある値以下であれば織編物表面の凹凸が少ないので、摺動性等への影響がなく、かつ、織編物の剛性が高くなり過ぎず、柔軟性が損なわれないので、ゴム部品やゴム成型金型の鉄芯にも沿い易い防振ゴムライナー用伸縮性織編物が得られる。   The total fineness of the fibers constituting the elastic woven or knitted fabric for vibration-insulating rubber liner of the present invention is preferably in the range of 5 to 2000 dtex, and more preferably in the range of 40 to 1500 dtex, regardless of the layer. It is preferable. If the total fineness of the fibers constituting the knitted or knitted fabric is equal to or greater than a certain value, the strength of the fibers is strong, and the thread breakage during the knitting process can be reduced, so the process passability is improved. On the other hand, if there is less than a certain value, the surface of the woven or knitted fabric has less unevenness, so there is no effect on slidability, etc., and the rigidity of the woven or knitted fabric does not become too high, and flexibility is not impaired. An elastic woven or knitted fabric for an anti-vibration rubber liner that can easily follow the iron core of a rubber mold is obtained.

前記伸縮性織編物は、二重織または二重タテ編み(ダブルラッセル編み)の多層構造とすることで、摺動面側を低摩擦被覆弾性糸で構成し、ゴムとの固着面の層を易接着被覆弾性糸で構成することが可能である。なかでも、多層構造の布帛を編み立てながら同時に筒状に加工することが可能な、ラッセル編み機で編む2重タテ編み(ダブルラッセル編み)は、内面の摺動面の層を低摩擦被覆弾性糸、外周面側のゴムとの固着面の層を易接着被覆弾性糸で構成することが可能であることから、本発明の防振ゴムライナー用伸縮性織編物として低摩擦性能とゴム弾性体との固着性を両立できるので好ましい。   The elastic woven or knitted fabric has a multilayer structure of double woven or double warp knitting (double raschel knitting). It is possible to configure with an easily adhesive-coated elastic yarn. Among them, double warp knitting (double raschel knitting) knitted with a raschel knitting machine, which can be simultaneously processed into a cylindrical shape while knitting a multi-layered fabric, is a low friction coated elastic yarn on the inner sliding surface layer. In addition, since it is possible to configure the layer of the adhesion surface with the rubber on the outer peripheral surface side with the easily adhesive-coated elastic yarn, the elastic woven or knitted fabric for the vibration-proof rubber liner of the present invention has low friction performance and a rubber elastic body. It is preferable because it can achieve both the fixing properties.

本発明に示す車両用防振ゴムに使用されるゴム弾性体は、例えば、天然ゴム(NR)、ブタジエンゴム(BR)、スチレン・ブタジエンゴム(SBR)、アクリロニトリル・ブタジエンゴム(NBR)、クロロプレンゴム(CR)などの単品またはこれらを組合せてなる複合物も使用することができる。なかでもNRやSBRが好適で、本発明の防振ゴムライナー用の伸縮性織編物と組合せての使用に適している。前記防振ゴム成型金型の鉄芯には、筒状で構成した伸縮性織編物を装着させることで防振ゴム成型工程での作業性が良く、鉄芯の表面に伸縮性織編物全体が沿い易い点で優れている。また、鉄芯の表層部には摺動面の層を構成する低摩擦被覆弾性糸の層と接触するように挿入することで、ゴムとの固着面の層を構成する易接着被覆弾性糸の層側と加硫ゴムが強固に固着した防振ゴムが得られるのである。   Examples of the rubber elastic body used for the vehicle vibration-proof rubber according to the present invention include natural rubber (NR), butadiene rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR), and chloroprene rubber. A single product such as (CR) or a combination of these can also be used. Among them, NR and SBR are preferable, and are suitable for use in combination with the elastic woven or knitted fabric for the vibration-insulating rubber liner of the present invention. The iron core of the anti-vibration rubber mold has a workability in the anti-vibration rubber molding process by attaching a stretchable woven or knitted fabric formed in a cylindrical shape, and the entire elastic woven or knitted fabric is on the surface of the iron core. It is excellent in that it is easy to follow. Also, the surface of the iron core is inserted so as to be in contact with the low-friction coated elastic yarn layer constituting the sliding surface layer, so that the easy-adhesion coated elastic yarn constituting the rubber-fixed surface layer is formed. An anti-vibration rubber in which the layer side and the vulcanized rubber are firmly fixed is obtained.

以上のように本発明の防振ゴムライナー用の伸縮性織編物は、摺動層にはフッ素繊維を弾性繊維に巻き付けた複合糸を、固着層には弾性繊維を用い、更に摺動層以外の層に融点が100℃から200℃の間である低伸縮性繊維を含ませることで、防振ゴムをゴム弾性体とライナーの一体射出成型により製造する際に、ゴム弾性体の射出圧によるシワは発生しにくい構成となり、タイヤが路面から受ける振動やスタビライザーバーのねじれから生じる摩擦や異音を抑制するのに好適な防振ゴムライナー用の伸縮性織編物を提供できる。   As described above, the elastic woven or knitted fabric for the anti-vibration rubber liner of the present invention uses a composite yarn in which fluorine fibers are wound around an elastic fiber for the sliding layer, an elastic fiber for the fixing layer, and other than the sliding layer. When the anti-vibration rubber is produced by integral injection molding of the rubber elastic body and the liner, the low-stretch fiber having a melting point between 100 ° C. and 200 ° C. is included in the layer of Wrinkles are less likely to be generated, and a stretchable woven or knitted fabric for an anti-vibration rubber liner can be provided that is suitable for suppressing friction and noise generated by vibrations received by the tire from the road surface and twisting of the stabilizer bar.

以下、本発明の実施の形態を図面に基づいて説明する。なお、図に示すものは一実施例であり、これに限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, what is shown in a figure is one Example, It is not limited to this.

以下、本発明について実施例を挙げて説明するが、本発明は必ずしもこれに限定されるものではない。なお(R)は登録商標を意味する。   Hereinafter, although an example is given and the present invention is explained, the present invention is not necessarily limited to this. (R) means a registered trademark.

[測定・評価方法]
1.融点
(株)島津製作所製示差走査熱量計(TYPE:DSC−60)を用い、サンプル量約2mg、セル材質がアルミニウム、スタート温度30℃、加熱速度2℃/min、ドライガス250ml/min(窒素)、パージガス20〜50ml/min(窒素)の運転条件で装置を運転し、得られたDSC波形のピークにより、サンプルの融点を求めた。
[Measurement and evaluation method]
1. Melting point Using a differential scanning calorimeter (TYPE: DSC-60) manufactured by Shimadzu Corporation, sample amount is about 2 mg, cell material is aluminum, start temperature is 30 ° C., heating rate is 2 ° C./min, dry gas is 250 ml / min (nitrogen) ), The apparatus was operated under a purge gas operating condition of 20 to 50 ml / min (nitrogen), and the melting point of the sample was determined from the peak of the obtained DSC waveform.

2.糸の伸び率
JIS L 1013:2010 8.5.1(標準時試験)に準じて計測した。伸び率は引張速度50±3cm/min、試料のつかみ間隔50cmで計測し、以下の計算式で算出した。評価はN=10の平均値で行った。
2. Yarn elongation percentage Measured according to JIS L 1013: 2010 8.5.1 (standard time test). The elongation was measured at a tensile speed of 50 ± 3 cm / min and a sample gripping interval of 50 cm, and calculated by the following formula. Evaluation was performed with an average value of N = 10.

伸び率(%)=(最高荷重時の伸び(mm)−緩み(mm))
×100/(つかみ間隔(mm)+緩み(mm))。
Elongation rate (%) = (Elongation at maximum load (mm)-Looseness (mm))
× 100 / (gripping interval (mm) + loosening (mm)).

3.ゴム加硫成型性
ゴム加硫成型性を確認するために、図5に示す成型金型6を準備し、予め金型中央部の筒状部分に該伸縮性織編物1をセットしておき、170℃程度に予熱の上、矢印の流れの方向で未加硫ゴムを射出し一体成型をし、その際の織編物のシワの状態を確認した。
3. In order to confirm rubber vulcanization moldability, a molding die 6 shown in FIG. 5 is prepared, and the stretchable woven or knitted fabric 1 is set in advance in the cylindrical portion of the central portion of the die, After preheating to about 170 ° C., unvulcanized rubber was injected in the direction of the arrow and integrally molded, and the wrinkled state of the woven or knitted fabric was confirmed.

4.ゴム弾性体と伸縮性織編物との追従性
幅5cm×長さ30cm×厚さ5mmのSBRの未加硫ゴムの片面側に、幅5cm×長さ30cmの伸縮性織編物の固着面側を重ね合わせ、加硫モールドに入れ、170℃×10分間の加硫プレス成型を行い、放冷し、試験片を得た。得られた試験片を幅2.5cmにスリットして、JIS L 1096:2010 8.16.4 B法(繰り返し荷重法)に準じて、つかみ間隔200mmで試験片をセットし、伸びの120%まで試験片を伸ばした後1分間保持し、次に元の位置まで戻して3分間保持する。これを10回繰り返し、10回目は120%まで伸ばした後、3分間保持して荷重−伸び曲線を描く。次の式によって、ゴム弾性体と伸縮性織編物との追従性を示す指標として、繰返し荷重法による応力緩和率を求め、3枚の平均値を算出した。この繰返し荷重法による応力緩和率は、ゴム弾性体と伸縮性織編物の伸縮特性が同レベルで伸縮性織編物がゴム弾性体との追従性に優れる場合は、前記応力緩和率は低い傾向を示し、逆に伸縮性織編物とゴム弾性体との追従性が悪い場合は試験途中で伸縮性織編物が破断、または、ゴム弾性体から伸縮性織編み物が剥がれることで前記応力緩和率は高い傾向を示す。
1回目に伸ばした時の荷重 :T2 (N)
10回目に伸ばした時の荷重 :T10(N)
繰返し荷重法による応力緩和率(%)=((T2−T10)/T2)×100
さらに、120%伸長動作を連続で10回繰り返した後の試験後片の状態(伸縮織編物の破断や剥がれの有無)を観察した。
4). Followability between rubber elastic body and stretchable woven / knitted fabric The width 5cm × length 30cm × thickness 5mm SBR unvulcanized rubber on one side of the fixed surface of stretchable woven / knitted fabric 5cm wide × 30cm long Overlay, put in a vulcanization mold, perform vulcanization press molding at 170 ° C. for 10 minutes, and allow to cool, to obtain a test piece. The obtained test piece was slit to a width of 2.5 cm, and the test piece was set at a gripping interval of 200 mm in accordance with JIS L 1096: 2010 8.16.4 B method (repeated load method). The test piece is stretched to 1 minute and held for 1 minute, then returned to its original position and held for 3 minutes. This is repeated 10 times, the 10th time is extended to 120%, and then held for 3 minutes to draw a load-elongation curve. The stress relaxation rate by the repeated load method was obtained as an index indicating the followability between the rubber elastic body and the stretchable knitted fabric by the following formula, and the average value of the three sheets was calculated. The stress relaxation rate by the repeated load method is such that when the elastic property of the rubber elastic body and the elastic woven or knitted fabric is at the same level and the elastic woven or knitted fabric has excellent followability with the rubber elastic body, the stress relaxation rate tends to be low. On the contrary, when the followability between the elastic woven fabric and the rubber elastic body is poor, the elastic woven fabric is broken during the test, or the elastic woven fabric is peeled off from the rubber elastic material, so that the stress relaxation rate is high. Show the trend.
Load when extended for the first time: T2 (N)
Load when extended for the 10th time: T10 (N)
Stress relaxation rate by repeated load method (%) = ((T2-T10) / T2) × 100
Furthermore, the state of the post-test piece after the 120% stretching operation was repeated 10 times continuously (whether the stretch woven or knitted fabric was broken or peeled off) was observed.

繰返し荷重法による応力緩和率(ゴム弾性体と伸縮織編物との追従性)が30%以下のものを○(追従性良好)、30%以上のものを×(追従性不良/布帛剥がれ発生)と判定した。   Stress relaxation rate by the repeated load method (trackability between rubber elastic body and elastic knitted fabric) is 30% or less ○ (good trackability), 30% or more × (Follow trackability / occurrence of fabric peeling) It was determined.

各実施例、比較例の評価結果は、表1に記載した。なお名詞の後に(R)と示したものは登録商標であることを示す。   The evaluation results of each example and comparative example are shown in Table 1. Note that (R) after the noun indicates a registered trademark.

[実施例1]
芯糸のポリウレタン弾性糸(オペロンテックス(株)“ライクラ”(R)117T−127C)に鞘糸のフッ素系繊維(東レ(株)製“トヨフロン”(R)440T−60F−S290−M300)をカバーリング機(片岡機械(株)製SSD−230)を用いて、ポリウレタン弾性糸のドラフト率を3倍に設定、シングルカバーリング加工(1103T/M)を行い、伸び率が3倍となる摺動層用の弾性糸(1)を製造した。表1では『フッ素/PU』と表記した。
[Example 1]
Polyurethane elastic yarn (Operontex Co., Ltd. “Lycra” (R) 117T-127C) and sheath yarn fluorinated fiber (Toyoflon (R) 440T-60F-S290-M300) manufactured by Toray Industries, Inc. Using a covering machine (SSD-230 manufactured by Kataoka Machine Co., Ltd.), the draft rate of polyurethane elastic yarn is set to 3 times, single covering processing (1103 T / M) is performed, and the elongation rate is 3 times. An elastic yarn (1) for a moving layer was produced. In Table 1, “Fluorine / PU” is indicated.

東レ製PTT−PET(330T−68F−400)バイメタル複合糸を固着層用の弾性糸(2)として用いた。表1では『PTT−PET』と表記した。   Toray PTT-PET (330T-68F-400) bimetallic composite yarn was used as the elastic yarn (2) for the fixing layer. In Table 1, it was described as “PTT-PET”.

融点が100℃から200℃の間である低伸縮性繊維(3)としてMRCパイレン(株)製ポリプロピレン繊維パイレン(R)(84T−24F−N10)を用い、固着層用の弾性糸(2)と200t/mで合撚し、固着層用の合撚糸(4)を製造した。   Using low-stretch fiber (3) having a melting point between 100 ° C. and 200 ° C., polypropylene fiber pyrene (R) (84T-24F-N10) manufactured by MRC Pyrene Co., Ltd., elastic yarn for fixing layer (2) And 200 t / m were twisted together to produce a twisted yarn (4) for the fixing layer.

上記摺動層用の弾性糸(1)および固着層用の合撚糸(4)を用い、耳部のつなぎ糸には上記摺動層用の弾性糸1を使用し、ダブルラッセル編機にて、コース密度29コース/25.4mm、ウェル密度19ウェル/25.4mm、筒状での幅34mmになるように編み立てした。   Using the elastic yarn (1) for the sliding layer and the twisted yarn (4) for the fixing layer, the elastic yarn 1 for the sliding layer is used as the connecting yarn for the ear portion, and the double raschel knitting machine is used. The knitted fabric was knitted to have a course density of 29 course / 25.4 mm, a well density of 19 well / 25.4 mm, and a cylindrical width of 34 mm.

[実施例2]
上記摺動層用の弾性糸(1)および固着層用の合撚糸(4)を用い、耳部のつなぎ糸には上記摺動層用の弾性糸(1)を使用し、リボン織機にて、織密度タテ60本/25.4mm、ヨコ60本/25.4mmの2重筒平織りを、筒状での幅34mmになるように製織した。
[Example 2]
Using the elastic yarn (1) for the sliding layer and the twisted yarn (4) for the fixing layer, and using the elastic yarn (1) for the sliding layer as a connecting yarn for the ear portion, on a ribbon loom A double cylindrical plain weave with a weave density of 60 pieces / 25.4 mm and a width of 60 pieces / 25.4 mm was woven so as to have a tubular width of 34 mm.

[比較例1]
融点が100℃から200℃の間である低伸縮性繊維(5)の代わりに融点が225℃である東レ製ナイロン6繊維アミラン(R)(235T−24−720)を用い、固着層用の弾性糸2と200t/mで合撚し、固着層用の合撚糸(6)を製造した。
[Comparative Example 1]
Nylon 6 fiber Amilan (R) (235T-24-720) manufactured by Toray, which has a melting point of 225 ° C., is used instead of the low stretch fiber (5) whose melting point is between 100 ° C. and 200 ° C. The elastic yarn 2 was twisted at 200 t / m to produce a twisted yarn (6) for the fixing layer.

上記摺動層用の弾性糸(1)および固着層用の合撚糸6を用い、耳部のつなぎ糸には上記摺動層用の弾性糸(1)を使用し、ダブルラッセル編機にて、コース密度29コース/25.4mm、ウェル密度19ウェル/25.4mm、筒状での幅34mmになるように編み立てした。   Using the elastic yarn (1) for the sliding layer and the twisted yarn 6 for the fixing layer, and using the elastic yarn (1) for the sliding layer as the connecting yarn at the ear, the double raschel knitting machine The knitted fabric was knitted to have a course density of 29 course / 25.4 mm, a well density of 19 well / 25.4 mm, and a cylindrical width of 34 mm.

[比較例2]
上記摺動層用の弾性糸(1)および固着層用の弾性糸2を用い、耳部のつなぎ糸には上記摺動層用の弾性糸(1)を使用し、ダブルラッセル編機にて、コース密度29コース/25.4mm、ウェル密度19ウェル/25.4mm、筒状での幅34mmになるように編み立てした。
[Comparative Example 2]
The elastic yarn (1) for the sliding layer and the elastic yarn 2 for the fixing layer are used, and the elastic yarn (1) for the sliding layer is used as the connecting yarn for the ear portion. The knitted fabric was knitted to have a course density of 29 course / 25.4 mm, a well density of 19 well / 25.4 mm, and a cylindrical width of 34 mm.

[比較例3]
摺動層用の糸(7)として、東レ製フッ素繊維トヨフロン(R)(440T−60F−S290−M300)を用いた。
[Comparative Example 3]
As the thread (7) for the sliding layer, Toray Industries, Inc. fluorine fiber Toyoflon (R) (440T-60F-S290-M300) was used.

固着層用の糸8として、単糸繊度4.4dtex、カット長51mm、融点164℃の東レ製熱融着性原綿サフメット(R)(9615−4.4T51mm)と、単糸繊度1.6dtex、カット長51mm、融点254℃の東レ製ポリエステル原綿テトロン(R)(471−1.6T51mm)をそれぞれ50:50の重量比率で混綿し、総繊度590dtexの紡績糸を得た。   As the yarn 8 for the fixing layer, Toray heat-fusible raw cotton safmet (R) (9615-4.4T51 mm) having a single yarn fineness of 4.4 dtex, a cut length of 51 mm and a melting point of 164 ° C., a single yarn fineness of 1.6 dtex, Polyester raw cotton Tetron (R) (471-1.6T51 mm) manufactured by Toray with a cut length of 51 mm and a melting point of 254 ° C. was blended in a weight ratio of 50:50, respectively, to obtain a spun yarn having a total fineness of 590 dtex.

上記摺動層用の糸(7)および固着層用の糸(8)を用い、耳部のつなぎ糸には上記摺動層用の糸(7)を使用し、ダブルラッセル編機にて、コース密度29コース/25.4mm、ウェル密度19ウェル/25.4mm、筒状での幅34mmになるようにして、摺動層および固着層に弾性糸と含まない例である引用文献1の編地を編み立てした。   The sliding layer yarn (7) and the fixing layer yarn (8) are used, and the sliding layer yarn (7) is used as the tie yarn of the ear portion. The ed. Of Citation 1, which is an example in which the elastic density is not included in the sliding layer and the fixing layer so that the course density is 29 course / 25.4 mm, the well density is 19 well / 25.4 mm, and the cylindrical width is 34 mm. Knitted the ground.

[比較例4]
上記摺動層用の糸(7)および固着層用の合撚糸(4)を用い、耳部のつなぎ糸には上記摺動層用の糸(7)を使用し、ダブルラッセル編機にて、コース密度29コース/25.4mm、ウェル密度19ウェル/25.4mm、筒状での幅34mmになるようにして、摺動層にフッ素系繊維を弾性繊維に巻きつけた複合糸を含まない編地を編み立てした。
[Comparative Example 4]
Using the above-mentioned sliding layer yarn (7) and the fixing layer double twisted yarn (4), and using the above sliding layer yarn (7) as the connecting yarn for the ears, a double Russell knitting machine Included is a composite yarn in which a fluorinated fiber is wound around an elastic fiber so that the course density is 29 course / 25.4 mm, the well density is 19 well / 25.4 mm, and the cylindrical width is 34 mm. Knitted fabric.

Figure 0006036250
Figure 0006036250

表1の評価結果から明らかなように、実施例1、2の防振ゴムライナー用の伸縮性織編物は比較例1〜4と比べ、ゴム弾性体とライナーの一体射出成型時のシワが発生しにくく、かつ、ライナーのゴム弾性体への追従性が良好であった。   As is clear from the evaluation results in Table 1, the elastic woven or knitted fabric for the anti-vibration rubber liners of Examples 1 and 2 is wrinkled at the time of integral injection molding of the rubber elastic body and the liner as compared with Comparative Examples 1 to 4. It was difficult to perform, and the followability of the liner to the rubber elastic body was good.

本発明は、自動車など車両の走行時あるいは旋回時に発生するロール(車体の傾き)を抑制するスタビライザー(別名アンチロールバー)に装着される車両用防振ゴム材に好適に用いられ、摩擦や砂などの異物混入を抑制することで異音発生や摩滅を防ぐことができ、ゴムとの固着性が良好な防振ゴムライナー用の伸縮性織編物として好適に用いられる。   INDUSTRIAL APPLICABILITY The present invention is suitably used for a vibration-proof rubber material for a vehicle that is mounted on a stabilizer (also called an anti-roll bar) that suppresses a roll (an inclination of a vehicle body) that occurs when a vehicle such as an automobile travels or turns. It is possible to prevent the generation of abnormal noise and wear by suppressing the mixing of foreign substances such as, and is suitably used as a stretchable woven or knitted fabric for a vibration-proof rubber liner having good adhesion to rubber.

1 伸縮性織編物
2 摺動面
3 固着面
4 防振ゴム材
5 ゴム弾性体
6 成型金型
DESCRIPTION OF SYMBOLS 1 Elastic woven / knitted fabric 2 Sliding surface 3 Adhering surface 4 Anti-vibration rubber material 5 Rubber elastic body 6 Mold

Claims (6)

多層からなり、一方の表層が摺動面、他方の表層がゴムとの固着面となる防振ゴム用織編物であって、摺動面となる層がフッ素系繊維を弾性繊維に巻きつけた複合糸を含み、固着面となる層が弾性繊維を含み、摺動面以外のいずれかの層に融点が100℃から200℃の間である低伸縮性繊維を含むことを特徴とする防振ゴムライナー用の伸縮性織編物。 It is a woven or knitted fabric for anti-vibration rubber, in which one surface layer is a sliding surface and the other surface layer is a fixed surface with rubber, and the layer that becomes the sliding surface winds a fluorinated fiber around an elastic fiber. Anti-vibration characterized in that it comprises a composite yarn, the layer serving as the fixing surface contains elastic fibers, and any layer other than the sliding surface contains low stretch fibers having a melting point between 100 ° C. and 200 ° C. Elastic knitted fabric for rubber liners. 融点が100℃から200℃の間である繊維がポリプロピレン繊維であることを特徴とする請求項1に記載の防振ゴムライナー用の伸縮性織編物。 The stretchable woven or knitted fabric for a vibration-proof rubber liner according to claim 1, wherein the fiber having a melting point between 100 ° C and 200 ° C is a polypropylene fiber. 摺動面の弾性繊維がポリウレタン弾性糸であることを特徴とする請求項1または請求項2に記載の防振ゴムライナー用の伸縮性織編物。 The elastic woven or knitted fabric for an anti-vibration rubber liner according to claim 1 or 2, wherein the elastic fiber of the sliding surface is a polyurethane elastic yarn. 固着面となる層の弾性繊維が、PTT繊維とPET繊維を複合させたバイメタル複合糸を含有することを特徴とする請求項1〜3いずれかに記載の防振ゴムライナー用の伸縮性織編物。 The elastic woven or knitted fabric for an anti-vibration rubber liner according to any one of claims 1 to 3, wherein the elastic fiber of the layer serving as the fixing surface contains a bimetallic composite yarn obtained by combining PTT fiber and PET fiber. . 固着面となる層がPTT繊維とPET繊維を複合させたバイメタル複合糸とポリプロピレン繊維の合撚糸から構成されることを特徴とする請求項1〜4いずれかに記載の防振ゴムライナー用の伸縮性織編物。 The elastic layer for an anti-vibration rubber liner according to any one of claims 1 to 4, wherein the layer serving as the fixing surface is composed of a bimetallic composite yarn obtained by combining PTT fiber and PET fiber and a twisted yarn of polypropylene fiber. Sexual knitted fabric. 請求項1〜5いずれかの防振ゴムライナー用の伸縮性織編物がゴムに固着していることを特徴とする防振ゴム。 6. An anti-vibration rubber, characterized in that the elastic woven or knitted fabric for the anti-vibration rubber liner according to claim 1 is fixed to the rubber.
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