JP5994512B2 - Piston for internal combustion engine - Google Patents

Description

  The present invention relates to a piston for an internal combustion engine.

  Conventionally, a piston head (piston crown), a pair of piston pin bosses provided on the back side of the piston top and formed with pin holes into which piston pins are inserted, and a piston skirt extending downward from a part of the piston head, An internal combustion engine piston is known. In the piston for the internal combustion engine, a plurality of first connection walls that connect each piston pin boss and each piston skirt and a second connection wall that connects the plurality of first connection walls extend downward from the top of the piston. ing. The piston for an internal combustion engine has a connecting rib that connects the second connecting wall and a portion of the inner peripheral surface of the piston head and the piston skirt above the lower end of the piston skirt (for example, Patent Document 1). This internal combustion engine piston is provided with a connecting rib to improve the rigidity of the piston top and the piston skirt and reduce the friction between the piston skirt and the cylinder.

JP 2011-140908 A

  However, conventional pistons for internal combustion engines have not been considered for improving the rigidity of each piston pin boss. In the conventional structure, since the rigidity of the piston pin boss is insufficient, the piston pin boss is deformed so as to fall in the axial direction of the piston pin, causing the piston pin to strike the piston pin hole and causing uneven wear on the outer peripheral surface of the piston pin. Occurs.

  Moreover, in the conventional piston for internal combustion engines, since the some reinforcement part (a 1st connection wall, a 2nd connection wall, and a connection rib) is provided, it was difficult to aim at weight reduction.

The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a piston for an internal combustion engine that can achieve weight reduction while ensuring desired rigidity.

  A piston for an internal combustion engine according to the present invention is a pair of piston pin bosses formed with a piston crown in which a ring groove for holding a piston ring is formed and a pin hole into which a piston pin is inserted extending downward from the back surface of the piston crown. And a pair of piston skirts provided below the piston crown so as to be in sliding contact with the cylinder; sidewalls extending downward from the back surface of the piston crown and connecting the piston skirt and the piston pin boss; A reinforcing rib for connecting a circumferential end of the piston skirt and a lower end of the piston crown, and an outer surface of the reinforcing rib is formed radially inward of the piston skirt. To do.

  According to this configuration, the reinforcing rib suppresses bending deformation of the piston pin boss via the sidewall. Thereby, the bending deformation of each piston pin boss | hub which arises when a combustion pressure (explosion load), the inertia force accompanying reciprocation, etc. are added to a piston pin can be suppressed. For this reason, it is possible to suppress uneven wear or damage of the piston pin and the pin hole due to the bending deformation. Further, since the bending deformation of the piston skirt and each piston pin boss is suppressed, the internal combustion engine piston can be prevented from tilting in the cylinder. Therefore, each piston skirt provided for preventing the tilting can be reduced in size (area reduction). Thereby, friction can be reduced by reducing the weight of the piston for the internal combustion engine and reducing the contact area with the cylinder. Further, by reducing the area, it is possible to suppress the inflow of oil from the cylinder into the combustion chamber, that is, the oil rise, accompanying the rise of the piston in the cylinder.

  In this case, it is preferable to further include a pin boss outer rib for connecting the outer end of the piston pin boss and the piston crown.

  According to this structure, since a pair of pin boss outer side rib is installed in the direction which suppresses a bending deformation of a piston pin boss | hub, the bending deformation of a piston pin boss | hub can be suppressed effectively. Thereby, the partial wear of a piston pin and a pin hole, damage, etc. can be prevented appropriately.

  In this case, the pin boss outer rib is preferably provided so as to intersect the reinforcing rib.

  According to this configuration, each side wall, each reinforcing rib, and each pin boss outer rib are integrated to reinforce each piston pin boss. As a result, it is possible to more effectively suppress the force of the piston pin boss to fall, and it is also possible to effectively prevent the piston skirt from falling.

  In this case, it is preferable that the pin boss outer rib is provided above the lower end of the piston crown.

  According to this configuration, the pin boss outer rib is provided only above the piston crown. This is because the reinforcing rib is effective in suppressing the bending deformation of the piston pin boss, so that sufficient rigidity can be secured even if the height of the pin boss outer rib is lower than the piston crown. Thereby, the weight of the reinforcing rib is reduced, and the piston for the internal combustion engine can be reduced in weight.

  In this case, the sidewall is preferably provided above the lower end of the piston pin boss.

  According to this configuration, since the auxiliary rib and the pin boss inner rib effectively suppress the bending deformation of the piston pin boss, the height of the sidewall can be made lower than that of the piston pin boss. Thereby, weight reduction of the piston for internal combustion engines can be achieved.

  ADVANTAGE OF THE INVENTION According to this invention, weight reduction can be achieved, ensuring the rigidity (strength) of the piston for internal combustion engines.

It is a left view of the engine which concerns on one Embodiment of this invention. It is sectional drawing which shows the principal part of the engine which concerns on one Embodiment of this invention. It is the side view which showed the piston which concerns on one Embodiment of this invention from the direction orthogonal to the axis | shaft of a piston pin. It is the side view which showed the piston which concerns on one Embodiment of this invention from the axial direction of the piston pin. It is a bottom view of the piston which concerns on one Embodiment of this invention. It is AA sectional drawing in FIG. It is BB sectional drawing in FIG. It is a BB cross-sectional perspective view in FIG.

  Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a left side view of the engine 1 according to the present embodiment. FIG. 2 is a cross-sectional view showing a main part of the engine 1 according to the present embodiment. For convenience of explanation, the forward and backward directions and the up and down directions are defined as indicated by arrows in FIGS. 1 and 2 with the forward direction of the vehicle as the front and the driver on the vehicle as a reference.

  As shown in FIG. 1, an engine 1 as an internal combustion engine is, for example, a DOHC type water-cooled single cylinder engine mounted on a vehicle such as a motorcycle. The engine 1 includes a left and right split crankcase 11, a cylinder 12 that is integrally molded at the front of the crankcase 11 and extends upward, a cylinder head 13 that is provided above the cylinder 12, and a cylinder head 13. And a cylinder head cover 14 that covers the upper opening.

  As shown in FIG. 2, a combustion chamber 21 is formed between the cylinder 12 and the cylinder head 13. An intake port 22 communicating with the combustion chamber 21 is formed in the cylinder head 13. An intake valve 23 is provided in the intake port 22. The air-fuel mixture is supplied to the combustion chamber 21 by opening and closing the intake port 22 by the intake valve 23.

  Further, an exhaust port 24 communicating with the combustion chamber 21 is formed in the cylinder head 13. The exhaust port 24 is provided with an exhaust valve 25. Although not shown, the exhaust port 24 is connected to an exhaust pipe. Exhaust gas from the combustion chamber 21 is discharged when the exhaust port 24 is opened and closed by the exhaust valve 25.

  A piston 4 (a piston for an internal combustion engine) is provided in the cylinder 12 so as to reciprocate. Below the piston 4, a small end portion 32 of a connecting rod 31 (connecting rod) is connected via a piston pin 40. The piston pin 40 is inserted into the small end portion 32 of the connecting rod 31 (see FIG. 7). The large end 33 of the connecting rod 31 is connected to a crankshaft 36 via a bearing 34 and a crankpin 35.

  Next, the piston 4 will be described in detail with reference to FIGS. FIG. 3 is a side view showing the piston 4 according to the present embodiment from a direction orthogonal to the axis of the piston pin 40. FIG. 4 is a side view showing the piston 4 according to the present embodiment from the axial direction of the piston pin 40. FIG. 5 is a bottom view of the piston 4 according to the present embodiment. 6 is a cross-sectional view taken along line AA in FIG. 7 is a cross-sectional view taken along the line BB in FIG. 8 is a cross-sectional perspective view taken along line BB in FIG. For convenience of explanation, the forward direction of the vehicle on which the engine 1 having the piston 4 is mounted is defined as the forward direction, and the front and rear, left and right as shown by arrows in FIGS. Define top and bottom.

  As shown in FIGS. 3 and 4, the piston 4 includes a piston crown 41 that holds a piston ring (not shown), a pair of piston pin bosses 42 that extend downward from the back surface 47 of the top portion 44 of the piston crown 41, and And a pair of piston skirts 43 extending downward from the lower end of the side surface of the piston crown 41. In addition, in the top part 44 of the piston crown 41, the surface to which the connecting rod 31 is connected is a back surface 47, and the surface opposite to the back surface 47 is an upper surface 48 (see FIG. 7).

  The piston 4 has a plurality of reinforcing ribs 51, a plurality of sidewalls 52, a plurality of pin boss outer ribs 53 (see FIG. 5), and a plurality of pin boss inner ribs 54 (FIG. 5) in order to ensure desired rigidity. Reference).

  The piston crown 41 has a circular top portion 44 as viewed from above, and an outer peripheral side portion 45 extending downward from the outer periphery of the top portion 44, and is formed in a substantially bottomed cylindrical shape. The upper surface 48 of the top 44 receives the combustion pressure in the combustion chamber 21 (see FIG. 2). The outer peripheral side portion 45 is provided with a plurality of annular ring grooves 46 for attaching piston rings (not shown).

  As shown in FIGS. 3 to 6, the pair of piston pin bosses 42 are provided so as to hang down from the back surface 47 of the top portion 44 of the piston crown 41 so as to face each other with a predetermined space S. Each piston pin boss 42 is formed with a pin hole 49 into which the piston pin 40 is inserted. Each pin hole 49 holds the piston pin 40 loosely fitted to the small end portion 32 of the connecting rod 31 (see FIGS. 2 and 7). Each piston pin boss 42 has a pair of outer end portions 61 connected to a pair of pin boss outer ribs 53 on the upper side on the outer peripheral side 45 (on the top 44 side) and an upper side on the predetermined space S side (on the top 44 side). A pair of inner end portions 62 to which the pair of pin boss inner ribs 54 are connected (see FIGS. 5 and 6). Note that the lower end of each piston pin boss 42 is located above the lower end of the piston skirt 43. The predetermined space S refers to a space formed between the pair of piston pin bosses 42 and the back surface 47 of the top portion 44. More specifically, the predetermined space S is a space surrounded by a pair of piston pin bosses 42, a pair of piston skirts 43, a plurality of sidewalls 52, and a back surface 47 of the top portion 44.

  As shown in FIGS. 3 and 4, the pair of piston skirts 43 has a pair of piston pin bosses 42 so as to be parallel to the axial direction of the piston pins 40 inserted into the respective pin holes 49 of the pair of piston pin bosses 42. It is provided so as to hang down from the lower end of the outer peripheral side portion 45 of the piston crown 41 at a position facing the sandwich. Each piston skirt 43 is formed integrally with the outer peripheral side portion 45 of the piston crown 41 and is in sliding contact with the inner peripheral surface of the cylinder 12. Each piston skirt 43 is formed with a pair of notch portions 63 whose lower ends in the circumferential direction are notched obliquely.

  Next, as shown in FIGS. 3 to 5, the reinforcing ribs 51 are provided at both ends in the circumferential direction of the piston skirts 43. That is, each piston skirt 43 is provided with a pair of reinforcing ribs 51, and the entire piston 4 is provided with four reinforcing ribs 51. The pair of reinforcing ribs 51 suppresses bending deformation (falling down) of the piston skirt 43 in the thrust direction, and bends deformation (in the pin axial direction of the pair of piston pin bosses 42) via a pair of side walls 52 described later. It is provided to prevent (falling).

  Since the reinforcing ribs 51 have the same shape, the following description will be given focusing on one reinforcing rib 51. The reinforcing rib 51 is provided radially inward from the outer peripheral surface of the piston skirt 43. Specifically, the reinforcing rib 51 is formed in a substantially triangular shape by a first side 71, a second side 72, and a third side 73 as viewed from the thrust direction (shown in FIG. 3). (See the two-dot chain line triangle). The first side portion 71 extends from the notched portion 63 of the piston skirt 43 to the lower end of the outer peripheral side portion 45 of the piston crown 41. The second side portion 72 extends in the circumferential direction from the upper end of the first side portion 71 along the lower end of the outer peripheral side portion 45 in a direction away from the piston skirt 43. To be exact, the second side portion 72 has a step in the vertical direction in the middle. The third side 73 is formed so as to connect the lower end of the first side 71 and one end of the second side 72 spaced from the piston skirt 43. The third side is formed in an arch shape slightly curved upward. Each side part 71, 72, 73 is formed as a step toward the radially inner side from the outer peripheral surface of the piston skirt 43 and the outer peripheral surface of the outer peripheral side part 45 of the piston crown 41. In other words, the reinforcing rib 51 connects the circumferential end of the piston skirt 43 and the lower end of the piston crown 41 so that the reinforcing rib 51 does not slide on the inner circumferential surface of the cylinder 12.

  As shown in FIGS. 4 and 5, each sidewall 52 connects both circumferential ends of each piston skirt 43 and the side surface of each piston pin boss 42. That is, each piston skirt 43 is provided with a pair of sidewalls 52, and the entire piston 4 is provided with four sidewalls 52. The pair of sidewalls 52 are provided to suppress the bending deformation (falling) of the piston skirt 43 and the bending deformation (falling) of the pair of piston pin bosses 42, similarly to the pair of reinforcing ribs 51 described above. ing.

  Since each side wall 52 has the same shape, the following description will be given focusing on one side wall 52. The sidewall 52 hangs down from the back surface 47 of the top portion 44 of the piston crown 41, and is formed in an arch shape that curves upward as viewed from the left-right direction (see FIG. 4). The sidewall 52 is formed to be lower than the combined height of the piston crown 41 and the piston skirt 43 even at the highest part (in the vertical direction). That is, the sidewall 52 is provided above the lower end of the piston pin boss 42 (on the top 44 side). In other words, the lowermost end of the sidewall 52 is positioned above the lower end of the piston pin boss 42.

  As shown in FIGS. 5 and 6, each pin boss outer rib 53 connects the outer end 61 of each piston pin boss 42 and the piston crown 41. That is, a pair of pin boss outer ribs 53 is provided for each piston pin boss 42, and four pin boss outer ribs 53 are provided in the entire piston 4. The pair of pin boss outer ribs 53 are provided to suppress bending deformation to the outside and the inside of the piston pin boss 42. The pair of pin boss outer ribs 53 is particularly effective for suppressing outward bending deformation.

  Specifically, when viewed from the bottom surface, the pair of pin boss outer ribs 53 having one end connected to the pair of outer end portions 61 of the piston pin boss 42 extend radially toward the outer peripheral side portion 45 of the piston crown 41, and The other end is connected to the inner peripheral surface of the outer peripheral side portion 45. Further, a line (see a broken line in FIG. 5) connecting one pin boss outer rib 53 and the pin boss outer rib 53 at a position facing the pin boss outer rib 53 passes through the center of the top portion 44 (back surface 47) of the piston crown 41. It has become.

  Since each pin boss outer rib 53 has the same shape, the following description will be made focusing on one pin boss outer rib 53. The pin boss outer rib 53 hangs down from the back surface 47 of the top portion 44 of the piston crown 41 and is formed in an arch shape that curves upward when viewed from the front-rear direction (see FIG. 6). The pin boss outer rib 53 is formed to be lower than the height of the piston crown 41 even at the highest part (in the vertical direction). That is, the pin boss outer rib 53 is provided above (on the top portion 44 side) the lower end of the outer peripheral side portion 45 of the piston crown 41. In other words, the lowermost end of the pin boss outer rib 53 is positioned above the lower end of the outer peripheral side portion 45 of the piston crown 41.

  As shown in FIGS. 5, 7, and 8, each pin boss inner rib 54 connects the inner end 62 of each piston pin boss 42 and the back surface 47 of the top 44 of the piston crown 41. That is, a pair of pin boss inner ribs 54 is provided for each piston pin boss 42, and four pin boss inner ribs 54 are provided in the entire piston 4. The pair of pin boss inner ribs 54 reinforces the connecting portion between the piston pin boss 42 and the back surface 47 of the top portion 44, and bends the inner side (predetermined space S side) and the outer side (outer peripheral side portion 45 side) of the piston pin boss 42. Provided to suppress.

  Since each pin boss inner rib 54 has the same shape, the following description will be given focusing on one pin boss inner rib 54. The pin boss inner rib 54 is formed so as to spread from the inner end portion 62 of the piston pin boss 42 toward the back surface 47 of the top portion 44 of the piston crown 41. That is, the pin boss inner rib 54 is formed integrally with the inner end 62 of the piston pin boss 42, the sidewall 52, and the back surface 47 of the top 44 so as to rise in a substantially triangular pyramid shape (shown in FIG. 8). (See the two-dot chain line). Further, the pin boss inner rib 54 having a substantially triangular pyramid shape is a ridge line 55 formed by a boundary line between the first curved surface 54 a on the inner end 62 side of the piston pin boss 42 and the second curved surface 54 b on the sidewall 52 side. have. The ridge line 55 is formed so as to connect the inner end portion 62 of the piston pin boss 42 and the center portion of the back surface 47 of the top portion 44. The ridge line 55 is formed in an arch shape curved upward. The first curved surface 54a and the second curved surface 54b of the pin boss inner rib 54 connect the inner end portion 62 of the piston pin boss 42 and the top portion 44 (back surface 47) of the piston crown 41 with a smooth curved surface. The ridge line 55 indicates a line where the pin boss inner rib 54 is in contact with the space. That is, it refers to one side of the pin boss inner rib 54 that forms a boundary between the pin boss inner rib 54 and the space.

  A recess 56 is formed between a pair of pin boss inner ribs 54 provided for one piston pin boss 42. Each inner boundary line 57 between the recess 56 and each pin boss inner rib 54 is a tangent to the small end 32 of the connecting rod 31 pivotally supported by the pin hole 49 via the piston pin 40 (see FIG. 7). (See dashed line). That is, the pair of pin boss inner ribs 54 is formed in a shape corresponding to the moving region of the small end portion 32 in the vicinity of the outer peripheral surface of the small end portion 32 of the connecting rod 31 supported by the piston pin 40.

  According to this embodiment, each reinforcing rib 51 suppresses bending deformation (inclination) of each piston pin boss 42 via each sidewall 52 without contacting the inner peripheral surface of the cylinder 12. Thereby, the bending deformation of each piston pin boss 42 that occurs when the combustion pressure (explosion load) on the piston 4 or the inertial force accompanying the reciprocating motion of the piston 4 is applied to the piston pin 40 can be suppressed. For this reason, it is possible to appropriately suppress uneven wear or damage of the piston pin 40 and the pin hole 49 due to the bending deformation. Further, since the bending deformation of each piston skirt 43 and each piston pin boss 42 is suppressed, the piston 4 can be prevented from tilting inside the cylinder 12. Therefore, each piston skirt 43 provided for preventing the tilting can be reduced in size (area reduction). Thereby, friction can be reduced by reducing the weight of the piston 4 and reducing the contact area with the cylinder 12. Further, by reducing the area, it is possible to suppress the inflow of oil from the cylinder 12 to the combustion chamber 21, that is, the oil rise accompanying the rise of the piston 4 in the cylinder 12.

  Further, according to the present embodiment, the pair of pin boss outer ribs 53 are installed in a direction in which the bending deformation of the piston pin boss 42 is suppressed. For this reason, bending deformation (falling) to the outside of the piston pin boss 42 (the outer peripheral side portion 45 side of the piston crown 41) is effectively suppressed. Thereby, each piston pin boss | hub 42 can support the piston pin 40 appropriately. Further, since each pin boss inner rib 54 effectively suppresses bending deformation of the piston pin boss 42, each pin boss outer rib 53 is simply provided above the lower end of the outer peripheral side portion 45 of the piston crown 41 (on the top portion 44 side). Sufficient rigidity can be ensured. Thereby, each pin boss outer side rib 53 can be reduced in size, and the highly rigid and lightweight piston 4 can be comprised.

In the present embodiment, the other end of each pin boss outer rib 53 is connected to the inner peripheral surface of the outer peripheral side portion 45 of the piston crown 41. You may connect to each reinforcement rib 51 (illustration is abbreviate | omitted). In this case, the upper end of each pin boss outer rib 53 is not connected to the back surface 47 of the top portion 44 of the piston crown 41, and a space is formed between the upper end of each pin boss outer rib 53 and the back surface 47 of the top portion 44. The
Further, the other end of each pin boss outer rib 53 may be connected to the inner peripheral surface of the outer peripheral side portion 45 of the piston crown 41 and each reinforcing rib 51 (not shown).
In these cases, the side walls 52, the reinforcing ribs 51, and the pin boss outer ribs 53 are integrated to reinforce the piston pin bosses 42. As a result, the force at which the piston pin boss 42 tends to fall can be more effectively suppressed, and the piston skirt 43 can also be effectively prevented from falling.

  Furthermore, according to the present embodiment, the pair of sidewalls 52 suppresses bending deformation of the piston skirt 43 and also suppresses bending deformation (falling) of the pair of piston pin bosses 42. Further, as described above, each pin boss inner rib 54 and each pin boss outer rib 53 effectively suppress the bending deformation (falling) of each piston pin boss 42, so that the height of each sidewall 52 is suppressed (each piston boss 42). Can be lower than the height). Thereby, weight reduction of the piston 4 can be achieved.

  Further, according to the present embodiment, the rigidity of the piston crown 41 can be increased by providing the reinforcing ribs 51, the sidewalls 52, the pin boss outer ribs 53, and the like. As a result, deformation of each ring groove 46 formed on the outer peripheral side portion 45 of the piston crown 41 is also suppressed, so that it is possible to reduce blow-by gas and oil consumption.

  Further, according to the present embodiment, the dimensions of the reinforcing ribs 51, the sidewalls 52, the pin boss outer ribs 53, and the pin boss inner ribs 54 can be reduced (the height is lowered). It is possible to improve ease and reduce costs.

  The piston 4 according to this embodiment can be formed by a forging technique or a casting technique.

  In addition, since description of embodiment of the above-mentioned this invention has demonstrated suitable embodiment in piston 4 (piston for internal combustion engines) which concerns on this invention, the technically preferable various restrictions are attached | subjected. In some cases, however, the technical scope of the present invention is not limited to this embodiment unless specifically described to limit the present invention. Furthermore, the components in the embodiment of the present invention described above can be appropriately replaced with existing components and the like, and various variations including combinations with other existing components are possible. The description of the embodiment of the present invention is not intended to limit the content of the invention described in the claims.

4 Piston (Piston for internal combustion engine)
12 cylinder 40 piston pin 41 piston crown 42 piston pin boss 43 piston skirt 44 top 46 ring groove 49 pin hole 52 sidewall 53 pin boss outer rib

Claims (3)

A piston crown formed with a ring groove for holding the piston ring;
A pair of piston pin bosses extending downward from the back surface of the piston crown and having a pin hole into which the piston pin is inserted;
A pair of piston skirts extending below the piston crown and provided to be in sliding contact with the cylinder;
A sidewall extending downward from the back surface of the piston crown and connecting the piston skirt and the piston pin boss;
A reinforcing rib connecting the circumferential end of the piston skirt and the lower end of the piston crown;
A pin boss outer rib connecting the outer end of the piston pin boss and the piston crown ;
The outer surface of the reinforcing rib is formed radially inward from the piston skirt ,
In the piston for an internal combustion engine provided so that the pin boss outer rib intersects the reinforcing rib,
A piston for an internal combustion engine , wherein a pin boss inner rib is formed so as to swell in a substantially triangular pyramid shape with respect to an inner end portion of the piston pin boss, a side wall, and a back surface of a top portion of the piston crown . The piston for an internal combustion engine according to claim 1 , wherein the pin boss outer rib is provided above a lower end of the piston crown. The sidewall is a piston for an internal combustion engine according to claim 1 or 2, characterized in that the lower end of the piston pin boss is provided above.

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