JP5992766B2 - Non-slip flooring - Google Patents

Non-slip flooring Download PDF

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JP5992766B2
JP5992766B2 JP2012184780A JP2012184780A JP5992766B2 JP 5992766 B2 JP5992766 B2 JP 5992766B2 JP 2012184780 A JP2012184780 A JP 2012184780A JP 2012184780 A JP2012184780 A JP 2012184780A JP 5992766 B2 JP5992766 B2 JP 5992766B2
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slip
resin
vinyl chloride
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JP2014043670A (en
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守 日野下
守 日野下
学方 宋
学方 宋
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Takiron Co Ltd
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本発明は、屋内や屋外の床面や階段を被覆する防滑性床材に関し、更に詳しくは、特定の防滑性の樹脂混合物の領域を有する防滑性床材に関する。 The present invention relates to a slip resistant floor covering an indoor or outdoor floor or staircase, and more particularly to a slip resistant floor covering having a specific slip resistant resin mixture region.

屋内や屋外にある床面や階段を被覆する床材は、歩行者が滑って転倒する危険を回避するために、当然のことながら防滑性が要求される。   As a matter of course, a floor covering an indoor or outdoor floor surface or a staircase is required to have anti-slip properties in order to avoid a risk that a pedestrian slips and falls.

ところで、防滑性、透水性、耐久性を有する床構造として、ベースと、ウレタンエラストマーで構成された多数の小塊を相互に結合剤で結合させて成り且つ前記ベースの上方に設けられた床材層とを有する床構造であって、前記床材層の上面に凹凸が形成され、小塊の相互間部分に小空隙が形成された床構造が提案されている(特許文献1)。   By the way, as a floor structure having anti-slip property, water permeability and durability, a base material and a floor material provided by bonding a large number of small blocks made of urethane elastomer with a binder and provided above the base material. There has been proposed a floor structure having a layer, in which irregularities are formed on the upper surface of the flooring layer, and a small gap is formed between the small blocks (Patent Document 1).

この特許文献1の床構造は、床材層の上面に凹凸を形成するという滑り止めの常套手段を採用して防滑性を高め、小塊相互間に小空隙を形成して排水性を付与すると共に、ウレタンエラストマーの小塊で床材層を形成して耐久性を付与したものである。   The floor structure of this patent document 1 employs a non-slip conventional means of forming irregularities on the upper surface of the flooring layer to improve the anti-slip property and to form a small gap between the small blocks to provide drainage. In addition, a flooring layer is formed with a small lump of urethane elastomer to impart durability.

また、床面や階段を被覆する従来の床材も、上記床構造の床材層と同様に、細かい凹凸を床材上面に形成して防滑性を付与したものが多い。   Further, many conventional floor coverings for floors and stairs are provided with anti-slip properties by forming fine irregularities on the upper surface of the flooring like the flooring layer having the above floor structure.

特開平6−229106号公報JP-A-6-229106

しかしながら、特許文献1の床構造における床材層や従来の床材のように上面に細かい凹凸を形成して防滑性を高めたものは、上面の凹部に塵埃や土埃が溜まりやすく、溜まった塵埃や土埃をきれいに掃除しにくいという問題があった。また、上面の凸部が比較的短期間で磨耗して、防滑性が低下するという問題もあった。   However, in the floor structure of Patent Document 1 such as a flooring layer or a conventional flooring material that has an anti-slip property by forming fine irregularities on the upper surface, dust or dirt tends to accumulate in the recesses on the upper surface. There was a problem that it was difficult to clean and dust. In addition, there is also a problem that the convex portions on the upper surface wear out in a relatively short period of time and the slip resistance is lowered.

本発明は上記事情の下になされたもので、凹凸形成という滑り止めの常套手段とは全く異なる手段により、乾燥時の防滑性だけでなく湿潤時の防滑性をも向上させた床材を提供することを目的としている。そして、好ましい実施形態においては、防滑性に加えて防汚性や耐磨耗性を向上させることも目的としている。   The present invention has been made under the circumstances described above, and provides a flooring material that improves not only the anti-slip property during drying but also the anti-slip property when wet by means completely different from the conventional anti-slip method of forming irregularities. The purpose is to do. In a preferred embodiment, the object is to improve antifouling property and wear resistance in addition to antislip property.

上記目的を達成するため、本発明に係る防滑性床材は、防滑性の樹脂混合物の領域を有する床材であって、上記樹脂混合物が、分岐鎖を持つ塩化ビニル樹脂と、この分岐鎖を持つ塩化ビニル樹脂と相溶性があるポリウレタン系熱可塑性エラストマーとを主成分樹脂とし、少なくとも可塑剤を含んだ混合物であることを特徴とするものである。ここに「相溶性」とは、ポリウレタン系熱可塑性エラストマーが分岐鎖を持つ塩化ビニル樹脂と相分離しないで見掛け上、均一に混ざる性質を意味する。 In order to achieve the above object, an anti-slip floor material according to the present invention is a floor material having a region of an anti-slip resin mixture, the resin mixture comprising a vinyl chloride resin having a branched chain, and this branched chain. It is characterized in that it is a mixture containing at least a plasticizer, the main component of which is a polyurethane-based thermoplastic elastomer compatible with the vinyl chloride resin it has . Here, “compatible” means that the polyurethane-based thermoplastic elastomer is apparently mixed with the branched vinyl chloride resin without phase separation.

本発明の防滑性床材においては、前記ポリウレタン系熱可塑性エラストマーが、ポリエステルとイソシアネートとの反応で得られるエステル型ポリウレタン系熱可塑性エラストマーであることが好ましい。
そして、前記樹脂混合物の主成分樹脂100質量部のうち、前記ポリウレタン系熱可塑性エラストマーが10〜50質量部を占めていることが好ましい。
に、前記可塑剤は、前記分岐鎖を持つ塩化ビニル樹脂100質量部に対し25〜90質量部の割合で前記樹脂混合物に含まれていることが好ましい。
In the anti-slip flooring material of the present invention, the polyurethane-based thermoplastic elastomer is preferably an ester-type polyurethane-based thermoplastic elastomer obtained by a reaction between polyester and isocyanate.
And it is preferable that the polyurethane-type thermoplastic elastomer occupies 10-50 mass parts among 100 mass parts of main component resin of the said resin mixture.
In a further, the plasticizer is preferably contained in the resin mixture in a ratio of 25 to 90 parts by weight per 100 parts by weight vinyl chloride resin having the branched chain.

本発明の防滑性床材のように、防滑性の樹脂混合物の領域を有し、該樹脂混合物が、塩化ビニル系樹脂の中から選ばれた分岐鎖を持つ塩化ビニル樹脂と、この塩化ビニル樹脂との相溶性があるポリウレタン系熱可塑性エラストマーとを主成分樹脂とするものであると、後者のポリウレタン系熱可塑性エラストマーによって樹脂混合物にゴム弾性的な物性が付加されることで、樹脂混合物の領域が優れた滑り止め作用を発揮するため、床材の表面に防滑用の凹凸を形成しなくても、後述の試験データに示すように、JIS A 1407に基づく床材の乾燥時の滑り抵抗係数(樹脂混合物の領域のみからなる床材の乾燥時の滑り抵抗係数)が0.8以上になると共に、床材の湿潤時の滑り抵抗係数(樹脂混合物の領域のみからなる床材の湿潤時の滑り抵抗係数)が0.5以上となり、乾燥時はもとより湿潤時においても良好な防滑性を有する床材となる。そして、後述の試験データに示すように耐磨耗性も向上する。このように、本発明の防滑性床材は表面に凹凸を形成しなくても良好な防滑性を発揮するので、清掃が容易であり、塵埃や土埃をきれいに除去できる。 Like the anti-slip floor material of the present invention, a vinyl chloride resin having a region of an anti-slip resin mixture, the resin mixture having a branched chain selected from vinyl chloride resins, and the vinyl chloride resin When the main component resin is a polyurethane-based thermoplastic elastomer that is compatible with the resin, the latter polyurethane-based thermoplastic elastomer adds rubber elastic properties to the resin mixture. As shown in the test data to be described later, the slip resistance coefficient during drying of the flooring material according to JIS A 1407 can be obtained even if the surface of the flooring material does not have an anti-slip unevenness. (Slip resistance coefficient when drying a floor material consisting only of the resin mixture area) is 0.8 or more, and a slip resistance coefficient when the floor material is wet (when the floor material consisting only of the resin mixture area is wet) Sliding Next resistance coefficient) is 0.5 or more, the drying time is also a floor material having a good anti-slip at the well when wet. As shown in test data described later, the wear resistance is also improved. As described above, since the anti-slip floor material of the present invention exhibits good anti-slip properties without forming irregularities on the surface, cleaning is easy and dust and dirt can be removed cleanly.

ポリウレタン系熱可塑性エラストマーは、エステル型ポリウレタン系熱可塑性エラストマーと、エーテル型ポリウレタン系熱可塑性エラストマーに大別されるが、後者のエーテル型ポリウレタン系熱可塑性エラストマーは、塩化ビニル系樹脂との相溶性に劣り、防滑性の向上に殆ど寄与しないとともに、床材としての強度や耐磨耗性が劣る。これに対し、前者のエステル型ポリウレタン系熱可塑性エラストマーは、塩化ビニル系樹脂と相溶性があるため好ましく使用され、床材としての強度や耐磨耗性も良好であるとともに、防滑性の向上に大きく寄与する。   Polyurethane-based thermoplastic elastomers are broadly classified into ester-type polyurethane-based thermoplastic elastomers and ether-type polyurethane-based thermoplastic elastomers. The latter ether-type polyurethane-based thermoplastic elastomers are compatible with vinyl chloride-based resins. Inferior, hardly contributes to the improvement of anti-slip properties, and inferior in strength and wear resistance as a flooring material. On the other hand, the former ester-type polyurethane-based thermoplastic elastomer is preferably used because it is compatible with vinyl chloride-based resin, and has good strength and abrasion resistance as a flooring material, and also improves anti-slip properties. A big contribution.

また、樹脂混合物の主成分樹脂100質量部のうち、ポリウレタン系熱可塑性エラストマーが10〜50質量部を占めていると、後述の試験データに示すように、主成分樹脂のもう一方が分岐鎖を持つ塩化ビニル樹脂以外の塩化ビニル系樹脂である床材の場合でも、床材の湿潤時の滑り抵抗係数(樹脂混合物の領域のみからなる床材の湿潤時の滑り抵抗係数)が0.4以上となり、湿潤時においても良好な防滑性を発揮できるようになる。 In addition, when 100 to 50 parts by mass of the main component resin of the resin mixture accounts for 10 to 50 parts by mass of the polyurethane-based thermoplastic elastomer, as shown in the test data described later, the other of the main component resins has a branched chain. Even in the case of flooring that is a vinyl chloride resin other than the vinyl chloride resin possessed, the sliding resistance coefficient when the flooring is wet (the sliding resistance coefficient when the flooring consisting only of the resin mixture region) is 0.4 or more Thus, even when wet, good slip resistance can be exhibited.

また、前記可塑剤が分岐鎖を持つ塩化ビニル樹脂100質量部に対し25〜90質量部の割合で樹脂混合物に含まれていると、後述の試験データに示すように、防滑性だけでなくテーバー防汚性も良好な床材となる。 Further, when the plasticizer is contained in the resin mixture at a ratio of 25 to 90 parts by mass with respect to 100 parts by mass of the vinyl chloride resin having a branched chain, as shown in test data described later, not only the anti-slip property but also the taber The flooring material also has good antifouling properties.

本発明の一実施形態に係る防滑性床材の概略断面図である。It is a schematic sectional drawing of the slip-proof floor material which concerns on one Embodiment of this invention. 本発明の他の実施形態に係る防滑性床材の概略断面図である。It is a schematic sectional drawing of the slip-proof flooring which concerns on other embodiment of this invention. 本発明の更に他の実施形態に係る防滑性床材の概略断面図である。It is a schematic sectional drawing of the slip-proof flooring which concerns on other embodiment of this invention. 本発明の更に他の実施形態に係る防滑性床材の概略断面図である。It is a schematic sectional drawing of the slip-proof flooring which concerns on other embodiment of this invention. 本発明の更に他の実施形態に係る防滑性床材の概略模式断面図である。It is a schematic model sectional drawing of the slip-proof flooring which concerns on other embodiment of this invention.

以下、図面を参照して本発明の防滑性床材を詳述する。   Hereinafter, the slip-proof flooring of the present invention will be described in detail with reference to the drawings.

本発明の防滑性床材は、塩化ビニル系樹脂の中から選ばれた分岐鎖を持つ塩化ビニル樹脂と、この塩化ビニル樹脂との相溶性があるポリウレタン系熱可塑性エラストマーとを主成分樹脂とし、少なくとも可塑剤を含んだ防滑性の樹脂混合物の領域(以下、防滑性領域と記す)を有するものであって、この防滑性領域の分布状態により、図1〜図5に例示のような種々異なる実施形態が存在する。 The non-slip flooring material of the present invention comprises a vinyl chloride resin having a branched chain selected from vinyl chloride resins and a polyurethane thermoplastic elastomer compatible with the vinyl chloride resin as a main component resin, It has an area of an anti-slip resin mixture containing at least a plasticizer (hereinafter referred to as an anti-slip area), and varies as illustrated in FIGS. 1 to 5 depending on the distribution state of the anti-slip area. There are embodiments.

即ち、図1に例示する実施形態の防滑性床材F1は、床材F1全体が防滑性領域1で形成されたものであり、図2に例示する実施形態の防滑性床材F2は、表面層2の全域が防滑性領域1で形成され且つ裏側に裏面層3が積層されたものであり、図3に例示する実施形態の防滑性床材F3は、床材F3全体が防滑性領域1と他の機能性領域4とで形成されたものであり、図4に例示する実施形態の防滑性床材F4は、表面層2が防滑性領域1と他の機能性領域4とで形成され且つ裏側に裏面層3が積層されたものであり、図5に例示する防滑性床材F5は、床材F5全体にわたって小塊状の防滑性領域1と小塊状の他の機能性領域4が混在したものである。   That is, the non-slip floor material F1 of the embodiment illustrated in FIG. 1 is formed by forming the entire floor material F1 in the anti-slip region 1, and the anti-slip floor material F2 of the embodiment illustrated in FIG. The entire region of the layer 2 is formed of the anti-slip region 1 and the back layer 3 is laminated on the back side. The anti-slip floor material F3 of the embodiment illustrated in FIG. 4 and the other functional region 4, and the anti-slip floor material F 4 of the embodiment illustrated in FIG. 4 has the surface layer 2 formed of the anti-slip region 1 and the other functional region 4. Further, the back layer 3 is laminated on the back side, and the anti-slip floor material F5 illustrated in FIG. 5 includes a small lump-shaped anti-slip region 1 and another small block-shaped functional region 4 over the entire floor material F5. It is a thing.

これら以外にも、床材の表面層が小塊状の防滑性領域と小塊状の他の機能性領域の混在した層であり且つその裏側に裏面層が積層された実施形態の防滑性床材や、図2及び図4の防滑性床材F2及びF4において表面層2と裏面層3との間に中間層が設けられた実施形態のものなど、種々の実施形態が存在する。また、防滑性床材の表面は平滑であってもよいし、床材表面にはエンボス加工により凹凸が形成されていてもよい。   In addition to these, the surface layer of the flooring is a layer in which a small block-like anti-slip region and other functional regions of a small block are mixed, and the back layer is laminated on the back side thereof. There are various embodiments such as the embodiment in which an intermediate layer is provided between the front surface layer 2 and the back surface layer 3 in the anti-slip floor materials F2 and F4 of FIGS. In addition, the surface of the anti-slip floor material may be smooth, or the floor material surface may be provided with irregularities by embossing.

他の機能性領域4は、防滑機能以外のどのような機能を有する領域であってもよく、例えば、防汚性、耐磨耗性、帯電防止性、防黴抗菌性、自発光性、親水性、疎水性、耐候性など、所望の機能を有する領域を設けることができる。また、他の機能性領域4は、単独の機能を有する領域であってもよいし、複数の機能を兼ね備えた領域であってもよいし、単独の異なる機能を備えた複数の領域であってもよい。これらの機能性領域4は、防滑性領域1の主成分樹脂と相溶性がある熱可塑性樹脂を主成分とする混合物で形成し、防滑性領域1との界面で融着させることが望ましいが、防滑性領域1と他の機能性領域4をバインダー剤等によって接着して形成してもよい。   The other functional region 4 may be a region having any function other than the anti-slip function, such as antifouling property, abrasion resistance, antistatic property, antibacterial antibacterial property, self-luminous property, and hydrophilic property. A region having a desired function such as property, hydrophobicity, and weather resistance can be provided. Further, the other functional region 4 may be a region having a single function, a region having a plurality of functions, or a plurality of regions having a single different function. Also good. These functional regions 4 are preferably formed of a mixture mainly composed of a thermoplastic resin compatible with the main component resin of the anti-slip region 1 and fused at the interface with the anti-slip region 1. The anti-slip region 1 and the other functional region 4 may be formed by bonding with a binder or the like.

防滑性領域1を形成する樹脂混合物の一方の主成分樹脂としては、数平均分子量が800〜4000程度で塩素化度が57%程度の一般的な直鎖状の塩化ビニル樹脂、主鎖からの分岐鎖を持つ塩化ビニル樹脂、架橋塩化ビニル樹脂、エチレン−塩化ビニル共重合体、塩素化塩化ビニル樹脂などの塩化ビニル系樹脂が使用可能であるが、本発明では、これらの塩化ビニル系樹脂のうち最も好ましい主鎖からの分岐鎖を持つ塩化ビニル樹脂が選択使用される。 As one main component resin of the resin mixture forming the anti-slip region 1, a general linear vinyl chloride resin having a number average molecular weight of about 800 to 4000 and a chlorination degree of about 57%, vinyl chloride resin having a branched chain, crosslinked vinyl chloride resins, ethylene - vinyl chloride copolymer, but vinyl chloride resins such as chlorinated vinyl chloride resin can be used, in the present invention, these vinyl chloride resin Of these , a vinyl chloride resin having a branched chain from the most preferred main chain is selectively used.

上記の分岐鎖を持つ塩化ビニル樹脂は、結合端を3つ以上有する分岐性単量体を用いて重合させることにより得られるもので、数平均分子量が3000〜5000程度と高く、ゴム弾性を有するものが適している。防滑性領域1の主成分樹脂の塩化ビニル樹脂として、このような分岐鎖を持つ塩化ビニル樹脂を用いると、直鎖状の塩化ビニル樹脂を用いる場合に比べて、湿潤時の防滑性床材の滑り抵抗係数が更に高くなり、後述の試験データに示すように、防滑性領域のみからなる防滑性床材では湿潤時の滑り抵抗係数が0.5以上となる。   The vinyl chloride resin having the above-mentioned branched chain is obtained by polymerization using a branched monomer having three or more bond ends, and has a high number average molecular weight of about 3000 to 5000 and rubber elasticity. Things are suitable. When a vinyl chloride resin having such a branched chain is used as the vinyl chloride resin of the main component resin of the anti-slip region 1, the anti-slip floor material when wet is compared with the case of using a linear vinyl chloride resin. The slip resistance coefficient is further increased. As shown in the test data described later, the slip resistance coefficient when wet is 0.5 or more in the slip resistant floor material composed of only the slip resistant area.

なお、分岐鎖を持つ塩化ビニル樹脂の分岐鎖の長さや数は、定性的にはゲルパーミエーションクロマトグラフィー(GPC)で数平均分子量(Mn)と重量平均分子量(Mw)を測定してその比(Mw/Mn)から、また、定量的には13C NMRにより、分析することができる。 The length and number of branched chains of the vinyl chloride resin having branched chains are qualitatively determined by measuring the number average molecular weight (Mn) and the weight average molecular weight (Mw) by gel permeation chromatography (GPC). From (Mw / Mn), it can also be analyzed quantitatively by 13 C NMR.

防滑性領域1を形成する樹脂混合物のもう一つの主成分樹脂であるポリウレタン系熱可塑性エラストマーは、防滑性領域1にゴム弾性的な物性を付加し、防滑性領域1の滑り止め作用、ひいては防滑性床材F1〜F5の滑り止め作用を向上させるために混合するものであり、上記塩化ビニル系樹脂との相溶性があるものに限定される。ポリウレタン系熱可塑性エラストマーであっても、塩化ビニル系樹脂との相溶性がないものや、相溶性に劣るものは、塩化ビニル系樹脂と混合しても、相分離して均一に混ざらないため、ゴム弾性的な物性を防滑性領域1に付与して防滑性を高めることが難しく、また床材に適する強度が得られないからである。   The polyurethane-based thermoplastic elastomer, which is another main component resin of the resin mixture that forms the anti-slip region 1, adds rubber-elastic properties to the anti-slip region 1, thereby preventing the anti-slip region 1 from slipping, and thus anti-slip. It mixes in order to improve the anti-slip action of the flooring materials F1 to F5, and is limited to those having compatibility with the vinyl chloride resin. Even if it is a polyurethane-based thermoplastic elastomer, those that are not compatible with vinyl chloride-based resins and those that are poorly compatible do not mix evenly with vinyl chloride-based resins, and will not mix uniformly. This is because it is difficult to increase the anti-slip property by imparting rubber elastic properties to the anti-slip region 1 and the strength suitable for the flooring material cannot be obtained.

ポリウレタン系熱可塑性エラストマーは、ハードセグメントとしてのポリイソシアネートと、ソフトセグメントとしてのポリエステルポリオールやポリエーテルポリオールを反応させてウレタン結合させることにより製造されるものであるが、ポリイソシアネートとポリエーテルポリオールを反応させて得られるエーテル型ポリウレタン系熱可塑性エラストマーは、塩化ビニル系樹脂との相溶性に劣り、防滑性の向上に実質的に寄与しないため、本発明には使用し難いものである。これに対し、ポリイソシアネートとポリエステルポリオールを反応させて得られるエステル型ポリウレタン系熱可塑性エラストマーは、塩化ビニル系樹脂との相溶性があり、塩化ビニル系樹脂と混合すると、相分離しないで均一に良く混ざり、ゴム弾性的な物性を樹脂混合物に付加して防滑性の向上に大きく寄与するため、極めて好ましく使用される。   Polyurethane-based thermoplastic elastomers are manufactured by reacting polyisocyanates as hard segments with polyester polyols and polyether polyols as soft segments to form urethane bonds. Polyurethane-based thermoplastic elastomers react with polyisocyanates and polyether polyols. The ether-type polyurethane-based thermoplastic elastomer thus obtained is inferior in compatibility with the vinyl chloride-based resin and does not substantially contribute to the improvement of the anti-slip property, so that it is difficult to use in the present invention. In contrast, ester polyurethane thermoplastic elastomers obtained by reacting polyisocyanates and polyester polyols are compatible with vinyl chloride resins, and when mixed with vinyl chloride resins, they are uniformly good without phase separation. Mixing and adding rubber elastic properties to the resin mixture to greatly contribute to the improvement of anti-slip properties, it is very preferably used.

塩化ビニル系樹脂との相溶性があるエステル型ポリウレタン系熱可塑性エラストマーの具体例としては、例えば、イソシアネートと、アジペート系、ポリカプロラクトン系などのポリエステルポリオールを反応させたものが挙げられ、その硬度が70A以下のものが好ましく使用される。   Specific examples of ester-type polyurethane-based thermoplastic elastomers that are compatible with vinyl chloride resins include, for example, those obtained by reacting isocyanates with polyester polyols such as adipates and polycaprolactones. 70A or less is preferably used.

上記のエステル型ポリウレタン系熱可塑性エラストマーは、防滑性領域1を形成する樹脂混合物の主成分樹脂100質量部のうち10〜50質量部を占めていること(換言すれば主成分樹脂の10〜50質量%を占めていること)が好ましい。エステル型ポリウレタン系熱可塑性エラストマーの主成分樹脂に占める割合が上記範囲内であると、後述の試験データに示すように、防滑性領域1のみからなる防滑性床材の乾燥時の滑り抵抗係数(JIS A 1407)が0.8以上となり、湿潤時の滑り抵抗係数が0.4以上となって、乾燥時の防滑性も湿潤時の防滑性も向上する。しかし、エステル型ポリウレタン系熱可塑性エラストマーが10質量部を下回ると、乾燥時の滑り抵抗係数が0.8よりも小さくなり、また、50質量部を上回ると、湿潤時の滑り抵抗係数が0.4よりも小さくなって、防滑性の向上が不充分となる。   Said ester type polyurethane-based thermoplastic elastomer occupies 10 to 50 parts by mass out of 100 parts by mass of the main component resin of the resin mixture forming the anti-slip region 1 (in other words, 10 to 50 of the main component resin). It is preferable to occupy a mass%). When the ratio of the ester-type polyurethane-based thermoplastic elastomer to the main component resin is within the above range, as shown in the test data described later, the slip resistance coefficient during drying of the anti-slip floor material consisting only of the anti-slip region 1 ( JIS A 1407) is 0.8 or more, and the slip resistance coefficient when wet is 0.4 or more, so that the slip resistance when dried and the slip resistance when wet are improved. However, if the ester-type polyurethane-based thermoplastic elastomer is less than 10 parts by mass, the slip resistance coefficient at the time of drying is less than 0.8, and if it exceeds 50 parts by mass, the slip resistance coefficient at the time of wetness is 0.00. It becomes smaller than 4, and the improvement of slip resistance becomes insufficient.

防滑性領域1を形成する樹脂混合物に含まれる可塑剤は、特に限定されるものではなく、公知の種々の可塑剤、例えば、DOP等のフタル酸系可塑剤、リン酸系可塑剤、脂肪酸系可塑剤、エポキシ系可塑剤、その他、塩素化パラフィンのような非高分子系可塑剤、高分子系可塑剤などの公知の可塑剤の群れから選ばれる一種又は複数種の可塑剤を使用することができる。   The plasticizer contained in the resin mixture forming the anti-slip region 1 is not particularly limited, and various known plasticizers, for example, phthalic acid plasticizers such as DOP, phosphoric acid plasticizers, fatty acid resins Use one or more plasticizers selected from the group of known plasticizers such as plasticizers, epoxy plasticizers, non-polymeric plasticizers such as chlorinated paraffin, and polymeric plasticizers. Can do.

上記の可塑剤は、分岐鎖を持つ塩化ビニル樹脂100質量部に対し25〜90質量部の割合で樹脂混合物中に含まれていることが好ましく、この割合で含まれていると、後述の試験データに示すように、防滑性だけでなく床材のテーバー防汚性も向上するようになる。可塑剤の含有量が25質量部を下回ると、後述の試験データに示すように、床材の乾燥時の滑り抵抗係数が0.8よりも小さくなって、防滑性の向上が不充分となり、可塑剤の含有量が90質量%を上回ると、後述の試験データに示すように、床材のテーバー防汚性のΔEが乾拭きの場合も水拭きの場合も合格値の範囲を越えてしまい、防汚性の向上が不充分となる。 The plasticizer is preferably contained in the resin mixture in a proportion of 25 to 90 parts by mass with respect to 100 parts by mass of the vinyl chloride resin having a branched chain. As shown in the data, not only the anti-slip property but also the taber anti-stain property of the floor material is improved. When the content of the plasticizer is less than 25 parts by mass, as shown in the test data described later, the slip resistance coefficient at the time of drying the flooring becomes smaller than 0.8, and the improvement of the slip resistance becomes insufficient. When the content of the plasticizer exceeds 90% by mass, as shown in test data described later, ΔE of the taber antifouling property of the flooring exceeds the range of acceptable values in both cases of dry wiping and water wiping, Improvement in antifouling property is insufficient.

なお、防滑性領域1を形成する樹脂混合物には、公知の安定剤(例えばエポキシ系、Ba/Zn系などの安定剤)、加工助剤、補強剤、補強材(例えば、ガラス繊維や樹脂繊維など)、耐衝撃改良剤、滑剤などを適量配合してもよい。   The resin mixture forming the anti-slip region 1 includes known stabilizers (for example, epoxy-based and Ba / Zn-based stabilizers), processing aids, reinforcing agents, reinforcing materials (for example, glass fibers and resin fibers). Etc.), impact resistance improvers, lubricants and the like may be blended in appropriate amounts.

上記の防滑性領域1は、図1に示す防滑性床材F1のように、床材全体に亘って形成してもよいし、図2に示す防滑性床材F2のように、床材の表面層2全体に亘って形成してもよい。また、図3に示す防滑性床材F3のように、一以上の防滑性領域1と一以上の他の機能性領域4とで床材全体を形成してもよいし、図4に示す防滑性床材F4のように、一以上の防滑性領域1と一以上の他の機能性領域4とで床材の表面層2を形成してもよい。更に、図5に示す防滑性床材F5のように、床材全体にわたって多数の小塊状の防滑性領域1と多数の小塊状の他の機能性領域4を混在させてもよいし、図示はしていないが、床材の表面層全体にわたって多数の小塊状の防滑性領域と多数の小塊状の他の機能性領域を混在させてもよい。いずれにしても、防滑性領域1は、防汚性床材F1〜F5の表面(上面)の全体又は一部に露出していることが必要であり、露出していなければ防滑性を発揮することはできない。   The anti-slip region 1 may be formed over the entire floor material like the anti-slip floor material F1 shown in FIG. 1, or the anti-slip region F1 shown in FIG. It may be formed over the entire surface layer 2. Further, like the anti-slip floor material F3 shown in FIG. 3, one or more anti-slip regions 1 and one or more other functional regions 4 may form the entire floor material, or the anti-slip shown in FIG. As in the case of the flooring material F4, the surface layer 2 of the flooring material may be formed by one or more anti-slip regions 1 and one or more other functional regions 4. Further, like the anti-slip floor material F5 shown in FIG. 5, a large number of small-slip-proof areas 1 and a large number of other functional areas 4 may be mixed throughout the floor material. Although not done, a large number of small-slip-proof areas and a large number of other functional areas may be mixed over the entire surface layer of the flooring. In any case, the anti-slip region 1 needs to be exposed on the whole or a part of the surface (upper surface) of the anti-stain floor materials F1 to F5, and exhibits anti-slip properties if not exposed. It is not possible.

図3,図4に示す防滑性床材F3,F4のように、床材全体又は床材の表面層全体が一以上の防滑性領域1と一以上の他の機能性領域4とで形成されているもの、或いは、図5の防滑性床材F5のように、床材全体にわたって多数の小塊状の防滑性領域1と多数の小塊状の他の機能性領域4が混在しているものは、床材表面(上面)に対する防滑性領域1の面積比[床材の表面(上面)の全面積に占める防滑性領域1の露出した合計面積の比率]が10〜45%であることが好ましく、面積比が10%を下回る場合は防滑性の向上が顕著でなくなり、45%を上回る場合は機能性領域4による他の機能が十分に発揮されなくなる。他の機能性領域4が前述した防汚性領域である場合は、防滑性領域1の占める面積比を15%程度とし、防汚性領域4の占める面積比を85%程度とすることが最適である。例えば、図5の防滑性床材F5のように、床材全体にわたって多数の小塊状の防滑性領域1と多数の小塊状の他の機能性領域4(例えば防汚性領域)が混在する場合は、小塊状の防滑性領域1を形成する樹脂混合物の粉粒体と、小塊状の防汚性領域4を形成する樹脂粉粒体とを、体積比で15:85となるように混合し、この混合粉粒体をシート状に熱圧プレス成形すると、床材表面(上面)において防滑性領域4の占める面積比が略15%、防汚性領域4の占める面積比が略85%である防滑性床材F5を得ることができる。   As shown in FIGS. 3 and 4, the entire flooring or the entire surface layer of the flooring is formed of one or more anti-slip areas 1 and one or more other functional areas 4. Or a mixture of a number of small lump-like anti-slip areas 1 and a large number of other small-sized functional areas 4 such as the anti-slip floor material F5 in FIG. The area ratio of the anti-slip region 1 to the floor material surface (upper surface) [ratio of the total area exposed of the anti-slip region 1 to the total area of the surface (upper surface) of the floor material] is preferably 10 to 45%. When the area ratio is less than 10%, the improvement of the slip resistance is not remarkable, and when it exceeds 45%, other functions by the functional region 4 are not sufficiently exhibited. When the other functional region 4 is the above-described antifouling region, it is optimal that the area ratio occupied by the antislip region 1 is about 15% and the area ratio occupied by the antifouling region 4 is about 85%. It is. For example, as in the anti-slip floor material F5 in FIG. 5, a large number of small anti-slip areas 1 and a large number of other functional areas 4 (for example, anti-stain areas) are mixed throughout the floor material. Is a mixture of a resin granule forming a small lump anti-slip region 1 and a resin granule forming a small lump antifouling region 4 in a volume ratio of 15:85. When this mixed powder is hot-pressed into a sheet, the area ratio of the anti-slip area 4 on the floor material surface (upper surface) is approximately 15%, and the area ratio of the anti-stain area 4 is approximately 85%. A certain slip-resistant flooring F5 can be obtained.

以上のような本発明の防滑性床材は、押出成形、粉粒体の熱圧プレス成形、射出成形、カレンダー成形などの公知の成形方法によって製造され、長尺床シート、床タイル、階段被覆材などの形態で製品化される。   The non-slip floor material of the present invention as described above is produced by a known molding method such as extrusion molding, hot press molding of powder, injection molding, calendar molding, etc., and is used for long floor sheets, floor tiles, and staircase coatings. It is commercialized in the form of materials.

例えば、図1に示す防滑性床材F1は、長尺の床シートの形態で製品化する場合には、押出成形機を使用し、前述の防滑性の樹脂混合物を加熱溶融させてシート状に連続押出成形するか、或いは、防滑性の樹脂混合物の粉粒体(定形又は不定形のペレットや鱗片状の小塊)をコンベアベルト上に一定の厚みに散布した後、熱圧プレスによりシート状に連続成形して製造すればよい。一方、タイル状の床材の形態で製品化する場合には、射出成形機を使用し、防滑性の樹脂混合物を加熱溶融させてタイル状に射出成形するか、或いは、上記の方法で得られた長尺の床シートをタイル状に切断して製造すればよい。   For example, when the anti-slip floor material F1 shown in FIG. 1 is commercialized in the form of a long floor sheet, an extruder is used to heat and melt the above-mentioned anti-slip resin mixture into a sheet shape. Either continuous extrusion molding, or powder particles of anti-slip resin mixture (regular or irregular pellets or scale-like lumps) are sprinkled on a conveyor belt to a certain thickness, and then hot pressed to form a sheet What is necessary is just to manufacture by carrying out continuous shaping | molding. On the other hand, in the case of producing a product in the form of a tile-like floor material, an injection molding machine is used, and the anti-slip resin mixture is melted by heating and injection-molded into a tile shape, or obtained by the above method. A long floor sheet may be cut into tiles for production.

また、図2に示す防滑性床材F2は、例えば、上記の押出成形、粉粒体の熱圧プレス成形、射出成形等で得られた防滑性床材F1を表面層2としてその裏側に裏面層3を貼着するか、或いは、多色押出成形機を使用し、裏面層3形成用の樹脂混合物と表面層2形成用の防滑性の樹脂混合物とを加熱溶融させて二層重ねにしながら連続押出成形するか、或いは、上記粉粒体の熱圧プレス成形法を採用して、裏面層3形成用の樹脂混合物の粉粒体と表面層2形成用の防滑性の樹脂混合物の粉粒体をコンベアベルト上に二層に散布した後、熱圧プレスによりシート状に連続成形して製造すればよい。   Further, the anti-slip floor material F2 shown in FIG. 2 is a back surface on the back side of the anti-slip floor material F1 obtained by, for example, the above extrusion molding, hot-press press molding of powder, injection molding, etc. While laminating layer 3 or using a multi-color extruder, the resin mixture for forming back layer 3 and the anti-slip resin mixture for forming surface layer 2 are heated and melted to form two layers. Continuous extrusion molding, or adopting the above-mentioned hot-press molding method of the granular material, the granular material of the resin mixture for forming the back layer 3 and the granular material of the anti-slip resin mixture for forming the surface layer 2 After the body is spread on the conveyor belt in two layers, the sheet may be continuously formed into a sheet by hot pressing.

また、図3に示す防滑性床材F3は、例えば、多色押出成形機を使用し、防滑性領域1形成用の樹脂混合物と他の機能性領域4形成用の樹脂混合物を幅方向に交互に配置して連続押出成形するか、或いは、前記粉粒体の熱圧プレス成形法を採用し、防滑性領域1形成用の樹脂混合物の粉粒体と他の機能性領域4形成用の樹脂混合物の粉粒体を幅方向に交互に配置してコンベアベルト上に散布した後、熱圧プレスによりシート状に連続成形して製造すればよい。   In addition, the anti-slip floor material F3 shown in FIG. 3 uses, for example, a multicolor extrusion molding machine, and the resin mixture for forming the anti-slip region 1 and the resin mixture for forming the other functional region 4 are alternately arranged in the width direction. It is arranged in a continuous extrusion molding method, or adopts a hot press molding method of the above-mentioned granular material, and a resin mixture for forming a non-slip region 1 and a resin for forming another functional region 4 After the powder particles of the mixture are alternately arranged in the width direction and sprayed on the conveyor belt, the mixture may be continuously formed into a sheet by a hot press.

また、図4に示す防滑性床材F4は、例えば、上記の押出成形、粉粒体の熱圧プレス成形等で得られた防滑性床材F3を表面層2としてその裏側に裏面層3を貼着するか、或いは、多色押出成形機を使用し、裏面層3形成用の樹脂混合物をシート状に連続押出しすると同時に、その上に防滑性領域1形成用の樹脂混合物と機能性領域4形成用の樹脂混合物を交互に配置してシート状に連続押出成形するか、或いは、粉粒体の熱圧プレス成形法を採用し、裏面層3形成用の樹脂混合物の粉粒体をコンベアベルト上に散布すると共に、その上に防滑性領域1形成用の樹脂混合物の粉粒体と機能性領域4形成用の樹脂混合物の粉粒体を交互に配置して散布し、熱圧プレスによりシート状に連続成形して製造すればよい。   Further, the anti-slip floor material F4 shown in FIG. 4 has, for example, the anti-slip floor material F3 obtained by the above-described extrusion molding, hot-press press molding of granular materials, etc. as the surface layer 2, and the back layer 3 is provided on the back side thereof. The resin mixture for forming the back surface layer 3 is continuously extruded into a sheet shape by using a multicolor extrusion molding machine, and at the same time, the resin mixture for forming the anti-slip region 1 and the functional region 4 are formed thereon. The resin mixture for forming is alternately arranged and continuously extruded into a sheet shape, or a hot-press press forming method of the powder is adopted, and the powder of the resin mixture for forming the back layer 3 is transferred to the conveyor belt. The powder mixture of the resin mixture for forming the anti-slip area 1 and the powder mixture of the resin mixture for forming the functional area 4 are alternately arranged and sprayed on the sheet, and the sheet is formed by hot pressing. What is necessary is just to manufacture by shape | molding continuously in a shape.

また、図5に示す防滑性床材F5は、例えば、粉粒体の熱圧プレス成形法を採用し、小塊状の防滑性領域1形成用の樹脂混合物の粉粒体(ペレット状又は小塊状の粉粒体)と、小塊状の機能性領域4形成用の樹脂混合物の粉粒体(ペレット状又は小塊状の粉粒体)とを均一に混合した混合粉粒体を、コンベアベルト上に一定の厚さに散布した後、熱圧プレスによりシート状に連続成形して製造すればよい。
なお、この防汚性床材F5の裏面に裏面層を積層した防汚性床材を製造する場合は、粉粒体の熱圧プレス成形法を採用して、裏面層成形用の樹脂混合物の粉粒体と上記の混合粉粒体をコンベアベルト上に二層に重ねて散布し、熱圧プレスによりシート状に連続成形して製造すればよい。
Moreover, the slip-resistant floor material F5 shown in FIG. 5 adopts, for example, a hot-press press forming method of powder particles, and the powder particles (pellet-shaped or small-bulb shape) of the resin mixture for forming the small-block-shaped slip-resistant region 1 Of the resin mixture for forming the functional area 4 in the form of a small lump (pellet-like or small lump-like powder) is uniformly mixed on the conveyor belt. After spraying to a certain thickness, the sheet may be continuously formed into a sheet by hot pressing.
In addition, when manufacturing the antifouling floor material which laminated | stacked the back surface layer on the back surface of this antifouling floor material F5, the hot-press press molding method of a granular material is employ | adopted, and the resin mixture for back surface layer shaping | molding What is necessary is just to manufacture by carrying out the continuous formation in a sheet form by hot-pressing, a powder body and said mixed powder body are sprinkled on a conveyor belt in two layers.

本発明の防滑性床材は、防滑性領域1の樹脂混合物が、分岐鎖を持つ塩化ビニル樹脂と、この塩化ビニル樹脂との相溶性があるポリウレタン系熱可塑性エラストマーとを主成分樹脂とするものであって、ポリウレタン系熱可塑性エラストマーが主成分樹脂の10〜50質量%を占めているため、ポリウレタン系熱可塑性エラストマーによって防滑性領域1の樹脂混合物にゴム弾性的な物性が付加され、防滑性領域1の摩擦抵抗が増大して優れた滑り止め作用を発揮する。それ故、床材表面に防滑用の凹凸を形成しなくても、後述の試験データに示すように、防滑性領域1のみからなる床材では、JIS A 1407に基づく乾燥時の滑り抵抗係数が0.8以上、湿潤時の滑り抵抗係数が0.5以上(但し、分岐鎖を持つ塩化ビニル樹脂以外の塩化ビニル系樹脂を一方の主成分樹脂として用いた床材では0.4以上)と高くなって、優れた防滑性を発揮し、耐磨耗性も向上する。このように、本発明の防滑性床材は表面に防滑用の凹凸を形成しなくても優れた防滑性を発揮するので、清掃が容易であり、塵埃や土埃をきれいに除去することができる。
また、本発明の防滑性床材は、防滑性領域1の樹脂混合物中に、可塑剤が塩化ビニル系樹脂100質量部に対して25〜90質量部の割合となるように含まれているため、後述の試験データに示すように、防滑性だけでなくテーバー防汚性も良好となる。
In the anti-slip flooring material of the present invention, the resin mixture in the anti-slip region 1 is composed mainly of a vinyl chloride resin having a branched chain and a polyurethane-based thermoplastic elastomer compatible with the vinyl chloride resin. Since the polyurethane-based thermoplastic elastomer accounts for 10 to 50% by mass of the main component resin, the rubber-based physical property is added to the resin mixture in the anti-slip region 1 by the polyurethane-based thermoplastic elastomer, and the anti-slip property is obtained. The frictional resistance in the region 1 is increased, and an excellent antiskid action is exhibited. Therefore, even if the anti-slip unevenness is not formed on the floor material surface, as shown in the test data described later, the floor material consisting only of the anti-slip region 1 has a slip resistance coefficient during drying based on JIS A 1407. 0.8 or more, wet slip resistance coefficient of 0.5 or more (however, 0.4 or more for flooring materials using vinyl chloride resin other than branched vinyl chloride resin as the main component resin) Higher, it exhibits excellent anti-slip properties and improved wear resistance. As described above, since the anti-slip floor material of the present invention exhibits excellent anti-slip properties without forming anti-slip irregularities on the surface, cleaning is easy and dust and dirt can be removed cleanly.
Further, anti-slip floor material of the present invention, in the resin mixture of slip resistant regions 1, since the plasticizer is contained in such a proportion of 25 to 90 parts by weight per 100 parts by weight vinyl chloride resin As shown in the test data described later, not only the slip resistance but also the Taber stain resistance are improved.

次に、本発明の効果を確認するために行った試験について説明する。   Next, tests conducted to confirm the effects of the present invention will be described.

[防滑性試験]
下記表1に記載した組成を有する13種類の樹脂混合物を調製し、それぞれの樹脂混合物をシート状に成形することによって、床材全体が防滑性領域で形成された厚さ1.5mmの13種類の防滑性床材の試験片(No.1〜No.13)を作製した。
JIS A 1407の試験方法に基づいて、各試験片(No.1〜No.13)の乾燥時の滑り抵抗係数と湿潤時の滑り抵抗係数を求め、下記表1に示した。
[Anti-slip test]
13 different resin mixture having the composition set forth in Table 1 below were prepared by molding each of the resin mixture into a sheet, 13 kinds of thickness 1.5mm entire flooring is formed by slip resistant region Test pieces (No. 1 to No. 13) of non- slip flooring were prepared.
Based on the test method of JIS A 1407, the slip resistance coefficient at the time of drying and the slip resistance coefficient at the time of wetness of each test piece (No. 1 to No. 13) were determined and shown in Table 1 below.

[テーバー防汚性試験]
JIS L 1023−1992の汚れ試験に準じて、750gfの荷重を加えたテーバー磨耗試験機に上記試験片(No.1〜No.13)を順次取り付け、磨耗紙を貼り付けたゴムロールで試験片を200回、回転磨耗してから磨耗紙を取り外し、試験片の付着物を除去した。次いで、標準汚染物質を試験片に落下させながら、80回、回転した後、標準汚染物質の落下を止めて更に20回、回転した。そして、試験片をテーバー磨耗試験機から取り外して、乾燥ウエスで試験片の全面を7〜8回軽く乾拭きし、更に、水に濡れたウエスで試験片の半面を3〜4回軽く水拭きして、試験片の乾拭き部分と水拭き部分について色差計を用いて試験前後の色差を測定し、ΔEを計測した。その結果を下記表1に示す。
[Taber antifouling test]
According to the dirt test of JIS L 1023-1992, the above test pieces (No. 1 to No. 13) are sequentially attached to a Taber abrasion tester to which a load of 750 gf is applied, and the test piece is attached with a rubber roll to which an abrasion paper is attached. After 200 times of rotational wear, the worn paper was removed and the deposits on the test piece were removed. Next, the sample was rotated 80 times while dropping the standard contaminant on the test piece, and then the sample was further rotated 20 times after stopping the fall of the standard contaminant. Then, remove the test piece from the Taber abrasion tester, lightly wipe the entire surface of the test piece 7-8 times with dry waste, and further wipe lightly the half of the test piece 3-4 times with wet cloth. Then, the color difference before and after the test was measured using a color difference meter for the dry wipe portion and the water wipe portion of the test piece, and ΔE was measured. The results are shown in Table 1 below.

[耐磨耗性試験]
JIS A 1453に準じて、250gfの荷重を加えたテーバー磨耗試験機に上記試験片(No.1〜No.13)を順次取り付け、磨耗紙を貼り付けたゴムロールで試験片を回転磨耗して、磨耗量から1mm磨耗するのに必要な回転数を算出した。その結果を下記表1に示す。
[Abrasion resistance test]
According to JIS A 1453, the above test pieces (No. 1 to No. 13) are sequentially attached to a Taber abrasion tester to which a load of 250 gf is applied, and the test piece is rotationally worn with a rubber roll to which an abrasion paper is attached. The number of revolutions required to wear 1 mm was calculated from the amount of wear. The results are shown in Table 1 below.

Figure 0005992766
Figure 0005992766

表1より、塩化ビニル系樹脂と、この塩化ビニル系樹脂との相溶性があるポリエステル型ポリウレタン系熱可塑性エラストマーとを主成分樹脂とし、可塑剤と安定剤を配合した樹脂混合物で成形された床材の試験片(No.2〜7、No.9〜13)は、いずれも乾燥時の滑り抵抗係数が合格値の0.8以上であり、乾燥時の防滑性が良好であることが判る。また、1mm磨耗に要する回転数が合格値の120×10回以上であり、耐磨耗性も良好であることが判る。 According to Table 1, a floor molded from a resin mixture containing a vinyl chloride resin and a polyester polyurethane thermoplastic elastomer compatible with the vinyl chloride resin as a main component resin and a plasticizer and a stabilizer. The test pieces (Nos. 2 to 7, Nos. 9 to 13) of the materials all have a slip resistance coefficient at the time of drying of 0.8 or more, which indicates that the slip resistance at the time of drying is good. . Moreover, it turns out that the rotation speed required for 1 mm abrasion is 120 * 10 < 2 > times or more of an acceptable value, and abrasion resistance is also favorable.

また、塩化ビニル系樹脂との相溶性があるポリエステル型ポリウレタン系熱可塑性エラストマーが主成分樹脂の15〜45質量%を占めている試験片(No.2〜7、No.9〜12)は、いずれも湿潤時の滑り抵抗係数が合格値の0.4以上であり、湿潤時の防滑性も良好である。これに対し、ポリエステル型ポリウレタン系熱可塑性エラストマーが主成分樹脂の60質量%を占めている試験片(No.13)は、湿潤時の滑り抵抗係数が合格値の0.4を下回っており、また、ポリウレタン系熱可塑性エラストマーを含まない試験片(No.1)は、乾燥時の滑り抵抗係数が合格値の0.8を下回っている。このことから、乾燥時にも湿潤時にも滑り抵抗係数が合格値以上で良好な防滑性を発揮できる床材を得るためには、塩化ビニル系樹脂との相溶性があるポリエステル型ポリウレタン系熱可塑性エラストマーの配合量を主成分樹脂の10〜50質量%にすればよいことが推定できる。   Moreover, the test piece (No.2-7, No.9-12) in which the polyester type polyurethane-based thermoplastic elastomer compatible with the vinyl chloride resin occupies 15 to 45% by mass of the main component resin, In either case, the slip resistance coefficient when wet is 0.4 or more of the acceptable value, and the slip resistance when wet is good. On the other hand, the test piece (No. 13) in which the polyester-type polyurethane-based thermoplastic elastomer occupies 60% by mass of the main component resin has a slip resistance coefficient when wet that is lower than the acceptable value of 0.4, Moreover, as for the test piece (No. 1) which does not contain a polyurethane-type thermoplastic elastomer, the slip resistance coefficient at the time of drying is less than the acceptable value 0.8. For this reason, in order to obtain a flooring that exhibits good slip resistance with a slip resistance coefficient equal to or higher than the acceptable value both during drying and when wet, a polyester polyurethane thermoplastic elastomer compatible with vinyl chloride resin It can be estimated that the blending amount should be 10 to 50% by mass of the main component resin.

一方、塩化ビニル系樹脂との相溶性がないポリエーテル型ポリウレタン系熱可塑性エラストマーと塩化ビニル系樹脂とを主成分樹脂とする樹脂混合物で成形された床材の試験片(No.8)は、乾燥時の滑り抵抗係数が0.42、湿潤時の滑り抵抗係数が0.20で、いずれも合格値の半分程度であり、防滑性の向上がみられない。そして、1mm磨耗に要する回転数も100×10回で、合格値を下回り、耐磨耗性も良くない。このことから、ポリウレタン系熱可塑性エラストマーであっても塩化ビニル系樹脂との相溶性がないものは、防滑性の向上及び耐磨耗性の向上に寄与しないことが判る。 On the other hand, a flooring specimen (No. 8) molded from a resin mixture comprising a polyether type polyurethane thermoplastic elastomer and a vinyl chloride resin, which are incompatible with the vinyl chloride resin, as main components resin, The slip resistance coefficient at the time of drying is 0.42 and the slip resistance coefficient at the time of wetness is 0.20, both of which are about half of the acceptable values, and no improvement in slip resistance is observed. The number of rotations required for 1 mm wear is 100 × 10 2 times, which is below the acceptable value and wear resistance is not good. From this, it can be seen that polyurethane-based thermoplastic elastomers that are not compatible with vinyl chloride-based resins do not contribute to improvement of anti-slip properties and wear resistance.

また、直鎖状の塩化ビニル樹脂と、これとの相溶性があるポリエステル型ウレタン系熱可塑性エラストマーとを主成分樹脂とする樹脂混合物で成形された床材の試験片(No.2、No.3)は、湿潤時の滑り抵抗係数が合格値(0.4以上)であるというものの、0.5未満であり、あまり高くない。これに対し、分岐鎖を持つ塩化ビニル樹脂と、これとの相溶性があるポリエステル型ウレタン系熱可塑性エラストマーとを主成分樹脂とする樹脂混合物(該エラストマーが主成分樹脂の15〜45質量%を占めるもの)で成形された本発明の床材の試験片(No.4〜7、No.9〜12)は、いずれも湿潤時の滑り抵抗係数が0.5以上と高い数値を示し、湿潤時の防滑性が更に向上している。このことから、分岐鎖を持つ塩化ビニル樹脂は、防滑性、特に湿潤時の防滑性の向上に寄与することが判る。また、試験片(No.2、No.3、No.4)を比較すると、直鎖状の塩化ビニル樹脂を用いた試験片(No.2、No.3)は、乾燥時の滑り抵抗係数が1未満であるのに対し、分岐鎖を持つ塩化ビニル樹脂を用いた試験片(No.4)は、乾燥時の滑り抵抗係数が1以上と高い数値を示しており、このことから、分岐鎖を持つ塩化ビニル樹脂は、湿潤時のみならず乾燥時の防滑性の向上にも有効であることが判る。 Further, a flooring specimen (No. 2, No. 2) molded from a resin mixture containing a linear vinyl chloride resin and a polyester-type urethane-based thermoplastic elastomer compatible with the resin as a main component resin. In 3), although the slip resistance coefficient when wet is an acceptable value (0.4 or more), it is less than 0.5 and not so high. On the other hand, a resin mixture comprising a vinyl chloride resin having a branched chain and a polyester-type urethane-based thermoplastic elastomer compatible with the resin as a main component resin (the elastomer comprises 15 to 45% by mass of the main component resin). The test pieces (Nos. 4-7, Nos. 9-12) of the flooring material of the present invention molded by the present invention all show a high numerical value with a sliding resistance coefficient of 0.5 or more when wet. The slip resistance at the time is further improved. From this, it can be seen that the vinyl chloride resin having a branched chain contributes to the improvement of the slip resistance, particularly when wet. Moreover, when the test pieces (No. 2, No. 3, No. 4) are compared, the test pieces (No. 2, No. 3) using the linear vinyl chloride resin have a slip resistance coefficient during drying. The test piece (No. 4) using a vinyl chloride resin having a branched chain has a high slip resistance coefficient of 1 or more at the time of drying. It can be seen that the vinyl chloride resin having a chain is effective for improving the slip resistance not only when wet but also when dry.

また、No.2の試験片以外の試験片は、いずれもテーバー防汚性のΔEが合格値の範囲であり、このことから、本発明の防滑性床材は良好なテーバー防汚性をも合わせ持つことが判る。特に、塩化ビニル系樹脂との相溶性がないポリエーテル型ポリウレタン系熱可塑性エラストマーを用いた試験片(No.8)は、滑り抵抗係数も耐磨耗性も不合格であるが、テーバー防汚性のΔEが他の試験片に比べて遥かに小さく、防汚性に優れている。これは、相溶性のないポリエーテル型ポリウレタン系熱可塑性エラストマーを塩化ビニル系樹脂と混合しても、相分離して混ざらず、ゴム弾性的な物性を付加できないため、表面に微細な擦り傷が付きにくくなるからであると考えられる。
尚、No.2の試験片の防滑特性は合格値の範囲内であるものの、ΔEが合格値から少し外れたのは、数平均分子量1030の直鎖状の塩化ビニル樹脂を使用したため、表面に微細な擦り傷が付きやすくなったからであると考えられる。
No. All the test pieces other than the test piece 2 have a Taber antifouling property ΔE in the range of acceptable values. From this, the anti-slip flooring material of the present invention may have a good Taber antifouling property. I understand. In particular, the test piece (No. 8) using a polyether-type polyurethane-based thermoplastic elastomer that is not compatible with a vinyl chloride resin does not pass the slip resistance coefficient or the wear resistance, but the Taber antifouling property. The property ΔE is far smaller than other test pieces and is excellent in antifouling property. This is because even if an incompatible polyether-type polyurethane-based thermoplastic elastomer is mixed with vinyl chloride resin, it does not mix and phase, and rubber elastic properties cannot be added, resulting in fine scratches on the surface. This is considered to be difficult.
No. Although the anti-slip property of the test piece 2 was within the acceptable value range, ΔE slightly deviated from the acceptable value because a linear vinyl chloride resin having a number average molecular weight of 1030 was used, so that fine scratches were observed on the surface. This is thought to be because it became easier to attach.

次に、可塑剤の影響を調べるために、下記表2に示すように可塑剤の配合量を変更した5種類の樹脂混合物を調製し、それぞれの樹脂混合物をシート状に押出成形することによって、床材全体が防滑性領域で形成された厚さ1.5mmの5種類の防汚性床材の試験片(No.14〜No.18)を作製した。
これらの試験片(No.14〜No.18)について、前記と同様に、防滑性試験、テーバー防汚性試験、耐磨耗性試験を行い、その結果を下記表2に示した。
Next, in order to investigate the influence of the plasticizer, as shown in Table 2 below, by preparing the five types of resin mixture in which the amount of plasticizer was changed, by extruding each resin mixture into a sheet shape, entire flooring was manufactured five antifouling flooring thick test piece 1.5mm formed by slip resistant region (No.14~No.18).
These test pieces (No. 14 to No. 18) were subjected to a slip resistance test, a Taber antifouling test, and an abrasion resistance test in the same manner as described above, and the results are shown in Table 2 below.

Figure 0005992766
Figure 0005992766

表2より、可塑剤の配合量が多くなるほど、乾燥時及び湿潤時の滑り抵抗係数が大きくなり、乾拭き及び水拭きのテーバー防汚性のΔEも大きくなり、1mm磨耗に要する回転数も大きくなっている。このことから、可塑剤は、防滑性、防汚性、耐磨耗性の向上に有効であることが判る。
そして、可塑剤/分岐鎖を持つ塩化ビニル樹脂の比が0.29〜0.86の範囲にある試験片(No.15〜17)は、滑り抵抗係数も、テーバー防汚性のΔEも、1mm磨耗に要する回転数も、合格値の範囲内にあるのに対し、可塑剤/分岐鎖を持つ塩化ビニル樹脂の比が0.21の試験片(No.14)は、乾燥時の滑り抵抗係数が合格値を下回っており、また、可塑剤/分岐鎖を持つ塩化ビニル樹脂の比が1.14の試験片(No.18)は、テーバー防汚性のΔEが乾拭きの場合も水拭きの場合も合格値の範囲から外れている。このことから、防滑性、テーバー防汚性、耐磨耗性が良好な床材を得るためには、可塑剤/分岐鎖を持つ塩化ビニル樹脂の比が0.25〜0.9の範囲となるように、換言すれば、可塑剤が分岐鎖を持つ塩化ビニル樹脂100質量部に対し25〜90質量部となるように配合する必要があると推測される。
From Table 2, as the amount of plasticizer increases, the slip resistance coefficient during drying and wetting increases, the ΔE of anti-taber stain resistance for dry and water wiping also increases, and the rotational speed required for 1 mm wear also increases. ing. From this, it can be seen that the plasticizer is effective in improving anti-slip properties, anti-stain properties, and abrasion resistance.
And the test piece (No.15-17) in which the ratio of the plasticizer / vinyl chloride resin having a branched chain is in the range of 0.29 to 0.86 has a slip resistance coefficient, a Taber antifouling property ΔE, The number of revolutions required for 1 mm wear is within the range of acceptable values, whereas the test piece (No. 14) having a plasticizer / branched vinyl chloride resin ratio of 0.21 has a slip resistance during drying. The test piece (No. 18) whose coefficient is less than the acceptable value and whose plasticizer / branched vinyl chloride resin ratio is 1.14 is wiped with water even when the Taber antifouling ΔE is dry wiped. In the case of, it is out of the acceptable value range. From this, in order to obtain a flooring material having a good anti-slip property, Taber antifouling property and abrasion resistance, the ratio of the plasticizer / vinyl chloride resin having a branched chain is in the range of 0.25 to 0.9. In other words, in other words, it is estimated that the plasticizer needs to be blended in an amount of 25 to 90 parts by mass with respect to 100 parts by mass of the vinyl chloride resin having a branched chain .

1 防滑性領域
2 表面層
3 裏面層
4 他の機能性領域
F1,F2,F3,F4,F5 防滑性床材
DESCRIPTION OF SYMBOLS 1 Anti-slip area | region 2 Front surface layer 3 Back surface layer 4 Other functional area | region F1, F2, F3, F4, F5 Anti-slip floor material

Claims (4)

防滑性の樹脂混合物の領域を有する床材であって、
上記樹脂混合物が、分岐鎖を持つ塩化ビニル樹脂と、この分岐鎖を持つ塩化ビニル樹脂との相溶性があるポリウレタン系熱可塑性エラストマーとを主成分樹脂とし、少なくとも可塑剤を含んだ混合物であることを特徴とする防滑性床材。
A flooring having an area of anti-slip resin mixture,
The resin mixture, a vinyl chloride resin having a branched chain, that the polyurethane-based thermoplastic elastomer is compatible with the vinyl chloride resin having the branched as a main component resin is a mixture containing at least a plasticizer Non-slip flooring characterized by
前記ポリウレタン系熱可塑性エラストマーが、ポリエステルとイソシアネートとの反応で得られるエステル型ポリウレタン系熱可塑性エラストマーであることを特徴とする請求項1に記載の防滑性床材。   The anti-slip floor material according to claim 1, wherein the polyurethane-based thermoplastic elastomer is an ester-type polyurethane-based thermoplastic elastomer obtained by a reaction between polyester and isocyanate. 前記樹脂混合物の主成分樹脂100質量部のうち、前記ポリウレタン系熱可塑性エラストマーが10〜50質量部を占めていることを特徴とする請求項1又は請求項2に記載の防滑性床材。   The anti-slip flooring material according to claim 1 or 2, wherein the polyurethane thermoplastic elastomer occupies 10 to 50 parts by mass of 100 parts by mass of the main component resin of the resin mixture. 前記可塑剤が、前記分岐鎖を持つ塩化ビニル樹脂100質量部に対し25〜90質量部の割合で前記樹脂混合物に含まれていることを特徴とする請求項1ないし請求項3のいずれかに記載の防滑性床材。 The plasticizer, in any one of claims 1 to claim 3, characterized in that contained in the resin mixture in a ratio of 25 to 90 parts by weight per 100 parts by weight vinyl chloride resin having the branched Non-slip flooring as described.
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