JP5987605B2 - Coke oven wall diagnosis method and coke oven wall repair method - Google Patents

Coke oven wall diagnosis method and coke oven wall repair method Download PDF

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JP5987605B2
JP5987605B2 JP2012213315A JP2012213315A JP5987605B2 JP 5987605 B2 JP5987605 B2 JP 5987605B2 JP 2012213315 A JP2012213315 A JP 2012213315A JP 2012213315 A JP2012213315 A JP 2012213315A JP 5987605 B2 JP5987605 B2 JP 5987605B2
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亀崎 俊一
俊一 亀崎
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JFE Steel Corp
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本発明は、老朽化したコークス炉における炭化室の炉壁の変形状態を定量的に評価するコークス炉の炉壁診断方法およびコークス炉の炉壁補修方法に関するものである。   The present invention relates to a coke oven furnace wall diagnosis method and a coke oven furnace wall repair method for quantitatively evaluating the deformation state of a carbonization chamber furnace wall in an aged coke oven.

鉄鋼業においては、石炭からコークスを製造するためにコークス炉が用いられているが、近年、コークス炉は建設から40年を経過した老朽炉が多くなっている。   In the iron and steel industry, coke ovens are used to produce coke from coal, but in recent years, coke ovens have become increasingly aging furnaces that have passed 40 years since construction.

コークス炉は、レンガを薄いモルタルの層で接着しながら積み上げて、前後左右から締め付けて形状を保つ(炉締め)構造となっている。このレンガの構造体は、基礎の上に蓄熱室があり、その上側に高さ7m程度、幅400mm程度、奥行き16m程度の炭化室と呼ぶ空洞と、燃料ガスを燃焼させる幅900mm程度の燃焼室が幅方向に交互に並び、上部にレンガの天井を配した構造である。   The coke oven has a structure in which bricks are stacked while being bonded with a thin mortar layer and tightened from the front, rear, left and right to maintain the shape (furnace tightening). This brick structure has a heat storage chamber on the foundation, a cavity called a carbonization chamber having a height of about 7 m, a width of about 400 mm, and a depth of about 16 m on the upper side, and a combustion chamber of about 900 mm in width for burning fuel gas. Are arranged side by side in the width direction, with a brick ceiling on top.

そして、燃焼室内部で燃料を燃焼させた熱を燃焼室の壁レンガを通して、炭化室を1000℃以上にし、炭化室上部の装入孔から石炭を投入して、その石炭を乾留させてコークスを製造する。   Then, heat from burning the fuel in the combustion chamber is passed through the wall bricks of the combustion chamber, the carbonization chamber is set to 1000 ° C. or more, coal is introduced from the charging hole at the upper portion of the carbonization chamber, and the coal is dry-distilled to produce coke. To manufacture.

出来上がったコークスは、炭化室の両端の高さ7m程度で幅400mm程度の窯口の一方から押出しラムを挿入し、炭化室内部のコークスを他の一方の窯口から排出する。   The finished coke is inserted with an extrusion ram from one of the kiln ports having a height of about 7 m at both ends of the coking chamber and having a width of about 400 mm, and the coke inside the coking chamber is discharged from the other kiln port.

コークス炉は、建設完了後、内部で燃料を燃焼させ、レンガの温度を徐々に1000℃以上まで昇温し、以降炉を休止するまでその温度を保ち続ける。   After the completion of construction, the coke oven burns fuel inside, gradually raises the brick temperature to 1000 ° C. or higher, and then keeps the temperature until the furnace is stopped.

燃焼室と炭化室を分けるレンガ壁は炉壁と呼ばれ、燃焼ガスが炭化室に流入しないように遮蔽するとともに、燃焼熱を炭化室に伝え、天井を支える重要な役割を担っている。   The brick wall that separates the combustion chamber and the carbonization chamber is called the furnace wall and shields the combustion gas from flowing into the carbonization chamber, and also plays an important role in transmitting the combustion heat to the carbonization chamber and supporting the ceiling.

炉壁には、常に天井荷重と炉締め力が作用し、押出し時には押出しラム荷重、押出し摩擦力が一時的にかかる。   A ceiling load and a furnace tightening force always act on the furnace wall, and an extrusion ram load and an extrusion frictional force are temporarily applied during extrusion.

天井荷重と炉締め力は炉壁構造を安定にする役割があるが、老朽化が進むと炉壁に、接合部に隙間が出来る目地切れ、レンガが1個ないし複数個外れてしまう欠損、広い面でレンガが磨耗・減肉するエグレや、広い面でレンガが倒れて炭化室側に出てくる張出しなどが起こり、このような状態の炉壁に炉締め力、押出し力が作用すると、損傷の進行や場合によってはレンガの倒壊が起こる。   The ceiling load and the furnace tightening force have the role of stabilizing the furnace wall structure, but as aging progresses, there are gaps in the joints, gaps in the joints, defects that cause one or more bricks to come off, wide If an aggression where the brick wears and thins on the surface, or an overhang occurs when the brick collapses on the wide surface and protrudes to the carbonization chamber side, damage will occur if furnace tightening force or extrusion force acts on the furnace wall in such a state Progresses and, in some cases, bricks collapse.

また、このような、レンガのエグレ、欠損、張出し等によって壁面に凹凸が生じると、炭化室の左右の炉壁面同士の間隔(窯幅)が設計寸法から変化してしまうことに繋がり、コークスの押出し性が悪化する。   In addition, if unevenness occurs on the wall surface due to such brick aegle, chipping, overhang, etc., the distance between the left and right furnace wall surfaces (kiln width) of the carbonization chamber will change from the design dimensions, and the coke Extrudability deteriorates.

そこで、炉壁の損傷・変形が進むと、エグレに対しては不定形材の吹き付けや溶射による肉盛り、欠損などにはレンガの差し替え、張出しなど大規模な場合には積替えなどの補修を行い、健全な状態を復元するようにしている。   Therefore, if the furnace wall is further damaged or deformed, repairs such as transshipment in large-scale cases such as replacement of bricks and overhanging are carried out for spraying of irregularly shaped materials and overfilling and chipping of Aegle. Trying to restore a healthy state.

その際に、炉壁形状の変化はゆっくりと起こり、変形量は数cm程度で起こるが、1000℃近い温度を保つ炉壁の形状を測定するのは困難で、これまでは、目視点検に頼ってきた。   At that time, the shape of the furnace wall changes slowly, and the amount of deformation occurs in the order of several centimeters. However, it is difficult to measure the shape of the furnace wall that maintains a temperature close to 1000 ° C. Until now, it has relied on visual inspection. I came.

これに対して、最近では、炭化室の炉壁形状を想定する方法がいくつか提案されている。   On the other hand, recently, several methods for assuming the shape of the furnace wall of the carbonization chamber have been proposed.

例えば、特許文献1〜3では、レーザー距離計を押出しラムに取り付け、炉内を前後に動かして、ある高さの形状の変化を測定する方法が提案されている。   For example, Patent Documents 1 to 3 propose a method of measuring a change in shape at a certain height by attaching a laser distance meter to an extrusion ram and moving the furnace back and forth.

また、特許文献4では、専用ランスにレーザーによる形状測定装置を載せ、炉内を前後に動かして形状を測定する方法が提案されている。   Patent Document 4 proposes a method of measuring a shape by placing a shape measuring device using a laser on a dedicated lance and moving the furnace back and forth.

国際公開WO2004/090071号公報International Publication No. WO2004 / 090071 特開2004−168958号公報JP 2004-168958 A 特開2004−245688号公報JP 2004-245688 A 特開2007−127672号公報JP 2007-127672 A

しかしながら、上記の特許文献1〜4に記載の方法は、装置を1000℃程の高温の炉壁の近くで、高温の炭化室内部を通して測定するため、以下のような問題点があった。   However, the methods described in Patent Documents 1 to 4 have the following problems because the apparatus is measured through the inside of a high-temperature carbonization chamber near a high-temperature furnace wall of about 1000 ° C.

(a)断熱措置が大掛かりになり、測定装置が大規模になる。   (A) A heat insulation measure becomes large-scale and a measuring apparatus becomes large-scale.

(b)測定時に取り付け・取り外しする場合に作業性が悪い。   (B) Poor workability when attaching / detaching during measurement.

(c)炉壁全面を測定するためには、多数の装置を並べる必要がある。   (C) In order to measure the entire furnace wall, it is necessary to arrange a large number of devices.

(d)装置自体が移動・走行するため、全体の蛇行や装置の振動が発生して、測定データの外乱になり、測定精度が悪化する。発生した蛇行や振動の測定は難しく、補正が困難である。   (D) Since the device itself moves and travels, meandering of the entire device and vibration of the device occur, resulting in disturbance of measurement data, and the measurement accuracy deteriorates. Measurement of the generated meander and vibration is difficult and correction is difficult.

これらの問題点に対して、コークス炉から測定装置が受ける熱は高温雰囲気(空気温度)からの伝熱と、壁からの輻射熱があるが、炭化室の外部で、炭化室の下方から測定すれば、空気の対流が上に流れるため、高温空気流れを避けることができる。   In response to these problems, the heat received by the measuring device from the coke oven includes heat transfer from a high temperature atmosphere (air temperature) and radiant heat from the wall, but it is measured from the bottom of the carbonization chamber outside the carbonization chamber. In this case, since the air convection flows upward, a high-temperature air flow can be avoided.

本発明は、上記のような事情に鑑みてなされたものであり、老朽化したコークス炉における炭化室の炉壁の変形状態(壁面の凹凸、窯幅の変化)を、炭化室内部に測定装置を入れることなく、炭化室外部から簡便に精度良く測定することができるコークス炉の炉壁診断方法およびコークス炉の炉壁補修方法を提供することを目的とするものである。   The present invention has been made in view of the circumstances as described above, and measures the deformation state of the wall of the coking chamber in the aging coke oven (the unevenness of the wall surface, changes in the kiln width) in the inside of the coking chamber. An object of the present invention is to provide a method for diagnosing a coke oven wall and a method for repairing a coke oven wall that can be easily and accurately measured from the outside of the coking chamber without introducing any other material.

近年、レーザー3次元測定装置あるいはレーザースキャナなどと呼ばれる装置が土木測量などで使用されている。   In recent years, an apparatus called a laser three-dimensional measuring apparatus or a laser scanner has been used in civil engineering surveys.

このレーザー3次元測定装置は、レーザー光を発射して、反射光が戻るまでの時間を測定する方式の距離計で、鉛直平面内で放射状にレーザーを回転照射し、この鉛直平面を鉛直方向を軸として180°水平回転させ、水平回転角度とレーザー光の発射仰角とレーザー測定距離の3つによる極座標系の測定を行い、これをXYZの直交座標系に変換し、レーザーの当たった位置を測定する。   This laser three-dimensional measuring device is a distance meter that emits laser light and measures the time it takes for reflected light to return, and irradiates the laser radially in a vertical plane. Rotate 180 degrees horizontally as an axis, measure the polar coordinate system by three angles of horizontal rotation angle, laser beam elevation angle and laser measurement distance, convert this to XYZ orthogonal coordinate system, and measure the position where the laser hit To do.

その際に、水平回転角と発射仰角を細かく分割して多数の位置を測定することで点群を得、これを表示することで、3次元形状を測定することができ、レーザー式3次元形状測定装置として用いることができる。   At that time, by dividing the horizontal rotation angle and the launch elevation angle finely and measuring a number of positions, a point cloud is obtained, and by displaying this, a 3D shape can be measured, and a laser 3D shape can be measured. It can be used as a measuring device.

したがって、このレーザー式3次元形状測定装置を使用すると、炭化室の外から炭化室内部を測定することが可能となる。   Therefore, when this laser type three-dimensional shape measuring apparatus is used, the inside of the carbonization chamber can be measured from the outside of the carbonization chamber.

そこで、本発明においては、このレーザー式3次元形状測定装置を使用して、炭化室の炉壁面の変形状態(壁面の凹凸、窯幅の変化)を測定・診断することにした。   Therefore, in the present invention, this laser type three-dimensional shape measuring apparatus is used to measure and diagnose the deformation state of the wall surface of the carbonization chamber (the unevenness of the wall surface and the change in the kiln width).

上記の考え方に基づいて、本発明は以下の特徴を有している。   Based on the above concept, the present invention has the following features.

[1]コークス炉の炭化室の炉壁形状を診断する方法であって、蓋をとった炭化室の外側にレーザー式3次元形状測定装置を配置し、そのレーザー式3次元形状測定装置によって炭化室の窯口から斜めにレーザーを壁面に照射して、壁面の形状を点群として測定する工程を、炭化室の左右の壁面に対して独立して実施した後、左右を独立して測定した壁面の形状(点群)を、炭化室周辺の基準物を元に合成して、一つの形状データにまとめて左右合成炉壁形状(点群)とし、その左右合成炉壁形状(点群)から左右の壁面間の距離(窯幅)を計算して、炉壁形状の診断を行うことを特徴とするコークス炉の炉壁形状診断方法。   [1] A method of diagnosing the furnace wall shape of a coking chamber of a coke oven, wherein a laser type three-dimensional shape measuring device is arranged outside the carbonizing chamber with a lid, and the carbon type three-dimensional shape measuring device is used for carbonization. The process of measuring the shape of the wall surface as a point cloud by irradiating a laser beam obliquely from the kiln entrance of the chamber was performed independently on the left and right wall surfaces of the carbonization chamber, and then the left and right sides were measured independently. The shape of the wall (point cloud) is synthesized based on the reference material around the carbonization chamber, and is combined into one shape data to obtain the left and right synthetic furnace wall shape (point cloud). The left and right synthetic furnace wall shape (point cloud) A furnace wall shape diagnosis method for a coke oven, wherein the distance between the left and right wall surfaces (kiln width) is calculated to diagnose the furnace wall shape.

[2]前記左右合成炉壁形状(点群)から、炉壁の設計形状を基準にして、各測定点のずれ量を計算し、そのずれ量を壁面の凹凸量として、炉壁形状の診断を行うことを特徴とする前記[1]に記載のコークス炉の炉壁形状診断方法。   [2] Based on the design shape of the furnace wall based on the left and right composite furnace wall shape (point group), the amount of deviation of each measurement point is calculated, and the amount of deviation is used as the unevenness of the wall surface to diagnose the furnace wall shape. The method for diagnosing a furnace wall shape of a coke oven according to the above [1], wherein:

[3]前記左右合成炉壁形状(点群)から、炉壁の設計形状を基準にして、各測定点のずれ量を計算するに際して、炉枠金物を基準にして前記左右合成炉壁形状(点群)と設計形状の位置を合わせ、前記左右合成炉壁形状(点群)の奥行き方向を回転移動により前記設計形状に合わせて、各測定点のずれ量を計算することを特徴とする前記[2]に記載のコークス炉の炉壁形状診断方法。   [3] When calculating the deviation amount of each measurement point from the left and right synthetic furnace wall shape (point group) on the basis of the design shape of the furnace wall, the left and right synthetic furnace wall shape on the basis of the furnace frame hardware ( Point cloud) and the position of the design shape, the depth direction of the left and right composite furnace wall shape (point cloud) is adjusted to the design shape by rotational movement, and the amount of deviation of each measurement point is calculated. The method for diagnosing a furnace wall shape of a coke oven according to [2].

[4]前記[2]または[3]に記載のコークス炉の炉壁形状診断方法で求まる壁面の凹凸量から炉壁の補修量を決めて炉壁の補修を行うことを特徴とするコークス炉の炉壁補修方法。   [4] A coke oven characterized in that a furnace wall is repaired by determining a repair amount of the furnace wall from the unevenness of the wall surface obtained by the method of diagnosing the furnace wall shape of the coke oven as described in [2] or [3] Furnace wall repair method.

本発明においては、老朽化したコークス炉における炭化室の炉壁の変形状態(壁面の凹凸、窯幅の変化)を、炭化室内部に測定装置を入れることなく、炭化室外部から簡便に精度良く測定することができる。   In the present invention, the deformation state of the wall of the carbonization chamber in the aging coke oven (the unevenness of the wall surface, the change in the kiln width) can be easily and accurately performed from the outside of the carbonization chamber without inserting a measuring device inside the carbonization chamber. Can be measured.

本発明の一実施形態における測定状態を示す斜視図である。It is a perspective view which shows the measurement state in one Embodiment of this invention. 本発明の一実施形態における測定方法の基本的な考え方を示す上面図である。It is a top view which shows the fundamental view of the measuring method in one Embodiment of this invention. 本発明の一実施形態での測定結果(炉壁全体形状)の一例を示す図である。It is a figure which shows an example of the measurement result (whole furnace wall shape) in one Embodiment of this invention. 本発明の一実施形態での測定結果(炉壁面の凹凸)の一例を示す図である。It is a figure which shows an example of the measurement result (unevenness | corrugation of a furnace wall surface) in one Embodiment of this invention.

本発明の一実施形態を図面に基づいて説明する。     An embodiment of the present invention will be described with reference to the drawings.

図1は本発明の一実施形態における測定状態を示す斜視図であり、図2は本発明の一実施形態における測定方法の基本的な考え方を示す上面図である。   FIG. 1 is a perspective view showing a measurement state in one embodiment of the present invention, and FIG. 2 is a top view showing a basic concept of a measurement method in one embodiment of the present invention.

図1、図2に示すように、本発明の一実施形態においては、コークス炉の炭化室10の炉壁形状を診断するに際して、炭化室10の外側にレーザー式3次元形状測定装置20を配置し、レーザー式3次元形状測定装置20によって、蓋12をとった状態の窯口11から斜めにレーザー21を照射して、炉壁(壁面)13の形状を点群として測定する工程を、炭化室10の左右の壁面13a、13bに対して独立して実施した後(図2(a)、(b))、左右を独立して測定した壁面の形状を、炭化室10周辺の基準物(例えば、半径が既知の球状体22)を元に合成して、一つの形状データ(点群)にまとめて左右合成炉壁形状とし(図2(c))、その左右合成炉壁形状から左右の壁面間の距離(窯幅)を計算して、炉壁形状(壁面の凹凸、窯幅の変化)の診断を行うようにしている。   As shown in FIGS. 1 and 2, in one embodiment of the present invention, a laser type three-dimensional shape measuring device 20 is disposed outside the carbonization chamber 10 when diagnosing the shape of the carbonization chamber 10 of the coke oven. Then, the step of measuring the shape of the furnace wall (wall surface) 13 as a point cloud by irradiating the laser 21 obliquely from the kiln opening 11 with the lid 12 taken by the laser type three-dimensional shape measuring apparatus 20 is performed. After carrying out independently with respect to the left and right wall surface 13a, 13b of the chamber 10 (FIG. 2 (a), (b)), the shape of the wall surface measured independently on the left and right is referred to as a reference object around the carbonization chamber 10 ( For example, a spherical body 22) having a known radius is synthesized based on one shape data (point group) to form a left and right synthetic furnace wall shape (FIG. 2 (c)). The distance between the wall surfaces (kiln width) is calculated, and the furnace wall shape (wall surface irregularities) And to perform the diagnosis of changes in the kiln width).

すなわち、炭化室10はその上側に高さ7m程度、幅400mm程度、奥行き16m程度の大きさで、窯口11が幅400mm程度、高さ7m程度の細長い構造になっており、この外からレーザー21を照射すると、レーザー21の光軸が壁面13に浅い角度で入射する。左右両側の炉壁13a、13bを一度に測定しようとすると、レーザー21の入射角度が非常に浅くなり、不利である。また、浅い角度で入射すると、壁面13が張り出していると、その奥が陰になり、レーザー21が届かず、測定が出来ない。このため、炉壁13a、13bを片側ずつ測定することにしている。   That is, the carbonization chamber 10 has a height of about 7 m in height, a width of about 400 mm, and a depth of about 16 m, and the kiln 11 has a long and narrow structure with a width of about 400 mm and a height of about 7 m. When 21 is irradiated, the optical axis of the laser 21 enters the wall surface 13 at a shallow angle. An attempt to measure the left and right furnace walls 13a and 13b at a time is disadvantageous because the incident angle of the laser 21 becomes very shallow. Further, when the light is incident at a shallow angle, if the wall surface 13 is overhanging, the back of the wall 13 is shaded, the laser 21 does not reach, and measurement cannot be performed. For this reason, the furnace walls 13a and 13b are measured one by one.

なお、窯口11は幅・高さ方向に炭化室10の一側面を完全に開放できるため、炉壁13以外にレーザー21を遮るものがなく、測定範囲を広く取ることができる。   In addition, since the kiln opening 11 can completely open one side surface of the carbonization chamber 10 in the width / height direction, there is nothing to block the laser 21 other than the furnace wall 13 and a wide measurement range can be taken.

そして、測定したデータは、そのままでは左右ばらばらであるが、それぞれ独立して評価が可能である。壁面13は凹凸があるが、全体としては平面を構成しているので、測定した点群から平均平面を算出し、平均平面からの各点の距離を計算することで、局部の凹凸状態を数値化することが可能である。距離の計算は、各点と平均平面の法線方向距離を計算してもよいし、窯(炭化室)10の幅方向で距離を計算しても良い。また、高分解能のレーザー式3次元形状測定装置であれば、測定点の間隔が非常に小さく、多量の点が得られるので、ある程度の面積ごとに測定点の平均位置を計算して、点の量を減らすとともに、平均化により測定誤差を少なくすることも可能である。さらに、点群から小さな三角形要素(ポリゴン)を作成して、小さな面の組み合わせで全体を表現する方法で、データ量の削減と平均化する方法で評価してもよい。   The measured data is left and right as it is, but can be evaluated independently. Although the wall surface 13 has unevenness, it forms a flat surface as a whole. Therefore, by calculating the average plane from the measured point group and calculating the distance of each point from the average plane, the local unevenness state is numerically calculated. It is possible to The distance may be calculated by calculating a normal direction distance between each point and the average plane, or by calculating the distance in the width direction of the kiln (carbonization chamber) 10. In addition, with a high-resolution laser type three-dimensional shape measuring apparatus, the interval between measurement points is very small, and a large number of points can be obtained. It is possible to reduce the amount and reduce the measurement error by averaging. Further, evaluation may be performed by creating a small triangular element (polygon) from the point group and expressing the whole with a combination of small surfaces, and reducing and averaging the data amount.

ただし、炭化室10からコークスを押出す際に、幅400mm程度の炭化室10に、幅350mm程度の押出しラムを挿入するので、押出しラムが円滑に通過できるかどうかは、左右の壁面間の距離(窯幅)が重要な情報となる。   However, when extruding coke from the carbonization chamber 10, an extrusion ram having a width of about 350 mm is inserted into the carbonization chamber 10 having a width of about 400 mm. Therefore, whether the extrusion ram can pass smoothly is determined by the distance between the left and right wall surfaces. (Kiln width) is important information.

この窯幅を算定する際には、左右の炉壁13a、13bを独立して評価してもよいが、この実施形態においては、前述したように、独立して得られた左右の炉壁13a、13bのデータ(点群)を合成して、一つのデータ(点群)にして、窯幅を算定するようにしている。   When calculating the width of the kiln, the left and right furnace walls 13a and 13b may be evaluated independently. In this embodiment, as described above, the left and right furnace walls 13a obtained independently. , 13b are combined into a single data (point group) to calculate the kiln width.

すなわち、次のようにして、左右の炉壁13a、13bのデータ(点群)を合成して一つのデータ(点群)にする。   That is, the data (point group) of the left and right furnace walls 13a and 13b are combined into one data (point group) as follows.

まず、専用の基準体(例えば、半径が既知の球状体)22を窯口11の周辺に複数個(例えば4個)配置して、この球状体22を左右の炉壁13a、13bの測定と同時に測定する。次に、それぞれの測定データの中の球状体22の中心位置を算出する。そして、球状体22同士の位置関係は変わらないことから、左右それぞれの測定データの中の球状体22の中心位置の一対一の対応を見つけ、それらが重なるように片方の点群を移動することで、独立していた点群を一つにまとめる。   First, a plurality of (for example, four) dedicated reference bodies (for example, spherical bodies with known radii) 22 are arranged around the kiln 11 and the spherical bodies 22 are measured on the left and right furnace walls 13a and 13b. Measure at the same time. Next, the center position of the spherical body 22 in each measurement data is calculated. And since the positional relationship between the spherical bodies 22 does not change, a one-to-one correspondence between the center positions of the spherical bodies 22 in the left and right measurement data is found, and one point group is moved so that they overlap. Then, the independent point cloud is put together.

なお、基準体は専用のものを使用しても良いし、位置の特定が容易なものが周囲にあれば、それを流用してもよい。   Note that a dedicated reference body may be used, and if there is an object whose position can be easily identified, it may be used.

これにより、左右の壁面13a、13bの相対位置関係が明確になり、窯幅の評価が可能になる。   Thereby, the relative positional relationship between the left and right wall surfaces 13a and 13b becomes clear, and the kiln width can be evaluated.

そして、この左右壁面を合成したデータを使用すると、もともとの炉壁の設計形状と現在の炉壁の形状の違いを評価できるようになる。   Then, by using the data obtained by combining the left and right wall surfaces, it becomes possible to evaluate the difference between the original design shape of the furnace wall and the current shape of the furnace wall.

ちなみに、コークス炉はコークスを押出す際に、コークスケーキ(出来上がったコークスの塊が積み重なった全体構造を指す)が壁面にこすれにくいように、コークスが出て行く側の窯幅を、押出しラムを挿入する側の窯幅より30mm程度広くするテーパー形状になっている。すなわち、奥行16mに対して30mm程度のテーパーが両側にあり、前述のような、個別の測定点群から計算する平均平面では、ずれが生じる可能性もある。   By the way, in the coke oven, when the coke is extruded, the width of the kiln on the side where the coke goes out is adjusted by pushing the extrusion ram so that the coke cake (which indicates the entire structure in which the finished coke lumps are stacked) is not easily rubbed against the wall surface. It has a tapered shape that is about 30 mm wider than the width of the kiln on the insertion side. That is, a taper of about 30 mm with respect to a depth of 16 m is present on both sides, and there is a possibility that deviation occurs in the average plane calculated from the individual measurement point groups as described above.

これに対して、左右壁面を合成した点群であれば、窯幅の拡がり具合も明らかになるので、設計形状と点群との距離計算による壁面の凹凸の評価が可能となる。 その際に、合成点群と設計形状の位置あわせには、何らかの基準が必要になる。   On the other hand, if the point group is a combination of the left and right wall surfaces, the degree of expansion of the kiln width will be clarified, and the unevenness of the wall surfaces can be evaluated by calculating the distance between the design shape and the point group. At that time, some kind of reference is required for positioning the composite point group and the design shape.

この実施形態では、窯10の外部の付帯設備も同時に測定できるため、これらが基準となりえる。しかし、長期使用した付帯設備は、変形も著しく、必ずしも原形をとどめているわけではないので、適切な付帯設備を選ぶ必要がある。   In this embodiment, since the incidental equipment outside the kiln 10 can be measured simultaneously, these can be used as a reference. However, the incidental equipment used for a long time is significantly deformed and does not necessarily retain its original shape, so it is necessary to select appropriate incidental equipment.

窯口11付近には、いくつかの鉄製の部材があるが、その中の炉枠とよばれる部材は、傷みが進むと取替え補修を行うことや、炉壁13を基準として取り付けされるため、炉壁13との位置関係が最も明確であるなどから、基準として適切である。   There are several iron members in the vicinity of the kiln opening 11, but the member called the furnace frame in it is attached on the basis of the furnace wall 13 to be replaced and repaired as damage progresses, Since the positional relationship with the furnace wall 13 is the clearest, it is appropriate as a reference.

炉枠の下側短辺の上側角部の左右からの中心位置は、レーザー式3次元形状測定装置20から近く多数の点が得られ、形状が明確であるので、位置を特定しやすい。   Since the center position from the left and right of the upper corner of the lower short side of the furnace frame is close to the laser type three-dimensional shape measuring apparatus 20 and the shape is clear, it is easy to specify the position.

具体的には、次の手順で炉枠下側短辺の上側角部中心位置を特定する。   Specifically, the center position of the upper corner of the lower short side of the furnace frame is specified by the following procedure.

まず、一方の縦柱の直交する2面の点群から平均平面を算出する。次に、2面の交差から直線を算出する。次に、他方の縦柱も同様に直線を算出する。そして、炉枠下側短辺の上側の面の点群から平均平面を算出する。   First, an average plane is calculated from a point group of two orthogonal faces of one vertical column. Next, a straight line is calculated from the intersection of the two surfaces. Next, the straight line is similarly calculated for the other vertical column. Then, the average plane is calculated from the point group on the upper surface of the furnace frame lower short side.

次に、前の2本の直線と平均平面とが交わる点(各一点)を定義する。2つの点を結ぶ直線上で、両方からの距離が等しくなるちょうど中間の点を中心位置とする。この中心位置と、設計図から作成した炭化室平面形状データの該当位置が一致するように点群を移動してあわせる。   Next, a point (one point each) where the previous two straight lines intersect with the average plane is defined. On the straight line connecting the two points, the center point is an exactly middle point where the distances from both are equal. The point group is moved and matched so that the center position and the corresponding position of the coking chamber plane shape data created from the design drawing coincide.

次に、窯の奥行き方向(長手方向)は鉛直方向を軸として点群を回転させて合わせる。   Next, the depth direction (longitudinal direction) of the kiln is adjusted by rotating the point group around the vertical direction.

これに最適な基準は存在しないため、壁の点群と設計基準形状が最適に一致するようにするか、目視で一致するように合わせる。このとき、点群から変形の少ない部分を選んで設計形状とあわせるのがよりよい。   Since there is no optimum standard for this, the point group of the wall and the design standard shape are optimally matched or visually matched. At this time, it is better to select a part with less deformation from the point cloud and match it with the design shape.

なお、鉛直方向のずれがある場合には、炭化室床面を設計形状の床面と平行になるようにあわせるのがよい。   If there is a deviation in the vertical direction, the coking chamber floor surface is preferably aligned with the floor surface of the design shape.

ちなみに、左右壁面の合成には誤差が生じる場合がある。誤差には左右の幅が一定に生じる平行誤差と、軸を中心に回転で生じる回転角度誤差がある。特に回転角度誤差は基準から離れるほど誤差が大きくなる。誤差が生じると左右壁面のテーパーを正確に表すことができなくなるため、補正を行う必要が生じる場合がある。このような場合には、壁面の正常な部分を見つけ出し、その部分が設計形状に合うように右または左の点群を個別にまたは同時に移動させることで誤差を補正することができる。このような操作は左右の点群の縦の断面または水平断面のデータを抽出し、設計形状の線と合わせて2次元的に表示しながら、修正を加えていくことで操作が容易となる。   Incidentally, there may be an error in the synthesis of the left and right wall surfaces. The error includes a parallel error in which the left and right widths are constant and a rotation angle error caused by rotation about the axis. In particular, the rotation angle error increases as the distance from the reference increases. If an error occurs, it becomes impossible to accurately represent the taper of the left and right wall surfaces, and it may be necessary to perform correction. In such a case, an error can be corrected by finding a normal part of the wall surface and moving the right or left point group individually or simultaneously so that the part matches the design shape. Such an operation can be easily performed by extracting the data of the vertical cross section or horizontal cross section of the left and right point groups, and making corrections while displaying them two-dimensionally together with the line of the design shape.

なお、レーザー式3次元形状測定装置(以下、測定装置)は一般的にがっしりした三脚に載せて測定を行う。   A laser type three-dimensional shape measuring apparatus (hereinafter referred to as a measuring apparatus) is generally mounted on a solid tripod for measurement.

その際に、測定装置と三脚と表示用PCで構成する測定ユニットによって測定が可能であり、可搬性がよく、専用のランスや駆動装置が不要となり、機動性が高い。   At that time, measurement can be performed by a measurement unit comprising a measurement device, a tripod, and a display PC, and the portability is good, a dedicated lance and a drive device are not required, and mobility is high.

また、一つの測定ユニットで広範囲を測ることが可能で、移動も容易なため、一つの測定ユニットで2回の測定に分けて測定ができるため、複数の測定ユニットを用意する必要がない。   Moreover, since it is possible to measure a wide range with one measuring unit and it is easy to move, it is possible to divide the measurement into two measurements with one measuring unit, and it is not necessary to prepare a plurality of measuring units.

また、測定ユニットを固定した状態で必要な範囲を全て測定することができ、振動や蛇行などの外乱を排除でき、測定結果の精度の悪化、補正を極力小さくすることができる。   In addition, all necessary ranges can be measured with the measurement unit fixed, disturbances such as vibration and meandering can be eliminated, and the accuracy and correction of measurement results can be minimized.

なお、固定した状態で、測定装置の上下方向を重力方向(鉛直方向)に合わせて測定するのが基本であるが、泡タイプの水準器で合わせる程度では高精度は望めず、補正データを得ることも出来ないため数値の補正も出来ない。そこで、測定装置に内蔵された鉛直方向センサで点群を補正しておくことが可能である。これを使用すると、設計形状との合わせ込みにおいて、鉛直方向を合わせる必要がなくなる。   In addition, it is basic to measure in the fixed state with the vertical direction of the measuring device aligned with the direction of gravity (vertical direction), but high accuracy cannot be expected by using a bubble type level, and correction data is obtained. Because it can not be done, it can not be corrected. Therefore, it is possible to correct the point group with a vertical direction sensor built in the measuring apparatus. When this is used, it is not necessary to match the vertical direction in alignment with the design shape.

測定したデータは保管しておき、同じ窯の任意の日時の測定データを比較することができる。比較するには、2つのデータが設計形状に対してよく合わせられている必要があるが、合成処理や設計形状と合わせる作業では完全に一致しないことも多い。なお、通常炉壁の変形は全体が大きく変化することはなく、部分的に生じることが多い。本発明における測定方法では固定したところから測るため、外乱が少なく、別の日時に測定したデータでも形状自体はよく一致することがわかった。このため、別の日時のデータが2つある場合に、両方のデータの変化していない部分を精密に合わせることにより、変化している部分の変化量を精度よく計算することができる。精密にあわせるためには、前述の合成の補正処理と同様に、異なる日時の左右点群のデータから同じ奥行き位置の縦断面または同じ高さ位置の水平断面を抽出し、同じグラフに2次元表示し、変化の無い部分の点群が重なるように補正するのが良い。このときにどちらかの炉壁データの左右炉壁を分割して、もう一方の形状によく一致するように壁ごとに別々の補正を行うとなおよい。このようにして2つあるいは複数の一定期間を置いたデータの差分をとることで、損傷の進行を定量的に管理したり、補修前後のデータを比較することで補修の仕上がりを評価することが可能となる。   The measured data can be stored and the measurement data of any date and time of the same kiln can be compared. For comparison, the two data needs to be well matched to the design shape. However, in many cases, the matching is not completely performed in the synthesis process or the work for matching with the design shape. In general, the deformation of the furnace wall does not change greatly as a whole and often occurs partially. Since the measurement method according to the present invention is measured from a fixed place, it was found that there was little disturbance and the shapes themselves matched well even with data measured at different dates. For this reason, when there are two pieces of data of different date and time, the amount of change of the changing portion can be accurately calculated by precisely matching the portions where both data are not changing. To match precisely, as in the above-mentioned composition correction processing, a vertical section at the same depth position or a horizontal section at the same height position is extracted from the left and right point cloud data at different dates and displayed two-dimensionally on the same graph. However, it is preferable to correct so that the point clouds of the portions without change overlap. At this time, it is more preferable to divide the left and right furnace walls of either one of the furnace wall data, and perform different corrections for each wall so as to match the other shape well. In this way, by taking the difference between two or more fixed periods of data, the progress of damage can be managed quantitatively, or the repair finish can be evaluated by comparing the data before and after the repair. It becomes possible.

また、窯口の下方に測定装置を固定することができるので、上方に向かって流れる高温空気が測定装置に直接当たることがなく、輻射熱をさえぎるための耐熱装備のみですむため、測定装置が大掛かりになることがない。   In addition, since the measuring device can be fixed below the kiln, high-temperature air flowing upwards does not directly hit the measuring device, and only a heat-resistant equipment to block radiant heat is required, so the measuring device is large. Never become.

また、炭化室外側に配置した測定装置の炭化室側に遮熱材を配し、炉内からの輻射熱を遮り、測定時のみ遮熱材を移動して測定することも可能である。   It is also possible to place a heat shielding material on the carbonizing chamber side of the measuring device arranged outside the carbonizing chamber, shield the radiant heat from the inside of the furnace, and move the heat shielding material only during measurement.

そして、上記の測定方法を用いて、実際のコークス炉を測定して得られた左右壁面の合成データを図3に示す。また、壁面の凹凸状態を示すデータを図4に示す。なお、図4では、正の値の個所は凹状態(削れている個所)であり、負の値の個所は凸状態(張出している個所)である。   And the synthetic | combination data of the right-and-left wall surface obtained by measuring an actual coke oven using said measuring method is shown in FIG. Moreover, the data which show the uneven | corrugated state of a wall surface are shown in FIG. In FIG. 4, a positive value portion is a concave state (a shaved portion), and a negative value portion is a convex state (a protruding portion).

上記のようにして算出した炭化室の壁面の変形状態(炉壁面の凹凸、窯幅の変化)に基づいて、壁面が基準面より張出している部分や削れている部分を特定し、測定した寸法に従って補修量を決めて補修を行う。   Based on the deformation state of the wall of the carbonization chamber calculated as described above (irregularity of the furnace wall surface, changes in the kiln width), the dimension where the wall surface protrudes from the reference surface or is scraped is measured and measured. Follow the procedure below to determine the amount of repair.

ちなみに、張出している部分では、出来上がったコークスを押出す際に引っかかりになり、抵抗が増えるため、この部分は削り取る補修を行う。   By the way, in the overhanging part, when the finished coke is pushed out, it gets caught and resistance increases, so this part is repaired by scraping.

また、削れている部分(エグレや欠損している部分)では、コークスに突起が生じるので、その部分を埋めるためにモルタル吹き付け塗布や溶射補修を行う。   Moreover, since the protrusion is generated in the coke at the shaved portion (eggle or missing portion), mortar spray coating or thermal spray repair is performed to fill the portion.

なお、このとき、形状データに基づき、補修範囲や補修厚みをあらかじめ施工者に指示することができ、補修精度を高くすることができる。すなわち、従来は、目視では数mくらいの比較的狭い範囲の周辺の状態との差で補修範囲や補修厚みを経験的に決めていたが、ここでは、炉壁全体の形状から最適な補修量(補修範囲、補修厚)の特定が可能となる。   At this time, based on the shape data, the repair range and the repair thickness can be instructed to the builder in advance, and the repair accuracy can be increased. In other words, in the past, the repair range and repair thickness were determined empirically by the difference from the surrounding conditions in a relatively narrow range of several meters, but here, the optimal repair amount is determined from the shape of the entire furnace wall. (Repair range, repair thickness) can be specified.

さらに、形状データから事前に補修材料の使用量を特定し、目安とすることができる。たとえば、溶射補修の際の埋める体積を求め、溶射材の重量に換算し、補修時の歩留まり(吹き付けた総量に対し、壁に定着する材料の比率で大体の値が特定できる)から使用量を特定し、補修仕上がりの確認項目の一つとすることができる。   Furthermore, the amount of the repair material used can be specified in advance from the shape data and used as a guide. For example, the volume to be filled in the thermal spray repair is calculated, converted to the weight of the thermal spray material, and the amount used is determined from the repair yield (rough value can be specified by the ratio of the material fixed on the wall to the total amount sprayed). It can be identified and set as one of the check items for repair completion.

また、補修後に再度測定し、補修結果の評価が可能である。さらに、補修前後の形状について、補修しなかった部位を合わせておいて、補修部位の変化を比較することで、補修量の確認や、作業者の習熟度の評価・教育も可能である。前述したような基準(例えば、窯の外部の付帯設備)を基にすることができるため、2回の別々の測定を同じ基準で合わせることができるので、比較も高精度に行うことができる。これに対して、炉頂などでは基準となる対象物が近くにないため合わせる操作が難しい。   In addition, it is possible to measure again after the repair and evaluate the repair result. In addition, the shape before and after the repair can be combined with the parts that have not been repaired, and by comparing changes in the repaired parts, it is possible to check the repair amount and to evaluate and educate the level of proficiency of the workers. Since it can be based on the above-mentioned standard (for example, ancillary equipment outside the kiln), two separate measurements can be matched with the same standard, so that the comparison can be performed with high accuracy. On the other hand, since there is no reference object near the furnace top, it is difficult to perform the matching operation.

そして、電子データが得られることから、ロボットや専用機による自動補修も可能となる。補修面は基準面に一致して極力平らにすることが望ましいが、一般に補修は広い範囲を薄く施工することが多く、人手による溶射補修では補修量の細かい調節は困難であり、自動化されれば精密な動きで高精度な補修が可能となる。   Since electronic data can be obtained, automatic repair by a robot or a dedicated machine is also possible. Although it is desirable to make the repair surface flat as much as possible in line with the reference surface, in general, repair is often performed over a wide area thinly, and it is difficult to finely adjust the repair amount by manual spraying repair. High-precision repair is possible with precise movement.

この実施形態で使用するレーザー式3次元形状測定装置は遠くの測定対象ほど測定データ数(点群数)が少なくなるという特性がある。しかし、炉壁の損傷はその多くが窯口付近に発生することが知られており、この実施形態では窯口からの測定であるので、必要な部分の高精度な測定結果を得ることが可能である。   The laser type three-dimensional shape measuring apparatus used in this embodiment has a characteristic that the number of measurement data (number of point groups) decreases as the object to be measured is farther away. However, it is known that most of the damage to the furnace wall occurs in the vicinity of the kiln, and in this embodiment, since measurement is from the kiln, it is possible to obtain a highly accurate measurement result of the necessary part. It is.

また、コークス炉の窯口は押出機側とコークス排出側の相対する2面があり、両側から中央部が少し重なるように範囲を選択して、両側から測定したデータを基準情報(窯の長さなど)やデータの重なり部分を元にあわせることにより、中央部においても情報量をなるべく減らすことなく、炉壁全面の形状データを得ることも可能である。   In addition, the coke oven has two facing sides on the extruder side and the coke discharge side. Select the range so that the center part overlaps slightly from both sides, and the data measured from both sides is the reference information (the length of the kiln). It is also possible to obtain the shape data of the entire furnace wall without reducing the amount of information as much as possible in the central part by matching the overlapping part of the data.

なお、この実施形態では、天井や壁に付着する炭素が固定化された皮膜(炉壁カーボンと呼ぶ)も測定することができる。炉壁と炉壁カーボンをデータから見分けることは困難であるが、測定時に目視で炉壁カーボン付着位置を特定することは可能であり、また天井付近などは数十mmの厚さで付着することがあり、容易に判定可能である。炉壁カーボンは適切な量の付着であれば押出時の摩擦軽減に有効であるが、厚みが増えすぎるとかえって摩擦増加につながり、炉壁カーボンを焼却によって適切に厚みを制御して管理することが望ましい。炉壁カーボンについて、目視で付着位置を特定し、形状データから厚みを推定し、焼却を最適化することも可能となる。   In this embodiment, a film (referred to as furnace wall carbon) in which carbon adhering to the ceiling or wall is fixed can also be measured. Although it is difficult to distinguish the furnace wall and furnace wall carbon from the data, it is possible to identify the furnace wall carbon attachment position visually during measurement, and the vicinity of the ceiling, etc. should be attached with a thickness of several tens of mm. And can be easily determined. Furnace wall carbon is effective in reducing friction during extrusion if it is attached in an appropriate amount, but if the thickness increases too much, it leads to increased friction, and the furnace wall carbon must be controlled by properly controlling the thickness by incineration. Is desirable. It is also possible to optimize the incineration of the furnace wall carbon by visually identifying the adhesion position, estimating the thickness from the shape data.

このようにして、この実施形態においては、老朽化したコークス炉における炭化室の炉壁面の変形状態(壁面の凹凸、窯幅の変化)を、炭化室内部に測定装置を入れることなく、炭化室外部から簡便に精度良く測定することができる。   Thus, in this embodiment, the deformation state of the wall surface of the carbonization chamber in the aged coke oven (the unevenness of the wall surface, the change in the kiln width) can be measured without putting a measuring device in the carbonization chamber. It can be easily and accurately measured from the outside.

すなわち、測定装置を駆動する機構が不要であるため、測定装置の運搬・点検が容易になる。また、炉外から測定することで、測定装置の熱保護手段が簡素化され、準備・測定の作業が短時間で容易になる。また、左右の壁面を片面ずつ測定することで、測定できない領域を少なくすることが可能となる。さらに、左右の壁面データを合成することで、両壁面の形状を得られる。そして、測定装置が移動しないため、振動・蛇行の影響を受けず、左右片面ごとの壁面の絶対形状、窯幅(左右壁面の間隔)を精度良く測定することが可能である。   That is, since a mechanism for driving the measuring device is not required, the measuring device can be easily transported and inspected. In addition, by measuring from outside the furnace, the thermal protection means of the measuring device is simplified, and the preparation and measurement work is facilitated in a short time. Moreover, it becomes possible to reduce the area which cannot be measured by measuring the left and right wall surfaces one by one. Furthermore, the shape of both wall surfaces can be obtained by combining the left and right wall surface data. Since the measuring device does not move, it is possible to accurately measure the absolute shape of the wall surface and the width of the kiln (interval between the left and right wall surfaces) without being affected by vibration and meandering.

10 炭化室(窯)
11 窯口
12 蓋
13 炉壁(壁面)
13a 左側の炉壁(壁面)
13b 右側の炉壁(壁面)
20 レーザー式3次元形状測定装置
21 レーザー
22 基準体(球状体)
10 Carbonization room (kiln)
11 Kiln entrance 12 Lid 13 Furnace wall (wall surface)
13a Left furnace wall (wall surface)
13b Furnace wall (wall surface) on the right
20 Laser type three-dimensional shape measuring device 21 Laser 22 Reference body (spherical body)

Claims (4)

コークス炉の炭化室の炉壁形状を診断する方法であって、蓋をとった炭化室の外側にレーザー式3次元形状測定装置を配置し、そのレーザー式3次元形状測定装置によって炭化室の窯口から斜めにレーザーを壁面に照射して、壁面の形状を点群として測定する工程を、炭化室の左右の壁面に対して独立して実施した後、左右を独立して測定した壁面の形状(点群)を、炭化室周辺の基準物を元に合成して、一つの形状データにまとめて左右合成炉壁形状(点群)とし、その左右合成炉壁形状(点群)から左右の壁面間の距離(窯幅)を計算して、炉壁形状の診断を行うことを特徴とするコークス炉の炉壁形状診断方法。   A method for diagnosing a furnace wall shape of a coking chamber of a coke oven, wherein a laser type three-dimensional shape measuring device is arranged outside the carbonizing chamber having a lid, and the laser type three-dimensional shape measuring device is used to set the kiln of the carbonizing chamber. After performing the process of measuring the shape of the wall surface as a point cloud by irradiating the laser beam obliquely from the mouth, the shape of the wall surface measured independently on the left and right sides of the carbonization chamber (Point group) is synthesized based on the reference material around the carbonization chamber, and is combined into one shape data to form the left and right synthetic furnace wall shape (point group). A method for diagnosing a furnace wall shape of a coke oven, wherein the distance between the wall surfaces (kiln width) is calculated to diagnose the furnace wall shape. 前記左右合成炉壁形状(点群)から、炉壁の設計形状を基準にして、各測定点のずれ量を計算し、そのずれ量を壁面の凹凸量として、炉壁形状の診断を行うことを特徴とする請求項1に記載のコークス炉の炉壁形状診断方法。   Calculate the deviation of each measurement point from the left and right synthetic furnace wall shape (point cloud) based on the design shape of the furnace wall, and perform the diagnosis of the furnace wall shape using the deviation as the unevenness of the wall surface. The method for diagnosing a furnace wall shape of a coke oven according to claim 1. 前記左右合成炉壁形状(点群)から、炉壁の設計形状を基準にして、各測定点のずれ量を計算するに際して、炉枠金物を基準にして前記左右合成炉壁形状(点群)と設計形状の位置を合わせ、前記左右合成炉壁形状(点群)の奥行き方向を回転移動により前記設計形状に合わせて、各測定点のずれ量を計算することを特徴とする請求項2に記載のコークス炉の炉壁形状診断方法。   When calculating the deviation of each measurement point from the left and right composite furnace wall shape (point group) based on the design shape of the furnace wall, the left and right composite furnace wall shape (point group) based on the furnace frame hardware The shift amount of each measurement point is calculated by matching the position of the design shape with the design shape, and adjusting the depth direction of the left and right composite furnace wall shape (point group) to the design shape by rotational movement. The method for diagnosing the shape of a coke oven wall as described. 請求項2または3に記載のコークス炉の炉壁形状診断方法で求まる壁面の凹凸量から炉壁の補修量を決めて炉壁の補修を行うことを特徴とするコークス炉の炉壁補修方法。   A furnace wall repair method for a coke oven, wherein the repair amount of the furnace wall is determined by determining the repair amount of the furnace wall from the unevenness of the wall surface obtained by the method for diagnosing the furnace wall shape of the coke oven according to claim 2 or 3.
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