JP5984081B2 - Ultrasonic sensor - Google Patents

Ultrasonic sensor Download PDF

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JP5984081B2
JP5984081B2 JP2011288755A JP2011288755A JP5984081B2 JP 5984081 B2 JP5984081 B2 JP 5984081B2 JP 2011288755 A JP2011288755 A JP 2011288755A JP 2011288755 A JP2011288755 A JP 2011288755A JP 5984081 B2 JP5984081 B2 JP 5984081B2
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bumper
mounting base
sensor
ultrasonic sensor
hole
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JP2013137260A (en
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崇志 辻
崇志 辻
康志 永野
康志 永野
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Panasonic Intellectual Property Management Co Ltd
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Panasonic Intellectual Property Management Co Ltd
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Priority to JP2011288755A priority Critical patent/JP5984081B2/en
Priority to PCT/JP2012/084148 priority patent/WO2013100142A1/en
Priority to US14/367,124 priority patent/US10288730B2/en
Priority to EP12863677.6A priority patent/EP2799900A4/en
Priority to CN201280020970.7A priority patent/CN103502840B/en
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本発明は、超音波センサに関するものである。   The present invention relates to an ultrasonic sensor.

従来から、超音波を送信するとともに障害物で反射された超音波を受信する超音波センサが提供されている。この種の超音波センサとしては、例えば、受信された超音波におけるドップラーシフトに基づいて障害物の有無を判定するドップラーセンサなどがある。   Conventionally, an ultrasonic sensor that transmits ultrasonic waves and receives ultrasonic waves reflected by an obstacle has been provided. Examples of this type of ultrasonic sensor include a Doppler sensor that determines the presence or absence of an obstacle based on a Doppler shift in received ultrasonic waves.

さらに、上記の超音波センサとして、図18に示すように、自動車のバンパー1に取り付けて用いられるものがある(例えば、特許文献1参照)。   Further, as the above ultrasonic sensor, there is one used by being attached to a bumper 1 of an automobile as shown in FIG. 18 (see, for example, Patent Document 1).

詳しく説明すると、図18の超音波センサは、バンパー1に設けられた露出穴11に挿通される形でバンパー1に固定されるものであって、バンパー1の外面側(図18での左側)から露出穴11に挿入される外側ブロック91と、バンパー1の内面側(図18での右側)から外側ブロック91に結合する内側ブロック92とを備える。すなわち、外側ブロック91と内側ブロック92とが間にバンパー1を挟む形で結合することで、上記の超音波センサはバンパー1に対して固定される。   More specifically, the ultrasonic sensor of FIG. 18 is fixed to the bumper 1 so as to be inserted into the exposure hole 11 provided in the bumper 1, and is on the outer surface side of the bumper 1 (left side in FIG. 18). The outer block 91 inserted into the exposure hole 11 from the inner side and the inner block 92 coupled to the outer block 91 from the inner surface side (right side in FIG. 18) of the bumper 1 are provided. In other words, the ultrasonic sensor is fixed to the bumper 1 by coupling the outer block 91 and the inner block 92 with the bumper 1 interposed therebetween.

しかしながら、図18のように外側ブロック91と内側ブロック92との間にバンパー1を挟む構造では、外側ブロック91がバンパー1の外面側(図18での左側)に突出する突出量が比較的に大きくなり、バンパー1に取り付けられた状態での見栄えが悪かった。   However, in the structure in which the bumper 1 is sandwiched between the outer block 91 and the inner block 92 as shown in FIG. 18, the protruding amount by which the outer block 91 protrudes to the outer surface side (left side in FIG. 18) of the bumper 1 is relatively large. It was bigger and looked bad when attached to bumper 1.

特開2010−194441号公報JP 2010-194441 A

そこで、超音波センサを、バンパーの内面に対し粘着シート等を用いて固定することが考えられる。   Therefore, it is conceivable to fix the ultrasonic sensor to the inner surface of the bumper using an adhesive sheet or the like.

この場合、超音波センサがバンパーの外面側へ突出しないようにするには、バンパーの露出穴への超音波センサの挿入深さを、バンパーの厚さ寸法程度とすればよい。   In this case, in order to prevent the ultrasonic sensor from projecting to the outer surface side of the bumper, the insertion depth of the ultrasonic sensor into the exposed hole of the bumper may be about the thickness dimension of the bumper.

しかしながら、そうすると、露出穴への挿入深さが比較的に小さいことで、露出穴への挿入による超音波センサの位置決めが比較的に困難となる。   However, in that case, since the insertion depth into the exposure hole is relatively small, positioning of the ultrasonic sensor by insertion into the exposure hole becomes relatively difficult.

本発明は、上記事由に鑑みて為されたものであり、その目的は、バンパーの外側への突出寸法を抑えることが可能であり、且つ、バンパーに対する位置決めが容易な超音波センサを提供することにある。   The present invention has been made in view of the above-described reasons, and an object thereof is to provide an ultrasonic sensor that can suppress the protruding dimension of the bumper to the outside and can be easily positioned with respect to the bumper. It is in.

本発明の超音波センサは、バンパーの内面に固定される取付台と、超音波を送信する送信手段と超音波を受信する受信手段との少なくとも一方を保持し前記取付台に結合して前記バンパーに設けられた露出穴から露出するセンサ本体とを備え、前記取付台の端面であって前記バンパーの内面に向けられる端面からの前記センサ本体の突出寸法が前記バンパーの厚さ寸法に一致する位置において互いに係合して前記取付台と前記センサ本体との結合力を生じさせる係合穴と係合凸部との一方ずつが、前記取付台と前記センサ本体とに設けられていて、前記センサ本体は、前記取付台に対し、前記係合穴と前記係合凸部とが互いに凹凸係合する位置よりも前記バンパーの外側への突出寸法を大きくするように平行移動可能であって、前記センサ本体が前記取付台に対し前記係合穴と前記係合凸部とが互いに凹凸係合する位置よりもバンパーの外側への突出寸法を大きくするように平行移動した状態で互いに凹凸係合する仮係合穴と仮係合凸部との一方ずつが、前記センサ本体と前記取付台とに設けられていることを特徴とする。   The ultrasonic sensor according to the present invention holds at least one of a mounting base fixed to the inner surface of the bumper, a transmitting means for transmitting ultrasonic waves, and a receiving means for receiving ultrasonic waves, and is coupled to the mounting base to connect the bumper. A sensor body that is exposed from an exposure hole provided on the mounting base, and a position at which a projecting dimension of the sensor body from an end surface of the mounting base that faces the inner surface of the bumper matches a thickness dimension of the bumper One of the engagement hole and the engagement convex portion that are engaged with each other to generate a coupling force between the mounting base and the sensor main body are provided in the mounting base and the sensor main body, The main body is movable relative to the mounting base so that the protruding dimension of the bumper to the outside is larger than the position where the engaging hole and the engaging convex portion engage with each other in a concave-convex manner, Sensor book Are temporarily engaged with each other in a state where the engagement holes and the engagement protrusions are moved in parallel so as to increase the projecting dimension of the bumper to the outside of the position where the protrusions are engaged with each other. One of the joint hole and the temporary engagement convex portion is provided on the sensor main body and the mounting base.

上記の超音波センサにおいて、前記取付台は、前記バンパーの内面へ向けられる側からのみ前記センサ本体を結合可能な寸法形状とされていることが望ましい。   In the above ultrasonic sensor, it is desirable that the mounting base has a dimensional shape that allows the sensor body to be coupled only from the side directed toward the inner surface of the bumper.

また、上記の超音波センサにおいて、前記取付台は、前記バンパーに対して固定される固定部と、操作力を受けて前記固定部に対して弾性的に揺動可能なクリップ部とを有し、前記クリップ部と、前記センサ本体の外面とに、前記係合穴と前記係合凸部との一方ずつが設けられていることが望ましい。   Further, in the above ultrasonic sensor, the mounting base includes a fixing portion that is fixed to the bumper, and a clip portion that is elastically swingable with respect to the fixing portion by receiving an operating force. It is desirable that one of the engagement hole and the engagement convex portion is provided on the clip portion and the outer surface of the sensor body.

さらに、上記の超音波センサにおいて、前記仮係合凸部は角錐台形状または球面形状であることが望ましい。   Furthermore, in the above ultrasonic sensor, it is preferable that the temporary engagement convex portion has a truncated pyramid shape or a spherical shape.

さらに、上記の超音波センサにおいて、前記取付台において前記バンパーの内面に向けられる端面の輪郭が非円形状であることが望ましい。   Furthermore, in the above ultrasonic sensor, it is preferable that the contour of the end surface directed toward the inner surface of the bumper in the mounting base is noncircular.

また、上記の超音波センサにおいて、前記バンパーに対する位置決めのための穴が、前記取付台に設けられていることが望ましい。   In the above ultrasonic sensor, it is desirable that a hole for positioning with respect to the bumper is provided in the mounting base.

さらに、上記の超音波センサにおいて、前記センサ本体においてバンパーの外側へ向けられる端部の外周面は、バンパーの内側へ向かって徐々に外形を大きくするように傾斜していることが望ましい。   Furthermore, in the above ultrasonic sensor, it is desirable that the outer peripheral surface of the end portion directed toward the outside of the bumper in the sensor body is inclined so as to gradually increase the outer shape toward the inside of the bumper.

また、上記の超音波センサにおいて、前記センサ本体には、前記バンパーへの取り付けが完了した状態で前記露出穴の内周面に弾接する弾接凸部が設けられていることが望ましい。   In the ultrasonic sensor described above, it is desirable that the sensor main body be provided with an elastic contact portion that elastically contacts the inner peripheral surface of the exposure hole in a state where the attachment to the bumper is completed.

さらに、上記の超音波センサにおいて、前記センサ本体は、弾性材料からなり前記バンパーの外側から見て前記露出穴の開口縁を覆う鍔部を有することが望ましい。   Furthermore, in the above ultrasonic sensor, it is preferable that the sensor main body has a flange made of an elastic material and covering an opening edge of the exposed hole when viewed from the outside of the bumper.

また、上記の超音波センサにおいて、前記センサ本体において前記バンパーの外側から見て露出する部位は前記バンパーの外面と同じ色とされていることが望ましい。   In the ultrasonic sensor described above, it is preferable that a portion of the sensor body exposed when viewed from the outside of the bumper has the same color as the outer surface of the bumper.

本発明によれば、バンパーを内外から挟む形でバンパーに固定される場合に比べ、バンパーの外側への突出寸法を抑えることが可能となる。また、取付台からのセンサ本体の突出寸法が大きくされた状態でセンサ本体を露出穴に導入することで、バンパーに対する取付台の位置決めが比較的に容易となる。   According to the present invention, compared to the case where the bumper is fixed to the bumper so as to sandwich the bumper from inside and outside, it is possible to suppress the protruding dimension of the bumper to the outside. Further, by introducing the sensor main body into the exposure hole in a state in which the projecting dimension of the sensor main body from the mounting base is increased, positioning of the mounting base with respect to the bumper becomes relatively easy.

(a)(b)はそれぞれ本願の実施形態を示す斜視図であり、(a)はバンパーへの取付の過程を示し、(b)はバンパーへの取付が完了した状態を示す。(A) (b) is a perspective view which respectively shows embodiment of this application, (a) shows the process of the attachment to a bumper, (b) shows the state which the attachment to a bumper was completed. 同上を示す分解斜視図である。It is an exploded perspective view showing the same as above. 同上のセンサ本体を示す分解斜視図である。It is a disassembled perspective view which shows a sensor main body same as the above. 同上に粘着テープが貼着された状態を示す斜視図である。It is a perspective view which shows the state by which the adhesive tape was stuck on the same. (a)〜(c)は同上をバンパーに対しカシメ止めにより固定する方法を示す斜視図であり、(a)(b)はそれぞれ固定の過程を示し、(c)は固定が完了した状態を示す。(A)-(c) is a perspective view which shows the method of fixing the same as above with respect to a bumper by caulking, (a) (b) shows a fixing process, respectively, (c) shows the state which fixing was completed. Show. (a)(b)は同上をバンパーに対しねじ止めにより固定する方法を示す斜視図であり、(a)は固定の過程を示し、(b)は固定が完了した状態を示す。(A) (b) is a perspective view which shows the method of fixing the same to a bumper by screwing, (a) shows the process of fixing, (b) shows the state which fixing was completed. (a)(b)は同上をバンパーに対し位置決めする方法を示す斜視図であり、(a)は位置決めの過程を示し、(b)は位置決めが完了した状態を示す。(A) (b) is a perspective view which shows the method of positioning with respect to a bumper same as the above, (a) shows the process of positioning, (b) shows the state which positioning completed. 同上がバンパーに固定された状態をバンパーの内面側から見た斜視図である。It is the perspective view which looked at the state fixed to the bumper from the inner surface side of the bumper. (a)(b)はそれぞれ同上の比較例のセンサ本体を示す斜視図であり、(a)(b)は互いに異なる比較例を示す。(A) (b) is a perspective view which shows the sensor main body of the comparative example same as the above, respectively, (a) (b) shows a mutually different comparative example. 同上の変更例においてバンパーに取り付けられる過程の要部を示す斜視図である。It is a perspective view which shows the principal part of the process attached to a bumper in the example of a change same as the above. 図10の例において振動ブロックに保持ゴムが被着されたものを示す斜視図である。It is a perspective view which shows what the holding | maintenance rubber was adhere | attached on the vibration block in the example of FIG. 図10の例におけるボディを示す斜視図である。It is a perspective view which shows the body in the example of FIG. 図10の例におけるセンサ本体を示す斜視図である。It is a perspective view which shows the sensor main body in the example of FIG. 同上の別の変更例のセンサ本体を示す斜視図である。It is a perspective view which shows the sensor main body of another modified example same as the above. 図14の例がバンパーに取り付けられた状態を示す断面図である。It is sectional drawing which shows the state with which the example of FIG. 14 was attached to the bumper. 同上の更に別の変更例のセンサ本体を示す斜視図である。It is a perspective view which shows the sensor main body of another modified example same as the above. 図16の例がバンパーに取り付けられた状態を示す断面図である。It is sectional drawing which shows the state with which the example of FIG. 16 was attached to the bumper. 従来例を示す断面図である。It is sectional drawing which shows a prior art example.

以下、本発明を実施するための最良の形態について、図面を参照しながら説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

本実施形態は、車両(図示せず)に搭載されて車両の進行方向の障害物を検出するものであり、超音波が送受信される方向を車両の前方又は後方に向けて取り付けられる。   The present embodiment is mounted on a vehicle (not shown) to detect an obstacle in the traveling direction of the vehicle, and is attached with the direction in which ultrasonic waves are transmitted and received directed toward the front or rear of the vehicle.

本実施形態は、図2に示すように、車両のバンパー1の内面に固定される取付台2と、超音波を送受信する送信手段及び受信手段としての圧電素子を保持しバンパー1に設けられた露出穴11に挿通されて取付台2に結合するセンサ本体3とを備える。   In the present embodiment, as shown in FIG. 2, the mounting base 2 fixed to the inner surface of the bumper 1 of the vehicle, the transmitting means for transmitting and receiving ultrasonic waves, and the piezoelectric element as the receiving means are provided in the bumper 1. And a sensor body 3 that is inserted into the exposure hole 11 and is coupled to the mount 2.

センサ本体3は、図3に示すように、圧電素子を有する円柱形状の振動ブロック4と、振動ブロック4の外周面を覆う筒状の保持ゴム5と、保持ゴム5を装着された振動ブロック4が嵌め込まれるボディ6とを備える。以下、バンパー1の厚さ方向及びそれに対応する方向のうち、バンパー1の外向きの方向を前方と呼び、バンパー1の内向きの方向を後方と呼ぶ。なお、上記の前後方向は説明の便宜上定義するものであって、車両の前後方向とは必ずしも一致しない。   As shown in FIG. 3, the sensor main body 3 includes a cylindrical vibration block 4 having a piezoelectric element, a cylindrical holding rubber 5 that covers the outer peripheral surface of the vibration block 4, and a vibration block 4 to which the holding rubber 5 is attached. And a body 6 into which is fitted. Hereinafter, of the thickness direction of the bumper 1 and the corresponding direction, the outward direction of the bumper 1 is referred to as the front, and the inward direction of the bumper 1 is referred to as the rear. The front-rear direction is defined for convenience of explanation, and does not necessarily match the front-rear direction of the vehicle.

振動ブロック4は、例えば、軸方向を前後方向に向けて後面が開口した有底円筒形状の金属からなるケースの内底面に圧電素子が固着されるとともにケース内に充填材が充填されたものであり、超音波は上記ケースの外底面(前面であり、図3での左面)において入射及び出射する。   The vibration block 4 is, for example, one in which a piezoelectric element is fixed to the inner bottom surface of a case made of a bottomed cylindrical metal whose rear surface is open with the axial direction facing the front-rear direction, and the case is filled with a filler. In addition, the ultrasonic wave enters and exits on the outer bottom surface (the front surface, the left surface in FIG. 3) of the case.

保持ゴム5の材料としては例えばエラストマのような弾性材料を用いることができる。保持ゴム5は、軸方向を前後方向に向けた円筒形状であって振動ブロック4を囲む本体部51と、本体部51の前端部から径方向の外向きに突設された鍔部52とを有する。鍔部52はボディ6の前端面を覆う。鍔部52の外周面は、前方(つまりバンパー1の外側)へ向かって外径を小さくするように(つまり、バンパー1の外面に平行な断面での断面形状を小さくするように)傾斜した円錐台形状となっている。これにより、バンパー1の内面側(後側)から露出穴11へのセンサ本体3の導入が比較的に容易となっている。   As the material of the holding rubber 5, for example, an elastic material such as an elastomer can be used. The holding rubber 5 has a cylindrical shape with the axial direction oriented in the front-rear direction and surrounding the vibration block 4, and a flange portion 52 projecting radially outward from the front end portion of the main body portion 51. Have. The flange 52 covers the front end surface of the body 6. The outer peripheral surface of the flange portion 52 is a cone that is inclined so as to reduce the outer diameter toward the front (that is, outside the bumper 1) (that is, to reduce the cross-sectional shape in a cross section parallel to the outer surface of the bumper 1). It has a trapezoidal shape. This makes it relatively easy to introduce the sensor body 3 from the inner surface side (rear side) of the bumper 1 to the exposure hole 11.

ボディ6は例えば合成樹脂からなり、軸方向を前後方向に向けて保持ゴム5の本体部51の外周面を覆う筒形状の本体部61と、本体部61の後端部(図3での右端部)から本体部61の軸方向に直交する方向に突設されたコネクタ部62とを有する。本体部61には、圧電素子に電気的に接続されて増幅やノイズ除去といった適宜の信号処理を行う信号処理回路(図示せず)が収納される。また、コネクタ部62は、軸方向を本体部61の軸方向に直交させる筒形状であって、導電材料からなり上記の信号処理回路に電気的に接続された複数個のコンタクト(図示せず)が内側に露出する。上記の信号処理回路は、上記のコンタクトに一対一に接触導通する複数個の接触子を有してコネクタ部62に挿入接続されるプラグ(図示せず)を用いて、外部回路に電気的に接続される。   The body 6 is made of, for example, a synthetic resin, and has a cylindrical main body 61 that covers the outer peripheral surface of the main body 51 of the holding rubber 5 with the axial direction facing the front-rear direction, and a rear end of the main body 61 (the right end in FIG. 3). A connector portion 62 projecting in a direction perpendicular to the axial direction of the main body portion 61. The main body 61 houses a signal processing circuit (not shown) that is electrically connected to the piezoelectric element and performs appropriate signal processing such as amplification and noise removal. The connector portion 62 has a cylindrical shape in which the axial direction is orthogonal to the axial direction of the main body portion 61, and is made of a conductive material and is electrically connected to the signal processing circuit (not shown). Is exposed inside. The above signal processing circuit is electrically connected to an external circuit by using a plug (not shown) having a plurality of contacts that are in one-to-one contact with the above contacts and inserted and connected to the connector portion 62. Connected.

また、センサ本体3は、ボディ6に結合して本体部61の後側の開口を閉塞するカバー7を備える。カバー7は例えば合成樹脂からなり、板状の本体部71と、本体部71の一面の両端からそれぞれ本体部71の厚さ方向の一方側(図3での左方)に突設された結合爪72とを有する。各結合爪72は、それぞれ先端部が外向き(他方の結合爪72から離れる向き)に曲がった鉤状となっている。ボディ6の本体部61の径方向であってコネクタ部62の突出方向に直交する方向の両側には、それぞれ、本体部61の内外に連通した結合穴63が設けられており、この結合穴63に1個ずつの結合爪72の先端部が係入することで、ボディ6とカバー7とは互いに結合する。   The sensor body 3 includes a cover 7 that is coupled to the body 6 and closes the opening on the rear side of the body portion 61. The cover 7 is made of, for example, a synthetic resin, and has a plate-like main body 71 and a joint projecting from both ends of one surface of the main body 71 to the one side in the thickness direction of the main body 71 (left side in FIG. 3). Claw 72. Each coupling claw 72 has a hook-like shape with its tip bent outward (in a direction away from the other coupling claw 72). On both sides in the radial direction of the main body 61 of the body 6 and in the direction orthogonal to the protruding direction of the connector 62, coupling holes 63 communicating with the inside and outside of the main body 61 are provided. The body 6 and the cover 7 are coupled to each other by engaging the tip of the coupling claw 72 one by one.

次に、取付台2について説明する。取付台2は、図2に示すように、センサ本体3を保持する保持部21と、保持部21の前端部(図2での左端部)からバンパー1の内面に沿った方向に突出しバンパー1の内面に固定される固定部22とを有する。固定部22は厚さ方向を前後方向に向けた十字形状の平板であって、前面をバンパー1に向けてバンパー1に固定される。また、固定部22の中央部には、センサ本体3が挿通される挿通穴220が厚さ方向に貫設されている。   Next, the mounting base 2 will be described. As shown in FIG. 2, the mounting base 2 protrudes in a direction along the inner surface of the bumper 1 from the holding portion 21 that holds the sensor body 3 and the front end portion (left end portion in FIG. 2) of the holding portion 21. And a fixing portion 22 fixed to the inner surface of the. The fixing portion 22 is a cross-shaped flat plate whose thickness direction is the front-rear direction, and is fixed to the bumper 1 with the front surface facing the bumper 1. Further, an insertion hole 220 through which the sensor body 3 is inserted is provided in the center portion of the fixing portion 22 in the thickness direction.

固定部22をバンパー1の内面(後面)に固定する固定手段としては、例えば、図4に示すように周知の粘着シート81を固定部22とバンパー1の内面との間に介在させることによる貼着を用いることができる。また、固定手段としては、図5(a)〜(c)に示すようにバンパー1の内面に突設されたカシメ凸部12を固定部22に設けられた挿通穴221に挿通してカシメる(つまり、挿通穴221から抜けないようにカシメ凸部12の先端部を熱や圧力によって塑性変形させる)というカシメ止めを用いてよい。または、固定手段として、図6(a)(b)に示すように固定部22の挿通穴221に挿通されてバンパー1に螺合するねじ82によるねじ止めを用いてもよい。図6(a)(b)の例では、内周面にねじ溝が設けられた筒形状であってそれぞれねじ82が螺合するねじ止め凸部13が、バンパー1の内面側において露出穴11を四方から囲む配置で4個突設されている。   As fixing means for fixing the fixing portion 22 to the inner surface (rear surface) of the bumper 1, for example, as shown in FIG. 4, a known adhesive sheet 81 is pasted between the fixing portion 22 and the inner surface of the bumper 1. Wear can be used. Further, as the fixing means, as shown in FIGS. 5A to 5C, the caulking convex portion 12 protruding from the inner surface of the bumper 1 is inserted into the insertion hole 221 provided in the fixing portion 22 and caulked. In other words, a caulking stop such as that the tip of the caulking convex portion 12 is plastically deformed by heat or pressure so as not to come out of the insertion hole 221 may be used. Alternatively, as the fixing means, as shown in FIGS. 6A and 6B, screwing with a screw 82 that is inserted into the insertion hole 221 of the fixing portion 22 and screwed into the bumper 1 may be used. In the example of FIGS. 6A and 6B, the screwing convex portion 13 having a cylindrical shape with a thread groove provided on the inner peripheral surface and screwed with the screw 82 is exposed on the inner surface side of the bumper 1. 4 are provided in a projecting manner so as to surround the four sides.

また、バンパー1に対する取付台2の位置あわせの際には、図7(a)(b)に示すように固定部22の形状の罫書き線13をバンパー1の内面に描いたり、固定部22の挿通穴221に挿通される位置決め用の凸部14をバンパー1の内面に突設してもよい。特に、露出穴11が円形状であって、且つ、固定に粘着テープ81が用いられ、且つ、コネクタ部62の向きを厳密に合わせる必要がある場合、上記のように罫書き線13や凸部14を用いて位置合わせをすることが望ましい。本実施形態では固定部22においてバンパー1に向けられる端面である前面の輪郭の形状が非円形状(十字形状)であることにより、上記のような罫書き線13による軸周りの位置決めが可能となっている。上記の罫書き線13は一般的には罫書き針などを用いて形成された凹部(溝)によって描かれるが、パテ等を用いて形成された凸部によって罫書き線13を描くことも可能である。   Further, when positioning the mounting base 2 with respect to the bumper 1, as shown in FIGS. 7A and 7B, a ruled line 13 having the shape of the fixing portion 22 is drawn on the inner surface of the bumper 1, or the fixing portion 22. The positioning convex portion 14 that is inserted into the insertion hole 221 may protrude from the inner surface of the bumper 1. In particular, when the exposure hole 11 is circular, the adhesive tape 81 is used for fixing, and the orientation of the connector portion 62 needs to be strictly matched, the crease line 13 and the convex portion as described above. 14 is preferably used for alignment. In the present embodiment, the shape of the contour of the front surface, which is the end surface facing the bumper 1 in the fixed portion 22, is non-circular (cross shape), so that the positioning around the axis by the scribe line 13 as described above is possible. It has become. The ruled lines 13 are generally drawn by recesses (grooves) formed using a ruler needle or the like, but the ruled lines 13 can also be drawn by convex parts formed using putty or the like. It is.

保持部21は、それぞれ一端が固定部22に連結されてセンサ本体3を間に挟む2個の挟み部23と、2個の挟み部23の他端部間に架設されて挟み部23間の距離を維持する2個の連結部24とを有する。また、図8に示すように、連結部24間には、橋部27が架設されており、センサ本体3を取付台2に対し後方から取り付けようとした場合には橋部27等との干渉により取り付けることができない。すなわち、取付台2には、前側(バンパー1の内面へ向けられる側)からのみセンサ本体3を結合可能となっている。   Each of the holding portions 21 is connected to the fixing portion 22 so that one end thereof is sandwiched between the two sandwiching portions 23 sandwiching the sensor body 3 and the other sandwiching portion 23 between the other sandwiching portions 23. And two connecting portions 24 for maintaining the distance. Further, as shown in FIG. 8, a bridge portion 27 is installed between the connecting portions 24. When the sensor main body 3 is to be attached to the mounting base 2 from the rear side, it interferes with the bridge portion 27 and the like. Can not be installed. That is, the sensor body 3 can be coupled to the mounting base 2 only from the front side (side directed to the inner surface of the bumper 1).

さらに、各挟み部23には、それぞれ、クリップ部25が連結されている。各クリップ部25は、それぞれ、固定部22からの挟み部23の突出方向に長い形状であって、弾性変形可能なバネ部26を介して長手方向の中央部が挟み部23に連結されることで、挟み部23に対して(つまり固定部22に対して)弾性的に揺動可能となっている。また、各クリップ部25は、バネ部26が弾性復帰した状態で固定部22に近い側の一端部を他の部位よりもセンサ本体3の近くに位置させる段251を有し、段251に対し固定部22側(前側)となる部位には係合穴250が設けられている。さらに、ボディ6の本体部61においてクリップ部25に対向する各面には、それぞれ、係合凸部31が突設されている。係合凸部31は、突出方向に直交する断面での断面積を先端に近い位置ほど小さくするように後面が傾斜した角錐台形状となっている。   Further, a clip portion 25 is connected to each sandwiching portion 23. Each clip part 25 has a shape that is long in the protruding direction of the sandwiching part 23 from the fixing part 22, and the longitudinal center part is connected to the sandwiching part 23 via an elastically deformable spring part 26. Thus, it can be elastically swung with respect to the sandwiching portion 23 (that is, with respect to the fixed portion 22). Each clip portion 25 has a step 251 that positions one end portion closer to the fixing portion 22 closer to the sensor body 3 than other portions in a state where the spring portion 26 is elastically restored. An engagement hole 250 is provided in a portion on the fixed portion 22 side (front side). Further, on each surface of the main body portion 61 of the body 6 that faces the clip portion 25, an engaging convex portion 31 is projected. The engagement convex part 31 has a truncated pyramid shape with a rear surface inclined so that the cross-sectional area in a cross section orthogonal to the protruding direction is smaller as the position is closer to the tip.

センサ本体3を取付台2に結合させる際には、各クリップ部25において固定部22から離れた側の一端部に押力を加えることで、各クリップ部25の他端部をセンサ本体3から離すように揺動させる。次に、センサ本体3の係合凸部31の位置と係合穴250の位置とを合わせ、この状態で、上記の押力を解除する。すると、バネ部26のばね力により各クリップ部25がそれぞれ復帰して各係合凸部31がそれぞれ係合穴250に係入し、ここにおいてセンサ本体3と取付台2との結合が完了する。ここで、取付台2に対するセンサ本体3の組み付けは、固定部22の挿通穴220を通じてのみ可能となっており、逆側からの組み付けは連結部24や橋部27の存在により不可能となっている。   When the sensor body 3 is coupled to the mounting base 2, a pressing force is applied to one end portion of each clip portion 25 on the side away from the fixing portion 22, so that the other end portion of each clip portion 25 is removed from the sensor body 3. Swing away. Next, the position of the engagement convex portion 31 of the sensor body 3 and the position of the engagement hole 250 are matched, and in this state, the above pressing force is released. Then, each clip portion 25 is restored by the spring force of the spring portion 26, and each engagement convex portion 31 is engaged with the engagement hole 250. Here, the coupling between the sensor body 3 and the mounting base 2 is completed. . Here, the sensor body 3 can be assembled to the mounting base 2 only through the insertion hole 220 of the fixed portion 22, and the assembly from the opposite side is impossible due to the presence of the connecting portion 24 and the bridge portion 27. Yes.

ここで、各係合凸部31がそれぞれ係合穴250に係入した状態(以下、「結合状態」と呼ぶ。)では、固定部22においてバンパー1に向けられる端面からのセンサ本体3の突出寸法が、バンパー1の厚さ寸法に略等しくなるように、各係合穴31や各係合穴250の位置は設計されている。これにより、バンパー1への取り付けが完了した状態では、センサ本体3の端面とバンパー1の外面とが略面一となる。   Here, in a state where each engagement convex portion 31 is engaged with the engagement hole 250 (hereinafter, referred to as “coupled state”), the sensor body 3 protrudes from the end face directed to the bumper 1 in the fixing portion 22. The positions of the engagement holes 31 and the engagement holes 250 are designed so that the dimensions are substantially equal to the thickness dimension of the bumper 1. Thereby, in the state where the attachment to the bumper 1 is completed, the end surface of the sensor body 3 and the outer surface of the bumper 1 are substantially flush.

さらに、ボディ6の本体部61において、各係合凸部31の後側(図2での右側)には、それぞれ、仮係合穴を兼ねた係合穴250に係入可能な仮係合凸部32が突設されている。すなわち、各仮係合凸部32がそれぞれ係合穴250に係入した状態(以下、「仮結合状態」と呼ぶ。)では、取付台2においてバンパー1に向けられる前端面からのセンサ本体3の突出寸法(つまり、露出穴11に挿通されるストローク)が結合状態よりも大きくなる。   Further, in the main body portion 61 of the body 6, provisional engagement that can be engaged with the engagement holes 250 that also serve as temporary engagement holes is provided on the rear side (right side in FIG. 2) of each engagement convex portion 31. A convex part 32 is provided in a protruding manner. That is, in a state where each temporary engagement convex portion 32 is engaged with the engagement hole 250 (hereinafter, referred to as “temporary coupling state”), the sensor body 3 from the front end surface facing the bumper 1 in the mounting base 2. The projecting dimension (that is, the stroke inserted through the exposure hole 11) is larger than the combined state.

バンパー1への取付時には、図1(a)に示すように仮結合状態でセンサ本体3を露出穴11に挿通して取付台2をバンパー1に固定し、その後にセンサ本体3を後方(露出穴11の内側であり、図1での右側)に押し込んで図1(b)に示す結合状態に移行させればよい。各係合凸部31においてバンパー1の内側となる端部(図2での右端部)は端へ向かって突出寸法を小さくするように傾斜しており、上記のように仮結合状態から結合状態に移行させる際には各係合凸部31の傾斜面上をクリップ部25が摺動する。   When attaching to the bumper 1, as shown in FIG. 1A, the sensor body 3 is inserted into the exposure hole 11 in a temporarily coupled state to fix the mounting base 2 to the bumper 1, and then the sensor body 3 is moved backward (exposed). What is necessary is just to push inside (in the right side in FIG. 1) inside the hole 11, and to make it transfer to the coupling state shown in FIG. The end portion (the right end portion in FIG. 2) that is the inner side of the bumper 1 in each engagement convex portion 31 is inclined so as to reduce the protruding dimension toward the end, and is in a combined state from the temporarily connected state as described above. When the transition is made, the clip portion 25 slides on the inclined surface of each engagement convex portion 31.

上記構成によれば、バンパー1の内面側に全体が位置する取付台2においてのみバンパー1に対する結合力を発生させているので、図18の例のようにバンパー1を内外から挟むことで結合力を発生させる場合に比べてバンパー1の外側への突出寸法を抑えることが可能となる。また、取付台2からのセンサ本体3の突出寸法が結合状態より大きくされた仮結合状態でセンサ本体3を露出穴11に導入することで、バンパー1に対する取付台2の位置決めが比較的に容易となる。   According to the above configuration, since the coupling force to the bumper 1 is generated only in the mounting base 2 that is located entirely on the inner surface side of the bumper 1, the coupling force is obtained by sandwiching the bumper 1 from inside and outside as in the example of FIG. It is possible to suppress the protruding dimension of the bumper 1 to the outside as compared with the case where the above is generated. In addition, the sensor body 3 is introduced into the exposure hole 11 in a temporarily coupled state in which the projecting dimension of the sensor body 3 from the mount base 2 is larger than that in the coupled state, so that the positioning of the mount base 2 with respect to the bumper 1 is relatively easy. It becomes.

また、本実施形態では、仮係合凸部32は、少なくとも前後方向(つまりバンパー1からの距離を変化させる方向)については中央部から端部に向かって突出寸法が徐々に小さくなるような凸曲面(例えば球面)形状となっている。また、本体部61からの仮係合凸部32の突出寸法は、本体部61からの係合凸部31の突出寸法よりも小さくされている。これにより、図9(a)に示すように仮係合凸部32が係合凸部31と同様の角錐台形状とされる場合に比べ、仮結合状態から結合状態への移行に必要な操作力が小さくなっている。また、図9(b)に示すようにセンサ本体3に仮係合穴33を設け、仮結合状態で仮係合穴33に係入する仮係合凸部(図示せず)を取付台2の例えばクリップ部25に設けてもよいが、本実施形態の係合穴250のように係合凸部と係合穴との一方を仮係合凸部又は仮係合穴として兼用したほうが構造を単純化することができる。   Further, in the present embodiment, the temporary engagement convex portion 32 has a convex dimension that gradually decreases from the central portion toward the end portion in at least the front-rear direction (that is, the direction in which the distance from the bumper 1 is changed). It has a curved surface (for example, a spherical surface). Further, the projecting dimension of the temporary engaging convex part 32 from the main body part 61 is made smaller than the projecting dimension of the engaging convex part 31 from the main body part 61. As a result, as shown in FIG. 9 (a), the operation necessary for the transition from the temporarily coupled state to the coupled state is made as compared with the case where the temporary engaging convex portion 32 has the same truncated pyramid shape as the engaging convex portion 31. The power is getting smaller. Further, as shown in FIG. 9B, a temporary engagement hole 33 is provided in the sensor main body 3, and a temporary engagement convex portion (not shown) that engages with the temporary engagement hole 33 in a temporarily coupled state is provided on the mounting base 2. For example, the clip portion 25 may be provided. However, as in the case of the engagement hole 250 of the present embodiment, one of the engagement convex portion and the engagement hole is used as a temporary engagement convex portion or a temporary engagement hole. Can be simplified.

なお、弾性を有する材料からなりバンパー1への取付が完了した状態で図10に示すように露出穴11の内周面に弾接する弾接凸部53をセンサ本体3に設けてもよい。具体的には、図11に示すように保持ゴム5の外周面に弾接凸部53を設け、図12に示すようにボディ6の本体部61には弾接凸部53が挿通される切り欠き64を設けることで、図13に示すように弾接凸部53をボディ6の本体部61から径方向に突出させる。図10〜図13の例では、保持ゴム5の鍔部52の外径はボディ6の本体部61の外径よりも大きくされ、弾接凸部53は鍔部52と本体部51の外周面とに連結されている。また、弾接凸部53は、本体部51の周方向に約120°ずつ位置をずらした等間隔で3個設けられている。上記構成を採用すれば、バンパー1に対するセンサ本体3のがたつきが抑えられる。さらに、図11の例では、振動ブロック4の落ち込みを防止する底部54,65が、保持ゴム5とボディ6とにそれぞれ設けられている。各底部54,65はそれぞれ外周が本体部51,61に連結された円環形状とされており、振動ブロック4に接続される配線(図示せず)は底部54,65に挿通される。   In addition, you may provide the sensor main body 3 with the elastic contact convex part 53 which elastically contacts with the internal peripheral surface of the exposure hole 11, as shown in FIG. Specifically, as shown in FIG. 11, an elastic contact portion 53 is provided on the outer peripheral surface of the holding rubber 5, and as shown in FIG. 12, the elastic contact portion 53 is inserted into the body portion 61 of the body 6. By providing the notch 64, the elastic contact projection 53 is protruded in the radial direction from the main body 61 of the body 6 as shown in FIG. 10 to 13, the outer diameter of the flange portion 52 of the holding rubber 5 is larger than the outer diameter of the main body portion 61 of the body 6, and the elastic contact convex portion 53 is an outer peripheral surface of the flange portion 52 and the main body portion 51. And connected to In addition, three elastic contact protrusions 53 are provided at equal intervals with the positions shifted by about 120 ° in the circumferential direction of the main body 51. If the said structure is employ | adopted, shakiness of the sensor main body 3 with respect to the bumper 1 will be suppressed. Furthermore, in the example of FIG. 11, bottom portions 54 and 65 that prevent the vibration block 4 from falling are provided on the holding rubber 5 and the body 6, respectively. The bottom portions 54 and 65 each have an annular shape whose outer periphery is connected to the main body portions 51 and 61, and wiring (not shown) connected to the vibration block 4 is inserted into the bottom portions 54 and 65.

さらに、図14〜図17に示すように、鍔部52の外径をボディ6の本外部61の外径よりも大きくしてもよい。この場合、露出穴11の内径を、鍔部52の外径よりも小さく且つボディ6の本体部61の外径よりも大きくすれば、バンパー1の外側から見て露出穴11の開口縁(露出穴11の内周面とボディ6の本体部61の外周面との間の隙間)を鍔部52によって覆い、見栄えを改善することができる。露出穴11の内径を上記のようにした場合、バンパー1の内側(後側)から露出穴11にセンサ本体3の前端部を挿通させる際には、鍔部52を弾性変形させることになる。図14,図15の例では、鍔部52には、外周部を内周部よりも前側に位置させる環形状の段521が設けられており、鍔部52の後面において段521の外周側の部位がバンパー1の外面に当接した状態では、鍔部52の前面において段521よりも内側の部位及びセンサ本体4の前面はそれぞれバンパー1の外面(前面)と面一となる。また、図16,図17の例では、鍔部52の前面は内周縁や外周縁に近いほど厚さ寸法が小さくされた凸曲面形状であり、鍔部52の内周端や外周端において、振動ブロック4の前面やバンパー1の前面と鍔部52の前面との間に段差が生じないようにされている。   Further, as shown in FIGS. 14 to 17, the outer diameter of the flange portion 52 may be larger than the outer diameter of the main outer portion 61 of the body 6. In this case, if the inner diameter of the exposure hole 11 is smaller than the outer diameter of the flange portion 52 and larger than the outer diameter of the main body portion 61 of the body 6, the opening edge (exposure) of the exposure hole 11 when viewed from the outside of the bumper 1. The gap between the inner peripheral surface of the hole 11 and the outer peripheral surface of the main body portion 61 of the body 6 can be covered with the flange portion 52 to improve the appearance. When the inner diameter of the exposure hole 11 is set as described above, when the front end portion of the sensor body 3 is inserted into the exposure hole 11 from the inside (rear side) of the bumper 1, the flange portion 52 is elastically deformed. In the example of FIGS. 14 and 15, the flange portion 52 is provided with an annular step 521 that positions the outer peripheral portion in front of the inner peripheral portion, and the rear surface of the flange portion 52 is provided on the outer peripheral side of the step 521. In a state where the portion is in contact with the outer surface of the bumper 1, the portion on the inner side of the step 521 and the front surface of the sensor body 4 are flush with the outer surface (front surface) of the bumper 1. In the examples of FIGS. 16 and 17, the front surface of the flange portion 52 has a convex curved surface shape whose thickness dimension is reduced as it is closer to the inner and outer peripheral edges, and at the inner and outer peripheral ends of the flange portion 52, No step is generated between the front surface of the vibration block 4 or the front surface of the bumper 1 and the front surface of the flange portion 52.

また、上記の各実施形態において、バンパー1の外側から見て目立ちにくくし見栄えを改善するために、バンパー1の外側に露出する部位(すなわち、振動ブロック4の前面や、保持ゴム5の鍔部52)は、バンパー1と同じ色とされることが望ましい。具体的には、取り付けられるバンパー1の色が確定している場合、振動ブロック4の前面や保持ゴム5の鍔部52を、その色に着色する。   Further, in each of the above-described embodiments, in order to improve the appearance of the bumper 1 so as not to be noticeable from the outside, the portion exposed to the outside of the bumper 1 (that is, the front surface of the vibration block 4 or the flange portion of the holding rubber 5). 52) is preferably the same color as the bumper 1. Specifically, when the color of the bumper 1 to be attached is fixed, the front surface of the vibration block 4 and the flange portion 52 of the holding rubber 5 are colored in that color.

1 バンパー
2 取付台
3 センサ本体
11 露出穴
22 固定部
25 クリップ部
31 係合凸部
32 仮係合凸部
33 仮係合穴
52 鍔部
53 弾接凸部
221 挿通穴(バンパーに対する位置決めのための穴)
250 係合穴(仮係合穴を兼ねる)
DESCRIPTION OF SYMBOLS 1 Bumper 2 Mounting stand 3 Sensor main body 11 Exposed hole 22 Fixing part 25 Clip part 31 Engaging convex part 32 Temporary engaging convex part 33 Temporary engaging hole 52 Gutter part 53 Elastic contact convex part 221 Insertion hole (For positioning with respect to bumper Holes)
250 engagement hole (also serves as temporary engagement hole)

Claims (10)

バンパーの内面に固定される取付台と、
超音波を送信する送信手段と超音波を受信する受信手段との少なくとも一方を保持し前記取付台に結合して前記バンパーに設けられた露出穴から露出するセンサ本体とを備え、
前記取付台の端面であって前記バンパーの内面に向けられる端面からの前記センサ本体の突出寸法が前記バンパーの厚さ寸法に一致する位置において互いに係合して前記取付台と前記センサ本体との結合力を生じさせる係合穴と係合凸部との一方ずつが、前記取付台と前記センサ本体とに設けられていて、
前記センサ本体は、前記取付台に対し、前記係合穴と前記係合凸部とが互いに凹凸係合する位置よりも前記バンパーの外側への突出寸法を大きくするように平行移動可能であって、
前記センサ本体が前記取付台に対し前記係合穴と前記係合凸部とが互いに凹凸係合する位置よりもバンパーの外側への突出寸法を大きくするように平行移動した状態で互いに凹凸係合する仮係合穴と仮係合凸部との一方ずつが、前記センサ本体と前記取付台とに設けられていることを特徴とする超音波センサ。
A mounting base fixed to the inner surface of the bumper;
A sensor body that holds at least one of a transmitting unit that transmits ultrasonic waves and a receiving unit that receives ultrasonic waves and is coupled to the mounting base and exposed from an exposure hole provided in the bumper;
The mounting base and the sensor body are engaged with each other at a position where the projecting dimension of the sensor body from the end face of the mounting base that is directed to the inner surface of the bumper matches the thickness dimension of the bumper. One of each of the engagement hole and the engagement convex portion that generate a coupling force is provided on the mounting base and the sensor body,
The sensor main body is movable in parallel with the mounting base so that a protruding dimension of the bumper to the outside is larger than a position where the engaging hole and the engaging convex portion engage with each other. ,
The sensor body is engaged with each other in a state of being moved parallel to the mounting base so that the projecting dimension to the outside of the bumper is larger than the position where the engaging hole and the engaging convex portion engage with each other. One of the temporary engagement hole and temporary engagement convex part to be provided is provided in the said sensor main body and the said mounting base, The ultrasonic sensor characterized by the above-mentioned.
前記取付台は、前記バンパーの内面へ向けられる側からのみ前記センサ本体を結合可能な寸法形状とされていることを特徴とする請求項1記載の超音波センサ。   2. The ultrasonic sensor according to claim 1, wherein the mounting base is dimensioned so that the sensor main body can be coupled only from the side directed toward the inner surface of the bumper. 前記取付台は、前記バンパーに対して固定される固定部と、操作力を受けて前記固定部に対して弾性的に揺動可能なクリップ部とを有し、
前記クリップ部と、前記センサ本体の外面とに、前記係合穴と前記係合凸部との一方ずつが設けられていることを特徴とする請求項1又は請求項2記載の超音波センサ。
The mounting base includes a fixing portion that is fixed to the bumper, and a clip portion that is elastically swingable with respect to the fixing portion under an operating force,
The ultrasonic sensor according to claim 1, wherein one of the engagement hole and the engagement convex portion is provided on the clip portion and the outer surface of the sensor body.
前記仮係合凸部は角錐台形状または球面形状であることを特徴とする請求項1〜3のいずれか1項に記載の超音波センサ。   The ultrasonic sensor according to claim 1, wherein the temporary engagement convex portion has a truncated pyramid shape or a spherical shape. 前記取付台において前記バンパーの内面に向けられる端面の輪郭が非円形状であることを特徴とする請求項1〜4のいずれか1項に記載の超音波センサ。 The ultrasonic sensor according to any one of claims 1 to 4 , wherein a contour of an end surface of the mounting base directed toward an inner surface of the bumper is noncircular . 前記バンパーに対する位置決めのための穴が、前記取付台に設けられていることを特徴とする請求項1〜5のいずれか1項に記載の超音波センサ。 The ultrasonic sensor according to claim 1 , wherein a hole for positioning with respect to the bumper is provided in the mounting base . 前記センサ本体においてバンパーの外側へ向けられる端部の外周面は、バンパーの内側へ向かって徐々に外形を大きくするように傾斜していることを特徴とする請求項1〜6のいずれか1項に記載の超音波センサ。 The outer peripheral surface of the end portion directed to the outside of the bumper in the sensor body is inclined so as to gradually increase the outer shape toward the inside of the bumper. The ultrasonic sensor as described in. 前記センサ本体には、前記バンパーへの取り付けが完了した状態で前記露出穴の内周面に弾接する弾接凸部が設けられていることを特徴とする請求項1〜7のいずれか1項に記載の超音波センサ。 8. The sensor main body is provided with an elastic contact projection that elastically contacts an inner peripheral surface of the exposure hole in a state where the attachment to the bumper is completed. The ultrasonic sensor as described in. 前記センサ本体は、弾性材料からなり前記バンパーの外側から見て前記露出穴の開口縁を覆う鍔部を有することを特徴とする請求項1〜8のいずれか1項に記載の超音波センサ。 The ultrasonic sensor according to any one of claims 1 to 8, wherein the sensor body is made of an elastic material and has a flange portion that covers an opening edge of the exposed hole when viewed from the outside of the bumper . 前記センサ本体において前記バンパーの外側から見て露出する部位は前記バンパーの外
面と同じ色とされていることを特徴とする請求項1〜9のいずれか1項に記載の超音波センサ
The exposed portion of the sensor body as viewed from the outside of the bumper
The ultrasonic sensor according to claim 1, wherein the ultrasonic sensor has the same color as the surface .
JP2011288755A 2011-12-28 2011-12-28 Ultrasonic sensor Expired - Fee Related JP5984081B2 (en)

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