JP5971803B2 - Coin wrapping equipment - Google Patents

Coin wrapping equipment Download PDF

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JP5971803B2
JP5971803B2 JP2012237833A JP2012237833A JP5971803B2 JP 5971803 B2 JP5971803 B2 JP 5971803B2 JP 2012237833 A JP2012237833 A JP 2012237833A JP 2012237833 A JP2012237833 A JP 2012237833A JP 5971803 B2 JP5971803 B2 JP 5971803B2
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wrapping
winding
coin
accumulated
coins
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JP2014089511A (en
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哲哉 山野
哲哉 山野
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Glory Ltd
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本発明は、集積硬貨を包装紙で包装する硬貨包装装置に関する。   The present invention relates to a coin wrapping apparatus for wrapping accumulated coins with wrapping paper.

従来、硬貨包装機では、所定の包装単位枚数分の硬貨を上下方向に集積し、この集積硬貨を複数の包装ローラで挟み込んで回転させながら、包装ローラと集積硬貨との間に所定長さの包装紙を供給し、この包装紙を集積硬貨の周囲に巻き付けるとともに、上下の巻込み針を集積硬貨の端面へ向けて上下方向から移動させ、上下の巻込み針で包装紙の上下両端部を巻き込んで集積硬貨の上下両端面にかしめることにより、包装硬貨を作成している(例えば、特許文献1参照。)。   Conventionally, in a coin wrapping machine, coins of a predetermined number of wrapping units are stacked in the vertical direction, and the stacked coins are sandwiched between a plurality of wrapping rollers and rotated while being rotated between a wrapping roller and the stacked coins. The wrapping paper is supplied, and the wrapping paper is wound around the accumulated coins, and the upper and lower winding needles are moved from the upper and lower directions toward the end face of the accumulated coins, and the upper and lower ends of the wrapping paper are moved by the upper and lower winding needles. A wrapping coin is created by winding and caulking the upper and lower end faces of the accumulated coin (see, for example, Patent Document 1).

特許第4064069号公報Japanese Patent No. 4040669

しかしながら、包装ローラによって集積硬貨を回転させながら、上下の巻込み針によって包装紙の上下両端部を巻き込んで集積硬貨の上下両端面にかしめる際、巻込み針が集積硬貨の最端部に位置する硬貨の端面に到達して当接すると、この巻込み針に最端部の硬貨の面の模様の凹凸が引っ掛かって最端部の硬貨の回転が止まることがある。   However, when the upper and lower ends of the wrapping paper are wound by the upper and lower winding needles and swung on the upper and lower end surfaces of the stacked coins while the stacked coins are rotated by the packing roller, the winding needles are positioned at the end of the stacked coins. When reaching the end face of the coin to be contacted and coming into contact with it, the concavity and convexity of the pattern on the end face of the coin may be caught by the winding needle, and the rotation of the end face coin may stop.

この場合、最端部の硬貨以外の集積硬貨とともに包装紙は回転しているため、止まった最端部の硬貨と包装紙との回転速度の差により、止まった最端部の硬貨と包装紙との摩擦によって最端部の硬貨の周囲で包装紙が切れてしまい、包装硬貨から最端部の硬貨が分離してしまういわゆる端切れと呼ばれる現象が生じるおそれがある。また、包装硬貨から最端部の硬貨が完全に分離しなくても、包装紙の一部が切れることで、包装硬貨の取り扱い中に最端部の硬貨が分離してしまうおそれがある。   In this case, since the wrapping paper is rotating together with the accumulated coins other than the endmost coin, the stopped endmost coin and the wrapping paper are caused by the difference in rotational speed between the stopped endmost coin and the wrapping paper. The wrapping paper is cut around the outermost coin due to the friction with the outermost coin, and there is a possibility that a phenomenon referred to as so-called end cutting in which the outermost coin is separated from the wrapping coin may occur. Further, even if the endmost coin is not completely separated from the wrapping coin, a part of the wrapping paper may be cut, so that the endmost coin may be separated during handling of the wrapping coin.

本発明は、このような点に鑑みなされたもので、包装硬貨の端切れなどの包装不良を防止できる硬貨包装装置を提供することを目的とする。   This invention is made | formed in view of such a point, and it aims at providing the coin packaging apparatus which can prevent packaging defects, such as a piece cut of a packaging coin.

請求項1記載の硬貨包装装置は、集積硬貨を挟み込んで回転させながら前記集積硬貨の周囲に包装紙を巻き付ける複数の包装ローラと、前記包装ローラを回転駆動する包装ローラ用モータと、前記集積硬貨に巻き付けられた前記包装紙の端部を前記集積硬貨の端面に巻き込む巻込み針を有し、この巻込み針を前記集積硬貨の集積方向に移動させる巻込み機構と、前記集積硬貨に巻き付けられた前記包装紙の端部を前記巻込み針により前記集積硬貨の端面に巻き込む際、前記包装ローラ用モータにより前記包装ローラを第1の回転速度で回転させながら前記巻込み針を前記集積硬貨の端面へ向けて移動させ、前記巻込み針が前記包装紙の端部を前記集積硬貨の端面に巻き込み終える巻込み終了位置に到達することで前記包装ローラ用モータにより前記包装ローラの回転速度を第1の回転速度より遅い回転速度で回転するように制御する制御手段とを具備しているものである。 The coin wrapping apparatus according to claim 1, wherein a plurality of wrapping rollers for winding wrapping paper around the accumulated coins while sandwiching and rotating the accumulated coins, a wrapping roller motor for rotationally driving the wrapping rollers, and the accumulated coins A winding needle that winds an end portion of the wrapping paper wound around the end face of the accumulated coin, a winding mechanism that moves the winding needle in the stacking direction of the stacked coin, and a winding needle wound around the stacked coin Further, when the end portion of the wrapping paper is wound around the end face of the accumulated coin by the winding needle, the winding needle is moved to the end of the accumulated coin while the packaging roller is rotated at a first rotational speed by the motor for packaging roller. The wrapping needle motor moves toward the end surface, and reaches the wrapping end position where the end of the wrapping paper finishes wrapping around the end surface of the stacked coins. In which and a control to that control means to rotate the rotational speed of the wrapping rollers at a slower rotational speed than the first rotational speed.

請求項2記載の硬貨包装装置は、請求項1記載の硬貨包装装置において、前記巻込み針が前記巻込み終了位置に到達したことを検知する巻込み終了位置検知手段を具備しているものである。   The coin wrapping device according to claim 2 is the coin wrapping device according to claim 1, further comprising a winding end position detecting means for detecting that the winding needle has reached the winding end position. is there.

請求項3記載の硬貨包装装置は、請求項2記載の硬貨包装装置において、前記巻込み終了位置検知手段は、前記巻込み針の定位置から前記集積硬貨の端面へ向けて移動する移動量に基づいて集積枚数の過不足を検知する過不足検知手段であり、前記制御手段は、前記過不足検知手段によって検知される前記巻込み針の移動量に基づいて前記巻込み針が巻込み終了位置に到達したことを検知するものである。 The coin wrapping apparatus according to claim 3 is the coin wrapping apparatus according to claim 2 , wherein the entrainment end position detecting means is moved from a fixed position of the entrainment needle toward the end face of the accumulated coins. An excess / deficiency detection means for detecting an excess / deficiency of the number of stacked sheets based on the amount of movement of the winding needle detected by the excess / deficiency detection means; Is detected .

請求項4記載の硬貨包装装置は、請求項1ないし3いずれか一記載の硬貨包装装置において、前記制御手段は、前記包装ローラ用モータにより前記包装ローラを前記第1の回転速度より遅い回転速度で回転させながら、前記巻込み針を前記集積硬貨の端面から離反する方向へ移動させるものである。 The coin wrapping apparatus according to claim 4 is the coin wrapping apparatus according to any one of claims 1 to 3, wherein the control means causes the wrapping roller motor to rotate the wrapping roller slower than the first rotation speed. The winding needle is moved in a direction away from the end face of the accumulated coins while being rotated at the same time.

請求項5記載の硬貨包装装置は、請求項1ないし4いずれか一記載の硬貨包装装置において、前記制御手段は、前記包装ローラ用モータにより前記包装ローラを前記第1の回転速度よりも遅い回転速度で回転させながら、前記集積硬貨を前記包装紙で包装した包装硬貨を前記包装ローラ間から放出させるものである。 The coin wrapping apparatus according to claim 5 is the coin wrapping apparatus according to any one of claims 1 to 4, wherein the control means rotates the wrapping roller slower than the first rotation speed by the wrapping roller motor. While rotating at a speed, the wrapping coin in which the accumulated coins are wrapped with the wrapping paper is discharged between the wrapping rollers .

請求項1記載の硬貨包装装置によれば、集積硬貨に巻き付けられた包装紙の端部を巻込み針により集積硬貨の端面に巻き込む際、巻込み針が巻込み終了位置に到達するまでは比較的速い第1の回転速度で集積硬貨および包装紙を回転させて包装紙の巻き込み品質を良好にしながら、巻込み針が巻込み終了位置に到達することで集積硬貨および包装紙の回転を第1の回転速度より遅い回転速度で回転するように制御することにより、巻込み針に引っ掛かった最端部の硬貨の回転が止まっても包装紙が切れるのを防止し、包装硬貨の端切れなどの包装不良を防止できる。 According to the coin wrapping apparatus of claim 1, when the end of the wrapping paper wound around the accumulated coin is wound around the end surface of the accumulated coin by the winding needle, the comparison is made until the winding needle reaches the winding end position. The accumulated coins and wrapping paper are rotated at a first rotational speed that is fast enough to improve the wrapping quality of the wrapping paper. By controlling to rotate at a rotation speed slower than the rotation speed of the wrapping paper, the wrapping paper is prevented from being cut even if the rotation of the endmost coin caught on the winding needle stops, and packaging such as cutting of the wrapping coin Defects can be prevented.

請求項2記載の硬貨包装装置によれば、請求項1記載の硬貨包装装置の効果に加えて、巻込み終了位置検知手段によって巻込み針が前記巻込み終了位置に到達したことを検知し、包装ローラの回転速度を第1の回転速度より遅い回転速度に切り換えることができる。 According to the coin wrapping device of claim 2, in addition to the effect of the coin wrapping device of claim 1, the wrapping end position detecting means detects that the wrapping needle has reached the wrapping end position, The rotational speed of the packaging roller can be switched to a rotational speed that is slower than the first rotational speed.

請求項3記載の硬貨包装装置によれば、請求項2記載の硬貨包装装置の効果に加えて、過不足検知手段によって検知される巻込み針の移動量に基づいて、巻込み針が巻込み終了位置に到達したことを検知することにより、巻込み針が巻込み終了位置に到達したことを検知するのに、特別な検知手段が必要なく、過不足検知手段を兼用できる。 According to the coin wrapping apparatus of the third aspect, in addition to the effect of the coin wrapping apparatus of the second aspect , the winding needle is wound based on the movement amount of the winding needle detected by the excess / deficiency detecting means. By detecting that the end position has been reached, no special detection means is required to detect that the winding needle has reached the end position, and the excess / deficiency detection means can also be used .

請求項4記載の硬貨包装装置によれば、請求項1ないし3いずれか一記載の硬貨包装装置の効果に加えて、巻込み針が巻込み終了位置に到達した後も集積硬貨および包装紙を第1の回転速度より遅い回転速度で回転させておくことにより、巻込み針を集積硬貨の端面から離反する方向へ移動させて巻込み針を包装紙の巻き込み部分から外す際に、巻込み針で包装紙の巻き込み部分が損傷するのを防止できる。 According to the coin wrapping device according to claim 4, in addition to the effect of the coin wrapping device according to any one of claims 1 to 3, the accumulated coins and wrapping paper are also collected after the winding needle reaches the winding end position. When the winding needle is moved away from the end face of the accumulated coin by rotating at a rotation speed slower than the first rotation speed , the winding needle is removed from the winding portion of the wrapping paper. Thus, the wrapping portion of the wrapping paper can be prevented from being damaged .

請求項5記載の硬貨包装装置によれば、請求項1ないし4いずれか一記載の硬貨包装装置の効果に加えて、巻込み針が巻込み終了位置に到達した後も集積硬貨および包装紙を第1の回転速度より遅い回転速度で回転させておくことにより、集積硬貨を包装紙で包装した包装硬貨を包装ローラ間から放出する際に、安定した姿勢のまま包装硬貨を放出できる。 According to the coin wrapping apparatus of claim 5, in addition to the effect of the coin wrapping apparatus of any one of claims 1 to 4, the accumulated coins and the wrapping paper can be collected even after the winding needle reaches the winding end position. By rotating at a rotation speed slower than the first rotation speed, the wrapping coins can be discharged in a stable posture when discharging the wrapping coins in which the accumulated coins are wrapped with the wrapping paper from between the wrapping rollers .

本発明の一実施の形態を示す硬貨包装装置による巻込み動作のタイミングチャートを(a)に示し、比較例の巻込み動作のタイミングチャートを(b)に示す。The timing chart of the winding operation by the coin wrapping apparatus showing one embodiment of the present invention is shown in (a), and the timing chart of the winding operation in the comparative example is shown in (b). 同上硬貨包装装置の斜視図である。It is a perspective view of a coin wrapping apparatus same as the above. 同上硬貨包装装置の平面図である。It is a top view of a coin wrapping apparatus same as the above. 同上硬貨包装装置の巻込み針と包装紙との位置関係を示す斜視図である。It is a perspective view which shows the positional relationship of the winding needle | hook and wrapping paper of a coin packaging apparatus same as the above. 同上硬貨包装装置の巻込み針による包装紙の巻き込み過程を示す断面図である。It is sectional drawing which shows the winding process of the wrapping paper by the winding needle | hook of a coin packaging apparatus same as the above. 同上硬貨包装装置の巻込み針が集積硬貨の端面に到達した断面図である。It is sectional drawing in which the winding needle | hook of the coin wrapping apparatus same as the above reached | attained the end surface of the accumulation coin. 同上硬貨包装装置のブロック図である。It is a block diagram of a coin wrapping apparatus same as the above. 同上硬貨包装装置の集積硬貨の最端部の硬貨の回転を停止した状態での集積硬貨および包装紙の各種回転速度における包装紙の切れ具合の試験結果を示す表である。It is a table | surface which shows the test result of the cutting condition of the wrapping paper in various rotation speeds of the accumulation | storage coin and wrapping paper in the state which stopped rotation of the coin of the endmost part of the accumulation | storage coin of a coin packaging apparatus same as the above.

以下、本発明の一実施の形態を、図1ないし図7を参照して説明する。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS.

図2および図3に、硬貨包装装置10を示す。この硬貨包装装置10は、ばら状態の硬貨を受け入れて1枚ずつ繰り出す繰出部11、この繰出部11から繰り出された硬貨を搬送する搬送通路12、この搬送通路12の終端に搬送された硬貨を下側から上方へ向けて集積する集積部13、集積部13で所定の包装単位枚数分の硬貨を集積した集積硬貨Cを包装紙Pによって包装する包装部14、包装部14に包装紙Pを供給する包装紙供給部52(図7参照)、包装紙Pの上下両端部を巻き込んで集積硬貨Cの上下両端部にかしめる巻込み機構15、および1回転毎に1本ずつ包装硬貨を作成するように包装工程での硬貨包装装置10の各機構の動作を制御するカム軸16を備えている。   2 and 3 show a coin wrapping apparatus 10. This coin wrapping apparatus 10 accepts loose coins and feeds them one by one, a transport passage 12 for transporting coins fed from the feed portion 11, and a coin transported to the end of the transport passage 12 A stacking unit 13 that stacks upward from the lower side, a stacking unit 14 that wraps a stack of coins C in which a predetermined number of units of coins are stacked in the stacking unit 13 with a wrapping paper P, and a wrapping paper P on the wrapping unit 14 A wrapping paper supply unit 52 (see FIG. 7) to be supplied, a winding mechanism 15 that wraps the upper and lower ends of the wrapping paper P to the upper and lower ends of the accumulated coin C, and one wrapping coin per rotation. Thus, a cam shaft 16 that controls the operation of each mechanism of the coin wrapping apparatus 10 in the packaging process is provided.

そして、繰出部11は、回転円盤18、およびこの回転円盤18の周囲に配置された周壁19を有している。周壁19の内側で回転円盤18上にばら状態の硬貨を受け入れ、回転円盤18の回転によって硬貨を1枚ずつ搬送通路12に繰り出す。   The feeding unit 11 includes a rotating disk 18 and a peripheral wall 19 disposed around the rotating disk 18. The loose coins are received on the rotary disk 18 inside the peripheral wall 19, and the coins are fed out one by one to the transport passage 12 by the rotation of the rotary disk 18.

搬送通路12は、通路上方に配設される搬送ベルト(図示せず)によって繰出部11から繰り出された硬貨を搬送する。搬送通路12の通路幅は包装する金種の硬貨径に対応して調整されており、包装金種より大径金種の硬貨については繰出部11から搬送通路12への進入が規制され、包装金種より小径金種の硬貨については搬送通路12の通路面に設けられた排除口12aから排除される。搬送通路12には、搬送通路12から集積部13へ送り込む硬貨の通過を検知する通過検知センサS1、搬送通路12から集積部13へ送り込まれる硬貨の枚数を計数する計数センサS2、および通過検知センサS1の検知に基づいて搬送通路12から集積部13へ送り込まれる所定の包装単位枚数目の硬貨の次の硬貨を停止させるストッパ20などが配設されている。   The conveyance path 12 conveys coins fed from the feeding unit 11 by a conveyance belt (not shown) disposed above the path. The passage width of the conveyance passage 12 is adjusted in accordance with the coin diameter of the denomination to be wrapped. For coins of a larger denomination than the packaging denomination, entry from the feeding section 11 to the conveyance passage 12 is restricted, and the packaging Coins having a smaller denomination than the denomination are excluded from an exclusion port 12a provided on the passage surface of the transport passage 12. The transport passage 12 includes a passage detection sensor S1 that detects the passage of coins sent from the transport passage 12 to the stacking unit 13, a count sensor S2 that counts the number of coins sent from the transport passage 12 to the stacking unit 13, and a passage detection sensor. A stopper 20 or the like for stopping a coin next to a predetermined number of coins fed from the transport path 12 to the stacking unit 13 based on the detection of S1 is disposed.

また、集積部13は、包装部14の3本の包装ローラ21a,21b,21cの間に形成されている。集積部13の底部には集積ローラ22が配設されている。この集積ローラ22の回転により、搬送通路12から送り込まれる硬貨を集積部13の下部に取り込むとともに、集積部13の下部に送り込んだ硬貨の送り込み方向の後端を搬送通路12の通路面より上昇させ、続いて送り込まれる硬貨の送り込み方向の先端を集積部13の下部に位置する硬貨の下側に取り込む。このようにして、集積部13内に下側から上方へ向けて硬貨を集積する。   The stacking unit 13 is formed between the three packaging rollers 21a, 21b, and 21c of the packaging unit 14. An accumulation roller 22 is disposed at the bottom of the accumulation unit 13. By the rotation of the accumulation roller 22, the coins fed from the conveyance path 12 are taken into the lower part of the accumulation part 13, and the rear end of the coins fed into the lower part of the accumulation part 13 is raised from the path surface of the conveyance path 12. Then, the tip in the feeding direction of the coin to be subsequently fed is taken into the lower side of the coin located at the lower part of the stacking unit 13. In this way, coins are accumulated in the accumulation unit 13 from the lower side to the upper side.

また、包装部14は、集積部13で包装単位枚数分の硬貨が集積された集積硬貨Cを支持ロッド23で所定の包装位置まで上昇させ、3本の包装ローラ21a,21b,21cで集積硬貨Cの周面を挟持して回転させ、包装紙供給部から供給される包装紙Pを集積硬貨Cの周面に巻き付ける。巻込み機構15により、集積硬貨Cに巻き付けられた包装紙Pの上下両端部を巻き込んで集積硬貨Cの上下両端面にかしめ、包装硬貨を形成する。   Further, the packaging unit 14 raises the accumulated coin C in which the coins for the number of packaging units are accumulated in the accumulating unit 13 to a predetermined packaging position by the support rod 23, and collects the coins by the three packaging rollers 21a, 21b, and 21c. The circumferential surface of C is sandwiched and rotated, and the wrapping paper P supplied from the wrapping paper supply unit is wound around the circumferential surface of the accumulated coins C. By the winding mechanism 15, the upper and lower end portions of the wrapping paper P wound around the accumulated coin C are wound and crimped to the upper and lower end surfaces of the accumulated coin C to form a wrapping coin.

そして、集積ローラ22や支持ロッド23などは、包装部14の下方位置から退避し、包装部14で形成した包装硬貨を下方へ放出可能としている。   Then, the accumulation roller 22, the support rod 23, and the like are retracted from the lower position of the packaging unit 14, and the packaging coins formed by the packaging unit 14 can be discharged downward.

なお、包装ローラ21b,21cは包装ローラ21aに対して接近、離反する方向に移動可能とし、包装ローラ21aに対する包装ローラ21b,21cの位置および集積ローラ22の位置が包装金種に対応して調整される。包装ローラ21cは、包装時には固定で、包装金種の設定時のみ移動する。   The wrapping rollers 21b and 21c can be moved toward and away from the wrapping roller 21a, and the positions of the wrapping rollers 21b and 21c with respect to the wrapping roller 21a and the position of the accumulation roller 22 are adjusted according to the wrapping denomination. Is done. The packaging roller 21c is fixed at the time of packaging and moves only when the packaging denomination is set.

また、巻込み機構15は、上下の鉤型の巻込み針25a,25b、およびこれら上下の巻込み針25a,25bを移動させる巻込み針移動手段26を備えている。   The winding mechanism 15 includes upper and lower saddle-shaped winding needles 25a and 25b, and winding needle moving means 26 that moves the upper and lower winding needles 25a and 25b.

図4ないし図6に示すように、巻込み針25aは、軸部28、およびこの軸部28の先端から略U字形に屈曲された巻込み部29を備えている。巻込み部29の先端において巻込み部29の内側の面には、包装紙Pの端部を巻込み部29の内側に巻き込むために鉤状に湾曲して突出する爪部29aが形成されている。なお、図4ないし図6には、上側の巻込み針25aに関する構造を図示しているが、下側の巻込み針25bに関する構造についても上下面が反対になるだけで同様の構造に構成されている。   As shown in FIGS. 4 to 6, the winding needle 25 a includes a shaft portion 28 and a winding portion 29 bent in a substantially U shape from the tip of the shaft portion 28. On the inner surface of the winding part 29 at the tip of the winding part 29, there is formed a claw part 29a that curves and projects in a hook shape so as to wind the end of the wrapping paper P inside the winding part 29. Yes. 4 to 6 illustrate the structure related to the upper winding needle 25a, the structure related to the lower winding needle 25b is also configured in the same manner only by reversing the upper and lower surfaces. ing.

図2および図3に示すように、巻込み針移動手段26は、上下の巻込み針25a,25bをそれぞれ支持する上下の支持体31a,31bを備えている。上下の支持体31a,31bはそれぞれ上下のアーム32a,32bの先端に取り付けられ、上下のアーム32a,32bは揺動フレーム33に対して上下方向にスライド可能に支持されている。上下のアーム32a,32bは例えばスプリングによって互いに接近する方向に付勢されている。   As shown in FIGS. 2 and 3, the winding needle moving means 26 includes upper and lower supports 31a and 31b that support the upper and lower winding needles 25a and 25b, respectively. The upper and lower supports 31a and 31b are respectively attached to the tips of the upper and lower arms 32a and 32b, and the upper and lower arms 32a and 32b are supported so as to be slidable in the vertical direction with respect to the swing frame 33. The upper and lower arms 32a and 32b are biased in a direction approaching each other by, for example, a spring.

揺動フレーム33は上下縁部が折曲された略コ字形に形成され、この揺動フレーム33の上下縁部間に複数のスライド軸34が取り付けられ、これらスライド軸34にアーム32a,32bが上下方向にスライド可能に取り付けられている。揺動フレーム33は、揺動フレーム33の上下縁部を貫通する回動軸35を中心に水平方向に回動可能に支持されているとともに、スプリングなどで巻込み針25a,25bが包装部14に接近する方向へ向けて回動付勢されている。   The swing frame 33 is formed in a substantially U shape with its upper and lower edges bent, and a plurality of slide shafts 34 are attached between the upper and lower edges of the swing frame 33, and arms 32a and 32b are attached to these slide shafts 34. It is slidably mounted in the vertical direction. The swing frame 33 is supported so as to be able to rotate in a horizontal direction around a rotation shaft 35 penetrating the upper and lower edges of the swing frame 33, and the winding needles 25a and 25b are wrapped by a spring or the like. It is urged to turn toward the direction of approaching.

揺動フレーム33の近傍には、カム36a,36bを設けたカム軸16が配置されているとともに、各カム36a,36bに倣って上下のアーム32a,32bをそれぞれ上下方向に移動させるレバー38a,38bが配置されている。レバー38a,38bは、基端が位置固定の水平方向の支軸39a,39bによって上下方向に揺動可能に支持され、中間部にカム36a,36bに当接するカムローラ40a,40bが取り付けられ、先端にアーム32a,32bに当接する押動ローラ41a,41bが取り付けられている。そして、上側のレバー38aは、カムローラ40aがカム36aの上面に当接され、押動ローラ41aが上側のアーム32aの下面に当接されることにより、下方へ付勢されている上側のアーム32aの下降を規制している。下側のレバー38bは、カムローラ40bがカム36bの下面に当接され、押動ローラ41bが下側のアーム32bの上面に当接されることにより、上方へ付勢されている下側のアーム32bの上昇を規制している。そして、包装工程でのカム軸16の1回転に伴い、カム36a,36bに倣って上下のレバー38a,38bが揺動し、上下の巻込み針25a,25bが上下方向に移動する。   A cam shaft 16 provided with cams 36a and 36b is disposed in the vicinity of the swing frame 33, and levers 38a for moving the upper and lower arms 32a and 32b in the vertical direction following the cams 36a and 36b, respectively. 38b is arranged. The levers 38a and 38b are supported at their base ends so as to be swingable in the vertical direction by horizontal support shafts 39a and 39b whose positions are fixed, and cam rollers 40a and 40b that contact the cams 36a and 36b are attached to the intermediate portions. The pressing rollers 41a and 41b are attached to the arms 32a and 32b. The upper lever 38a is configured such that the cam roller 40a is in contact with the upper surface of the cam 36a, and the push roller 41a is in contact with the lower surface of the upper arm 32a, whereby the upper arm 32a is urged downward. Regulating the decline of The lower lever 38b includes a lower arm that is biased upward by the cam roller 40b being in contact with the lower surface of the cam 36b and the pushing roller 41b being in contact with the upper surface of the lower arm 32b. The rise of 32b is regulated. As the cam shaft 16 rotates once in the packaging process, the upper and lower levers 38a and 38b swing along the cams 36a and 36b, and the upper and lower winding needles 25a and 25b move in the vertical direction.

さらに、カム軸16にはカム36cが取り付けられ、カム36cに当接可能とするカムローラ42が揺動フレーム33に取り付けられている。そして、カム36cがカムローラ42を押動している状態では、巻込み針25a,25bが包装部14から離反するように回動されており、包装工程でのカム軸16の1回転中におけるカム36cがカムローラ42を押動しなくなる期間に、揺動フレーム33に対する付勢により巻込み針25a,25bが包装部14に移動して包装紙Pの巻込み動作を可能とする。   Further, a cam 36 c is attached to the cam shaft 16, and a cam roller 42 that can come into contact with the cam 36 c is attached to the swing frame 33. In the state where the cam 36c pushes the cam roller 42, the winding needles 25a and 25b are rotated so as to be separated from the packaging portion 14, and the cam during one rotation of the cam shaft 16 in the packaging process. During the period in which 36c does not push the cam roller 42, the winding needles 25a, 25b are moved to the packaging portion 14 by urging the swing frame 33 to enable the wrapping operation of the wrapping paper P.

また、カム軸16は、1回転で1本の包装硬貨を作成するように硬貨包装装置10の各機構の動作を制御するもので、上述したカム36a,36b,36c以外にも、例えば、包装ローラ21bの移動を制御するためのカムや支持ロッド23の移動を制御するためのカムなど、複数のカムが取り付けられている。   The cam shaft 16 controls the operation of each mechanism of the coin wrapping apparatus 10 so as to create one wrapping coin by one rotation. In addition to the cams 36a, 36b, 36c described above, for example, a wrapping A plurality of cams such as a cam for controlling the movement of the roller 21b and a cam for controlling the movement of the support rod 23 are attached.

なお、包装紙Pは、例えばポリエチレンや紙などの材料で形成され、例えば繊維の方向などによって集積硬貨Cの周方向に対して集積方向の強度が低くなるように構成され、包装を解く場合に周方向に切れやすくなっている。   Note that the wrapping paper P is formed of a material such as polyethylene or paper, for example, and is configured such that the strength in the stacking direction is lower than the circumferential direction of the stacked coins C depending on the fiber direction, for example, when unwrapping It is easy to cut in the circumferential direction.

また、図7に、硬貨包装装置10のブロック図を示す。硬貨包装装置10は、この硬貨包装装置10を制御する制御手段50を備えている。制御手段50には、包装部14で包装する集積硬貨Cの集積枚数の過不足を検知する巻込み終了位置検知手段としての過不足検知手段51が接続されている。そして、制御手段50により、包装紙Pを供給する包装紙供給部52、包装ローラ21a,21b,21cを回転駆動する包装ローラ用モータ53、およびカム軸16を回転駆動するカム軸用モータ54などを制御する。なお、制御手段50では、硬貨包装装置10の他の機構についても制御しているが、図7には図示を省略している。   FIG. 7 shows a block diagram of the coin wrapping apparatus 10. The coin wrapping apparatus 10 includes a control means 50 that controls the coin wrapping apparatus 10. Connected to the control means 50 is an excess / deficiency detection means 51 as a winding end position detection means for detecting an excess or deficiency in the number of accumulated coins C to be packed in the packaging unit 14. Then, a wrapping paper supply unit 52 that supplies the wrapping paper P by the control means 50, a wrapping roller motor 53 that rotationally drives the wrapping rollers 21a, 21b, and 21c, a camshaft motor 54 that rotationally drives the camshaft 16, and the like To control. Note that the control means 50 controls other mechanisms of the coin wrapping apparatus 10, but is not shown in FIG.

過不足検知手段51は、巻込み針25a,25bの巻き込み動作前の待機位置である定位置から集積硬貨Cの端面へ向けて移動する移動量を測定するエンコーダを備え、エンコーダによって移動量に基づいて金種毎に異なる集積硬貨Cの集積方向の長さを検知し、検知した集積硬貨Cの長さと予め金種別に設定されている過不足のない集積硬貨の基準長さ範囲とを比較し、集積硬貨Cの集積枚数の過不足を検知するように構成されている。   The excess / deficiency detection means 51 includes an encoder that measures the amount of movement that moves from the fixed position, which is the standby position before the winding operation of the winding needles 25a and 25b, toward the end face of the accumulated coin C, and based on the amount of movement by the encoder. The length of the accumulated coins C that are different for each denomination is detected in the accumulation direction, and the detected length of the accumulated coins C is compared with the reference length range of accumulated coins that is set in advance for the denomination. Further, it is configured to detect an excess or deficiency of the number of accumulated coins C.

そして、制御手段50は、集積硬貨Cに巻き付けられた包装紙Pの端部を巻込み針25a,25bにより集積硬貨Cの端面に巻き込む際、包装ローラ用モータ53により包装ローラ21a,21b,21cを第1の回転速度(例えば2000rpm)で回転させながら巻込み針25a,25bを集積硬貨Cの端面へ向けて移動させ、巻込み針25a,25bが包装紙Pの端部を集積硬貨Cの端面に巻き込み終える巻込み終了位置に到達することで包装ローラ用モータ53により包装ローラ21a,21b,21cの回転速度を第1の回転速度より遅い第2の回転速度(例えば800rpm)に低下させる機能を有している When the end of the wrapping paper P wound around the accumulated coin C is wound around the end surface of the accumulated coin C by the winding needles 25a, 25b, the control means 50 uses the wrapping roller motor 53 to wrap the wrapping rollers 21a, 21b, 21c. Is moved at a first rotation speed (for example, 2000 rpm) and the winding needles 25a and 25b are moved toward the end face of the accumulated coin C, and the winding needles 25a and 25b move the end of the wrapping paper P over the accumulated coin C. A function of reducing the rotational speed of the packaging rollers 21a, 21b, and 21c to a second rotational speed (for example, 800 rpm) lower than the first rotational speed by the packaging roller motor 53 by reaching the winding end position where the winding is finished on the end surface. the has.

さらに、制御手段50は、包装ローラ用モータ53により包装ローラ21a,21b,21cを第2の回転速度で回転させながら、巻込み針25a,25bを集積硬貨Cの端面から離反する方向へ移動させたり、集積硬貨Cを包装紙Pで包装した包装硬貨を包装ローラ21a,21b,21c間から放出させる機能を有する。   Further, the control means 50 moves the winding needles 25a, 25b away from the end face of the accumulated coin C while rotating the packaging rollers 21a, 21b, 21c by the packaging roller motor 53 at the second rotational speed. In other words, it has a function of discharging the wrapping coins in which the accumulated coins C are wrapped with the wrapping paper P from between the wrapping rollers 21a, 21b, 21c.

さらに、制御手段50は、過不足検知手段51によって検知される巻込み針25a,25bの移動量に基づいて巻込み針25a,25bが巻込み終了位置に到達したことを検知する機能を有する。   Further, the control means 50 has a function of detecting that the winding needles 25a and 25b have reached the winding end position based on the movement amounts of the winding needles 25a and 25b detected by the excess / deficiency detection means 51.

次に、硬貨包装装置10の動作を説明する。   Next, the operation of the coin wrapping apparatus 10 will be described.

図2および図3において、繰出部11から搬送通路12に硬貨を1枚ずつ繰り出し、搬送通路12から集積部13に送り込まれる硬貨を3本の包装ローラ21a,21b,21c間で下側から上方へ向けて順に集積する。集積部13で包装単位枚数分の硬貨を集積したら、集積硬貨Cを包装部14における所定の包装高さ位置に上昇させて包装紙Pで集積硬貨Cを包装し、作成した包装硬貨を包装部14から下方へ放出する。   2 and 3, coins are fed one by one from the feeding section 11 to the transport path 12, and the coins fed from the transport path 12 to the accumulating section 13 are moved upward from the lower side between the three packaging rollers 21a, 21b, 21c. It accumulates in order toward. After the coins for the number of wrapping units are accumulated in the accumulating unit 13, the accumulated coins C are raised to a predetermined packaging height position in the packaging unit 14, and the accumulated coins C are packaged with the wrapping paper P, and the created wrapping coins are encased in the packaging unit. Release downward from 14.

そして、包装部14では、1本の包装硬貨を作成する毎にカム軸16が1回転し、そのカム軸16の1回転中に、3本の包装ローラ21a,21b,21cで集積硬貨Cを挟み込んで回転させながら、3本の包装ローラ21a,21b,21cと集積硬貨Cとの間に包装紙供給部52から所定長さの包装紙Pを供給し、集積硬貨Cの周面に包装紙Pを巻き付け、集積硬貨Cの周面に巻き付けられた包装紙Pの上下両端部を巻込み機構15の上下の巻込み針25a,25bによって巻き込んで集積硬貨Cの上下両端面にかしめるとともに(図5および図6参照)、上下の巻込み針25a,25bの移動量に基づいて過不足検知手段51が集積硬貨Cの集積枚数の過不足を判定する。かしめが終了すると、上下の巻込み針25a,25bを初期位置に退避させた後、3本の包装ローラ21a,21b,21c間を開放して包装硬貨を下方へ放出する。包装部14から下方へ放出された包装硬貨は、集積枚数の過不足の有無に応じて、対応する後工程へ振り分けられて処理される。   In the wrapping unit 14, the cam shaft 16 makes one rotation every time one wrapping coin is produced, and the accumulated coins C are collected by the three wrapping rollers 21a, 21b, and 21c during one rotation of the cam shaft 16. While being sandwiched and rotated, the wrapping paper P having a predetermined length is supplied from the wrapping paper supply unit 52 between the three wrapping rollers 21a, 21b, 21c and the accumulated coins C, and the wrapping paper is provided on the circumferential surface of the accumulated coins C. P is wound, and the upper and lower ends of the wrapping paper P wound around the circumferential surface of the accumulated coin C are wound by the upper and lower winding needles 25a and 25b of the winding mechanism 15 and crimped to the upper and lower end surfaces of the accumulated coin C ( 5 and FIG. 6), the excess / deficiency detection means 51 determines whether the number of accumulated coins C is excessive or insufficient based on the movement amount of the upper and lower winding needles 25a, 25b. When the caulking is finished, the upper and lower winding needles 25a, 25b are retracted to the initial position, and then the space between the three packaging rollers 21a, 21b, 21c is opened to release the packaging coins downward. The wrapping coins released downward from the wrapping unit 14 are distributed and processed in corresponding post-processes depending on whether the number of stacked sheets is excessive or insufficient.

具体的な巻込み機構15による包装紙Pの巻込み動作は、カム軸16の回転に応じて制御され、回動軸35を中心として揺動フレーム33が包装部14へ接近する方向に揺動し、支持体31a,31bの先端部が包装ローラ21a,21bの間を通じて集積硬貨Cの周面に当接し、上下の巻込み針25a,25bが包装紙Pの上下域に位置決め配置される。その後、上下の巻込み針25a,25bが上下方向に沿って互いに接近移動し、上下の巻込み針25a,25bで集積硬貨Cとともに回転している包装紙Pの上下両端部を巻き込んで集積硬貨Cの上下両端面にかしめる(図5および図6参照)。その後、上下の巻込み針25a,25bが上下方向に沿って互いに離反移動して包装紙Pの巻込み部分から外れ、回動軸35を中心として揺動フレーム33が包装部14から離反する方向に揺動して初期位置に戻る。   The wrapping operation of the wrapping paper P by the specific wrapping mechanism 15 is controlled according to the rotation of the cam shaft 16, and swings around the rotating shaft 35 in the direction in which the swing frame 33 approaches the packaging portion 14. Then, the leading ends of the supports 31a and 31b abut against the peripheral surface of the accumulated coin C through the space between the wrapping rollers 21a and 21b, and the upper and lower winding needles 25a and 25b are positioned and arranged in the upper and lower areas of the wrapping paper P. Thereafter, the upper and lower winding needles 25a and 25b move closer to each other along the vertical direction, and the upper and lower winding needles 25a and 25b wind up the upper and lower ends of the wrapping paper P rotating together with the stacked coins C to collect the coins. It caulks to the upper and lower end faces of C (see FIGS. 5 and 6). Thereafter, the upper and lower winding needles 25a and 25b move away from each other along the vertical direction and come off the winding portion of the wrapping paper P, and the swing frame 33 is separated from the packaging portion 14 about the rotation shaft 35. Swings back to the initial position.

包装紙Pの端部を巻き込んで集積硬貨Cの端面にかしめる際、集積硬貨Cの端面に向けて移動する巻込み針25a,25bの先端が集積硬貨の端面に到達することで(図6の状態)、巻込み針25a,25bの移動は停止するが、巻込み針25a,25bを移動させていたレバー38a,38bの移動はカム軸16が所定の回転角度に達するまで継続しており、レバー38a,38bの押動ローラ41a,41bがアーム32a,32bから離反し、ばねによって巻込み針25a,25bの先端が集積硬貨Cの端面に当接した状態に保持される。また、巻込み方向とは反対方向に向けてレバー38a,38bが移動を開始すると、まず初めはレバー38a,38bのみが移動し、押動ローラ41a,41bがアーム32a,32bに当接することで、レバー38a,38bとアーム32a,32bとが一体的に移動し、巻込み針25a,25bの先端が集積硬貨Cの端面から離反する。   When the end of the wrapping paper P is rolled and crimped to the end face of the accumulated coin C, the tips of the winding needles 25a and 25b moving toward the end face of the accumulated coin C reach the end face of the accumulated coin (FIG. 6). ), The movement of the winding needles 25a, 25b stops, but the movement of the levers 38a, 38b that moved the winding needles 25a, 25b continues until the camshaft 16 reaches a predetermined rotation angle. The pushing rollers 41a and 41b of the levers 38a and 38b are separated from the arms 32a and 32b, and the tips of the winding needles 25a and 25b are held in contact with the end faces of the accumulated coins C by springs. In addition, when the levers 38a and 38b start moving in the direction opposite to the winding direction, only the levers 38a and 38b first move, and the pushing rollers 41a and 41b come into contact with the arms 32a and 32b. Then, the levers 38a and 38b and the arms 32a and 32b move integrally, and the tips of the winding needles 25a and 25b are separated from the end face of the accumulated coin C.

そして、図1(a)(b)には、巻込み機構15による巻込み動作のタイミングチャートを示す。図1(a)は本実施の形態の制御での巻込み動作のタイミングチャートであり、図1(b)は比較例である従来の制御での巻込み動作のタイミングチャートである。なお、巻込み状態とは、巻込み針25a,25bの定位置と巻込み終了位置との間の移動量を示している。   1A and 1B show timing charts of the winding operation by the winding mechanism 15. FIG. FIG. 1A is a timing chart of the winding operation in the control of the present embodiment, and FIG. 1B is a timing chart of the winding operation in the conventional control which is a comparative example. The winding state indicates the amount of movement between the fixed positions of the winding needles 25a and 25b and the winding end position.

まず、図1(b)において、従来の制御での巻込み動作を説明する。   First, referring to FIG. 1B, the winding operation in the conventional control will be described.

包装紙Pの巻付け工程および巻込み工程を含む包装工程中では、包装ローラ21a,21b,21cを一定の例えば2000rpmの回転速度で高速回転している。包装工程中に1回転するカム軸16が回転角度a1に達すると、巻込み針25a,25bが定位置から集積硬貨Cの端面に向けて移動を開始し、巻込み針25a,25bの先端が集積硬貨Cの端面に到達することにより(金種毎の集積硬貨Cの長さに応じて異なるタイミングの到達点Aである。カム軸16の回転角度a2でもある。)、集積硬貨Cの端面に当接した巻込み針25a,25bの移動が巻込み終了位置で停止する。   During the wrapping process including the wrapping process and the wrapping process of the wrapping paper P, the wrapping rollers 21a, 21b, and 21c are rotated at a constant high speed, for example, 2000 rpm. When the cam shaft 16 that rotates once during the packaging process reaches the rotation angle a1, the winding needles 25a and 25b start moving from the fixed position toward the end face of the accumulated coin C, and the leading ends of the winding needles 25a and 25b By reaching the end face of the accumulated coin C (the arrival point A at a different timing depending on the length of the accumulated coin C for each denomination. Also the rotation angle a2 of the camshaft 16), the end face of the accumulated coin C The movement of the winding needles 25a and 25b that are in contact with is stopped at the winding end position.

さらに、巻込み針25a,25bの先端が集積硬貨Cの端面に当接した状態で、カム軸16が所定角度回転すると、巻込み針25a,25bが集積硬貨Cの端面から離反する方向に向けて移動を開始し、巻込み針25a,25bの先端が集積硬貨Cの端面から離反し(金種毎の集積硬貨Cの長さに応じて異なるタイミングの離反点Bである。カム軸16の回転角度a3でもある。)、巻込み針25a,25bが定位置の高さに復帰する(カム軸16の回転角度a5)。その後、巻込み針25a(巻込み針25bも一緒)が包装部14から離反するとともに集積ローラ22および支持ロッド23などが包装ローラ21a,21b,21c間の下方域から退避移動し、包装ローラ21a,21b,21cの間隔を開いて、包装硬貨を下方へ放出する。   Further, when the camshaft 16 is rotated by a predetermined angle with the tips of the winding needles 25a and 25b being in contact with the end face of the accumulated coin C, the winding needles 25a and 25b are directed away from the end face of the accumulated coin C. The leading ends of the winding needles 25a and 25b are separated from the end face of the accumulated coin C (the separation point B at a different timing depending on the length of the accumulated coin C for each denomination. This is also the rotation angle a3.) The entrainment needles 25a, 25b return to the height of the fixed position (the rotation angle a5 of the cam shaft 16). Thereafter, the winding needle 25a (including the winding needle 25b) separates from the packaging portion 14, and the accumulation roller 22, the support rod 23, etc. retreat from the lower area between the packaging rollers 21a, 21b, 21c, and the packaging roller 21a , 21b and 21c are opened, and the wrapping coins are discharged downward.

また、制御手段50は、カム軸16の回転角度を検知するエンコーダなどの回転角度検知手段に基づいて、カム軸16の回転角度が予め設定されている回転角度a4に達したことを検知すると、包装ローラ用モータ53を停止させる。これにより、包装ローラ21a,21b,21cの回転が徐々に低下して止まる。   Further, when the control means 50 detects that the rotation angle of the cam shaft 16 has reached a preset rotation angle a4 based on rotation angle detection means such as an encoder that detects the rotation angle of the cam shaft 16, The packaging roller motor 53 is stopped. As a result, the rotation of the packaging rollers 21a, 21b, and 21c gradually decreases and stops.

そして、包装紙Pの巻込み工程は、金種にかかわらず、カム軸16の回転角度に基づいて制御しているため、巻込み針25a,25bが集積硬貨Cの端面に到達した到達点Aから、巻込み針25a,25bが集積硬貨Cの端面から離反する離反点Bまでの期間Tは、巻込み針25a,25bの先端が集積硬貨Cの端面すなわち最端部の硬貨の面に当接した状態にあり、巻込み針25a,25bに最端部の硬貨の面の模様の凹凸が引っ掛かって最端部の硬貨の回転が止まるおそれがある。最端部の硬貨の回転が止まった場合、止まった最端部の硬貨と高速回転している包装紙Pとの回転速度の差が大きいため、止まった最端部の硬貨と高速回転している包装紙Pとの摩擦によって最端部の硬貨の周囲で包装紙Pが切れてしまい、包装硬貨から最端部の硬貨が分離してしまういわゆる端切れと呼ばれる現象が生じるおそれがある。また、包装硬貨から最端部の硬貨が完全に分離しなくても、包装紙Pの一部が切れることで、包装硬貨の取り扱い中に最端部の硬貨が分離してしまうおそれがある。   Since the wrapping process of the wrapping paper P is controlled based on the rotation angle of the cam shaft 16 regardless of the denomination, the reaching point A where the wrapping needles 25a and 25b reach the end face of the accumulated coin C is reached. From time T to the separation point B when the winding needles 25a and 25b are separated from the end face of the accumulated coin C, the tips of the winding needles 25a and 25b are in contact with the end face of the accumulated coin C, that is, the end face of the coin. There is a possibility that the concavities and convexities of the pattern of the outermost coin are caught on the winding needles 25a and 25b and the rotation of the outermost coin is stopped. When the rotation of the endmost coin stops, the difference in rotation speed between the stopped endmost coin and the wrapping paper P rotating at high speed is large. The wrapping paper P is cut around the outermost coin due to friction with the wrapping paper P, and there is a possibility that a so-called end cutting phenomenon occurs in which the outermost coin is separated from the wrapping coin. Moreover, even if the endmost coin is not completely separated from the wrapping coin, the wrapping paper P may be partially cut, so that the endmost coin may be separated during handling of the wrapping coin.

次に、図1(a)において、本実施の形態の巻込み動作を説明する。   Next, referring to FIG. 1A, the winding operation of the present embodiment will be described.

包装紙Pの巻付け工程を含む包装工程の初期段階では、包装ローラ21a,21b,21cを例えば2000rpmの第1の回転速度で高速回転させている。包装工程中に1回転するカム軸16が回転角度a1に達すると、巻込み針25a,25bが定位置から集積硬貨Cの端面に向けて移動を開始し、巻込み針25a,25bの先端が集積硬貨Cの端面に到達することにより(金種毎の集積硬貨Cの長さに応じて異なるタイミングの到達点Aである。カム軸16の回転角度a2でもある。)、集積硬貨Cの端面に当接した巻込み針25a,25bの移動が巻込み終了位置で停止する。このとき、包装紙Pの回転速度が比較的速いため、巻込み針25a,25bによって包装紙Pを綺麗に巻き込むことができ、巻込み部分の品質を良好にできる。   In the initial stage of the packaging process including the winding process of the wrapping paper P, the packaging rollers 21a, 21b, and 21c are rotated at a high speed, for example, at a first rotational speed of 2000 rpm. When the cam shaft 16 that rotates once during the packaging process reaches the rotation angle a1, the winding needles 25a and 25b start moving from the fixed position toward the end face of the accumulated coin C, and the leading ends of the winding needles 25a and 25b By reaching the end face of the accumulated coin C (the arrival point A at a different timing depending on the length of the accumulated coin C for each denomination. Also the rotation angle a2 of the camshaft 16), the end face of the accumulated coin C The movement of the winding needles 25a and 25b that are in contact with is stopped at the winding end position. At this time, since the rotational speed of the wrapping paper P is relatively fast, the wrapping paper P can be neatly wound by the wrapping needles 25a and 25b, and the quality of the wrapping portion can be improved.

制御手段50は、過不足検知手段51により検知する巻込み針25a,25bの移動量に基づいて巻込み針25a,25bが巻込み終了位置に到達したことを検知すると、包装ローラ21a,21b,21cの回転速度を高速回転から第2の回転速度である例えば800rpmの低速回転に切り換える(低速回転変更点X)。   When the control means 50 detects that the winding needles 25a, 25b have reached the winding end position based on the movement amount of the winding needles 25a, 25b detected by the excess / deficiency detection means 51, the packaging rollers 21a, 21b, The rotation speed of 21c is switched from the high speed rotation to the low speed rotation of, for example, 800 rpm which is the second rotation speed (low speed rotation change point X).

さらに、巻込み針25a,25bの先端が集積硬貨Cの端面に当接した状態で、カム軸16が所定角度回転すると、巻込み針25a,25bが集積硬貨Cの端面から離反する方向に向けて移動を開始し、巻込み針25a,25bの先端が集積硬貨Cの端面から離反し(金種毎の集積硬貨Cの長さに応じて異なるタイミングの離反点Bである。カム軸16の回転角度a3でもある。)、巻込み針25a,25bが定位置の高さに復帰する(カム軸16の回転角度a5)。その後、巻込み針25a(巻込み針25bも一緒)や集積ローラ22および支持ロッド23などが包装ローラ21a,21b,21c間の下方域から退避移動し、包装ローラ21a,21b,21cの間隔を開いて、包装硬貨を下方へ放出する。   Further, when the camshaft 16 is rotated by a predetermined angle with the tips of the winding needles 25a and 25b being in contact with the end face of the accumulated coin C, the winding needles 25a and 25b are directed away from the end face of the accumulated coin C. The leading ends of the winding needles 25a and 25b are separated from the end face of the accumulated coin C (the separation point B at a different timing depending on the length of the accumulated coin C for each denomination. This is also the rotation angle a3.) The entrainment needles 25a, 25b return to the height of the fixed position (the rotation angle a5 of the cam shaft 16). Thereafter, the winding needle 25a (including the winding needle 25b), the accumulation roller 22 and the support rod 23 are retracted from the lower area between the packaging rollers 21a, 21b, 21c, and the interval between the packaging rollers 21a, 21b, 21c is increased. Open and release the wrapping coins downward.

ところで、巻込み針25a,25bが巻込み終了位置に到達したことを検知すれば、包装ローラ21a,21b,21cの回転を停止させてもよいが、停止させると巻込み針25a,25bを集積硬貨Cの端面から離反する方向に向けて移動させた際に、巻込み針25a,25bの鉤状の爪部29aが包装紙Pの巻込み部分に引っ掛かるため、包装紙Pの巻込み部分を破いたり、包装紙Pの巻き込みを解くおそれがあり、また、包装ローラ21a,21b,21cの間隔を開いて、包装硬貨を下方へ放出する際に、包装硬貨の挙動が不安定になり、後処理での処理に悪影響を及ぼすおそれがある。   By the way, if it is detected that the winding needles 25a, 25b have reached the winding end position, the rotation of the packaging rollers 21a, 21b, 21c may be stopped. When the coin C is moved away from the end face of the coin C, the hook-like claws 29a of the winding needles 25a and 25b are caught on the winding portion of the wrapping paper P. There is a risk of tearing or unwrapping the wrapping paper P, and when the wrapping coins are released downward with the spacing between the wrapping rollers 21a, 21b, 21c, the behavior of the wrapping coins becomes unstable. There is a risk of adversely affecting processing in the processing.

そのため、巻込み針25a,25bが巻込み終了位置に到達した後も包装ローラ21a,21b,21cを第2の回転速度で回転させておくことにより、巻込み針25a,25bを包装紙Pの巻き込み部分から外す際に、巻込み針25a,25bの爪部29aで包装紙Pの巻き込み部分が損傷するのを防止できるとともに、包装硬貨を包装ローラ21a,21b,21c間から放出する際に、安定した姿勢のまま包装硬貨を放出できる。   Therefore, even after the winding needles 25a and 25b reach the winding end position, the winding rollers 21a, 21b and 21c are rotated at the second rotational speed, so that the winding needles 25a and 25b are moved to the wrapping paper P. When removing the wrapping coin from the wrapping rollers 21a, 21b, and 21c, it is possible to prevent the wrapping portion of the wrapping paper P from being damaged by the claw portions 29a of the winding needles 25a and 25b. Packaging coins can be discharged in a stable posture.

さらに、制御手段50は、カム軸16の回転角度を検知するエンコーダなどの回転角度検知手段に基づいて、カム軸16の回転角度が予め設定されている回転角度a6に達したことを検知すると、包装ローラ用モータ53を停止させるとともに、電気的または機械的なブレーキ手段によって包装ローラ21a,21b,21cの回転を停止させる。   Furthermore, when the control means 50 detects that the rotation angle of the camshaft 16 has reached a preset rotation angle a6 based on rotation angle detection means such as an encoder that detects the rotation angle of the camshaft 16, The wrapping roller motor 53 is stopped, and the rotation of the wrapping rollers 21a, 21b, and 21c is stopped by an electric or mechanical brake means.

そして、上述したように包装紙Pの巻込み工程は、金種にかかわらず、カム軸16の回転角度に基づいて制御しているため、巻込み針25a,25bが集積硬貨Cの端面に到達した到達点Aから、巻込み針25a,25bが集積硬貨Cの端面から離反する離反点Bまでの期間Tは、巻込み針25a,25bの先端が集積硬貨Cの端面すなわち最端部の硬貨の面に当接した状態にあり、巻込み針25a,25bに最端部の硬貨の面の模様の凹凸が引っ掛かって最端部の硬貨の回転が止まるおそれがある。最端部の硬貨の回転が止まった場合、止まった最端部の硬貨と包装紙Pとの回転速度の差は、期間T中において、到達点Aから包装ローラ21a,21b,21cの回転速度が高速回転から低速回転に切り換わる低速回転変更点Xまでの短い期間tの間で徐々に小さくなり、低速回転変更点X以降は小さい状態を維持する。そのため、最端部の硬貨の回転が止まった場合でも、止まった最端部の硬貨と包装紙Pとの回転速度の差を小さくし、止まった最端部の硬貨と包装紙Pとの摩擦によって最端部の硬貨の周囲で包装紙Pが切れるおそれを少なくできる。これにより、包装硬貨から最端部の硬貨が分離してしまういわゆる端切れと呼ばれる現象が生じるのを低減できる As described above, the winding process of the wrapping paper P is controlled based on the rotation angle of the camshaft 16 regardless of the denomination, so that the winding needles 25a and 25b reach the end face of the accumulated coin C. During the period T from the reaching point A to the separation point B at which the winding needles 25a, 25b are separated from the end face of the accumulated coin C, the tips of the winding needles 25a, 25b are the end face of the accumulated coin C, that is, the endmost coin. There is a possibility that the concavity and convexity of the pattern of the outermost coin is caught on the winding needles 25a and 25b and the rotation of the outermost coin is stopped. When the rotation of the endmost coin stops, the difference in rotation speed between the stopped endmost coin and the wrapping paper P is the rotation speed of the wrapping rollers 21a, 21b, and 21c from the arrival point A during the period T. Gradually decreases during a short period t from the high-speed rotation to the low-speed rotation change point X at which the low-speed rotation is switched, and remains small after the low-speed rotation change point X. Therefore, even when the rotation of the endmost coin stops, the difference between the rotation speed of the stopped endmost coin and the wrapping paper P is reduced, and the friction between the stopped endmost coin and the wrapping paper P is reduced. This can reduce the risk of the wrapping paper P being cut around the outermost coin. As a result, it is possible to reduce the occurrence of a phenomenon called so-called “cutting” in which the outermost coin is separated from the wrapping coin .

また、包装紙Pの回転速度の違いに対して包装紙Pが切れる関係を試験した結果を図8に示す。試験では、最端部の硬貨が回転しないように巻込み針に固定し、包装紙Pの巻込み中の集積硬貨Cの上面を上押えで押えた場合と押えない場合とについて行った。   Moreover, the result of having tested the relationship which the packaging paper P cuts with respect to the difference in the rotational speed of the packaging paper P is shown in FIG. In the test, the outermost coin was fixed to the winding needle so as not to rotate, and the case where the upper surface of the accumulated coin C during the wrapping of the wrapping paper P was pressed with an upper presser was performed.

その結果、1000rpm以上の高速回転で包装紙Pの一部または大部分が切れることがあったが、800rpm以下の低速回転では包装紙Pが切れることはなかった。   As a result, a part or most of the wrapping paper P was cut off at a high speed of 1000 rpm or higher, but the wrapping paper P was not cut off at a low speed of 800 rpm or lower.

したがって、包装ローラ21a,21b,21cとともに集積硬貨Cおよび包装紙Pの回転速度を800rpm以下の低速回転とすれば、最端部の硬貨が止まっても包装紙Pが切れるのを防止できることが分かった。そのため、第2の回転速度は、800rpm以下が好ましい。   Therefore, it is understood that if the rotation speed of the accumulated coin C and the wrapping paper P together with the wrapping rollers 21a, 21b, and 21c is set to a low speed rotation of 800 rpm or less, the wrapping paper P can be prevented from being cut even if the outermost coin stops. It was. Therefore, the second rotation speed is preferably 800 rpm or less.

このように構成された硬貨包装装置10では、集積硬貨Cに巻き付けられた包装紙Pの端部を巻込み針により集積硬貨Cの端面に巻き込む際、巻込み針25a,25bが巻込み終了位置に到達するまでは比較的速い第1の回転速度で集積硬貨Cおよび包装紙Pを回転させて包装紙Pの巻き込み品質を良好にしながら、巻込み針25a,25bが巻込み終了位置に到達することで集積硬貨Cおよび包装紙Pの回転を第1の回転速度より遅い第2の回転速度に低下させ、巻込み針25a,25bに引っ掛かった最端部の硬貨の回転が止まっても包装紙Pが切れるのを防止し、包装硬貨の端切れなどの包装不良を防止できる。 In the coin wrapping apparatus 10 configured as described above, when the end of the wrapping paper P wound around the accumulated coin C is wound around the end surface of the accumulated coin C by the winding needle, the winding needles 25a and 25b are at the winding end positions. Until the wrapping needles 25a and 25b reach the wrapping end position while rotating the accumulated coins C and the wrapping paper P at a relatively fast first rotation speed to achieve the wrapping quality of the wrapping paper P. stacked coins C and wrapping paper rotation of P is reduced to first slow second rotational speed than the rotational speed of the winding inclusive needles 25a, even stops the rotation of the coin in the uppermost end caught in 25b wrapping paper by P can be prevented from being cut, and packaging defects such as wrapping of coins can be prevented.

また、巻込み針25a,25bが巻込み終了位置に到達した後も集積硬貨Cおよび包装紙Pを第2の回転速度で回転させておくことにより、巻込み針25a,25bを集積硬貨Cの端面から離反する方向へ移動させ、巻込み針25a,25bを包装紙Pの巻き込み部分から外す際に、巻込み針25a,25bで包装紙Pの巻き込み部分が損傷するのを防止できる。   Further, even after the winding needles 25a and 25b reach the winding end position, the winding coins 25a and 25b are rotated at the second rotational speed so that the winding needles 25a and 25b are moved to the accumulated coins C. When the wrapping needles 25a and 25b are removed from the wrapping portion of the wrapping paper P by moving in a direction away from the end face, the wrapping portion of the wrapping paper P can be prevented from being damaged by the wrapping needles 25a and 25b.

また、巻込み針25a,25bが巻込み終了位置に到達した後も集積硬貨Cおよび包装紙Pを第2の回転速度で回転させておくことにより、集積硬貨Cを包装紙Pで包装した包装硬貨を包装ローラ21a,21b,21c間から放出する際に、安定した姿勢のまま包装硬貨を放出できる。   Further, after the winding needles 25a and 25b reach the winding end position, the stacked coins C and the wrapping paper P are rotated at the second rotational speed so that the stacked coins C are wrapped with the wrapping paper P. When coins are released from between the packaging rollers 21a, 21b, 21c, the packaging coins can be released in a stable posture.

また、過不足検知手段51によって検知される巻込み針25a,25bの移動量に基づいて、巻込み針25a,25bが巻込み終了位置に到達したことを検知することにより、巻込み針25a,25bが巻込み終了位置に到達したことを検知するのに、特別な検知手段が必要なく、過不足検知手段51を兼用できる。   Further, by detecting that the winding needles 25a, 25b have reached the winding end position based on the movement amount of the winding needles 25a, 25b detected by the excess / deficiency detection means 51, the winding needles 25a, No special detection means is required to detect that 25b has reached the winding end position, and the excess / deficiency detection means 51 can also be used.

なお、上述のような包装紙Pの巻込み工程での包装ローラ21a,21b,21cの第1の回転速度から第2の回転速度への制御は、全ての取り扱い金種について同様に行ってもよいが、金種に応じて変えてもよい。包装紙Pが比較的切れやすいのは、集積硬貨Cの集積長さが長くなる例えば50円、100円および500円の金種であり、巻込み工程において比較的早いタイミングで巻込み針25a,25bの先端が包装硬貨Cの端面に到達し、最端部の硬貨の回転が止まった場合の期間が比較的長く、包装紙Pが切れやすくなる。一方、集積硬貨Cの集積長さが比較的短い例えば1円、5円および10円の金種については、巻込み工程において巻込み針25a,25bの先端が包装硬貨Cの端面に到達するのが比較的遅いタイミングとなり、あるいは包装紙Pの巻込み部分の厚みで巻込み針25a,25bの先端が包装硬貨Cの端面に到達しないこともあり、仮に最端部の硬貨の回転が止まった場合の期間は短く、包装紙Pが切れにくい。そのため、50円、100円および500円の金種については上述した第1の回転速度から第2の回転速度への制御を行い、1円、5円および10円の金種については第1の回転速度から第2の回転速度への制御を行ってもよいが行わなくてもよい。さらに、1円、5円および10円の金種で、第1の回転速度から第2の回転速度への制御を行う場合には、巻込み針25a,25bが巻込み終了位置に到達したタイミングで変更するのではなく、カム軸16の回転角度に基づいた一律のタイミングで変更するようにしてもよい。   Note that the control from the first rotational speed to the second rotational speed of the packaging rollers 21a, 21b, 21c in the wrapping process of the wrapping paper P as described above may be similarly performed for all handling denominations. Although it is good, you may change according to a money type. The wrapping paper P is relatively easy to cut, for example, in denominations of 50 yen, 100 yen, and 500 yen, in which the accumulated length of the accumulated coins C is long, and the winding needle 25a, The period when the tip of 25b reaches the end face of the wrapping coin C and the rotation of the outermost coin stops is relatively long, and the wrapping paper P is easily cut. On the other hand, for the denominations of 1 yen, 5 yen and 10 yen, for example, where the accumulated length of the accumulated coins C is relatively short, the tips of the winding needles 25a and 25b reach the end face of the wrapping coins C in the winding process. However, the leading edge of the winding needles 25a and 25b may not reach the end surface of the wrapping coin C due to the thickness of the wrapping portion of the wrapping paper P, and the rotation of the outermost coin is temporarily stopped. In this case, the wrapping paper P is difficult to cut. Therefore, for the denominations of 50 yen, 100 yen and 500 yen, control is performed from the first rotation speed to the second rotation speed described above, and the denominations of 1 yen, 5 yen and 10 yen are the first. Control from the rotational speed to the second rotational speed may or may not be performed. Further, when the control from the first rotational speed to the second rotational speed is performed with denominations of 1 yen, 5 yen, and 10 yen, the timing at which the winding needles 25a and 25b reach the winding end position. The change may be made at a uniform timing based on the rotation angle of the camshaft 16 instead of the change at.

10 硬貨包装装置
15 巻込み機構
21a,21b,21c 包装ローラ
25a,25b 巻込み針
50 制御手段
51 巻込み終了位置検知手段としての過不足検知手段
53 包装ローラ用モータ
C 集積硬貨
P 包装紙
10 Coin packaging equipment
15 Winding mechanism
21a, 21b, 21c Packaging roller
25a, 25b winding needle
50 Control means
51 Excess / deficiency detection means as end position detection means
53 Motor for packaging rollers C Accumulated coins P Wrapping paper

Claims (5)

集積硬貨を挟み込んで回転させながら前記集積硬貨の周囲に包装紙を巻き付ける複数の包装ローラと、
前記包装ローラを回転駆動する包装ローラ用モータと、
前記集積硬貨に巻き付けられた前記包装紙の端部を前記集積硬貨の端面に巻き込む巻込み針を有し、この巻込み針を前記集積硬貨の集積方向に移動させる巻込み機構と、
前記集積硬貨に巻き付けられた前記包装紙の端部を前記巻込み針により前記集積硬貨の端面に巻き込む際、前記包装ローラ用モータにより前記包装ローラを第1の回転速度で回転させながら前記巻込み針を前記集積硬貨の端面へ向けて移動させ、前記巻込み針が前記包装紙の端部を前記集積硬貨の端面に巻き込み終える巻込み終了位置に到達することで前記包装ローラ用モータにより前記包装ローラの回転速度を第1の回転速度より遅い回転速度で回転するように制御する制御手段と
を具備していることを特徴とする硬貨包装装置。
A plurality of packaging rollers for winding wrapping paper around the accumulated coins while sandwiching and rotating the accumulated coins;
A packaging roller motor that rotationally drives the packaging roller;
A winding mechanism for winding an end portion of the wrapping paper wound around the accumulated coin around the end surface of the accumulated coin, and moving the winding needle in the accumulation direction of the accumulated coin;
When the end portion of the wrapping paper wound around the accumulated coin is wound around the end surface of the accumulated coin by the winding needle, the winding roller is rotated at a first rotation speed by the wrapping roller motor. The wrapping roller motor moves the needle toward the end face of the accumulated coins, and the wrapping needle reaches the winding end position where the end of the wrapping paper finishes being wound on the end face of the accumulated coins. coin wrapping apparatus characterized by and a control to that control means to rotate the rotational speed of the roller at a slower rotational speed than the first rotational speed.
前記巻込み針が前記巻込み終了位置に到達したことを検知する巻込み終了位置検知手段を具備している
ことを特徴とする請求項1記載の硬貨包装装置。
The coin wrapping apparatus according to claim 1, further comprising a winding end position detecting unit that detects that the winding needle has reached the winding end position.
前記巻込み終了位置検知手段は、前記巻込み針の定位置から前記集積硬貨の端面へ向けて移動する移動量に基づいて集積枚数の過不足を検知する過不足検知手段であり、The winding end position detecting means is an excess / deficiency detecting means for detecting an excess / deficiency of the number of stacked sheets based on a moving amount moving from a fixed position of the winding needle toward an end face of the stacked coins,
前記制御手段は、前記過不足検知手段によって検知される前記巻込み針の移動量に基づいて前記巻込み針が巻込み終了位置に到達したことを検知するThe control means detects that the winding needle has reached the winding end position based on the movement amount of the winding needle detected by the excess / deficiency detection means.
ことを特徴とする請求項2記載の硬貨包装装置。The coin wrapping apparatus according to claim 2.
前記制御手段は、前記包装ローラ用モータにより前記包装ローラを前記第1の回転速度より遅い回転速度で回転させながら、前記巻込み針を前記集積硬貨の端面から離反する方向へ移動させる
ことを特徴とする請求項1ないし3いずれか一記載の硬貨包装装置。
The control means moves the winding needle in a direction away from the end face of the accumulated coins while rotating the packaging roller at a rotational speed slower than the first rotational speed by the packaging roller motor. The coin wrapping apparatus according to any one of claims 1 to 3 .
前記制御手段は、前記包装ローラ用モータにより前記包装ローラを前記第1の回転速度より遅い回転速度で回転させながら、前記集積硬貨を前記包装紙で包装した包装硬貨を前記包装ローラ間から放出させる
ことを特徴とする請求項1ないしいずれか一記載の硬貨包装装置
The control means releases the wrapping coins in which the accumulated coins are wrapped with the wrapping paper from between the wrapping rollers while the wrapping roller is rotated at a rotational speed slower than the first rotational speed by the wrapping roller motor. coin wrapping apparatus of claims 1 to 4 any one wherein a.
JP2012237833A 2012-10-29 2012-10-29 Coin wrapping equipment Active JP5971803B2 (en)

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