JP5946579B1 - Storage tank structure and storage method - Google Patents

Storage tank structure and storage method Download PDF

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JP5946579B1
JP5946579B1 JP2015250111A JP2015250111A JP5946579B1 JP 5946579 B1 JP5946579 B1 JP 5946579B1 JP 2015250111 A JP2015250111 A JP 2015250111A JP 2015250111 A JP2015250111 A JP 2015250111A JP 5946579 B1 JP5946579 B1 JP 5946579B1
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side liner
liner
stiffener
tank
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博司 大木
博司 大木
一義 間々下
一義 間々下
章 今井
章 今井
英芳 伊藤
英芳 伊藤
富弘 阿久津
富弘 阿久津
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Obayashi Corp
Toyo Kanetsu KK
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Abstract

【課題】外槽ライナが防液堤の外側型枠を兼用する工事を、外槽ライナ工事が1段に限らず多段に防液堤工事と干渉せずに独立的に先行工事できる貯槽構造及び貯槽の施工法を提供すること。【解決手段】本発明は、防液堤を備えた外槽及び内槽を備えてなる貯槽であって、前記外槽に、自立可能な外槽側ライナを備えたことを特徴とし、また、前記外槽側ライナはスチフナを設けてなり、前記防液堤の内側型枠を兼用し、前記外槽側ライナは複数備えられ、各前記外槽側ライナ同士が裏当金突合せ溶接により接合されていることを特徴とする。【選択図】図3A[PROBLEMS] To provide a storage tank structure in which an outer tank liner can also be used as an outer formwork of a breakwater, and the outer tank liner work is not limited to a single stage and can be independently preceded by multiple stages without interfering with the breakwater construction. To provide storage tank construction methods. The present invention is a storage tank comprising an outer tub and an inner tub provided with a liquid barrier, wherein the outer tub is provided with a self-supporting outer tub side liner, The outer tub side liner is provided with a stiffener, which also serves as an inner formwork of the liquid barrier, and a plurality of the outer tub side liners are provided, and the outer tub side liners are joined to each other by backing metal butt welding. It is characterized by. [Selection] Figure 3A

Description

本発明は、ガス貯蔵タンクに係り、主に、液化天然ガス(LNG)を貯蔵する貯槽構造および貯槽の施工法に関するものである。   The present invention relates to a gas storage tank, and mainly relates to a storage tank structure for storing liquefied natural gas (LNG) and a storage tank construction method.

天然ガスは、化石燃料の中でも二酸化炭素の排出量が少ないエネルギー源として知られ、その埋蔵量も多いと言われ安定供給が見込まれている。   Natural gas is known as an energy source that emits less carbon dioxide than other fossil fuels, and is said to have a large reserve and is expected to provide a stable supply.

こうした背景のもと、石油や石炭に代わる液化天然ガス(以下、「LNG」と言う。)を貯蔵する低温貯槽設備の導入も進んでいる。   Against this backdrop, the introduction of low-temperature storage facilities that store liquefied natural gas (hereinafter referred to as “LNG”) instead of oil and coal is also progressing.

このLNG貯槽として、図10に示すように、内槽、外槽からなる二槽構造のものが知られている。図10Aに示す貯槽は、内槽側板a3、内槽屋根a5、内槽底板a7と、外槽側ライナa2、外槽屋根a4、外槽底板a6の二重槽からなる。この二重槽内にLNGが貯蔵される。内槽および外槽は、金属製で構築され、さらに、その外側に、災害時のLNG漏えいを拡散しないようにコンクリート壁からなる防液堤a1を備えたものである。   As this LNG storage tank, as shown in FIG. 10, a two-tank structure comprising an inner tank and an outer tank is known. The storage tank shown in FIG. 10A includes a double tank including an inner tank side plate a3, an inner tank roof a5, an inner tank bottom plate a7, an outer tank side liner a2, an outer tank roof a4, and an outer tank bottom plate a6. LNG is stored in this double tank. The inner tub and the outer tub are made of metal, and further include a liquid barrier a1 made of a concrete wall on the outside so as not to diffuse the LNG leakage at the time of disaster.

この図10Aに示す構造では、貯槽スペースの外に防液堤を設けるスペースが必要となることから、図10Aに示す構造に代えて、図10Bに示す構造も採用されるに至っている。   In the structure shown in FIG. 10A, a space for providing a liquid barrier is required outside the storage space, so that the structure shown in FIG. 10B is also adopted instead of the structure shown in FIG. 10A.

図10Bに示す貯槽は、内槽側板b3、内槽屋根b5、内槽底板b7と、外槽側ライナb2、外槽屋根b4、外槽底板b6とからなり、この外槽側ライナb2にPC(プレストレストコンクリート)からなるPC防液堤b1を一体化したものである。この二重槽内にLNGが貯蔵される。かかる構造とすることで、従来の防液堤スペースを削減することができ、同スペースを利用してLNG貯槽の大型化も図ることができる。   The storage tank shown in FIG. 10B comprises an inner tank side plate b3, an inner tank roof b5, an inner tank bottom plate b7, an outer tank side liner b2, an outer tank roof b4, and an outer tank bottom plate b6. It is an integrated PC breakwater b1 made of (prestressed concrete). LNG is stored in this double tank. By adopting such a structure, a conventional breakwater space can be reduced, and the LNG storage tank can be enlarged using the space.

この種の二重槽構造に、LNGを貯蔵する場合は、LNGを液化したまま低温貯蔵として内槽が働き、その外側の外槽はその気化圧に耐え得る構造となっている。さらに漏れ防止等のため、外槽側ライナにPC防液堤が設けられている。   When LNG is stored in this type of double tank structure, the inner tank works as a low temperature storage while LNG is liquefied, and the outer tank outside thereof has a structure capable of withstanding the vaporization pressure. Further, a PC liquid breakwater is provided on the outer tank side liner for preventing leakage.

防液堤に外槽側ライナを兼用させコンクリート外槽側ライナとして一体化して構築する例としては、特許文献にも見られる。   An example in which the outer tub side liner is also used as a liquid breakwater and integrated as a concrete outer tub side liner is also found in the patent literature.

特開平6−34098号公報JP-A-6-34098 特開2015−48621号公報JP 2015-48621 A

従来知られている貯槽の構築法として、特許文献に見られる防液堤と外槽側ライナとを一体化して構築するものはあるが、まず外槽側ライナを構築した後に内槽側板を構築するものである。従って、外槽側ライナができ上がるまでは、内槽側板の構築工程に入れず、その工期に時間がかるものであった。   There is a conventionally known storage tank construction method that is constructed by integrating the breakwater and outer tank side liner found in the patent literature, but first the inner tank side plate is constructed after the outer tank side liner is constructed. To do. Therefore, until the outer tank side liner is completed, the construction period of the inner tank side plate is not entered, and the construction period takes time.

即ち、従来の構築法では、PC防液堤の施工が先行しその作業エリアが内槽及びその底部の底部保冷作業と干渉する為、内槽の立ち上げ時期を待つ必要があった。また、PC防液堤施工用の内側型枠、その足場構築が内槽側板上部に張り出すため、内槽側板組立の支障となりPC防液堤、外槽側ライナの施工進捗を優先する必要があった。また、PC防液堤施工用の材料や足場の吊り込み時やコンクリート打設時などに、上下作業に伴う潜在的な落下物事故等を避ける意味から、その直下で行われる内槽側板や屋根構築の作業について相互に作業制限を受けていた。さらには、PC防液堤、外槽側ライナの完成後に屋根浮上を行うため、内槽を単独であるいは並行して完成することができなかった。   That is, in the conventional construction method, since the construction of the PC breakwater precedes and the work area interferes with the inner tank and the bottom cooling work at the bottom, it is necessary to wait for the start-up time of the inner tank. Also, because the inner formwork for PC breakwater construction and its scaffolding project over the upper part of the inner tank side plate, it becomes an obstacle to the inner tank side plate assembly, and it is necessary to give priority to the progress of construction of the PC breaker and outer tank side liner. there were. In addition, in order to avoid potential fallen object accidents associated with up and down work, such as when suspension materials for PC breakwater construction, scaffolding or concrete placement, etc. The construction work was mutually limited. Furthermore, since the roof floats after completion of the PC breakwater and the outer tank side liner, the inner tank could not be completed alone or in parallel.

この点で、たとえば特許文献2では、外槽側ライナと防液堤の内側型枠とを兼用させるとする技術思想が開示される。しかしながら、特許文献2を含む従来技術では、外槽側ライナ設置→防液堤外側型枠建込→コンクリート打設、との工程を1段ずつ行わねばならない。このため、従来技術では、1段ごとに外槽施工と防液堤に係る鉄筋コンクリート施工との取合いが生じ、工期面において十分な早期性を確保できないばかりでなく、安全面においては取合いによる上下作業、錯綜作業が残存し、これに伴うリスクを解消できない点が問題である。   In this regard, for example, Patent Document 2 discloses a technical idea that the outer tub side liner and the inner mold form of the liquid breakwater are combined. However, in the prior art including Patent Document 2, it is necessary to carry out the steps of outer tank side liner installation → breakwater outer wall formwork → concrete placement one step at a time. For this reason, in the prior art, there is an interaction between the outer tank construction and the reinforced concrete construction related to the breakwater for each stage, and not only cannot ensure sufficient earlyness in terms of construction period, but also in terms of safety, the upper and lower work by the cooperation The problem is that complicated work remains and the risks associated with this work cannot be resolved.

本発明はこうした従来技術に係る問題点を解決することを企図したものであり、外槽側ライナが防液堤の外側型枠を兼用する工事を、外槽ライナ工事が1段に限らず多段に防液堤工事と干渉せずに独立的に先行工事できる貯槽構造及び貯槽の施工法を提供することを目的とする。詳細には、外槽側ライナの構造を防液堤の施工に多段的であっても拘束されずに自立可能な構造とし、防液堤の構築の型枠としても使用できる貯槽構造及び貯槽の施工法を提供することを目的とするものである。また、自立可能な外槽側ライナとすることで、外槽側ライナの構築、防液堤の構築、内槽側板の構築、内槽屋根及び外槽屋根の構築などを、それぞれ、独立あるいは並行して施工可能とし、外槽側ライナおよび防液堤、内槽側板、内槽屋根及び外槽屋根の各構築が完了したときに、内槽屋根と内槽側板、外槽屋根と外槽側ライナをそれぞれ上方で取り付けて貯槽として完成させることの可能な貯槽構造及び貯槽の施工法を提供することを目的とするものである。即ち、この貯槽の構築において、内槽に関わる作業が最も時間・工数がかかるので、外槽側ライナ、PC防液堤、内槽屋根および外槽屋根を並行して作業することで効率の良い工事工程を実現する貯槽構造及び貯槽の施工法を提供することを目的とする。   The present invention is intended to solve such problems related to the prior art, and the construction in which the outer tank side liner also serves as the outer formwork of the liquid barrier is not limited to one stage, and the outer tank liner construction is not limited to one stage. The purpose is to provide a storage tank structure and a storage tank construction method that can be independently preceded without interfering with the breakwater construction. Specifically, the structure of the outer tank side liner is a structure that can be used independently as a formwork for the construction of the breakwater, even if it is multistage in the construction of the breakwater. The purpose is to provide a construction method. In addition, by making the outer tank side liner capable of self-supporting, the construction of the outer tank side liner, the construction of the breakwater, the construction of the inner tank side plate, the construction of the inner tank roof and the outer tank roof, etc., are independent or in parallel. When the construction of the outer tank side liner and liquid barrier, inner tank side plate, inner tank roof and outer tank roof is completed, the inner tank roof and inner tank side plate, outer tank roof and outer tank side It is an object of the present invention to provide a storage tank structure and a storage tank construction method in which liners can be attached at the top to complete the storage tank. That is, in the construction of this storage tank, the work related to the inner tank takes the most time and man-hours, so it is efficient to work in parallel with the outer tank side liner, PC liquid barrier, inner tank roof and outer tank roof. It aims at providing the construction method of the storage tank structure and storage tank which realize a construction process.

かかる目的を達成するために、本発明の一態様に係る貯槽構造は、防液堤の内部に施工され自立補助手段が加えられた外槽側ライナと、前記外槽側ライナの内側に施工される内槽を備えた貯槽構造とを備えたことを特徴とする。すなわち、本発明は、防液堤を備えた外槽及び内槽を備えてなる貯槽であって、前記外槽に、自立可能な外槽側ライナ(以下、単に「側ライナ」ともいう。)を備えたことを特徴とする貯槽構造を提供するものである。また、前記外槽側ライナはスチフナを設けてなる構成とすることもできる。さらに、前記防液堤の内側型枠を兼用する構成とすることもできる。またさらに、前記外槽側ライナは複数の周曲された平板が上下方向及び/もしくは周回方向に連接されてなり、各前記複数の周曲された平板同士が裏当金突合せ溶接により接合されている構成とすることもできる。   In order to achieve such an object, the storage tank structure according to one aspect of the present invention is applied to an outer tank side liner that is installed inside a breakwater and provided with self-supporting auxiliary means, and is installed inside the outer tank side liner. And a storage tank structure including an inner tank. That is, the present invention is a storage tank comprising an outer tank and an inner tank provided with a liquid barrier, and an outer tank side liner (hereinafter also simply referred to as a “side liner”) that can stand on the outer tank. A storage tank structure characterized by comprising: Further, the outer tub side liner may be provided with a stiffener. Furthermore, it can also be set as the structure which also serves as the inner side formwork of the said breakwater. Furthermore, the outer tank side liner is formed by connecting a plurality of curved plates in the vertical direction and / or the rotating direction, and each of the plurality of curved plates is joined by backing metal butt welding. It can also be set as the structure which is.

ここで、「自立補助手段が加えられ」とは、本願の外槽側ライナが建て方される際に起立の保持を強化するためのあらゆる機構をいい、周方向に曲げられた平板材たる外槽側ライナの凸面及び/もしくは凹面の周回方向もしくは/及び重力方向に一定の寸法間隔でスチフナが接合されることで側ライナ全体の剛性を高める態様、当該外槽側ライナの平断面において少なくとも部分的に屈曲もしくは折り曲げ加工された構造を採用することで形状的に側ライナの剛性を高める態様、外槽側ライナの板厚を一定以上の寸法とすることで側ライナの剛性を高める態様、外槽側ライナを比較的初期段階で周回方向に連綿と結合させて環状を形成させることで環状体としての剛性を高める態様、外槽側ライナの周回方向にスチフナもしくは補助板を接合したうえで該外槽側ライナを周回方向に連綿と巻回させて環状を形成させつつ当該スチフナもしくは補助板をも結合させてバンド状の環状体を形成させることでリブ付環状体としての剛性を高める態様、外槽側ライナの凸面に表面からスタッドジベル等の部材が突合するように設けることで側ライナの剛性を高める態様、外槽側ライナとこれに積層もしくは連接される外層側ライナとの接合部分に裏当板等を仮設もしくは本設的に設置することで接合部分の剛性を高める態様、或はこれらの態様のうちの任意の2つ以上の態様の組み合わせが採用されてよく、このいずれもが本願の技術思想に包摂される。この自立補助手段が外槽側ライナに加えられることによって、該側ライナの建て方の際に自立状態を多層にわたって保持することが可能となる。ここで「多層」とは、1枚ものである外槽側ライナが複数層に亘って上下方向に積層されることをいう(以下、特記無き限り同様)。また、ここで「自立」とは、自重による崩壊を招かないというだけでなく、強風や地震の場合でも崩壊せずに起立状態を保持でき、かつ、外槽側ライナが防液堤の型枠の一方を兼ねる場合には防液堤用コンクリートの打設の際の側圧にも耐えうる側圧対向力を備えた性質をいう。これは逆にいえば、防液堤用コンクリートのための内側型枠において、上記態様でいう自立補助手段が支保工を兼ねるので、従来技術でいうところの支保工が内側型枠側において不要となるという効果をもたらすことになる。   Here, “addition of a self-supporting auxiliary means” means any mechanism for strengthening the upright retention when the outer tub side liner of the present application is built, and is an outer plate material bent in the circumferential direction. A mode in which the rigidity of the entire side liner is increased by joining the stiffeners at constant dimensional intervals in the circumferential direction or / and the gravity direction of the convex surface and / or concave surface of the tank side liner, at least partly in the plane cross section of the outer tank side liner Embodiment in which the rigidity of the side liner is increased in shape by adopting a structure that is bent or bent in a continuous manner, an aspect in which the rigidity of the side liner is increased by setting the plate thickness of the outer tank side liner to a certain dimension or more, A mode in which the rigidity of the annular body is increased by combining the tank side liner with the continuous cotton in the circumferential direction at a relatively initial stage to increase the rigidity of the annular body, and the stiffener or auxiliary plate is joined in the circumferential direction of the outer tank side liner. In addition, the outer tank side liner is wound in a circumferential direction with continuous cotton to form an annulus, and the stiffener or auxiliary plate is also joined to form a band-like annulus, thereby providing rigidity as an annular body with ribs. A mode in which the rigidity of the side liner is increased by providing a member such as a stud diver to face the convex surface of the outer tank side liner, an outer tank side liner and an outer layer side liner laminated or connected to the outer tank side liner A mode in which the rigidity of the joint part is increased by temporarily or permanently installing a backing plate or the like in the joint part, or a combination of any two or more of these aspects may be employed. Both of these are included in the technical idea of the present application. By adding this self-supporting means to the outer tub side liner, it becomes possible to maintain a self-supporting state in multiple layers when the side liner is built. Here, “multilayer” means that a single outer tank side liner is laminated in a vertical direction over a plurality of layers (the same applies hereinafter unless otherwise specified). In addition, “self-supporting” not only does not cause collapse due to its own weight, but also can maintain an upright state without collapsing even in the case of strong winds or earthquakes, and the outer tank side liner is the formwork of the breakwater When it also serves as one of the above, it means a property having a side pressure opposing force that can withstand a side pressure when placing concrete for a breakwater. In other words, in the inner formwork for the concrete for breakwater, the self-supporting auxiliary means in the above aspect also serves as a support work, so that the support work in the prior art is unnecessary on the inner formwork side. It will bring about the effect of becoming.

なお、上記の態様で、外槽側ライナを周回方向に結合させて環状を形成させるにおいては、結合される単位ライナの一方もしくは双方の外側(すなわち防液堤構築側)に裏当金を予め工場工程で付けておき、現場でライナ板―ライナ板の接合時にかかる裏当金を溶接することで両者を結合するようにしてもよい。この場合には、ライナ板―ライナ板の溶接作業は非コンクリート側からのみで施工可能となるから、コンクリート施工工事との上下作業の取り合いを避けることが可能となる。この裏当金は縦方向の接合にも横方向の接合にも用いることができる。いずれにしても、非コンクリート側からのみで施工可能となる。この場合の裏当金は本設とすることができる。このように事前に取り付けておくこれらの縦・横方向の裏当金はライナー板同士の連結を行う場合のガイド機能を果たすことから、ガイド部材として定義することも可能である。   In the above embodiment, when the outer tub side liner is joined in the circumferential direction to form an annular shape, a backing metal is previously placed on one or both outer sides of the unit liner to be joined (that is, on the side of the breakwater building). It may be attached in the factory process, and the two may be joined by welding the backing metal applied at the time of joining the liner plate to the liner plate. In this case, since the liner plate-liner plate welding operation can be performed only from the non-concrete side, it is possible to avoid the up-and-down operation with the concrete construction work. This backing metal can be used for both vertical and horizontal bonding. In any case, construction is possible only from the non-concrete side. The backing money in this case can be established. The longitudinal and lateral backing plates attached in advance in this way serve as a guide function when the liner plates are connected to each other, and therefore can be defined as guide members.

また、上記の場合、裏当金としてはたとえば平板(FB:フラットバー)状材をライナー材に点付で仮設的にスポット溶接しておく態様を用いてもよい。開先もしくは裏側をプレハブ施工しておき、現場に搬入後、現場施工時には隣接ライナー板取付時のガイド役も果たさせることができる。   In the above case, as the backing metal, for example, a mode in which a flat plate (FB: flat bar) -like material is temporarily spot-welded to the liner material with dots may be used. The groove or the back side is prefabricated, and after carrying in the site, it can also serve as a guide when installing the adjacent liner plate at the site construction.

本発明によれば、外槽側ライナの施工を防液堤の構築に依存せずに先行して行うことができる。また、本発明によれば、外槽側ライナの溶接を内面からのみの溶接継手とすることができ、側ライナ作業は貯槽内側からのみのかかわりで施工可能となり防液堤の作業に干渉しない。このため、側ライナを境に、内側と外側との施工を物理的に分離することができるから、側ライナの外側の作業足場を準備することを不要とする経済的な効果のみならず、側ライナ側の施工と防液堤側の施工とが入り混じることで生じ得る落下事故等の起こる余地をなくすという安全上の効果も奏されることとなる。この場合においては特に、外槽側ライナを自立可能に構築するので、単に外槽側ライナを防液堤型枠と兼用したこと以上の効果として、側ライナの多層分の先行施工が可能となるから、単層ごとに行うしかなかったために1層ごとに取合い作業・入れ替わり作業が発生せざるを得なかった従来技術上の工期的制約から解放され、工期短縮、安全性確保を一層推進することができる。   According to the present invention, the construction of the outer tank side liner can be performed in advance without depending on the construction of the breakwater. In addition, according to the present invention, the outer tank side liner can be welded only from the inner surface, and the side liner work can be performed only from the inner side of the storage tank, and does not interfere with the work of the breakwater. For this reason, since it is possible to physically separate the construction from the inside and the outside with the side liner as a boundary, not only the economic effect that makes it unnecessary to prepare a working scaffold outside the side liner, but also the side There is also a safety effect that eliminates the possibility of a fall accident or the like that may occur when the construction on the liner side and the construction on the breakwater side are mixed. In this case, in particular, since the outer tub side liner is constructed so as to be able to stand on its own, it is possible to perform a multi-layered side liner construction as an effect more than simply using the outer tub side liner also as a liquid barrier mold. In addition, since it was necessary to carry out work for each layer and replacement work because it had to be performed for each single layer, it was freed from the construction time constraints in the prior art, and further shortening the construction time and ensuring safety Can do.

また、本発明は、前記側ライナを用い、その外側にコンクリートを打設形成することができ、また、該コンクリートとして、プレストレストコンクリートを用いて貯槽構造を提供するものである。   Further, the present invention provides a storage tank structure in which the side liner can be used to cast and form concrete on the outside, and prestressed concrete is used as the concrete.

本発明によれば、自立した外槽側ライナを型枠として用いることができ、この外槽側ライナと外側に設けられる型枠との間にコンクリートを打設することで、外槽側ライナとプレストレストコンクリート防液堤(PC防液堤)とを一体化することができる。また、外槽側ライナが防液堤のコンクリート打設用の内側型枠を兼用するので、防液堤の作業は貯槽の外面からのみの係わりで施工可能となり、貯槽内面で行われる内槽に係わる作業に干渉しない。この場合に、特に、外槽側ライナを自立可能に構築することで、側ライナの多層分の先行施工を可能とした結果、従来よりも一層の工期短縮、安全性確保を推進することができる点については上記と同様である。この場合、防液堤の作業としての型枠の所定厚の保持作業(たとえばセパレータ設置作業)、支保工作業等について貯槽の外面からのみでの作業を可能とするために、たとえば外槽側ライナ上に所定間隔でセパレータ挿通用の孔を穿孔し、この孔を挿通するセパレータを受けるべきナットを外槽側ライナのいずれか側に固着するようにしてもよい。   According to the present invention, a self-supporting outer tub side liner can be used as a mold, and by placing concrete between the outer tub side liner and a mold provided outside, the outer tub side liner and A prestressed concrete breakwater (PC breakwater) can be integrated. In addition, since the outer tank side liner also serves as the inner formwork for concrete placement of the breakwater, the work of the breakwater can be performed only from the outer surface of the storage tank, and the inner tank is performed on the inner surface of the storage tank. Does not interfere with related work. In this case, in particular, by constructing the outer tank side liner so that it can stand on its own, it is possible to advance construction for multiple layers of the side liner, and as a result, further shortening of the work period and ensuring safety can be promoted. About a point, it is the same as that of the above. In this case, for example, an outer tank side liner is used to enable the work of holding a predetermined thickness of the mold as the work of the breakwater (for example, the separator installation work), the support work, and the like only from the outer surface of the storage tank. A separator insertion hole may be drilled at a predetermined interval on the top, and a nut that should receive the separator inserted through the hole may be fixed to either side of the outer tub side liner.

上記態様における外槽側ライナとセパレータもしくはタイロッドとの取合い・接合については、たとえば、ライナにナットを溶接等で仕込んでおいてセパレータもしくはタイロッドをねじ止めする等により取り付ける態様、セパレータもしくはタイロッドをスチフナに溶接する態様、セパレータもしくはタイロッドをスチフナに金具等で引っかける態様、スチフナにナットを埋め込む、もしくは溶接する態様、スチフナに穴を開けておいてセパレータもしくはタイロッドをこの穴に貫通させてから後ろをナットで留める態様、ライナに穴を開けておいてセパレータもしくはタイロッドを通して留め(ネジ、溶接等)後で(気密性を充足するように)塞ぐ態様のうち一つもしくは複数を採用することができる。   In connection with the outer tank side liner and the separator or tie rod in the above aspect, for example, an aspect in which a nut is welded to the liner and the separator or tie rod is attached by screwing or the like, and the separator or tie rod is attached to the stiffener. Mode of welding, mode of hooking the separator or tie rod to the stiffener with metal fittings, mode of embedding or welding a nut in the stiffener, drilling a hole in the stiffener and penetrating the separator or tie rod through this hole, and the back with a nut One or more of the fastening mode and the mode in which a hole is formed in the liner and the plate is fastened (screwed, welded, etc.) through the separator or tie rod (so as to satisfy airtightness) can be employed.

本願において、側ライナは、上述のように、コンクリート打設時には側圧対向力を必要とするが、コンクリート打設が完了した後には、気密性のみが要求性能として規定される。これはタンク内に貯蔵するガスが漏れないようにする必要からである。この気密性確保の手段としては、ライニング、気密溶接等、既存の各種手段を採用することができる。ここでライニングとは、物体の表面又は内面に定着可能な物質・物体を比較的厚く覆う表面処理のことをいう。   In the present application, as described above, the side liner requires a side pressure opposing force at the time of placing concrete, but only air tightness is defined as the required performance after the concrete placing is completed. This is because it is necessary to prevent the gas stored in the tank from leaking. As means for ensuring the airtightness, various existing means such as lining and airtight welding can be employed. Here, the lining means a surface treatment that covers a substance / object that can be fixed on the surface or inner surface of the object relatively thickly.

また、本発明において、前記スチフナは、断面が平板(FB:フラットバー)状、L字形状、T字形状、I字形状、H字形状のいずれかをした軸材が長手方向に若干湾曲されて前記側ライナのいずれかの側に周接するように設けられることができる。たとえばFBの場合には、板厚面を側ライナ面に接しさせ幅広面が上下に向くように配置することができる。L字形状の場合には、L字の縦棒をライナの上下方向と略平行としL字の筆順最後の末端の突端がライナ面に突接するように配置することができる。上記構成によれば、外槽側ライナに自立強度を確保する一定以上の剛性、すなわち多層分自立可能とする程度の剛性を持たせることもできる結果として、外槽側ライナの板厚を相対的に薄くすることができる。なお、L字形状においては、上向き(L字のままの状態)に配置することも下向き(L字を逆さにした状態)に配置することもできる。上向き配置の場合には水がたまらないように手当することが望ましく、下向き配置の場合には、コンクリート打設時にコンクリートが一部回りにくくていわゆる「す」ができてしまわないように手当することが望ましい。   In the present invention, the stiffener has a cross-section of a flat plate (FB: flat bar), L-shaped, T-shaped, I-shaped, or H-shaped shaft material slightly curved in the longitudinal direction. And can be provided so as to circumscribe either side of the side liner. For example, in the case of FB, the plate thickness surface can be in contact with the side liner surface, and the wide surface can be arranged vertically. In the case of the L-shape, the L-shaped vertical bar can be arranged substantially parallel to the vertical direction of the liner so that the tip of the last end of the L-shaped stroke is in contact with the liner surface. According to the above configuration, the outer tub side liner can have a certain level of rigidity to ensure the self-supporting strength, that is, the rigidity of the outer tub side liner so that it can be self-supported for multiple layers. Can be thinned. In addition, in the L-shape, it can be arranged upward (in an L-shaped state) or downward (a state in which the L-shape is inverted). In the case of an upward arrangement, it is desirable to take care so that water does not accumulate, and in the case of a downward arrangement, allowance is made so that the concrete does not easily turn around when placing concrete and so-called "soo" is not created. desirable.

本発明の上記態様において、スチフナに鉄筋貫通用の穴を穿設してこれに鉄筋を挿通させる態様(「挿通態様」)を用いてもよい。スチフナが一定以上の大きさの場合には挿通する態様を取らざるを得ない。この態様の場合には、スチフナに穿設された穴を鉄筋配筋工事の際のテンプレートとして利用でき、さらに、スチフナを大型化することが可能となる。また、代替的に、スチフナの表面に鉄筋を摺接させることによってスチフナと鉄筋とを固定させる態様(「摺接態様」)をとってもよい。この場合の固定とは、鉄筋―スチフナの溶接、クランプ留め、ビス留め、治具による接続等、各種態様を含むことができる。挿通態様、摺接態様共、鉄筋とスチフナとの接合は工場にて予めプレハブ的に施工することもできるし、建築施工現場で行うこともできる。このように鉄筋とスチフナとを抱き合わせた実質的に一体化された構造として扱うことで、施工は便宜性が向上する。   In the above aspect of the present invention, a mode (“insertion mode”) in which a reinforcing bar penetrating hole is formed in the stiffener and the reinforcing bar is inserted therethrough may be used. If the stiffener is larger than a certain size, it must be inserted. In the case of this aspect, the hole drilled in the stiffener can be used as a template for reinforcing bar arrangement work, and the stiffener can be enlarged. Alternatively, the stiffener and the reinforcing bar may be fixed by sliding the reinforcing bar on the surface of the stiffener (“sliding contact mode”). Fixing in this case can include various modes such as reinforcing bar-stiffener welding, clamping, screwing, and connection with a jig. In both the insertion mode and the sliding mode, the joining of the reinforcing bar and the stiffener can be prefabricated at the factory in advance or can be performed at the construction site. In this way, the convenience of construction is improved by treating it as a substantially integrated structure in which reinforcing bars and stiffeners are combined.

さらに上記の態様においては、スチフナ―スチフナの切れ目を仮設(もしくは本設)のプレートで接合するようにすることもできる。すなわち、上述したように、ライナー板とライナー板との横接合部分には縦方向に走る裏当金が(コンクリート施工側から溶接作業をしなくてもよいように)コンクリート施工側に取り付けられている一方、スチフナもコンクリート側において周回方向に突設されているため、裏当金とスチフナとの取合い部分においては交錯が発生する。これは、スチフナの切れ目とライナー板の切れ目とは必ず連動し、スチフナはライナー板の切れ目内に収まるように設定されるのが好ましいためである。その結果、スチフナの切れ目部分が生じる。この場合に、当該切れ目部分の非コンクリート側においてジョイント用スチフナ(以下、「仮スチフナ」ともいう。)を、コンクリート施工側に取り付けられるスチフナの双方とかぶるような配置で、取り付けられるようにする。こうすることで、スチフナ―スチフナのジョイント部分が接合性が担保される結果、強度を出すことができ、しかも、スチフナ―スチフナ間の接合作業としてのジョイント用スチフナのライナー板への溶接作業は非コンクリート側からのみの施工とすることができる。よって、自立性の確保に重要なスチフナ―スチフナのジョイント作業についても、コンクリート施工作業との取り合いをなくすことができる。ここで、このジョイント用スチフナとしては、L字形状、C型形状、H型形状、FB型形状のいずれであってもよい。なお、このジョイント用スチフナは仮設でも本設でもよい。   Furthermore, in the above aspect, the stiffener-stiffener break may be joined with a temporary (or permanent) plate. That is, as described above, a backing metal running in the vertical direction is attached to the side of the joint between the liner plate and the liner plate (so that it is not necessary to perform welding work from the concrete construction side) on the concrete construction side. On the other hand, since the stiffener is also projected in the circumferential direction on the concrete side, crossing occurs at the portion where the backing metal and the stiffener are engaged. This is because the stiffener cuts and the liner plate cuts are always linked, and the stiffeners are preferably set to fit within the cuts of the liner plate. As a result, stiffener cuts are produced. In this case, the joint stiffener (hereinafter also referred to as “temporary stiffener”) is attached to the non-concrete side of the cut portion so as to cover both the stiffeners attached to the concrete construction side. By doing so, the joint part of the stiffener-stiffener is secured, and as a result, strength can be obtained, and welding of the stiffener for the joint to the liner plate as a joint work between the stiffener-stiffener is not performed. It can be constructed only from the concrete side. Therefore, the stiffener-stiffener joint work, which is important for ensuring independence, can be eliminated from the concrete work. Here, the joint stiffener may be any of L-shape, C-shape, H-shape, and FB-shape. The joint stiffener may be temporary or permanent.

ここで、上記構成に係る本発明において、オプションとして鉄筋受架台をコンクリート打ち込み用にセットし、鉄筋を縦横にして交差点を緊結もしくは溶接等して網型に組んだものをかかる鉄筋受架台もしくは上記スチフナに接合させもしくはこれらを貫通させるようにして外槽側ライナと一体加工しておくようにしてもよい。このようにした場合には、タンク施工現場での鉄筋工の作業を最小化できるとともに、鉄筋工と型枠工との交錯、鉄筋工とその他職種工との交錯を最小化できるから、安全上の懸念事項を減少させ、より一層の安全性が物理的に担保された施工環境を実現することが可能となる。   Here, in the present invention according to the above-described configuration, as an option, a rebar cradle is set for placing concrete, and the rebar cradle is assembled in a net shape by binding or welding the intersections with the rebar vertically and horizontally or the above You may make it integrally process with an outer tank side liner so that it may join to a stiffener or may penetrate these. In this case, it is possible to minimize the rebar work at the tank construction site, minimize the crossover between the rebar and formwork, and the crossover between the rebar and other occupations. Therefore, it is possible to realize a construction environment in which further safety is physically ensured.

また、上記課題を解決するために本発明の一態様に係る貯槽の施工法は、内槽側板の施工工程と、予め自立補助手段を外槽側ライナに付設する工程と、前記自立補助手段が付設された外槽側ライナを施工する工程と、前記外槽側ライナを内側型枠としこれと相対する外側型枠を施工する工程と、前記外槽側ライナと前記外側型枠との間にコンクリートを打設して防液堤を施工する工程とを備えてなる。前記自立補助手段として、前記外槽側ライナにスチフナを設ける構成をとることもできる。本発明の別態様として、これらの構成に加えてさらに、内槽屋根及び外槽屋根を組み立てもしくは準備する工程とを備え、内槽側板上部の形成工程が完了した後、前記内槽屋根を前記内槽側板の上部側に連結し、外槽側ライナ上部の形成工程が完了した後、前記外槽屋根を前記外槽側ライナの上部側に連結するとする構成をとることもできる。   Moreover, in order to solve the said subject, the construction method of the storage tank which concerns on 1 aspect of this invention is the construction process of an inner tank side plate, the process of attaching a self-supporting auxiliary means to an outer tank side liner beforehand, and the said self-supporting auxiliary means Between the step of constructing the attached outer tank side liner, the step of constructing the outer mold side with the outer tank side liner as the inner mold, and the outer mold frame opposed thereto, and between the outer tank side liner and the outer mold And a step of placing concrete and constructing a breakwater. As the self-supporting auxiliary means, a configuration in which a stiffener is provided on the outer tub side liner can also be adopted. As another aspect of the present invention, in addition to these configurations, the method further comprises assembling or preparing the inner tank roof and the outer tank roof, and after the formation process of the upper part of the inner tank side plate is completed, the inner tank roof is After connecting with the upper side of an inner tank side board and completing the formation process of an outer tank side liner upper part, the structure which connects the said outer tank roof to the upper side of the said outer tank side liner can also be taken.

すなわち、上記態様の裏当金、仮スチフナの施工を入れた場合、施工手順としては、たとえば、
1 まず裏当金突合せ溶接をライナー板に施工する。
2 上記ライナー板を現場に搬入し、現場でライナー板とライナー板とを連接組み立てする際に、ガイド部材たる裏当金に当てるようにして取り付ける。
3 上記ライナー板の位置決めが確定されたら、その位置において、縦方向の裏当部の突合せ溶接を行い、次いで、周方向の裏当部の突合せ溶接を行う。
4 仮スチフナを非コンクリート側から取り付ける。
5 防液堤のコンクリートを打設する。
6 コンクリート打設完了後、仮スチフナを(仮設の場合には)撤去する。仮スチフナは上述のとおり、仮設でも本設でもよいが、好ましくは仮設とする。
That is, when putting the backing of the above aspect and temporary stiffener, as a construction procedure, for example,
1 First, a backing butt butt weld is applied to the liner plate.
2 When the liner plate is brought into the site and the liner plate and the liner plate are assembled and assembled at the site, the liner plate is attached so as to be in contact with a backing metal as a guide member.
3. When the positioning of the liner plate is determined, butt welding of the longitudinal backing portion is performed at that position, and then butt welding of the circumferential backing portion is performed.
4 Attach the temporary stiffener from the non-concrete side.
5 Place concrete on the breakwater.
6 After completing the concrete placement, remove the temporary stiffener (in the case of temporary construction). As described above, the temporary stiffener may be temporary or permanent, but is preferably temporary.

本発明によれば、外槽側ライナを自立形とし、この外槽側ライナを用いて防液堤を構築することで、外槽側ライナ及び内槽側板の各施工を、防液堤側すなわち外槽側ライナよりも外側の各種工事の施工とは並行かつ独立して進めることができる。さらには、内槽屋根及び外槽屋根の施工を、外槽側ライナ、内槽側板の各施工と並行、独立して進めることができる。   According to the present invention, the outer tub side liner is self-supporting, and by constructing a liquid breakwater using the outer tub side liner, each construction of the outer tub side liner and the inner tub side plate is performed on the liquid levee side, that is, It can be carried out in parallel and independently with the construction work outside the outer tank side liner. Furthermore, the construction of the inner tank roof and the outer tank roof can proceed independently and in parallel with the construction of the outer tank side liner and the inner tank side plate.

また、本発明は、前記内槽屋根と外槽屋根とを組み立てる工程には、前記内槽屋根と前記外槽屋根との間に仮支柱を取り付ける工程を含み、前記内槽屋根を組み立てる工程には、内槽側板に沿って内槽屋根を空気圧にて浮上させるための仮屋根を取り付ける工程と、シール部を取り付ける工程とを含むことを特徴とする貯槽の施工法を提供するものである。   Moreover, this invention includes the process of attaching a temporary support | pillar between the said inner tank roof and the said outer tank roof in the process of assembling the said inner tank roof and an outer tank roof, and the process of assembling the said inner tank roof. Provides a method for constructing a storage tank, which includes a step of attaching a temporary roof for causing the inner tank roof to rise by air pressure along the inner tank side plate, and a step of attaching a seal portion.

本発明によれば、外槽側ライナ、内槽側板の各施工と並行して内槽屋根及び外槽屋根の施工を進めることができるので、外槽側ライナ、内槽側板がそれぞれでき上がる段階で、内槽屋根及び/もしくは外槽屋根との接続を行うことができる。   According to the present invention, since the construction of the inner tank roof and the outer tank roof can be advanced in parallel with the construction of the outer tank side liner and the inner tank side plate, the outer tank side liner and the inner tank side plate are each completed. The connection with the inner tank roof and / or the outer tank roof can be made.

また、本発明は、前記外槽側ライナの施工工程は、たとえばスチフナプレートの付設を含めた自立補助手段の付設を加えたことで多層の自立性を維持する剛性を有する側ライナを所定枚数取り付け、前記側ライナの外側に設けられる外側型枠との間にコンクリートを打設し、防液堤を外槽側ライナと一体化して形成する工程を含んでなることを特徴とする貯槽の施工法を提供するものである。   Further, according to the present invention, in the construction process of the outer tub side liner, for example, a predetermined number of side liners having rigidity to maintain a multi-layered self-supporting property are added by adding a self-supporting means including a stiffener plate. A method for constructing a storage tank comprising the steps of: placing concrete between an outer formwork provided outside the side liner and forming a liquid breakwater integrally with the outer tank side liner. Is to provide.

本発明によれば、外槽側ライナを多層分にわたって自立形とすることを可能としたうえで先行させることで、これと相対する防液堤の外側型枠の施工にあたっては片側だけの施工で済むから、コンクリート打設前の現場要搬入資材を少なくできる。よって、コンクリート打設工事の前工事における現場錯綜状況を整然としたものに変え、安全性の一層の向上、資材置き場の節約、工期の一層の短縮を実現することができる。   According to the present invention, the outer tank side liner can be made to be self-supporting over multiple layers, and then preceded by the construction of the outer formwork of the liquid breakwater facing this, only one side can be constructed. Therefore, it is possible to reduce the amount of materials required to be carried on site before placing concrete. Therefore, it is possible to change the site complex situation in the previous construction of the concrete placing work to an orderly one, and realize further improvement of safety, saving of the material storage place, and further shortening of the construction period.

本発明によれば、外槽側ライナの構造として多層分を独立して自立可能な構造を用い、外槽側ライナを型枠として防液堤を構築でき、また、内槽側板の施工と、外槽側ライナの施工の各施工の優先順位が問われないので、施工全体の工期を大幅に短縮できる。また、上記自立可能とすることで、施工途中における倒壊を防止することができる。さらには、強風、地震等が発生した場合でも倒壊を防止し安全な施工環境を実現することができる。   According to the present invention, as a structure of the outer tub side liner, a structure capable of independently supporting multiple layers can be used, and a breakwater can be constructed using the outer tub side liner as a formwork, and the construction of the inner tub side plate, Since the priority of each construction of the outer tank side liner construction is not questioned, the construction period of the entire construction can be greatly shortened. Moreover, the fall in the middle of construction can be prevented by making the said self-supporting possible. Furthermore, even if strong winds, earthquakes, etc. occur, collapse can be prevented and a safe construction environment can be realized.

また、本発明は、前記内槽屋根と外槽屋根とを組み立てる工程には、前記内槽屋根と前記外槽屋根との間に仮支柱を取り付ける工程を含み、前記内槽屋根を組み立てる工程には、仮屋根部を取り付ける工程と、シール部を取り付ける工程とを含むことを特徴とする貯槽の施工法を提供するものである。   Moreover, this invention includes the process of attaching a temporary support | pillar between the said inner tank roof and the said outer tank roof in the process of assembling the said inner tank roof and an outer tank roof, and the process of assembling the said inner tank roof. Provides a method for constructing a storage tank comprising a step of attaching a temporary roof portion and a step of attaching a seal portion.

本発明によれば、内槽側板の施工、外槽側ライナの施工の各工程の進捗に係わりなく、内槽屋根および外槽屋根を組み立てる工程を進めるとともに、浮上用機構を内外槽施工側・防液堤施工側の取合い/錯綜なしに構築でき、すなわち防液堤側施工が内槽側板、外槽側ライナの工事に依存しない施工環境を実現できるので全体の工期短縮に寄与できる。また、内槽側板及び内槽屋根が完成した時点で内槽屋根の上に外槽屋根を乗せた状態で屋根を浮上させるので防液堤の施工進捗に係わらず内槽を完成することができる。   According to the present invention, regardless of the progress of each step of construction of the inner tank side plate and outer tank side liner, the process of assembling the inner tank roof and the outer tank roof is advanced, and the levitation mechanism is It can be constructed without any interaction / complexity on the breakwater construction side, that is, the construction side of the breakwater side can realize a construction environment that does not depend on the construction of the inner tank side plate and the outer tank side liner, which can contribute to shortening the entire construction period. Moreover, when the inner tank side plate and the inner tank roof are completed, the roof is levitated with the outer tank roof placed on the inner tank roof, so the inner tank can be completed regardless of the progress of the construction of the breakwater. .

また、本発明は、前記外槽側ライナの施工工程は、スチフナを備えた剛性の側ライナを所定枚数取り付け、前記側ライナの外側に設けられる外側型枠との間にコンクリートを打設することで外槽側ライナと一体化される防液堤を形成していく工程を含んでなることを特徴とする貯槽の施工法を提供するものである。   Further, according to the present invention, in the construction process of the outer tub side liner, a predetermined number of rigid side liners provided with stiffeners are attached, and concrete is placed between the outer formwork provided outside the side liner. The construction method of the storage tank characterized by including the process of forming the liquid-breakwater integrated with an outer tank side liner is provided.

さらにまた、本発明の別態様において、前記外槽側ライナは複数の周曲された平板が上下方向及び/もしくは周回方向に連接されてなり、各前記複数の周曲された平板同士が裏当金突合せ溶接にて接合されている構成をとることもできる。また、本発明は、上記の構成に加えて、前記内槽工程は内槽側板を立設する内槽側板施工工程を含み、前記内槽側版の施工に連動させて該内槽側板の上部に内槽屋根を取り付ける内槽屋根施工工程と、前記内槽側板及び前記外槽側ライナが組み上がってから前記内槽屋根及び外槽屋根を前記外槽側ライナと接合する側板屋根接合工程とをさらに含む構成をとることもできる。   Furthermore, in another aspect of the present invention, the outer tub side liner includes a plurality of curved plates connected in the vertical direction and / or the circumferential direction, and each of the plurality of curved plates is backed up. The structure joined by gold | metal | money butt welding can also be taken. In addition to the above configuration, the present invention includes an inner tank side plate construction process in which the inner tank side plate is erected, and the upper portion of the inner tank side plate in conjunction with the construction of the inner tank side plate. An inner tank roof construction process for attaching the inner tank roof to the outer tank side liner after the inner tank side plate and the outer tank side liner are assembled, and a side plate roof joining process for joining the inner tank roof and the outer tank roof to the outer tank side liner; It is also possible to adopt a configuration further including

総じて本発明によれば、外槽側ライナの施工工程において、外槽側ライナの外側のコンクリートの打設を容易にでき、防液堤を外槽側ライナに一体化して構築できる。   Generally, according to the present invention, in the construction process of the outer tub side liner, it is possible to easily place concrete on the outer side of the outer tub side liner, and the liquid barrier can be integrated with the outer tub side liner.

本発明の貯槽構造は、外槽側ライナとして、例えばスチフナを付けることを含めた自立補助手段を付設されたことで多層にわたる自立可能性が強化した外槽側ライナを実現しているので、これを防液堤の内側型枠を兼用するものとして利用することで、1層ごとの交錯を取り除いた多層にわたる内・外の別途・並行作業を可能とする施工環境を提供することができる。この内側型枠は取り外すことなく防液堤と一体化できるから、型枠の設置、取り外しの工期を削減できる。また本発明の施工法によれば、外槽側ライナを多層分自立して構築できるのでこの外槽側ライナを用いて防液堤の施工を、外槽側ライナの多層分施工完了後に、外槽側ライナより内側の各種工事の施工とは物理的に隔離された状況で独立して一挙に進めることができ、また一方で、外槽側ライナより内側においては、その外槽側ライナより外側の防液堤施工に係る各種工事と独立、並行して内槽側板の構築等内側の各種工事を追うことができる。また、内槽屋根及び外槽屋根の構築・設置も内槽側板および外槽側ライナの上部で支持できる状態になることを待たずに行うことができので、従来より一層の工期短縮ができ、貯槽建設の全体工期を短縮することができる。   Since the storage tank structure of the present invention realizes an outer tank side liner whose self-sustainability over multiple layers is strengthened by attaching a self-supporting means including attaching a stiffener as an outer tank side liner. Can be used also as the inner formwork of the breakwater, so that it is possible to provide a construction environment that enables separate and parallel work in and out of multiple layers by removing the crossing of each layer. Since this inner formwork can be integrated with the liquid barrier without removing it, the time required for installation and removal of the formwork can be reduced. In addition, according to the construction method of the present invention, the outer tub side liner can be constructed in a self-supporting manner. Thus, the outer dam side liner can be used to construct a breakwater, and after the outer tub side liner is constructed, It is possible to proceed independently at a time in a state where it is physically separated from the construction of the various work inside the tank side liner. On the other hand, inside the outer tank side liner, outside the outer tank side liner. It is possible to follow various works on the inner side, such as construction of the inner tank side plate, in parallel with the various works related to the construction of the breakwater. In addition, the construction and installation of the inner tank roof and the outer tank roof can be performed without waiting for the inner tank side plate and the upper part of the outer tank side liner to be supported, so the construction period can be further shortened than before, The overall construction period for storage tank construction can be shortened.

本発明の一実施形態に係る貯槽の施工の基礎工程を説明する図であり、その全体図を示す図である。It is a figure explaining the basic process of construction of the storage tank concerning one embodiment of the present invention, and is a figure showing the whole figure. 本発明の一実施形態に係る貯槽の施工の基礎工程を説明する図であり、その一部拡大図を示す図である。It is a figure explaining the basic process of construction of the storage tank concerning one embodiment of the present invention, and is a figure showing the partially enlarged view. 本発明の一実施形態に係る貯槽の施工のうち外槽側ライナ及びそれに付設する自立補助手段の一としてのスチフナを説明するための概念的斜視図である。It is a conceptual perspective view for demonstrating the outer tank side liner and the stiffener as one of the self-supporting auxiliary means attached to it among the construction of the storage tank which concerns on one Embodiment of this invention. 本発明の一実施形態に係り、外槽側ライナ5にタイロッド(セパレータ)を固定する態様を示した図である。FIG. 4 is a view showing an aspect in which a tie rod (separator) is fixed to an outer tub side liner 5 according to an embodiment of the present invention. 本発明の一実施形態に係り、図1D−1の態様に代替させて、外槽側ライナ5に直接穴を穿設してタイロッド(セパレータ)を接合する態様を示した図である。It is a figure which showed the aspect which drills a hole directly in the outer tank side liner 5, and joins a tie rod (separator) instead of the aspect of FIG. 1D-1 regarding one Embodiment of this invention. 本発明の一実施形態に係り、図1D−1、図1D−2の態様に代替させて、外槽側ライナ5に接合されたスチフナ6に対してタイロッド(セパレータ)を接合する態様を示した図である。1D-1 and FIG. 1D-2 according to an embodiment of the present invention, a mode in which a tie rod (separator) is joined to a stiffener 6 joined to an outer tank side liner 5 is shown. FIG. 本発明の一実施形態に係る貯槽の外槽側ライナ、内槽側板、内槽屋根の各施工の初期工程を説明する図であり、その全体図を示す図である。It is a figure explaining the initial process of each construction of the outer tank side liner, inner tank side plate, and inner tank roof of the storage tank concerning one embodiment of the present invention, and is the figure showing the whole figure. 本発明の一実施形態に係る貯槽の外槽側ライナ、内槽側板、内槽屋根の各施工の初期工程を説明する図であり、その一部拡大図を示す図である。It is a figure explaining the initial process of each construction of the outer tank side liner of the storage tank concerning one embodiment of the present invention, an inner tank side board, and an inner tank roof, and is a figure showing the partially expanded view. 本発明の一実施形態に係る貯槽の外槽側板、内槽側板、内槽屋根、外槽屋根の各施工の進行工程を説明する図であり、その全体図を示す図である。It is a figure explaining the progress process of each construction of the outer tank side plate of the storage tank which concerns on one Embodiment of this invention, an inner tank side plate, an inner tank roof, and an outer tank roof, and is a figure which shows the whole figure. 本発明の一実施形態に係る貯槽の外槽側板、内槽側板、内槽屋根、外槽屋根の各施工の進行工程を説明する図であり、その一部拡大図を示す図である。It is a figure explaining the progress process of each construction of the outer tank side plate of the storage tank which concerns on one Embodiment of this invention, an inner tank side plate, an inner tank roof, and an outer tank roof, It is a figure which shows the one part enlarged view. 本発明の一実施形態に係る貯槽の外槽側板、内槽側板、内槽屋根、外槽屋根の各施工の進行と同時に屋根の浮上のための事前処理工程を説明する図であり、その全体図を示す図である。It is a figure explaining the pretreatment process for the floatation of a roof simultaneously with progress of each construction of an outer tank side plate, an inner tank side plate, an inner tank roof, and an outer tank roof of a storage tank according to an embodiment of the present invention. FIG. 本発明の一実施形態に係る貯槽の外槽側板、内槽側板、内槽屋根、外槽屋根の各施工の進行と同時に屋根の浮上のための事前処理工程を説明する図であり、その一部拡大図を示す図である。It is a figure explaining the pre-processing process for the floatation of a roof simultaneously with progress of each construction of an outer tank side plate, an inner tank side plate, an inner tank roof, and an outer tank roof of a storage tank concerning one embodiment of the present invention. It is a figure which shows a part enlarged view. 本発明の一実施形態に係る貯槽の外槽側板、内槽側板、内槽屋根、外槽屋根の各施工の進行と同時に屋根の浮上のための準備工程を説明する図であり、その全体図を示す図である。It is a figure explaining the preparatory process for the floatation of a roof simultaneously with progress of each construction of an outer tank side plate, an inner tank side plate, an inner tank roof, and an outer tank roof of a storage tank according to an embodiment of the present invention. FIG. 本発明の一実施形態に係る貯槽の外槽側板、内槽側板、内槽屋根、外槽屋根の各施工の進行と同時に屋根の浮上のための準備工程を説明する図であり、その一部拡大図を示す図である。It is a figure explaining the preparatory process for the levitation | floating of a roof simultaneously with progress of each construction of the outer tank side plate, inner tank side plate, inner tank roof, and outer tank roof of the storage tank concerning one embodiment of the present invention. It is a figure which shows an enlarged view. 本発明の一実施形態に係る貯槽の外槽側板の施工と、内・外槽屋根の浮上処理工程、内槽屋根と内槽側板の取付工程を説明する図であり、全体図を示す図である。It is a figure explaining the construction of the outer tank side plate of the storage tank concerning one embodiment of the present invention, the floating treatment process of the inner and outer tank roofs, the mounting process of the inner tank roof and the inner tank side plate, and is a diagram showing an overall view is there. 本発明の一実施形態に係る貯槽の外槽側板の施工と、内・外槽屋根の浮上処理工程、内槽屋根と内槽側板の取付工程を説明する図であり、その一部拡大図を示す図である。It is a figure explaining the construction of the outer tank side plate of the storage tank according to one embodiment of the present invention, the floating treatment process of the inner and outer tank roofs, the mounting process of the inner tank roof and the inner tank side plate, and a partially enlarged view thereof FIG. 本発明の一実施形態に係る貯槽の内・外部付属品の取付工程と内・外槽屋根の外槽屋根と外槽側板(側ライナ)の取付工程を説明する図であり、その全体図を示す図である。It is a figure explaining the attachment process of the inner / outer accessories of the storage tank which concerns on one Embodiment of this invention, the outer tank roof of an inner / outer tank roof, and the outer tank side plate (side liner), The whole figure FIG. 本発明の一実施形態に係る貯槽の内・外部付属品の取付工程と内・外槽屋根の外槽屋根と外槽側板(側ライナ)の取付工程を説明する図であり、その一部拡大図を示す図である。It is a figure explaining the attachment process of the inner / external accessory of the storage tank which concerns on one Embodiment of this invention, the attachment process of the outer tank roof of an inner / outer tank roof, and an outer tank side plate (side liner), The one part expansion FIG. 本発明の一実施形態に係る貯槽の完成にいたる工程を説明する図であり、全体構造を説明する図でもある。It is a figure explaining the process leading to completion of the storage tank concerning one embodiment of the present invention, and is also a figure explaining the whole structure. 本発明の一実施形態に係る外槽側板(側ライナ)の施工に関し、外槽側板の溶接、取付工程を説明する図であり、内槽側板、外槽側板、防液堤の並行して施工が進められる全体説明図を示す説明図である。It is a figure explaining the welding of an outer tank side plate, and an attachment process regarding construction of the outer tank side plate (side liner) concerning one embodiment of the present invention, and it constructs in parallel with an inner tank side plate, an outer tank side plate, and a liquid breakwater It is explanatory drawing which shows the whole explanatory drawing which is advanced. 本発明の一実施形態に係る外槽側板(側ライナ)の施工に関し、外槽側板の溶接、取付工程を説明する図であり、外槽側板(側ライナ)の突き合わせ溶接の施工を説明するための説明図である。It is a figure explaining welding of an outer tank side plate and the attachment process regarding construction of an outer tank side board (side liner) concerning one embodiment of the present invention, and explains construction of butt welding of an outer tank side board (side liner). It is explanatory drawing of. 本発明の一実施形態に係る外槽側板(側ライナ)の施工に関し、外槽側板の溶接、取付工程を説明する図であり、外槽側板(側ライナ)の裏当金付き突き合わせ溶接の施工を説明するための説明図である。It is a figure explaining the welding of an outer tank side board, the attachment process regarding construction of the outer tank side plate (side liner) which concerns on one Embodiment of this invention, and construction of butt welding with a backing metal of an outer tank side plate (side liner) It is explanatory drawing for demonstrating. 本発明の背景技術としての内槽、外槽からなる二槽構造の貯槽を説明する図であり、貯槽と独立して防液堤を備える貯槽構造を示す図である。It is a figure explaining the storage tank of the two tank structure which consists of an inner tank and an outer tank as background art of this invention, and is a figure which shows the storage tank structure provided with a liquid-proof embankment independently of a storage tank. 本発明の背景技術としての内槽、外槽からなる二槽構造の貯槽を説明する図であり、外槽側板と防液堤を一体化した貯槽構造を示す図である。It is a figure explaining the storage tank of the two tank structure which consists of an inner tank and an outer tank as background art of this invention, and is a figure which shows the storage tank structure which integrated the outer tank side plate and the liquid-proof embankment.

以下、図面を参照して本発明を実施するための形態について説明する。まず、本発明の一実施形態に係る貯槽全体の施工工程と貯槽構造とについて説明する。施工としては、大きく分けて、内槽側板の施工、外槽側ライナに係る自立補助手段の付設施工、外槽側ライナの施工、防液堤の施工、内槽屋根の施工、外槽屋根の施工を備えてなる。また、基礎版等の施工と、それに伴う排水機構の施工、また、内槽屋根の施工と外槽屋根の施工とに関連しての浮上用機構の施工などが、それぞれ必要に応じて行われる。また、貯槽構造としては、内槽側板、外槽側ライナ、防液堤、内槽屋根及び外槽屋根からなる、基本構造がある。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. First, the construction process of the entire storage tank and the storage tank structure according to an embodiment of the present invention will be described. The construction is roughly divided into the construction of the inner tank side plate, the installation of self-supporting auxiliary means for the outer tank side liner, the construction of the outer tank side liner, the construction of the breakwater, the construction of the inner tank roof, the construction of the outer tank roof It is equipped with construction. In addition, the construction of the foundation plate, the drainage mechanism associated therewith, the construction of the floating mechanism in relation to the construction of the inner tank roof and the construction of the outer tank roof, etc. are performed as necessary. . Moreover, as a storage tank structure, there exists a basic structure which consists of an inner tank side board, an outer tank side liner, a breakwater, an inner tank roof, and an outer tank roof.

また、本発明に係わる機構として、内槽屋根及び外槽屋根が組み立てられた後、内槽側板、外槽側ライナのそれぞれ当該屋根が取り付け固定されたのちは、不要となる浮上用機構などがある。従来の構造、工法は、防液堤を構築するに際し、コンクリートの打設のために、内側型枠、外側型枠を必要とすることから、防液堤の施工、外槽側ライナの施工等、優先順があった。本発明では、外槽側ライナを自立形とすることに着目し、かかる制限がなく内槽の構築、内槽屋根及び外槽屋根の組み立て、内部工事等を並行もしくは先行して進めることができることになる。この点についての詳細は以下に順を追って明らかとなる。   Further, as the mechanism according to the present invention, after the inner tank roof and the outer tank roof are assembled, after the respective roofs of the inner tank side plate and the outer tank side liner are attached and fixed, there are unnecessary floating mechanisms and the like. is there. The conventional structure and construction method requires the inner mold form and the outer form form for placing concrete when constructing the breakwater, so construction of the breakwater, construction of the outer tank side liner, etc. There was a priority. In the present invention, paying attention to the outer tank side liner as a self-supporting type, there is no such restriction, and the construction of the inner tank, the assembly of the inner tank roof and the outer tank roof, the internal work, etc. can be advanced in parallel or in advance. become. Details on this point will become clear later on.

まず本発明の一実施形態に係る貯槽の施工の基礎工程を図1により説明する。図1Aの全体図において、貯槽の土台となる支持杭1が所定数打ちこまれ、底板となる基礎版、底部ライナ2を施工する。その上部の円周囲に、内槽側板の土台となる内槽アニュラ(図示略)、内槽側板を取り付けるアンカーストラップ3を設置する。また外槽側ライナとなる側ライナ5を設置する。外槽側ライナ5はたとえばスチールで形成されている。貯槽の外周を一部拡大して図1Bに示す。   First, a basic process of construction of a storage tank according to an embodiment of the present invention will be described with reference to FIG. In the overall view of FIG. 1A, a predetermined number of support piles 1 that will serve as the foundation of the storage tank are driven in, and a foundation plate and a bottom liner 2 that serve as a bottom plate are constructed. Around the upper circle, an inner tank annular (not shown) that serves as a base for the inner tank side plate and an anchor strap 3 to which the inner tank side plate is attached are installed. Moreover, the side liner 5 used as an outer tank side liner is installed. The outer tub side liner 5 is made of steel, for example. FIG. 1B shows a partially enlarged outer periphery of the storage tank.

図1Bにおいて、外槽側ライナ5には、強度を保つために要所にスチフナ(以下、「スチフナプレート」ともいうが、形状はプレートに限定されない。)6が取り付けられている。図1Cは本発明の一実施形態に係る貯槽の施工のうち外槽側ライナ及びそれに付設する自立補助手段の一としてのスチフナを説明するための概念的斜視図である。図1Cに概念的に示されるように、自立補助手段の一としてのスチフナは外槽側ライナのたとえばタンク外面側(すなわち防液堤施工側)にたとえば事前に(鉄工所等で)組み立てられる。スチフナとしては平面を上下方向にとり、側面が外槽側ライナの周壁面に取り付け・接合されるように、たとえば事前に(鉄工所等で)組み立てられる。より詳細には、スチフナは上下方向に取り付けられる。この取付はたとえば溶接によることができる。   In FIG. 1B, a stiffener (hereinafter also referred to as “stiffener plate”, but the shape is not limited to the plate) 6 is attached to the outer tank side liner 5 at a key point in order to maintain strength. FIG. 1C is a conceptual perspective view for explaining a stiffener as one of the outer tank side liner and the self-supporting auxiliary means attached thereto in the construction of the storage tank according to one embodiment of the present invention. As conceptually shown in FIG. 1C, the stiffener as one of the self-supporting auxiliary means is assembled, for example, in advance (at a steelworks or the like), for example, on the outer surface side of the outer tub side liner (that is, on the side of the liquid bank). The stiffener is assembled in advance (for example, at a steel factory) so that the plane is vertically oriented and the side surface is attached and joined to the peripheral wall surface of the outer tank side liner. More specifically, the stiffener is attached in the vertical direction. This attachment can be by welding, for example.

図1Cに示されるように、外槽側ライナのタンク外面側にはさらにスタッドジベル510が一定間隔で上下左右方向に取り付けられている。スタッドジベル510は、たとえば外槽側ライナ5に金属を採用した場合に当該金属面と(後に施工される)防液堤のコンクリートとの定着を増強させ金属面をコンクリートに固定するための金属部品である。また、外槽側ライナ5は一枚板を周壁状に曲げ加工して形成される。当該外槽側ライナは2枚または複数枚を予め地上で繋ぎブロック化して組み立てても良い。外槽側ライナ5の積層方向、周回方向には隣接する外層側ライナ5との接続をとるための裏当板520b,520aが取り付けられている。この裏当板520b,520aは予め工場において外槽側ライナ5に取り付けられている。現場で外槽側ライナ5の一方(裏当板520bもしくは520aの取り付けられたライナ)を設置し、裏当板520bもしくは520aをガイドとして隣接する外層側ライナ5を配置する。こうして得られる外槽側ライナ5―外槽側ライナ5の接合時にかかる裏当板520b,520aをたとえばスポット溶接する(図示しない)ことで両者を結合するのが好適である。この場合には、外槽側ライナ5―外槽側ライナ5の溶接作業は非コンクリート側(図1Cのタンク内面側)からのみで施工可能となるから、コンクリート施工工事との上下作業の取り合いを避けることが可能となる。裏当板520b,520aとしてはたとえば平板(FB:フラットバー)状材を外槽側ライナ5に点付で仮設的にスポット溶接しておいてもよい。   As shown in FIG. 1C, stud dowels 510 are further attached in the vertical and horizontal directions at regular intervals on the tank outer surface side of the outer tub side liner. For example, when a metal is used for the outer tub side liner 5, the stud gibber 510 is a metal part for strengthening the fixation between the metal surface and the concrete of the liquid breakwater (to be applied later) and fixing the metal surface to the concrete. It is. The outer tub side liner 5 is formed by bending a single plate into a peripheral wall shape. The outer tank side liner may be assembled by previously connecting two or a plurality of liners on the ground to form a block. Backing plates 520b and 520a for connecting to the adjacent outer layer side liner 5 are attached in the stacking direction and the circumferential direction of the outer tank side liner 5. The backing plates 520b and 520a are previously attached to the outer tub side liner 5 in a factory. One of the outer tank side liners 5 (the liner to which the backing plate 520b or 520a is attached) is installed at the site, and the adjacent outer layer side liner 5 is disposed using the backing plate 520b or 520a as a guide. It is preferable to join the backing plates 520b and 520a at the time of joining the outer tub side liner 5 and the outer tub side liner 5 thus obtained by, for example, spot welding (not shown). In this case, the outer tank side liner 5-the outer tank side liner 5 can be welded only from the non-concrete side (the tank inner surface in FIG. 1C). It can be avoided. As the backing plates 520b and 520a, for example, a flat plate (FB: flat bar) -like material may be temporarily spot-welded to the outer tank side liner 5 with dots.

図1Cにおいて、さらに周回方向には、より自立剛性を増すために、仮設スチフナ530が溶接または治具にて取り付けられている。なお、同図において、スチフナ6として平板のものを例として図示してあるが、スチフナとしてはこの形状に限定されるものではなく、たとえば断面L字形状、断面T字形状を含め各種形状のものを採用することができ、そのいずれであっても本願の技術思想に包摂される。なお、裏当板520a,520bの配置として同図に挙げた態様はその一例にすぎず、上下逆でもよいし、縦横の勝手違いも可能である。 In FIG. 1C, a temporary stiffener 530 is attached by welding or a jig in the circumferential direction to further increase the self-supporting rigidity. In the figure, the stiffener 6 is illustrated as a flat plate as an example. However, the stiffener is not limited to this shape. For example, the stiffener 6 has various shapes including an L-shaped section and a T-shaped section. Any one of them can be adopted in the technical idea of the present application. The arrangement shown in the figure as the arrangement of the backing plates 520a and 520b is merely an example, and may be upside down, and vertical and horizontal differences are possible.

同図には図示していないが、好適には、外槽側ライナ5の周回方向にスチフナ6を接合したうえで外槽側ライナ5を周回方向に連綿と巻回させて環状を形成させつつスチフナ6同士を結合させる。これにより外槽側ライナ5とスチフナ6とでバンド状の環状体が形成され、いわばリブ付環状体としての剛性が発揮されることが可能となる。これにより、外槽側ライナ5を多層に独立的に積層しても自立性が確保されることとなる。   Although not shown in the drawing, preferably, the stiffener 6 is joined in the circumferential direction of the outer tub side liner 5 and then the outer tub side liner 5 is wound around the continuous direction in the circumferential direction to form an annular shape. The stiffeners 6 are joined together. Thus, a band-shaped annular body is formed by the outer tub side liner 5 and the stiffener 6, and it is possible to exhibit the rigidity as a ring-shaped annular body. Thereby, even if the outer tank side liner 5 is laminated | stacked independently in multiple layers, self-supporting property will be ensured.

なお、自立補助手段として、好適には上述したようにスチフナの採用を主眼としているが、それに加えて、或いはそれに換えて、上記のように外槽側ライナの凸面に表面からスタッドジベルを突設させる態様の採用、外槽側ライナの積層もしくは周回方向の接合部分に仮設スチフナを裏当として設ける態様の採用、外槽側ライナの板厚の厚いものの採用、外槽側ライナ5自体を平断面形状において少なくとも部分的に屈曲状もしくは折り曲げ状に加工したものを採用する態様、外槽側ライナ5を単層で1周分早期に巻回させつつ連綿と結合させて環状を形成させてしまい、形状面からの剛性を確保する態様等が考えられるが、すべて本願の技術思想に包摂される。   As described above, the stiffener is preferably used as the self-supporting assisting means, but in addition to or instead of the stiffener, as described above, the stud diver projects from the surface on the convex surface of the outer tank side liner as described above. Adopting an aspect to be used, adopting an aspect in which a temporary stiffener is provided as a backing in the outer tank side liner laminated or rotating joint, adoption of a thick outer tank side liner, outer tank side liner 5 itself in a flat cross section A mode that adopts a shape that is at least partially processed into a bent shape or a bent shape in the shape, the outer tub side liner 5 is wound with a single layer at an early stage and combined with continuous cotton to form an annular shape, Although the aspect etc. which ensure the rigidity from a shape surface can be considered, all are included by the technical thought of this application.

図1D−1は上記態様に加えて、さらに、外槽側ライナ5にタイロッド(セパレータ)を固定する態様を示した図である。タイロッド(セパレータ)は防液堤に係るコンクリート打設工事において、防液堤の壁厚(たとえば800ミリメートル)を打設時も保持することができるようにするための治具である。同図に示されるように、タイロッド31は、側ライナ5にドン突き溶接されるタイナット33に螺合される態様(同図(a))、もしくは側ライナ5に溶接される金属製治具40に埋め込みもしくは接合されたタイナット33に螺合される態様(同図(b))等が採用される。このようにして、タイロッド(セパレータ)と側ライナ5との接合性が確保され、結果、コンクリート打設の際の壁厚の保持が可能となる。   FIG. 1D-1 is a view showing a mode in which a tie rod (separator) is further fixed to the outer tank side liner 5 in addition to the above mode. The tie rod (separator) is a jig for enabling the wall thickness (for example, 800 mm) of the liquid barrier to be maintained even during the pouring in the concrete pouring work related to the liquid barrier. As shown in the figure, the tie rod 31 is screwed into a tie nut 33 that is butt-welded to the side liner 5 (FIG. 1A), or a metal jig 40 welded to the side liner 5. A mode of being screwed into a tie nut 33 embedded or joined to (1) is adopted. In this way, the bondability between the tie rod (separator) and the side liner 5 is ensured, and as a result, the wall thickness can be maintained when placing concrete.

図1D−2は図1D−1の態様に代替させて、外槽側ライナ5に直接穴を穿設してタイロッド(セパレータ)を接合する態様を示した図である。同図に示されるように、側ライナ5に穿設された下孔38を挿通したタイロッド31が側ライナ5側でタイナット35にて螺合される態様(同図(a))、もしくは側ライナ5に穿設された下孔38を挿通したタイロッド31が側ライナ5側でウイングナット36にて螺合される態様(同図(b))等が採用される。このようにして、タイロッド(セパレータ)と側ライナ5との接合性が確保され、結果、コンクリート打設の際の壁厚の保持が可能となる。   FIG. 1D-2 is a view showing a mode in which a hole is directly drilled in the outer tub side liner 5 and a tie rod (separator) is joined in place of the mode of FIG. 1D-1. As shown in the figure, the tie rod 31 inserted through the lower hole 38 formed in the side liner 5 is screwed with the tie nut 35 on the side liner 5 side (FIG. 5A), or the side liner. 5 (the same figure (b)) etc. in which the tie rod 31 which penetrated the lower hole 38 drilled by 5 is screwed by the wing nut 36 by the side liner 5 side are employ | adopted. In this way, the bondability between the tie rod (separator) and the side liner 5 is ensured, and as a result, the wall thickness can be maintained when placing concrete.

図1D−3は図1D−1、図1D−2の態様に代替させて、外槽側ライナ5に接合されたスチフナ6に対してタイロッド(セパレータ)を接合する態様を示した図である。同図に示されるように、側ライナ5に突接されたスチフナ6の起立面にドン突き溶接されるタイナット34にタイロッド31が螺合される態様(同図(a))、側ライナ5に突接されたスチフナ6の起立面に穿設された下孔39を挿通したタイロッド31がスチフナ内側面にてタイナット35にて螺合される態様(同図(b))、側ライナ5に突接されたスチフナ6の起立面に穿設された下孔39を挿通したフックタイプのタイロッド32がスチフナ内側面にてタイナット35にて係合される態様(同図(c))、側ライナ5に突接されたスチフナ6の起立面にたとえば上側から包接されたタイ金具37の起立面にドン突き溶接されるタイナット34にタイロッド31が螺合される態様(同図(d))等が採用される。このようにして、タイロッド(セパレータ)と側ライナ5との接合性が確保され、結果、コンクリート打設の際の壁厚の保持が可能となる。   FIG. 1D-3 is a view showing an aspect in which a tie rod (separator) is joined to the stiffener 6 joined to the outer tank side liner 5 in place of the embodiment of FIGS. 1D-1 and 1D-2. As shown in the figure, a mode in which a tie rod 31 is screwed onto a tie nut 34 butt-welded to a standing surface of a stiffener 6 that is in contact with the side liner 5 (FIG. A mode in which the tie rod 31 inserted through the lower hole 39 formed in the rising surface of the stiffener 6 that is in contact with the screw is screwed with the tie nut 35 on the inner surface of the stiffener (FIG. 5B), and protrudes into the side liner 5 A mode in which the hook type tie rod 32 inserted through the lower hole 39 formed in the standing surface of the stiffener 6 that is in contact is engaged with the tie nut 35 on the inner side surface of the stiffener (FIG. 3C), the side liner 5 For example, the tie rod 31 is screwed to the tie nut 34 that is butt-welded to the rising surface of the tie fitting 37 that is clasped from the upper side with the rising surface of the stiffener 6 that is in contact with the stylus 6 (FIG. 4D). Adopted. In this way, the bondability between the tie rod (separator) and the side liner 5 is ensured, and as a result, the wall thickness can be maintained when placing concrete.

上記の態様においては、外槽側ライナ5は、スチフナ6にて強化されているので多層にわたって自立可能となる。これにより、施工途中における倒壊を防止することができる。さらには、強風、地震等が発生した場合でも倒壊を防止し安全な施工環境を実現することができる。また、外槽側ライナの溶接を内面からのみの溶接継手とすることができることから、側ライナ5の取付作業は図1Cでのタンク内面側からのみのかかわりで施工可能となり防液堤の作業に干渉しない。このため、側ライナ5を境に、内側と外側との施工を物理的に分離することができることとなり、側ライナ5のタンク外面側の作業足場を準備することを不要とする。のみならず、側ライナ5側の施工と防液堤側の施工とが入り混じることで生じ得る落下事故等の起こる余地をなくすから、現場の作業員にとって安全な作業環境が提供されることとなる。この場合においては特に、外槽側ライナが多層に自立可能に構築されるので、単に外槽側ライナを防液堤型枠と兼用したこと以上の効果として、側ライナの多層分の先行施工が可能となる。すなわち、これまで単層ごとに行うしかなかったために1層ごとに取合い作業・入れ替わり作業が発生せざるを得なかった従来技術における工期的制約から解放され、工期短縮、安全性確保を一層推進することができる。ここで、多層とは、図1Cで示される1枚ものである外槽側ライナ5が複数層に亘って上下方向に積層されることをいう。因みに、図1Cでは単層(1層)が周回方向に(横方向に)接続されている態様が示されている。多層を形成する際に裏当板520bにより接続性を強固にし、また、スチフナ6を上記のとおりに周回方向に環状に設けることで自立性を増強するものである。   In the above aspect, the outer tub side liner 5 is reinforced by the stiffener 6 and thus can be self-supporting over multiple layers. Thereby, collapse in the middle of construction can be prevented. Furthermore, even if strong winds, earthquakes, etc. occur, collapse can be prevented and a safe construction environment can be realized. In addition, since the outer tank side liner can be welded from only the inner surface, the side liner 5 can be attached only from the inner surface of the tank in FIG. Does not interfere. For this reason, it is possible to physically separate the inner side and the outer side from the side liner 5, and it is not necessary to prepare a working scaffold on the tank outer surface side of the side liner 5. In addition, there is no room for a drop accident or the like that can occur when the construction on the side liner 5 side and the construction on the breakwater side are mixed, so that a safe working environment is provided for workers on site. Become. In this case, in particular, since the outer tub side liner is constructed so as to be capable of self-supporting in multiple layers, the pre-construction of the side liner for multiple layers is more effective than simply using the outer tub side liner also as a liquid barrier mold. It becomes possible. In other words, since there has been no choice but to carry out replacement work for each layer because it had to be done for each single layer so far, it is freed from the work-time restrictions in the prior art, and further shortening the work time and ensuring safety are further promoted. be able to. Here, the multilayer means that the outer tub side liner 5 shown in FIG. 1C is laminated in a vertical direction over a plurality of layers. Incidentally, FIG. 1C shows a mode in which single layers (one layer) are connected in a circumferential direction (lateral direction). When the multilayer is formed, the backing plate 520b strengthens the connectivity, and the stiffener 6 is provided in an annular shape in the circumferential direction as described above to enhance the self-supporting property.

さらに、この自立補助手段によって補強された側ライナ5は、防液堤10の型枠として使用できる。即ち、側ライナ5を内側の型枠とし、外側型枠(図示省略)との間に、スチフナ6を含め側ライナ5の外側(タンク外面側)に設置される鉄筋7等の施工した後にコンクリートを打設することで、PC防液堤と外槽側ライナとを一体化構築できる。図1Bに図示したスチフナ6は、断面L字形状で側ライナ5から上方へ突出するように取り付けられてなるが、このスチフナ6の形状については、これに限定されるものではなくたとえば図1Cに示されたもの等であってもよいのは上述のとおりである。スチフナ6の外槽側ライナとの取合い部分の態様としては、平板状に側ライナ5から突出して設けられてもよく、側ライナ5と外側に打設されるコンクリートからなるPC防液堤と相まって所望の強度を維持できるものであればその他の形状であってもよい。また、上記自立可能性を担保する手段として、上記に換えて/上記と相まって、外槽側ライナ5の板厚を所定以上の厚さにすることであってもよい。なお、本実施形態では、外槽側ライナ5の外側(タンク外面側)にスチフナ6を設けた例を示しているが、屋根浮上は内槽側板と内槽屋根との間の空気圧を利用して行うので、スチフナ6を側ライナ5の内側(タンク内面側)に設けるものであってもよい。   Further, the side liner 5 reinforced by the self-supporting auxiliary means can be used as a mold frame of the liquid barrier 10. That is, the side liner 5 is used as an inner formwork, and after the construction of the reinforcing bars 7 and the like installed on the outside (tank outer surface side) of the side liner 5 including the stiffener 6 between the outer formwork (not shown), the concrete. The PC liquid breakwater and the outer tank side liner can be integrated and constructed. The stiffener 6 illustrated in FIG. 1B is attached so as to protrude upward from the side liner 5 with an L-shaped cross section. However, the shape of the stiffener 6 is not limited to this, for example, as shown in FIG. 1C. What is shown may be as described above. As a mode of a portion where the stiffener 6 is engaged with the outer tub side liner, it may be provided so as to protrude from the side liner 5 in a flat plate shape, and in combination with the PC liner made of concrete placed on the side liner 5 and the outside. Other shapes may be used as long as the desired strength can be maintained. Further, as a means for ensuring the self-sustainability, instead of the above / in combination with the above, the thickness of the outer tank side liner 5 may be set to a predetermined thickness or more. In this embodiment, an example is shown in which the stiffener 6 is provided on the outer side (tank outer surface side) of the outer tub side liner 5, but roof levitation uses air pressure between the inner tub side plate and the inner tub roof. Therefore, the stiffener 6 may be provided inside the side liner 5 (tank inner surface side).

基礎施工の工程が終わると、内槽側板の施工、外槽側ライナの(現場)施工、内槽屋根及び外槽屋根の施工が開始されるが、本発明では、互いに拘束されずに独立、並行して施工できる。これら本発明の一実施形態に係る貯槽の外槽側ライナ、内槽側板、内槽屋根の各施工の初期工程を図2A、図2Bにて説明する。図2Aは全体図を示し、図2Bはその一部拡大図を示す。   When the foundation construction process is finished, the construction of the inner tank side plate, the (on-site) construction of the outer tank side liner, the construction of the inner tank roof and the outer tank roof are started, but in the present invention, independent from each other, Can be constructed in parallel. The initial steps of construction of the outer tank side liner, inner tank side plate, and inner tank roof of the storage tank according to one embodiment of the present invention will be described with reference to FIGS. 2A and 2B. FIG. 2A shows an overall view, and FIG. 2B shows a partially enlarged view thereof.

図2Aの全体図において、右側は断面を、左側は外槽側ライナ、内槽側板の各一部外観を図示している。内槽側板の施工は、内槽アニュラ21の上に所定の大きさの内槽側板8を横方向および縦方向に溶接固定していき、1層、2層と順次組み立てていく。   In the general view of FIG. 2A, the right side shows a cross section, and the left side shows a partial appearance of each of the outer tank side liner and the inner tank side plate. In the construction of the inner tank side plate, the inner tank side plate 8 having a predetermined size is welded and fixed in the horizontal direction and the vertical direction on the inner tank annular 21, and sequentially assembled in one layer and two layers.

また外槽側ライナ5の施工は、スチフナ6付きの側ライナ5を横方向および縦方向に溶接固定していき、1層、2層と順次組み立てていく。この外槽側ライナとしての側ライナ5は、スチフナ6にて強化されているので多層にわたっても自立可能であり、そのため、強風、地震等に対しても十分剛性を維持できることから、施工中の倒壊が防止される。また、この補強された側ライナ5は、防液堤10の型枠として使用できる。この側ライナ5の外側に鉄筋を配筋し、その外側に図示しない外側型枠(コンクリート型枠)を建方し、側ライナ5と外側型枠との間にコンクリートを打設して防液堤10が形成される。   The outer tank side liner 5 is constructed by welding and fixing the side liner 5 with the stiffener 6 in the horizontal direction and the vertical direction, and sequentially assembling one layer and two layers. Since the side liner 5 as the outer tank side liner is reinforced by the stiffener 6, it can be self-supporting over multiple layers, and therefore it can maintain sufficient rigidity against strong winds, earthquakes, etc. Is prevented. In addition, the reinforced side liner 5 can be used as a mold for the liquid breakwater 10. Reinforcing bars are placed outside the side liner 5, an outside formwork (concrete formwork) (not shown) is erected on the outside, and concrete is placed between the side liner 5 and the outside formwork to prevent liquids. A bank 10 is formed.

この外槽側ライナ5を防液堤の有無に依らずに施工可能とし、自立可能な側ライナ5が結果として防液堤10の内側型枠としても使用できる仕組みの詳細は図9A乃至図9Cにて説明される。   The details of the mechanism in which the outer tub side liner 5 can be constructed irrespective of the presence or absence of a breakwater, and the self-supporting side liner 5 can be used as an inner formwork of the breakwater 10 as a result are shown in FIGS. 9A to 9C. Explained.

図9Aは、本発明の一実施形態に係る内槽側板、外槽側ライナ、防液堤の各施工が並行して進められることを示している。内槽側板8は所定の大きさの鋼板を縦横方向に組合せて構築されるもので、所定の高さ足場(ブラケット足場)81を取り付けながら上方へ組み立てられる。   FIG. 9A shows that each construction of the inner tank side plate, the outer tank side liner, and the liquid breakwater according to one embodiment of the present invention proceeds in parallel. The inner tank side plate 8 is constructed by combining steel plates of a predetermined size in the vertical and horizontal directions, and is assembled upward with a predetermined height scaffold (bracket scaffold) 81 attached.

また、外槽側ライナ5も、所定の大きさの鋼板を縦横方向に組合せて構築されるもので、所定の高さ足場(ブラケット足場)51を取り付けながら上方へ組み立てられる。この側ライナ5の外側となる面には所定間隔でスチフナ6が取り付けられており自立できるので、外側に構築される防液堤10に先行して側ライナ5が図示のように構築できる。従って、防液堤10の構築には、この側ライナ5を内側型枠として使用でき、外側の足場11を組み、外側型枠(図示省略)の組み立てだけで、その型枠間にコンクリートを打設していくことになる。   The outer tub side liner 5 is also constructed by combining steel plates of a predetermined size in the vertical and horizontal directions, and is assembled upward while attaching a scaffold with a predetermined height (bracket scaffold) 51. Since the stiffeners 6 are attached to the outer surface of the side liner 5 at a predetermined interval and can stand independently, the side liner 5 can be constructed as shown in the figure prior to the liquid barrier 10 constructed on the outside. Therefore, the side liner 5 can be used as an inner mold for the construction of the breakwater 10, and the outer scaffold 11 is assembled, and the outer mold (not shown) is assembled to put concrete between the molds. Will be established.

側ライナ5の縦横方向の接続は、例えば縦方向では図9Aに図示される溶接継ぎ手位置52にて、図9Bに示されるように、側ライナ5の両面から突き合わせ溶接することで行われる。   For example, in the vertical direction, the side liner 5 is connected by butt welding from both sides of the side liner 5 as shown in FIG. 9B at the welding joint position 52 shown in FIG. 9A.

一方、防液堤10の施工に際し、足場11の構築等が必要であるが、これは上記の次第により、側ライナ5の構築とは独立/並行して構築できることから、側ライナ5の構築と干渉する場合がでてくる。本発明では、これを解決するために、図9Cに示すように、側ライナ5の溶接継ぎ手位置52にて、裏当金53を当てて溶接する裏当金付き突き合わせ溶接を行うようにした。こうして防液堤10の施工と側ライナ5の施工とを夫々完全に独立/並行して進めることができる。   On the other hand, when the breakwater 10 is constructed, it is necessary to construct the scaffold 11 and the like. However, depending on the above, it can be constructed independently / in parallel with the construction of the side liner 5. Interference may occur. In the present invention, in order to solve this problem, as shown in FIG. 9C, butt welding with a backing metal is performed at the welding joint position 52 of the side liner 5 by applying the backing metal 53 and welding. In this way, the construction of the breakwater 10 and the construction of the side liner 5 can be carried out completely independently / in parallel.

また、内槽屋根及び外槽屋根の施工については、まず内槽屋根9の構築から始められる。内槽屋根9の構築のため屋根架台94が組み立てられ、その上に内槽屋根9が架けられていく。かくして、内槽側板の施工、外槽側ライナの施工、内槽屋根の施工の、各工程が独立して行うことを可能としている。   The construction of the inner tank roof and the outer tank roof can be started by constructing the inner tank roof 9 first. In order to construct the inner tank roof 9, the roof mount 94 is assembled, and the inner tank roof 9 is laid thereon. Thus, each process of the construction of the inner tank side plate, the construction of the outer tank side liner, and the construction of the inner tank roof can be performed independently.

図2Bに図示しているように、底部ライナ2の周囲上に形成した底部保冷リングベース4の上に底部保冷リング41を形成し、その上に内槽側板8を固定する内槽アニュラ21を設置する。そして内槽側板8の1層がアンカーストラップ3に固定される。また、内槽屋根及び外槽屋根を独立して施工するので、その浮上用設備も先行して組み立てることができる。その詳細は後述するが、屋根架台94、内槽屋根9とは独立して内槽アニュラ21の上に仮支柱92を組み立て、浮上用仮屋根を設置していく。   As shown in FIG. 2B, a bottom cool ring 41 is formed on the bottom cool ring base 4 formed on the periphery of the bottom liner 2, and an inner tank annular 21 for fixing the inner tank side plate 8 is formed thereon. Install. One layer of the inner tank side plate 8 is fixed to the anchor strap 3. Moreover, since the inner tank roof and the outer tank roof are constructed independently, the levitation equipment can be assembled in advance. Although the details will be described later, the temporary support 92 is assembled on the inner tank annular 21 independently of the roof mount 94 and the inner tank roof 9, and the floating temporary roof is installed.

かかる屋根架台94、内槽屋根9等、その他の部材の搬入等には、図示しない資材搬入搬出用および作業者用の出入り口の外に、クレーンも用いられる。   For loading other members such as the roof mount 94 and the inner tank roof 9, a crane is also used in addition to the material loading / unloading and worker entrance / exit (not shown).

内槽側板8の積み上げ施工、外槽側ライナ5およびコンクリートの打設施工が、独立して進められる一方、内槽屋根9および外槽屋根95の施工を進めることができる。図3A、図3Bは、本発明の一実施形態に係る外槽側板、内槽側板、内槽屋根、外槽屋根の各施工の進行工程を説明する図であり、図3Aは全体図を、図3Bは貯槽外周の一部拡大図を示す。   While the stacking construction of the inner tank side plate 8, the outer tank side liner 5 and the concrete placing construction are proceeded independently, the construction of the inner tank roof 9 and the outer tank roof 95 can be proceeded. FIG. 3A and FIG. 3B are diagrams for explaining the progress of each construction of the outer tank side plate, the inner tank side plate, the inner tank roof, and the outer tank roof according to an embodiment of the present invention, and FIG. FIG. 3B shows a partially enlarged view of the outer periphery of the storage tank.

図3A、図3Bにおいては、内槽屋根9の構築と並行して外槽屋根95が組み立てられることを示す。本発明では、内槽側板、外槽側ライナの施工進行に依らずに内槽屋根及び外槽屋根を組み立て可能とするために、図3Bに示すように、仮支柱92に取り付けられた浮上用仮屋根91と内槽屋根9の先端とが取り付け固定される他、外槽屋根95の構築に当たり内槽屋根9の骨格に仮支柱93が要所に設けられてなる。この仮支柱93を用いて外槽屋根95が組み立てられていく。   3A and 3B show that the outer tank roof 95 is assembled in parallel with the construction of the inner tank roof 9. In the present invention, as shown in FIG. 3B, as shown in FIG. 3B, for floating, the inner tank roof and the outer tank roof can be assembled without depending on the construction progress of the inner tank side plate and the outer tank side liner. In addition to attaching and fixing the temporary roof 91 and the tip of the inner tank roof 9, temporary struts 93 are provided on the skeleton of the inner tank roof 9 at the main points in constructing the outer tank roof 95. The outer tank roof 95 is assembled using this temporary support 93.

図4A、図4Bは、本発明の一実施形態に係る貯槽の外槽側ライナ、内槽側板、内槽屋根、外槽屋根の各施工の進行と同時に行われる屋根の浮上のための事前処理工程を示している。図4Aは全体図を、図4Bは貯槽の外周の一部拡大図を示す。図4Bに詳細に示されるように、内槽屋根9及び外槽屋根95が略完成したことを示し、内槽側板、PC防液堤10を含む外槽側ライナの完成有無に関係なく、浮上用仮屋根91に固定された内槽屋根9の突端の仮支柱93に外槽屋根95の端が固定される。次いで、内槽側板8の最上端部の施工と並行して浮上用機構の施工を完成させていくことになる。   FIGS. 4A and 4B are pre-treatments for the floating of the roof performed simultaneously with the progress of each construction of the outer tank side liner, the inner tank side plate, the inner tank roof, and the outer tank roof of the storage tank according to the embodiment of the present invention. The process is shown. 4A shows an overall view, and FIG. 4B shows a partially enlarged view of the outer periphery of the storage tank. As shown in detail in FIG. 4B, the inner tub roof 9 and the outer tub roof 95 are substantially completed, and float up regardless of the completion of the outer tub side liner including the inner tub side plate and the PC liquid barrier 10. The end of the outer tub roof 95 is fixed to the temporary support 93 at the protruding end of the inner tub roof 9 fixed to the temporary roof 91 for use. Next, the construction of the levitation mechanism is completed in parallel with the construction of the uppermost end portion of the inner tank side plate 8.

図5A、図5Bは、本発明の一実施形態に係る貯槽の外槽側ライナ、内槽側板、内槽屋根、外槽屋根の各施工の進行と同時に行われる屋根の浮上のための準備工程を説明する図であり、図5Aは全体図を、図5Bは貯槽の外周の一部拡大図を示す。図5Aにおいて、内槽屋根9に外槽屋根95の主要部が仮支柱93により固定された後、屋根架台94が撤去されたことを示す。   FIG. 5A and FIG. 5B are preparation steps for the floating of the roof performed simultaneously with the progress of each construction of the outer tank side liner, the inner tank side plate, the inner tank roof, and the outer tank roof of the storage tank according to one embodiment of the present invention. 5A is an overall view, and FIG. 5B is a partially enlarged view of the outer periphery of the storage tank. FIG. 5A shows that the roof gantry 94 has been removed after the main part of the outer tub roof 95 is fixed to the inner tub roof 9 by the temporary support 93.

また、図5Bに詳細に図示されるように、並行して内槽側板8の上部に内槽屋根と接続するためナックルプレート911が取り付けられ、浮上に先立ち、ナックルプレート911の所定箇所及び仮支柱92を介して浮上用レベリングワイヤー912が所定間隔で取り付けられる。併せて浮上用仮屋根91の下段にはシール材913が配設される。これら浮上の準備を進める一方、屋根架台94が撤去されるので、貯槽底部に必要な施工を行うことができる。底部ライナ2の上に底部保冷材を敷き詰め、その上に内槽底板90が貼り付けられる。   In addition, as shown in detail in FIG. 5B, a knuckle plate 911 is attached to the upper part of the inner tank side plate 8 in parallel to connect to the inner tank roof, and a predetermined portion of the knuckle plate 911 and a temporary support column are attached prior to floating. Leveling wires 912 for levitation are attached at predetermined intervals via 92. In addition, a sealing material 913 is disposed at the lower stage of the floating temporary roof 91. While proceeding with these preparations, the roof mount 94 is removed, so that necessary construction can be performed on the bottom of the storage tank. A bottom cold insulation material is spread on the bottom liner 2, and an inner tank bottom plate 90 is attached thereon.

図6A、図6Bは、本発明の一実施形態に係る貯槽の外槽側ライナの施工と、内槽屋根及び外槽屋根の浮上処理工程、内槽屋根及び内槽側板の取付工程を説明するもので、図6Aは全体構成を、図6Bは貯槽外周を一部拡大して示している。   6A and 6B illustrate the construction of the outer tank side liner of the storage tank according to the embodiment of the present invention, the floating process of the inner tank roof and the outer tank roof, and the mounting process of the inner tank roof and the inner tank side plate. FIG. 6A shows the overall configuration, and FIG. 6B shows a partially enlarged outer periphery of the storage tank.

図6Aにおいて、内槽屋根9及び外槽屋根95並びに内槽側板8、浮上用仮屋根91及びシール材913で閉空間が構成される。図示しない送風ブロアにて内槽屋根9及び外槽屋根95が段階的に除々に浮上される。図6Bに示すように、浮上用仮屋根91は、初期位置91aから91cに移動し、またシール材913も初期位置913aから913cへと摺動する。   In FIG. 6A, a closed space is configured by the inner tank roof 9, the outer tank roof 95, the inner tank side plate 8, the floating temporary roof 91, and the sealing material 913. The inner tub roof 9 and the outer tub roof 95 are gradually lifted in stages by a blower blower (not shown). As shown in FIG. 6B, the floating temporary roof 91 moves from the initial position 91a to 91c, and the sealing material 913 also slides from the initial position 913a to 913c.

内槽側板8及び外槽屋根95が最上部に達すると、まず、内槽屋根9とナックルプレート911の先端との結合処理をする。この結合に伴い、浮上用仮屋根91、浮上用レベリングワイヤー912、シール材913、仮支柱92が撤去可能となることから、撤去される。   When the inner tank side plate 8 and the outer tank roof 95 reach the top, first, the inner tank roof 9 and the tip of the knuckle plate 911 are combined. Along with this coupling, the floating temporary roof 91, the floating leveling wire 912, the sealing material 913, and the temporary support column 92 can be removed, and thus are removed.

一方、外槽屋根95は、外槽側ライナが完成した後に、外槽側ライナの上部に固定接続される。   On the other hand, the outer tank roof 95 is fixedly connected to the upper part of the outer tank side liner after the outer tank side liner is completed.

図7A、図7Bは、本発明の一実施形態に係る貯槽の内・外部付属品の取付工程と外槽屋根及び外槽側ライナ5の取付工程とを説明するものであり、図7Aは全体図を、図7Bは貯槽外周の一部を拡大して示す。図7Aにおいて、内槽側板8及び外槽側ライナ5が最上部に達し、内槽屋根9と内槽側板8の最上端に接続固定されたナックルプレート911とが接続固定された後、外槽屋根95の外槽屋根端部951が側ライナ5の上部即ち外槽側ライナ5の頂部952に固定される。図7Bに図示されるように、この外槽屋根95の取り付けに伴い、内槽側板8と外槽屋根95との間の仮支柱93が撤去される。   7A and 7B illustrate an attaching process of inner and outer accessories of the storage tank and an attaching process of the outer tank roof and the outer tank side liner 5 according to an embodiment of the present invention. FIG. FIG. 7B shows an enlarged part of the outer periphery of the storage tank. In FIG. 7A, the inner tank side plate 8 and the outer tank side liner 5 reach the uppermost part, and after the inner tank roof 9 and the knuckle plate 911 connected and fixed to the uppermost end of the inner tank side plate 8 are connected and fixed, The outer tub roof end 951 of the roof 95 is fixed to the upper portion of the side liner 5, that is, the top portion 952 of the outer tub side liner 5. As illustrated in FIG. 7B, the temporary support 93 between the inner tank side plate 8 and the outer tank roof 95 is removed along with the attachment of the outer tank roof 95.

一方、貯槽内部の機器取り付けや、液送等の内部管900が施工される。図8は、本発明の一実施形態に係る貯槽の完成に至る工程を説明するための図であり、左側半分は外槽側ライナと一体化した防液堤の外観形状を、右半分は内槽側板外側の外観と一部内槽側板及び外槽側ライナを防液堤を含め断面として表している。   On the other hand, an internal pipe 900 for installation of equipment inside the storage tank and liquid feeding is constructed. FIG. 8 is a diagram for explaining the process leading to the completion of the storage tank according to one embodiment of the present invention, in which the left half is the external shape of the breakwater integrated with the outer tank side liner, and the right half is the inside. The outer appearance of the tank side plate and part of the inner tank side plate and the outer tank side liner are shown as a cross section including the liquid barrier.

内槽側板と外槽側ライナとの間には、必要に応じて断熱工事が施される。例えば、図8に示すように、内槽壁板8と、外槽側ライナ5との間に保冷材Hを充填することが採用されてもよい。   Between the inner tank side plate and the outer tank side liner, heat insulation work is performed as necessary. For example, as shown in FIG. 8, filling the cold insulation material H between the inner tank wall plate 8 and the outer tank side liner 5 may be employed.

貯槽外部の外構工事として、屋根階段901、頂部踊場902、貯槽頂部手摺903、外壁に昇降階段97、ポンプステージ96、ポンプ吊上用ジブクレーンB等が設置される。   As exterior construction outside the storage tank, a roof staircase 901, a top landing 902, a storage tank top handrail 903, an elevating staircase 97, a pump stage 96, a pump lifting jib crane B, and the like are installed on the outer wall.

以上説明した各実施形態は、本発明の理解のために例示されたものであり、本発明は、これらの実施形態に限定されるものではなく、種々の拡大、置換を許容するものである。また、本発明の技術思想から離れるものでない限り、特許請求の範囲に記載の構成と均等であるものも本発明の保護の範囲に含まれるものである。   Each embodiment described above is illustrated for understanding of the present invention, and the present invention is not limited to these embodiments, and various expansions and substitutions are allowed. Further, unless it departs from the technical idea of the present invention, those equivalent to the configurations described in the claims are also included in the scope of protection of the present invention.

たとえば上記説明した実施形態では、外槽側ライナ5に対して強度を保つための自立補助手段の位置として、外槽側ライナ5の一方の側、すなわち凸側もしくは代替的に凹側の要所に取り付けられる態様を例にとって説明したが、スチフナは外槽側ライナ5の両面に取り付けるものであってもよい。   For example, in the above-described embodiment, the position of the self-supporting auxiliary means for maintaining the strength with respect to the outer tub side liner 5 is one side of the outer tub side liner 5, that is, the convex side or alternatively the concave side. However, the stiffener may be attached to both surfaces of the outer tank side liner 5.

本発明は、ガス貯蔵タンクに係り、貯槽構造および貯槽の施工法において、外槽側ライナ、内槽側板の各施工工程を独立して行えるもので、施工手順に拘束がなく工期短縮できるので、今後のますます導入が進んでいく液化天然ガス(LNG)を貯蔵する低温貯槽設備の構築に利用できる。したがって、液化天然ガス(LNG)貯蔵タンク施工業を始め、高層かつ二重構造を構築する必要のある構築物を施工するための各種建築業等において利用可能性が大きい。   The present invention relates to a gas storage tank, and in the storage tank structure and storage tank construction method, each construction process of the outer tank side liner and the inner tank side plate can be performed independently, and the construction procedure can be shortened without any restrictions, It can be used to construct low-temperature storage tanks for storing liquefied natural gas (LNG), which will be increasingly introduced in the future. Accordingly, the present invention is highly applicable in various construction industries for constructing structures that need to build a high-rise and dual structure, such as the LNG storage tank industry.

1…支持杭
2…底部ライナ
3…アンカーストラップ
4…底部保冷リングベース
5…外槽側ライナ
6…スチフナ
7…鉄筋
8…内槽側板
9…内槽屋根
10…コンクリート壁(PC防液堤)
21…内槽アニュラ
31…タイロッド
32…タイロッド(フックタイプ)
33、34、35…タイナット
36…ウイングナット
37…タイ金具
38、39…下孔
40…金属製治具
41…底部保冷リング
90…内槽底板
91、91a、91c…浮上用仮屋根
92…仮支柱
93…浮上用器材仮支柱
94…屋根架台
95…外槽屋根
100…排水パイプ
101…排水路
510…スタッドジベル
520a,520b…裏当板
530…仮設スチフナ
911…ナックルプレート
912、912a、912b、912c…浮上用レベリングワイヤー
913、913a、913c…シール材
DESCRIPTION OF SYMBOLS 1 ... Support pile 2 ... Bottom liner 3 ... Anchor strap 4 ... Bottom cooler ring base 5 ... Outer tank side liner 6 ... Stiffener 7 ... Reinforcement 8 ... Inner tank side plate 9 ... Inner tank roof 10 ... Concrete wall (PC liquid barrier)
21 ... Inner tank annula 31 ... Tie rod 32 ... Tie rod (hook type)
33, 34, 35 ... Tie nut 36 ... Wing nut 37 ... Tie fitting 38, 39 ... Lower hole 40 ... Metal jig 41 ... Bottom cooler ring 90 ... Inner tank bottom plate 91, 91a, 91c ... Floating temporary roof 92 ... Temporary Prop 93 ... Temporary equipment temporary support 94 ... Roof mount 95 ... Outer tank roof 100 ... Drain pipe 101 ... Drainage channel 510 ... Stud gibber 520a, 520b ... Back plate 530 ... Temporary stiffener 911 ... Knuckle plate 912, 912a, 912b, 912c ... Leveling wire for levitation 913, 913a, 913c ... Sealing material

Claims (15)

防液堤の内部に施工され、自立状態を多層に亘って保持することが可能であって建て方される際に起立の保持を強化するための機構を備えた自立補助手段が付設され前記防液堤に係るコンクリート工事のための内側型枠を兼用する外槽側ライナと、
前記外槽側ライナの内側に施工される内槽
を備えたことを特徴とする貯槽構造。
Is construction inside the dikes, self aid having a mechanism to enhance the retention of the upright when the way built be capable of holding over a self-supporting multilayer is attached the proof An outer tank side liner that also serves as an inner formwork for concrete work related to the liquid bank ;
A storage tank structure comprising: an inner tank constructed inside the outer tank side liner.
前記自立補助手段は前記外槽側ライナが建て方される際に起立の保持を強化するための機構であって、周方向に曲げられた平板材たる外槽側ライナの凸面及び/もしくは凹面の周回方向もしくは/及び重力方向に一定の寸法間隔でスチフナが接合されること、当該外槽側ライナの平断面において少なくとも部分的に屈曲もしくは折り曲げ加工されること、外槽側ライナの板厚を一定以上の寸法とすること、外槽側ライナを比較的初期段階で周回方向に連綿と結合させて環状を形成させること、外槽側ライナの周回方向にスチフナもしくは補助板を接合したうえで該外槽側ライナを周回方向に連綿と巻回させて環状を形成させつつ当該スチフナもしくは補助板をも結合させてバンド状の環状体を形成させること、外槽側ライナの凸面に表面からスタッドジベル等の部材が突合するように設けること、外槽側ライナとこれに積層もしくは連接される外層側ライナとの接合部分に裏当板等を仮設もしくは本設的に設置することのうちの少なくともいずれか一つ以上を備えることを特徴とする請求項1記載の貯槽構造。 The self-supporting auxiliary means is a mechanism for strengthening upright holding when the outer tub side liner is built, and is provided with a convex surface and / or a concave surface of the outer tub side liner which is a flat plate bent in the circumferential direction. The stiffeners are joined at constant dimensional intervals in the circumferential direction and / or the gravity direction , at least partially bent or bent in the plane cross section of the outer tank side liner, and the thickness of the outer tank side liner is constant. With the above dimensions, the outer tub side liner is joined to the continuous cotton in the circumferential direction at a relatively initial stage to form an annular shape, and the stiffener or auxiliary plate is joined in the circumferential direction of the outer tub side liner, The tank side liner is wound around the continuous line in the circumferential direction to form an annular shape, and the stiffener or auxiliary plate is also joined to form a band-shaped annular body, from the surface to the convex surface of the outer tank side liner At least of the provision of a backing plate or the like temporarily or permanently installed at a joint portion between the outer tub side liner and the outer layer side liner laminated or connected to the outer tub side liner. The storage tank structure according to claim 1 , further comprising any one or more . 防液堤の内部に施工され、自立状態を多層に亘って保持することが可能な自立補助手段が付設され前記防液堤に係るコンクリート工事のための内側型枠を兼用する外槽側ライナと、
前記外槽側ライナの内側に施工される内槽とを備え、
前記自立補助手段として、前記外槽側ライナが単位ライナが相互に連綿と接合されて環状を形成したことによるものであり、
前記結合される単位ライナは一方もしくは双方の側に縦方向及び/もしくは横方向に予め取り付けられた裏当金を用いた溶接により前記接合がなされ、
前記裏当金は前記単位ライナ相互の接合を行う際のガイド部材である
ことを特徴とする貯槽構造
An outer tank side liner that is constructed inside the breakwater and is provided with self-supporting auxiliary means capable of maintaining a self-supporting state in multiple layers, and also serves as an inner formwork for concrete work related to the breakwater. ,
An inner tank constructed inside the outer tank side liner,
As the self-supporting auxiliary means, the outer tub side liner is formed by unitary liners joined to each other to form an annular shape,
The unit liners to be joined are joined by welding using a backing metal that is pre-attached in the longitudinal and / or transverse direction on one or both sides,
The backing metal is a guide member for joining the unit liners to each other.
A storage tank structure characterized by that .
前記裏当金を用いた溶接による前記単位ライナの接合に当たっては、前記外槽側ライナの内面からのみの溶接継手であることを特徴とする請求項3記載の貯槽構造 4. The storage tank structure according to claim 3, wherein the unit liner is joined by welding using the backing metal, and is a welded joint only from the inner surface of the outer tank side liner . 前記外槽側ライナには所定間隔でセパレータもしくはタイロッド挿通用の孔が穿設され、
前記外槽側ライナを挿通した前記セパレータもしくはタイロッドは前記外槽側ライナのいずれかの側に固着されたナットにねじ止めされることによって前記外槽側ライナが支保されることを特徴とする請求項1記載の貯槽構造
The outer tank side liner has holes for inserting separators or tie rods at predetermined intervals,
The separator or tie rod inserted through the outer tub side liner is screwed to a nut fixed to either side of the outer tub side liner, thereby supporting the outer tub side liner. Item 1. The storage tank structure according to Item 1 .
前記外槽側ライナに穿設された穴は前記セパレータもしくはタイロッドが挿通され前記ナットにねじ止めされた後に塞がれることを特徴とする請求項5記載の貯槽構造 6. The storage tank structure according to claim 5, wherein the hole formed in the outer tank side liner is closed after the separator or tie rod is inserted and screwed to the nut . 防液堤の内部に施工され、自立状態を多層に亘って保持することが可能な自立補助手段が付設され前記防液堤に係るコンクリート工事のための内側型枠を兼用する外槽側ライナと、
前記外槽側ライナの内側に施工される内槽とを備え、
前記自立補助手段として、前記外槽側ライナの凸面及び/もしくは凹面の周回方向もしくは/及び重力方向に一定の寸法間隔でスチフナが接合されるものであり、
前記外槽側ライナには所定間隔でセパレータもしくはタイロッド挿通用の孔が穿設され、前記セパレータもしくはタイロッドを用いて前記外槽側ライナが支保される機構であり、
前記外槽側ライナが支保される機構は、
前記セパレータもしくはタイロッドが前記スチフナに溶接される構造、前記セパレータもしくはタイロッドが前記スチフナに金具等で引っかけられる構造、前記スチフナにナットが埋め込まれもしくは溶接され該ナットに前記セパレータもしくはタイロッドがねじ止めされる構造、前記スチフナに穴が穿設され前記セパレータもしくはタイロッドが該穴に貫通された後にナットでねじ止めされる構造、
のうちの少なくともいずれか一つ以上を備えることを特徴とする貯槽構造
An outer tank side liner that is constructed inside the breakwater and is provided with self-supporting auxiliary means capable of maintaining a self-supporting state in multiple layers, and also serves as an inner formwork for concrete work related to the breakwater. ,
An inner tank constructed inside the outer tank side liner,
As the self-supporting auxiliary means, stiffeners are joined at constant dimensional intervals in the circumferential direction or / and the gravity direction of the convex surface and / or concave surface of the outer tub side liner,
The outer tub side liner is provided with holes for inserting a separator or tie rod at predetermined intervals, and the outer tub side liner is supported by using the separator or tie rod,
The mechanism for supporting the outer tank side liner is:
A structure in which the separator or tie rod is welded to the stiffener, a structure in which the separator or tie rod is hooked to the stiffener with a metal fitting or the like, a nut is embedded or welded to the stiffener, and the separator or tie rod is screwed to the nut Structure, structure in which a hole is drilled in the stiffener and the separator or tie rod is passed through the hole and then screwed with a nut,
A storage tank structure comprising at least one of the above .
前記スチフナと前記防液提に係る鉄筋との取り合い部分は、
前記スチフナに前記鉄筋貫通用の孔が穿設され該孔を前記鉄筋が挿通する構造、
前記スチフナの表面に鉄筋が摺接することによってスチフナと鉄筋とが溶接、クランプ留め、ビス留め、治具による接続の少なくともいずれかによって固定される構造
のいずれかを有することを特徴とする請求項7記載の貯槽構造
The joint part between the stiffener and the reinforcing bar related to the liquid barrier is
A structure in which a hole for penetrating the reinforcing bar is drilled in the stiffener and the reinforcing bar is inserted through the hole;
A structure in which the reinforcing bar is slidably contacted with the surface of the stiffener so that the stiffener and the reinforcing bar are fixed by at least one of welding, clamping, screwing, and jig connection.
8. The storage tank structure according to claim 7, comprising:
前記スチフナは、断面が平板(FB)状、L字形状、T字形状、I字形状、H字形状のいずれかをした軸材が長手方向に若干湾曲されて前記外槽側ライナのいずれかの側に周接するように設けられることを特徴とする請求項7記載の貯槽構造 The stiffener is one of the outer tank side liners in which a shaft having a cross section of a flat plate (FB) shape, an L shape, a T shape, an I shape, or an H shape is slightly curved in the longitudinal direction. The storage tank structure according to claim 7, wherein the storage tank structure is provided so as to be in contact with the side of the tank . 前記スチフナにおいて、該スチフナの切れ目と前記裏当金との取り合い部分においてジョイント用スチフナが取り付けられることを特徴とする請求項7記載の貯槽構造 8. The storage tank structure according to claim 7, wherein a joint stiffener is attached to the stiffener at a joint portion between the stiffener cut and the backing metal . 前記外槽側ライナには気密性確保のための手段が施されることを特徴とする請求項1記載の貯槽構造 2. The storage tank structure according to claim 1, wherein the outer tank side liner is provided with means for ensuring airtightness . 前記防液提に係る鉄筋を受けるための鉄筋受架台をさらに備え、前記鉄筋が縦横に交差点を緊結もしくは溶接等されて網型に組まれたものが前記鉄筋受架台に接合させもしくはこれらを貫通させるようにして外槽側ライナと一体加工されることを特徴とする請求項1記載の貯槽構造 It further comprises a reinforcing bar support for receiving the reinforcing bar related to the liquid barrier, and the reinforcing bar is assembled in a net shape by joining or welding the intersections vertically and horizontally to the reinforcing bar support or through these. The storage tank structure according to claim 1, wherein the storage tank structure is integrally processed with the outer tank side liner . 前記防液提に係る鉄筋を受けるための鉄筋受架台をさらに備え、前記鉄筋が縦横に交差点を緊結もしくは溶接等されて網型に組まれたものが前記スチフナに接合させもしくはこれらを貫通させるようにして外槽側ライナと一体加工されることを特徴とする請求項7記載の貯槽構造 It further includes a reinforcing bar support for receiving the reinforcing bar related to the liquid barrier, and the reinforcing bar is joined to the stiffener or penetrated through a net-like structure in which crossing points are bonded or welded vertically or horizontally. The storage tank structure according to claim 7, wherein the storage tank structure is integrally processed with the outer tank side liner . 前記外槽側ライナにはスタッドジベルが所定間隔で上下左右方向に取付けられることを特徴とする請求項1記載の貯槽構造 The storage tank structure according to claim 1, wherein stud gibels are vertically and horizontally attached to the outer tank side liner at predetermined intervals . 内槽を建て方する内槽工程と、
多層に亘る自立を可能とさせる自立補助手段が付設された外槽側ライナによる外槽の施工工程と、
前記外槽側ライナを内側型枠として該内側型枠に相対する外側型枠を建て方する施工工程と、
前記外槽側ライナと前記外側型枠との間にコンクリートを打設する工程と
を備える貯槽の施工法であって
前記外槽の施工工程は、
裏当金突合せ溶接を前記外槽側ライナに係るライナ板に施工する第1の工程と、
前記上記ライナ板を施工現場に搬入し、該施工現場で第1のライナ板と第2のライナ板とを連接組み立てする際に、ガイド部材たる裏当金に当てるようにして取り付ける第2の工程と、
前記ライナ板の位置決めが確定されたら、その位置において、縦方向の裏当部の突合せ溶接を行い、次いで、周方向の裏当部の突合せ溶接を行う、第3の工程と、
仮スチフナを非コンクリート側から取り付ける第4の工程と、
前記防液堤のコンクリートを打設する第5の工程と、
前記コンクリートの打設完了後、前記仮スチフナを撤去する第6の工程と
を具備することを特徴とする貯槽の施工法。
An inner tank process for building the inner tank;
An outer tub construction process by an outer tub side liner provided with self-supporting auxiliary means for enabling independence over multiple layers ;
The construction process of building the outer mold facing the inner mold as the outer tank side liner as the inner mold,
Placing concrete between the outer tub side liner and the outer mold; and
A storage tank construction method comprising :
The construction process of the outer tub is
A first step of applying a backing metal butt weld to the liner plate according to the outer tank side liner;
A second step of bringing the liner plate into the construction site and attaching the first liner plate and the second liner plate to the backing metal as a guide member when the first liner plate and the second liner plate are assembled and assembled at the construction site. When,
When the positioning of the liner plate is confirmed, in that position, the butt welding of the longitudinal backing portion is performed, and then the circumferential backing portion butt welding is performed,
A fourth step of attaching the temporary stiffener from the non-concrete side;
A fifth step of placing the concrete of the liquid breakwater;
And a sixth step of removing the temporary stiffener after completion of placing the concrete .
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