JP5943702B2 - Sound absorbing wall sound absorbing plate - Google Patents
Sound absorbing wall sound absorbing plate Download PDFInfo
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- JP5943702B2 JP5943702B2 JP2012113827A JP2012113827A JP5943702B2 JP 5943702 B2 JP5943702 B2 JP 5943702B2 JP 2012113827 A JP2012113827 A JP 2012113827A JP 2012113827 A JP2012113827 A JP 2012113827A JP 5943702 B2 JP5943702 B2 JP 5943702B2
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Description
この発明は、道路などの騒音対策に用いる遮音壁の吸音板に関し、その脆弱性を改良し、耐久性に優れた遮音壁を提供するための吸音板の構造に関する。 The present invention relates to a sound absorbing plate of a sound insulating wall used for noise countermeasures such as roads, and relates to a structure of a sound absorbing plate for improving the vulnerability and providing a sound insulating wall having excellent durability.
高速道路などの遮音壁は、設置されてから約35年経過しているが、自然条件や排ガス等の化学物質による表面劣化はあるものの吸音板の基本性能を維持しているので許されている。しかし約20年経過した頃から部分的劣化が進行し、破断までに至る箇所が頻発し
出したため、今後この現象に伴う改良工事の増加は必然である。
例えば図2に示す吸音板は、雨水の溜まる形状であるため、所謂ハゼ嵌合部P内部が滞水の状態又は湿気過多状態になる。滞水状態状況下での吸音板の背面材の溶融亜鉛めっき鋼板は、夏場の日射で45度以上の温水になると亜鉛が溶け出して裸の鉄生地になるため、前面材のアルミ材との間で電食が発生する結果、破断に至るまで腐蝕が進行することが判明している。
また冬季に凍結防止用で塩水が散布される地域での塩水の滞留はその電食による腐蝕と錆を加速する。その欠陥を改良することにより長寿命な吸音板を開発することで建設のトータルコストの低減を図るという時代的要求がある。
Although sound insulation walls such as highways have been installed for about 35 years, they are allowed because they maintain the basic performance of the sound-absorbing plates, although there are natural conditions and surface deterioration due to chemical substances such as exhaust gas. However, since about 20 years have passed, the partial deterioration has progressed, and the points leading to the breakage have frequently occurred. Therefore, it is inevitable that the improvement work accompanying this phenomenon will increase in the future.
For example the sound absorbing plate shown in FIG. 2 are the shape accumulate the rainwater engaging portion P inside fitting Tokoroiha peptidase is state or moisture excessive state of ponding. The hot-dip galvanized steel sheet on the back of the sound-absorbing plate under water-saturated conditions melts into hot iron at 45 degrees or more in the summer sunshine, and becomes a bare iron fabric. As a result of the occurrence of electrolytic corrosion, it has been found that corrosion progresses until breakage occurs.
In addition, the retention of salt water in areas where salt water is sprayed to prevent freezing during the winter season accelerates corrosion and rust caused by electric corrosion. There is an epochal demand to reduce the total cost of construction by developing a long-life sound absorbing plate by improving the defect.
現行の遮音壁の吸音板は、構造上雨水が溜まる形状のため、その滞水構造の中で電食の誘発や冬季道路凍結防止材である塩水の影響で金属の腐蝕が進行しているので、滞水と湿気が残留する要因を改善することによって腐蝕原因を除去し製品寿命を倍増させる。 Since the current sound-insulating wall sound-absorbing plate has a structure that accumulates rainwater, metal corrosion progresses in the water-stagnation structure due to the induction of electrolytic corrosion and the influence of salt water, which is a winter road anti-freezing material. Improve the cause of residual water and moisture to eliminate the cause of corrosion and double the product life.
遮音壁の吸音板の耐久性を向上することによって取換、交換時期を伸ばし、保守保全に掛かるランニングコストを低減する。 By improving the durability of the sound absorbing plate of the sound insulation wall, the replacement and replacement period will be extended, and the running cost for maintenance will be reduced.
上記の課題を解決するために、この発明は、前面吸音板の下端部を折り返して形成したハゼ折返部を有するハゼ折部に、断面コ字状背面遮音板の底辺部の先端に形成した下方折返部を差し込んだハゼ嵌合部によって、前記前面吸音板と背面遮音板の底辺部を止着した吸音板において、前記前面吸音板のハゼ折返部の寸法を背面遮音板の底辺の下方折返部の寸法よりも長くし、かつハゼ折返部の最頂点を背面遮音板の底辺の折返部の手前で底辺裏側に当接させ、前記ハゼ嵌合部の最下点部に、このハゼ嵌合部内部に連通する排水窓を設けると共に前記排水窓に隣接する通気孔部を形成した構成を採用したのである。 In order to solve the above-mentioned problem, the present invention is a lower part formed at the tip of the bottom side part of the U-shaped rear sound insulation board in a goby folded part having a goby folded part formed by folding the lower end part of the front sound absorbing board. In the sound absorbing plate in which the bottom portions of the front sound absorbing plate and the rear sound insulating plate are fastened by the goby fitting portion into which the turning portion is inserted, the size of the goby folded portion of the front sound absorbing plate is set to the lower folded portion of the bottom of the rear sound insulating plate. And the top of the goby folded part is brought into contact with the back side of the bottom before the folded back part of the bottom of the rear sound insulating plate, and the gouge fitting part is placed at the lowest point of the gouge fitting part. internal than that employing the configuration to form the vent portion adjacent to Rutotomoni the drainage window provided drainage window communicating with.
前記排水窓は、一定長で等間隔に設けるのが好ましい。 The drainage windows are preferably provided at regular intervals with a constant length.
前記前面吸音板のハゼ折部への背面遮音板の下方折返部の差し込みと、前記前面吸音板と背面遮音板の頭頂部のリベット止めだけによって両者を止着することができる。Both of them can be fixed only by inserting the lower folded portion of the rear sound insulating plate into the goby folded portion of the front sound absorbing plate and by riveting the top of the front sound absorbing plate and the rear sound insulating plate.
前記通気孔部の断面形状を半円形にすることができる。 The cross-sectional shape of the vent hole can be made semicircular.
また、前記前面吸音板の下部にエンボス加工を施すことができる。 Moreover, embossing can be given to the lower part of the said front sound absorption board.
水捌けを良くして内部が乾燥しやすい構造にすることで遮音壁の吸音板の下部のハゼ折嵌合部内部の水分に起因する電食や錆のおこる原因を除去することにより、吸音板の耐久性を向上させることができる。 The structure of the sound-absorbing plate is improved by eliminating the cause of galvanic corrosion and rust caused by moisture inside the goby folding part at the bottom of the sound-absorbing plate of the sound-insulating wall by improving water drainage and making the interior easy to dry. Can be improved.
耐久性が向上することにより、遮音壁の吸音板の補修、取換、交換の施工サイクルを延長出来ることから、膨大な保守保全に掛かっていた費用が低減出来る。 By improving durability, it is possible to extend the construction cycle for repairing, replacing, and replacing the sound absorbing plate of the sound insulation wall, thereby reducing the cost of enormous maintenance.
図1はこの発明の吸音板を示す。(a)は全体構成を示す斜視図で、(b)はその縦断面図である。(c)は前面吸音板1Aの底辺のハゼ嵌合部Pの拡大斜視図であり、(d)はハゼ嵌合部Pの拡大縦断面図である。(e)は前面吸音板1Aと背面遮音板2Aの縦方向寸法を示す図である。 FIG. 1 shows a sound absorbing plate of the present invention. (A) is a perspective view which shows the whole structure, (b) is the longitudinal cross-sectional view. (C) is an enlarged perspective view of the base of the C peptidase fitting portion P of the front sound absorbing plate 1A, an enlarged longitudinal sectional view of (d) are C peptidase fitting section P. (E) is a figure which shows the vertical direction dimension of 1 A of front sound-absorbing boards, and 2 A of back sound-insulating boards.
前面吸音板1Aは、アルミ板、亜鉛鋼板などをガラリ及び多孔に加工しており、下端部を裏側で上方に垂直に折り返して垂直ハゼ折返部1AHを形成する。背面遮音板2Aは、コの字状に折り曲げた溶融亜鉛めっき鋼板で構成し、コの字の底辺部の先端を下方に垂直に折り返して垂直折返部2AHを形成する。図1(d)に示すように、前面吸音板1Aの底辺部の溝状ハゼ折部に背面遮音板2Aの垂直折返部2AHを差し込んでハゼ嵌合部Pを構成する。前面吸音板1Aと背面遮音板2Aの組み立ては、底辺部をハゼ折部で嵌合させた後に頭頂部をリベットRで止めるだけで完成できるため、底辺部はリベット等の固定する部材なしに吸音パネルの組立ができる。前面吸音板1Aと背面遮音板2Aの間に、ポリエステルウールなどによる吸音材3を詰めることで吸音性能を維持している。ハゼ嵌合部Pには、排水窓5と通気孔部6が一定間隔で交互に設けられている。
The front sound-absorbing plate 1A is made of an aluminum plate, a galvanized steel plate, or the like so as to be glazed and porous. The rear sound insulating plate 2A is formed of a hot-dip galvanized steel sheet bent in a U shape, and the vertical folding portion 2AH is formed by vertically folding the tip of the bottom portion of the U shape downward. As shown in FIG. 1 (d), constituting the wafer peptidase fitting portion P by inserting the vertical turning portion 2AH of the rear sound insulating plate 2A in a groove-like goby folded portion of the bottom portion of the front sound absorbing plate 1A. Assembly of the front sound absorbing plate 1A and the rear sound insulating plate 2A, since the top portion after fitting the bottom portion in goby folding unit can be completed by simply stopping rivets R, bottom portion absorbing without members for fixing the rivet Panel assembly is possible. Sound absorbing performance is maintained by packing a
排水窓5については、図1(c)に示すように、ハゼ嵌合部Pに等間隔に一定長の大きさで設けることによりハゼ嵌合部P内部に雨水が溜まらない構造にする。これで水捌けが良くなり電食腐蝕要因が減る事で耐久性の大幅向上を実現する。
通気孔部6については、等間隔に開けられた夫々の排水窓5と隣接するハゼ折部の谷折の内側最下点部に設けられており、前面吸音板1Aの底辺部のハゼ折部の谷折の内側最下点部と、背面遮音板2Aの底辺の垂直に折返して差込んで嵌合する折返部2AHの先端部との間に、間隙空間が出来るように設計することで通気孔部6を確保する結果、常にハゼ嵌合部P内部を空気の通気が行われることによって、内部の乾燥状態を維持する事が可能になる為、湿気による劣化要因を除去させる事が出来る。
間隙空間は、図1(d)に示すように前面吸音板1Aのハゼ折返部寸法1Sが背面遮音板2Aの底辺の垂直折返部寸法2Sより長くなるように設計されており、垂直ハゼ折返部1AHの最頂点は背面遮音板2Aの底辺の垂直に折り返される折返部2AHの手前で背面遮音板2Aの底辺裏側に当接させる事で確実に通気孔部6を確保している。
As shown in FIG. 1 (d), the gap space is designed so that the goby folded part dimension 1S of the front sound absorbing plate 1A is longer than the vertical folded part dimension 2S of the bottom side of the rear sound insulating board 2A. The
さらに、間隙空間は、図1(e)に示すように前面吸音板1Aの最頂点と最下点間の寸法1Tが背面遮音板2Aの上部最頂点と底辺部の垂直折返部最下点間の寸法2Tより長くなるように設計する事で確実に通気孔部6を確保している。
Further, as shown in FIG. 1 (e), the gap space has a dimension 1T between the top and bottom points of the front sound absorbing plate 1A, which is between the top top and the bottom of the vertical folded portion at the bottom. The
内部乾燥効率を高めるために設けられている通気孔部6の両端の通気孔口6Bは、形状を直角でなく半円形または斜角に切り取ることによって、その取込口表面積を大きくして空気流入量を増やしている。
The vent holes 6B at both ends of the
前面吸音板1Aの下部には、タワミ防止のためにエンボス7加工を設けている。エンボス加工には従来品の切込み8加工(図2(a)参照)よりも強度アップと水の侵入を防ぐ効果を出す。
図2は従来型の遮音壁の、ハゼ折りにした吸音板の構成を示す。
(a)は全体構成を示す斜視図であり、(b)は全体構成を示す縦断面図である。(c)は前面吸音板1Bの底辺部のハゼ嵌合部Pの拡大斜視図であり、(d)は底辺部のハゼ嵌合部Pの拡大縦断面図である。
図2(b)に示すように、従来は前面吸音板1Bの底辺部をハゼ折にして、背面遮音板2Bの底辺部の垂直に折り返した先端部をハゼ折部の中に入れた構成にしている。また前面吸音板1Bの下部の切込み8は、タワミ防止であるが切込みがあるため水が浸入する要因でもある。図2(d)は水4が滞留している状態を示す。
FIG. 2 shows the structure of a sound absorbing plate of a conventional sound insulation wall that is folded into a goby.
(A) is a perspective view which shows the whole structure, (b) is a longitudinal cross-sectional view which shows the whole structure. (C) is an enlarged perspective view of a wafer peptidase fitting portion P of the bottom portion of the front sound absorbing plate 1B, an enlarged longitudinal sectional view of (d) are fitted Ha zero of the base portion engagement portion P.
As shown in FIG. 2 (b), the bottom part of the front sound-absorbing plate 1B is conventionally folded, and the tip part that is folded back perpendicularly to the bottom part of the rear sound-insulating board 2B is placed in the folded part. ing. Further, the
道路等の社会的インフラは此処35年高速道路、新幹線は全国的に整備されたものの、構造物に付帯設置された遮音壁の吸音板は腐蝕、劣化が進行し、補修、取換、交換を余儀なくされ、今後十数年間に渡って膨大な保守保全費用が想定される。公共工事予算縮小の中で、社会的インフラは公共財産の観点から長寿命を要求される時代に入っており、その観点からこれからの建設、改良、補修工事に使用される材料のいずれも耐久年数の向上が命題となってくる。
その実現を図るべく数年わたる観察研究を継続した結果、長寿命の吸音板を開発した。この長寿命吸音板の使用で、騒音対策改善の中期長期のランニングコスト低減を実現できる。
Although the social infrastructure such as roads has been developed for 35 years here, the Shinkansen has been developed nationwide, but the sound-absorbing plates of the sound insulation walls attached to the structures have been corroded and deteriorated, and must be repaired, replaced, or replaced. And enormous maintenance costs are expected over the next decade. Social infrastructure has entered an era where long life is required from the viewpoint of public property as the budget for public works contracts. From this point of view, all materials used for future construction, improvement, and repair work are durable. Improvement is a proposition.
As a result of continuing observational research over several years to achieve this, a long-life sound-absorbing plate was developed. By using this long-life sound-absorbing plate, the mid- and long-term running costs can be reduced by improving noise countermeasures.
1A,1B 前面吸音板
1AH 前面吸音板1Aの下端部を裏側上方に折返した垂直ハゼ折返部
1S 前面吸音板1Aの垂直ハゼ折返部1AHの寸法
1T 前面吸音板1Aの上部最頂点と底辺部最下点までの寸法
2A,2B 背面遮音板
2AH 背面遮音板2Aのコの字底辺部先端を垂直下方に折返した垂直折返部
2S 背面遮音板2Aの底辺部の垂直折返部2AHの寸法
2T 背面遮音板2Aの上部最頂点と底辺部垂直折返部最下点までの寸法
3 吸音材
4 滞留水
5 排水窓
6 通気孔部
6A 通気孔
6B 通気孔口
7 エンボス
8 切込み
P ハゼ嵌合部
R 前面吸音板と背面遮音板上部結合部のリベット
1A, 1B front acoustical boards 1AH front acoustical panel 1A vertical goby folded portion 1S upper most vertex and the bottom portion of the dimension 1T front acoustical panel 1A of the vertical goby folded portion 1AH of the front sound absorbing plate 1A of the lower portion is folded on the back above the dimension 2A to the lowest point, dimensions 2T vertical turning portion 2AH of the base portion of 2B rear sound insulating plate 2AH rear sound insulating plate 2A U-shaped bottom tip vertical turning portion 2S rear sound insulating plate 2A which folded vertically downward upper most vertex and the bottom portion vertical
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