JP5942223B2 - Induction heating cooking container and heating element for induction heating cooking - Google Patents

Induction heating cooking container and heating element for induction heating cooking Download PDF

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JP5942223B2
JP5942223B2 JP2012011953A JP2012011953A JP5942223B2 JP 5942223 B2 JP5942223 B2 JP 5942223B2 JP 2012011953 A JP2012011953 A JP 2012011953A JP 2012011953 A JP2012011953 A JP 2012011953A JP 5942223 B2 JP5942223 B2 JP 5942223B2
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conductive sheet
container
heating element
adhesive layer
induction heating
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JP2012166017A (en
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竹尾 薫
薫 竹尾
吉田 寛
寛 吉田
真弓 綿世
真弓 綿世
陽子 田窪
陽子 田窪
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Fuji Seal Inc
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Description

本発明は、誘導加熱を利用した誘導加熱調理器によって内容物を加熱することができる誘導加熱調理用容器と、該誘導加熱調理用容器に用いられる誘導加熱調理用の発熱体に関する。   The present invention relates to an induction heating cooking container in which contents can be heated by an induction heating cooker using induction heating, and a heating element for induction heating cooking used in the induction heating cooking container.

誘導加熱を利用した誘導加熱調理器は、電磁調理器(IH調理器)とも称され、近年、いろいろな種類のものが提案されている。該誘導加熱調理器によって内容物を加熱するには、それに対応した容器を使用することが必要である。即ち、容器の全体を電磁誘導によって発熱する構成としたり、電磁誘導によって発熱する部分を容器の一部に備えたりすることが必要となる。容器の一部に電磁誘導によって発熱する発熱体を備える構成も種々のものが考えられ、例えば、電磁誘導によって発熱する発熱体を容器の側壁部に備えることがある(下記特許文献1、2)。そして、容器の側壁部に発熱体を備える場合には、下記特許文献2のように筒状の発熱体を容器本体に装着することが考えられる。   An induction heating cooker using induction heating is also referred to as an electromagnetic cooker (IH cooker), and various types have been proposed in recent years. In order to heat the contents by the induction heating cooker, it is necessary to use a container corresponding to the contents. That is, it is necessary to make the whole container generate heat by electromagnetic induction, or to provide a part of the container that generates heat by electromagnetic induction. Various configurations are possible in which a part of the container is provided with a heating element that generates heat by electromagnetic induction. For example, a heating element that generates heat by electromagnetic induction may be provided on the side wall of the container (Patent Documents 1 and 2 below). . And when providing a heat generating body in the side wall part of a container, mounting | wearing a container main body with a cylindrical heat generating body like the following patent document 2 can be considered.

ところで、本発明者らは、アルミニウム箔等の導電性シートを帯状にカットし、該帯状の導電性シートの両端部同士を接着剤によって接着して筒状にする方法を試みた。このようにして筒状に形成した発熱体を用いて容器を作製し、作製した容器に内容物を入れて加熱試験を行ったところ、内容物が加熱されない場合があった。   By the way, the present inventors tried a method of cutting a conductive sheet such as an aluminum foil into a strip shape, and bonding both end portions of the strip-shaped conductive sheet with an adhesive to form a cylinder. Thus, when the container was produced using the heat generating body formed in the cylinder shape and the contents were put into the produced container and the heating test was conducted, the contents might not be heated.

実開平2−15487号公報Japanese Utility Model Publication No. 2-15487 特開2005−168648号公報JP 2005-168648 A

それゆえに本発明は上記従来の問題点に鑑みてなされ、導電性シートの両端部同士を連結して筒状に形成した発熱体を使用する場合において発熱体が確実に発熱するようにすることを課題とする。   Therefore, the present invention has been made in view of the above-described conventional problems, and in the case of using a heating element formed in a cylindrical shape by connecting both end portions of a conductive sheet, the heating element surely generates heat. Let it be an issue.

本発明者らは、この課題を解決すべく、発熱体が発熱しないという現象の解明に向けて日々研究を重ねた結果、遂にその原因を突き止めた。即ち、導電性シートの両端部同士が電気的に接触していなければならないという知見を得て、本発明を完成するに至ったものである。   In order to solve this problem, the present inventors have conducted research every day for the elucidation of the phenomenon that the heating element does not generate heat, and finally found the cause. That is, the inventors have obtained the knowledge that both end portions of the conductive sheet must be in electrical contact with each other, and have completed the present invention.

即ち、本発明に係る誘導加熱調理用容器は、非導電性材料からなる容器本体の側壁部の内周面側に、電磁誘導によって発熱する発熱体を備えた誘導加熱調理用容器であって、発熱体は、電磁誘導で発熱可能な導電性シートの両端部同士が重ね合わせられた筒状であり該発熱体の重ね合わせ部には、接着層を介して導電性シート同士が重ね合わせられた接着領域と、接着層を介さずに導電性シート同士が重ね合わせられた接触領域とが存在し、該接触領域において、導電性シートの両端部同士が電気的に接触していることを特徴とする。 That is, the induction heating cooking container according to the present invention is an induction heating cooking container provided with a heating element that generates heat by electromagnetic induction on the inner peripheral surface side of the side wall portion of the container body made of a non-conductive material, The heating element has a cylindrical shape in which both ends of a conductive sheet capable of generating heat by electromagnetic induction are overlapped , and the conductive sheets are overlapped with each other through an adhesive layer on the overlapping portion of the heating element. And a contact region in which the conductive sheets are overlapped without using an adhesive layer, and both ends of the conductive sheet are in electrical contact with each other in the contact region . And

該構成の誘導加熱調理用容器にあっては、筒状に形成された発熱体の重ね合わせ部において導電性シートの両端部同士の電気的な接触が確保されているので、筒状の発熱体が確実に発熱できる。 In the container for induction heating cooking having such a configuration, since the electrical contact between both ends of the conductive sheet is ensured in the overlapping portion of the cylindrical heating elements, the cylindrical heating element Can surely generate heat.

特に、重ね合わせ部には、接着層を介して導電性シート同士が重ね合わせられた接着領域と、接着層を介さずに導電性シート同士が重ね合わせられた接触領域とが存在しているので、重ね合わせ部における接着領域によって導電性シートの確実な連結状態が確保される。そして、重ね合わせ部における接触領域においては接着層が介在していないので、電気的な接触が確保されることとなる。尚、重ね合わせ部の構成としては、導電性シートの両端部内面同士が重ね合わせられた構成や、導電性シートの一端部内面が他端部外面に重ね合わせられた構成がある。 In particular, the heavy ne mating portion, and the adhesive area in which the conductive sheet together is superimposed via an adhesive layer, and the conductive sheet to each other not via an adhesive layer is superposed contact area exists Therefore , the reliable connection state of the conductive sheet is ensured by the adhesion region in the overlapping portion. And since the adhesive layer is not interposed in the contact region in the overlapping portion, electrical contact is ensured. In addition, as a structure of a superimposition part, there exists the structure by which the inner surface of the both ends of the electroconductive sheet was superimposed, and the structure by which the inner surface of the one end part of the electroconductive sheet was superposed on the outer surface of the other end part.

更に、容器本体は射出成形により形成され、発熱体はインサート成形により容器本体と一体化されていることが好ましい。インサート成形によって発熱体を容器本体に一体化させることにより、容器本体に発熱体を別途装着する必要がない。導電性シートが特に薄い場合には筒状に形成した発熱体を容器本体に装着する工程は容易ではないが、このようにインサート成形によって両者を一体化させることにより製造工程が容易になる。また、発熱体を容器本体に接着させるための接着剤も不要になる。また、重ね合わせ部の段差により、容器本体と発熱体が良好に固定される。しかも、射出成形時の成形圧力が重ね合わせ部の接触領域に作用することで、該接触領域における電気的な接触状態がより一層強固に且つ確実なものになる。   Furthermore, it is preferable that the container body is formed by injection molding, and the heating element is integrated with the container body by insert molding. By integrating the heating element into the container body by insert molding, there is no need to separately attach the heating element to the container body. When the conductive sheet is particularly thin, the process of mounting the heating element formed in a cylindrical shape on the container body is not easy, but the manufacturing process is facilitated by integrating the two by insert molding. In addition, an adhesive for adhering the heating element to the container body is also unnecessary. Further, the container main body and the heating element are satisfactorily fixed by the step of the overlapping portion. In addition, since the molding pressure during the injection molding acts on the contact area of the overlapping portion, the electrical contact state in the contact area becomes even stronger and more reliable.

また更に、重ね合わせ部は、導電性シートの一端部内面が他端部外面に重ね合わせられて形成され、該重ね合わせ部の幅方向両端にはそれぞれ接着領域が設けられ、該両接着領域間に接触領域が設けられ、該発熱体が容器内面を構成していることが好ましい。導電性シートの一端部内面を他端部外面に重ね合わせて重ね合わせ部を形成すると、重ね合わせ部を容易に形成することができる。そして、重ね合わせ部の幅方向両端にそれぞれ接着領域が設けられているので、導電性シートの一端部における端縁や他端部における端縁が径方向に折れ曲がって突出したりするということが確実に防止される。更に、幅方向両端の接着領域によってその間に位置する接触領域において電気的な接触状態がより一層確実なものとなる。   Furthermore, the overlapping portion is formed by overlapping the inner surface of one end portion of the conductive sheet on the outer surface of the other end portion, and adhesive regions are provided at both ends in the width direction of the overlapping portion. It is preferable that a contact region is provided in the container, and the heating element constitutes the inner surface of the container. When the overlapping portion is formed by superimposing the inner surface of one end portion of the conductive sheet on the outer surface of the other end portion, the overlapping portion can be easily formed. And since the adhesion region is provided at both ends in the width direction of the overlapped portion, it is ensured that the edge at one end of the conductive sheet and the edge at the other end bend in the radial direction and protrude. Is prevented. Furthermore, the electrical contact state is further ensured in the contact region located between the adhesive regions at both ends in the width direction.

また本発明に係る誘導加熱調理用の発熱体は、非導電性材料からなる容器の側壁部の内周面側に使用されて電磁誘導によって発熱する誘導加熱調理用の発熱体であって、電磁誘導で発熱可能な導電性シートの両端部同士が重ね合わせられた筒状であり該重ね合わせ部には、接着層を介して導電性シート同士が重ね合わせられた接着領域と、接着層を介さずに導電性シート同士が重ね合わせられた接触領域とが存在し、該接触領域において、導電性シートの両端部同士が電気的に接触していることを特徴とする。 A heating element for induction heating cooking according to the present invention is a heating element for induction heating cooking that is used on the inner peripheral surface side of the side wall of a container made of a non-conductive material and generates heat by electromagnetic induction. It is a cylindrical shape in which both ends of a conductive sheet capable of generating heat by induction are overlapped, and an adhesive region in which conductive sheets are overlapped with each other via an adhesive layer and an adhesive layer are provided in the overlapped portion. There is a contact region in which the conductive sheets are overlapped without being interposed, and both ends of the conductive sheet are in electrical contact with each other in the contact region .

以上のように、本発明は、筒状に形成された発熱体の重ね合わせ部において電気的な接触が確保されているので、安定した発熱が得られ、内容物を確実に加熱することができる。 As described above, according to the present invention, since electrical contact is ensured in the overlapping portion of the heating elements formed in a cylindrical shape, stable heat generation can be obtained and the contents can be reliably heated. .

本発明の一実施形態における誘導加熱調理用容器を示す縦断面図。The longitudinal cross-sectional view which shows the container for induction heating cooking in one Embodiment of this invention. (a)は図1のA部拡大図、(b)は図1のB部拡大図。(A) is the A section enlarged view of FIG. 1, (b) is the B section enlarged view of FIG. 同実施形態における誘導加熱調理用容器に用いられる発熱体の製造工程を示す平面図であって、(a)は筒状に形成する前の状態を示し、(b)は筒状に形成した状態を示している。It is a top view which shows the manufacturing process of the heat generating body used for the container for induction heating cooking in the embodiment, Comprising: (a) shows the state before forming in a cylinder shape, (b) is the state formed in the cylinder shape Is shown. 同実施形態における誘導加熱調理用容器の製造工程を示す要部横断面図であって、(a)は樹脂を射出する前の型内部の状態を示し、(b)は樹脂を射出した後の型内部の状態を示している。It is a principal part cross-sectional view which shows the manufacturing process of the container for induction heating cooking in the embodiment, Comprising: (a) shows the state inside the type | mold before injecting resin, (b) is after injecting resin. The state inside the mold is shown. 同実施形態における誘導加熱調理用容器を示す要部横断面図。The principal part cross-sectional view which shows the container for induction heating cooking in the same embodiment. (a)及び(b)は、本発明の他の実施形態における誘導加熱調理用容器を示す要部横断面図。(A) And (b) is a principal part cross-sectional view which shows the container for induction heating cooking in other embodiment of this invention. 本発明の他の実施形態における誘導加熱調理用容器に用いられる発熱体の製造工程を示す平面図であって、(a)は筒状に形成する前の状態を示し、(b)は筒状に形成する際の状態を示している。It is a top view which shows the manufacturing process of the heat generating body used for the container for induction heating cooking in other embodiment of this invention, Comprising: (a) shows the state before forming in a cylinder shape, (b) is a cylinder shape. The state at the time of forming is shown. 同実施形態における誘導加熱調理用容器を示す要部横断面図。The principal part cross-sectional view which shows the container for induction heating cooking in the same embodiment. 本発明の他の実施形態における誘導加熱調理用容器を示す要部横断面図。The principal part cross-sectional view which shows the container for induction heating cooking in other embodiment of this invention. 本発明の他の実施形態における誘導加熱調理用容器に用いられる発熱体の製造工程を示す要部断面図であって、(a)は筒状に形成する前の状態を示し、(b)は筒状に形成する際の状態を示している。It is principal part sectional drawing which shows the manufacturing process of the heat generating body used for the container for induction heating cooking in other embodiment of this invention, Comprising: (a) shows the state before forming in a cylinder shape, (b) is The state at the time of forming in a cylinder shape is shown. (a)は同実施形態における誘導加熱調理用容器に用いられる発熱体の要部断面図、(b)は(a)の発熱体を用いて製造した誘導加熱調理用容器の要部横断面図。(A) is principal part sectional drawing of the heat generating body used for the container for induction heating cooking in the embodiment, (b) is principal part cross-sectional view of the container for induction heating cooking manufactured using the heat generating body of (a). . 本発明の他の実施形態における誘導加熱調理用容器に用いられる発熱体の製造工程を示す要部断面図であって、(a)は筒状に形成する前の状態を示し、(b)は筒状に形成する際の状態を示している。It is principal part sectional drawing which shows the manufacturing process of the heat generating body used for the container for induction heating cooking in other embodiment of this invention, Comprising: (a) shows the state before forming in a cylinder shape, (b) is The state at the time of forming in a cylinder shape is shown. 本発明の他の実施形態における誘導加熱調理用容器に用いられる発熱体の製造工程を示す要部断面図であって、(a)は筒状に形成する前の状態を示し、(b)は筒状に形成する際の状態を示している。It is principal part sectional drawing which shows the manufacturing process of the heat generating body used for the container for induction heating cooking in other embodiment of this invention, Comprising: (a) shows the state before forming in a cylinder shape, (b) is The state at the time of forming in a cylinder shape is shown. 本発明の他の実施形態における誘導加熱調理用容器に用いられる発熱体の製造工程を示す要部断面図であって、(a)は筒状に形成する前の状態を示し、(b)は筒状に形成する際の状態を示している。It is principal part sectional drawing which shows the manufacturing process of the heat generating body used for the container for induction heating cooking in other embodiment of this invention, Comprising: (a) shows the state before forming in a cylinder shape, (b) is The state at the time of forming in a cylinder shape is shown. (a)は同実施形態における誘導加熱調理用容器に用いられる発熱体の要部断面図、(b)は(a)の発熱体を用いて製造した誘導加熱調理用容器の要部横断面図。(A) is principal part sectional drawing of the heat generating body used for the container for induction heating cooking in the embodiment, (b) is principal part cross-sectional view of the container for induction heating cooking manufactured using the heat generating body of (a). .

以下、本発明の一実施形態に係る誘導加熱調理用容器について図1〜図5を参酌しつつ説明する。本実施形態における誘導加熱調理用容器は、有底筒状の容器本体1と、電磁誘導によって発熱する発熱体2とを備えている。   Hereinafter, an induction heating cooking container according to an embodiment of the present invention will be described with reference to FIGS. The container for induction heating cooking in the present embodiment includes a bottomed cylindrical container body 1 and a heating element 2 that generates heat by electromagnetic induction.

容器本体1は、深底の円筒型のものであって、略平坦な底部10と、該底部10から上方に初めはテーパ状に拡径し、段差部15を介してその後は上方に垂直に延びる側壁部11と、該側壁部11の上端部から外方に向けて略水平に延設されたフランジ部12とを備えている。円盤状の底部10の周縁部には下方に向けて環状の脚部13が突設されている。側壁部11の外周面には、上下方向のリブ14が放射状に形成されている。該リブ14は、側壁部11のうち垂直に延びる径一定領域には設けられず、側壁部11のうちテーパ状に拡径した拡径領域の全高に亘って形成され、そのまま脚部13の外周面まで延設されている。リブ14の突出量は上述の段差部15と略等しく上下方向に沿って一定であり、従って、リブ14も側壁部11の拡径領域と同様に上方に向かって径方向外側に傾斜している。また、側壁部11の内周面の上下方向略中央部には、環状突起16が形成されている。   The container body 1 has a deep bottom cylindrical shape, and has a substantially flat bottom portion 10, and the diameter of the container 10 is initially increased upward from the bottom portion 10 in a tapered shape, and then vertically upward through the step portion 15. A side wall portion 11 that extends and a flange portion 12 that extends substantially horizontally from the upper end portion of the side wall portion 11 outward are provided. An annular leg 13 protrudes downward from the peripheral edge of the disk-shaped bottom 10. On the outer peripheral surface of the side wall portion 11, vertical ribs 14 are formed radially. The rib 14 is not provided in a constant diameter region extending vertically in the side wall portion 11, and is formed over the entire height of the enlarged diameter region of the side wall portion 11 that is expanded in a tapered shape. It extends to the surface. The protruding amount of the rib 14 is substantially equal to the above-described stepped portion 15 and is constant along the vertical direction. Therefore, the rib 14 is also inclined outward in the radial direction in the same manner as the enlarged region of the side wall portion 11. . In addition, an annular protrusion 16 is formed at a substantially central portion in the vertical direction of the inner peripheral surface of the side wall portion 11.

かかる容器本体1は、熱可塑性樹脂から射出成形により形成されたものであり、熱可塑性樹脂としては、例えば、ポリプロピレン、高密度ポリエチレン、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリカーボネート、ポリアミド、ポリスチレン等がある。特に、プロピレンエチレン共重合体等のポリプロピレン系樹脂が、軽く適度な機械的強度を有し、比較的安価で成形性も良く、適度な耐熱温度及び熱変形温度を有して、総合的に優れている。容器本体1を合成樹脂から構成すれば、軽いうえに焼却廃棄も比較的容易であるため、使い捨ての容器として好ましい。また、側壁部11の外側に筒状のシュリンクラベル等のラベルを装着してもよい。   The container body 1 is formed by injection molding from a thermoplastic resin. Examples of the thermoplastic resin include polypropylene, high-density polyethylene, polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyamide, and polystyrene. In particular, polypropylene resins such as propylene-ethylene copolymers have light and moderate mechanical strength, are relatively inexpensive, have good moldability, have moderate heat resistance and heat distortion temperatures, and are excellent overall. ing. If the container body 1 is made of a synthetic resin, it is light and easy to dispose of by incineration. Therefore, it is preferable as a disposable container. Further, a label such as a cylindrical shrink label may be attached to the outside of the side wall portion 11.

該容器本体1の側壁部11に発熱体2が設けられている。該発熱体2は、容器本体1の側壁部11の内周面の形状に合わせて筒状に形成されている。側壁部11のうちの拡径領域に発熱体2が設けられているので、発熱体2も側壁部11の拡径領域に合わせて上方に向けてテーパ状に拡径している。より詳細には、発熱体2は、環状突起16よりも下方に位置し、底部10よりも所定高さ上方に位置する。このように容器本体1の側壁部11の上下方向の一部に発熱体2が設けられていることから、側壁部11には、内側に発熱体2が設けられた領域と発熱体2が設けられていない領域とが存在する。図2に示すように、発熱体2は、その内周面全体が露出しており、この誘導加熱調理用容器の内周面の一部を構成している。発熱体2はその内周面が露出しつつもその厚さの全体が容器本体1の側壁部11に入り込むように埋設された状態にある。従って、発熱体2の上端面2aは容器本体1の側壁部11によって上側から覆われており、発熱体2の下端面2bも同様に容器本体1の側壁部11によって下側から覆われている。即ち、容器本体1の側壁部11のうち発熱体2が設けられていない領域における内周面と発熱体2の内周面とは略面一となっている。従って、容器本体1の側壁部11のうち発熱体2が設けられた領域における肉厚は、容器本体1の側壁部11のうち発熱体2が設けられていない領域における肉厚に比して、発熱体2の厚さの分だけ薄い。但し、容器本体1の側壁部11のうち発熱体2が設けられた領域の肉厚を外周側に向けて厚肉化することによって、両領域の肉厚を略同じ程度にしてもよい。   A heating element 2 is provided on the side wall 11 of the container body 1. The heating element 2 is formed in a cylindrical shape in accordance with the shape of the inner peripheral surface of the side wall 11 of the container body 1. Since the heating element 2 is provided in the enlarged diameter region of the side wall part 11, the heating element 2 is also enlarged in a taper shape upwardly in accordance with the enlarged diameter area of the side wall part 11. More specifically, the heating element 2 is positioned below the annular protrusion 16 and positioned above the bottom 10 by a predetermined height. As described above, since the heating element 2 is provided on a part of the side wall 11 of the container body 1 in the vertical direction, the side wall 11 is provided with a region where the heating element 2 is provided on the inner side and the heating element 2. There are areas that are not. As shown in FIG. 2, the heating element 2 has its entire inner peripheral surface exposed, and constitutes a part of the inner peripheral surface of this induction heating cooking container. Although the inner peripheral surface of the heat generating element 2 is exposed, the entire thickness of the heat generating element 2 is embedded so as to enter the side wall 11 of the container body 1. Therefore, the upper end surface 2a of the heating element 2 is covered from the upper side by the side wall portion 11 of the container body 1, and the lower end surface 2b of the heating element 2 is similarly covered from the lower side by the side wall portion 11 of the container body 1. . In other words, the inner peripheral surface of the side wall 11 of the container body 1 in the region where the heating element 2 is not provided is substantially flush with the inner peripheral surface of the heating element 2. Therefore, the thickness in the region where the heating element 2 is provided in the side wall 11 of the container body 1 is larger than the thickness in the region where the heating element 2 is not provided in the side wall 11 of the container body 1. It is thin by the thickness of the heating element 2. However, by increasing the thickness of the region of the side wall 11 of the container body 1 where the heating element 2 is provided toward the outer peripheral side, the thickness of both regions may be substantially the same.

該発熱体2は、帯状の導電性シートの長手方向(筒状にしたときの周方向)の両端部同士を連結して筒状に形成したものである。具体的には、導電性シートの一端部内面が他端部外面に接着剤によって貼り合わせられて所定幅の重ね合わせ部20が形成されている。この導電性シートとしてはアルミニウム箔が好ましく、その厚さは、例えば10乃至100μm、特に20乃至50μmが好ましい。尚、本実施形態においては、容器本体1の側壁部11の拡径領域に発熱体2が設けられているので、発熱体2も側壁部11の拡径領域に合わせて上方に向けてテーパ状に拡径している。従って、帯状の導電性シートは一直線状のものではなく、円弧状に湾曲したもの、即ち、中心部分のないドーナツ形状を所定の中心角で区画した扇形のものを使用して、それを筒状にして発熱体2としている。   The heating element 2 is formed in a cylindrical shape by connecting both end portions in the longitudinal direction (circumferential direction when it is formed into a cylindrical shape) of a strip-shaped conductive sheet. Specifically, the inner surface of one end portion of the conductive sheet is bonded to the outer surface of the other end portion with an adhesive to form an overlapping portion 20 having a predetermined width. The conductive sheet is preferably an aluminum foil, and the thickness thereof is preferably 10 to 100 μm, particularly 20 to 50 μm. In the present embodiment, since the heating element 2 is provided in the enlarged diameter region of the side wall 11 of the container body 1, the heating element 2 is also tapered upward in accordance with the enlarged diameter region of the side wall 11. The diameter is expanded. Therefore, the strip-shaped conductive sheet is not straight, but is curved in an arc shape, that is, a fan-shaped one in which a donut shape without a central portion is partitioned at a predetermined central angle, and is formed into a cylindrical shape. Thus, the heating element 2 is obtained.

該発熱体2の製造方法の概要について説明すると、図3(a)のように、導電性シート50の一端部51には接着剤を塗布せず他端部52の片面にのみ接着剤を塗布する。該接着剤としては、例えばレトルトパウチ用のドライラミネート用接着剤が好ましい。接着剤を導電性シート50の他端部52の外面に短手方向(即ち上下方向)に沿って筋状に塗布し、また、導電性シート50の長手方向に間隔をあけて二箇所(二筋)塗布して接着剤層21を二本形成する。尚、例えばグラビア印刷やフレキソ印刷によって接着剤を塗布すると、接着剤の塗布工程が容易である。二本の接着剤層21のうち一方の接着剤層21は、導電性シート50の端縁に形成し、他方の接着剤層21は一方の接着剤層21から所定間隔隔ててそれと平行に形成する。そして、図3(b)のように導電性シート50の一端部51の内面を他端部52の外面に重ね合わせて二箇所の接着剤層21によって貼り合わせる。二箇所の接着剤層21の間には接着剤層21が介在していない領域がある。即ち、重ね合わせ部20には、接着剤層21を介して導電性シート50の一端部51の内面と他端部52の外面とが重ね合わせられた二つの接着領域の間に、接着剤層21を介さずに導電性シート50の一端部51の内面と他端部52の外面とが互いに電気的に接触する接触領域22が存在する。   The outline of the manufacturing method of the heating element 2 will be described. As shown in FIG. 3A, the adhesive is not applied to the one end 51 of the conductive sheet 50, but is applied only to one surface of the other end 52. To do. As the adhesive, for example, an adhesive for dry lamination for a retort pouch is preferable. The adhesive is applied to the outer surface of the other end portion 52 of the conductive sheet 50 in a streak shape along the short direction (that is, the vertical direction), and at two locations (two in the longitudinal direction of the conductive sheet 50). 2) Two adhesive layers 21 are formed by coating. For example, when the adhesive is applied by gravure printing or flexographic printing, the adhesive application process is easy. One adhesive layer 21 of the two adhesive layers 21 is formed on the edge of the conductive sheet 50, and the other adhesive layer 21 is formed at a predetermined distance from the one adhesive layer 21 and in parallel therewith. To do. Then, as shown in FIG. 3B, the inner surface of the one end portion 51 of the conductive sheet 50 is overlapped with the outer surface of the other end portion 52 and bonded by the two adhesive layers 21. There is a region where the adhesive layer 21 is not interposed between the two adhesive layers 21. That is, the overlapping portion 20 has an adhesive layer between two adhesive regions in which the inner surface of one end portion 51 and the outer surface of the other end portion 52 of the conductive sheet 50 are overlapped via the adhesive layer 21. There is a contact region 22 in which the inner surface of the one end portion 51 of the conductive sheet 50 and the outer surface of the other end portion 52 are in electrical contact with each other without the interposition 21.

このように筒状に形成した発熱体2を金型の内部にインサートする。即ち、図4(a)のようにコア30とキャビティ31から構成される金型のうち、コア30の外側に発熱体2を被せる。そして、図4(b)のように、コア30とキャビティ31との間の空間に樹脂を射出して固化させて容器本体1を形成する。樹脂を射出する際の成形圧力によって接触領域22がより一層強固に密着する。また、成形圧力によって導電性シート50が全周に亘ってコア30に密着し、重ね合わせ部20の隣においては導電性シート50の一端部51側の内面が他端部52側の端面52aと接触することになる。   The heating element 2 thus formed in a cylindrical shape is inserted into the mold. That is, as shown in FIG. 4A, the heating element 2 is placed on the outer side of the core 30 of the mold composed of the core 30 and the cavity 31. Then, as shown in FIG. 4B, the container body 1 is formed by injecting resin into the space between the core 30 and the cavity 31 and solidifying the resin. The contact region 22 is more firmly adhered by the molding pressure when the resin is injected. In addition, the conductive sheet 50 is brought into close contact with the core 30 by the molding pressure, and the inner surface of the conductive sheet 50 on the one end 51 side is adjacent to the end surface 52a on the other end 52 side next to the overlapping portion 20. Will be in contact.

このようにして射出成形により形成された誘導加熱調理用容器を金型から取り出す。図5のように、取り出された誘導加熱調理用容器においては、発熱体2が容器本体1に既に密着した状態にある。従って、発熱体2を別途接着剤等によって容器本体1に取り付ける作業は不要である。そして、重ね合わせ部20における二箇所の接着剤層21間の接触領域22において電気的な接触が確保されていると共に、導電性シート50の他端部52側の端面52aにおいても電気的な接触が確保されている。従って、発熱体2は電磁誘導によって確実に発熱することになり、内容物を安定して加熱することができる。また、発熱体2が容器内側に露出しているので、内容物を効率良く加熱することができる。しかも、二箇所の接着剤層21(接着領域)によって重ね合わせ部20の重ね合わせ状態が確実に維持される。更に、導電性シート50の他端部52側の端面52aに導電性シート50の一端部51側の内面が当接しているので、接着剤層21が内側に露出せず、接着剤層21と内容物との接触が防止される。尚、側壁部11に筒状の発熱体2を備えた誘導加熱調理用容器において内容物を加熱する場合、電磁調理器としては、例えば誘導加熱調理用容器が挿入可能な凹部を備えていて、該凹部の壁面内部に誘導加熱調理用容器の側面を加熱するためのコイルを備え、凹部底面には誘導加熱調理用容器が載置されて回転する回転体を備えたものが好ましい。この凹部に誘導加熱調理用容器を入れて回転体を回転させることにより、回転体と共に誘導加熱調理用容器も回転することになり、誘導加熱調理用容器を回転させながらその内容物を誘導加熱調理用容器の側面から加熱することができる。   The induction heating cooking container thus formed by injection molding is taken out from the mold. As shown in FIG. 5, in the extracted induction heating cooking container, the heating element 2 is already in close contact with the container body 1. Therefore, it is not necessary to attach the heating element 2 to the container body 1 with an adhesive or the like. The electrical contact is ensured in the contact region 22 between the two adhesive layers 21 in the overlapping portion 20, and the electrical contact is also made in the end surface 52 a on the other end 52 side of the conductive sheet 50. Is secured. Therefore, the heating element 2 generates heat reliably by electromagnetic induction, and the contents can be stably heated. Moreover, since the heat generating body 2 is exposed to the inside of the container, the contents can be efficiently heated. Moreover, the overlapping state of the overlapping portion 20 is reliably maintained by the two adhesive layers 21 (adhesion regions). Furthermore, since the inner surface on the one end 51 side of the conductive sheet 50 is in contact with the end surface 52a on the other end 52 side of the conductive sheet 50, the adhesive layer 21 is not exposed to the inside, and the adhesive layer 21 and Contact with the contents is prevented. In addition, when heating the contents in the induction heating cooking container provided with the cylindrical heating element 2 on the side wall portion 11, the electromagnetic cooking device includes, for example, a recess into which the induction heating cooking container can be inserted, It is preferable that a coil for heating the side surface of the induction heating cooking container is provided inside the wall surface of the recess, and a rotating body on which the induction heating cooking container is placed and rotated is provided on the bottom of the recess. By rotating the rotating body with the induction heating cooking container placed in this recess, the induction heating cooking container also rotates together with the rotating body, and the contents of the induction heating cooking container are rotated while rotating the induction heating cooking container. It can heat from the side of the container.

尚、本実施形態では、重ね合わせ部20に接着剤層21(接着領域)を二箇所設けたが、一箇所のみとしてもよい。例えば、図6のように、導電性シート50の一端部51の端縁側には接着剤層21を設けずに、導電性シート50の他端部52の端縁側にのみ接着剤層21を設けてもよい。導電性シート50の一端部51の端縁側に接着剤層21を設けない場合でも、図6(a)のように、成形圧力によって導電性シート50の一端部51が他端部52に押しつけられるので、導電性シート50の一端部51の内面が他端部52の外面に接触し、接触領域22によって電気的な接触が確保される。仮に、図6(b)のように、導電性シート50の一端部51の端縁が他端部52の外面から僅かに離間するような場合であっても、導電性シート50の他端部52側の端面52aに導電性シート50の一端部51側の内面が当接して電気的な接触が確保される。   In the present embodiment, the adhesive layer 21 (adhesion region) is provided in two places on the overlapping portion 20, but only one place may be provided. For example, as shown in FIG. 6, the adhesive layer 21 is provided only on the edge side of the other end portion 52 of the conductive sheet 50 without providing the adhesive layer 21 on the edge side of the one end portion 51 of the conductive sheet 50. May be. Even when the adhesive layer 21 is not provided on the edge side of the one end portion 51 of the conductive sheet 50, the one end portion 51 of the conductive sheet 50 is pressed against the other end portion 52 by the molding pressure as shown in FIG. Therefore, the inner surface of the one end portion 51 of the conductive sheet 50 contacts the outer surface of the other end portion 52, and electrical contact is ensured by the contact region 22. Even if the edge of the one end portion 51 of the conductive sheet 50 is slightly separated from the outer surface of the other end portion 52 as shown in FIG. 6B, the other end portion of the conductive sheet 50. The inner surface on the one end portion 51 side of the conductive sheet 50 comes into contact with the end surface 52a on the 52 side to ensure electrical contact.

また、上記実施形態では、導電性シート50の一端部51の内面を他端部52の外面に重ね合わせて筒状に形成したが、導電性シート50の両端部51,52の内面同士を重ね合わせてもよい。例えば、図7(a)のように、導電性シート50の一端部51の内面と他端部52の外面にそれぞれ接着剤を塗布して接着剤層21を形成する。これらの接着剤層21は、何れも端縁に形成する。そして、図7(a)の矢印Yのように導電性シート50の他端部52側の所定領域を外面が内側となるように二つ折りにして接着剤層21によって固定し、図7(b)のように導電性シート50の他端部52側に二つ折り部24を形成する。そして、図7(a)、(b)の矢印Xのように導電性シート50の一端部51側を周回させて、他端部52側の二つ折り部24の外側に接着剤層21によって貼り合わせる。そして、上述したのと同様にインサート成形によって図8のような誘導加熱調理用容器を形成する。図8に示しているように、誘導加熱調理用容器の発熱体2は、導電性シート50の両端部51,52の内面同士が重ね合わせられると共に二つ折り部24を備えた重ね合わせ部20を有している。導電性シート50の一端部51の内面は二つ折り部24の外側において電気的に接触すると共に、二つ折り部24の折り返し部24aとも電気的に接触する。従って、電気的に接触している接触領域22の面積が大きくなり、より一層安定した加熱が得られる。また、筒状の発熱体2の内周面から接着剤層21が離れているので、内容物と接着剤層21との接触もより一層確実に防止される。   Moreover, in the said embodiment, although the inner surface of the one end part 51 of the electroconductive sheet 50 was piled up on the outer surface of the other end part 52 and formed in the cylinder shape, the inner surfaces of the both ends 51 and 52 of the electroconductive sheet 50 were overlapped. You may combine them. For example, as shown in FIG. 7A, the adhesive layer 21 is formed by applying an adhesive to the inner surface of the one end portion 51 and the outer surface of the other end portion 52 of the conductive sheet 50. These adhesive layers 21 are all formed on the edge. Then, the predetermined region on the other end 52 side of the conductive sheet 50 is folded in half so that the outer surface is on the inner side as indicated by an arrow Y in FIG. 2), the folded portion 24 is formed on the other end 52 side of the conductive sheet 50. Then, as shown by an arrow X in FIGS. 7A and 7B, the one end 51 side of the conductive sheet 50 is circulated, and the adhesive layer 21 is attached to the outside of the two-folded portion 24 on the other end 52 side. Match. And the container for induction heating cooking like FIG. 8 is formed by insert molding similarly to having mentioned above. As shown in FIG. 8, the heating element 2 of the container for induction heating cooking has an overlapping portion 20 having two folded portions 24 and the inner surfaces of both end portions 51 and 52 of the conductive sheet 50 being overlapped. Have. The inner surface of the one end portion 51 of the conductive sheet 50 is in electrical contact with the outside of the bifold portion 24 and is also in electrical contact with the folded portion 24 a of the bifold portion 24. Therefore, the area of the contact region 22 that is in electrical contact is increased, and more stable heating is obtained. Further, since the adhesive layer 21 is separated from the inner peripheral surface of the cylindrical heating element 2, the contact between the contents and the adhesive layer 21 is further reliably prevented.

尚、図9のように、二つ折り部24における接着剤層21を省略してもよい。但し、図8のように二つ折り部24において接着剤層21を設けることにより、二つ折り部24の折り返し状態が確実に維持されるので、好ましい。   Note that, as shown in FIG. 9, the adhesive layer 21 in the folded portion 24 may be omitted. However, it is preferable to provide the adhesive layer 21 in the two-folded portion 24 as shown in FIG. 8 because the folded state of the two-folded portion 24 is reliably maintained.

尚、導電性シート50の両面あるいは片面を接触領域となる部分を除いて非導電性の被覆層で被覆してもよい。該被覆層は、導電性シート50に接着剤を塗布することによって形成したり、導電性シート50に各種の合成樹脂フィルムをドライラミネート等の各種のラミネート法で積層することによって形成したりする。尚、合成樹脂フィルムとしては例えばCPPフィルムが使用できる。また、合成樹脂フィルムの厚さは、導電性シート50よりも薄くすることが好ましく、例えば20μm程度の厚さのものが好ましい。接着剤の塗布による被覆層も導電性シート50よりも薄くすることが好ましく、例えば20μm程度の厚さとする。   Note that both sides or one side of the conductive sheet 50 may be covered with a non-conductive coating layer except for a portion to be a contact region. The coating layer is formed by applying an adhesive to the conductive sheet 50, or is formed by laminating various synthetic resin films on the conductive sheet 50 by various lamination methods such as dry lamination. In addition, as a synthetic resin film, a CPP film can be used, for example. The thickness of the synthetic resin film is preferably thinner than that of the conductive sheet 50, and for example, a thickness of about 20 μm is preferable. The coating layer formed by applying the adhesive is preferably thinner than the conductive sheet 50, and has a thickness of about 20 μm, for example.

導電性シート50の両面を被覆層で被覆する構成の一例としては、例えば図10(a)のように導電性シート50の一方の面にCPPフィルムからなるフィルム60を積層し、導電性シート50の他方の面に接着剤層を形成することが挙げられる。フィルム60は、導電性シート50の一端部51側の所定幅の領域を除いて導電性シート50の一方の面の全領域に積層する。導電性シート50の一方の面のうち一端部51側の所定幅の領域はフィルム60が積層されずに露出した状態の露出領域53となる。接着剤層は、上述したのと同様のレトルトパウチ用のドライラミネート用接着剤を塗布することにより形成され、導電性シート50の他端部52側の端縁近傍に所定幅の露出領域54を残すようにして導電性シート50の他方の面の全領域に形成する。具体的には、導電性シート50の他方の面における他端部52側の端縁に細幅の接着剤層70を形成し、該細幅の接着剤層70の隣に露出領域54を残し、該露出領域54の端から導電性シート50の一端部51側の端縁までの部分に主接着剤層71を形成する。即ち、主接着剤層71の一端部71aは導電性シート50の一端部51側の端縁に位置し、主接着剤層71の他端部71bは露出領域54の隣に位置する。尚、細幅の接着剤層70は、図3に示した一方の接着剤層21と同様である。   As an example of a configuration in which both surfaces of the conductive sheet 50 are covered with a coating layer, a film 60 made of a CPP film is laminated on one surface of the conductive sheet 50 as shown in FIG. Forming an adhesive layer on the other surface. The film 60 is laminated on the entire area of one surface of the conductive sheet 50 except for a predetermined width area on the one end 51 side of the conductive sheet 50. A region having a predetermined width on the one end 51 side of one surface of the conductive sheet 50 becomes an exposed region 53 in a state where the film 60 is exposed without being laminated. The adhesive layer is formed by applying the same dry laminate adhesive for retort pouches as described above, and an exposed region 54 having a predetermined width is formed in the vicinity of the edge on the other end 52 side of the conductive sheet 50. It is formed in the entire region of the other surface of the conductive sheet 50 so as to remain. Specifically, a narrow adhesive layer 70 is formed on the edge of the other surface of the conductive sheet 50 on the other end 52 side, and an exposed region 54 is left next to the narrow adhesive layer 70. The main adhesive layer 71 is formed on the portion from the end of the exposed region 54 to the end edge on the one end 51 side of the conductive sheet 50. That is, one end 71 a of the main adhesive layer 71 is located at the edge of the conductive sheet 50 on the one end 51 side, and the other end 71 b of the main adhesive layer 71 is located next to the exposed region 54. The narrow adhesive layer 70 is the same as the one adhesive layer 21 shown in FIG.

このような積層シートを図10(b)のようにフィルム60が内側となるようにして筒状に形成して、導電性シート50の他端部52の外側に一端部51を重ね合わせる。図11(a)のように筒状に形成された発熱体2は、その重ね合わせ部20の幅方向両端においてそれぞれ細幅の接着剤層70と主接着剤層71の他端部71bを介して導電性シート50同士が重ね合わせられた接着領域を備えることになる。また、両接着領域間には、導電性シート50の一方の面の露出領域53と他方の面の露出領域54とが重ね合わせられて互いに接触する接触領域22が形成され、該接触領域22において電気的な接触が確保される。   As shown in FIG. 10B, such a laminated sheet is formed in a cylindrical shape so that the film 60 is on the inside, and one end 51 is overlapped on the outside of the other end 52 of the conductive sheet 50. The heating element 2 formed in a cylindrical shape as shown in FIG. 11A has a narrow adhesive layer 70 and the other end 71 b of the main adhesive layer 71 at both ends in the width direction of the overlapping portion 20. Thus, an adhesive region in which the conductive sheets 50 are superposed is provided. In addition, between the two adhesion regions, an exposed region 53 on one surface of the conductive sheet 50 and an exposed region 54 on the other surface are overlapped to form a contact region 22 in contact with each other. Electrical contact is ensured.

その後、上述したのと同様にインサート成形によって発熱体2の外側に容器本体1を形成する。その際の成形圧力によって図11(b)のようにフィルム60の一端部60aが導電性シート50の他端部52側の端面52aを覆うように内側に押されて移動し、フィルム60の一端部60aと他端部60bとの間の段差が解消され、フィルム60の一端部60aは他端部60bと略面一となって発熱体2の内周面及び容器の内周面となる。しかも、フィルム60がCPPフィルムから構成されてヒートシール性を備えているので、フィルム60の一端部60aと他端部60bとが成形時の熱で互いにヒートシールされて密着し、両者の間の隙間が密閉される。従って、内容物と細幅の接着剤層70との接触が確実に防止され、それと同時に導電性シート50の他端部52側の端面52aへの内容物の接触も確実に防止される。即ち、筒状となった導電性シート50はフィルム60によって内側から完全に覆われることになり、導電性シート50と内容物との接触が確実に防止される。従って、内容物の特性上、導電性シート50との接触を防止したい場合、例えば、内容物の酸やアルカリによって導電性シート50が腐食する可能性がある場合や、内容物の風味が落ちる可能性がある場合等において、特に効果が大きい。   Thereafter, the container body 1 is formed outside the heating element 2 by insert molding as described above. 11B, one end 60a of the film 60 is pushed inward and moves so as to cover the end surface 52a on the other end 52 side of the conductive sheet 50, as shown in FIG. The level difference between the part 60a and the other end part 60b is eliminated, and the one end part 60a of the film 60 is substantially flush with the other end part 60b and becomes the inner peripheral face of the heating element 2 and the inner peripheral face of the container. In addition, since the film 60 is made of a CPP film and has heat sealing properties, the one end 60a and the other end 60b of the film 60 are heat-sealed to each other by heat during molding and are in close contact with each other. The gap is sealed. Therefore, the contact between the contents and the narrow adhesive layer 70 is reliably prevented, and at the same time, the contents are also reliably prevented from contacting the end surface 52a on the other end 52 side of the conductive sheet 50. That is, the cylindrical conductive sheet 50 is completely covered from the inside by the film 60, and the contact between the conductive sheet 50 and the contents is reliably prevented. Therefore, when it is desired to prevent contact with the conductive sheet 50 due to the characteristics of the contents, for example, the conductive sheet 50 may be corroded by the acid or alkali of the contents, or the flavor of the contents may be lowered. In particular, the effect is particularly great.

一方、導電性シート50の外周側はその略全体が主接着剤層71を介して容器本体1と一体化することになり、主接着剤層71によって容器本体1と発熱体2とが確実に密着する。   On the other hand, almost the entire outer peripheral side of the conductive sheet 50 is integrated with the container main body 1 via the main adhesive layer 71, and the main adhesive layer 71 ensures that the container main body 1 and the heating element 2 are securely connected. In close contact.

尚、導電性シート50の他方の面にフィルム61を積層してもよい。例えば、図12のように、導電性シート50の一方の面にフィルム60を積層すると共に他方の面にもフィルム61を積層する。尚、導電性シート50の他方の面の他端部52側には図3に示したのと同様に二本の接着剤層72,73を形成し、フィルム61で導電性シート50の他方の面の主要領域を被覆する。該フィルム61の一端部61aは導電性シート50の一端部51側の端縁に位置し、フィルム61の他端部61bは接着剤層73の隣に僅かに離間して位置する。そして、フィルム60が内側となるようにして導電性シート50の他端部52の外側に一端部51を重ね合わせて二本の接着剤層72,73によって接着して筒状とする。導電性シート50の一方の面の露出領域53と他方の面における両接着剤層72,73間の露出領域54とが重ね合わせられて互いに接触することで接触領域22が形成されて、連結部における電気的な接触が確保される。また、導電性シート50の他方の面を被覆するフィルム61は発熱体2の外周面となって容器本体1と密着する。従って、導電性シート50の他方の面を被覆するフィルム61には容器本体1とヒートシール可能な合成樹脂フィルムを使用することが好ましい。容器本体1をポリプロピレン系樹脂から構成する場合には特にCPPフィルムが好ましい。このように導電性シート50の他方の面を被覆するフィルム61として容器本体1とヒートシール可能な合成樹脂フィルムを使用すれば、成形時の熱でフィルム61と容器本体1とがヒートシールされる結果、発熱体2と容器本体1との間の良好な密着性が得られる。   The film 61 may be laminated on the other surface of the conductive sheet 50. For example, as shown in FIG. 12, the film 60 is laminated on one surface of the conductive sheet 50 and the film 61 is laminated on the other surface. In addition, two adhesive layers 72 and 73 are formed on the other end 52 side of the other surface of the conductive sheet 50 in the same manner as shown in FIG. Cover the major area of the surface. One end portion 61 a of the film 61 is located at the edge of the conductive sheet 50 on the one end portion 51 side, and the other end portion 61 b of the film 61 is located slightly next to the adhesive layer 73. And the one end part 51 is piled up on the outer side of the other end part 52 of the electroconductive sheet 50 so that the film 60 is inside, and it adheres by the two adhesive layers 72 and 73, and is made into a cylinder shape. The exposed region 53 on one surface of the conductive sheet 50 and the exposed region 54 between the adhesive layers 72 and 73 on the other surface are overlapped to come into contact with each other, thereby forming the contact region 22. Electrical contact at is ensured. Further, the film 61 covering the other surface of the conductive sheet 50 becomes the outer peripheral surface of the heating element 2 and is in close contact with the container body 1. Therefore, it is preferable to use a synthetic resin film that can be heat-sealed with the container body 1 as the film 61 that covers the other surface of the conductive sheet 50. In the case where the container body 1 is made of a polypropylene resin, a CPP film is particularly preferable. Thus, if the synthetic resin film which can be heat-sealed with the container main body 1 is used as the film 61 which covers the other surface of the conductive sheet 50, the film 61 and the container main body 1 are heat-sealed by heat during molding. As a result, good adhesion between the heating element 2 and the container body 1 is obtained.

尚、図12では導電性シート50の他方の面の他端部52にフィルム61とは別に接着剤を塗布することで接着層としての接着剤層72,73を形成して、該接着剤層72,73を介して導電性シート50同士が重ね合わせられた接着領域を形成したが、導電性シート50の他方の面の他端部52に接着剤層72,73を形成せずに、ヒートシール可能なフィルム同士をヒートシールさせることによって接着層としてのヒートシール層を形成して、該ヒートシール層を介して導電性シート50同士が重ね合わせられた接着領域を形成してもよい。   In FIG. 12, adhesive layers 72 and 73 as adhesive layers are formed by applying an adhesive separately from the film 61 to the other end 52 of the other surface of the conductive sheet 50. Although the adhesive region where the conductive sheets 50 are overlapped with each other via 72 and 73 is formed, the adhesive layers 72 and 73 are not formed on the other end portion 52 of the other surface of the conductive sheet 50, and heat is generated. A heat seal layer as an adhesive layer may be formed by heat-sealing sealable films, and an adhesive region in which the conductive sheets 50 are overlapped with each other through the heat seal layer may be formed.

例えば、図13のように、導電性シート50の一方の面には、上述のフィルム60を積層すると共に該フィルム60の一端部60aとの間に露出領域53を形成しつつ導電性シート50の一端部51側の端縁には細幅のフィルム62を積層する。また、導電性シート50の他方の面には、上述のフィルム61を積層すると共に該フィルム61の他端部61bとの間に露出領域54を形成しつつ導電性シート50の他端部52側の端縁には接着剤層72に代えて細幅のフィルム63を積層する。即ち、導電性シート50の一方の面は露出領域53を除いてフィルム60,62によって被覆され、導電性シート50の他方の面は露出領域54を除いてフィルム61,63によって被覆される。これらのフィルム60,61,62,63は互いにヒートシール可能であって、例えばCPPフィルムから構成する。従って、フィルム60が内側となるようにして筒状の発熱体2を形成すると、フィルム61の他端部61bの外側に細幅のフィルム62がヒートシールされて接着領域が形成され、細幅のフィルム63の外側にフィルム60の一端部60aがヒートシールされて接着領域が形成され、両接着領域間には露出領域53,54同士が接触した接触領域22が形成され、該接触領域22により連結部における電気的な接触が確保される。   For example, as shown in FIG. 13, the above-described film 60 is laminated on one surface of the conductive sheet 50 and the exposed region 53 is formed between the one end 60 a of the film 60 and the conductive sheet 50. A thin film 62 is laminated on the edge on the one end 51 side. Further, the above-mentioned film 61 is laminated on the other surface of the conductive sheet 50 and the exposed region 54 is formed between the other end 61b of the film 61 and the other end 52 side of the conductive sheet 50. Instead of the adhesive layer 72, a narrow film 63 is laminated on the edge of the film. That is, one surface of the conductive sheet 50 is covered with the films 60 and 62 except for the exposed region 53, and the other surface of the conductive sheet 50 is covered with the films 61 and 63 except for the exposed region 54. These films 60, 61, 62, and 63 can be heat sealed to each other, and are made of, for example, a CPP film. Therefore, when the cylindrical heating element 2 is formed so that the film 60 is on the inner side, the narrow film 62 is heat sealed on the outer side of the other end portion 61b of the film 61 to form an adhesive region, and the narrow width is formed. One end 60a of the film 60 is heat-sealed on the outside of the film 63 to form an adhesive region, and a contact region 22 in which the exposed regions 53 and 54 are in contact with each other is formed between the two adhesive regions. Electrical contact at the part is ensured.

また、導電性シート50の両面に被覆層を形成する場合においても図7乃至図9で示した構成と同様に導電性シート50の片面同士(内面同士や外面同士)を重ね合わせて筒状にしてもよい。例えば、図14(a)ように、導電性シート50の一方の面の大部分にフィルム60を積層すると共に一端部51側の端縁には細幅の接着剤層74を形成し、導電性シート50の他方の面にはフィルム61を積層してその両側には露出領域54,55をそれぞれ形成すると共に他端部52側の端縁には細幅の接着剤層75を形成する。そして、図14(b)のようにフィルム61が内側となるようにして導電性シート50の両端部51,52の内面同士を合掌張りに重ね合わせて接着剤層75によって接着する。これにより両露出領域54,55同士が重なり合って接触して接触領域22が形成される。その後更に、図15(a)のように、導電性シート50の一端部51が二つ折りになるように重ね合わせ部20を一端部51側に折り曲げて導電性シート50の一端部51側に二つ折り部24を形成する。但し、図7において示したように先に二つ折り部24を形成してもよい。   Also, in the case where the coating layers are formed on both surfaces of the conductive sheet 50, one side of the conductive sheet 50 (inner surfaces and outer surfaces) is overlapped to form a cylinder like the configuration shown in FIGS. 7 to 9. May be. For example, as shown in FIG. 14A, a film 60 is laminated on most of one surface of the conductive sheet 50, and a narrow adhesive layer 74 is formed on the edge on the one end portion 51 side. A film 61 is laminated on the other surface of the sheet 50, and exposed regions 54 and 55 are formed on both sides thereof, and a narrow adhesive layer 75 is formed on the edge on the other end 52 side. Then, as shown in FIG. 14B, the inner surfaces of both end portions 51 and 52 of the conductive sheet 50 are overlapped with each other so that the film 61 is on the inside, and are bonded by the adhesive layer 75. As a result, the exposed regions 54 and 55 overlap and come into contact with each other to form the contact region 22. Thereafter, as shown in FIG. 15A, the overlapping portion 20 is folded toward the one end portion 51 side so that the one end portion 51 of the conductive sheet 50 is folded in two, and the two ends toward the one end portion 51 side of the conductive sheet 50. A folded portion 24 is formed. However, as shown in FIG. 7, the folded portion 24 may be formed first.

その後、図15(b)のようにインサート成形によって発熱体2の外周側に容器本体1を形成して誘導加熱調理用容器を形成する。二つ折り部24の折り返し部24aの全体あるいは大部分はフィルム61の一端部61aによって被覆されており、その一端部61aにフィルム61の他端部61bが合掌張り状に重なり合い、成形時の熱によって互いにヒートシールされて密着し、フィルム61の両端部61a,61b間の隙間が密閉される。即ち、両露出領域54,55から形成された接触領域22は、接着剤層75と、フィルム61の両端部61a,61b同士がヒートシールされて形成されたヒートシール層との間に形成され、その接触領域22に成形圧力も効果的に作用して、電気的な接触が確保される。また、フィルム61の両端部61a,61b同士がヒートシールされて隙間が密閉されるので、内容物と接着剤層75との接触が確実に防止される。更に、筒状となった導電性シート50はフィルム61によって内側から完全に覆われることになり、導電性シート50と内容物との接触が確実に防止される。従って、例えば、内容物の酸やアルカリによって導電性シート50が腐食する可能性がある場合や、内容物の風味が落ちる可能性がある場合のように、内容物の特性上、導電性シート50との接触を防止したい場合において特に効果が大きい。しかも、例えば図11(b)に示した構成ではフィルム60の他端部60bの端面が一端部60aと密着するのに対して、図15(b)の構成ではフィルム61の両端部61a,61bの内面同士が所定幅で重なり合ってヒートシールされるので、ヒートシールされた領域の面積が大きく、従って、より一層確実な密閉状態が得られて導電性シート50と内容物との接触が防止される。尚、導電性シート50の外周側はその略全体がフィルム60を介して容器本体1と一体化することになり、フィルム60が容器本体1とヒートシールされることによって発熱体2と容器本体1とが確実に密着し一体化する。尚、この実施形態においても、例えばフィルム60に代えて図10のような主接着剤層としてもよく、また、接着剤層74を形成せずに一方の面の全体にフィルム60を積層してもよい。   After that, as shown in FIG. 15B, the container body 1 is formed on the outer peripheral side of the heating element 2 by insert molding to form an induction heating cooking container. The whole or most of the folded portion 24a of the folded portion 24 is covered with one end portion 61a of the film 61, and the other end portion 61b of the film 61 overlaps with the one end portion 61a in a palm-like manner, They are heat-sealed and closely adhered, and the gap between both end portions 61a and 61b of the film 61 is sealed. That is, the contact region 22 formed from both the exposed regions 54 and 55 is formed between the adhesive layer 75 and a heat seal layer formed by heat-sealing both end portions 61a and 61b of the film 61. The molding pressure also acts effectively on the contact region 22 to ensure electrical contact. Moreover, since both ends 61a and 61b of the film 61 are heat-sealed and the gap is sealed, the contact between the contents and the adhesive layer 75 is reliably prevented. Further, the cylindrical conductive sheet 50 is completely covered from the inside by the film 61, and the contact between the conductive sheet 50 and the contents is reliably prevented. Therefore, for example, when the conductive sheet 50 may be corroded by the acid or alkali of the content, or when the flavor of the content may be deteriorated, the conductive sheet 50 has a characteristic of the content. This is particularly effective when it is desired to prevent contact with the liquid crystal. Moreover, for example, in the configuration shown in FIG. 11B, the end surface of the other end portion 60b of the film 60 is in close contact with the one end portion 60a, whereas in the configuration shown in FIG. 15B, both end portions 61a and 61b of the film 61 are provided. Since the inner surfaces of the sheet are heat-sealed with a predetermined width overlapped, the area of the heat-sealed region is large, so that a more reliable sealed state is obtained and the contact between the conductive sheet 50 and the contents is prevented. The Note that substantially the entire outer peripheral side of the conductive sheet 50 is integrated with the container body 1 via the film 60, and the film 60 is heat-sealed with the container body 1, whereby the heating element 2 and the container body 1. Are firmly attached and integrated. In this embodiment, for example, the main adhesive layer as shown in FIG. 10 may be used instead of the film 60, and the film 60 is laminated on the entire one surface without forming the adhesive layer 74. Also good.

また、容器本体1の形状も適宜設計変更可能であって、角筒状のものであってもよく、底の浅いタイプでもよい。   In addition, the shape of the container body 1 can be changed as appropriate, and may be a rectangular tube shape or a shallow type.

更に、調理に際して容器内に内容物を入れる以外に、予め容器内に内容物が入れられて蓋で容器が密封されたものであってもよい。   Further, in addition to putting the contents in the container during cooking, the contents may be previously put in the container and the container may be sealed with a lid.

また、発熱体2が容器の内側に露出した構成としたが、発熱体2の一部のみが内側に露出してもよく、また、発熱体2が全く露出しない構成であってもよい。また、接着剤に代えてテープによって導電性シート50の両端部51,52同士を連結したり、ヒートシールによって連結したりしてもよく、接着層としてのヒートシール層を介して導電性シート50同士が重ね合わせられた接着領域を形成してもよい。何れにしても、導電性シート50の両端部51,52同士が電気的に接触した状態で筒状に形成されていればよい。 Further, although the heating element 2 is exposed inside the container, only a part of the heating element 2 may be exposed inside, or the heating element 2 may not be exposed at all. Moreover, it replaces with an adhesive agent and both ends 51 and 52 of the electroconductive sheet 50 may be connected with a tape, or may be connected by heat seal, and the electroconductive sheet 50 is interposed via the heat seal layer as an adhesive layer. You may form the adhesion | attachment area | region with which each other was piled up . Even if many Re, both end portions 51 and 52 to each other of the conductive sheet 50 may be formed in a cylindrical shape in a state in electrical contact.

また更に、容器本体1と発熱体2を接着剤等によって固定してもよい。   Furthermore, you may fix the container main body 1 and the heat generating body 2 with an adhesive agent.

1 容器本体
2 発熱体
2a 上端面
2b 下端面
10 底部
11 側壁部
12 フランジ部
13 脚部
14 リブ
15 段差部
16 環状突起
20 重ね合わせ部(連結部)
21 接着剤層(接着層)
22 接触領域
24 二つ折り部
24a 折り返し部
30 コア
31 キャビティ
50 導電性シート
51 一端部
52 他端部
52a 端面
53 露出領域
54 露出領域
55 露出領域
60 フィルム
60a 一端部
60b 他端部
61 フィルム
61a 一端部
61b 他端部
62 フィルム
63 フィルム
70 接着剤層(接着層)
71 主接着剤層(接着層)
71a 一端部
71b 他端部
72 接着剤層(接着層)
73 接着剤層(接着層)
74 接着剤層
75 接着剤層(接着層)
DESCRIPTION OF SYMBOLS 1 Container body 2 Heat generating body 2a Upper end surface 2b Lower end surface 10 Bottom part 11 Side wall part 12 Flange part 13 Leg part 14 Rib 15 Step part 16 Annular protrusion 20 Overlapping part (connection part)
21 Adhesive layer (adhesive layer)
22 Contact area 24 Folded part 24a Folded part 30 Core 31 Cavity 50 Conductive sheet 51 One end part 52 Other end part 52a End face 53 Exposed area 54 Exposed area 55 Exposed area 60 Film 60a One end part 60b Other end part 61 Film 61a One end part 61b Other end 62 Film 63 Film 70 Adhesive layer (adhesive layer)
71 Main adhesive layer (adhesive layer)
71a One end 71b The other end 72 Adhesive layer (adhesive layer)
73 Adhesive layer (adhesive layer)
74 Adhesive layer 75 Adhesive layer (adhesive layer)

Claims (4)

非導電性材料からなる容器本体の側壁部の内周面側に、電磁誘導によって発熱する発熱体を備えた誘導加熱調理用容器であって、
発熱体は、電磁誘導で発熱可能な導電性シートの両端部同士が重ね合わせられた筒状であり
該発熱体の重ね合わせ部には、接着層を介して導電性シート同士が重ね合わせられた接着領域と、接着層を介さずに導電性シート同士が重ね合わせられた接触領域とが存在し、該接触領域において、導電性シートの両端部同士が電気的に接触していることを特徴とする誘導加熱調理用容器。
An induction heating cooking container provided with a heating element that generates heat by electromagnetic induction on the inner peripheral surface side of the side wall of the container body made of a non-conductive material,
The heating element has a cylindrical shape in which both ends of a conductive sheet capable of generating heat by electromagnetic induction are overlapped ,
In the overlapping portion of the heating element, there is an adhesive region in which the conductive sheets are overlapped via an adhesive layer, and a contact region in which the conductive sheets are overlapped without an adhesive layer, The container for induction heating cooking characterized in that both ends of the conductive sheet are in electrical contact with each other in the contact region .
容器本体は射出成形により形成され、発熱体はインサート成形により容器本体と一体化されている請求項記載の誘導加熱調理用容器。 The container body is formed by injection molding, the heating element is an induction heating cooking container according to claim 1, wherein is integrated with the container main body by insert molding. 重ね合わせ部は、導電性シートの一端部内面が他端部外面に重ね合わせられて形成され、該重ね合わせ部の幅方向両端にはそれぞれ接着領域が設けられ、該両接着領域間に接触領域が設けられ、該発熱体が容器内面を構成している請求項記載の誘導加熱調理用容器。 The overlapping portion is formed by overlapping the inner surface of one end portion of the conductive sheet on the outer surface of the other end portion, and adhesive regions are provided at both ends in the width direction of the overlapping portion, and a contact region is provided between the two adhesive regions. The induction heating cooking container according to claim 2 , wherein the heating element constitutes the inner surface of the container. 非導電性材料からなる容器の側壁部の内周面側に使用されて電磁誘導によって発熱する誘導加熱調理用の発熱体であって、
電磁誘導で発熱可能な導電性シートの両端部同士が重ね合わせられた筒状であり該重ね合わせ部には、接着層を介して導電性シート同士が重ね合わせられた接着領域と、接着層を介さずに導電性シート同士が重ね合わせられた接触領域とが存在し、該接触領域において、導電性シートの両端部同士が電気的に接触していることを特徴とする誘導加熱調理用の発熱体。
A heating element for induction heating cooking that is used on the inner peripheral surface side of the side wall of a container made of a non-conductive material and generates heat by electromagnetic induction,
The conductive sheet that can generate heat by electromagnetic induction has a cylindrical shape in which both ends of the conductive sheet are superposed on each other, and the superposed part includes an adhesive region in which the conductive sheets are superposed via an adhesive layer, and an adhesive layer There is a contact region in which the conductive sheets are overlapped without being interposed, and in the contact region , both ends of the conductive sheet are in electrical contact with each other. Heating element.
JP2012011953A 2011-01-24 2012-01-24 Induction heating cooking container and heating element for induction heating cooking Expired - Fee Related JP5942223B2 (en)

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