JP5922708B2 - Winding device manufacturing method - Google Patents

Description

  The present invention relates to a winding tool and a method for manufacturing the winding tool.

  Conventionally, a winding tool is created by connecting a plurality of rods formed of natural materials such as bamboo or wood in parallel and connecting them with a rope to connect these rods. A plurality of rods are stably held by the friction force between them, and operations such as winding up and returning to the original state have been performed.

JP 2010-119394 A

  However, the conventional method of manufacturing a winding tool is manually knitted by human hands, and is difficult to automate and machine. It was difficult.

  Moreover, when the structure of the conventional wrapping tool is used over the years, the rope knot becomes loose between the rope and the rod due to the frequent winding and unwinding operation of the wrapping tool for a long time, Or, since the surface where the rod and the rope come into contact with each other due to friction for a long time becomes slippery, a situation in which the rope and the rod are detached occurs, so that it is difficult to continuously use or maintain the surface. It was.

  In addition, in the case of a device applied to produce food (for example, sushi rolls), the material made of wood or bamboo is easily adsorbed to oils and fats such as ingredients or seasonings, or remains, There is a disadvantage that it is inconvenient because it needs to be washed away carefully after every use, and it can be used only after it is dried after spending a certain amount of time.

  For this reason, in Patent Document 1, a resin-made cooking salmon child is proposed, which connects the sides of a horizontally long strip integrally with a connecting piece. The strip is made of the same material as the connecting piece and is integrally formed.

  However, as shown in Patent Document 1, when the material of the cooking bowl and the connecting piece are the same and formed integrally, the strips maintain the shape of the food when covering the food. Although a certain physical strength is required, there is a problem that such a method is inconvenient to use because the connecting piece made of the same material is too strong to be bent. Exists. However, when the strip and the connecting piece of the cooked rice cake are manufactured using a material that can be easily bent, the physical strength of the strip is due to the problem of maintaining the shape of the food well. Is insufficient.

  The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a wrapping tool that is easy to operate and easy to manufacture, and is hygienic and excellent in durability. The present invention further provides a method for manufacturing a winding tool, which is suitable for manufacturing a large number of winding tools.

  The present invention has the following configuration in order to solve these problems. The present invention is a method for manufacturing a wrapping tool, which provides a plurality of vertically long linear bodies arranged in parallel along a horizontally long direction, and the plurality of vertically long linear bodies arranged in parallel along a vertically long direction. Providing a polymer in a plurality of laterally extending transverse regions to cover a portion of the plurality of longitudinally long linear bodies, and the polymer located in the laterally elongated regions forms a plurality of horizontally elongated polymer rods; The plurality of horizontally long polymer rods are connected to the plurality of vertically long linear members in the vertically long direction so that a part of the plurality of vertically long linear members is sandwiched between the plurality of horizontally long polymer rods.

  In the method of manufacturing a winding tool according to the present invention, in the step of providing a polymer in a plurality of horizontally long sections, the provided polymer is a fluid, and the polymer located in the horizontally long section has a plurality of The step of forming the horizontally long polymer rod-like body may further include a step of solidifying the polymer of the provided fluid.

  Moreover, in the manufacturing method of the winding tool which concerns on this invention, in the said process in which the said polymer located in this horizontally long area forms several horizontally long polymer rod-shaped bodies, these several vertically long linear bodies are made of said polymer. The structure which further includes the process of pinching and fixing inside may be sufficient.

  Furthermore, in the manufacturing method of the winding tool which concerns on this invention, the structure that each said linear body is a textile fabric comprised by the some fiber may be sufficient.

  Further, the winding device according to the present invention is arranged such that a plurality of horizontally long polymer rods arranged in parallel in the longitudinal direction and a part of the polymer rods arranged in parallel in the horizontally long direction are sandwiched in the plurality of horizontally long polymer rods. And a plurality of fabric bodies connecting the plurality of horizontally long polymer rods in the longitudinal direction.

  Based on the winding tool in the embodiment of the present invention, the vertically long woven body is connected to the plurality of horizontally long polymer rods so that a part thereof is sandwiched between the plurality of horizontally long polymer rods, Since it is not made to be tied up, it can avoid loosening and detachment between the rope and the rod. In addition, since the structure of the woven body is composed of a plurality of fibers, it is excellent in flexibility, and the polymer rod-like body still has a certain degree of strength, so that convenience in use is improved and durability is improved. Also excellent in properties.

  Further, in the method of manufacturing a winding tool in the embodiment of the present invention, the polymer is provided in a plurality of horizontally long regions that are juxtaposed along the longitudinal direction and straddle across the plurality of vertically long linear bodies. Covering a part of the plurality of vertically long linear bodies, fixing / solidifying the polymer located in the horizontally long section to form a plurality of horizontally long polymer rod-shaped bodies, and The plurality of horizontally long polymer rods are connected to the plurality of vertically long linear members in the longitudinal direction so that a part of the body is sandwiched between the plurality of horizontally long polymer rods. It is only necessary to determine a plurality of horizontally long areas in a plurality of vertically long linear bodies to provide a polymer, and after fixing / solidification is completed, the next product is manufactured on a plurality of continuous long linear bodies. Continue to do It is possible, provided the convenience and efficiency of manufacturing.

FIG. 1 is a perspective view of a winding tool according to the present invention. FIG. 2 is an enlarged view of a main part of the area A of the winding tool shown in FIG. 3a to 3c are perspective views of an embodiment of a method for manufacturing a winding tool. 4a to 4d are diagrams for explaining the steps of the embodiment of the method for manufacturing the winding device of FIGS. 3a to 3c. 5a and 5b are perspective views showing another embodiment of a method for manufacturing a winding tool.

  Hereinafter, embodiments of the winding tool of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of a winding tool according to the present invention. Referring to FIG. 1, in this embodiment, the winding tool 100 includes a plurality of horizontally long polymers arranged in parallel along the longitudinal direction (X direction in FIG. 1). It includes a rod-like body 102 and a plurality of vertically long woven bodies 104 arranged in parallel in the horizontally long direction (Y direction in FIG. 1). In the winding tool 100, a plurality of horizontally long polymer rods are connected to the fabric 104 in the longitudinal direction so that a part of the fabric 104 is sandwiched between the horizontally long polymer rods 102.

  FIG. 2 is an enlarged view of a main part of an area A in the winding tool shown in FIG. As shown in FIG. 2, a part of the fabric body 104 is sandwiched between the polymer rod-shaped bodies 102, and the fabric body 104 is fixed via the polymer rod-shaped body 102. In this embodiment, the fabric body 104 is fixed to the polymer rod-like body 102 by being tightly coupled to the portion of the polymer rod-like body 102, and the situation such as sliding is less likely to occur.

  The winding tool 100 of the embodiment shown in FIGS. 1 and 2 may be manufactured by injection molding. Specifically, FIGS. 3 a to 3 c are perspective views of an embodiment of a method for manufacturing the winding tool 100. Referring first to FIG. 3a, when manufacturing the winding tool 100 as shown in FIGS. 1 and 2, first, a plurality of vertically long linear bodies 104 'arranged in parallel in the horizontal direction (Y-axis direction) are provided. can do. These linear bodies 104 ′ may be, for example, the woven body 104 shown in FIGS. 1 and 2, or other non-woven fabric bodies.

  The mold M is provided so as to be aligned above and below the plurality of elongated linear bodies 104 ′ in the horizontally elongated section C and in pairs. For ease of understanding and explanation, FIGS. 3a to 3c show an example in which one polymer rod 102 is formed by only one set of molds M. However, it is further necessary to adapt to the actual situation and demand. A plurality of polymer rod-shaped bodies 102 may be simultaneously formed by many sets of molds M, or a plurality of polymer rod-shaped bodies 102 may be simultaneously formed by using one mold M. Is not limited to these. The mold M includes a groove R on which the vertically long linear body 104 ′ is placed, and the inside of the mold M includes a chamber V for filling a material. Referring to FIG. 3b again, after the plurality of vertically long linear bodies 104 ′ are arranged and held well, the mold M is assembled and brought into close contact with each other, and the vertically long linear bodies 104 ′ are placed in the grooves R. Sandwiched between. In addition, a polymer material in a fluid state can be injected into the chamber V of the mold M through the supply port I, and the polymer material covers the linear body 104 ′ located in the chamber V. The degree of close contact between the linear body 104 ′ and the groove R placed so as to straddle the linear body 104 ′ can prevent the polymer material in the chamber V from flowing out through the design. The polymer material may be, for example, a synthetic resin material, a plastic material (including thermoplastic, thermosetting, and photocurable plastic materials), or a silicon material, and the present invention is not limited thereto.

  Further, the polymer in the chamber V located in the horizontally long section C is solidified. The solidifying means may correspond to the material characteristics of the polymer, and may be further cooled, heated, or irradiated with light (ultraviolet irradiation). Further, referring to FIG. 3c, after the polymer in the chamber V is solidified, the mold M is separated vertically so that the horizontally long polymer rod 102 is stably placed on the vertically long linear body 104 ′. It is formed in a state where it is difficult to loosen or drop off, and the durability of the product is improved.

  4a to 4d are diagrams for explaining the steps of the embodiment of the method for manufacturing the winding device of FIGS. 3a to 3c. Referring to FIGS. 3a to 3c and FIGS. 4a to 4d, the linear body 104 ′ is extended in the longitudinally long direction (X-axis direction), and the mold M is positioned above and below the linear body 104 ′ (± Z axis). Direction), as shown in FIG. 4a. Also, the mold M is sealed and polymer material is poured into the chamber within the mold M to form a polymer rod 102 on a portion of the continuous linear body 104 ′ (FIGS. 4b and 4c). ). After forming the set of polymer rods 102, the linear member 104 'moves in the longitudinal direction when driven (moves to the left as shown in FIG. 4d), or the mold M , May move in the opposite longitudinal direction, and in this way, the mold M can be aligned with the portion of the continuous linear body 104 ′ where the polymer rod-like body 102 is not yet formed. The next production cycle can be performed.

  Here, in the manufacturing process of FIGS. 4a to 4d, the size and width of the horizontally long sections C and the distance between the horizontally long sections C are determined based on the product to be manufactured.

  In this way, after a plurality of sets of polymer rods 102 are formed in an effective and rapid manner on the linear body 104 ′, each desired set of polymer rods 102 is obtained using a cutting tool such as a blade. Therefore, the production efficiency is high and the quality of the product can be easily controlled. Compared with a conventional wrapping tool that requires manual operation, the manufacturing method of the wrapping tool 100 according to the present embodiment can greatly save the manufacturing time, and a part of the longitudinal linear body 104 ′ can be saved. Since it is sandwiched between the plurality of horizontally long polymer rods 102, the rods and the ropes are unlikely to loosen each other.

  Furthermore, in this embodiment, the vertically long woven fabric 104 included in the winding tool 100 shown in FIGS. 1 and 2 is composed of, for example, a plurality of fibers S. Specifically, the woven body 104 may be a wire, a coaxial line, a braided line, or a combination thereof made of a plurality of similar or different materials. Compared with the case of forming an integral linear material, the flexibility of a woven linear structure composed of a plurality of fibers is excellent, and even if it is bent multiple times, it is difficult to tear easily and has excellent durability. It has. The material of the fabric body 104 may be the same as or different from that of the polymer rod-shaped body 102.

  However, the manufacturing method of the winding tool of the present invention is not limited to the manufacturing of the winding tool using the woven body 104, and an excellent flexibility may be applied. It may be formed of a material, and may be other various types of linear bodies.

  The winding device manufacturing method of the present invention may be other embodiments besides the above-described embodiment. Specifically, the winding tool 100 of the embodiment shown in FIGS. 1 and 2 may be produced by the following manufacturing method. Here, FIGS. 5 a and 5 b are perspective views showing another embodiment of the method of manufacturing the winding tool 100. Referring to FIG. 5a, when the winding device 100 of FIGS. 1 and 2 is manufactured, first, a plurality of vertically long linear bodies 104 'arranged in the horizontally long direction (Y-axis direction) are provided. These linear bodies 104 ′ may be, for example, the woven body 104 having excellent flexibility shown in FIGS. 1 and 2 or another non-woven fabric having excellent flexibility. The plurality of vertically long linear bodies 104 ′ are juxtaposed along the horizontally long direction (Y-axis direction), extend along the vertically long direction (X-axis direction), and are held by a holding member (not shown). Is done.

  After the arrangement of the plurality of vertically long linear bodies 104 ′ is completed and well maintained, the plurality of vertically long linear bodies 104 ′ are then arranged in parallel along the longitudinal direction (X-axis direction) and cross the plurality of vertically long linear bodies 104 ′. The polymer is provided in the plurality of horizontally long sections C so as to cover a part of the plurality of vertically long linear bodies 104 ′. Specifically, in this embodiment, a thermoplastic polymer half-rod member 102a is provided above the plurality of vertically long linear bodies 104 ′ (in the Z-axis direction), and below the plurality of vertically long linear bodies 104 ′. A thermoplastic polymer half-bar member 102b is provided (in the −Z-axis direction), and the polymer half-bar members 102a and 102b are paired vertically with each other in the horizontally long section C using a clamp (not shown). To do. Subsequently, as shown in FIG. 5 b, the clamps (not shown) are driven to bring the polymer half-rod members 102 a and 102 b closer to the plurality of vertically long linear bodies 104 ′ and aligned with each other in the horizontally long section C. Touch. At this time, the contact surface between the half rod-like members 102a and 102b of the thermoplastic polymer is at least partially melted by applying, for example, heating, pressurization, irradiation, or ultrasonic waves, and the polymer material of the contact surface Are mixed, and the polymer rod-like body 102 is formed by integrally joining the polymer half-rod-like members 102a and 102b that cover the linear body 104 'in the horizontally long section C and that make a pair.

  Subsequently, the contact surfaces of the polymer half-rod members 102a and 102b located in the horizontally long section C are solidified to form a plurality of horizontally long polymer rod bodies (for example, the polymer rod body 102 in FIGS. 1 and 2). In the present embodiment, the solidification method is, for example, cooling the polymer half rods 102a and 102b. For this reason, a plurality of horizontally long polymer rods 102 in the vertically long direction so that a part of the plurality of vertically long linear members 104 ′ is sandwiched between the plurality of horizontally long polymer rods 102 (polymer half-bar members 102 a and 102 b). Can be connected to a plurality of vertically long linear bodies 104 ′ to produce the winding tool 100 shown in FIGS.

  As described above, the winding tool 100 is manufactured by injection molding using a mold, or by a method in which a plurality of linear bodies 104 ′ are sandwiched and bonded by the polymer half-bar member 102 a. However, the present invention is not limited to this, and the plurality of vertically long lines are provided by providing a polymer in a plurality of horizontally long regions that are arranged in parallel along the vertically long direction and cross over the plurality of vertically long linear bodies. Any manufacturing method that covers a part of the body can be employed. Specifically, the winding tool of the embodiment of the present invention may be manufactured by a 3D printer, and the 3D printer has a predetermined shape in a plurality of horizontally long areas of a plurality of vertically long linear bodies. By providing a polymer based on it, a wrapping tool as described above may be manufactured. By assessing and pre-setting parameters such as the amount and shape of the polymer provided by computer input or software calculation, the winding tool can be manufactured in high speed and in large quantities, as well as for different requirements It can also be customized.

  In addition, the numbers of the polymer rod-like body 102, the linear body 104 ', and the woven body 104 in the above-described embodiment are merely illustrative, and are not limited to these quantities. In addition, the size, width, and spacing between the polymer rods 102 in the above-described embodiment may be different depending on the design. Thus, even if it is a beginner of cooking, the winding of the present invention can be achieved by designing the size and width of the polymer rod 102 and the spacing between the polymer rods based on the shape of the food to be manufactured. By using the ingredients, it is possible to easily make a food that can be produced only after a rich cooking experience.

  In addition, the polymer rod-like body 102 in the above-described embodiment is a round rod-like shape as an example, but in other embodiments of the present invention, the cross-section of the polymer rod-like body is a semicircle, a triangle, a cube, a rectangle, a polygon, Various shapes such as a sheet shape, a star shape, a fractal, and an irregular shape may be used. In addition, when the winding tool is used for food, the polymer rod-shaped body may have bamboo color, wood color, and the appearance of these, so that the use texture similar to the previous winding tool can be obtained. The polymer as a polymer rod-shaped body material can also have a waterproof property, antibacterial microstructure or material based on the needs, so that the winding tool of the present invention can be used in comparison with conventional winding tools. However, it has the advantage that it can be easily cleaned, can maintain hygiene, and has high durability.

  As mentioned above, based on the winding tool in the embodiment of the present invention, it is possible to avoid loosening and detachment between the rope and the rod. And since the structure of a textile body is comprised with a some fiber, flexibility is favorable and can improve the convenience and durability on use.

  Furthermore, in the method for manufacturing a winding tool according to the embodiment of the present invention, a polymer rod is formed by providing a polymer by determining a plurality of horizontally long areas in a plurality of continuous long linear bodies when mass-produced. Then, it is possible to continue production of the next product on a plurality of continuous vertically long linear bodies, thereby providing convenience and efficiency in manufacturing.

  The method for manufacturing a winding tool based on the above-described embodiment of the present invention is suitable for efficiently manufacturing a winding tool, is advantageous for mass production of winding tools, and has excellent hygiene and durability. The wrapped tool can be applied to produce food tools.

DESCRIPTION OF SYMBOLS 100 Winding tool 102 Polymer rod-shaped body 104 Textile body 104 'Linear body C Horizontally long area I Supply port M Mold V Chamber R Groove S Fiber 102a, 102b Polymer half-bar-shaped member X, Y, Z Coordinate axis

Claims (2)

A method of manufacturing a winding tool,
Providing a plurality of vertically long linear bodies arranged in parallel in the horizontal direction;
Providing a fluid polymer in a plurality of horizontally elongated sections arranged in parallel along the longitudinal direction and across the plurality of longitudinal linear bodies to cover a portion of the plurality of longitudinal linear bodies;
Solidifying the polymer of fluid provided in the horizontally elongated section so that the polymer forms a plurality of horizontally elongated polymer rods, and a portion of the plurality of vertically elongated linear bodies is within the plurality of horizontally elongated polymer rods; to so that is interposed and fixed in the, articulating the plurality of horizontally long polymer rod member to the linear body of the plurality of elongated in the longitudinal direction,
A method of manufacturing a wrapping tool. Each linear body is a woven body composed of a plurality of fibers.
Winding device manufacturing method according to claim 1, characterized in that.

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