JP5911133B2 - Gear deburring device, gear chamfering device, and gear deburring method - Google Patents

Gear deburring device, gear chamfering device, and gear deburring method Download PDF

Info

Publication number
JP5911133B2
JP5911133B2 JP2012043552A JP2012043552A JP5911133B2 JP 5911133 B2 JP5911133 B2 JP 5911133B2 JP 2012043552 A JP2012043552 A JP 2012043552A JP 2012043552 A JP2012043552 A JP 2012043552A JP 5911133 B2 JP5911133 B2 JP 5911133B2
Authority
JP
Japan
Prior art keywords
gear
deburring
tooth surface
work
burnishing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2012043552A
Other languages
Japanese (ja)
Other versions
JP2013180351A (en
Inventor
光一 増尾
光一 増尾
正和 鍋倉
正和 鍋倉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Machine Tool Co Ltd
Original Assignee
Mitsubishi Heavy Industries Machine Tool Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Machine Tool Co Ltd filed Critical Mitsubishi Heavy Industries Machine Tool Co Ltd
Priority to JP2012043552A priority Critical patent/JP5911133B2/en
Publication of JP2013180351A publication Critical patent/JP2013180351A/en
Application granted granted Critical
Publication of JP5911133B2 publication Critical patent/JP5911133B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Gear Processing (AREA)

Description

本発明は、歯車の歯面に生じたバリを除去する歯車バリ取り装置、歯車面取装置および歯車バリ取り方法に関する。   The present invention relates to a gear deburring device, a gear chamfering device, and a gear deburring method for removing burrs generated on a tooth surface of a gear.

歯車の加工においては、製作上の打痕傷や作業者の裂傷を防ぐため、ホブ盤などで歯切りされた被削歯車に対して歯車面取り工具によって面取り加工を施す。面取り加工は、歯車端面と歯車歯面との角部である歯形稜線部に歯車面取り工具を押し付けて当該歯形稜線部を押し潰す転造加工であるため、押し潰された歯形稜線部の余肉が歯車端面側および歯車歯面側に突出してバリとなる。このバリは、やはり製作上の打痕傷や作業者の裂傷の虞となるので除去される。   In gear processing, chamfering is performed with a gear chamfering tool on a gear to be cut by a hobbing machine or the like in order to prevent dent scratches and lacerations of workers. Chamfering is a rolling process in which a gear chamfering tool is pressed against the tooth profile ridge line, which is the corner between the gear end face and the gear tooth surface, and the tooth profile ridge line is crushed. Protrudes toward the gear end face side and the gear tooth face side to form burrs. This burr is also removed because it may cause dents and lacerations in production.

歯車端面に生じたバリは、円盤状の端面バリ取りカッタを用いて除去される。歯車加工の合理化および装置の縮小化を目的として、端面バリ取りカッタを歯車面取り工具の近傍に設置し、被削歯車に対して歯車面取り工具による面取り加工と共に端面バリ取りカッタによる端面バリ取り加工を施すのが一般的である。   The burr generated on the end face of the gear is removed using a disc-shaped end face deburring cutter. For the purpose of rationalizing gear machining and reducing equipment, an end face deburring cutter is installed in the vicinity of the gear chamfering tool, and chamfering with a gear chamfering tool and end face deburring with an end face deburring cutter are performed on the work gear. It is common to apply.

歯車歯面に生じたバリについては、面取り形状を工夫することで大きなバリが生じ難く、微小なバリだけが生じるようにしている。そして、微小なバリを除去する工程を特に設けておらず、後工程である仕上げ加工工程または研磨工程において歯車歯面を切削または研磨する際に、歯車歯面に生じた微小なバリを除去するようにしている。しかし、歯車仕上げ工具や歯車研磨砥石によって微小なバリを除去することは、当該箇所において局所的に歯車仕上げ工具や歯車研磨砥石の摩耗を大きくし、歯車仕上げ工具や歯車研磨砥石の交換周期を短くしてしまう。   About the burr | flash produced on the gear tooth surface, it is made hard to produce a big burr | flash by devising a chamfering shape, and only a micro burr | flash is produced. In addition, there is no particular step for removing minute burrs, and minute burrs generated on the gear tooth surfaces are removed when the gear tooth surfaces are cut or polished in a finishing process or a polishing process, which is a subsequent process. I am doing so. However, removing fine burrs with a gear finishing tool or gear grinding wheel locally increases the wear of the gear finishing tool or gear grinding wheel at the location, and shortens the replacement cycle of the gear finishing tool or gear grinding wheel. Resulting in.

そこで、被削歯車の歯車歯面に生じたバリを除去する歯面バリ取り加工を施す新たな工程を追加する対応が考えられる。しかし、新たな工程を追加するには、歯車歯面に生じたバリを除去するための歯面バリ取りバニッシギヤだけでなく、歯面バリ取り加工を行うための装置および当該装置の設置空間が必要となり、歯車加工設備コスト増加へと繋がる。   Therefore, it is conceivable to add a new process for performing a tooth surface deburring process for removing burrs generated on the gear tooth surfaces of the work gear. However, in order to add a new process, not only the tooth surface deburring burnishing gear for removing the burr generated on the gear tooth surface, but also a device for performing the tooth surface deburring process and the installation space for the device are required. This leads to an increase in gear processing equipment costs.

また、歯面バリ取り加工を施す新たな工程を追加せず、面取り加工および端面バリ取り加工を施す装置に歯面バリ取りバニッシギヤを設置することで、面取り加工および端面バリ取り加工と共に歯面バリ取り加工を施す対応が考えられる。しかし、歯車面取り工具、端面バリ取りカッタおよび歯面バリ取りバニッシギヤの三つの歯車工具を設置し、被削歯車の加工位置まで三つの歯車工具を前後進させる空間を確保することは難しい。特に、歯切り加工を行うホブ盤等に面取り加工工程および端面バリ取り加工工程を組み込んだ歯車加工装置においては、歯面バリ取りバニッシギヤの設置空間の制約は更に厳しく、歯面バリ取りバニッシギヤの設置空間を確保するために装置を巨大化することは歯車加工装置コスト増加へと繋がる。   In addition, the tooth surface deburring process is installed together with the chamfering process and end face deburring process by adding the tooth surface deburring burnishing gear to the equipment that performs chamfering process and end face deburring process. It is conceivable to apply machining. However, it is difficult to secure a space for moving the three gear tools back and forth to the machining position of the work gear by installing three gear tools, a gear chamfering tool, an end surface deburring cutter, and a tooth surface deburring burnishing gear. In particular, in gear processing equipment that incorporates chamfering and end face deburring processes into hobbing machines that perform gear cutting, the installation space for tooth deburring burnishing gears is even more severe. Enlarging the device to secure space leads to an increase in gear processing device cost.

特開2009−172736号公報JP 2009-172736 A

上記した設置空間の制約を回避し、歯面バリ取りバニッシギヤを組み込んだ歯車工具として特許文献1がある。これは、同一円周上に面取り加工部と歯面バリ取り加工部を一体的に組付けまたは一体物として製作した歯車工具である。   Patent Document 1 discloses a gear tool that avoids the restriction on the installation space described above and incorporates a tooth surface deburring burnishing gear. This is a gear tool in which a chamfered portion and a tooth surface deburring portion are integrally assembled or manufactured as an integrated body on the same circumference.

この歯車工具の近傍に端面バリ取りカッタを設置した装置においては、被削歯車に対して面取り加工、歯面バリ取り加工および端面バリ取り加工を同時に行うことができる。   In an apparatus in which an end face deburring cutter is installed in the vicinity of the gear tool, chamfering processing, tooth surface deburring processing, and end surface deburring processing can be performed simultaneously on the work gear.

一般的に歯車の面取り加工は、歯車歯面の大きさを揃える等の目的で被削歯車の軸心に対して歯車面取り工具を所定の距離まで接近させて行われる。しかし、被削歯車の軸心に対して歯面バリ取りバニッシギヤを所定の距離まで接近させて歯面バリ取り加工を行うと、被削歯車の歯面に製作加工誤差などによる相対的な寸法差異があった場合には、歯面に生じたバリを除去し切れずに大きく残る虞がある。   In general, gear chamfering is performed by bringing a gear chamfering tool close to a predetermined distance with respect to the axis of the gear to be cut for the purpose of, for example, aligning the size of the gear tooth surface. However, if the tooth surface deburring burnishing gear is brought close to a predetermined distance with respect to the axis of the work gear and the tooth surface deburring is performed, the relative dimensional difference due to manufacturing errors in the tooth surface of the work gear. When there is, there is a possibility that the burrs generated on the tooth surface may remain largely without being completely removed.

本発明は、上記のような問題に鑑みてなされたもので、被削歯車の歯面に製作加工誤差などによる相対的な寸法差異があった場合にも、歯面に合わせた歯面バリ取り加工ができるようにすることを目的とする。   The present invention has been made in view of the above-described problems. Even when there is a relative dimensional difference due to a manufacturing error or the like on the tooth surface of the work gear, the tooth surface deburring according to the tooth surface is performed. The purpose is to enable processing.

上記課題を解決する第一の発明に係る歯車バリ取り装置は、機械加工された被削歯車の面取りをすることにより前記被削歯車の歯幅方向端面および歯面に生じたバリを除去する歯車バリ取り装置であって、前記被削歯車の歯面に生じたバリを除去すべく前記被削歯車と噛み合わせられる歯面バリ取りバニッシギヤと、前記歯面バリ取りバニッシギヤを前記被削歯車の歯面に所定の押付け力を持って押付けるべく前記歯面バリ取りバニッシギヤに前記被削歯車に向かう押圧力を付与するギヤ押付け機構とを備え、前記歯面バリ取りバニッシギヤが、前記被削歯車の一方の端面側の歯面に押付けられる第一歯面バリ取りバニッシギヤと、前記被削歯車の他方の端面側の歯面に押付けられる第二歯面バリ取りバニッシギヤとから成り、前記第一歯面バリ取りバニッシギヤおよび前記第二歯面バリ取りバニッシギヤそれぞれに前記ギヤ押付け機構が備わっていることを特徴とする。 A gear deburring device according to a first aspect of the present invention that solves the above-described problem is a gear that removes burrs generated on a tooth width direction end face and a tooth surface of the work gear by chamfering the machined work gear. A deburring device, a tooth surface deburring burnishing gear meshed with the work gear to remove a burr generated on a tooth surface of the work gear, and the tooth surface deburring burnishing gear as a tooth of the work gear. A gear pressing mechanism for applying a pressing force toward the work gear to the tooth surface deburring burnishing gear so as to be pressed with a predetermined pressing force on the surface, and the tooth surface deburring burnishing gear is provided on the work gear. The first tooth surface comprises a first tooth surface deburring burnishing gear pressed against a tooth surface on one end surface side, and a second tooth surface deburring burnishing gear pressed against the tooth surface on the other end surface side of the work gear. Wherein the gear pressing mechanism to each re-up Banisshigiya and the second tooth surface deburring Banisshigiya is provided.

上記課題を解決する第の発明に係る歯車バリ取り装置は、第一の発明に係る歯車バリ取り装置において、前記歯面バリ取りバニッシギヤは、円筒部材に回転可能に支持されており、前記ギヤ押付け機構のピストンが前記円筒部材に一体的に結合される一方、前記ピストンを抱持する前記ギヤ押付け機構のシリンダが装置本体側に固定されていることを特徴とする。 A gear deburring device according to a second invention for solving the above-mentioned problems is the gear deburring device according to the first invention, wherein the tooth surface deburring burnishing gear is rotatably supported by a cylindrical member, and the gear The piston of the pressing mechanism is integrally coupled to the cylindrical member, and the cylinder of the gear pressing mechanism that holds the piston is fixed to the apparatus main body side.

上記課題を解決する第の発明に係る歯車バリ取り装置は、第一または第二の発明に係る歯車バリ取り装置において、前記歯面バリ取りバニッシギヤまたは前記第一および第二歯面バリ取りバニッシギヤが、被削歯車の端面に押付けられることにより被削歯車の歯幅方向端面に生じたバリを除去する一対の円盤状の端面バリ取りカッタ間に組付けられていることを特徴とする。 A gear deburring device according to a third invention for solving the above-mentioned problems is the gear deburring device according to the first or second invention, wherein the tooth surface deburring burnishing gear or the first and second tooth surface deburring burnishing gears. Is assembled between a pair of disk-shaped end face deburring cutters that remove burrs generated on the end face in the tooth width direction of the work gear when pressed against the end face of the work gear.

上記課題を解決する第の発明に係る歯車バリ取り装置は、第三の発明に係る歯車バリ取り装置において、前記一対の端面バリ取りカッタを前記被削歯車の端面に所定の押付け力を持って押付けるべく前記一対の端面バリ取りカッタに前記被削歯車に向かう押圧力を付与するカッタ押付け機構を備え、前記ギヤ押付け機構によって付与される押圧力が、前記カッタ押付け機構によって付与される押圧力よりも大きい圧力であることを特徴とする。 A gear deburring device according to a fourth invention for solving the above-mentioned problems is the gear deburring device according to the third invention, wherein the pair of end surface deburring cutters have a predetermined pressing force against the end surface of the work gear. The pair of end face deburring cutters are provided with a cutter pressing mechanism that applies a pressing force toward the work gear, and the pressing force applied by the gear pressing mechanism is applied by the cutter pressing mechanism. The pressure is greater than the pressure.

上記課題を解決する第の発明に係る歯車加工装置は、被削歯車が取付けられる被削歯車軸に近接させて、第一の発明乃至第四の発明のいずれかの歯車バリ取り装置を備えたことを特徴とする。 A gear machining apparatus according to a fifth invention for solving the above-mentioned problems includes the gear deburring apparatus according to any one of the first to fourth inventions, in proximity to a work gear shaft to which a work gear is attached. It is characterized by that.

上記課題を解決する第の発明に係る歯車バリ取り方法は、機械加工された被削歯車の面取りをすることにより被削歯車の歯面に生じたバリを除去する方法であって、前記被削歯車の一方の端面側の歯面に第一歯面バリ取りバニッシギヤを噛み合わせると共に、前記被削歯車の他方の端面側の歯面に第二歯面バリ取りバニッシギヤを噛み合わせ、かつ、前記第一歯面バリ取りバニッシギヤおよび前記第二歯面バリ取りバニッシギヤに前記被削歯車に向かう所定の押圧力をそれぞれ付与して、前記第一歯面バリ取りバニッシギヤおよび前記第二歯面バリ取りバニッシギヤによるバニッシ加工により前記歯面に生じたバリを除去することを特徴とする。 Gear deburring method according to a sixth invention for solving the aforementioned problems is a method for removing burrs produced on the tooth surfaces of the workpiece gear by chamfering the workpiece gear machined, the object with engaging the first tooth surface deburring Banisshigiya on one end face side tooth surface of the cutting gear, engaging a second tooth surface deburring Banisshigiya on the other end face side tooth surface of said workpiece gear, and wherein wherein by applying respective predetermined pressing force toward the workpiece gear to the first tooth surface deburring Banisshigiya and the second tooth surface deburring Banisshigiya, the first tooth surface deburring Banisshigiya and the second tooth surface deburring Banisshigiya The burr | flash produced on the said tooth surface by the burnishing by is removed, It is characterized by the above-mentioned.

上記課題を解決する第の発明に係る歯車バリ取り方法は、被削歯車の端面および歯面に生じたバリを除去する方法であって、一対の端面バリ取りカッタに前記被削歯車の端面に向かう所定の押圧力を付与して、前記一対の端面バリ取りカッタを前記被削歯車の端面に押付けた後、前記一対の端面バリ取りカッタの間に配置された歯面バリ取りバニッシギヤを前記被削歯車に噛み合わせかつ前記歯面バリ取りバニッシギヤに前記被削歯車に向かう前記一対の端面バリ取りカッタに付与した押圧力よりも大きい所定の押圧力を付与し、被削歯車の端面および歯面に生じたバリを除去することを特徴とする。 A gear deburring method according to a seventh invention for solving the above-mentioned problems is a method of removing burrs generated on the end face and tooth surface of a work gear, and the end face of the work gear on a pair of end face deburring cutters. the predetermined pressing force toward imparted, the pair after the end surface deburring cutter is pressed against the end face of the workpiece gear, wherein the placed tooth surface deburring Banisshigiya between the pair of end faces deburring cutter A predetermined pressing force that is meshed with the work gear and that is greater than the pressing force applied to the pair of end face deburring cutters toward the work gear is applied to the tooth face deburring burnishing gear, and the end face of the work gear and the teeth It is characterized by removing burrs generated on the surface.

第一の発明に係る歯車バリ取り装置によれば、被削歯車の歯面に製作加工誤差などによる相対的な寸法差異があった場合にも、歯面バリ取りバニッシギヤがギヤ押付け機構によって被削歯車の歯面に対して所定圧力で押付けられることで、歯面バリ取りバニッシギヤが被削歯車の歯面に追従するように作動され、被削歯車の歯面に生じたバリは除去される。
また、第一の発明に係る歯車バリ取り装置によれば、第一歯面バリ取りバニッシギヤと第二歯面バリ取りバニッシギヤの分割構造であり、平歯車や斜歯歯車など歯面形状の異なる様々な被削歯車に対応できるので、歯車バリ取り工具の交換を必要としない。また、第一歯面バリ取りバニッシギヤおよび第二歯面バリ取りバニッシギヤにはそれぞれギヤ押付け機構を備えているので、被削歯車の歯面に製作加工誤差などによる相対的な寸法差異があった場合にも、第一歯面バリ取りバニッシギヤおよび第二歯面バリ取りバニッシギヤがギヤ押付け機構によって被削歯車の歯面に対して所定圧力で押付けられることで、第一歯面バリ取りバニッシギヤおよび第二歯面バリ取りバニッシギヤが被削歯車の歯面に追従するように作動され、被削歯車の歯面に生じたバリは除去される。
According to the gear deburring device according to the first aspect of the present invention, the tooth surface deburring burnishing gear is cut by the gear pressing mechanism even when there is a relative dimensional difference due to manufacturing errors in the tooth surface of the work gear. When pressed against the tooth surface of the gear with a predetermined pressure, the tooth surface deburring burnishing gear is operated so as to follow the tooth surface of the work gear, and the burr generated on the tooth surface of the work gear is removed.
The gear deburring device according to the first aspect of the present invention is a divided structure of the first tooth surface deburring burnishing gear and the second tooth surface deburring burnishing gear, and has various tooth surface shapes such as spur gears and bevel gears. Therefore, it is not necessary to replace the gear deburring tool. In addition, the first tooth surface deburring burnishing gear and the second tooth surface deburring burnishing gear each have a gear pressing mechanism, so if there is a relative dimensional difference due to manufacturing errors in the tooth surface of the work gear. In addition, the first tooth surface deburring burnishing gear and the second tooth surface deburring burnishing gear are pressed against the tooth surface of the work gear with a predetermined pressure by the gear pressing mechanism, so that the first tooth surface deburring burnishing gear and the second tooth deburring burnishing gear are The tooth surface deburring burnishing gear is operated so as to follow the tooth surface of the work gear, and the burr generated on the tooth surface of the work gear is removed.

の発明に係る歯車バリ取り装置によれば、ギヤ押付け機構がバリ取りバニッシギヤを回転可能に支持する円筒部材に一体的に結合されたピストンから成るので、既製品などを使用するよりも装置のコンパクト化を図ることができる。また、シリンダを装置本体側に固定しているので、設定通りの所定圧力を伝えることができる。 According to the gear deburring device according to the second invention, the gear pressing mechanism is composed of a piston integrally coupled to a cylindrical member that rotatably supports the deburring burnishing gear. Can be made compact. Further, since the cylinder is fixed to the apparatus main body, a predetermined pressure as set can be transmitted.

の発明に係る歯車バリ取り装置によれば、被削歯車に対して歯面バリ取り加工と共に端面バリ取り加工を行うことができるので、新たな工程を追加する際の追設する装置や当該装置の設置空間の確保または装置の巨大化を必要としないので製造コスト増加を抑えることができる。 According to the gear deburring device according to the third aspect of the invention, the end surface deburring process can be performed together with the tooth surface deburring process on the work gear. Since it is not necessary to secure an installation space for the apparatus or to enlarge the apparatus, an increase in manufacturing cost can be suppressed.

の発明に係る歯車バリ取り装置によれば、端面バリ取りカッタがカッタ押付け機構によって被削歯車の端面に対して所定圧力で押付けられることで、端面バリ取りカッタが被削歯車の端面に追従するように作動され、被削歯車の端面に生じたバリは除去される。また、カッタ押付け機構による押圧力よりも大きい圧力で歯面バリ取りバニッシギヤが被削歯車の歯面に対して押付けられることで、カッタ押付け機構による押圧力によらず歯面バリ取りバニッシギヤが被削歯車の歯面に追従するように作動され易く、被削歯車の歯面に生じたバリは除去される。 According to the gear deburring device according to the fourth aspect of the invention, the end surface deburring cutter is pressed against the end surface of the work gear by the cutter pressing mechanism at a predetermined pressure, so that the end surface deburring cutter is brought into contact with the end surface of the work gear. It is actuated to follow, and the burr generated on the end face of the work gear is removed. In addition, the tooth surface deburring burnishing gear is pressed against the tooth surface of the workpiece gear with a pressure greater than the pressing force of the cutter pressing mechanism, so that the tooth surface deburring burnishing gear can be cut regardless of the pressing force of the cutter pressing mechanism. It is easy to operate so as to follow the tooth surface of the gear, and burrs generated on the tooth surface of the work gear are removed.

の発明に係る歯車加工装置によれば、被削歯車に対して歯車端面バリ取り加工と共に歯車歯面バリ取り加工を行うことができ、追設する装置や設置空間および装置の巨大化を必要としないので製造コスト増加を抑えることができる。 According to the gear machining apparatus according to the fifth aspect of the present invention, the gear end face deburring process can be performed together with the gear end face deburring process on the work gear, and the additional apparatus, the installation space, and the apparatus can be enlarged. Since it is not necessary, an increase in manufacturing cost can be suppressed.

の発明に係る歯車バリ取り方法によれば、被削歯車の歯面に製作加工誤差などによる相対的な寸法差異があった場合にも、歯面バリ取りバニッシギヤが追従するように被削歯車の歯面に対して所定圧力で押付けられることで被削歯車の歯面に生じたバリは除去される。 According to the gear deburring method according to the sixth aspect of the invention, even if there is a relative dimensional difference due to a manufacturing error or the like on the tooth surface of the work gear, the work is performed so that the tooth surface deburring burnishing gear follows. The burrs generated on the tooth surface of the gear to be cut are removed by being pressed with a predetermined pressure against the tooth surface of the gear.

の発明に係る歯車バリ取り方法によれば、端面バリ取りカッタがカッタ押付け機構によって被削歯車の端面に対して所定圧力で押付けられることで、端面バリ取りカッタが被削歯車の端面に追従するように作動され、被削歯車の端面に生じたバリは除去される。また、カッタ押付け機構による押圧力よりも大きい圧力で歯面バリ取りバニッシギヤが被削歯車の歯面に対して押付けられることで、カッタ押付け機構による押圧力によらず歯面バリ取りバニッシギヤが被削歯車の歯面に追従するように作動され易く、被削歯車の歯面に生じたバリは除去される。 According to the gear deburring method of the seventh aspect of the invention, the end surface deburring cutter is pressed against the end surface of the workpiece gear by the cutter pressing mechanism at a predetermined pressure, so that the end surface deburring cutter is brought into contact with the end surface of the workpiece gear. It is actuated to follow, and the burr generated on the end face of the work gear is removed. In addition, the tooth surface deburring burnishing gear is pressed against the tooth surface of the workpiece gear with a pressure greater than the pressing force of the cutter pressing mechanism, so that the tooth surface deburring burnishing gear can be cut regardless of the pressing force of the cutter pressing mechanism. It is easy to operate so as to follow the tooth surface of the gear, and burrs generated on the tooth surface of the work gear are removed.

実施例1に係る歯車バリ取り工具を備えた歯車面取装置を示す斜視図である。It is a perspective view which shows the gear chamfering apparatus provided with the gear deburring tool which concerns on Example 1. FIG. 実施例1に係る歯車バリ取り工具を備えた歯車面取装置を示す縦断面図(図1におけるII−II矢視断面)である。It is a longitudinal cross-sectional view (II-II arrow cross section in FIG. 1) which shows the gear chamfering apparatus provided with the gear deburring tool which concerns on Example 1. FIG. 実施例1に係る歯車バリ取り工具を備えた歯車面取装置を示す横断面図(図1におけるIII−III矢視部分断面)である。It is a cross-sectional view (III-III arrow partial cross section in FIG. 1) which shows the gear chamfering apparatus provided with the gear deburring tool which concerns on Example 1. FIG.

以下に、本発明に係る歯車バリ取り工具、およびそれを備えた歯車面取装置の実施例について、添付図面を参照しながら詳細に説明する。もちろん、本発明は以下の実施例に限定されず、本発明の趣旨を逸脱しない範囲で各種変更が可能であることは言うまでもない。   Embodiments of a gear deburring tool according to the present invention and a gear chamfering device including the same will be described below in detail with reference to the accompanying drawings. Needless to say, the present invention is not limited to the following examples, and various modifications can be made without departing from the spirit of the present invention.

本発明の実施例1に係る歯車バリ取り工具を備えた歯車面取装置の構造について、図1乃至図3を参照して説明する。   A structure of a gear chamfering apparatus including a gear deburring tool according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 3.

図1に示すように、本実施例の歯車面取装置10は、被削歯車20を設置し回転駆動する被削歯車軸21と、被削歯車軸21の軸方向と平行な軸方向であり、被削歯車軸21に対して接近離反可能に歯車面取り工具30を回転自在に支持する歯車面取り工具軸31と、被削歯車軸21の軸方向と平行な軸方向であり、被削歯車軸21に対して接近離反可能に歯車バリ取り工具40を回転自在に支持する歯車バリ取り工具軸41とを有する。なお、被削歯車軸21に取付けられた被削歯車20は図示しないホブによって歯切り加工を施されたものであり、図1に示すように駆動装置11(図3)による歯車面取り工具軸31および歯車バリ取り工具軸41の移動により、歯車面取り工具30および歯車バリ取り工具40が被削歯車20に接近する。   As shown in FIG. 1, the gear chamfering device 10 of the present embodiment has a work gear shaft 21 on which a work gear 20 is installed and rotationally driven, and an axial direction parallel to the axial direction of the work gear shaft 21. A gear chamfering tool shaft 31 that rotatably supports the gear chamfering tool 30 so as to be able to approach and move away from the work gear shaft 21, and an axial direction parallel to the axial direction of the work gear shaft 21. And a gear deburring tool shaft 41 that rotatably supports the gear deburring tool 40 so as to be close to and away from the motor 21. The work gear 20 attached to the work gear shaft 21 is gear-cut by a hob (not shown), and a gear chamfering tool shaft 31 by the drive device 11 (FIG. 3) as shown in FIG. As the gear deburring tool shaft 41 moves, the gear chamfering tool 30 and the gear deburring tool 40 approach the work gear 20.

被削歯車20は歯車面取される被面取材であり、ボルトなどの機械的締結手段によって被削歯車軸21に固定される。被削歯車軸21は、歯車面取装置10の図示しない駆動装置によって回転駆動される。   The work gear 20 is a chamfered material to be chamfered, and is fixed to the work gear shaft 21 by a mechanical fastening means such as a bolt. The work gear shaft 21 is rotationally driven by a drive device (not shown) of the gear chamfering device 10.

歯車面取り工具30は、歯車面取り工具軸31に回転自在に支持され、歯車面取り工具軸31に対して高さ可変に取付けられる第一の歯車面取り工具30aおよび第二の歯車面取り工具30bから成る。第一の歯車面取り工具30aは周方向に被削歯車20の歯形稜線部22aを転造加工する複数の角柱部32aを有し、被削歯車20の一端側の歯形稜線部22aの面取り量に合わせた高さで取付けられ、第二の歯車面取り工具30bは周方向に被削歯車20の歯形稜線部22bを転造加工する複数の角柱部32bを有し、被削歯車20の一端側の歯形稜線部22bの面取り量に合わせた高さで取付けられている。歯車面取り工具軸31は、図示しない駆動装置によって軸方向と直交する方向で可動となっている。   The gear chamfering tool 30 includes a first gear chamfering tool 30 a and a second gear chamfering tool 30 b that are rotatably supported by the gear chamfering tool shaft 31 and are attached to the gear chamfering tool shaft 31 with a variable height. The first gear chamfering tool 30a has a plurality of prismatic portions 32a for rolling the tooth profile ridge line portion 22a of the work gear 20 in the circumferential direction, and the chamfering amount of the tooth profile ridge line portion 22a on one end side of the work gear 20 is set. The second gear chamfering tool 30b has a plurality of prisms 32b that roll the tooth profile ridge line portion 22b of the work gear 20 in the circumferential direction, and is attached at one end side of the work gear 20. It is attached at a height that matches the chamfering amount of the tooth profile ridge line portion 22b. The gear chamfering tool shaft 31 is movable in a direction orthogonal to the axial direction by a driving device (not shown).

歯車バリ取り工具40は、被削歯車20の端面23a(図1の状態の上面)に生じたバリを除去する円盤状の第一の端面バリ取りカッタ43aと被削歯車20の歯面24における端面23a側に生じたバリを除去する第一の歯面バリ取りバニッシギヤ44aとを一体的に組付けた第一の歯車バリ取り工具40aと、被削歯車20の端面23b(図1の状態の下面)に生じたバリを除去する円盤状の第二の端面バリ取りカッタ43bと被削歯車20の歯面24における端面23b側に生じたバリを除去する第二の歯面バリ取りバニッシギヤ44bとを一体的に組付けた第二の歯車バリ取り工具40bとを対称に設置して成る。歯車バリ取り工具軸は第一の歯車バリ取り工具軸41aおよび第二の歯車バリ取り工具軸41bから成る分割構造であり、第一の歯車バリ取り工具40aは第一の歯車バリ取り工具軸41aに回転自在に支持され、第二の歯車バリ取り工具40bは第二の歯車バリ取り工具軸41bに回転自在に支持されている。第一の歯車バリ取り工具40aおよび第二の歯車バリ取り工具40bは、後述するカッタ押付け機構によって歯車バリ取り工具40の軸方向に可動であり、後述するギヤ押付け機構によって歯車バリ取り工具40の軸方向と直交する方向に可動となっている。なお、第一の歯車バリ取り工具40aおよび第二の歯車バリ取り工具40bは歯車面取り工具30と干渉しない領域に設けられ、第一の歯車バリ取り工具軸41aおよび第二の歯車バリ取り工具軸41bは、第一の歯車バリ取り工具40aおよび第二の歯車バリ取り工具40bが歯車面取り工具30と干渉しない領域で可動となっている。   The gear deburring tool 40 includes a disk-shaped first end surface deburring cutter 43 a for removing burrs generated on the end surface 23 a (the upper surface in the state of FIG. 1) of the work gear 20 and the tooth surface 24 of the work gear 20. A first gear deburring tool 40a integrally assembled with a first tooth surface deburring burnishing gear 44a for removing burrs generated on the end surface 23a side, and an end surface 23b of the work gear 20 (in the state of FIG. 1). A disc-shaped second end surface deburring cutter 43b for removing burrs generated on the lower surface), and a second tooth surface deburring burnishing gear 44b for removing burrs generated on the end surface 23b side of the tooth surface 24 of the work gear 20. Are assembled symmetrically with the second gear deburring tool 40b. The gear deburring tool shaft has a divided structure including a first gear deburring tool shaft 41a and a second gear deburring tool shaft 41b, and the first gear deburring tool shaft 40a is a first gear deburring tool shaft 41a. The second gear deburring tool 40b is rotatably supported by the second gear deburring tool shaft 41b. The first gear deburring tool 40a and the second gear deburring tool 40b are movable in the axial direction of the gear deburring tool 40 by a cutter pressing mechanism, which will be described later, and the gear deburring tool 40 by a gear pressing mechanism, which will be described later. It is movable in a direction orthogonal to the axial direction. The first gear deburring tool 40a and the second gear deburring tool 40b are provided in a region that does not interfere with the gear chamfering tool 30, and the first gear deburring tool shaft 41a and the second gear deburring tool shaft. 41 b is movable in a region where the first gear deburring tool 40 a and the second gear deburring tool 40 b do not interfere with the gear chamfering tool 30.

図2に示すように、カッタ押付け機構は、歯車バリ取り工具軸41a、41bが円筒状の上下ピストン50a、50bに把持され、上下ピストン50a、50bが円柱空間を有する上下シリンダ60a、60bに抱持され、上下ピストン50a、50bおよび上下シリンダ60a、60bの間に設けた上下空気室70a、70bへ空気を吸排気することで上下ピストン50a、50bが上下シリンダ60a、60bに対して上下動する構成である。なお、上下シリンダ60a、60bは、後述するギヤ押付け機構における前後ピストン51a、51bおよび前後シリンダ61a、61bを介して歯車面取装置10本体側に固定されているため、上下方向には摺動不可である。カッタ押付け機構によって歯車バリ取り工具軸41a、41bに設置された第一の歯車バリ取り工具40aおよび第二の歯車バリ取り工具40bは個別に上下動され、図1に示すように、第一の歯車バリ取り工具40aにおける第一の端面バリ取りカッタ43aは被削歯車20の端面23aに対し所定圧力で押付けられ、第二の歯車バリ取り工具40bにおける第二の端面バリ取りカッタ43bは被削歯車20の端面23bに対し所定圧力で押付けられる。   As shown in FIG. 2, in the cutter pressing mechanism, the gear deburring tool shafts 41a and 41b are held by cylindrical upper and lower pistons 50a and 50b, and the upper and lower pistons 50a and 50b are held by upper and lower cylinders 60a and 60b having a cylindrical space. The upper and lower pistons 50a and 50b are moved up and down relative to the upper and lower cylinders 60a and 60b by sucking and exhausting air into the upper and lower air chambers 70a and 70b provided between the upper and lower pistons 50a and 50b and the upper and lower cylinders 60a and 60b. It is a configuration. Note that the upper and lower cylinders 60a and 60b are fixed to the gear chamfering device 10 main body via the front and rear pistons 51a and 51b and the front and rear cylinders 61a and 61b in a gear pressing mechanism, which will be described later. It is. The first gear deburring tool 40a and the second gear deburring tool 40b installed on the gear deburring tool shafts 41a and 41b are individually moved up and down by the cutter pressing mechanism, and as shown in FIG. The first end face deburring cutter 43a in the gear deburring tool 40a is pressed at a predetermined pressure against the end face 23a of the work gear 20, and the second end face deburring cutter 43b in the second gear deburring tool 40b is cut. The gear 20 is pressed against the end face 23b with a predetermined pressure.

被削歯車20の端面23a、23bに、製作加工誤差などによる相対的な寸法差異があった場合にも、第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bがカッタ押付け機構によって被削歯車20の端面23a、23bに対して所定圧力で押付けられることで、第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bが被削歯車20の端面23a、23bに追従するように作動され、被削歯車20の両端面23a、23bに生じたバリは除去される。   Even when the end faces 23a and 23b of the work gear 20 have a relative dimensional difference due to a manufacturing error or the like, the first end face deburring cutter 43a and the second end face deburring cutter 43b are moved by the cutter pressing mechanism. The first end surface deburring cutter 43a and the second end surface deburring cutter 43b follow the end surfaces 23a and 23b of the work gear 20 by being pressed against the end surfaces 23a and 23b of the work gear 20 with a predetermined pressure. Thus, burrs generated on both end faces 23a and 23b of the work gear 20 are removed.

図2および図3に示すように、ギヤ押付け機構は、前述した上下シリンダ60a、60bに円柱状の前後ピストン51a、51bを機械的結合によって結合し、前後ピストン51a、51bが歯車面取装置10本体側に固定された円柱空間を有する前後シリンダ61a、61bに抱持され、前後ピストン51a、51bおよび前後シリンダ61a、61bには前後ガイドピン52a、52bが設置されており、前後ピストン51a、51bおよび前後シリンダ61a、61bの間に設けた前後空気室71a、71bへ空気を吸排気することで前後ピストン51a、51bが前後シリンダ61a、61bに対して前後ガイドピン52a、52bに案内されて前後動する構成である。ギヤ押付け機構によって、歯車バリ取り工具軸41a、41bに設置された第一の歯車バリ取り工具40aおよび第二の歯車バリ取り工具40bは被削歯車20に対して個別に前後動され、図1に示すように、第一の歯車バリ取り工具40aにおける第一の歯面バリ取りバニッシギヤ44aは被削歯車20の歯面24における端面23a側に対し所定圧力で押付けられ、第二の歯車バリ取り工具40bにおける第二の歯面バリ取りバニッシギヤ44bは被削歯車20の歯面24における端面23b側に対し所定圧力で押付けられる。   As shown in FIG. 2 and FIG. 3, the gear pressing mechanism is configured such that cylindrical front and rear pistons 51 a and 51 b are coupled to the above-described upper and lower cylinders 60 a and 60 b by mechanical coupling, and the front and rear pistons 51 a and 51 b are connected to the gear chamfering device 10. The front and rear pistons 51a and 51b and the front and rear cylinders 61a and 61b are provided with front and rear guide pins 52a and 52b. The front and rear pistons 51a and 51b are held by the front and rear cylinders 61a and 61b having a cylindrical space fixed on the main body side. And by sucking and exhausting air to the front and rear air chambers 71a and 71b provided between the front and rear cylinders 61a and 61b, the front and rear pistons 51a and 51b are guided by the front and rear guide pins 52a and 52b with respect to the front and rear cylinders 61a and 61b. It is a moving configuration. The first gear deburring tool 40a and the second gear deburring tool 40b installed on the gear deburring tool shafts 41a and 41b are individually moved back and forth with respect to the work gear 20 by the gear pressing mechanism. As shown in FIG. 2, the first gear deburring burnishing gear 44a in the first gear deburring tool 40a is pressed against the end surface 23a side of the tooth surface 24 of the work gear 20 with a predetermined pressure, and the second gear deburring tool 44a is pressed. The second tooth surface deburring burnishing gear 44b of the tool 40b is pressed against the end surface 23b side of the tooth surface 24 of the work gear 20 with a predetermined pressure.

被削歯車20の歯面24に、製作加工誤差などによる相対的な寸法差異があった場合にも、第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bがギヤ押付け機構によって被削歯車20の歯面24に対して所定圧力で押付けられることで、第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bが被削歯車20の歯面24に追従するように作動され、被削歯車20の歯面24に生じたバリは除去される。   Even when the tooth surface 24 of the work gear 20 has a relative dimensional difference due to a manufacturing error or the like, the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b are gear pressing mechanisms. The first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b follow the tooth surface 24 of the work gear 20 by being pressed against the tooth surface 24 of the work gear 20 by a predetermined pressure. The burrs generated on the tooth surface 24 of the work gear 20 are removed.

本発明の実施例1に係る歯車バリ取り工具を備えた歯車面取装置の動作について、図1乃至図3を参照して説明する。   Operation | movement of the gear chamfering apparatus provided with the gear deburring tool which concerns on Example 1 of this invention is demonstrated with reference to FIG.

被削歯車20は図1に示す被削歯車軸21に取付けられ、図示しないホブなどのカッタによって歯切り加工を施されたものである。歯車面取り工具軸31を、図示しない駆動装置によって移動させ、第一の歯車面取り工具30aおよび第二の歯車面取り工具30bを被削歯車20に接近させ、被削歯車20の歯形稜線部22を転造加工する面取り加工が可能なように第一の歯車面取り工具30aおよび第二の歯車面取り工具30bを被削歯車20に噛み合わせる。   The work gear 20 is attached to the work gear shaft 21 shown in FIG. 1 and is gear-cut by a cutter such as a hob (not shown). The gear chamfering tool shaft 31 is moved by a drive device (not shown), the first gear chamfering tool 30a and the second gear chamfering tool 30b are brought close to the work gear 20, and the tooth profile ridge line portion 22 of the work gear 20 is rolled. The first gear chamfering tool 30a and the second gear chamfering tool 30b are meshed with the work gear 20 so that the chamfering process can be performed.

ここで、歯車面取り工具30が第一の歯車面取り工具30aおよび第二の歯車面取り工具30bから成る分割構造であることで、被削歯車20が平歯車やはすば歯車など異なる歯面形状であった場合でも面取り加工が可能である。   Here, since the gear chamfering tool 30 has a divided structure including the first gear chamfering tool 30a and the second gear chamfering tool 30b, the work gear 20 has different tooth surface shapes such as a spur gear and a helical gear. Even if there is, chamfering is possible.

次いで、図1乃至図3に示すように、歯車バリ取り工具軸41a、41bを、駆動装置11によって移動させ、被削歯車20が端面バリ取りカッタ43a、43bの範囲内かつ歯面バリ取りバニッシギヤ44a、44bの範囲外となる位置まで、歯車バリ取り工具40a、40bを被削歯車20に接近させる。歯車バリ取り工具軸41a、41bに備えたカッタ押付け機構によって、第一の歯車バリ取り工具40aにおける第一の端面バリ取りカッタ43aは被削歯車20における端面23aに接触し所定圧力で押付けられ、第二の歯車バリ取り工具40bにおける第二の端面バリ取りカッタ43bは被削歯車20における端面23bに接触し所定圧力で押付けられる。   Next, as shown in FIGS. 1 to 3, the gear deburring tool shafts 41 a and 41 b are moved by the driving device 11 so that the work gear 20 is within the range of the end surface deburring cutters 43 a and 43 b and the tooth surface deburring burnishing gear. The gear deburring tools 40a and 40b are moved closer to the work gear 20 to positions outside the range of 44a and 44b. By the cutter pressing mechanism provided on the gear deburring tool shafts 41a and 41b, the first end surface deburring cutter 43a in the first gear deburring tool 40a comes into contact with the end surface 23a of the work gear 20 and is pressed with a predetermined pressure. The second end face deburring cutter 43b of the second gear deburring tool 40b contacts the end face 23b of the work gear 20 and is pressed with a predetermined pressure.

ここで、端面バリ取りカッタが第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bから成る分割構造であり、カッタ押付け機構によって被削歯車20における各々の端面23a、23bに対して個別に押付けられるので、被削歯車20の端面23a、23bに製作加工誤差などによる相対的な寸法差異があった場合でも端面バリ取り加工が可能である。   Here, the end surface deburring cutter has a divided structure including a first end surface deburring cutter 43a and a second end surface deburring cutter 43b, and each end surface 23a, 23b of the work gear 20 is cut by a cutter pressing mechanism. Since they are pressed individually, the end face deburring can be performed even if there is a relative dimensional difference between the end faces 23a, 23b of the work gear 20 due to manufacturing errors.

次いで、図1乃至図3に示すように、歯車バリ取り工具軸41a、41bを駆動装置11によって更に移動させ、第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bを被削歯車20に接近させ、被削歯車20の歯面24に生じたバリを除去する歯面バリ取り加工が可能なように第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bを被削歯車20に噛み合わせる。   Next, as shown in FIG. 1 to FIG. 3, the gear deburring tool shafts 41a and 41b are further moved by the driving device 11, and the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b are covered. The first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear so that the tooth surface deburring processing for removing the burrs generated on the tooth surface 24 of the gear 20 to be cut can be performed. 44b is engaged with the work gear 20.

ここで、歯面バリ取りバニッシギヤが第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bから成る分割構造であることで、被削歯車20が平歯車やはすば歯車など異なる歯面形状であった場合でも面取り加工が可能である。   Here, since the tooth surface deburring burnishing gear has a divided structure including the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b, the work gear 20 is a spur gear or a helical gear. Chamfering is possible even when the tooth surface shape is different.

また、第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bがギヤ押付け機構によって被削歯車20における歯面24に対して個別に押付けられるので、被削歯車20の歯面24に、製作加工誤差などによる相対的な寸法差異があった場合でも歯面バリ取り加工が可能である。   Further, since the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b are individually pressed against the tooth surface 24 of the work gear 20 by the gear pressing mechanism, the tooth surface of the work gear 20 Even if there is a relative dimensional difference due to a manufacturing process error or the like, the tooth surface deburring process can be performed.

以上の動作により、被削歯車20が第一の歯車面取り工具30aおよび第二の歯車面取り工具30bと噛み合い、端面バリ取りカッタ43a、43bに所定圧力で挟まれ、第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bに所定圧力で押付けられた状態となり、被削歯車20を備えた被削歯車軸21が回転駆動されると、被削歯車20と噛み合った歯車面取り工具30によって被削歯車20の歯形稜線部22が面取り加工される。並行して、被削歯車20を所定の圧力で挟んだ第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bによって被削歯車20の端面23a、23bに生じたバリを除去する端面バリ取り加工、および被削歯車20と噛み合った第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bによって被削歯車20の歯面24に生じたバリを除去する歯面バリ取り加工がなされる。   Through the above operation, the work gear 20 is engaged with the first gear chamfering tool 30a and the second gear chamfering tool 30b, and is sandwiched between the end surface deburring cutters 43a and 43b with a predetermined pressure, so that the first tooth surface deburring burnishing gear is obtained. When the work gear shaft 21 provided with the work gear 20 is driven to rotate by being pressed against the 44a and the second tooth surface deburring burnishing gear 44b and rotated, the gear chamfering tool meshed with the work gear 20 The tooth profile ridge line portion 22 of the work gear 20 is chamfered by 30. In parallel, an end face that removes burrs generated on the end faces 23a and 23b of the work gear 20 by the first end face deburring cutter 43a and the second end face deburring cutter 43b that sandwich the work gear 20 with a predetermined pressure. Deburring and tooth surface burrs for removing burrs generated on the tooth surface 24 of the work gear 20 by the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b engaged with the work gear 20. Machining is done.

カッタ押付け機構による押圧力をギヤ押付け機構による押圧力よりも大きい圧力とした場合には、第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bを被削歯車20の端面23a、23bに押付ける摩擦力により、押圧力の小さいギヤ押付け機構では第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bを被削歯車20の歯面24に押付けるように前後動させることができない。よって、ギヤ押付け機構による押圧力をカッタ押付け機構による押圧力よりも大きい圧力とすることで、カッタ押付け機構による押圧力によらず第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bを被削歯車20の歯面24に押付けるように前後動させることができるようにした。   When the pressing force by the cutter pressing mechanism is larger than the pressing force by the gear pressing mechanism, the first end surface deburring cutter 43a and the second end surface deburring cutter 43b are connected to the end surfaces 23a and 23b of the work gear 20. In the gear pressing mechanism with a small pressing force, the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b are moved back and forth so as to press against the tooth surface 24 of the work gear 20 due to the friction force pressed against I can't let you. Therefore, by setting the pressing force by the gear pressing mechanism to be larger than the pressing force by the cutter pressing mechanism, the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring are performed regardless of the pressing force by the cutter pressing mechanism. The burnishing gear 44b can be moved back and forth so as to press against the tooth surface 24 of the work gear 20.

また、ギヤ押付け機構によって第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bを被削歯車20に対して噛み合わせた後では、押圧力の小さいカッタ押付け機構では第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bを上下動させることができない。よって、カッタ押付け機構によって第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bを被削歯車20に対して押付けた後、ギヤ押付け機構によって第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bを被削歯車20に対して噛み合わせることで、第一の歯面バリ取りバニッシギヤ44aおよび第二の歯面バリ取りバニッシギヤ44bが被削歯車20の歯面24に追従するように作動され、被削歯車20の歯面24に生じたバリが除去されると共に、第一の端面バリ取りカッタ43aおよび第二の端面バリ取りカッタ43bが被削歯車20の端面23a、23bに追従するように作動され、被削歯車20の端面23a、23bに生じたバリが除去されるようにした。   In addition, after the gear pressing mechanism has engaged the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b with the work gear 20, the cutter pressing mechanism with a small pressing force has the first The end face deburring cutter 43a and the second end face deburring cutter 43b cannot be moved up and down. Therefore, after the first end surface deburring cutter 43a and the second end surface deburring cutter 43b are pressed against the work gear 20 by the cutter pressing mechanism, the first tooth surface deburring burnishing gear 44a and the first gear deburring burner gear 44a are By meshing the second tooth surface deburring burnishing gear 44b with the work gear 20, the first tooth surface deburring burnishing gear 44a and the second tooth surface deburring burnishing gear 44b are brought into contact with the tooth surface 24 of the work gear 20. The burrs generated on the tooth surface 24 of the work gear 20 are removed so as to follow, and the first end surface deburring cutter 43a and the second end surface deburring cutter 43b are connected to the end surface 23a of the work gear 20. , 23b, and the burrs generated on the end faces 23a, 23b of the work gear 20 are removed.

もちろん本発明に係る歯車バリ取り装置、歯車面取装置および歯車バリ取り方法は、本実施例に限定されない。例えば、本発明に係る歯車バリ取り装置を、ギヤシェーパーまたはラックを備えた歯切り装置に適用しても良い。   Of course, the gear deburring device, the gear chamfering device and the gear deburring method according to the present invention are not limited to this embodiment. For example, the gear deburring device according to the present invention may be applied to a gear cutting device including a gear shaper or a rack.

10 歯車面取装置
11 駆動装置
20 被削歯車
21 被削歯車軸
22 歯形稜線部
23 端面
24 歯面
30 歯車面取り工具
31 歯車面取り工具軸
32 角柱部
40 歯車バリ取り工具
41 歯車バリ取り工具軸
43 端面バリ取りカッタ
44 歯面バリ取りバニッシギヤ
50 上下ピストン
51 前後ピストン
52 前後ガイドピン
60 上下シリンダ
61 前後シリンダ
70 上下空気室
71 前後空気室
DESCRIPTION OF SYMBOLS 10 Gear chamfering apparatus 11 Drive apparatus 20 Cutting gear 21 Cutting gear shaft 22 Tooth profile ridgeline part 23 End surface 24 Tooth surface 30 Gear chamfering tool 31 Gear chamfering tool axis 32 Square column part 40 Gear deburring tool axis 41 Gear deburring tool axis 43 End surface deburring cutter 44 Tooth surface deburring burnishing gear 50 Vertical piston 51 Front / rear piston 52 Front / rear guide pin 60 Upper / lower cylinder 61 Front / rear cylinder 70 Vertical air chamber 71 Front / rear air chamber

Claims (7)

削歯車の歯面に生じたバリを除去すべく前記被削歯車と噛み合わせられる歯面バリ取りバニッシギヤと、
前記歯面バリ取りバニッシギヤを前記被削歯車の歯面に所定の押付け力を持って押付けるべく前記歯面バリ取りバニッシギヤに前記被削歯車に向かう押圧力を付与するギヤ押付け機構と
を備え
前記歯面バリ取りバニッシギヤが、前記被削歯車の一方の端面側の歯面に押付けられる第一歯面バリ取りバニッシギヤと、前記被削歯車の他方の端面側の歯面に押付けられる第二歯面バリ取りバニッシギヤとから成り、
前記第一歯面バリ取りバニッシギヤおよび前記第二歯面バリ取りバニッシギヤそれぞれに前記ギヤ押付け機構が備わっている
ことを特徴とする歯車バリ取り装置。
A tooth surface deburring burnishing gear meshed with the work gear to remove burrs generated on the tooth surface of the work gear;
A gear pressing mechanism that applies a pressing force toward the work gear to the tooth surface deburring burnishing gear so as to press the tooth surface deburring burnishing gear against the tooth surface of the work gear with a predetermined pressing force ;
The tooth surface deburring burnishing gear is a first tooth surface deburring burnishing gear pressed against a tooth surface on one end surface side of the work gear, and a second tooth pressed against the tooth surface on the other end surface side of the work gear. It consists of a face deburring burnishing gear,
A gear deburring device , wherein each of the first tooth surface deburring burnishing gear and the second tooth surface deburring burnishing gear is provided with the gear pressing mechanism .
前記歯面バリ取りバニッシギヤは、円筒部材に回転可能に支持されており、前記ギヤ押付け機構のピストンが前記円筒部材に一体的に結合される一方、前記ピストンを抱持する前記ギヤ押付け機構のシリンダが装置本体側に固定されていることを特徴とする請求項1に記載の歯車バリ取り装置。 The tooth surface deburring burnishing gear is rotatably supported by a cylindrical member, and a piston of the gear pressing mechanism is integrally coupled to the cylindrical member, while the cylinder of the gear pressing mechanism holds the piston. The gear deburring device according to claim 1 , wherein the gear is fixed to the device main body side. 前記歯面バリ取りバニッシギヤまたは前記第一および第二歯面バリ取りバニッシギヤが、被削歯車の端面に押付けられることにより被削歯車の歯幅方向端面に生じたバリを除去する一対の円盤状の端面バリ取りカッタ間に組付けられていることを特徴とする請求項1または請求項2に記載の歯車バリ取り装置。 The tooth surface deburring burnishing gear or the first and second tooth surface deburring burnishing gears are pressed against the end face of the work gear, thereby removing a burr generated on the end face in the tooth width direction of the work gear. The gear deburring device according to claim 1 , wherein the gear deburring device is assembled between the end surface deburring cutters. 前記一対の端面バリ取りカッタを前記被削歯車の端面に所定の押付け力を持って押付けるべく前記一対の端面バリ取りカッタに前記被削歯車に向かう押圧力を付与するカッタ押付け機構を備え、
前記ギヤ押付け機構によって付与される押圧力が、前記カッタ押付け機構によって付与される押圧力よりも大きい圧力であることを特徴とする請求項3に記載の歯車バリ取り装置。
A cutter pressing mechanism that applies a pressing force toward the workpiece gear to the pair of end surface deburring cutters to press the pair of end surface deburring cutters against the end surface of the workpiece gear with a predetermined pressing force;
The gear deburring device according to claim 3 , wherein the pressing force applied by the gear pressing mechanism is larger than the pressing force applied by the cutter pressing mechanism.
被削歯車が取付けられる被削歯車軸に近接させて、請求項1乃至請求項4のいずれか一項に記載の歯車バリ取り装置を備えたことを特徴とする歯車面取装置。 A gear chamfering device comprising the gear deburring device according to any one of claims 1 to 4 , in proximity to a work gear shaft to which a work gear is attached. 被削歯車の歯面に生じたバリを除去する方法であって、
前記被削歯車の一方の端面側の歯面に第一歯面バリ取りバニッシギヤを噛み合わせると共に、前記被削歯車の他方の端面側の歯面に第二歯面バリ取りバニッシギヤを噛み合わせ、かつ、前記第一歯面バリ取りバニッシギヤおよび前記第二歯面バリ取りバニッシギヤに前記被削歯車に向かう所定の押圧力をそれぞれ付与して、前記第一歯面バリ取りバニッシギヤおよび前記第二歯面バリ取りバニッシギヤによるバニッシ加工により前記歯面に生じたバリを除去することを特徴とする歯車バリ取り方法。
A method for removing burrs generated on a tooth surface of a work gear,
The first tooth surface deburring burnishing gear is meshed with the tooth surface on one end surface side of the work gear, and the second tooth surface deburring burnishing gear is meshed with the tooth surface on the other end surface side of the work gear, and The first tooth surface deburring burnishing gear and the second tooth surface deburring burnishing gear are each given a predetermined pressing force toward the work gear, so that the first tooth surface deburring burnishing gear and the second tooth surface deburring gear are provided. gear deburring method characterized by removing the burrs generated on the tooth surface by Banisshi processing by Banisshigiya taken.
被削歯車の端面および歯面に生じたバリを除去する方法であって、
一対の端面バリ取りカッタに前記被削歯車の端面に向かう所定の押圧力を付与して、前記一対の端面バリ取りカッタを前記被削歯車の端面に押付けた後、前記一対の端面バリ取りカッタの間に配置された歯面バリ取りバニッシギヤを前記被削歯車に噛み合わせかつ前記歯面バリ取りバニッシギヤに前記被削歯車に向かう前記一対の端面バリ取りカッタに付与した押圧力よりも大きい所定の押圧力を付与し、被削歯車の端面および歯面に生じたバリを除去することを特徴とする歯車バリ取り方法。
A method for removing burrs generated on an end face and a tooth face of a work gear,
The pair of end surface deburring cutters are applied with a predetermined pressing force toward the end surface of the work gear, and the pair of end surface deburring cutters are pressed against the end surfaces of the work gear, and then the pair of end surface deburring cutters. A tooth surface deburring burnishing gear disposed between the gears is meshed with the work gear, and a predetermined pressure greater than a pressing force applied to the pair of end surface deburring cutters toward the work gear to the tooth surface deburring burnishing gear. A gear deburring method comprising applying a pressing force to remove burrs generated on an end face and a tooth surface of a work gear.
JP2012043552A 2012-02-29 2012-02-29 Gear deburring device, gear chamfering device, and gear deburring method Active JP5911133B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012043552A JP5911133B2 (en) 2012-02-29 2012-02-29 Gear deburring device, gear chamfering device, and gear deburring method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012043552A JP5911133B2 (en) 2012-02-29 2012-02-29 Gear deburring device, gear chamfering device, and gear deburring method

Publications (2)

Publication Number Publication Date
JP2013180351A JP2013180351A (en) 2013-09-12
JP5911133B2 true JP5911133B2 (en) 2016-04-27

Family

ID=49271388

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2012043552A Active JP5911133B2 (en) 2012-02-29 2012-02-29 Gear deburring device, gear chamfering device, and gear deburring method

Country Status (1)

Country Link
JP (1) JP5911133B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110142465B (en) * 2019-05-21 2020-04-28 台州格凌机械有限公司 Gear shaving machine for gear shaft
CN114102315A (en) * 2021-12-06 2022-03-01 东风汽车零部件(集团)有限公司东风粉末冶金公司 Automatic deburring equipment

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6125719A (en) * 1984-07-09 1986-02-04 Aisin Warner Ltd Gear lapping device
JPH0280146A (en) * 1988-09-13 1990-03-20 Honda Motor Co Ltd Chamfering method for tooth surface of gear
JPH02124220A (en) * 1988-10-28 1990-05-11 Isuzu Motors Ltd Dent corrector for toothed surface of gear
JPH0899221A (en) * 1994-09-30 1996-04-16 Ando Electric Co Ltd Burnishing device for gear
DE102009003338A1 (en) * 2009-01-12 2010-07-15 Profilator Gmbh & Co. Kg Device and method for cutting workpieces and associated tool set

Also Published As

Publication number Publication date
JP2013180351A (en) 2013-09-12

Similar Documents

Publication Publication Date Title
JP5868725B2 (en) Gear deburring tool, gear deburring apparatus, gear machining apparatus using them, and gear deburring method
US8596939B2 (en) Apparatus and method for cutting teeth in workpieces and associated tool set
KR101496436B1 (en) Method and device for removing a secondary burr on end-cut work piece wheel
US20110229282A1 (en) Gear machining apparatus and machining method
EP2576117B1 (en) A method for generating of non-straight gear teeth
JP2012096251A (en) Method of manufacturing gear
JP5911133B2 (en) Gear deburring device, gear chamfering device, and gear deburring method
JP4604122B2 (en) Re-polishing method
KR20060118672A (en) Multi process machining center
JP4182137B1 (en) Gear machining method
JP5335556B2 (en) Processing equipment
CN102896377A (en) Grinding die for pinion of duplicate gear
JP5646951B2 (en) Processing equipment
CN105689738A (en) Camshaft machining lathe
JP4182138B1 (en) Gear processing equipment
JP5641604B2 (en) Punched body manufacturing method
JPH0280146A (en) Chamfering method for tooth surface of gear
US20230219153A1 (en) Method And Device For Grinding Tooth Flanks Of The Teeth Of Toothed Workpieces, And Tool For Carrying Out The Method
JP4855587B2 (en) One-way grinding method of workpiece
JP2009034785A (en) Gear machining method
KR101537789B1 (en) Shaft processing apparatus
KR100563215B1 (en) Punch press machine
JP4542189B2 (en) Gear machining method
CN103722445B (en) A kind of for mach hand guard device
KR20050027105A (en) A manufacturing process of the pinion-shaft used differential gearing for a car and metallic pattern for size correction

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20150210

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20151127

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20151208

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20160208

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20160301

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A712

Effective date: 20160307

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160325

R150 Certificate of patent or registration of utility model

Ref document number: 5911133

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250