JP5908770B2 - Method for producing pretreated stainless steel plate, pretreated stainless steel plate obtained thereby, and painted stainless steel plate - Google Patents

Method for producing pretreated stainless steel plate, pretreated stainless steel plate obtained thereby, and painted stainless steel plate Download PDF

Info

Publication number
JP5908770B2
JP5908770B2 JP2012071463A JP2012071463A JP5908770B2 JP 5908770 B2 JP5908770 B2 JP 5908770B2 JP 2012071463 A JP2012071463 A JP 2012071463A JP 2012071463 A JP2012071463 A JP 2012071463A JP 5908770 B2 JP5908770 B2 JP 5908770B2
Authority
JP
Japan
Prior art keywords
stainless steel
steel plate
silicate
chemical conversion
treatment liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2012071463A
Other languages
Japanese (ja)
Other versions
JP2013204056A (en
Inventor
浩茂 中村
浩茂 中村
菜穂 河原
菜穂 河原
尾和 克美
尾和  克美
上田 耕一郎
耕一郎 上田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nippon Steel Nisshin Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Nisshin Co Ltd filed Critical Nippon Steel Nisshin Co Ltd
Priority to JP2012071463A priority Critical patent/JP5908770B2/en
Publication of JP2013204056A publication Critical patent/JP2013204056A/en
Application granted granted Critical
Publication of JP5908770B2 publication Critical patent/JP5908770B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Description

本発明は、化成処理ステンレス鋼板の製造方法、およびそれによって得られる化成処理ステンレス鋼板に関する。また、本発明は、前記化成処理鋼板を含む塗装ステンレス鋼板に関する。   The present invention relates to a method for producing a chemical conversion treated stainless steel plate and a chemical conversion treated stainless steel plate obtained thereby. Moreover, this invention relates to the coated stainless steel plate containing the said chemical conversion treatment steel plate.

従来、金属板の表面に塗膜を形成した塗装金属板は、建築物の屋根材や外装材、家電製品、自動車などに使用されている。塗装金属板は、金属板の表面を洗浄する工程と、洗浄した金属板の表面に、化成処理液を用いて化成処理皮膜を形成する工程と、化成処理皮膜の表面に、塗膜を形成する工程とにより製造されうる。塗装金属板は、用途に応じて、金属板の種類や塗膜の組成を適宜選択して製造される。   2. Description of the Related Art Conventionally, a coated metal plate having a coating film formed on the surface of a metal plate has been used for building roof materials, exterior materials, home appliances, automobiles, and the like. The coated metal plate has a step of cleaning the surface of the metal plate, a step of forming a chemical conversion treatment film on the surface of the cleaned metal plate using a chemical conversion treatment liquid, and a coating film on the surface of the chemical conversion treatment film. It can be manufactured by a process. The coated metal plate is produced by appropriately selecting the type of metal plate and the composition of the coating film according to the application.

特許文献1には、シランカップリング剤を含有する化成処理液を用いて製造された塗装金属板が記載されている。特許文献1の塗装金属板は、金属板の表面に付着した油汚れをアルカリ脱脂剤などで洗浄し、化成処理液を用いて化成処理皮膜を形成した後、塗膜を形成することで製造される。また、特許文献1に記載の塗装金属板の製造方法では、金属板の表面にアルカリ脱脂剤がなるべく残留しないように水洗している。   Patent Document 1 describes a coated metal plate manufactured using a chemical conversion treatment solution containing a silane coupling agent. The coated metal plate of Patent Document 1 is manufactured by washing oil stains adhering to the surface of the metal plate with an alkaline degreasing agent or the like, forming a chemical conversion treatment film using a chemical conversion treatment liquid, and then forming a coating film. The Moreover, in the manufacturing method of the coating metal plate of patent document 1, it wash | cleans with water so that an alkali degreasing agent may not remain on the surface of a metal plate as much as possible.

特開2009−275287号公報JP 2009-275287 A

特許文献1の塗装金属板では、塗装原板として様々な金属板を使用できると説明されている。しかしながら、金属板の表面状態は金属板ごとに異なるため、各金属板で化成処理皮膜の密着性が異なっていた。特に、金属板がステンレス鋼板であった場合には、アルカリ脱脂のみを施しても、化成処理皮膜の密着性が十分でないことがある。   In the painted metal plate of patent document 1, it is described that various metal plates can be used as a coating original plate. However, since the surface state of the metal plate is different for each metal plate, the adhesion of the chemical conversion film is different for each metal plate. In particular, when the metal plate is a stainless steel plate, even if only alkaline degreasing is performed, the adhesion of the chemical conversion film may not be sufficient.

本発明は、かかる点に鑑みてなされたものであり、密着性に優れる化成処理皮膜を安定して形成することができる化成処理ステンレス鋼板の製造方法、それによって得られる化成処理ステンレス鋼板を提供することを目的とする。また、本発明は、前記化成処理ステンレス鋼板を含む塗装ステンレス鋼板を提供することも目的とする。   This invention is made | formed in view of this point, and provides the manufacturing method of the chemical conversion treatment stainless steel plate which can form stably the chemical conversion treatment film which is excellent in adhesiveness, and the chemical conversion treatment stainless steel plate obtained by it. For the purpose. Another object of the present invention is to provide a coated stainless steel sheet including the chemical conversion treated stainless steel sheet.

本発明者らは、ステンレス鋼板の表面に所定量のケイ酸塩を析出させることで、上記課題を解決することができることを見出し、さらに検討を加えて本発明を完成させた。   The present inventors have found that the above-mentioned problems can be solved by precipitating a predetermined amount of silicate on the surface of a stainless steel plate, and have further studied and completed the present invention.

すなわち、本発明は、以下の化成処理ステンレス鋼板の製造方法に関する。
[1]ステンレス鋼板の表面に、ケイ酸塩をSi換算で0.1〜100mg/m析出させる工程と、前記ケイ酸塩を析出させた前記ステンレス鋼板の表面に、シランカップリング剤および有機樹脂を含有する化成処理液を塗布して、化成処理皮膜を形成する工程と、を有する、化成処理ステンレス鋼板の製造方法。
[2]前記ケイ酸塩を析出させる工程は、前記ステンレス鋼板の表面に、Si換算で0.5〜10g/Lのケイ酸塩を含有し、かつpHが9〜14、液温が40〜80℃の第1処理液を接触させる工程と、前記第1処理液で処理した前記ステンレス鋼板の表面に、Si換算で0.01〜0.5g/Lのケイ酸塩を含み、かつ液温が40〜80℃の第2処理液を接触させる工程と、を含む、[1]に記載の化成処理ステンレス鋼板の製造方法。
[3]前記ケイ酸塩を析出させる工程の後、かつ前記化成処理皮膜を形成する工程の前に、前記ステンレス鋼板の表面を、ケイ酸塩の濃度がSi換算で0.01g/L未満の第3処理液で洗浄する工程をさらに有する、[1]または[2]に記載の化成処理ステンレス鋼板の製造方法。
That is, this invention relates to the manufacturing method of the following chemical conversion treatment stainless steel plates.
[1] A step of depositing 0.1 to 100 mg / m 2 of silicate in terms of Si on the surface of a stainless steel plate, and a silane coupling agent and organic on the surface of the stainless steel plate on which the silicate is deposited Applying a chemical conversion treatment solution containing a resin to form a chemical conversion treatment film.
[2] The step of precipitating the silicate contains 0.5 to 10 g / L silicate in terms of Si on the surface of the stainless steel plate, and has a pH of 9 to 14 and a liquid temperature of 40 to 40. The step of bringing the first treatment liquid at 80 ° C. into contact with the surface of the stainless steel plate treated with the first treatment liquid contains 0.01 to 0.5 g / L silicate in terms of Si, and the liquid temperature Including a step of bringing a second treatment liquid at 40 to 80 ° C. into contact with the chemical conversion treated stainless steel sheet according to [1].
[3] After the step of precipitating the silicate and before the step of forming the chemical conversion coating, the surface of the stainless steel plate has a silicate concentration of less than 0.01 g / L in terms of Si. The method for producing a chemical conversion treated stainless steel sheet according to [1] or [2], further comprising a step of washing with a third treatment liquid.

また、本発明は、以下の化成処理ステンレス鋼板に関する。
[4]ステンレス鋼板と、前記ステンレス鋼板の表面に、ケイ酸塩がSi換算で0.1〜100mg/m析出したケイ酸塩層と、前記ケイ酸塩層の上に形成された、シランカップリング剤および有機樹脂を含有する化成処理皮膜と、を有する、化成処理ステンレス鋼板。
Moreover, this invention relates to the following chemical conversion treatment stainless steel plates.
[4] A stainless steel plate, a silicate layer in which 0.1 to 100 mg / m 2 of silicate is deposited on the surface of the stainless steel plate, and a silane formed on the silicate layer A chemical conversion treatment stainless steel sheet, comprising: a chemical conversion treatment film containing a coupling agent and an organic resin.

さらに、本発明は、以下の塗装ステンレス鋼板に関する。
[5][4]に記載の化成処理ステンレス鋼板と、前記化成処理皮膜の上に形成された塗膜と、を有する、塗装ステンレス鋼板。
Furthermore, this invention relates to the following coated stainless steel plates.
[5] A coated stainless steel sheet comprising the chemical conversion treated stainless steel sheet according to [4] and a coating film formed on the chemical conversion film.

本発明によれば、化成処理皮膜の密着性に優れる化成処理ステンレス鋼板および塗装ステンレス鋼板を安定して提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the chemical conversion treatment stainless steel plate and coated stainless steel plate which are excellent in the adhesiveness of a chemical conversion treatment film can be provided stably.

1.化成処理ステンレス鋼板の製造方法
本発明の化成処理ステンレス鋼板の製造方法は、ステンレス鋼板の表面にケイ酸塩を析出させる工程と、ステンレス鋼板の表面に化成処理皮膜を形成する工程と、を有する。また、ケイ酸塩を析出させた後、化成処理皮膜を形成する前に、ステンレス鋼板の表面を洗浄する工程を有していてもよい。以下、各工程について、詳細に説明する。
1. The manufacturing method of a chemical conversion treatment stainless steel plate The manufacturing method of the chemical conversion treatment stainless steel plate of this invention has the process of depositing a silicate on the surface of a stainless steel plate, and the process of forming a chemical conversion treatment film on the surface of a stainless steel plate. Moreover, after depositing a silicate, you may have the process of wash | cleaning the surface of a stainless steel plate before forming a chemical conversion treatment film. Hereinafter, each step will be described in detail.

(1)第1工程
第1工程では、ステンレス鋼板の表面に、Si換算付着量で0.1〜100mg/mのケイ酸塩を析出させる。たとえば、第1工程は、ステンレス鋼板の表面に高濃度のケイ酸塩を含有する水溶液(第1処理液)を接触させる工程と、第1処理液で処理したステンレス鋼板の表面に低濃度のケイ酸塩を含有する水溶液(第2処理液)を接触させる工程とにより実施される。
(1) 1st process In a 1st process, 0.1-100 mg / m < 2 > of silicate is deposited by the Si conversion adhesion amount on the surface of a stainless steel plate. For example, the first step includes a step of bringing an aqueous solution (first treatment liquid) containing a high concentration silicate into contact with the surface of a stainless steel plate, and a low concentration silica on the surface of the stainless steel plate treated with the first treatment solution. And an aqueous solution containing an acid salt (second treatment liquid).

ステンレス鋼板の種類は、特に限定されない。ステンレス鋼板の例には、SUS430などのフェライト系ステンレス鋼板、SUS430LXなどのTiやNbなどを添加された高純度フェライト系ステンレス鋼、SUS304などのオーステナイト系ステンレス鋼板、SUS410などのマルテンサイト系ステンレス鋼板、これらの複相系ステンレス鋼板などが含まれる。ステンレス鋼板は、表面仕上げされていてもよい。ステンレス鋼板の表面仕上げの例には、No.2D、No.2B、No.4、No.8、HL、BA、ダル仕上げ、エンボス仕上げなどが含まれる。また、ステンレス鋼板は、焼鈍し材や加工硬化させたハイテン材などの軟質な高強度ステンレス鋼を用いてもよい。さらに、ステンレス鋼板の表面は、酸洗処理されていてもよい。使用される酸洗処理液の例には、塩酸、硫酸、硝酸、フッ酸またはこれらを組み合わせた混合液などが含まれる。   The kind of stainless steel plate is not particularly limited. Examples of stainless steel sheets include ferritic stainless steel sheets such as SUS430, high purity ferritic stainless steels added with Ti and Nb such as SUS430LX, austenitic stainless steel sheets such as SUS304, martensitic stainless steel sheets such as SUS410, These duplex stainless steel sheets are included. The stainless steel plate may be surface-finished. Examples of surface finishing of stainless steel sheets include No. 2D, no. 2B, no. 4, no. 8, HL, BA, dull finish, emboss finish, etc. are included. The stainless steel plate may be a soft high-strength stainless steel such as an annealed material or a work-hardened high-tensile material. Furthermore, the surface of the stainless steel plate may be pickled. Examples of the pickling treatment solution used include hydrochloric acid, sulfuric acid, nitric acid, hydrofluoric acid, or a mixed solution thereof.

ステンレス鋼板の表面に、第1処理液および第2処理液を用いてケイ酸塩を析出させる場合、以下のA工程およびB工程の2段階でケイ酸塩を析出させればよい。   When the silicate is precipitated on the surface of the stainless steel plate using the first treatment liquid and the second treatment liquid, the silicate may be precipitated in two stages of the following step A and step B.

[A工程]
A工程では、ステンレス鋼板の表面に第1処理液を接触させて、ステンレス鋼板の表面を脱脂して汚れを除去すると共に、ステンレス鋼板の表面にケイ酸塩を析出させる。
[Step A]
In step A, the first treatment liquid is brought into contact with the surface of the stainless steel plate to degrease the surface of the stainless steel plate to remove dirt, and silicate is deposited on the surface of the stainless steel plate.

第1処理液は、アルカリ性のケイ酸塩水溶液である。第1処理液は、さらに界面活性剤が配合されていてもよい。また、第1処理液は、必要に応じてリン酸塩、縮合リン酸塩、炭酸塩、苛性アルカリ(水酸化ナトリウム、水酸化カリウム)などのアルカリビルダーが配合されていてもよい。   The first treatment liquid is an alkaline silicate aqueous solution. The first treatment liquid may further contain a surfactant. Further, the first treatment liquid may contain an alkali builder such as phosphate, condensed phosphate, carbonate, caustic alkali (sodium hydroxide, potassium hydroxide) as necessary.

第1処理液に配合するケイ酸塩の例には、オルソケイ酸ナトリウムなどのオルソケイ酸アルカリ金属塩、メタケイ酸ナトリウムなどのメタケイ酸アルカリ金属塩、セスキケイ酸ナトリウムなどのセスキケイ酸アルカリ金属塩などが含まれる。これらのケイ酸塩は、単独で使用してもよいし、2種以上を併用してもよい。   Examples of the silicate compounded in the first treatment liquid include an alkali metal salt of orthosilicate such as sodium orthosilicate, an alkali metal salt of metasilicate such as sodium metasilicate, and an alkali metal sesquisilicate such as sodium sesquisilicate. It is. These silicates may be used alone or in combination of two or more.

第1処理液におけるケイ酸塩の濃度は、Si換算で0.5〜10g/Lの範囲内であることが好ましい。ケイ酸塩のSi換算濃度が0.5g/L未満の場合、ケイ酸塩を十分に析出させることができないおそれがある。一方、ケイ酸塩のSi換算濃度が10g/L超の場合、ケイ酸塩の析出量を制御することが困難になるおそれがある。第1処理液中のケイ酸塩のSi換算濃度は、ICP分析によって定量することができる。   The silicate concentration in the first treatment liquid is preferably in the range of 0.5 to 10 g / L in terms of Si. When the Si equivalent concentration of the silicate is less than 0.5 g / L, the silicate may not be sufficiently precipitated. On the other hand, when the Si equivalent concentration of the silicate is more than 10 g / L, it may be difficult to control the precipitation amount of the silicate. The Si equivalent concentration of the silicate in the first treatment liquid can be quantified by ICP analysis.

第1処理液のpHは、9〜14の範囲内であることが好ましい。第1処理液のpHを所定の範囲内に調整することによって、ステンレス鋼板の表面の水酸基の数を増大させて、ステンレス鋼板とケイ酸塩、またはステンレス鋼板と化成処理皮膜の密着性を向上させることができる。一方、pHが9未満の場合、ステンレス鋼板の表面を十分に脱脂できないおそれがある。   The pH of the first treatment liquid is preferably in the range of 9-14. By adjusting the pH of the first treatment liquid within a predetermined range, the number of hydroxyl groups on the surface of the stainless steel plate is increased to improve the adhesion between the stainless steel plate and the silicate, or the stainless steel plate and the chemical conversion coating. be able to. On the other hand, when the pH is less than 9, the surface of the stainless steel plate may not be sufficiently degreased.

A工程では、ステンレス鋼板の表面に、第1処理液を1〜30秒間接触させる。第1処理液をステンレス鋼板の表面に接触させる方法は、特に限定されず、公知の方法から適宜選択すればよい。そのような接触方法の例には、ロールコート法やカーテンフロー法、スピンコート法、スプレー法、浸漬引き上げ法などが含まれる。第1処理液の温度は、40〜80℃の範囲内であることが好ましい。第1処理液の温度が40℃未満の場合、ケイ酸塩を十分に析出させることができないおそれがある。また、界面活性剤を配合した場合であっても、ステンレス鋼板の表面を十分に脱脂できないおそれがある。一方、第1処理液の温度が80℃超の場合、界面活性剤を配合しているときには、ミセルが崩壊して脂分が流出してしまうおそれがある。A工程を行うことにより、ステンレス鋼板の表面を脱脂して汚れを除去すると共に、ステンレス鋼板の表面にSi換算付着量で1〜500mg/mのケイ酸塩を析出(付着)させることができる。 In step A, the first treatment liquid is brought into contact with the surface of the stainless steel plate for 1 to 30 seconds. The method for bringing the first treatment liquid into contact with the surface of the stainless steel plate is not particularly limited, and may be appropriately selected from known methods. Examples of such a contact method include a roll coating method, a curtain flow method, a spin coating method, a spray method, and a dip pulling method. It is preferable that the temperature of a 1st process liquid exists in the range of 40-80 degreeC. When the temperature of the first treatment liquid is less than 40 ° C., there is a possibility that silicate cannot be sufficiently precipitated. Moreover, even if it is a case where surfactant is mix | blended, there exists a possibility that the surface of a stainless steel plate cannot fully be degreased. On the other hand, when the temperature of the first treatment liquid is higher than 80 ° C., when the surfactant is blended, the micelles may collapse and the fat may flow out. By performing step A, the surface of the stainless steel plate is degreased to remove dirt, and 1 to 500 mg / m 2 of silicate can be deposited (attached) on the surface of the stainless steel plate in terms of Si. .

[B工程]
B工程では、第1処理液を接触させたステンレス鋼板の表面に第2処理液を接触させて、ステンレス鋼板の表面に対する密着性が不十分なケイ酸塩を除去すると共に、ステンレス鋼板の表面のケイ酸塩が析出していない部分にケイ酸塩を析出させる。
[Step B]
In step B, the second treatment liquid is brought into contact with the surface of the stainless steel plate contacted with the first treatment liquid to remove silicate having insufficient adhesion to the surface of the stainless steel sheet, and the surface of the stainless steel plate is removed. Silicate is deposited on the portion where silicate is not deposited.

第2処理液は、Si換算で0.01〜0.5g/Lのケイ酸塩を含むケイ酸塩水溶液である。第2処理液に配合されるケイ酸塩は、第1処理液に配合したケイ酸塩と同じ塩を使用することができる。第2処理液中のケイ酸塩のSi換算濃度は、ICP分析によって定量することができる。   The second treatment liquid is a silicate aqueous solution containing 0.01 to 0.5 g / L silicate in terms of Si. As the silicate compounded in the second treatment liquid, the same salt as the silicate compounded in the first process liquid can be used. The Si equivalent concentration of the silicate in the second treatment liquid can be quantified by ICP analysis.

B工程では、第1処理液を接触させたステンレス鋼板の表面に、第2処理液を2〜30秒間接触させた後、乾燥させる。第2処理液をステンレス鋼板の表面に接触させる方法は、特に限定されず、公知の方法から適宜選択すればよい。そのような接触方法の例には、ロールコート法やカーテンフロー法、スピンコート法、スプレー法、浸漬引き上げ法などが含まれる。第2処理液の温度は、40〜80℃の範囲内であることが好ましい。第2処理液の温度が40℃未満の場合、密着性が不十分なケイ酸塩を除去することができないおそれがある。一方、第2処理液の温度が80℃超の場合、蒸発量が多くなり、第2処理液中のケイ酸塩の濃度の制御が困難になる場合がある。   In step B, the second treatment liquid is brought into contact with the surface of the stainless steel plate in contact with the first treatment liquid for 2 to 30 seconds, and then dried. The method for bringing the second treatment liquid into contact with the surface of the stainless steel plate is not particularly limited, and may be appropriately selected from known methods. Examples of such a contact method include a roll coating method, a curtain flow method, a spin coating method, a spray method, and a dip pulling method. It is preferable that the temperature of a 2nd process liquid exists in the range of 40-80 degreeC. When the temperature of the 2nd processing liquid is less than 40 ° C, there is a possibility that silicate with insufficient adhesion cannot be removed. On the other hand, when the temperature of the second processing liquid is higher than 80 ° C., the amount of evaporation increases, and it may be difficult to control the concentration of silicate in the second processing liquid.

上記A工程およびB工程により、ステンレス鋼板の表面に対して密着性に優れるケイ酸塩のみを、Si換算で0.1〜100mg/mの付着量で層状または島状に析出させることができる。ケイ酸塩の付着量は、Si換算で0.5〜50mg/mの範囲内であることがより好ましい。ステンレス鋼板の表面に析出したケイ酸塩のSi換算の付着量は、蛍光X線分析により定量できる。 By the A process and the B process, only a silicate having excellent adhesion to the surface of the stainless steel plate can be deposited in layers or islands with an adhesion amount of 0.1 to 100 mg / m 2 in terms of Si. . The adhesion amount of silicate is more preferably in the range of 0.5 to 50 mg / m 2 in terms of Si. The amount of silicate deposited on the surface of the stainless steel plate in terms of Si can be quantified by fluorescent X-ray analysis.

上記A工程およびB工程を終えた後、ステンレス鋼板の表面をゴムロールなどで水切りする。次に説明する第2工程を行わない場合は、ステンレス鋼板の表面を乾燥させる。ステンレス鋼板を乾燥させる方法は、特に限定されず、常温乾燥、30〜150℃での加熱乾燥またはブロアー乾燥のいずれであってもよい。   After finishing the A step and the B step, the surface of the stainless steel plate is drained with a rubber roll or the like. When not performing the 2nd process demonstrated next, the surface of a stainless steel plate is dried. The method for drying the stainless steel plate is not particularly limited, and may be room temperature drying, heat drying at 30 to 150 ° C., or blower drying.

(2)第2工程
前述したように、ステンレス鋼板の表面にケイ酸塩を析出させた後、化成処理皮膜を形成する前に、ステンレス鋼板の表面を水または低濃度のケイ酸塩水溶液(第3処理液)で洗浄する工程を有していてもよい。
(2) Second Step As described above, after depositing silicate on the surface of the stainless steel plate and before forming the chemical conversion film, the surface of the stainless steel plate is subjected to water or a low-concentration silicate aqueous solution (first (3 treatment liquids) may be included in the cleaning step.

第2工程では、ステンレス鋼板の表面に、ケイ酸塩の濃度がSi換算濃度で0.01g/L未満の第3処理液を接触させて、ステンレス鋼板の表面を洗浄する。   In the second step, the surface of the stainless steel plate is cleaned by bringing the third treatment liquid having a silicate concentration of less than 0.01 g / L in terms of Si into contact with the surface of the stainless steel plate.

第3処理液は、水、またはSi換算で0.01g/L未満のケイ酸塩を含む水溶液である。第3処理液に配合されるケイ酸塩は、第1処理液に配合したケイ酸塩と同じ塩を使用することができる。第3処理液中のケイ酸塩のSi換算濃度は、ICP分析によって定量することができる。   The third treatment liquid is water or an aqueous solution containing a silicate of less than 0.01 g / L in terms of Si. As the silicate compounded in the third processing liquid, the same salt as the silicate compounded in the first processing liquid can be used. The Si equivalent concentration of the silicate in the third treatment liquid can be quantified by ICP analysis.

第2工程を行う場合、第1工程を行った後に、ステンレス鋼板の表面に第3処理液を0.5〜3秒間接触させた後、乾燥させる。第3処理液の接触時間が長すぎると、ステンレス鋼板表面のケイ酸塩の付着量が減少してしまうことから、ケイ酸塩の付着量が好適な範囲内となるように接触時間を調整する。第3処理液をステンレス鋼板の表面に接触させる方法は、特に限定されず、公知の方法から適宜選択すればよい。そのような接触方法の例には、ロールコート法やカーテンフロー法、スピンコート法、スプレー法、浸漬引き上げ法などが含まれる。第3処理液の温度は、40〜80℃の範囲内であることが好ましい。第3処理液の温度が40℃未満の場合、ステンレス鋼板の表面に対する密着性が不十分なケイ酸塩を除去することができないおそれがある。一方、第3処理液の温度が80℃超の場合、蒸発量が多くなり、第3処理液中のケイ酸塩の濃度の制御が困難になる場合がある。そして、上記B工程と同様に、水切りおよび乾燥させればよい。これにより、ステンレス鋼板の表面に対して密着性が不十分なケイ酸塩を除去することができる。   When performing a 2nd process, after performing a 1st process, it is made to dry, after making the 3rd process liquid contact the surface of a stainless steel plate for 0.5 to 3 seconds. If the contact time of the third treatment liquid is too long, the amount of silicate deposited on the surface of the stainless steel plate will decrease, so the contact time is adjusted so that the amount of silicate deposited is within the preferred range . The method for bringing the third treatment liquid into contact with the surface of the stainless steel plate is not particularly limited, and may be appropriately selected from known methods. Examples of such a contact method include a roll coating method, a curtain flow method, a spin coating method, a spray method, and a dip pulling method. The temperature of the third treatment liquid is preferably in the range of 40 to 80 ° C. When the temperature of the 3rd processing liquid is less than 40 ° C, there is a possibility that silicate with insufficient adhesion to the surface of a stainless steel plate cannot be removed. On the other hand, when the temperature of the third treatment liquid is higher than 80 ° C., the amount of evaporation increases, and it may be difficult to control the concentration of silicate in the third treatment liquid. And what is necessary is just to drain and dry like the said B process. Thereby, the silicate with insufficient adhesion to the surface of the stainless steel plate can be removed.

(3)第3工程
第3工程では、ケイ酸塩を析出させたステンレス鋼板の表面に、シランカップリング剤と有機樹脂を含有する化成処理液を塗布して、化成処理皮膜を形成する。
(3) Third Step In the third step, a chemical conversion treatment film containing a silane coupling agent and an organic resin is applied to the surface of the stainless steel plate on which the silicate is deposited to form a chemical conversion treatment film.

化成処理液は、シランカップリング剤と有機樹脂を含む水系処理液(水溶液)である。化成処理液は、芳香環を有するジイソシアネート化合物、脂肪族ジイソシアネート化合物またはポリカルボジイミド化合物が配合されていてもよい。また、化成処理液の溶媒としては、水に加えて、少量のアルコール、ケトン、セロソルブ系の水溶性有機溶剤などを併用してもよい。   The chemical conversion treatment liquid is an aqueous treatment liquid (aqueous solution) containing a silane coupling agent and an organic resin. The chemical conversion treatment liquid may contain a diisocyanate compound having an aromatic ring, an aliphatic diisocyanate compound, or a polycarbodiimide compound. In addition to water, a small amount of alcohol, ketone, cellosolve-based water-soluble organic solvent, or the like may be used in combination as a solvent for the chemical conversion treatment solution.

シランカップリング剤の種類は、特に限定されないが、第1級アミノ基を有することが好ましい。化成処理液にポリカルボジイミド化合物が配合されている場合、第1級アミノ基を有するシランカップリング剤は、ポリカルボジイミド化合物と架橋して、バリア性の高い緻密な化成処理皮膜を形成する。シランカップリング剤の例には、γ−アミノプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−(2−アミノエチル)アミノプロピルトリメトキシシラン、N−(2−アミノエチル)アミノプロピルメチルジメトキシシラン、N−(2−アミノエチル)アミノプロピルトリエトキシシラン、N−(2−アミノエチル)アミノプロピルメチルジエトキシシラン、N−(2−アミノエチル)アミノプロピルメチルジメトキシシランなどが含まれる。   Although the kind of silane coupling agent is not specifically limited, It is preferable to have a primary amino group. When a polycarbodiimide compound is blended in the chemical conversion treatment liquid, the silane coupling agent having a primary amino group is crosslinked with the polycarbodiimide compound to form a dense chemical conversion treatment film having a high barrier property. Examples of silane coupling agents include γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N- (2-aminoethyl) aminopropyltrimethoxysilane, N- (2-aminoethyl) aminopropylmethyl. Examples include dimethoxysilane, N- (2-aminoethyl) aminopropyltriethoxysilane, N- (2-aminoethyl) aminopropylmethyldiethoxysilane, N- (2-aminoethyl) aminopropylmethyldimethoxysilane, and the like.

有機樹脂の種類は、特に限定されないが、ウレタン樹脂やフェノール樹脂などの水系樹脂が使用される。ウレタン樹脂やフェノール樹脂などの水系樹脂は、極性基を有しているため、密着性向上の観点から好ましい。   Although the kind of organic resin is not specifically limited, Water based resins, such as a urethane resin and a phenol resin, are used. Aqueous resins such as urethane resins and phenol resins are preferable from the viewpoint of improving adhesion because they have polar groups.

有機樹脂の数平均分子量は、1000〜1000000の範囲内であることが好ましい。数平均分子量が1000未満の場合、化成処理皮膜の形成性が不十分なおそれがある。一方、数平均分子量が1000000超の場合、化成処理液の安定性が低下するおそれがある。   The number average molecular weight of the organic resin is preferably in the range of 1000 to 1000000. When the number average molecular weight is less than 1000, the chemical conversion film may be insufficiently formed. On the other hand, when the number average molecular weight is more than 1,000,000, the stability of the chemical conversion solution may be lowered.

有機樹脂のガラス転移温度(Tg)は、0〜100℃の範囲内であることが好ましい。ガラス転移温度が0℃未満の場合、成形加工時に塗膜のカジリが発生しやすくなるおそれがある。一方、ガラス転移温度が100℃超の場合、有機樹脂の凝集力が高くなり、成形加工時の密着性が低下するおそれがある。   The glass transition temperature (Tg) of the organic resin is preferably in the range of 0 to 100 ° C. When the glass transition temperature is less than 0 ° C., galling of the coating film is likely to occur during molding. On the other hand, when the glass transition temperature is higher than 100 ° C., the cohesive force of the organic resin is increased, and the adhesion during molding may be reduced.

化成処理液の固形分濃度は、0.1〜40質量%の範囲内であることが好ましい。固形分濃度が、0.1質量%未満の場合、化成処理皮膜が機能しないおそれがある。一方、固形分濃度が40質量%超の場合、化成処理液の貯蔵安定性が低下するおそれがある。また、化成処理液のpHは、3〜12の範囲内に調整されることが好ましい。   It is preferable that the solid content concentration of a chemical conversion liquid is in the range of 0.1 to 40% by mass. When solid content concentration is less than 0.1 mass%, there exists a possibility that a chemical conversion treatment film may not function. On the other hand, when solid content concentration exceeds 40 mass%, there exists a possibility that the storage stability of a chemical conversion liquid may fall. Moreover, it is preferable that pH of a chemical conversion liquid is adjusted in the range of 3-12.

調製した化成処理液(pH=3〜12)を、ロールコート法、スプレー法などにより、ステンレス鋼板の表面に塗布し、水洗することなく常温で乾燥させる。化成処理液の塗布量は、乾燥後の化成処理皮膜の付着量が1〜500mg/mの範囲内となるように調整されることが好ましい。化成処理皮膜の付着量が1mg/m未満の場合、塗膜との密着性が低下するおそれがある。一方、化成処理皮膜の付着量が500mg/m超の場合、コストの観点から好ましくない。前述のように、常温で乾燥させることで化成処理皮膜を形成することも可能であるが、連続操業を考慮すると50℃以上の温度で乾燥時間を短縮することが好ましい。ただし、乾燥温度が200℃超の場合、化成処理皮膜に含まれている有機成分が熱分解するおそれがあるため好ましくない。 The prepared chemical conversion solution (pH = 3 to 12) is applied to the surface of the stainless steel plate by a roll coating method, a spray method, or the like, and dried at room temperature without washing with water. It is preferable that the coating amount of the chemical conversion treatment liquid is adjusted so that the amount of the chemical conversion coating after drying is in the range of 1 to 500 mg / m 2 . When the adhesion amount of a chemical conversion treatment film is less than 1 mg / m < 2 >, there exists a possibility that adhesiveness with a coating film may fall. On the other hand, when the adhesion amount of the chemical conversion film exceeds 500 mg / m 2 , it is not preferable from the viewpoint of cost. As described above, it is possible to form the chemical conversion film by drying at room temperature. However, considering continuous operation, it is preferable to shorten the drying time at a temperature of 50 ° C. or higher. However, when the drying temperature exceeds 200 ° C., the organic components contained in the chemical conversion film may be thermally decomposed, which is not preferable.

以上の手順により、ステンレス鋼板と、ステンレス鋼板の表面にケイ酸塩がSi換算で0.1〜100mg/m析出したケイ酸塩層と、ケイ酸塩層の上に形成された化成処理皮膜と、を有する本発明の化成処理ステンレス鋼板を製造することができる。 By the above procedure, a stainless steel plate, a silicate layer in which 0.1 to 100 mg / m 2 of silicate is deposited on the surface of the stainless steel plate, and a chemical conversion coating formed on the silicate layer And the chemical conversion treatment stainless steel plate of this invention which has these can be manufactured.

本発明の化成処理ステンレス鋼板は、ステンレス鋼板の表面に所定量のケイ酸塩を析出させているため、ステンレス鋼板の表面状態に関わらず、ケイ酸塩のアンカー効果によりステンレス鋼板に対する化成処理皮膜の密着性が高い。よって、本発明の化成処理ステンレス鋼板の製造方法は、化成処理皮膜の密着性に優れる化成処理ステンレス鋼板を安定して製造することができる。   Since the chemical conversion treated stainless steel sheet of the present invention has a predetermined amount of silicate deposited on the surface of the stainless steel sheet, regardless of the surface state of the stainless steel sheet, the chemical treatment film on the stainless steel sheet is applied by the anchor effect of the silicate. High adhesion. Therefore, the manufacturing method of the chemical conversion treatment stainless steel plate of this invention can manufacture stably the chemical conversion treatment stainless steel plate which is excellent in the adhesiveness of a chemical conversion treatment film.

2.塗装ステンレス鋼板の製造方法
上記のように化成処理ステンレス鋼板を作製した後、さらに化成処理ステンレス鋼板の表面に塗膜を形成する工程を経て塗装ステンレス鋼板を製造してもよい。
2. Manufacturing method of a coated stainless steel plate After producing a chemical conversion treatment stainless steel plate as mentioned above, a coated stainless steel plate may be manufactured through the process of forming a coating film on the surface of a chemical conversion treatment stainless steel plate.

(4)第4工程
第4工程では、第3工程後の化成処理皮膜の表面に、塗料を塗布して塗膜を形成する。
(4) 4th process In a 4th process, a coating material is apply | coated to the surface of the chemical conversion treatment film after a 3rd process, and a coating film is formed.

塗料のベースとなる樹脂の種類は、特に限定されず、公知の有機樹脂から適宜選択すればよい。有機樹脂の例には、ウレタン系樹脂、エポキシ樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、エチレン−アクリル酸共重合体などのオレフィン系樹脂、ポリスチレンなどのスチレン系樹脂、ポリエステル樹脂、これらの共重合物または変性物、アクリル系樹脂、フッ素系樹脂などが含まれる。   The kind of resin used as the base of the paint is not particularly limited, and may be appropriately selected from known organic resins. Examples of organic resins include urethane resins, epoxy resins, polyethylene resins, polypropylene resins, olefin resins such as ethylene-acrylic acid copolymers, styrene resins such as polystyrene, polyester resins, copolymers or modifications thereof. Products, acrylic resins, fluorine resins, and the like.

塗料には、防錆顔料をさらに配合してもよい。防錆顔料としては、イオン交換によってカルシウムイオンを結合させた多孔質シリカ粒子(変性シリカ)が使用される。また、変性シリカに加えて、必要に応じてポリリン酸塩も使用してもよい。ポリリン酸塩の例には、ピロリン酸アルミニウム、メタリン酸アルミニウム、トリポリリン酸二水素アルミニウムなどが含まれる。   You may mix | blend a rust preventive pigment further with a coating material. As the rust preventive pigment, porous silica particles (modified silica) bonded with calcium ions by ion exchange are used. Further, in addition to the modified silica, a polyphosphate may be used as necessary. Examples of polyphosphates include aluminum pyrophosphate, aluminum metaphosphate, aluminum dihydrogen tripolyphosphate, and the like.

化成処理皮膜の表面に塗膜を形成する方法は、特に限定されない。たとえば、塗料をロールコート法、カーテンコート法などの方法で化成処理皮膜の表面に塗布し、焼き付ければよい。焼き付け温度は、ベースとなる有機樹脂に応じて、180〜500℃の範囲内で適宜調整すればよい。塗膜は、多層構成としてもよい。   The method for forming the coating film on the surface of the chemical conversion coating is not particularly limited. For example, the paint may be applied to the surface of the chemical conversion film by a method such as roll coating or curtain coating, and baked. What is necessary is just to adjust baking temperature suitably in the range of 180-500 degreeC according to the organic resin used as a base. The coating film may have a multilayer structure.

以上の手順により、本発明の化成処理ステンレス鋼板と、化成処理ステンレス皮膜の上に形成された塗膜と、を有する本発明の塗装ステンレス鋼板を製造することができる。   The coated stainless steel plate of this invention which has the chemical conversion treatment stainless steel plate of this invention and the coating film formed on the chemical conversion treatment stainless steel film by the above procedure can be manufactured.

本発明の塗装ステンレス鋼板は、ステンレス鋼板の表面に所定量のケイ酸塩を析出させているため、ステンレス鋼板の表面状態に関わらず、ステンレス鋼板に対する化成処理皮膜および塗膜の密着性が高い。   Since the coated stainless steel plate of the present invention has a predetermined amount of silicate deposited on the surface of the stainless steel plate, the adhesion of the chemical conversion film and the coating film to the stainless steel plate is high regardless of the surface state of the stainless steel plate.

以下、本発明について実施例を参照して詳細に説明するが、本発明はこれらの実施例により限定されない。   EXAMPLES Hereinafter, although this invention is demonstrated in detail with reference to an Example, this invention is not limited by these Examples.

本実施例では、塗装ステンレス鋼板の塗膜密着性を調べることにより、ステンレス鋼板に対する化成処理皮膜の密着性を調べた。   In this example, the adhesion of the chemical conversion film to the stainless steel plate was examined by examining the adhesion of the coated stainless steel plate.

1.塗装ステンレス鋼板の作製
(1)ステンレス鋼板
ステンレス鋼板(塗装原板)として、板厚0.5mmのSUS430を準備した。
1. Production of coated stainless steel plate (1) Stainless steel plate SUS430 having a thickness of 0.5 mm was prepared as a stainless steel plate (coating raw plate).

(2)塗装前処理
A.各処理液の調製
(A)第1処理液の調製
第1処理液は、水に、表1に示す各種塩(ケイ酸塩または水酸化ナトリウム)を所定の濃度になるように溶解させ、必要に応じてpHを調整することで調製した。表1に示すCの処理液には、ケイ酸塩に加えて、さらに界面活性剤(DKS NL−60;ポリオキシエチレンアルキルエーテル;第一工業製薬株式会社)を2g/Lの濃度で配合した。表1に示すFの処理液には、水酸化ナトリウムに加えて、さらに界面活性剤(DKS NL−60)を10g/Lの濃度で配合した。
(2) Pre-painting treatment Preparation of each treatment solution (A) Preparation of first treatment solution The first treatment solution is prepared by dissolving various salts (silicate or sodium hydroxide) shown in Table 1 to a predetermined concentration in water. It adjusted by adjusting pH according to. In addition to the silicate, a surfactant (DKS NL-60; polyoxyethylene alkyl ether; Daiichi Kogyo Seiyaku Co., Ltd.) was added to the C treatment solution shown in Table 1 at a concentration of 2 g / L. . In addition to sodium hydroxide, a surfactant (DKS NL-60) was further added to the F treatment solution shown in Table 1 at a concentration of 10 g / L.

Figure 0005908770
Figure 0005908770

(B)第2処理液の調製
水に第1処理液と同じ塩を所定の濃度になるように溶解させて、表2および表3に示す第2処理液を調製した。
(B) Preparation of second treatment liquid The same salt as the first treatment liquid was dissolved in water to a predetermined concentration to prepare second treatment liquids shown in Tables 2 and 3.

(C)第3処理液の調製
第3処理液として、表2および表3に示すように、水、または水に第1処理液と同じ塩を所定の濃度になるように溶解させた水溶液を準備した。
(C) Preparation of third treatment liquid As shown in Table 2 and Table 3, as the third treatment liquid, water or an aqueous solution in which the same salt as the first treatment liquid is dissolved in water to have a predetermined concentration is used. Got ready.

B.ケイ酸塩の析出
ステンレス鋼板の表面に、表2および表3に示す条件で第1処理液をスプレー法で塗布した(第1工程)。次いで、ステンレス鋼板の表面に表2および表3に示す条件で第2処理液をスプレー法で塗布した(第2工程)。最後に、ステンレス鋼板の表面に表2および表3に示す条件で第3処理液をスプレー法で塗布して、ステンレス鋼板の表面を洗浄した後(第3工程)、ゴムロールによる水切りおよび常温でのブロアー乾燥を行った。
B. Precipitation of silicate The 1st process liquid was apply | coated to the surface of the stainless steel plate by the spray method on the conditions shown in Table 2 and Table 3 (1st process). Subsequently, the 2nd process liquid was apply | coated to the surface of the stainless steel plate by the spray method on the conditions shown in Table 2 and Table 3 (2nd process). Finally, the third treatment solution was applied to the surface of the stainless steel plate under the conditions shown in Tables 2 and 3 by spraying to wash the surface of the stainless steel plate (third step), drained with a rubber roll, and at room temperature. Blower drying was performed.

各ステンレス鋼板の表面に析出したケイ酸塩のSi換算量を、蛍光X線分析装置(RIX3000;株式会社リガク)を用いて測定した。   The Si equivalent amount of silicate deposited on the surface of each stainless steel plate was measured using a fluorescent X-ray analyzer (RIX3000; Rigaku Corporation).

(3)化成処理
A.化成処理液の調製
水に、N−(2−アミノエチル)アミノプロピルトリエトキシシランおよびカチオン性ウレタン樹脂の混合物(質量比6:4)を配合して、固形分濃度が5質量%の化成処理液を調製した。カチオン性ウレタン樹脂は、以下の手順で調製した。ポリエーテルポリオール160質量部、トリメチロールプロパン5質量部、N−メチル−N,N−ジエタノールアミン25質量部、イソホロンジイソシアナート95質量部およびメチルエチルケトン130質量部を反応容器に入れ、75℃で30分間加熱してウレタンプレポリマーを得た。次いで、ウレタンプレポリマーに硫酸ジメチル18質量部を配合し、55℃で40分間加熱して、カチオン性ウレタンプレポリマーを得た。次いで、カチオン性ウレタンプレポリマーに、水600質量部を加えて、均一に乳化させた後、メチルエチルケトンを回収して、カチオン性ウレタン樹脂を調製した。
(3) Chemical conversion treatment Preparation of chemical conversion treatment solution A mixture of N- (2-aminoethyl) aminopropyltriethoxysilane and cationic urethane resin (mass ratio 6: 4) is added to water, and the chemical conversion treatment has a solid content concentration of 5% by mass. A liquid was prepared. The cationic urethane resin was prepared by the following procedure. 160 parts by mass of polyether polyol, 5 parts by mass of trimethylolpropane, 25 parts by mass of N-methyl-N, N-diethanolamine, 95 parts by mass of isophorone diisocyanate and 130 parts by mass of methyl ethyl ketone are placed in a reaction vessel and heated at 75 ° C. for 30 minutes. A urethane prepolymer was obtained by heating. Subsequently, 18 mass parts of dimethyl sulfate was mix | blended with the urethane prepolymer, and it heated at 55 degreeC for 40 minute (s), and obtained the cationic urethane prepolymer. Next, 600 parts by mass of water was added to the cationic urethane prepolymer and uniformly emulsified, and then methyl ethyl ketone was recovered to prepare a cationic urethane resin.

B.化成処理皮膜の形成
各ステンレス鋼板の表面に、調製した化成処理液をロールコート法で塗布し、80℃で乾燥させて、皮膜付着量が100mg/mの化成処理皮膜を形成した。
B. Formation of Chemical Conversion Treatment Film The prepared chemical conversion treatment solution was applied to the surface of each stainless steel plate by a roll coating method and dried at 80 ° C. to form a chemical conversion treatment film with a coating amount of 100 mg / m 2 .

(4)塗装
化成処理皮膜上に、ポリエステル系下塗り塗料を塗布し、到達板温度200℃で焼付けて、膜厚5μmの下塗り塗膜を形成した。次いで、ポリエステル系上塗り塗料を下塗り塗膜の表面に塗布し、到達板温度230℃で焼付けて、膜厚15μmの上塗り塗膜を形成した。
(4) Coating A polyester-based undercoat paint was applied onto the chemical conversion film and baked at a reaching plate temperature of 200 ° C. to form an undercoat film having a thickness of 5 μm. Next, a polyester-based top coat was applied to the surface of the undercoat film and baked at a reaching plate temperature of 230 ° C. to form a top coat film having a thickness of 15 μm.

2.化成処理皮膜の密着性の評価
(1)密着性試験
化成処理皮膜の密着性は、塗装ステンレス鋼板の180度折り曲げ加工を行った後の、塗膜の残存率により評価した。具体的には、塗膜が外側になるように、塗装ステンレス鋼板を180度密着折り曲げ加工した。次いで、曲げ稜線部にセロハンテープを貼り付け、曲げ稜線に対して垂直方向にセロハンテープを剥がし、塗膜の残存率を測定した。塗膜の残存率が90%以上の場合、加工密着性に極めて優れるとして「◎」、塗膜の残存率が70%以上であって90%未満の場合、加工密着性に優れるとして「○」、塗膜の残存率が70%未満の場合、加工密着性に改善が見られないとして「×」と評価した。
2. Evaluation of Adhesion of Chemical Conversion Coating (1) Adhesion Test The adhesion of the chemical conversion coating was evaluated based on the remaining rate of the coating after bending the coated stainless steel plate by 180 degrees. Specifically, the coated stainless steel plate was subjected to 180-degree close folding so that the coating film was on the outside. Subsequently, the cellophane tape was affixed to the bending ridge line part, the cellophane tape was peeled off in the direction perpendicular to the bending ridge line, and the residual ratio of the coating film was measured. If the residual rate of the coating film is 90% or more, it is “Excellent” that the processing adhesion is extremely excellent, and if the residual rate of the coating film is 70% or more and less than 90%, it is “Excellent” that the processing adhesion is excellent. When the residual ratio of the coating film was less than 70%, it was evaluated as “x” because no improvement was observed in the processing adhesion.

(2)結果
各塗装ステンレス鋼板について、使用した処理液の種類、ステンレス鋼板表面のケイ酸塩のSi換算析出量および密着性試験の結果を表2および表3に示す。
(2) Results Tables 2 and 3 show the results of the kind of treatment liquid used, the Si equivalent precipitation amount of silicate on the stainless steel plate surface, and the adhesion test for each coated stainless steel plate.

Figure 0005908770
Figure 0005908770

Figure 0005908770
Figure 0005908770

塗膜の剥離が生じていた塗装ステンレス鋼板では、ステンレス鋼板と化成処理皮膜の界面で剥離が生じていた。塗装ステンレス鋼板No.35〜40(比較例)では、ステンレス鋼板の表面のSi析出量が0.1mg/m未満であったため、化成処理皮膜の密着性が悪かった。一方、塗装ステンレス鋼板No.1〜34(実施例)では、ステンレス鋼板の表面のSi析出量が所定の範囲内であったため、化成処理皮膜の密着性が良好であった。特に、塗装ステンレス鋼板No.2〜8、12〜18、24〜28、31および32(実施例)では、ケイ酸塩の付着量が、Si換算で0.5〜50mg/mの範囲内であったため、化成処理皮膜の密着性がさらに良好であった。 In the coated stainless steel sheet in which the coating film was peeled off, peeling occurred at the interface between the stainless steel sheet and the chemical conversion film. Painted stainless steel plate No. In 35-40 (comparative example), since the Si precipitation amount on the surface of the stainless steel plate was less than 0.1 mg / m 2 , the adhesion of the chemical conversion film was poor. On the other hand, the painted stainless steel plate No. In 1-34 (Example), since the Si precipitation amount on the surface of the stainless steel plate was within a predetermined range, the adhesion of the chemical conversion film was good. In particular, painted stainless steel plate No. In 2 to 8, 12 to 18, 24 to 28, 31 and 32 (Examples), the amount of silicate deposited was within the range of 0.5 to 50 mg / m 2 in terms of Si. The adhesion was even better.

また、塗装原板として板厚が0.5mmのSUS304およびSUS430LXを用いて、表2および表3に示す各条件で塗装ステンレス鋼板を作製し、化成処理皮膜の密着性を評価した。その結果、ケイ酸塩の析出量がSi換算で0.1〜100mg/mの塗装ステンレス鋼板では、塗装原板としてSUS430を使用した場合と同様に、密着性の評価が「○」または「◎」と良好であった。 Moreover, using SUS304 and SUS430LX having a plate thickness of 0.5 mm as the coating original plate, a coated stainless steel plate was produced under the conditions shown in Tables 2 and 3, and the adhesion of the chemical conversion treatment film was evaluated. As a result, in the case of a coated stainless steel sheet having a precipitation amount of silicate of 0.1 to 100 mg / m 2 in terms of Si, the evaluation of adhesion is “◯” or “◎” as in the case of using SUS430 as a coating original sheet. "It was good.

以上の結果から、本発明の製造方法によって作製される化成処理ステンレス鋼板は、化成処理皮膜の密着性に優れていることがわかる。   From the above results, it can be seen that the chemically treated stainless steel sheet produced by the production method of the present invention is excellent in the adhesion of the chemically treated film.

本発明の製造方法により製造される化成処理ステンレス鋼板およびそれを有する塗装ステンレス鋼板は、化成処理皮膜の密着性に優れているため、建築物の屋根材や外装材、家電製品、自動車などの材料として有用である。   Since the chemical conversion treated stainless steel plate produced by the production method of the present invention and the coated stainless steel plate having the same are excellent in the adhesion of the chemical conversion treatment film, materials such as building roofing materials, exterior materials, home appliances, and automobiles Useful as.

Claims (5)

ステンレス鋼板の表面に、ケイ酸塩のみをSi換算で0.1〜100mg/m析出させる工程と、
前記ケイ酸塩のみを析出させた前記ステンレス鋼板の表面に、シランカップリング剤および有機樹脂を含有する処理液を塗布して、皮膜を形成する工程と、
を有する、処理ステンレス鋼板の製造方法。
A step of depositing 0.1 to 100 mg / m 2 of silicate alone in terms of Si on the surface of the stainless steel plate;
The silicate only on the surface of the stainless steel plate which was precipitated, the treatment liquid is applied you contains a silane coupling agent and an organic resin, and forming a skin layer,
The a method of pretreatment stainless steel.
前記ケイ酸塩のみを析出させる工程は、
前記ステンレス鋼板の表面に、Si換算で0.5〜10g/Lのケイ酸塩を含有し、かつpHが9〜14、液温が40〜80℃の第1処理液を接触させる工程と、
前記第1処理液を接触させた前記ステンレス鋼板の表面に、Si換算で0.01〜0.5g/Lのケイ酸塩を含み、かつ液温が40〜80℃の第2処理液を接触させる工程と、
を含む、
請求項1に記載の処理ステンレス鋼板の製造方法。
The step of depositing only the silicate is:
A step of contacting a first treatment liquid containing 0.5 to 10 g / L silicate in terms of Si and having a pH of 9 to 14 and a liquid temperature of 40 to 80 ° C. on the surface of the stainless steel plate;
The surface of the stainless steel plate contacted with the first treatment liquid is contacted with a second treatment liquid containing 0.01 to 0.5 g / L silicate in terms of Si and having a liquid temperature of 40 to 80 ° C. A process of
including,
The manufacturing method of the pre- processing stainless steel plate of Claim 1.
前記ケイ酸塩のみを析出させる工程の後、かつ前記皮膜を形成する工程の前に、前記ステンレス鋼板の表面を、ケイ酸塩の濃度がSi換算で0.01g/L未満の第3処理液で洗浄する工程をさらに有する、請求項1に記載の処理ステンレス鋼板の製造方法。 After the step of depositing only the silicate, and before the step of forming a pre-Symbol skin film, the surface of the stainless steel plate, a third concentration of the silicate is less than 0.01 g / L in terms of Si The manufacturing method of the pre- processed stainless steel plate of Claim 1 which further has the process of wash | cleaning with a process liquid. ステンレス鋼板と、
前記ステンレス鋼板の表面に、ケイ酸塩のみがSi換算で0.1〜100mg/m析出したケイ酸塩層と、
前記ケイ酸塩層の上に形成された、シランカップリング剤および有機樹脂を含有する皮膜と、
を有する、処理ステンレス鋼板。
Stainless steel plate,
On the surface of the stainless steel plate, a silicate layer in which only 0.1 to 100 mg / m 2 of silicate in terms of Si is deposited;
Wherein formed on the silicate layer, and peel film contains a silane coupling agent and an organic resin,
The a, pretreatment stainless steel.
請求項4に記載の処理ステンレス鋼板と、
記皮膜の上に形成された塗膜と、
を有する、塗装ステンレス鋼板。
Preprocessing stainless steel sheet according to claim 4,
And a coating film which is formed on top of the previous Symbol skin membrane,
Having a painted stainless steel sheet.
JP2012071463A 2012-03-27 2012-03-27 Method for producing pretreated stainless steel plate, pretreated stainless steel plate obtained thereby, and painted stainless steel plate Active JP5908770B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012071463A JP5908770B2 (en) 2012-03-27 2012-03-27 Method for producing pretreated stainless steel plate, pretreated stainless steel plate obtained thereby, and painted stainless steel plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012071463A JP5908770B2 (en) 2012-03-27 2012-03-27 Method for producing pretreated stainless steel plate, pretreated stainless steel plate obtained thereby, and painted stainless steel plate

Publications (2)

Publication Number Publication Date
JP2013204056A JP2013204056A (en) 2013-10-07
JP5908770B2 true JP5908770B2 (en) 2016-04-26

Family

ID=49523494

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2012071463A Active JP5908770B2 (en) 2012-03-27 2012-03-27 Method for producing pretreated stainless steel plate, pretreated stainless steel plate obtained thereby, and painted stainless steel plate

Country Status (1)

Country Link
JP (1) JP5908770B2 (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5326594A (en) * 1992-12-02 1994-07-05 Armco Inc. Metal pretreated with an inorganic/organic composite coating with enhanced paint adhesion
JP5091042B2 (en) * 2008-07-29 2012-12-05 関西ペイント株式会社 Film forming method and electronic device parts

Also Published As

Publication number Publication date
JP2013204056A (en) 2013-10-07

Similar Documents

Publication Publication Date Title
JP5252925B2 (en) Surface chemical conversion liquid and method for producing chemical conversion metal plate
KR101625260B1 (en) Metal-surface treatment agent and metal material
CN102666921B (en) Surface-treating composition, and surface-treated steel sheet
TWI555881B (en) A water-based metal surface treatment agent and a metal surface treatment method using the same
JP6709872B2 (en) Aqueous metal surface treatment agent, metal surface treatment film and metal material with metal surface treatment film
JP5854505B2 (en) Metal surface treatment agent and metal surface treatment method
WO2007069783A1 (en) Surface treatment for metal materials, surface treatment process, and surface-treated metal materials
TW200837156A (en) Coating agent for forming titanium/zirconium film, method for forming titanium/zirconium film and metal substrate coated with titanium/zirconium film
CN104073100B (en) A kind of galvanized steel plain sheet low temperature resistance and fingerprint resistance surface conditioning agent and environment-friendly type surface process galvanized steel plain sheet
JP2007002330A (en) Surface treatment agent for zinc or zinc alloy galvanized steel sheet, and surface treated zinc or zinc alloy galvanized steel sheet
JP6228797B2 (en) Painted stainless steel foil and method for producing the same
JP2009174050A (en) Composition for metal surface treatment, and surface treated metallic material having metal surface treatment layer obtained from the composition for metal surface treatment
JP5908770B2 (en) Method for producing pretreated stainless steel plate, pretreated stainless steel plate obtained thereby, and painted stainless steel plate
JP5908769B2 (en) Manufacturing method of pre-treated Al-based plated steel sheet, pre-treated Al-based plated steel sheet obtained thereby, and painted Al-based plated steel sheet
JPH01165778A (en) Pretreatment of aluminum
JP2013204054A (en) METHOD OF MANUFACTURING CHEMICAL CONVERSION TREATMENT Zn-BASED PLATED STEEL PLATE, CHEMICAL CONVERSION TREATMENT Zn-BASED PLATED STEEL PLATE OBTAINED BY THE SAME, AND COATING Zn-BASED PLATED STEEL PLATE
JP2002053977A (en) Hydrophilization method for metallic surface
TW506996B (en) Treating agents for metal surface, process of treating metal material and surface treated metal materials
JP6203924B2 (en) Pre-treated Zn-based plated steel sheet and painted Zn-based plated steel sheet
JP4000558B2 (en) Chrome-free metal surface treatment agent
JP2009173996A (en) Coated steel product
KR20160111989A (en) Method for coating metal surfaces, substrates coated in this way, and use thereof
JP2003138382A (en) Metal surface treating agent for bonding substrate and treatment method therefor
WO2017061531A1 (en) Hydrophilization agent and hydrophilization method
JP2015070994A (en) Guard blade of razor blade and its manufacturing method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20141126

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20150924

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20150929

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20151127

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20160308

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160324

R150 Certificate of patent or registration of utility model

Ref document number: 5908770

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250