JP5905219B2 - Polyacetal resin molding with excellent dimensional stability - Google Patents

Description

  The present invention relates to a polyacetal resin molded body.

  The polyacetal resin is easily crystallized, and the molded product obtained from the polyacetal resin homopolymer is excellent in mechanical properties such as rigidity and durability and friction and wear performance as compared with the molded product obtained from the polyacetal copolymer. Therefore, a molded product obtained from a polyacetal resin homopolymer is widely used for automobile parts, electrical / electronic parts and the like. However, since the polyacetal resin is a crystalline resin, when the molded product obtained after molding is left for a long period of time or exposed to a high temperature atmosphere, the molded product will undergo post-shrinkage, that is, dimensional change due to secondary shrinkage. Dimensional control is difficult. In particular, a homopolymer of a polyacetal resin has a larger dimensional change due to secondary shrinkage in terms of molecular structure than a copolymer. As a method for improving this secondary shrinkage, for example, a method of blending a conventional crystal nucleating agent (see, for example, Patent Document 1) and a method of blending a full ester compound of a polyhydric alcohol having 3 or more carbon atoms and a fatty acid. (See, for example, Patent Document 2).

JP 2001-172345 A JP 2002-020777 A

  However, the techniques disclosed in the above-mentioned patent documents are not sufficient for obtaining a molded article having excellent dimensional stability in the polyacetal homopolymer, and there is room for improvement.

  Accordingly, an object of the present invention is to provide a polyacetal resin molded article that is excellent in slidability, accuracy, and durability, facilitates dimensional management of a molded article that could not be achieved conventionally, and is further excellent in dimensional stability. .

  As a result of intensive studies to solve the above problems, the inventors of the present invention have a polyacetal resin composition containing a polyacetal resin (A), a fatty acid ester (B), and a crystal nucleating agent (C) having a specific particle size. It has been found that a polyacetal resin molded product containing a product and having a dimensional change rate of a molded product obtained using the fatty acid ester (B) of 0.005 to 0.5% solves the above-mentioned problems. It came to complete.

  That is, the present invention relates to the following inventions.

[1]
A polyacetal resin composition comprising a polyacetal resin (A) fatty acid ester (B) and a crystal nucleating agent (C) having a particle size of 0.5 to 100 μm,
A polyacetal resin molded product in which the following dimensional change rate of the following molded product obtained by using the fatty acid ester (B) is 0.005 to 0.5%;
[Molding]
A molded product (spur gear) obtained by adding 0.5 part by mass of the fatty acid ester (B) to 100 parts by mass of a polyacetal resin (Tenac 7010, manufactured by Asahi Kasei Chemicals Corporation) and molding under the following conditions.
(Molding condition)
Injection molding machine: FANUC 50t screw diameter φ26
Cylinder temperature: 200 ° C
Mold temperature: 80 ℃
Cooling time: 30 seconds Mold shape: Spur gear with m = 0.6, z = 100, b = 8.0 [Dimensional change rate (%)]
Dimensional change rate (%) = (Dimension (II) −Dimension (I)) / Dimension (I) × 100
(Dimension (I): The diameter of the tip circle diameter of the molded product (spur gear) after leaving the molded product (spur gear) for 168 hours in an environment of 23 ° C. and 50% (operation (X)),
Dimension (II): The molded product (spur gear) after the operation (X) is further heated at a temperature of 70 ° C. for 4 hours and left standing in an environment of 23 ° C. and 50% for 168 hours (spur gear). ) Tooth circle diameter dimension. ).

[2]
The polyacetal resin molded product according to [1], wherein the fatty acid ester (B) has a melting point of 30 to 70 ° C.

[3]
The polyacetal resin molded product according to [1] or [2], wherein the fatty acid ester (B) has 20 or more carbon atoms.

[4]
The polyacetal resin molded product according to any one of [1] to [3], wherein the crystal nucleating agent (C) is at least one selected from the group consisting of boron nitride, talc and silica.

[5]
The polyacetal resin composition is 0.1 to 5.0 parts by mass of the fatty acid ester compound (B) and 0.0001 to 0.1 parts by mass of the crystal nucleating agent (C) with respect to 100 parts by mass of the polyacetal resin (A). The polyacetal resin molded product according to any one of [1] to [4].

[6]
The polyacetal resin molded product according to any one of [1] to [5], wherein 80% by mass or more of the polyacetal resin (A) is a polyacetal homopolymer.

[7]
The polyacetal resin molded product according to any one of [1] to [6], which is an injection molded product.

[8]
[1] A precision mechanism component including the polyacetal resin molded product according to any one of [7].

[9]
The precision mechanism component according to [8], which is a gear.

  According to the present invention, it is possible to provide a polyacetal resin molded body that is excellent in slidability, accuracy, and durability, facilitates dimensional management of a molded body that could not be achieved conventionally, and is further excellent in dimensional stability. By using this molded body, an excellent precision mechanism component can be obtained.

  Hereinafter, a mode for carrying out the present invention (hereinafter simply referred to as “the present embodiment”) will be described in detail. However, the present invention is not limited to the following embodiment. The present invention can be variously modified without departing from the scope of the invention.

  The polyacetal resin molding of this embodiment contains a polyacetal resin composition containing a polyacetal resin (A), a fatty acid ester (B), and a crystal nucleating agent (C) having a particle size of 0.5 to 100 μm, and the fatty acid ester ( The following dimensional change rate of the following molded product obtained using B) is 0.005 to 0.5%.

[Molding]
A molded product (spur gear) obtained by adding 0.5 part by mass of the fatty acid ester (B) to 100 parts by mass of a polyacetal resin (Tenac 7010, manufactured by Asahi Kasei Chemicals Corporation) and molding under the following conditions.

(Molding condition)
Injection molding machine: FANUC 50t screw diameter φ26
Cylinder temperature: 200 ° C
Mold temperature: 80 ℃
Cooling time: 30 seconds Mold shape: m = 0.6, z = 100, b = 8.0 or less spur gear, m: module, z: number of teeth, b: tooth thickness.

[Dimensional change rate (%)]
Dimensional change rate (%) = (Dimension (II) −Dimension (I)) / Dimension (I) × 100
(Dimension (I): The diameter of the tip circle diameter of the molded product (spur gear) after leaving the molded product (spur gear) for 168 hours in an environment of 23 ° C. and 50% (operation (X)),
Dimension (II): The molded product (spur gear) after the operation (X) is further heated at a temperature of 70 ° C. for 4 hours and left standing in an environment of 23 ° C. and 50% for 168 hours (spur gear). ) Tooth circle diameter dimension. ).

  Below, the component which comprises this polyacetal resin composition, the manufacturing method of this polyacetal resin composition, the characteristic of a polyacetal resin molding, the manufacturing method of a polyacetal resin molding, and the use of a polyacetal resin molding are demonstrated in order.

1. Components constituting polyacetal resin composition (1) Polyacetal resin (A)
First, examples of the polyacetal resin (A) contained in the polyacetal resin composition used in the present embodiment include polyacetal homopolymers and polyacetal copolymers.

  A polyacetal homopolymer is obtained by homopolymerizing a formaldehyde monomer or a cyclic oligomer of formaldehyde such as a trimer (trioxane) or tetramer (tetraoxane), and is substantially composed of only oxymethylene units. . That is, the oxymethylene unit represented by the following general formula (1) is 95% by mass or more, preferably 98% by mass or more, and more preferably 99% by mass or more.

Polyacetal copolymers include formaldehyde monomers or cyclic oligomers of formaldehyde such as trimers (trioxane) and tetramers (tetraoxane), ethylene oxide, propylene oxide, epichlorohydrin, 1,3-dioxolane and 1,4-butane. It is obtained by copolymerizing a cyclic ether such as a glycol formal such as diol formal or a cyclic formal of diglycol or a cyclic formal. The polyacetal copolymer may be a branched polyacetal copolymer obtained by copolymerizing a monofunctional glycidyl ether, or a polyacetal copolymer having a crosslinked structure obtained by copolymerizing a polyfunctional glycidyl ether. And a polyacetal block copolymer having a block component obtained by polymerizing a formaldehyde monomer or a cyclic oligomer of the formaldehyde in the presence of a compound having a functional group such as a hydroxyl group at both ends or one end, such as polyalkylene glycol; Similarly, in the presence of a compound having a functional group such as a hydroxyl group at both ends or one end, such as hydrogenated polybutadiene glycol, formaldehyde monomer or formaldehyde such as trimer (trioxane) or tetramer (tetraoxane). The polyacetal block copolymer which has a block component obtained by copolymerizing a cyclic oligomer and cyclic ether or cyclic formal may be sufficient.

  As described above, as the polyacetal resin (A) used in the present embodiment, any of a polyacetal homopolymer and a polyacetal copolymer can be used. Moreover, you may use a polyacetal resin (A) individually by 1 type or in combination of 2 or more types.

  A conventionally well-known method can be used as a manufacturing method of a polyacetal resin (A). Alternatively, as the polyacetal resin (A), a commercially available polyacetal resin may be used. In this embodiment, since durability improves remarkably, it is preferable that 80 mass% or more of polyacetal resin (A) is a polyacetal homopolymer.

(2) Fatty acid ester (B)
The fatty acid ester (B) used in the present embodiment (hereinafter also simply referred to as “substance (B)”) may be any substance as long as the following dimensional change rate of the following molded product is 0.005 to 0.5%. Preferably, the material has a dimensional change rate of 0.01 to 0.4%, and more preferably a material has a dimensional change rate of 0.08 to 0.3%. By using the fatty acid ester (B) having a dimensional change rate in the above range, a polyacetal resin molded body having further excellent dimensional stability can be obtained.

[Molding]
A molded product (spur gear) obtained by adding 0.5 part by mass of the fatty acid ester (B) to 100 parts by mass of a polyacetal resin (Tenac 7010, manufactured by Asahi Kasei Chemicals Corporation) and molding under the following conditions.

(Molding condition)
Injection molding machine: FANUC 50t screw diameter φ26
Cylinder temperature: 200 ° C
Mold temperature: 80 ℃
Cooling time: 30 seconds Mold shape: Spur gear with m = 0.6, z = 100, b = 8.0 [Dimensional change rate (%)]
Dimensional change rate (%) = (Dimension (II) −Dimension (I)) / Dimension (I) × 100
(Dimension (I): The diameter of the tip circle diameter of the molded product (spur gear) after leaving the molded product (spur gear) for 168 hours in an environment of 23 ° C. and 50% (operation (X)),
Dimension (II): The molded product (spur gear) after the operation (X) is further heated at a temperature of 70 ° C. for 4 hours and left standing in an environment of 23 ° C. and 50% for 168 hours (spur gear). ) Tooth circle diameter dimension. ).

  Here, in the dimensional change rate, “−” means that dimension (I)> dimension (II), and “+” means that dimension (I) <dimension (II).

  Examples of the substance (B) include fatty acid ester compounds represented by the following general formula (2).

(In Formula (2), R1 represents a fatty acid residue, and R2 represents an alcohol residue.)
Specific examples of suitable fatty acid ester compounds include cetyl myristate, tetradecyl myristate, cetyl palmitate, octadecyl laurate, and glyceryl stearate having a melting point in the range of 30 ° C to 70 ° C. More preferred are cetyl myristate, tetradecyl myristate, cetyl palmitate and octadecyl laurate having a melting point in the range of 40 ° C to 60 ° C. When a fatty acid ester compound having a melting point within the above range is used, the resulting molded article has extremely excellent dimensional stability. In addition, melting | fusing point of fatty acid ester (B) can be measured by the method as described in the below-mentioned Example.

  Moreover, as a fatty acid ester (B), a C20 or more fatty acid ester compound is also suitable, More preferably, a C25 or more fatty acid ester compound is suitable. When a fatty acid ester compound having a carbon number within the above range is used, the resulting molded article has extremely excellent dimensional stability.

  The fatty acid ester (B) may be used alone or in combination of two or more.

  In the polyacetal resin composition used in this embodiment, the content of the fatty acid ester (B) is preferably in the range of 0.1 to 5.0 parts by mass with respect to 100 parts by mass of the polyacetal resin (A). From the viewpoints of performance, slidability and dimensional stability, it is particularly preferably 0.2 to 3.0 parts by mass.

(3) Crystal nucleating agent (C)
The particle size of the crystal nucleating agent (C) (hereinafter also simply referred to as “substance (C)”) used in the present embodiment is 0.5 to 100 μm, preferably 1.0 to 80 μm. More preferably, it is 5-50 micrometers. When the particle size of the substance (C) is within the above range, a polyacetal resin molded body having further excellent dimensional stability can be obtained.

  In addition, the particle size of the crystal nucleating agent (C) can be measured by the method described in Examples described later.

  Specific examples of the substance (C) used in the present embodiment include at least one selected from the group consisting of boron nitride, talc and silica from the viewpoint of dimensional stability. The substance (C) may be used alone or in combination of two or more.

  It is preferable that the polyacetal resin composition used for this embodiment contains 0.0001-0.1 mass part of substance (C) with respect to 100 mass parts of polyacetal resin (A). In particular, the content of the substance (C) in the polyacetal resin composition is 0.001 to 0.01 parts by mass with respect to 100 parts by mass of the polyacetal resin (A) in terms of dimensional stability and gear accuracy after molding. A range is preferred.

(4) Other additives Known additives can be appropriately added to the polyacetal resin composition used in the present embodiment as long as the purpose of the present embodiment is not impaired. Examples of the additive include an antioxidant, a formaldehyde-reactive nitrogen-containing polymer or compound, a formic acid scavenger, a weathering (light) stabilizer, a release agent, a reinforcing agent, a conductive material, a thermoplastic resin, and a thermoplastic elastomer. Pigments, plasticizers, peroxide decomposers, basic auxiliary agents, antistatic agents, flame retardants, dyes, fillers, and the like. These additives may be used alone or in combination of two or more. Moreover, the addition amount of these additives will not be specifically limited if it is a range which does not impair the objective of this embodiment, For example, it is 0-10 mass parts with respect to 100 mass parts of polyacetal resin (A).

2. Method for Producing Polyacetal Resin Composition The polyacetal resin molded product of the present embodiment comprises a polyacetal resin composition containing a polyacetal resin (A), a fatty acid ester (B), and a crystal nucleating agent (C) having a particle size of 0.5 to 100 μm. contains. As a manufacturing method of the polyacetal resin composition used for this embodiment, for example, a fatty acid ester (B) and a crystal nucleating agent (C) having a particle size of 0.5 to 100 μm are added to the polyacetal resin (A) and melt-kneaded. A method is mentioned.

  In the method for producing the polyacetal resin composition used in the present embodiment, the form in which the substances (B) and (C) are added to the polyacetal resin (A) is not particularly limited. It may be a solid or a molten state. Further, the substances (B) and (C) are uniformly dispersed in the polyacetal resin (A), and the substances (B) and (C) are effective for the effects of dimensional stability, slidability, accuracy, and durability. It is preferable to preliminarily mix the polyacetal resin (A) before melt-kneading. This premixing method may be appropriately selected by a known method and is not particularly limited. In the method for producing the polyacetal resin composition used in the present embodiment, the method for blending the substances (B) and (C) into the polyacetal resin (A) is not particularly limited. Generally, the polyacetal resin composition used for this embodiment can be manufactured by melt-kneading the polyacetal resin (A) and the substances (B) and (C) using an extruder. At this time, the extruder may be uniaxial or biaxial. Moreover, you may add the said substance (B) and (C) at the time of superposition | polymerization of a polyacetal resin (A). In the production of the polyacetal resin composition used in the present embodiment, known additives can be appropriately added within a range that does not impair the purpose of the present embodiment. The additive is the same as the above (4) other additives.

3. Characteristics of Polyacetal Resin Molded Body The polyacetal resin molded body of the present embodiment takes into account, for example, the period from manufacture of a molded body to the incorporation into a product OA equipment and high temperature conditions during transportation using a ship, etc. Then, the dimensional change rate is preferably in the range of ± 0.04%, more preferably in the range of ± 0.035%, and further preferably in the range of ± 0.03%.

  In addition, in this embodiment, the dimensional change rate of a polyacetal resin molding can be measured by the method as described in the below-mentioned Example.

4). Manufacturing method of polyacetal resin molding The polyacetal resin molding of this embodiment is obtained by shape | molding the said polyacetal resin composition. As the molding method, a method of molding an existing polyacetal resin may be used. For example, in addition to normal injection molding, it can be molded by any of molding methods such as injection compression molding, gas assist injection molding, foam injection molding, in-mold composite molding (metal insert molding, metal outsert molding), etc. . Among these, from the viewpoint of excellent productivity, preferably, at least one molding method selected from the group consisting of injection molding, injection compression molding, and in-mold composite molding is used.

  The polyacetal resin molded product of the present embodiment is preferably an injection molded product.

5. Use of polyacetal resin molded body As a use of the polyacetal resin molded body of the present embodiment, it is a precision mechanism component from the viewpoint of maintaining dimensional stability, accuracy, and durability superior to those of conventionally known polyacetal resin molded bodies. Etc. The precision mechanism component of the present embodiment includes the polyacetal resin molded body.

  The precision mechanism parts of this embodiment include gears and cams, sliders, levers, arms, clutches, pulleys, rollers, rollers, rollers, joints, shafts and bearings that are widely used in automobile parts, electrical and electronic parts, etc. Examples include precision mechanical parts that affect operation. Since the effect of the present embodiment is particularly apparent, a gear is preferable as the precision mechanism component of the present embodiment. The type and shape of the gear are not particularly limited. Specifically, spur gears, internal gears, racks, helical gears, helical gears, straight bevel gears, helical bevel gears, spiral bevel gears, crown gears, face gears, screw gears, cylindrical worm gears , Hypoid gears, novikov gears and the like. In particular, the precision mechanism component is preferably a gear.

  EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto.

  The raw material component of the polyacetal resin composition used for the Example and the comparative example is demonstrated below.

<Raw ingredient>
1. Polyacetal resin (A)
(A-1) and (A-2) used as the polyacetal resin (A) are listed below.
(A-1) Polyacetal homopolymer (Tenac 7010 manufactured by Asahi Kasei Chemicals Corporation).
(A-2) Polyacetal copolymer (Tenac 7520 manufactured by Asahi Kasei Chemicals Corporation).

2. Fatty acid ester (B)
(B-1) to (B-6) used as the fatty acid ester (B) are listed below.
(B-1) Cetyl myristate (melting point: 49 ° C., dimensional change rate: 0.1%, carbon number: 30).
(B-2) Tetradecyl myristate (melting point: 59 ° C., dimensional change rate: 0.16%, carbon number: 28).
(B-3) Cetyl palmitate (melting point: 48 ° C., dimensional change rate: 0.12%, carbon number: 32).
(B-4) Octadecyl laurate (melting point: 40 ° C., dimensional change rate: 0.07%, carbon number: 30).
(B-5) Glyceryl stearate (melting point: 68 ° C., dimensional change rate: 0.006%, carbon number: 21).
(B-6) Stearyl alcohol (melting point: 73 ° C., dimensional change rate: 0.002%, carbon number: 18).

  The melting point of the fatty acid ester (B) was measured using a high-sensitivity differential scanning calorimeter (trade name “EXSTAR DSC7020” manufactured by SII Nano Technology Co., Ltd.). At that time, first, the fatty acid ester (B) was heated from room temperature to 100 ° C. and held at that temperature for 1 minute to completely melt the fatty acid ester (B). Thereafter, the fatty acid ester (B) was cooled to 20 ° C. and heated again at a rate of 2.5 ° C./min.

  Moreover, the dimensional change rate regarding each said fatty acid ester (B) was calculated | required as follows.

[Production of molded products]
0.5 parts by mass of each fatty acid ester (B) was added to 100 parts by mass of polyacetal resin (Tenac 7010 manufactured by Asahi Kasei Chemicals Corporation) and molded under the following conditions to obtain a molded product (spur gear).

(Molding condition)
Injection molding machine: FANUC 50t screw diameter φ26
Cylinder temperature: 200 ° C
Mold temperature: 80 ℃
Cooling time: 30 seconds Mold shape: m = 0.6, z = 100, b = 8.0 spur gear [Calculation method of dimensional change rate]
The above-prepared molded product (spur gear) was allowed to stand for 168 hours in an environment of 23 ° C. and 50% (operation (X)). ).

  After the operation (X), the molded product (spur gear) is further heated at a temperature of 70 ° C. for 4 hours and left in an environment of 23 ° C. and 50% for 168 hours. The diameter was measured and designated as dimension (II).

  Using these dimensions (I) and (II), the dimensional change rate was calculated from the following formula.

Dimensional change rate (%) = (Dimension (II) −Dimension (I)) / Dimension (I) × 100
3. Crystal nucleating agent (C)
(C-1) to (C-4) used as the crystal nucleating agent (C) are listed below.

  (C-1) Boron nitride (manufactured by Denki Kagaku Kogyo Co., Ltd., Denkaboron nitride, particle size: 6.0 μm).

  (C-2) Talc (manufactured by Nippon Talc Co., Ltd., MS talc, particle size: 15.6 μm).

  (C-3) Silica (manufactured by Admatechs, Admafine, particle size: 1.6 μm).

  (C-4) Calcium carbonate (manufactured by Shiroishi Kogyo Co., Ltd., BRILLIANT-1500, particle size: 0.15 μm).

  (C-5) Talc (Nippon Talc Co., Ltd., talc, particle size: 105 μm).

  The particle size of the crystal nucleating agent (C) was measured as follows. Scanning electron microscope: The crystal nucleating agent (C) was measured with JSM-6700F manufactured by JEOL Ltd., and the average value of 100 maximum particle diameters randomly selected from the obtained particle images was used as the crystal nucleating agent. The particle diameter was (C).

4). Other additives (D)
(D-1) and (D-2) used as other additives are listed below.

  (D-1) Ethylene / styrene graft copolymer (manufactured by NOF Corporation, trade name: Modiper A1100).

  (D-2) 1-butene-ethylene copolymer (Mitsui Chemicals, trade name: Toughmer A70090).

[ Reference Example 1 ]
[Production of polyacetal resin composition]
(A-1) The polyacetal homopolymer was pulverized in advance using a crusher. Using a Henschel mixer, 100 parts by mass of the pulverized powder of (A-1) polyacetal homopolymer, (B-1) 0.05 part by mass of cetyl myristate, and (C-1) 0.003 part by mass of boron nitride were used. Mix for 1 minute to obtain a mixture. Then, using a screw type twin screw extruder with a vent set to 200 ° C. (BT-30, manufactured by Plastic Industry Co., Ltd .; L / D = 44), the screw rotation speed was set to 100 rpm, 24 amperes, The mixture was melt-kneaded to obtain a pellet sample of the polyacetal resin composition.

[Manufacture of polyacetal resin moldings]
In order to evaluate the polyacetal resin molded body, the following gear molded products were manufactured as representatives of precision mechanism parts requiring high precision. Specifically, using the FANUC α50i-A molding machine set at a cylinder temperature of 200 ° C., the pellet shape of the polyacetal resin composition produced above under the conditions of a mold temperature of 80 ° C. and a cooling time of 30 seconds. A sample was molded to produce a gear molded product having the following dimensions. Each characteristic evaluation was performed as follows using the obtained gear molded product. The evaluation results are shown in Table 1.

[Gear mold shape]
Spur gear with m = 0.6, z = 100, b = 8.0 [Evaluation Items]
<Dimensionality>
In order to evaluate the ease of dimensional management of the polyacetal resin molding, the following dimensionality was measured.

  After the above molding, the gear molded product obtained was left to stand for 168 hours in an environment of 23 ° C. and 50%, and then heated for 4 hours at a temperature of 70 ° C. The diameter dimension (II) after being left in the environment for 168 hours was measured with a micrometer manufactured by Mitutoyo Corporation, and the dimensional change rate% [((diameter dimension (II) −diameter dimension (I)) / Diameter dimension (I)) × 100]. The results are shown in Table 1.

<Accuracy>
In order to evaluate the accuracy of the polyacetal resin molding and the stability of the accuracy, the dimensional accuracy of the obtained gear molded product was measured as follows. Single pitch error and adjacent pitch error were used to measure the dimensional accuracy of the molded gear. Here, the pitch error is the accuracy with respect to the specifications (the shape of the initial gear molded product), and was measured by the method defined in JIS D1702. Specifically, after the above molding, the obtained gear molded product was heated at a temperature of 70 ° C. for 4 hours after being left for 168 hours in an environment of 23 ° C. and 50%, and then heated at 23 ° C. for 4 hours. The above dimensional accuracy after being left in a 50% environment for 168 hours is measured using a gear measuring machine (GC-1HP manufactured by Osaka Seimitsu Co., Ltd.) according to JIS D 1702: 1998. Measured at 0.5 mm. The results are shown in Table 1.

<Slidability and durability>
In order to evaluate the slidability and durability of the polyacetal resin molding, the durability test of the obtained gear molded product was performed as follows. A gear durability tester manufactured by Toshiba Sociotech was used for the durability test of the molded gear. Specifically, the gear molded product obtained by the above method is meshed on both the driving side and the driven side with an inter-shaft distance of 61.2 mm and a backlash amount of 0.1 mm, a torque of 1.4 N · m, and a rotational speed of 636 rpm. The total amount of wear after rotating 510 hours without grease was measured. Further, the appearance of the gears before and after the test was judged according to the following criteria. The results are shown in Table 1.

  A: Before and after the test, the gear was not deformed with the naked eye, and there was no particular problem.

  ○: Before and after the test, deformation of the gear was confirmed with the naked eye, but there was no problem in operability.

  Δ: Before and after the test, deformation of the gear was confirmed with the naked eye, and there were some problems in operability.

  ×: Malfunction due to tooth breakage or shaft hole deformation.

[ Reference Example 2, Examples 3 to 4]
Except having changed the compounding quantity of (B-1) cetyl myristate at the time of manufacturing a polyacetal resin composition as shown in Table 1, operation similar to the reference example 1 was performed. Each evaluation result is shown in Table 1. When the blending amount of the substance (B) is within the preferable range of the present embodiment, the dimensional change rate is low, the wear amount by the durability test is small, and a molded product in which peeling or the like is not observed during molding is stably obtained.

[ Reference Examples 3 to 4, Examples 5 and 7 ]
Except having changed the kind of fatty acid ester (B) at the time of manufacturing a polyacetal resin composition as shown in Table 1, operation similar to Example 3 was performed. Each evaluation result is shown in Table 1. It was found that when the substance (B) is a preferred substance of the present embodiment, the obtained molded article has extremely excellent dimensional stability and the accuracy change before and after heating tends to be reduced.

[ Reference Examples 5 to 8 ]
Except having changed the compounding quantity of (C-1) boron nitride at the time of manufacturing a polyacetal resin composition as shown in Table 1, operation similar to Example 3 was performed. Each evaluation result is shown in Table 1. It was found that when the compounding amount of the substance (C) is within a preferable range of the present embodiment, the accuracy after molding is improved and the wear amount by the durability test tends to be reduced.

[Examples 13 and 14]
The same operation as in Example 3 was performed except that the type of the crystal nucleating agent (C) was changed as shown in Table 2. Each evaluation result is shown in Table 2.

[Example 15]
The polyacetal homopolymer (A-1) was melted in the same direction meshing twin screw extruder. Cetyl myristate (B-1) and boron nitride (C-1) melted at a temperature of 85 ° C. between a melting zone and a vent port of this twin-screw extruder were mixed with a polyacetal homopolymer (A-1 ) 0.5 parts by mass and 0.003 parts by mass in order with respect to 100 parts by mass, respectively, were added using a liquid pump, and melt-kneaded with the polyacetal homopolymer (A-1). Further, 1.5 parts by mass of ethylene / styrene graft copolymer (D-1) and 1.0 part by mass of 1-butene / ethylene copolymer (D-2) were added and melt-kneaded to obtain a polyacetal resin composition. I got a thing. After the obtained polyacetal resin composition was dried at 80 ° C. for 3 hours, a gear molded product was obtained in the same manner as in [Production of polyacetal resin molded article] described in Reference Example 1 except that the polyacetal resin composition was used. Manufactured. Each characteristic evaluation was performed like the reference example 1 using the obtained gear molded product. The evaluation results are shown in Table 2.

[ Reference Example 9 ]
The same operation as in Example 3 was performed except that the polyacetal homopolymer (A-1) was changed to the polyacetal copolymer (A-2). The evaluation results are shown in Table 2.

[Comparative Example 1]
A gear molded article was produced in the same manner as in [Production of polyacetal resin molded article] described in Reference Example 1 except that the polyacetal homopolymer (A-1) was used instead of the polyacetal resin composition. Each characteristic evaluation was performed like the reference example 1 using the obtained gear molded product. The evaluation results are shown in Table 2.

[Comparative Example 2]
Without adding the crystal nucleating agent (C), only the cetyl myristate (B-1) of the fatty acid ester (B) is added to the polyacetal homopolymer (A-1) in the blending amounts shown in Table 2, and melt-kneaded. The same operations as in Reference Example 1 were performed except that the polyacetal resin composition was produced. The evaluation results are shown in Table 2.

[Comparative Example 3]
Without adding the fatty acid ester (B), only the boron nitride (C-1) of the crystal nucleating agent (C) is added to the polyacetal homopolymer (A-1) in the blending amount shown in Table 2, and melt-kneaded. The same operation as in Reference Example 1 was performed except that the resin composition was produced. The evaluation results are shown in Table 2.

[Comparative Example 4]
Fatty acid ester (B) is made into stearyl alcohol (B-6), components (B-6) and (C-1) are added to polyacetal resin (A-1) in the blending amounts shown in Table 2, and melt-kneaded. The same operation as in Reference Example 1 was performed except that the resin composition was produced. The evaluation results are shown in Table 2.

[Comparative Example 5]
The crystal nucleating agent (C) is calcium carbonate (C-4), the components (B-1) and (C-4) are added to the polyacetal resin (A-1) in the blending amounts shown in Table 2, and melt-kneaded. The same operation as in Reference Example 1 was performed except that the resin composition was produced. The evaluation results are shown in Table 2.

[Comparative Example 6]
Crystal nucleating agent (C) is talc (C-5), components (B-1) and (C-5) are added to polyacetal resin (A-1) in the amounts shown in Table 2, and melt-kneaded. The same operation as in Reference Example 1 was performed except that the resin composition was produced. The evaluation results are shown in Table 2.

Claims (5)

A polyacetal resin composition comprising a polyacetal resin (A), a fatty acid ester (B), and a crystal nucleating agent (C) having a particle size of 0.5 to 100 μm,
The fatty acid ester (B) is at least one selected from the group consisting of cetyl myristate, tetradecyl myristate and octadecyl laurate,
The content of the fatty acid ester (B) is 0.2 to 5.0 parts by mass with respect to 100 parts by mass of the polyacetal resin (A),
Content of the said crystal nucleating agent (C) is 0.001-0.01 mass part with respect to 100 mass parts of polyacetal resin (A),
80% by mass or more of the polyacetal resin (A) is a polyacetal homopolymer.
Polyacetal resin molding. The polyacetal resin molded article according to claim 1, wherein the crystal nucleating agent (C) is at least one selected from the group consisting of boron nitride, talc and silica. The polyacetal resin molded product according to claim 1 or 2 , which is an injection-molded product. The precision mechanism component containing the polyacetal resin molding as described in any one of Claims 1-3 . The precision mechanism component according to claim 4 , which is a gear.