JP5899097B2 - Electrode plate support body, electrolytic cell equipped with electrode plate support body, and electrolyzed water production apparatus - Google Patents

Electrode plate support body, electrolytic cell equipped with electrode plate support body, and electrolyzed water production apparatus Download PDF

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JP5899097B2
JP5899097B2 JP2012218857A JP2012218857A JP5899097B2 JP 5899097 B2 JP5899097 B2 JP 5899097B2 JP 2012218857 A JP2012218857 A JP 2012218857A JP 2012218857 A JP2012218857 A JP 2012218857A JP 5899097 B2 JP5899097 B2 JP 5899097B2
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electrode plate
plate
support
small piece
electrolytic cell
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JP2014070260A (en
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雅康 白土
雅康 白土
公喜 松山
公喜 松山
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Morinaga Milk Industry Co Ltd
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この発明は、塩酸等の原料水を電気分解して塩素等の電解生成物を発生させる複極式電解槽において、電極板を保持して電解室を形成する電極板の支持体、この電極板の支持体を備えた電解槽及び電解水製造装置に関する。   The present invention relates to an electrode plate support that forms an electrolysis chamber by holding an electrode plate in a bipolar electrolytic cell that electrolyzes raw water such as hydrochloric acid to generate an electrolytic product such as chlorine. The present invention relates to an electrolytic cell and an electrolyzed water production apparatus provided with a support.

複極式電解槽は、筐体と、筐体内に互いに間隔を空けて板面同士を対向配置させた複数の電極板とを備え、筐体内に電気分解の対象となる塩酸等の原料水を保持させた状態で通電することにより、塩素等の電解生成物を製造する。この電解槽において、電極板の端縁は、原料水にさらされていると電気分解時に漏洩電流を発生させてしまい、板面の腐食させてしまう。そのため、電極板の端縁は絶縁性の部材により被覆された状態で筐体内に配置されるようになっている(例えば下記特許文献1)。
特許文献1に記載の電極板は、その端縁がフッ素系ゴムやフッ素系樹脂によって被覆され、漏洩電流が発生しないように構成されている。
The bipolar electrolytic cell includes a housing and a plurality of electrode plates in which the plate surfaces are arranged opposite to each other in the housing, and raw water such as hydrochloric acid to be electrolyzed is contained in the housing. An electrolysis product such as chlorine is produced by energizing in a held state. In this electrolytic cell, if the edge of the electrode plate is exposed to the raw material water, a leakage current is generated during electrolysis and the plate surface is corroded. Therefore, the edge of an electrode plate is arrange | positioned in a housing | casing in the state coat | covered with the insulating member (for example, the following patent document 1).
The electrode plate described in Patent Document 1 is configured so that the end edge thereof is covered with fluorine-based rubber or fluorine-based resin so that no leakage current is generated.

特開2002−186970号公報JP 2002-186970 A

しかし、従来の電極板に被覆された絶縁体は、電極板への取り付けの容易性及び確実性を満たし得る構成について何ら考慮されていなかった。
また、従来の電極板の絶縁体は、電極板をスペーサに容易かつ確実に取り付けられるために必要な構成についても考慮されていなかった。したがって、電極板をスペーサに取り付け難かったり、スペーサに取り付けた電極板の支持が確実でないため電極板が揺動したり、傾いたり又はスペーサから外れたりして、電気分解に支障が生じたり、適切に行われ難くなる等の問題が生じていた。
そこで本発明は、電極板の端縁を容易かつ確実に覆って絶縁することができるとともに、電極板を適切に支持することができる電極板の支持体、電解槽及び電解水製造装置を提供することを課題とする。
However, the insulator covered with the conventional electrode plate was not considered at all about the structure which can satisfy the ease and certainty of attachment to an electrode plate.
Further, the conventional electrode plate insulator does not take into consideration the configuration necessary for easily and reliably attaching the electrode plate to the spacer. Therefore, it is difficult to attach the electrode plate to the spacer, or the electrode plate attached to the spacer is not reliably supported, so the electrode plate may swing, tilt, or come off the spacer, causing trouble in electrolysis. The problem that it was difficult to be carried out was generated.
Therefore, the present invention provides an electrode plate support, an electrolytic cell, and an electrolyzed water production apparatus that can easily and reliably cover and insulate the edge of the electrode plate and can appropriately support the electrode plate. This is the issue.

請求項1に係る発明は、筐体の内部に、複数の電極板をその一の板面を一方向に向けて互いに間隔を空けて配列し、前記電極板同士の間に形成された電解室において原料水を電気分解し、電解生成物を発生させる複極式電解槽に用いられ、前記電極板の端縁の全周を被覆し支持して絶縁する支持体において、前記支持体は、平板状かつ長尺の小片を複数組み合わせて枠状に形成されるものであり、前記小片のそれぞれには、前記小片の幅方向の一端側の端面に一の前記電極板の端縁を嵌入させる嵌入溝が一条形成されており、前記複数の小片は、それぞれの前記嵌入溝に前記電極板の端縁を嵌入させた状態で長手方向の端部同士が当接し、前記小片の一端部は、この小片の一方の板面側が切り欠かれて薄肉部とされるとともに、この小片の他端部の他方の板面側が切り欠かれて薄肉部とされ、前記一方の端部と他方の端部とは、これら両端部間方向に直交しかつ厚さ方向中央部を通る仮想線を軸として板面を反転させた際に互いに一致する形状に形成されていることを特徴とする。
本発明によれば、電極板の端縁を小片の嵌入溝に嵌入させるようになっているため、前記端縁を容易かつ確実に絶縁することができる。また、嵌入溝が一条形成された小片を一の電極板に装着させる構成であるため、電極板に小片ないし支持体を簡便かつ確実に装着することができる。
また、小片の板面を反転させた際に一方の端部の形状と他方の端部の形状とが一致するように形成されているため、板面の向きに拘わらず小片を電極板に装着させることができる。
The invention according to claim 1 is an electrolytic chamber in which a plurality of electrode plates are arranged in the housing with the one plate surface facing in one direction and spaced apart from each other, and formed between the electrode plates. Used in a bipolar electrolytic cell that electrolyzes raw material water and generates electrolysis products, and covers and supports the entire circumference of the edge of the electrode plate, wherein the support is a flat plate A plurality of long and small pieces are combined to form a frame shape, and each of the small pieces is fitted into an end face of one end in the width direction of the small piece to fit the edge of one electrode plate. groove are Ichijo formed, the plurality of small pieces are in a state of being fitted into the edge of the electrode plate in each of the fitting groove in the longitudinal direction of the ends abut one end portion of said small pieces, One plate surface side of this small piece is cut out to form a thin-walled portion, and The other plate surface side of the part is cut out to form a thin part, and the one end and the other end are perpendicular to the direction between both ends and have an imaginary line passing through the center in the thickness direction as an axis. It is characterized by being formed in a shape that coincides with each other when the plate surface is inverted .
According to the present invention, since the end edge of the electrode plate is inserted into the insertion groove of the small piece, the end edge can be easily and reliably insulated. In addition, since the small piece in which one insertion groove is formed is attached to one electrode plate, the small piece or the support can be easily and reliably attached to the electrode plate.
In addition, when the plate surface of the small piece is reversed, the shape of one end matches the shape of the other end, so the small piece can be attached to the electrode plate regardless of the orientation of the plate surface. Can be made.

請求項2に係る発明は、前記小片の前記幅方向の他端側に、厚さ方向に貫通し、前記原料水を前記一の板面側から前記他の板面側に又は前記他の板面側から前記一の板面側に流動させる切欠又は貫通孔が形成されていることを特徴とする。
本発明によれば、切欠又は貫通孔が形成されているため、この切欠又は貫通孔を介して原料水が電解室間を流動することができる。
The invention according to claim 2 penetrates in the thickness direction on the other end side in the width direction of the small piece, and feeds the raw material water from the one plate surface side to the other plate surface side or the other plate. A notch or a through-hole that flows from the surface side to the one plate surface side is formed.
According to the present invention, since the notch or the through hole is formed, the raw material water can flow between the electrolytic chambers through the notch or the through hole.

請求項に係る発明は、請求項1または2に記載の支持体と、この支持体に支持される電極板と、この電極板を支持した支持体を複数間隔をおいて支持する係合溝が内壁面に形成された筐体とを備えていることを特徴とする。
本発明によれば、筐体に形成された任意の係合溝に支持体を挿入させることができるとともに、電極板により形成される電解室の容量を容易に設定することができる。
The invention according to claim 3 is the support according to claim 1 or 2 , the electrode plate supported by the support, and the engaging groove for supporting the support supporting the electrode plate at a plurality of intervals. And a housing formed on the inner wall surface.
According to the present invention, the support can be inserted into an arbitrary engagement groove formed in the housing, and the capacity of the electrolytic chamber formed by the electrode plate can be easily set.

請求項に記載の発明は、請求項に記載の支持体を備え、この電解槽の動作を制御する制御部と、前記電解槽と連結され、この電解槽で得られた前記電解生成物を希釈水と混合し電解水とする混合部とを備えていることを特徴とする。
本発明によれば、電解室の容量を容易に変更することのできる電解槽により、電解水の製造能力を自在に変更することができる。
Invention of Claim 4 is equipped with the support body of Claim 3 , and is connected with the control part which controls operation | movement of this electrolytic vessel, and the said electrolytic vessel, The said electrolytic product obtained by this electrolytic vessel And a mixing section that mixes with diluted water to form electrolyzed water.
According to the present invention, the production capacity of the electrolyzed water can be freely changed by the electrolytic cell capable of easily changing the capacity of the electrolysis chamber.

本発明に係る電極板の支持体によれば、電極板の端縁に小片の嵌入溝を相対的に嵌入させるようになっているため、前記端縁を容易かつ確実に絶縁することができる。そして、嵌入溝が一条形成された複数の小片を一枚の電極板に装着させる構成であるため、電極板に小片を簡便かつ確実に装着することができる。したがって、漏洩電流の発生により電極板を徒に腐食させることを防止することができるとともに、電極板に絶縁及び支持が可能な支持体を作業効率良く装着することができるという効果を奏する。
また、平板状の支持体に支持された電極板を筐体の係合溝に挿入すればよい構成となっているため、支持体を備えた電極板を簡便かつ安定的に筐体内に配置することができるという効果を奏する。
According to the electrode plate support according to the present invention, since the insertion groove of the small piece is relatively fitted into the end edge of the electrode plate, the end edge can be easily and reliably insulated. And since it is the structure which attaches the several small piece in which the insertion groove | channel was formed to one electrode plate, a small piece can be easily and reliably mounted to an electrode plate. Accordingly, it is possible to prevent the electrode plate from being corroded due to the occurrence of leakage current, and to provide an effect that a support body that can be insulated and supported can be attached to the electrode plate with high work efficiency.
In addition, since the electrode plate supported by the flat support member may be inserted into the engagement groove of the housing, the electrode plate provided with the support member is simply and stably disposed in the housing. There is an effect that can be.

は、本発明の一実施形態として示した電解槽を備えた電解水製造装置の概略構成図である。These are the schematic block diagrams of the electrolyzed water manufacturing apparatus provided with the electrolytic vessel shown as one Embodiment of this invention. は、本発明の一実施形態として示した電解槽を分解して示した斜視図である。These are the perspective views which decomposed | disassembled and showed the electrolytic cell shown as one Embodiment of this invention. は、本発明の一実施形態として示した電解槽を示した縦断面図である。These are the longitudinal cross-sectional views which showed the electrolytic cell shown as one Embodiment of this invention. は、本発明の一実施形態として示した支持体を示した正面図である。These are the front views which showed the support body shown as one Embodiment of this invention. は、本発明の一実施形態として示した支持体を分解して示した斜視図である。These are the perspective views which decomposed | disassembled and showed the support body shown as one Embodiment of this invention. は、本発明の一実施形態として示した電解槽の支持体を示す図であり、(a)は図5において示された一つの支持体を矢印Y1方向から視た平面図であり、(b)は同支持体をY2方向から見た底面図である。FIG. 6 is a view showing a support of an electrolytic cell shown as an embodiment of the present invention, (a) is a plan view of one support shown in FIG. ) Is a bottom view of the support viewed from the Y2 direction. は、本発明の一実施形態として示した支持体の変形例を示した正面図である。These are the front views which showed the modification of the support body shown as one Embodiment of this invention. は、本発明の一実施形態として示した支持体の変形例を示した正面図である。These are the front views which showed the modification of the support body shown as one Embodiment of this invention.

以下、本発明の一実施形態として示した複極式電解槽及びこの電解槽を装着させた電解水製造装置について、図1〜図6を参照して説明する。
図1に示すように、電解水製造装置Aは、原料水を電気分解し電解生成物を発生させる電解槽1と、電解槽1で得られた電解生成物を希釈水Wと混合させるタンク(混合部)100と、タンク100と電解槽1とを連結させるよう介装された配管101と、電解槽1の動作を制御する制御部102とを備えている。
Hereinafter, a bipolar electrolyzer shown as an embodiment of the present invention and an electrolyzed water production apparatus equipped with the electrolyzer will be described with reference to FIGS.
As shown in FIG. 1, an electrolyzed water production apparatus A includes an electrolyzer 1 that electrolyzes raw water to generate electrolyzed products, and a tank that mixes electrolyzed products obtained in the electrolyzer 1 with dilution water W ( (Mixing unit) 100, a pipe 101 interposed so as to connect the tank 100 and the electrolytic cell 1, and a control unit 102 that controls the operation of the electrolytic cell 1.

本発明に係る複極式電解槽(以下「電解槽」と称する)1は、例えば、塩化ナトリウム水溶液、塩酸水溶液等の塩素イオンを含有する原料水を電気分解し、電解酸化の作用により塩素ガス等の電解生成物を発生させるものであり、水等との混合部を備え次亜塩素酸水を製造する電解水製造装置に装着されるものである。以下に説明する各実施形態においては、希塩酸を原料水とし、塩素を電解生成物とする。   A bipolar electrolysis cell (hereinafter referred to as “electrolysis cell”) 1 according to the present invention electrolyzes raw material water containing chlorine ions such as a sodium chloride aqueous solution and a hydrochloric acid aqueous solution, and produces chlorine gas by the action of electrolytic oxidation. And the like, and is mounted on an electrolyzed water production apparatus that has a mixing section with water and the like and produces hypochlorous acid water. In each embodiment described below, dilute hydrochloric acid is used as raw water, and chlorine is used as an electrolytic product.

図2は、電解槽1を電極板5,5の板面間方向に分解して示した斜視図である。この図に示すように、電解槽1は、略直方体形状の筐体2と、中空孔3が形成され筐体2の内部に配置された支持体4,4・・と、支持体4に支持された複数の電極板5,5・・と、を備えており、筐体2の内部に予め原料水(不図示。以下同様)が充填された状態で液密に封止されている。
筐体2は、側板6A〜6D、底板6E、天板6Fとを備え、これらは塩化ビニル樹脂、カーボネイト樹脂、アクリル樹脂等の合成樹脂により形成されている。
FIG. 2 is a perspective view showing the electrolytic cell 1 disassembled in the direction between the plate surfaces of the electrode plates 5 and 5. As shown in this figure, the electrolytic cell 1 includes a substantially rectangular parallelepiped housing 2, support bodies 4, 4... In which a hollow hole 3 is formed and disposed inside the housing 2, and a support body 4. The electrode plates 5, 5... Are sealed in a liquid-tight manner in a state in which raw water (not shown; the same applies hereinafter) is filled in the housing 2 in advance.
The housing 2 includes side plates 6A to 6D, a bottom plate 6E, and a top plate 6F, which are made of a synthetic resin such as vinyl chloride resin, carbonate resin, or acrylic resin.

側板6A〜6D及び底板6Eは、それぞれ所定の厚みを有する平面視矩形の板状体である。底板6Eの端縁上には、側板6A〜6Dが互いの端面を当接させて立設され、側板6A〜6Dの端面同士、及び、側板6A〜6Dと底板6Eが当接面で液密となるように接着固定され、中空の箱状に形成されている。   The side plates 6A to 6D and the bottom plate 6E are plate-like bodies each having a predetermined thickness and having a rectangular shape in plan view. On the edge of the bottom plate 6E, side plates 6A to 6D are erected with their end surfaces in contact with each other. The end surfaces of the side plates 6A to 6D and the side plates 6A to 6D and the bottom plate 6E are liquid-tight at the contact surfaces. It is bonded and fixed so as to form a hollow box shape.

図3は、組み立てられた状態の電解槽1の縦断面図であり、電極棒挿入孔8の中心における断面を示している。同図に示すように、側板6A,6Cには、それぞれその幅方向中央部であって高さ方向中央よりやや下方に、厚さ方向に貫通する頭部挿入段部7及び電極棒挿入孔8が形成されている。
また、側板6A,6Cの内面中央部には、直近に位置する電極板5との隙間を埋めるスペーサ9を配置するための段部10が形成されている。
FIG. 3 is a longitudinal sectional view of the electrolytic cell 1 in an assembled state, and shows a cross section at the center of the electrode rod insertion hole 8. As shown in the figure, each of the side plates 6A and 6C has a head insertion step 7 and an electrode rod insertion hole 8 that penetrate in the thickness direction at the center in the width direction and slightly below the center in the height direction. Is formed.
In addition, a stepped portion 10 for arranging a spacer 9 that fills a gap with the electrode plate 5 positioned nearest to the inner surface of the side plates 6A and 6C is formed.

側板6B,6D(図3において、側板6Bは省略)には、その上端縁から所定の間隔をおいた位置から鉛直下方に向けて形成された突条15,15・・が幅方向に等間隔で複数形成され、突条15,15・・同士の間に、複数の支持体4を立ち上がり姿勢で間隔を空けて保持するための係合溝16,16・・が形成されている。
側板6Bの係合溝16と側板6Dの係合溝16とは、それぞれ同数、互いに対向するように形成されている。
On the side plates 6B and 6D (the side plate 6B is omitted in FIG. 3), the ridges 15, 15,... Formed at a predetermined interval from the upper edge of the side plates 6B and 6D vertically downward are equally spaced in the width direction. A plurality of engagement grooves 16, 16,... Are formed between the protrusions 15, 15,.
The same number of engaging grooves 16 of the side plate 6B and the engaging grooves 16 of the side plate 6D are formed to face each other.

図2,図3に示すように、天板6Fは、所定の厚さ寸法を有し、平面視矩形に形成された板状体である。
天板6Fの上面には、球面形状で中実に形成された膨出部17と、膨出部17から水平方向に突出する突出部18が形成されている。
膨出部17の内部には、電解生成物をその上方に収集し導出口20に送出する導出流路19が形成されている。導出流路19は、所定の幅寸法で膨出部17内を二分割するように側面視略半円形に切り欠かれ、天板6Fの下面で開口している。この導出流路19下面の開口部は、小片4aの全ての切欠44,44・・に跨っている。
As shown in FIGS. 2 and 3, the top plate 6 </ b> F is a plate-like body having a predetermined thickness dimension and formed in a rectangular shape in plan view.
On the top surface of the top plate 6F, there are formed a bulging portion 17 that is formed in a spherical shape and solid, and a protruding portion 18 that protrudes horizontally from the bulging portion 17.
Inside the bulging portion 17 is formed a lead-out flow path 19 that collects the electrolytic product above and sends it to the lead-out port 20. The outlet channel 19 is cut out into a substantially semicircular shape in side view so as to divide the bulging portion 17 into two parts with a predetermined width dimension, and is opened at the lower surface of the top plate 6F. The opening on the lower surface of the lead-out channel 19 straddles all the notches 44, 44,.

突出部18は、膨出部17の上部から側板6B方向に延出している。
突出部18には、導出流路19と突出部18の先端外方とを連通させ、電解生成物を導き出す導出口20が形成されている。
The protruding part 18 extends from the upper part of the bulging part 17 in the direction of the side plate 6B.
The projecting portion 18 is formed with a lead-out port 20 through which the lead-out flow path 19 communicates with the outside of the tip of the projecting portion 18 to lead out the electrolytic product.

天板6Fの下面には、側板6A〜6Dにより形成される内部の形状に嵌合するように突出し、かつ、側板6B,6Dに形成された突条15,15・・の上端に当接する位置まで挿入される嵌入部25が形成されている。
嵌入部25の外周部分の下面には、ガスケット27が取り付けられている。
The bottom surface of the top plate 6F protrudes so as to be fitted into the inner shape formed by the side plates 6A to 6D, and is in contact with the upper ends of the ridges 15, 15 formed on the side plates 6B, 6D. The insertion part 25 to be inserted is formed.
A gasket 27 is attached to the lower surface of the outer peripheral portion of the fitting portion 25.

電極板5は、チタン合金等の金属製の板体であり、略正方形に形成されている。電極板5の陽極となる一方の板面には白金(Pt)やイリジウム(Ir)などの貴金属類等がコーティングされ、陰極となる他方の板面にも、チタンからなる基材上に、PrやIr等の触媒をコーティングしたものを用いる。なお、陰極面における水素ガスの発生には、PtまたはIrは必須ではなく、陽極面と異なる触媒をコーティングしてもよい。また、基材がチタンの場合、触媒のコーティング無しでも水素ガスの発生は可能であるため、一枚の電極板5の表裏で、陰陽両面が存在する電極の最も単純な形態である、片面のみのコーティングも利用することができる。   The electrode plate 5 is a plate made of a metal such as a titanium alloy, and is formed in a substantially square shape. One plate surface serving as the anode of the electrode plate 5 is coated with noble metals such as platinum (Pt) and iridium (Ir), and the other plate surface serving as the cathode is also coated with Pr on a substrate made of titanium. Or a catalyst coated with a catalyst such as Ir. Note that Pt or Ir is not essential for the generation of hydrogen gas on the cathode surface, and a catalyst different from that on the anode surface may be coated. In addition, when titanium is used as the base material, hydrogen gas can be generated even without catalyst coating. Therefore, the simplest form of the electrode having both Yin and Yang surfaces on the front and back of one electrode plate 5 is only one side. Other coatings can also be used.

各電極板5・・は、所定の間隔をおいて対向する側板6A,6C間に、それぞれ板面を側板6A,6C間方向の一方向に向けて並べて配列されており、電極板5・・のうち、両端に配置される電極板5には、その中央部に金属製の電極棒28が固定されている。   Each electrode plate 5 is arranged between the side plates 6A and 6C facing each other at a predetermined interval with the plate surfaces arranged in one direction between the side plates 6A and 6C. Among them, the electrode plates 5 arranged at both ends are fixed with metal electrode bars 28 at the center thereof.

電極棒28は、一端部に頭部29が形成され、他端部外面に雄螺子部28aが形成されたものであり、頭部29が電極板5の中央部に固定されている。
前記両端に配置される電極板5と側板6A,6Cとの間の段部10には、着脱自在なスペーサ9が配置されている。また、この電極板5の他方の板面には枠状の絶縁体31が配置され、両端に位置する電極板5の端縁5Rを覆い絶縁している。枠状の絶縁体31の中空孔31aは、電極板5の板面よりも小さい矩形形状に形成され、枠状の外形は、電極板5の外形よりも大きい矩形形状に形成され、電極板5の端縁を覆っている。
The electrode rod 28 has a head portion 29 formed at one end portion and a male screw portion 28 a formed at the outer surface of the other end portion, and the head portion 29 is fixed to the center portion of the electrode plate 5.
A detachable spacer 9 is disposed on the step portion 10 between the electrode plate 5 and the side plates 6A and 6C disposed at both ends. A frame-like insulator 31 is disposed on the other plate surface of the electrode plate 5 to cover and insulate the edge 5R of the electrode plate 5 located at both ends. The hollow hole 31 a of the frame-shaped insulator 31 is formed in a rectangular shape smaller than the plate surface of the electrode plate 5, and the frame-shaped outer shape is formed in a rectangular shape larger than the outer shape of the electrode plate 5. Covers the edges.

図4に示す支持体4は、塩化ビニル樹脂、カーボネイト樹脂等の絶縁性の合成樹脂により形成され、電極板5の端縁5Rの全周を覆うとともに、電極板5をその中空孔3内に保持するものであり、図5に示すように、4つの分割自在な小片4aの端部同士を当接させて形成されている。   The support 4 shown in FIG. 4 is formed of an insulating synthetic resin such as a vinyl chloride resin or a carbonate resin, covers the entire circumference of the edge 5R of the electrode plate 5, and places the electrode plate 5 in the hollow hole 3 thereof. As shown in FIG. 5, the end portions of the four separable small pieces 4a are brought into contact with each other.

図5に示すように、一の小片4aは、略短冊状の平板部材(長尺で平板状)であり、長手方向(矢印X方向)の寸法が図4に示す電極板5の端縁5Rの寸法よりも長く、矢印X方向の中間部35は電極板5の厚さ寸法よりも厚く形成されている(以下、この厚肉に形成された中間部を「厚肉部35」という)。   As shown in FIG. 5, one small piece 4a is a substantially strip-shaped flat plate member (long and flat plate shape), and the dimension in the longitudinal direction (arrow X direction) is the edge 5R of the electrode plate 5 shown in FIG. The intermediate portion 35 in the direction of the arrow X is longer than the thickness of the electrode plate 5 and is thicker than the thickness of the electrode plate 5 (hereinafter, the thick intermediate portion is referred to as a “thick portion 35”).

長手方向の両端に位置する各端部36A,36Bは、図6(a)、(b)に示すように、厚肉部35と同じ厚さ寸法を有する壁部がその厚さ方向中心を通り、前記壁部を二等分する仮想平面M上で壁部の半分が切り欠かれており、両端部36A,36B間で仮想平面Mを境に互いに異なる板面側に形成され、それぞれ薄肉部とされている(以下、各端部36A,36Bを「薄肉部36A,36B」という)。また、図5に示すように、薄肉部36A,36Bは、それぞれ厚肉部35の端縁から、厚肉部35の幅方向の長さLと同寸法延出しており、略正方形に形成されている。   As shown in FIGS. 6A and 6B, the end portions 36A and 36B located at both ends in the longitudinal direction are such that the wall portion having the same thickness dimension as the thick portion 35 passes through the center in the thickness direction. The half of the wall portion is cut out on the virtual plane M that bisects the wall portion, and is formed on different plate surface sides between the both end portions 36A and 36B with the virtual plane M as a boundary. (Hereinafter, the end portions 36A and 36B are referred to as “thin portions 36A and 36B”). As shown in FIG. 5, the thin portions 36A and 36B extend from the edge of the thick portion 35 to the same length as the length L in the width direction of the thick portion 35, and are formed in a substantially square shape. ing.

図5、図6に示すように、厚肉部35を形成する両平板面には、液体又は気体の流動を促進させるために、その幅方向(図5における矢印Y方向,図6においては紙面奥行き方向)に貫通するよう凹んだ流路37a,37b,37cが厚肉部35の延在方向Xに所定の幅寸法で形成されている。
また、小片4aの周端には、幅方向の一端側の端部を除いて、所定の幅寸法で厚さ方向中間部に向かって薄厚とされ、後述する筐体2の係合溝16にスライドして挿入され、係止される被係合壁部45が形成されている。
As shown in FIGS. 5 and 6, the two flat surfaces forming the thick portion 35 are arranged in the width direction (the arrow Y direction in FIG. 5, the paper surface in FIG. 6) in order to promote the flow of liquid or gas. Channels 37a, 37b, 37c that are recessed so as to penetrate in the depth direction) are formed in the extending direction X of the thick portion 35 with a predetermined width dimension.
In addition, the peripheral edge of the small piece 4a is made thinner toward a middle portion in the thickness direction with a predetermined width dimension except for an end portion on one end side in the width direction, and is formed in an engagement groove 16 of the casing 2 to be described later. An engaged wall portion 45 that is inserted and locked by sliding is formed.

厚肉部35の幅方向(矢印Y方向)の一端側の端面には、長手方向(矢印X方向)に貫通する嵌入溝38が一条形成され、矢印Y方向の他端側には、複数の切欠44が形成されている。
図6(b),(c)に示すように、嵌入溝38は、互いに対向する壁部32,33の内壁面32a,33aと、これらの内壁面32a,33aの間に垂直に形成された奥壁面34とにより形成されている。
嵌入溝38ないし厚肉部35の延在寸法は、電極板5の両端の角部K,Kが嵌入溝38から突出するように、電極板5の端縁5Rよりも短い寸法に形成され、嵌入溝38の厚さ寸法は、電極板5を略隙間なく嵌入できるよう電極板5の厚さ寸法と略同寸法に形成されている。
An insertion groove 38 that penetrates in the longitudinal direction (arrow X direction) is formed on the end face on one end side in the width direction (arrow Y direction) of the thick portion 35, and a plurality of insertion grooves 38 are formed on the other end side in the arrow Y direction. A notch 44 is formed.
As shown in FIGS. 6B and 6C, the insertion groove 38 is formed vertically between the inner wall surfaces 32a and 33a of the wall portions 32 and 33 facing each other and between these inner wall surfaces 32a and 33a. It is formed by the back wall surface 34.
The extension dimension of the insertion groove 38 or the thick part 35 is formed to be shorter than the edge 5R of the electrode plate 5 so that the corners K, K at both ends of the electrode plate 5 protrude from the insertion groove 38. The thickness dimension of the fitting groove 38 is formed to be approximately the same as the thickness dimension of the electrode plate 5 so that the electrode plate 5 can be fitted with almost no gap.

図5,図6(b)に示すように厚肉部35の両端に形成された薄肉部36A,36Bには、嵌入凹所39が形成されている。
嵌入凹所39は、各薄肉部36A,36Bの仮想平面Mを向く各内側面36a、36bに、平面視矩形で厚さ方向に電極板5の厚さ寸法の1/2寸法凹んで形成されており、2つの側面40,41と、側面40,41に囲まれた底面43とを備えている。
As shown in FIG. 5 and FIG. 6B, insertion recesses 39 are formed in the thin portions 36 </ b> A and 36 </ b> B formed at both ends of the thick portion 35.
The insertion recess 39 is formed in each inner side surface 36a, 36b facing the imaginary plane M of each thin portion 36A, 36B with a rectangular shape in plan view and recessed in half the thickness dimension of the electrode plate 5 in the thickness direction. It has two side surfaces 40, 41 and a bottom surface 43 surrounded by the side surfaces 40, 41.

嵌入凹所39の一方の側面40は、嵌入溝38の奥壁面34の延長面上に形成されており、他方の側面41は、一方の側面40に直交するとともに、嵌入溝38の延在方向に直交する方向に形成されている。また、側面40,41に囲まれた嵌入凹所39の底面43は、嵌入溝38の内壁面32a又は内壁面33aの延長面上に形成されている。両薄肉部36A,36Bに形成された嵌入凹所39は、嵌入された電極板5の角部K,Kの一方の面5a側の壁部と他方の面5b側の壁部をそれぞれ嵌合させるようになっている。   One side surface 40 of the insertion recess 39 is formed on an extended surface of the back wall surface 34 of the insertion groove 38, and the other side surface 41 is orthogonal to the one side surface 40 and the extending direction of the insertion groove 38. It is formed in the direction orthogonal to. Further, the bottom surface 43 of the insertion recess 39 surrounded by the side surfaces 40 and 41 is formed on the inner wall surface 32a of the insertion groove 38 or an extended surface of the inner wall surface 33a. The insertion recesses 39 formed in the both thin portions 36A and 36B fit the wall portions on the one surface 5a side and the wall portions on the other surface 5b side of the corner portions K and K of the inserted electrode plate 5, respectively. It is supposed to let you.

以上の構成の下に、小片4aは、嵌入溝38と嵌入凹所39によって、電極板5の角部Kから角部Kに亘る端縁5Rを嵌入させるとともに、嵌入させた端縁5Rの延在方向に徒に相対移動しないように構成されている。
また、小片4aは、小片4aの長手方向(矢印X方向)に直交するとともに厚さ方向中心を通る仮想線F1を軸として小片4aの板面を反転させた際に、薄肉部36Aの形状と薄肉部36Bの形状とが一致するように回転対称に構成されている。
Under the above configuration, the small piece 4a is inserted into the edge 5R extending from the corner K to the corner K of the electrode plate 5 by the insertion groove 38 and the insertion recess 39, and the extended edge 5R is extended. It is configured so that it does not move relative to the current direction.
Further, the small piece 4a has the shape of the thin portion 36A when the plate surface of the small piece 4a is inverted with the virtual line F1 passing through the center in the thickness direction orthogonal to the longitudinal direction (arrow X direction) of the small piece 4a. It is configured to be rotationally symmetric so that the shape of the thin portion 36B matches.

切欠44は、嵌入溝38と反対側(幅方向(矢印Y方向)の他端側)の各流路37a,37b,37cが形成された領域に、嵌入溝38側に向かってかつ嵌入溝38と間隔をおいた位置まで入り込むように形成されているとともに、小片4aの厚さ方向に貫通している。切欠44の深さ寸法(嵌入溝38側方向への入り込み寸法)は、被係合壁部45の幅寸法をよりも大きい寸法に形成されている。   The notch 44 is directed toward the insertion groove 38 and in the insertion groove 38 in a region where the flow paths 37a, 37b, 37c on the side opposite to the insertion groove 38 (the other end side in the width direction (arrow Y direction)) are formed. And penetrates in the thickness direction of the small piece 4a. The depth dimension of the notch 44 (intrusion dimension in the insertion groove 38 side direction) is formed to be larger than the width dimension of the engaged wall portion 45.

小片4aを電極板5に装着して支持体4とするには、嵌入溝38を電極板5の端縁5Rに向けてこの各端縁5Rに順次嵌入させる。
そうすると、各小片4aは、隣り合う他の小片4aに対して直交する向きに配置され、一の小片4aの一方の薄肉部36A,36Bと、他の小片4aの他方の薄肉部36B,36Aとが重なり合い、図6(b)に示す内側面36a,36b同士が対向する。更に嵌入凹所39同士が対向し、図4に示すように、重ねられた薄肉部36A,36B同士の外形が合致して、全ての小片4aによって矩形の内形及び外形を形成する枠状の平板部材からなる一の支持体4となる。
In order to mount the small piece 4 a on the electrode plate 5 to be the support body 4, the insertion groove 38 is sequentially inserted into each end edge 5 </ b> R toward the end edge 5 </ b> R of the electrode plate 5.
Then, each small piece 4a is arranged in a direction orthogonal to another adjacent small piece 4a, and one thin portion 36A, 36B of one small piece 4a and the other thin portion 36B, 36A of the other small piece 4a, And the inner side surfaces 36a and 36b shown in FIG. 6B are opposed to each other. Further, the insertion recesses 39 face each other, and as shown in FIG. 4, the outer shapes of the overlapped thin portions 36A and 36B are matched to form a rectangular inner shape and outer shape by all the small pieces 4a. It becomes the one support body 4 which consists of a flat plate member.

複数の小片4aが組み合わされて支持体4とされた際に、各小片4aの嵌入溝38及び嵌入凹所39は、内側に開口し電極板5を嵌入させ、その端縁5Rを被覆する一連の嵌入溝50となる。
また、支持体4の外縁は、外周方向に一連となった被係合壁部45となる。
また、切欠44は、各外縁において外側に開口する方向に向けられる。
When the plurality of small pieces 4a are combined to form the support body 4, the insertion grooves 38 and the insertion recesses 39 of the respective small pieces 4a are opened to the inside so that the electrode plate 5 is inserted thereinto and covers the edge 5R. The insertion groove 50 becomes.
Moreover, the outer edge of the support body 4 becomes the to-be-engaged wall part 45 which became a series in the outer peripheral direction.
Further, the notches 44 are directed in the direction of opening outward at the respective outer edges.

上記の各構成要素からなる電解槽1は、図3に示すように、筐体2内に電極板5、支持体4を配置して組み立てられる。
すなわち、側板6Aに一番近い電極板5に固定された電極棒28を側板6Aの内面側から電極棒挿入孔8に挿通し、側板6Cに一番近い電極板5に固定された電極棒28を側板6Cの内面側から電極棒挿入孔8に挿通する。そして、各電極棒28の雄螺子部28aに管部材51、ワッシャ52、スプリングワッシャ53を介在させた状態で、ナット54を緊締する。
As shown in FIG. 3, the electrolytic cell 1 composed of each of the above components is assembled by disposing an electrode plate 5 and a support 4 in a housing 2.
That is, the electrode rod 28 fixed to the electrode plate 5 closest to the side plate 6A is inserted into the electrode rod insertion hole 8 from the inner surface side of the side plate 6A, and the electrode rod 28 fixed to the electrode plate 5 closest to the side plate 6C. Is inserted into the electrode rod insertion hole 8 from the inner surface side of the side plate 6C. Then, the nut 54 is tightened with the tube member 51, the washer 52, and the spring washer 53 interposed in the male screw portion 28 a of each electrode rod 28.

側板6A,6Cの内面の段部10には、スペーサ9を配置し、電極板5の他の板面側に絶縁体31を挿入配置する。
一方、図4、図5に示すように電極板5の端縁5R全周に、4つの小片4aの嵌入溝38及び嵌入凹所39,39を相対的に嵌入させ、電極板5を中空孔3内に保持させておいた支持体4を複数用意しておく。そして、電極板5を保持した複数の支持体4が筐体2内に所定の間隔を空けて配置されるように、支持体4の被係合壁部45を所定の係合溝16内に挿入させる。
Spacers 9 are arranged on the step portions 10 on the inner surfaces of the side plates 6A and 6C, and an insulator 31 is inserted and arranged on the other plate surface side of the electrode plate 5.
On the other hand, as shown in FIGS. 4 and 5, the fitting groove 38 and the fitting recesses 39, 39 of the four small pieces 4a are relatively fitted around the entire edge 5R of the electrode plate 5, so that the electrode plate 5 is hollow. A plurality of support bodies 4 held in 3 are prepared. And the to-be-engaged wall part 45 of the support body 4 is placed in the predetermined engagement groove 16 so that the plurality of support bodies 4 holding the electrode plate 5 are arranged in the housing 2 at a predetermined interval. Insert it.

そして、側板6A〜6Dに囲まれた上端開口部から電気分解される原料水を適量注入し、天板6Fを被冠させて、不図示の螺子等の固定具で天板6Fと側板6A〜6Dとを緊締し、液密に封止することで、原料水を保持した電解槽1が完成する。   Then, an appropriate amount of raw water to be electrolyzed is injected from the upper end opening surrounded by the side plates 6A to 6D, the top plate 6F is covered, and the top plate 6F and the side plates 6A to 6A are fixed with a fixing tool such as a screw not shown. The electrolytic cell 1 holding the raw material water is completed by tightening 6D and sealing in a liquid-tight manner.

この場合、各支持体4の中空孔3は、電極板5によって略完全に閉口され、電極板5,5・・同士が間隔をおいて配列されることにより形成された空間が、原料水を電気分解する電解室Cとなり、電解室C内に原料水が保持されている。
一方、電解室C,C間は、支持体4の切欠44を介して連通し、原料水又は製造された電解生成物を自在に流動させるようになっている。
In this case, the hollow hole 3 of each support 4 is closed almost completely by the electrode plate 5, and the space formed by arranging the electrode plates 5, 5. The electrolysis chamber C is electrolyzed, and the raw water is held in the electrolysis chamber C.
On the other hand, the electrolysis chambers C and C communicate with each other via a notch 44 of the support 4 so that the raw water or the produced electrolytic product can freely flow.

また、支持体4の下方に水平方向に配置された小片4aの流路37a〜37c及び両側方に鉛直方向に配置された小片4a,4aの流路37a,37b,37cは、それぞれ、切欠44を介して電解室C,C間で通液された原料水を電極板5に向けて導く流路となり、支持体4の上方に水平方向に位置する小片4aに形成された流路37a,37b,37cは、電気分解で得られた電解生成物を円滑に上方に流動させる流路となっている。   Further, the flow paths 37a to 37c of the small pieces 4a arranged in the horizontal direction below the support 4 and the flow paths 37a, 37b and 37c of the small pieces 4a and 4a arranged in the vertical direction on both sides are respectively provided with the notches 44. The flow path 37a, 37b formed in the small piece 4a located in the horizontal direction above the support 4 becomes a flow path for guiding the raw water passed between the electrolysis chambers C, C to the electrode plate 5. , 37c are flow paths for smoothly flowing the electrolytic product obtained by electrolysis upward.

更に、上方の小片4aに形成された切欠44,44,44は、膨出部17に形成された導出流路19と連通し、導出流路19は更に導出口20に連通しているため、電解室Cにて生成された電解生成物は、導出流路19に収集された後、導出口20から導出される。
電解槽1は、導出口20においてのみ開口しており、その他の箇所においては液密に封止されている。
Furthermore, the notches 44, 44, 44 formed in the upper small piece 4 a communicate with the outlet channel 19 formed in the bulging portion 17, and the outlet channel 19 further communicates with the outlet port 20. The electrolytic product generated in the electrolysis chamber C is collected in the outlet channel 19 and then led out from the outlet port 20.
The electrolytic cell 1 is opened only at the outlet 20 and is liquid-tightly sealed at other locations.

次に、電解水製造装置Aの他の構成について説明する。
図1に示すように、希釈水原水を貯留するタンク100は、電解水の製造時に希釈水Wを貯留させ、電解生成物(例えば、塩素)を混合及び保持させる容器であり、タンク100の設置部100Jに着脱自在に設置されている。タンク100内には、希釈水Wと電解液とを混合し攪拌させるポンプ104が設置されている。設置部100Jの下部には、配管101を通じて電解生成物を導入する導入口103が設けられている。
なお、タンク100は、PET等の樹脂製ボトルで、電解水の製造後に設置部100Jから取り外して持ち運べるように構成されていてもよい。
Next, another configuration of the electrolyzed water production apparatus A will be described.
As shown in FIG. 1, a tank 100 that stores diluted raw water is a container that stores diluted water W during the production of electrolytic water, and mixes and holds electrolytic products (for example, chlorine). The unit 100J is detachably installed. In the tank 100, a pump 104 for mixing and stirring the dilution water W and the electrolytic solution is installed. An introduction port 103 for introducing the electrolytic product through the pipe 101 is provided in the lower part of the installation unit 100J.
The tank 100 may be a resin bottle such as PET, and may be configured to be removed from the installation unit 100J and carried after the electrolyzed water is manufactured.

配管101は、その一端がタンク100の導入口103に着脱自在に接続され、他端が電解槽1の導出口20に固定されるものであり、硬質の樹脂管又は樹脂製のフレキシブル管が用いられている。   One end of the pipe 101 is detachably connected to the inlet 103 of the tank 100 and the other end is fixed to the outlet 20 of the electrolytic cell 1. A hard resin tube or a resin flexible tube is used. It has been.

制御部102は、定電流装置105、タイマー兼カウンター106及びランプ等の表示手段107を有し、電解槽1の駆動及び停止等を行うようになっている。定電流装置105及びタイマー兼カウンター106は、別々の部材を組み合わせて結線して構成してもよいが、シーケンサーやコンピュータ等にこれらの機能をまとめて一体に構成してもよい。   The control unit 102 includes a constant current device 105, a timer / counter 106, and a display means 107 such as a lamp, and drives and stops the electrolytic cell 1. The constant current device 105 and the timer / counter 106 may be configured by combining and connecting separate members, but these functions may be integrated into a sequencer, a computer, or the like.

次に、上記の複極式電解槽1を装着させた電解水製造装置Aによる電解液の生成について、図3を参照して説明する。
まず、図1に示すようにタンク100に所定量の希釈水Wを充填して設置部100Jに設置する。
そして、電源を入れ、電解槽1に一定電流値の電流(定電流)を、所定の時間通電し、原料水(希塩酸)の電気分解を行う。原料水は、予め筐体2内に所定量充填されているため、陰陽各極とされた電極棒28,28に通電することにより、電解室C内において原料水が電気分解され、この電解室C内で気体と液体の混濁した状態の、若しくは、主として気体となった電解生成物が生成される。電解生成物は、電解室C内から支持体4の流路37a,37b,37c(図5参照)を通って導出通路19を経て導出口20に至る。電解生成物は、その後、配管101の内部を経由してタンク100内に流入し、タンク100内に設置されたポンプ104により、希釈水と混合されて電解水とされる。
Next, the production | generation of the electrolyte solution by the electrolyzed water manufacturing apparatus A equipped with the said bipolar electrolytic cell 1 is demonstrated with reference to FIG.
First, as shown in FIG. 1, the tank 100 is filled with a predetermined amount of dilution water W and installed in the installation section 100J.
Then, the power is turned on, and a current (constant current) having a constant current value is supplied to the electrolytic cell 1 for a predetermined time, and the raw water (dilute hydrochloric acid) is electrolyzed. Since the raw material water is filled in the casing 2 in a predetermined amount in advance, the raw material water is electrolyzed in the electrolysis chamber C by energizing the electrode rods 28 and 28 each having the positive and negative electrodes. An electrolysis product in which gas and liquid are turbid in C or mainly gas is generated. The electrolytic product passes from the inside of the electrolytic chamber C through the flow paths 37a, 37b, and 37c (see FIG. 5) of the support 4 to the outlet 20 through the outlet passage 19. The electrolytic product then flows into the tank 100 via the inside of the pipe 101, and is mixed with the dilution water by the pump 104 installed in the tank 100 to form electrolytic water.

上記の動作において、筐体2内には予め原料水が充填されているが、電解室C,C間は、切欠44により連通し、原料水が電解室C,C間を流動可能となっているため、電解槽1の使用前において、各電解室C内の液面は均一になっている。
電極棒28に通電し電気分解が開始されると、各電解室Cの電気分解条件が僅かずつ異なり電気分解の速度が僅かずつ異なる結果、各電解室C間の原料水の消費速度が変わって、原料水の液面水位が異なってしまうことが考えられる。
In the above operation, the casing 2 is filled with raw material water in advance, but the electrolysis chambers C and C communicate with each other through the notch 44 so that the raw material water can flow between the electrolysis chambers C and C. Therefore, before the electrolytic cell 1 is used, the liquid level in each electrolytic chamber C is uniform.
When the electrode rod 28 is energized and the electrolysis is started, the electrolysis conditions in each electrolysis chamber C are slightly different and the electrolysis speed is slightly different. As a result, the consumption rate of the raw water between the electrolysis chambers C is changed. It is conceivable that the liquid surface level of the raw material water is different.

しかしながら、この電解槽1においては、図2、図3に示すように各電解室Cが支持体4の下部及び側部に位置する小片4aの複数切欠44によって互いに異なる高さで連通する構成とされている。したがって、各電解室Cの液面水位が変化しようとしても各電解室C間において原料水が流動し、常に各電解室C内における液面水位が均一に保たれやすくなる。
したがって、この点においても各電解室C内における電気分解の条件が均一化され、効率の良い電気分解がなされる。
However, in this electrolytic cell 1, as shown in FIGS. 2 and 3, the electrolysis chambers C communicate with each other at different heights by a plurality of cutouts 44 of small pieces 4 a located at the lower part and the side part of the support 4. Has been. Therefore, even if the liquid level in each electrolysis chamber C changes, the raw material water flows between the electrolysis chambers C, and the liquid level in each electrolysis chamber C is always easily kept uniform.
Therefore, also in this respect, the electrolysis conditions in each electrolytic chamber C are made uniform, and efficient electrolysis is performed.

以上に説明したように、電解槽1によると、図5に示すように、電極板5の端縁5Rに小片4aの嵌入溝38を相対的に嵌入させるようにするだけで、一の小片4aの一端側の薄肉部36Aと他の小片4aの他端側の薄肉部36Bとを合致させつつ、電極板5の端縁の全周を囲繞して支持体4を容易かつ確実に取り付けることができるという効果が得られる。   As described above, according to the electrolytic cell 1, as shown in FIG. 5, only by inserting the insertion groove 38 of the small piece 4 a relative to the edge 5 R of the electrode plate 5, one small piece 4 a can be obtained. The support 4 can be attached easily and reliably by surrounding the entire periphery of the edge of the electrode plate 5 while matching the thin portion 36A on one end side with the thin portion 36B on the other end side of the other small piece 4a. The effect that it can be obtained.

また、小片4aは、その薄肉部36A,36B間に直交し、厚さ方向中心を通る仮想線F1で反転させた場合、薄肉部36Aの形状と薄肉部36Bの形状とが一致し、嵌入溝38及び切欠44の位置関係も略同一となるように構成されている。したがって、小片4aをその板面の向きに関係なく電極板5に取り付けることができるため、電極板5への取り付けが一層容易となるという効果が得られる。   Further, when the small piece 4a is inverted by a virtual line F1 orthogonal to the thin portions 36A and 36B and passing through the center in the thickness direction, the shape of the thin portion 36A and the shape of the thin portion 36B coincide with each other, and the insertion groove The positional relationship between 38 and the notch 44 is also substantially the same. Therefore, since the small piece 4a can be attached to the electrode plate 5 regardless of the orientation of the plate surface, an effect that the attachment to the electrode plate 5 becomes easier is obtained.

また、切欠44が、嵌入溝38と反対側の端縁に、この嵌入溝38と距離を設けて形成されているため、電極板5に電解室C,C間を連通させる開口部等の流路を設ける必要がない。したがって、電極板5に開口部を形成することにより電極板5の端縁を露出させることを防止することができ、電極板5の漏洩電流による腐食を効果的に抑制することができるという効果が得られる。   In addition, since the notch 44 is formed at the edge opposite to the insertion groove 38 at a distance from the insertion groove 38, a flow such as an opening that allows the electrode plate 5 to communicate between the electrolytic chambers C and C is provided. There is no need to provide a road. Therefore, it is possible to prevent the edge of the electrode plate 5 from being exposed by forming an opening in the electrode plate 5, and to effectively suppress corrosion due to leakage current of the electrode plate 5. can get.

また、この切欠44が中空孔3に連通せずかつ支持体4の外縁側に位置するように構成されているため、電極板5の端縁5Rを露出させることがなく、かつ、外縁を切り欠いて通液させるようになっているため、電解室Cに面する支持体4の板面積を極力小さくして、その分電極板5の占有面積を可及的に大きく確保することができる。したがって、電解槽1の電気分解の効率を高めることができるという効果が得られる。   Further, since the notch 44 is configured not to communicate with the hollow hole 3 and positioned on the outer edge side of the support 4, the edge 5 R of the electrode plate 5 is not exposed and the outer edge is cut. Since the liquid is omitted, the plate area of the support 4 facing the electrolysis chamber C can be made as small as possible, and the occupied area of the electrode plate 5 can be secured as much as possible. Therefore, the effect that the electrolysis efficiency of the electrolytic cell 1 can be improved is obtained.

また、同形状の小片4aを電極板5に装着して支持体4とすることができるため、支持体4を製造する金型のコストを抑えて、小片4aないし支持体4の製造コストを抑制することができるという効果が得られる。また、電極板5に同形状の小片4aを四方から取り付けるため、電極板5の端縁の上下左右の向きを選ばず、簡単に電解槽1に装着させることができるという効果が得られる。   Moreover, since the small piece 4a of the same shape can be attached to the electrode plate 5 to form the support body 4, the cost of the mold for manufacturing the support body 4 can be suppressed, and the manufacturing cost of the small piece 4a or the support body 4 can be suppressed. The effect that it can do is acquired. In addition, since the small pieces 4a having the same shape are attached to the electrode plate 5 from four directions, the effect that the edge of the electrode plate 5 can be easily attached to the electrolytic cell 1 regardless of the direction of the top, bottom, left and right is obtained.

また、筐体2の内壁に係合溝16を設けているため、電極板5を保持した支持体4の挿入位置に応じて、一電解室Cの容量を容易に設定又は変更することができるという効果が得られる。
また、被係合壁部45を支持体4の厚さよりも薄肉に形成しているとともに、被係合壁部45を係合させる係合溝16を、被係合壁部45の厚さに合わせて細かく形成することができる。したがって、一電解室Cの容量を微調整しやすいという効果が得られる。
Further, since the engagement groove 16 is provided on the inner wall of the housing 2, the capacity of the one electrolysis chamber C can be easily set or changed according to the insertion position of the support 4 holding the electrode plate 5. The effect is obtained.
Further, the engaged wall portion 45 is formed thinner than the thickness of the support body 4, and the engaging groove 16 for engaging the engaged wall portion 45 is formed to the thickness of the engaged wall portion 45. It can be formed finely together. Therefore, the effect that it is easy to finely adjust the capacity of one electrolysis chamber C is obtained.

なお、原料水又は電解生成物が電解室C,C間を流動することを許す切欠44に代えて、嵌入溝38から離間した位置で小片4aの厚さ方向に貫通する貫通孔(不図示)が形成されていてもよい。
また、筐体2内に挿入配置された電極板5を備えた支持体4は、3組とされているが、挿入する電極板5及び支持体4の組数は、適宜増減することができる。
Instead of the notch 44 that allows the raw water or electrolytic product to flow between the electrolysis chambers C, C, a through hole (not shown) that penetrates in the thickness direction of the small piece 4a at a position spaced from the fitting groove 38. May be formed.
Moreover, although the support body 4 provided with the electrode plate 5 inserted and arranged in the housing | casing 2 is made into 3 sets, the number of sets of the electrode plate 5 and support body 4 to insert can be increased / decreased suitably. .

また、筐体2は、天板6Fを固定具により固定し開閉自在に構成されているが、開閉自在とする壁部は、側板6B,6D又は底板6Eのいずれかであってもよく、側板6B,6Dを開閉自在とする場合には、係合溝16を底板6E及び天板6Fの内壁面に設ければよい。   Further, the housing 2 is configured to be openable and closable by fixing the top plate 6F with a fixture, but the wall portion that can be opened and closed may be any of the side plates 6B and 6D or the bottom plate 6E. When 6B and 6D can be freely opened and closed, the engagement grooves 16 may be provided on the inner wall surfaces of the bottom plate 6E and the top plate 6F.

また、膨出部17には、導出流路19が形成されているが、電解生成物を収集して導出口20へ送出する形状としては、膨出部17の表面形状に沿って内壁面が球面形状に形成されたものであってもよい。この場合、内壁面は、全ての電解室Cに跨っているとなおよい。
膨出部17の内壁面をこのような形状とすることにより、各電解室Cにおいて製造される電解生成物を膨出部17内の上方に効率的に収集することができ、収集した電解生成物を膨出部17内の頂面19t付近で開口した導出口20に送出することができるという効果が得られる。
In addition, a derivation flow path 19 is formed in the bulging portion 17, but the inner wall surface along the surface shape of the bulging portion 17 has a shape for collecting the electrolytic product and sending it to the derivation port 20. It may be formed in a spherical shape. In this case, the inner wall surface preferably extends over all the electrolysis chambers C.
By forming the inner wall surface of the bulging portion 17 in such a shape, the electrolytic product produced in each electrolysis chamber C can be efficiently collected above the bulging portion 17, and the collected electrolytic production The effect that an object can be sent out to the outlet 20 opened near the top surface 19t in the bulging portion 17 is obtained.

また、支持体4は、図7に示すように、長方形状の電極板5を支持することが出来るように、電極板5の短手方向に延びる端縁5Rを支持する小片60aと電極板5の長手方向に延びる端縁5Rを支持する小片60bとの二種類の小片60a,60bを備えたものであってもよい。この場合、小片60a,60bは、電極板5に沿わせる方向の寸法が異なる点を除いて上記一実施形態で示した支持体4の小片4aと同様に形成されている。   Further, as shown in FIG. 7, the support 4 has a small piece 60 a that supports the edge 5 </ b> R extending in the short direction of the electrode plate 5 and the electrode plate 5 so that the rectangular electrode plate 5 can be supported. There may be provided two types of small pieces 60a and 60b with the small piece 60b supporting the edge 5R extending in the longitudinal direction. In this case, the small pieces 60a and 60b are formed in the same manner as the small piece 4a of the support 4 shown in the above embodiment except that the dimensions in the direction along the electrode plate 5 are different.

又は、支持体4は、矩形以外の正多角形からなる不図示の電極板の端縁の全周を支持するものであってもよい。この場合、不図示の小片は、電極板の一辺沿うように直線状に形成されているとともに、隣接する他の小片と交叉する電極板の角部において薄肉に形成され、他の小片と厚さ方向に当接する点を除いて、上記一実施形態で示した支持体4の小片4aと同様に形成されている。   Or the support body 4 may support the perimeter of the edge of the electrode plate not shown which consists of regular polygons other than a rectangle. In this case, the small piece (not shown) is formed in a straight line along one side of the electrode plate, and is formed thin at the corner of the electrode plate that intersects with another adjacent small piece. It is formed in the same manner as the small piece 4a of the support body 4 shown in the above-described embodiment except that it abuts in the direction.

また更には、支持体4は、図8に示すように、円形の電極板5の周端縁を支持することが出来るように、支持体4を4等分して形成された小片62a,62a・・からなるものであってもよい。この場合は、小片62aが電極板5の端縁5Rに沿って円弧状に形成されている点を除いて、上記一実施形態で示した支持体4の小片4aと同様に形成されている。
なお、小片62aは、支持体4を等分して形成されていれば、4分割されたものに限定されるものではない。
また、以上の一実施形態並びに各変形例においては、支持体4の外形と中空孔3の形状とが略相似している態様を示しているが、このように支持体4の外形と中空孔3の形状とは一致している必要はない。例えば、図4に示すような外形が矩形の支持体4において、中空孔3を円形にし、このような円形の中空孔3に図8に示すような円形の電極板5を支持するような態様であってもよい。
Still further, as shown in FIG. 8, the support 4 has small pieces 62a and 62a formed by dividing the support 4 into four equal parts so that the peripheral edge of the circular electrode plate 5 can be supported.・ ・ It may consist of. In this case, the small piece 62a is formed in the same manner as the small piece 4a of the support 4 shown in the above embodiment except that the small piece 62a is formed in an arc shape along the edge 5R of the electrode plate 5.
In addition, the small piece 62a is not limited to what was divided into 4 if the support body 4 was equally formed.
Moreover, in the above-mentioned one embodiment and each modification, although the external shape of the support body 4 and the shape of the hollow hole 3 are substantially similar, the external shape of the support body 4 and the hollow hole are shown in this way. The shape of 3 does not need to match. For example, in the support body 4 having a rectangular outer shape as shown in FIG. 4, the hollow hole 3 is circular, and the circular electrode plate 5 as shown in FIG. 8 is supported in the circular hollow hole 3. It may be.

なお、上記した支持体4の変形例の支持体4を収容する筐体2の内孔(不図示)は、これらの変形例の支持体4の被係合壁部45を嵌合させて支持し得るように、支持体4の形状に合わせて形成された溝(不図示)を有するものであればよい。   Note that the inner hole (not shown) of the housing 2 that accommodates the support 4 according to the modifications of the support 4 described above is supported by fitting the engaged wall portion 45 of the support 4 according to these modifications. As long as it has, the groove | channel (not shown) formed according to the shape of the support body 4 should just be used.

また更に、支持体4を構成する小片4a及び上記変形例60a,60b,62aは、上記実施形態で示した形状のものに限定されるものではなく、例えば、図4に示す支持体4を、仮想線F2で分割したもの、又は図7に示す支持体4を仮想線F3で分割したもの、又は図8に示す支持体4を仮想線F4で分割したものであってもよい。   Furthermore, the small piece 4a constituting the support body 4 and the modified examples 60a, 60b, and 62a are not limited to those having the shape shown in the above embodiment. For example, the support body 4 shown in FIG. What divided | segmented by the virtual line F2, what divided | segmented the support body 4 shown in FIG. 7 by the virtual line F3, or what divided | segmented the support body 4 shown in FIG. 8 by the virtual line F4 may be used.

なお、上記実施形態及びその変形例では、原料水が予め充填されたバッチ式の電解槽1を例示して説明したが、電解槽1は、筐体2の下部に原料水を供給する貯留槽(不図示)と連結させる配管(不図示)を接続させる供給口を形成し、連続的又は断続的に原料水を筐体2内に供給しながら電解水を製造する連続式の電解水製造装置に用いられるものであってもよい。   In addition, although the said embodiment and its modification demonstrated and demonstrated the batch type electrolytic cell 1 filled with raw material water beforehand, the electrolytic cell 1 is a storage tank which supplies raw material water to the lower part of the housing | casing 2. A continuous electrolyzed water production apparatus for producing electrolyzed water while forming a supply port for connecting a pipe (not shown) to be connected to (not shown) and supplying raw water into the housing 2 continuously or intermittently It may be used for.

1 複極式電解槽
2 筐体
4 支持体
4a 小片
5 電極板
5R 端縁
16 係合溝
38 嵌入溝
44 切欠
36A,36B 薄肉部(端部)
F1 仮想線
C 電解室
DESCRIPTION OF SYMBOLS 1 Bipolar type electrolytic cell 2 Case 4 Support body 4a Small piece 5 Electrode plate 5R End edge 16 Engagement groove 38 Insertion groove 44 Notch 36A, 36B Thin part (end part)
F1 Virtual line C Electrolytic chamber

Claims (4)

筐体の内部に、複数の電極板をその一の板面を一方向に向けて互いに間隔を空けて配列し、前記電極板同士の間に形成された電解室において原料水を電気分解し、電解生成物を発生させる複極式電解槽に用いられ、前記電極板の端縁の全周を被覆し支持して絶縁する支持体において、
前記支持体は、平板状かつ長尺の小片を複数組み合わせて枠状に形成されるものであり、
前記小片のそれぞれには、前記小片の幅方向の一端側の端面に一の前記電極板の端縁を嵌入させる嵌入溝が一条形成されており、
前記複数の小片は、それぞれの前記嵌入溝に前記電極板の端縁を嵌入させた状態で長手方向の端部同士が当接し、
前記小片の一端部は、この小片の一方の板面側が切り欠かれて薄肉部とされるとともに、この小片の他端部の他方の板面側が切り欠かれて薄肉部とされ、
前記一方の端部と他方の端部とは、これら両端部間方向に直交しかつ厚さ方向中央部を通る仮想線を軸として板面を反転させた際に互いに一致する形状に形成されていることを特徴とする支持体。
Inside the housing, a plurality of electrode plates are arranged with their plate surfaces in one direction and spaced apart from each other, and the raw water is electrolyzed in an electrolytic chamber formed between the electrode plates, Used in a bipolar electrolytic cell for generating an electrolytic product, in a support that covers and supports the entire circumference of the edge of the electrode plate,
The support is formed into a frame shape by combining a plurality of flat and long pieces.
Each of the small pieces is formed with a single insertion groove into which an end edge of the one electrode plate is inserted into an end face on one end side in the width direction of the small piece,
Wherein the plurality of small pieces in the longitudinal direction of the ends in the state of being fitted into the edge of the electrode plate in each of the fitting grooves abut,
One end portion of the small piece is cut out on one plate surface side of the small piece to be a thin portion, and the other plate surface side of the other end portion of the small piece is cut off to be a thin portion,
The one end and the other end are formed in a shape that coincides with each other when the plate surface is inverted with an imaginary line passing through the center in the thickness direction orthogonal to the direction between both ends. support, characterized in that there.
前記小片の前記幅方向の他端側に、厚さ方向に貫通し、前記原料水を前記一の板面側から前記他の板面側に又は前記他の板面側から前記一の板面側に流動させる切欠又は貫通孔が形成されていることを特徴とする請求項1に記載の支持体。   The other end of the small piece in the width direction is penetrated in the thickness direction, and the raw water is supplied from the one plate surface side to the other plate surface side or from the other plate surface side to the one plate surface. The support according to claim 1, wherein a cutout or a through hole is formed to flow to the side. 請求項1または2に記載の支持体と、
この支持体に支持される電極板と、
この電極板を支持した支持体を複数間隔をおいて支持する係合溝が内壁面に形成された筐体とを備えていることを特徴とする電解槽。
A support according to claim 1 or 2 , and
An electrode plate supported by the support;
An electrolytic cell comprising: a housing in which engagement grooves for supporting a support body supporting the electrode plate at a plurality of intervals are formed on an inner wall surface.
請求項に記載の電解槽と、
この電解槽の動作を制御する制御部と、
前記電解槽と連結され、この電解槽で得られた前記電解生成物を希釈水と混合し電解水とする混合部とを備えていることを特徴とする電解水製造装置。
The electrolytic cell according to claim 3 ,
A control unit for controlling the operation of the electrolytic cell;
An electrolyzed water production apparatus comprising: a mixing unit that is connected to the electrolyzer and that mixes the electrolyzed product obtained in the electrolyzer with dilution water to form electrolyzed water.
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