JP5898248B2 - Manufacturing method of iron core for stationary induction device - Google Patents

Description

  Embodiments described herein relate generally to a method for manufacturing an iron core for stationary induction equipment.

  A three-phase stationary induction device core, for example, a three-phase transformer core, is constructed by laminating magnetic steel sheets cut into strips in order, and laminating them in the circumferential direction while winding the electromagnetic steel sheets. Broadly divided into wound cores. There are two types of wound cores: an Evans iron core in which two inner cores and one outer core are arranged in the same stacking direction, and a five-leg iron core in which five iron cores are arranged horizontally. Among these, in particular, since the Evans core 1 shown in FIG. 14 (see FIG. 4 of Patent Document 1) is composed of iron cores of two different sizes (inner core 2 and outer core 3), U, V, When the iron core surrounded by the W-phase coil is different between the V-phase, the U-phase, and the W-phase, the magnetic flux waveform is distorted and the iron loss is deteriorated. Furthermore, the outer core 3 is longer in material than the inner core 2 in order to magnetically connect the U-phase and W-phase coils in a plan view. Since magnetic flux also flows through the extra length of the iron core, iron loss is generated as much, and it is necessary to improve today when the demand for energy saving has increased.

  On the other hand, Patent Document 2 proposes a three-dimensional iron core (hereinafter referred to as a delta iron core) in which three iron cores having the same frame shape are three-dimensionally formed into a triangular prism shape. This delta type core has three coils arranged closest to each other and connected between them with the same shape core to eliminate the extra core part as much as possible and make the magnetic flux density uniform to reduce iron loss and use materials The purpose is to reduce the amount.

  However, delta type iron cores can use only cylindrical coils in order to keep the legs in the coil cross section with a high space factor, and it is necessary to form the iron core legs in a circular cross section. It is necessary to wind the hoop while gradual slitting (shifting). The slit needs to have high accuracy, otherwise the space factor will decrease. Even if it is difficult to form the legs of the iron core in a circular cross section, and the slit accuracy deteriorates, it is necessary to increase the coil diameter in order to obtain the required iron core cross-sectional area even if the three-dimensional iron core is formed. Further, if the coil diameter is further increased, the size of the iron core (yoke) that connects the coils also increases, so the effect of reducing iron loss and reducing the amount of material used is diminished.

JP 2005-136059 A (see FIG. 4) Japanese Examined Patent Publication No. 28-1307 (see Fig. 3) Japanese Utility Model Publication No.33-2827 (see FIGS. 2 and 3)

  In recent years, there has been a worldwide demand for energy saving and high efficiency in electrical equipment to prevent global warming, and further improvement in efficiency is demanded in stationary induction equipment such as transformers. For example, the loss of a transformer, which is a kind of static induction device, includes a load loss (copper loss) caused by energizing a winding conductor and a no-load loss (iron loss) caused by exciting an iron core. . Since the iron loss is continuously generated even when no load is applied when the transformer is connected to the electric circuit, further reduction is required.

  As described above, the iron core of the stationary induction device is roughly classified into a stacked iron core and a wound iron core, but the latter is a structure suitable for reducing iron loss because there are few places where electromagnetic steel sheets are connected. The Evans iron core 1 (refer FIG. 14) mentioned above is mentioned to the general structure of a wound iron core. FIG. 15 is a characteristic diagram showing changes in iron loss and iron core weight (vertical axis) with respect to the magnetic path length ratio (horizontal axis) between the outer core and the inner core. In this case, the magnetic path length of the outer core is Lo, the magnetic path length of the inner core is Li, and the magnetic path length ratio between the outer core and the inner core is Lo / Li. FIG. 15 shows the results of actual measurement on an uncut ring-shaped iron core. As is apparent from this characteristic diagram, the iron loss and the iron core weight decrease as the magnetic path length ratio decreases. An example where the magnetic path length ratio is 1.0 corresponds to the structure of the delta iron core. Thus, if the iron core cross section and the iron core window (that corresponds to the dimensions of the coil) are used, it can be said that the delta iron core has an ideal iron core structure.

  However, the actual delta-type iron core has a core space factor in the coil cross section that is not as high as that of the Evans iron core 1, and it is necessary to enlarge the coil in order to have the same iron core cross section. As a result, the iron loss and the iron core weight increase. In addition, there is a current situation that a high dimensional accuracy is required to make the iron core leg into a circular cross section and that the space factor cannot be increased as much as the Evans iron core 1.

  On the other hand, in the example of FIG. 2 and FIG. 3 of Patent Document 3, a three-phase transformer core having the following configuration is shown. As shown in FIG. 16, each of the central yokes has a triangular pillar shape having a low height, including three substantially U-shaped block cores 5 each having a leg 5 a and yoke forming portions 5 b at both ends of the leg 5 a. Two pieces 6 are provided, and three block iron cores 5 are arranged so that each leg 5a is arranged at 120 degrees centering on a predetermined point in a state in which the block cores 5 are turned sideways, and at the center of the upper and lower yoke forming portions 5b The central yoke portions 6 are respectively arranged on the two and joined together. This configuration is Y-shaped in plan view, and is hereinafter referred to as a conventional Y-shaped iron core 7. This conventional Y-shaped iron core 7 has an effect that is almost the same as that of the delta-shaped iron core, that is, the same magnetic path length is distributed to each leg, and the extra iron core can be reduced as much as possible. Moreover, there is an advantage that a high core space factor can be maintained not only for the circular cross-section coil but also for the square cross-section coil.

  However, the conventional Y-shaped iron core 7 has the following problems. Three block iron cores 5 and two central yoke portions 6 are required. The upper and lower yoke forming portions 5b of the three block iron cores 5 must be joined to the triangular central yoke portion 6, respectively, but it is inevitable that a gap is formed at each joint portion 8. If a gap is formed at the joint 8, leakage magnetic flux is likely to occur, and excitation current is deteriorated and iron loss is likely to increase. In this conventional Y-shaped iron core 7, the above-mentioned problems occur because it is necessary to always pass through the two joint portions 8 in the magnetic flux path A when the magnetic flux flows from one leg 5a to the adjacent leg 5a. It's easy to do.

  Therefore, while taking advantage of the conventional Y-shaped iron core, it is possible to minimize the number of joints in the magnetic flux path when the magnetic flux flows from one leg to the next leg, which is the problem of the conventional Y-shaped iron core. And a method of manufacturing a core for stationary induction equipment that can suppress an increase in iron loss as much as possible.

The iron core for a stationary induction device according to the present embodiment includes one leg and three U-shaped block iron cores having yoke forming portions at both ends of the leg, and the legs have predetermined shapes. The yoke forming portions are abutted with each other in a state of being arranged so as to be approximately 120 degrees with respect to the point. When manufacturing this iron core, it comprises three rectangular frame-shaped cores of two or three types having the same height and different lengths in the lateral direction, and each of these three frame cores extends in the lateral direction. A total of six block iron cores are formed by cutting at the yoke forming portion and dividing into two pieces, and three of these six block iron cores are collected one by one from each of the three frame cores . Two cores were manufactured by combining block cores. When each of the three frame cores was divided into two pieces, the cutting line in each yoke forming part was cut at an angle of approximately 60 degrees or approximately 120 degrees from the side surface of the yoke forming part. Each of the block cores has a portion with a cutting angle of approximately 60 degrees at the tip of the upper and lower yoke forming portions.

The iron core for static induction apparatuses of 1st Embodiment is shown, (a) is a disassembled perspective view, (b) is a perspective view in an assembly state. It is a figure which shows the fixing method of the iron core for stationary induction apparatuses of 1st Embodiment, (a) is a perspective view in the state before fixing, (b) is a perspective view in a fixed state. The second embodiment is shown, in which (a) is a perspective view showing three frame-shaped iron cores and cutting lines, and (b) is a combination of three block iron cores cut in (a). Perspective view of an iron core for a single static induction device FIG. 3 equivalent view showing the third embodiment (A) is a plan view showing cutting lines S1, S2 of the frame core 31, (b) is a plan view showing cutting lines S1, S2 of the frame core 32. FIG. 3 equivalent view showing the fourth embodiment FIG. 3 equivalent view showing the fifth embodiment In the sixth embodiment, (a) is a perspective view showing three frame-shaped iron core units and a cutting line, and (b) is one piece configured by combining the block iron cores cut in (a). Perspective view of iron core for static induction equipment (A)-(g) is a perspective view which shows the manufacturing process at the time of manufacturing the iron core for static induction apparatuses of 6th Embodiment from the middle state. In the seventh embodiment, (a) is a perspective view showing three frame-shaped core units and cutting lines, and (b) is a combination of two block cores cut in (a). Perspective view of iron core for static induction equipment FIG. 10 equivalent diagram showing the eighth embodiment FIG. 10 equivalent diagram showing the ninth embodiment. (A) is a plan view showing cutting lines S1 and S2 of the frame-shaped core unit 91, and (b) is a plan view showing cutting lines S1 and S2 of the frame-shaped core unit 92. Evans iron core front view Characteristic diagram showing the relationship between magnetic path length ratio, iron loss and total core weight An exploded perspective view showing a conventional Y-shaped iron core

Hereinafter, iron cores for stationary induction devices according to a plurality of embodiments will be described with reference to the drawings. In addition, in each embodiment, the same code | symbol is attached | subjected to the substantially same component, and description is abbreviate | omitted.
(First embodiment)
First, a first embodiment will be described with reference to FIGS. 1 and 2. As shown in FIG. 1A, the iron core 10 for stationary induction equipment according to the first embodiment includes three block iron cores 11. Each of the three block iron cores 11 is made of, for example, an electromagnetic steel plate, and has the same shape and the same size. Specifically, each block iron core 11 integrally has one leg 11a extending in the vertical direction and a pair of yoke forming portions 11b and 11c that protrude in the lateral direction from the upper and lower ends of the leg 11a and face each other. And it has a substantially U-shaped sideways. The cross sections of the legs 11a and the yoke forming portions 11b and 11c are flat and rectangular. At the tip of each yoke forming portion 11b, 11c, a 90 ° portion is formed at the right corner as viewed from the leg 11a, a 150 ° portion is formed at the left corner, and a 120 ° portion is formed at the central portion. A part is formed. In each block iron core 11, a pair of upper and lower yoke forming portions 11b, 11c facing each other are formed in the same shape. These three block cores 11 are arranged so that the legs 11a are arranged at 120 degrees around a predetermined point O as shown in FIG. 1 (b), and the tip portions of the yoke forming portions 11b and 11c are arranged with each other. Are brought into contact with each other to form the iron core 10 for stationary induction equipment. The butted portions of the tip portions of the yoke forming portions 11b and 11c are joined by, for example, an adhesive. The joint is indicated by reference numeral 12. Although not shown, a coil is wound around the three legs 11a of the iron core 10 for stationary induction equipment.

  FIG. 2 shows an example of a method for fixing the iron core 10 for stationary induction equipment. The central portion, which is the butted portion of the three yoke forming portions 11b and 11c, has a larger area than the other portions, and the magnetic circuit has a relatively large margin. A hole 13 (see FIG. 2A) is formed in the center (portion O), a through bolt 14 is passed through the hole 13, and the upper and lower yoke forming portions 11b and 11c are constrained via a clamp 15. (See FIG. 2 (b)). Actually, since the coils are arranged on the three legs 11a, they can be firmly fixed in the axial direction including the coils.

  According to the above-described embodiment, the following operational effects can be obtained. Yoke forming portions 11b, 11c are provided with three block iron cores 11 each having a substantially U-shape, with the three block iron cores 11 being arranged so that the legs 11a are arranged at about 120 degrees around the point O. Constructed by matching each other. According to this, like the conventional Y-shaped iron core, there is an advantage that an equal magnetic path length is distributed to each leg 11a, and an extra iron core can be reduced as much as possible. Moreover, there is an advantage that a high core space factor can be maintained not only for the circular cross-section coil but also for the square cross-section coil. During operation, the magnetic flux generated in each of the three phases has substantially the same junction cross-sectional area with respect to the other block cores 11, the magnetoresistive difference is small, and the magnetic flux flowing through either is distributed in a well-balanced manner There are also advantages.

  And the iron core 10 for static induction apparatuses of this embodiment is superior to the conventional Y-shaped iron core in the following points. That is, since the three block cores 11 are configured such that the tip portions of the pair of upper and lower yoke forming portions 11b and 11c are in contact with each other, the magnetic flux path A1 (when the magnetic flux flows from one leg 11a to the adjacent leg 11a ( In FIG. 1 (b) (see arrow), there is only one joint 12. For this reason, compared with the conventional Y-shaped iron core 7 which must always pass through two joint portions 8 (see FIG. 16), the joint portion 12 can be reduced as much as possible, and magnetic flux leakage and iron loss at the joint portion 12 can be reduced. Can be suppressed as much as possible. In addition, there are only three block iron cores 11 of the same shape as components, and the number of parts is also larger than that of the conventional Y-shaped iron core 7 that requires three block iron cores 5 and two central yoke parts 6. It can be reduced and productivity can be improved.

(Second Embodiment)
Next, a second embodiment will be described with reference to FIG. In this embodiment, using the three frame iron cores 21, 22, and 23 having a rectangular frame shape shown in FIG. 3A, the two iron cores 20A and 20B for stationary induction equipment shown in FIG. 3B are used. It is the structure which manufactures. Specifically, the three frame iron cores 21, 22, and 23 are formed from electromagnetic steel plates and have the same height dimension. Among these, the frame iron core 21 is set to have a longer lateral length than the other frame iron cores 22 and 23. The remaining two frame cores 22 and 23 are set to the same shape.

  Then, two blocks having the same shape are formed by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction in the frame iron core 21 and cutting line S2 in the lower yoke forming portion. Iron cores 24A and 24B are formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are at the same position in the vertical direction and at the same angle, and obliquely cross the center line C of the yoke forming portion. Specifically, the cutting lines S1 and S2 are located on the front side of the yoke forming portion and are centered at an angle of 120 degrees from the left side with respect to a predetermined point on the left side of the center line C of the yoke forming portion. Cross C The two block iron cores 24A and 24B to be cut each have a leg 24a extending in the vertical direction and a pair of yoke forming parts 24b and 24c extending in the lateral direction from the upper and lower ends of the leg 24a and facing vertically. And has a substantially U shape in the horizontal direction.

  Each of the block iron cores 24A and 24B has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 24b and 24c. The cutting surface at the tip of the upper yoke forming portion 24b and the cutting surface at the tip of the lower yoke forming portion 24c are cut at the same position and in the same direction as viewed from above. Therefore, the straight line L1 orthogonal to the cutting surface (cutting line S1) at the tip of the upper yoke forming portion 24b is orthogonal to the cutting surface (cutting line S2) at the tip of the lower yoke forming portion 24c. The straight line L2 that faces the same direction.

  Further, two blocks having the same shape are formed by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction in the frame iron core 22 and cutting line S2 in the lower yoke forming portion. Iron cores 25A and 25B are formed. Also in this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are at the same position and at the same angle, and obliquely cross the center line C of the yoke forming portion. Specifically, the cutting lines S1 and S2 are located on the front side of the yoke forming portion and are centered at an angle of 60 degrees from the left side with respect to a predetermined point on the right side of the center line C of the yoke forming portion. Cross C The two block iron cores 25A and 25B to be cut each have a leg 25a extending in the vertical direction and a pair of yoke forming parts 25b and 25c extending in the lateral direction from the upper and lower ends of the leg 25a and facing each other in the vertical direction. And has a substantially U shape in the horizontal direction.

  Each of the block iron cores 25A and 25B also has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 25b and 25c. The cutting surface at the tip of the upper yoke forming portion 25b and the cutting surface at the tip of the lower yoke forming portion 25c are cut at the same position and in the same direction when viewed from above. Therefore, the straight line orthogonal to the cutting surface (cutting line S1) of the tip of the upper yoke forming portion 25b is orthogonal to the cutting surface (cutting line S2) of the tip of the lower yoke forming portion 25c. The straight line is in the same direction although not shown.

  The frame core 23 is also cut in the same manner as the frame core 22 to form two block cores 26A and 26B. These two block iron cores 26A and 26B are also formed in the same manner as the block iron cores 25A and 26B. Each of the two block iron cores 26A and 26B extends in the horizontal direction from the upper and lower ends of the leg 26a and opposes the upper and lower sides. A pair of yoke forming portions 26b, 26c are integrally formed, and are formed in a substantially U shape in the horizontal direction. The four block iron cores 25A, 25B, 26A, and 26B have the same shape.

  Then, the block iron core 24A, the block iron core 25A, and the block iron core 26A are arranged so that the legs 24a, 25a, and 26a are arranged at 120 degrees around a predetermined point as shown in the upper side of FIG. Then, one yoke 20A for a stationary induction device can be formed by abutting and joining the tip portions of the yoke forming portions 24b, 24c, 25b, 25c, 26b, and 26c. In this case, the upper and lower yoke forming portions 24b and 24c in the block iron core 24A having a long yoke forming portion occupy the central portion of the Y-shaped yoke.

  Further, the block iron core 24B, the block iron core 25B, and the block iron core 26B are arranged so that the legs 24a, 25a, and 26a are arranged at 120 degrees around a predetermined point as shown in the lower side of FIG. By arranging and joining the front end portions of the yoke forming portions 24b, 24c, 25b, 25c, 26b, and 26c together, it is possible to form one iron core 20B for stationary induction equipment. Also in this case, the upper and lower yoke forming portions 24b and 24c in the block iron core 24B having a long yoke forming portion occupy the central portion of the Y-shaped yoke. Note that the upper stationary induction device core 20A and the lower stationary induction device core 20B in FIG. 3B have the same shape if the positions of the block iron core 24A and the block iron core 24B are aligned, for example.

  In this embodiment, for example, in the upper stationary induction device core 20A of FIG. 3B, the magnetic flux is transferred from the leg 25a of one block core 25A having a short yoke forming portion to the leg 26a of the adjacent block core 26. As for a part of the magnetic flux passage A2 when the current flows, the joint portion 12 passes through two places, but as for the other magnetic flux passage A1, the joint portion 12 passes only one place. The same applies to the stationary induction device iron core 20B on the lower side of FIG. Therefore, also in such an embodiment, it is possible to obtain substantially the same operational effects as in the first embodiment.

  In the second embodiment, the following operational effects can also be obtained. In other words, three frame iron cores 21, 22, and 23 are provided, and the three frame iron cores 21, 22, and 23 are cut at the yoke forming portions and divided into two pieces, for a total of six block iron cores 24A. , 24B, 25A, 25B, 26A, 26B, and by combining three of these six block cores 24A-26A and 24B-26B, two cores 20A for stationary induction devices, 20B can be manufactured. According to this, there is an advantage that there is no waste of material and the yield of the material can be improved.

  Moreover, in the three frame cores 21, 22, and 23, when cutting the frame cores 21, 22, and 23, the upper and lower cutting lines S1 and S2 in the yoke forming portion are at the same position and at the same angle, It is possible to cut at the same time up and down.

(Third embodiment)
Next, a third embodiment will be described with reference to FIG. 4 and FIG. Also in this embodiment, using the three frame iron cores 31, 32, 33 having a rectangular frame shape shown in FIG. 4A, two stationary induction device iron cores 30A, 30B shown in FIG. It is the structure which manufactures. Specifically, the three frame iron cores 31, 32, and 33 are made of electromagnetic steel plates and have the same height dimension. Among these, the frame iron core 31 and the frame iron core 32 are set to have the same shape, and the horizontal length is set to be longer than that of the remaining frame iron core 33.

  Then, two blocks having the same shape are formed by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction in the frame core 31 and by cutting line S2 in the lower yoke forming portion. Iron cores 34A and 34B are formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are in the central portion but are different in direction. Specifically, as shown in FIG. 5A, the upper cutting line S1 is an angle of 60 degrees from the right side at the point where the center line C and the right side intersect at the upper yoke forming portion. Further, the lower cutting line S2 (dotted line) forms an angle of 120 degrees from the right side at the point where the center line C and the right side intersect at the lower yoke forming portion. In this case, the upper cutting line S1 and the lower cutting line S2 are offset by 60 degrees with the center line C interposed therebetween. Each of the two block iron cores 34A and 34B to be cut integrally includes a leg 34a extending in the vertical direction and a pair of yoke forming parts 34b and 34c extending in the horizontal direction from the upper and lower ends of the leg 34a and facing vertically. And has a substantially U shape in the horizontal direction.

  Each of the block iron cores 34A and 34B has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 34b and 34c. Among these, in the block iron core 34A on the near side, the upper yoke forming portion 34b is formed longer than the lower yoke forming portion 34c. Further, the cutting surface at the tip of the upper yoke forming portion 34b and the cutting surface at the tip of the lower yoke forming portion 34c are directed in directions different by approximately 60 degrees. Therefore, as shown in FIG. 5A, the straight line L1 orthogonal to the cutting surface (cutting line S1) of the tip of the upper yoke forming portion 34b and the tip of the lower yoke forming portion 34c are cut. A straight line L2 orthogonal to the plane (cut line S2) faces the intersecting direction. In the block iron core 34B on the back side, the lower yoke forming portion 34c is formed longer than the upper yoke forming portion 34b. Further, the cutting surface at the tip of the upper yoke forming portion 34b and the cutting surface at the tip of the lower yoke forming portion 34c face different directions.

  Also in the frame core 32, two same-shaped block cores 35 </ b> A are obtained by cutting along the cutting line S <b> 1 in the upper yoke forming portion extending in the lateral direction and cutting line S <b> 2 in the lower yoke forming portion. , 35B. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are in the central portion but are different in direction. Specifically, as shown in FIG. 5B, the upper cutting line S1 is an angle of 60 degrees from the left side at the point where the center line C and the left side intersect at the upper yoke forming portion. Further, the lower cutting line S2 forms an angle of 120 degrees from the left side at the point where the center line C and the left side intersect at the lower yoke forming portion. Also in this case, the upper cutting line S1 and the lower cutting line S2 are offset by 60 degrees with the center line C interposed therebetween. Each of the two block iron cores 35A and 35B to be cut is integrally formed with a leg 35a extending in the vertical direction and a pair of yoke forming parts 35b and 35c extending in the horizontal direction from the upper and lower ends of the leg 35a and facing vertically. And has a substantially U shape in the horizontal direction.

  Each of the block iron cores 35A and 35B has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 35b and 35c. Among these, in the block iron core 35B on the near side, the upper yoke forming portion 35b is formed longer than the lower yoke forming portion 35c. Further, the cutting surface at the tip of the upper yoke forming portion 35b and the cutting surface at the tip of the lower yoke forming portion 35c face different directions. Accordingly, as shown in FIG. 5B, the straight line L1 orthogonal to the cutting surface (cutting line S1) of the tip of the upper yoke forming portion 35b and the tip of the lower yoke forming portion 35c are cut. The straight line L2 orthogonal to the surface (cut line S2) faces the intersecting direction.

  In the inner block iron core 35A, the lower yoke forming portion 35c is formed longer than the upper yoke forming portion 35b. In addition, the cutting surface at the tip of the upper yoke forming portion 35b and the cutting surface at the tip of the lower yoke forming portion 35c are directed in directions different by approximately 60 degrees.

  The left frame core 33 is cut in the same manner as the frame core 22 in the second embodiment, thereby forming two block cores 36A and 36B. Each of these two block iron cores 36A and 36B also has a leg 36a extending in the vertical direction and a pair of yoke forming parts 36b and 36c extending in the horizontal direction from both upper and lower ends of the leg 36a and facing each other in the vertical direction. However, it is substantially U-shaped sideways.

  Then, the block iron core 34A, the block iron core 35A, and the block iron core 36A are arranged so that the legs 34a, 35a, 36a are arranged at 120 degrees around a predetermined point as shown in the upper side of FIG. Then, one yoke 30A for a stationary induction device can be formed by abutting and joining the tip portions of the yoke forming portions 34b, 34c, 35b, 35c, 36b, 36c. In this case, the upper yoke forming portion 34b of the block iron core 34A having a long yoke forming portion and the lower yoke forming portion 35c of the block iron core 35A occupy the central portion of the Y-shaped yoke. ing.

  Further, the block iron core 34B, the block iron core 35B, and the block iron core 36B are arranged so that the legs 34a, 35a, 36a are arranged at 120 degrees around a predetermined point as shown in the lower side of FIG. By arranging and joining the tip portions of the yoke forming portions 34b, 34c, 35b, 35c, 36b, and 36c together, it is possible to form one stationary induction device core 30B. Also in this case, the upper yoke forming portion 35b in the block iron core 35B having a long yoke forming portion and the lower yoke forming portion 34c in the block iron core 34B occupy the central portion of the Y-shaped yoke. It has become. Also in this case, if the upper stationary induction device core 30A and the lower stationary induction device core 30B in FIG. 4B are turned upside down and the positions of the block core 34A and the block core 34B are aligned, The shape is the same.

Also in this embodiment, in the upper static induction device core 30A of FIG. 4B, for example, a part of the magnetic flux path A2 passes through the joint 12 at two places, but the other magnetic flux path A1. Is only passed through the joint 12 at one place. The same applies to the stationary induction device core 30B on the lower side of FIG. Therefore, also in such an embodiment, the same operational effects as in the second embodiment can be obtained.

  In addition, particularly in the case of this embodiment, there are the following advantages. For example, out of the three block cores 34A to 36A in the stationary induction device core 30A, the two block cores 34A and 35A have the direction of the cut surface at the tip of each yoke forming portion 34b, 34c and 35b, 35c. Since the upper and lower portions are displaced by approximately 60 degrees, there is an advantage that when the block iron cores 34A to 36A are combined, the two block iron cores 34A and 35A are not easily displaced in the lateral direction.

(Fourth embodiment)
Next, a fourth embodiment will be described with reference to FIG. Also in this embodiment, using the three frame iron cores 41, 42, and 43 having a rectangular frame shape shown in FIG. 6A, two iron cores 40A and 40B for stationary induction equipment shown in FIG. 6B are used. It is the structure which manufactures. Specifically, the three frame iron cores 41, 42, and 43 are made of electromagnetic steel plates and have the same height dimension. Among these, the frame iron core 41 is set to have a longer lateral length than the other two frame iron cores 42 and 43, and the other two frame iron cores 42 and 43 are set to the same length.

  Then, in the frame iron core 41, the upper yoke forming portion extending in the lateral direction is cut by the cutting line S1, and the lower yoke forming portion is cut by the cutting line S2, whereby two block iron cores 44A, 44B is formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion have the same direction but different positions. Specifically, the upper cutting line S1 forms an angle of 120 degrees from the left side on the front side of the center line C in the upper yoke forming portion, and the lower cutting line S2 In the yoke forming portion, an angle of 120 degrees is formed from the left side on the back side from the center line C. Each of the two block iron cores 44A and 44B to be cut integrally includes a leg 44a extending in the vertical direction and a pair of yoke forming parts 44b and 44c extending in the horizontal direction from the both upper and lower ends of the leg 44a and facing vertically. And has a substantially U shape in the horizontal direction.

  Each of the block iron cores 44A and 44B has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 44b and 44c. Among these, in the block iron core 44A on the back side, the upper yoke forming portion 44b is formed longer than the lower yoke forming portion 44c. Further, the cutting surface at the tip of the upper yoke forming portion 44b and the cutting surface at the tip of the lower yoke forming portion 44c face the same direction. In the front block core 44B, the lower yoke forming portion 44c is formed longer than the upper yoke forming portion 44b. Further, the cutting surface at the tip of the upper yoke forming portion 44b and the cutting surface at the tip of the lower yoke forming portion 44c face the same direction.

  Also in the frame iron core 42, the two block iron cores 45A and 45B are cut by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction and cutting line S2 in the lower yoke forming portion. Form. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion have the same direction but different positions. Specifically, the upper cutting line S1 forms an angle of 120 degrees from the right side on the front side of the center line C in the upper yoke forming portion, and the lower cutting line S2 In the yoke forming portion, an angle of 120 degrees is formed from the right side on the back side from the center line C. Each of the two block iron cores 45A and 45B to be cut integrally includes a leg 45a extending in the vertical direction and a pair of yoke forming parts 45b and 45c extending in the lateral direction from the upper and lower ends of the leg 45a and facing vertically. And has a substantially U shape in the horizontal direction.

  Each of the block iron cores 45A and 45B has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 45b and 45c. Among these, in the block iron core 45A on the near side, the lower yoke forming portion 45c is formed longer than the upper yoke forming portion 45b. Further, the cutting surface at the tip of the upper yoke forming portion 45b and the cutting surface at the tip of the lower yoke forming portion 45c face the same direction. In the block iron core 45B on the back side, the upper yoke forming portion 45b is formed longer than the lower yoke forming portion 45c. Further, the cutting surface at the tip of the upper yoke forming portion 45b and the cutting surface at the tip of the lower yoke forming portion 45c face the same direction.

  In the left-side frame core 43, the upper yoke forming portion extending in the lateral direction is cut at the cutting line S1, and the lower yoke forming portion is cut at the cutting line S2, so that two pieces of the same shape are formed. Block iron cores 46A and 46B are formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are at the same position in the vertical direction and at the same angle, and obliquely cross the center line C of the yoke forming portion. Each of the two block iron cores 46A and 46B to be cut includes a leg 46a extending in the vertical direction and a pair of yoke forming parts 46b and 46c extending in the lateral direction from the upper and lower ends of the leg 46a and facing each other in the vertical direction. And has a substantially U shape in the horizontal direction. Each of the block iron cores 46A and 46B also has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 46b and 46c.

  Then, the block iron core 44A, the block iron core 45A, and the block iron core 46A are arranged such that the legs 44a, 45a, 46a are arranged at 120 degrees around a predetermined point as shown in the upper side of FIG. Then, one yoke 40A for a stationary induction device can be formed by abutting and joining the tip portions of the yoke forming portions 44b, 44c, 45b, 45c, 46b, 46c. In this case, the upper yoke forming portion 44b in the block iron core 44A having the longest yoke forming portion is a portion where the cutting surface M of the tip portion forms one side surface of the upper yoke forming portion 45b in the adjacent block iron core 45A. It extends to. In addition, the lower yoke forming portion 45c in the block iron core 45A has a form that occupies the central portion of the lower yoke.

  Further, the block iron core 44B, the block iron core 45B, and the block iron core 46B are arranged so that the legs 44a, 45a, 46a are arranged at 120 degrees around a predetermined point as shown in the lower side of FIG. By arranging and joining the tip portions of the yoke forming portions 44b, 44c, 45b, 45c, 46b, and 46c together, it is possible to form one stationary induction device iron core 40B. Also in this case, the lower yoke forming portion 44c in the block iron core 44B having the longest yoke forming portion has a cut surface M at the tip portion of one side surface of the lower yoke forming portion 45c in the adjacent block iron core 45B. It extends to the part to form. Further, the upper yoke forming portion 45b in the block iron core 45B has a form that occupies the central portion of the upper yoke. In this case as well, if the upper stationary induction device core 40A and the lower stationary induction device core 40B in FIG. 6B are turned upside down and the positions of the block core 44A and the block core 44B are aligned, The shape is the same.

  Also in this embodiment, in the upper static induction device core 40A of FIG. 6B, for example, a part of the magnetic flux path A2 passes through the joint 12 at two places, but the other magnetic flux path A1. Is only passed through the joint 12 at one place. The same applies to the stationary induction device iron core 40B on the lower side of FIG. Therefore, also in such an embodiment, the same operational effects as in the second embodiment can be obtained.

  In addition, this embodiment has the following advantages. For example, in the upper stationary induction device iron core 40A shown in FIG. 6B, the upper yoke forming portion 44b of the block iron core 44A is one of the upper yoke forming portions 45b of the adjacent block iron core 45A. It extends to the part forming the side surface. Therefore, the cutting surface at the tip of the yoke forming portion 45b on the upper side of the block iron core 45A and the cutting surface at the tip of the yoke forming portion 46b on the upper side of the block iron core 46A are both long yoke forming portions on the upper side of the block iron core 44. It is joined to the side surface of 44b. The cut surfaces tend to have minute chips and damage, and when the cut surfaces are joined, a gap is likely to occur between them. When a gap is generated at the joint, magnetic flux leakage and iron loss are likely to increase as described above. In this regard, according to the present embodiment, the gap generated at the joint portion 12 can be reduced as much as possible by joining the cut surfaces of the tip portions of the yoke forming portions 45b and 46b to the side surface of the yoke forming portion 44b. There is an advantage that an increase in magnetic flux leakage and iron loss at the joint 12 can be suppressed as much as possible. The same applies to the stationary induction device iron core 40B on the lower side of FIG.

(Fifth embodiment)
Next, a fifth embodiment will be described with reference to FIG. Also in this embodiment, using the three frame iron cores 51, 52, 53 having a rectangular frame shape shown in FIG. 7A, two iron cores 50A, 50B for stationary induction equipment shown in FIG. 7B are used. It is the structure which manufactures. The fifth embodiment is a form in which the third embodiment and the fourth embodiment are combined. Specifically, the three frame iron cores 51, 52, and 53 are made of electromagnetic steel plates and have the same height dimension. Among these, the frame iron core 51 is set to have a longer lateral length than the other frame iron cores 52 and 53, and the center frame iron core 52 is set to be longer than the left frame iron core 53.

  Then, in the frame iron core 51, the upper yoke forming portion extending in the lateral direction is cut by the cutting line S1, and the lower yoke forming portion is cut by the cutting line S2, whereby two block iron cores 54A, 54B is formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are in the central portion but are different in direction. Specifically, the upper cutting line S1 forms an angle of 60 degrees from the right side at the point where the center line C and the right side intersect at the upper yoke forming portion, and the lower cutting line S1. S2 forms an angle of 120 degrees from the right side at the point where the center line C and the right side intersect at the lower yoke forming portion. In this case, the upper cutting line S1 and the lower cutting line S2 are offset by 60 degrees with the center line C interposed therebetween. Each of the two block iron cores 54A and 54B to be cut includes a leg 54a extending in the vertical direction and a pair of yoke forming parts 54b and 54c extending in the horizontal direction from the upper and lower ends of the leg 54a and facing each other in the vertical direction. And has a substantially U shape in the horizontal direction.

  In the center frame core 52, the two block cores 55A and 55B are formed by cutting similarly to the frame core 43 in the fourth embodiment. Each of these two block iron cores 55A and 55B also has a leg 55a extending in the vertical direction and a pair of yoke forming parts 55b and 55c extending in the lateral direction from the both upper and lower ends of the leg 55a and opposing each other in the vertical direction. However, it is substantially U-shaped sideways.

  In the left-side frame core 53, two block cores 56 </ b> A, 56 </ b> A, 56 </ b> 56B is formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are in the central portion but are different in direction. Specifically, the upper cutting line S1 forms an angle of 120 degrees from the right side at the point where the center line C and the right side intersect at the upper yoke forming portion, and the lower cutting line S1. S2 forms an angle of 60 degrees from the right side at the point where the center line C and the right side intersect at the lower yoke forming portion. The upper cutting line S1 and the lower cutting line S2 are offset by 60 degrees with the center line C interposed therebetween. Each of the two block iron cores 56A and 56B to be cut integrally includes a leg 56a extending in the vertical direction and a pair of yoke forming parts 56b and 56c extending in the horizontal direction from the upper and lower ends of the leg 56a and facing each other in the vertical direction. And has a substantially U shape in the horizontal direction. Each of the block iron cores 56A and 56B also has a portion whose cutting angle is 60 degrees at the tip of the yoke forming portions 56b and 56c.

  Then, the block iron core 54A, the block iron core 55A, and the block iron core 56A are arranged so that the legs 54a, 55a, and 56a are arranged at 120 degrees around a predetermined point as shown in the upper side of FIG. 7B. In addition, one end of the yoke forming portions 54b, 54c, 55b, 55c, 56b, and 56c is brought into contact with each other and joined to form one iron core 50A for a stationary induction device. In this case, the upper yoke forming portion 54b in the block iron core 54A having the longest yoke forming portion is a portion where the cutting surface M of the tip portion forms one side surface of the upper yoke forming portion 56b in the adjacent block iron core 56A. It extends to. Further, the lower yoke forming portion 54c in the block iron core 54A has a form that occupies the central portion of the lower yoke.

  Further, the block iron core 54B, the block iron core 55B, and the block iron core 56B are arranged so that the legs 54a, 55a, 56a are arranged at 120 degrees around a predetermined point as shown in the lower side of FIG. By arranging and joining the tip portions of the yoke forming portions 54b, 54c, 55b, 55c, 56b, and 56c together, it is possible to form one stationary induction device iron core 50B. Also in this case, the lower yoke forming portion 54c in the block iron core 54B having the longest yoke forming portion has a cut surface M at the tip end portion of one side surface of the lower yoke forming portion 56c in the adjacent block iron core 56B. It extends to the part to form. Further, the upper yoke forming portion 54b in the block iron core 54B has a form that occupies the central portion of the upper yoke. In this case as well, the upper stationary induction device core 50A and the lower stationary induction device core 50B in FIG. 7 (b) are turned upside down and the positions of the block iron core 54A and the block iron core 54B are aligned. The shape is the same.

  Also in this embodiment, in the upper static induction device core 50A of FIG. 7B, for example, two magnetic flux paths A2 pass through the joint 12 at two locations, but other magnetic flux paths A1. Is only passed through the joint 12 at one place. The same applies to the stationary induction device core 50B on the lower side of FIG. Therefore, also in such an embodiment, the same operational effects as in the second embodiment can be obtained. Moreover, in this 5th Embodiment, the effect similar to 3rd and 4th Embodiment can also be acquired.

(Sixth embodiment)
Next, a sixth embodiment will be described with reference to FIGS. In this embodiment, two stationary induction device cores 60 shown in FIG. 8B are used by using three frame-shaped iron core units 61, 62, 63 having a rectangular frame shape shown in FIG. 8A. It is the structure to manufacture. Specifically, each of the three frame-shaped iron core units 61, 62, 63 is formed by concentrically stacking four rectangular frame-shaped frame cores made of electromagnetic steel plates, and the height dimension is the same. Is set. Among these, one frame-shaped iron core unit 61 is set to have a longer lateral length than the other frame-shaped iron core units 62 and 63. The remaining two frame cores 62 and 63 are set to the same shape.

  Then, in the frame-shaped iron core unit 61, the upper yoke forming portion extending in the lateral direction is cut by the cutting line S1, and the lower yoke forming portion is cut by the cutting line S2, so that two identical shapes are obtained. Block iron core units 64A and 64B are formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are at the same position and at the same angle as in the case of the frame core 21 in the second embodiment, and the center line of the yoke forming portion. Crossing C diagonally. The two block core units 64A and 64B to be cut are substantially U-shaped in the lateral direction. Each of the block core units 64A and 64B has a form in which four block cores are laminated. Each block iron core is not labeled, but has a leg and a pair of yoke forming portions, and is substantially U-shaped in a lateral direction. Here, in the block core unit 64A, when distinguishing the four layers of the block cores, 64A1, 64A2, 64A3, and 64A4 are displayed in order from the inner first layer. The same applies to the block core unit 64B.

  In the frame-shaped iron core unit 62, two blocks having the same shape are formed by cutting along the cutting line S1 at the upper yoke forming portion extending in the lateral direction and at the cutting line S2 at the lower yoke forming portion. Iron core units 65A and 65B are formed. Also in this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming part are at the same position and at the same angle as in the case of the frame core 22 in the second embodiment, and the center of the yoke forming part It crosses line C diagonally. The two block core units 65A and 65B to be cut are substantially U-shaped in the lateral direction. Each of the block core units 65A and 65B has a form in which four layers of block cores are laminated. In the block core unit 65A, when distinguishing the four-layer block cores, 65A1, 65A2, 65A3, and 65A4 are displayed in order from the inner first layer. The same applies to the block core unit 65B.

  The frame-shaped core unit 63 is also cut in the same manner as the frame-shaped core unit 62, thereby forming two block core units 66A and 66B. The two block core units 66A and 66B to be cut are substantially U-shaped in the lateral direction. Each of the block core units 66A and 66B has a form in which four layers of block cores are laminated. In the block core unit 66A, when distinguishing the four layers of block cores, 66A1, 66A2, 66A3, and 66A4 are displayed in order from the inner first layer. The same applies to the block core unit 66B. The four block core units 65A, 65B, 66A, 66B have the same shape.

  In the present embodiment, one piece of the stationary induction device core 60 shown in FIG. 8B can be manufactured by using the block core unit 64A, the block core unit 65A, and the block core unit 66A. This manufacturing process will be described with reference to FIG.

  First, using the three block iron cores 64A1, 65A1, 66A1, the first layer of the iron core having the same form as that of the stationary induction device iron core 20A of the second embodiment is formed. Next, a second layer is formed on the first layer using the three block iron cores 64A2, 65A2, and 66A2. At this time, the position of the block iron core 64A2 having a long yoke forming portion is shifted, for example, one by one in the clockwise direction when viewed from above. Specifically, in the first layer, it is assumed that the block iron core 64A1 having a long yoke forming portion is arranged on the right side in FIG. FIG. 9A shows a state where up to the second layer is laminated. In the second layer, the block iron core 64A2 having a long yoke forming portion is arranged on the front side. Therefore, the tip end side of the upper and lower yoke forming portions of the second layer block core 64A2 is arranged to overlap the tip end side of the upper and lower yoke forming portions of the first layer block core 64A1 which is the front layer. . Such a joint structure is called a one-turn lap joint structure.

  In the third layer, as shown in (b), the block iron core 64A3 having a long yoke forming portion is shifted in the clockwise direction and arranged on the back side. Also at this time, the tip end side of the upper and lower yoke forming portions of the third layer block core 64A3 is arranged to overlap the tip end side of the upper and lower yoke forming portions of the second layer block core 64A2 which is the front layer. The Thereafter, as shown in (c) and (d), the block cores 65A3 and 66A3 are arranged on the right side and the near side. This completes the third layer.

  In the fourth layer, as shown in (e), the block iron core 65A4 is first arranged on the back side. Next, as shown in (f), the block iron core 64A4 having a long yoke forming portion is arranged on the right side. Also at this time, the tip end side of the upper and lower yoke forming portions of the fourth layer block core 64A4 is arranged to overlap the tip end side of the upper and lower yoke forming portions of the third layer block core 64A3 which is the front layer. The Thereafter, as shown in (g), the block core 66A4 is disposed on the near side. This completes the fourth layer. Thus, one stationary induction device iron core 60 is completed.

  Further, another iron core 60 for stationary induction equipment shown in FIG. 8B is manufactured by stacking in the same manner as described above using the block core unit 64B, the block core unit 65B, and the block core unit 66B. Can do.

  In such an embodiment, a plurality of block iron cores, in this case, four layers are laminated, and a part of the yoke forming portion of one block iron core 64A2-4 after the second layer from the inside is part of the block iron core. It is set as the structure which has the one-turn lap joint structure which overlapped with the yoke formation part of the block iron core 64A1-3 of the front layer which comprises the leg adjacent to this leg. When the magnetic flux flows through the yoke, there is a problem that leakage flux and iron loss loss are likely to increase only at the junction in the lateral direction. In this regard, in this embodiment, since the one-turn lap joint structure is adopted, the magnetic flux flowing through the yoke is likely to flow in the stacking direction at the lap portion, and it is possible to further reduce leakage magnetic flux and iron loss loss. It becomes.

  Further, in the present embodiment, three frame-shaped core units 61, 62, 63 in which a plurality of rectangular frame-shaped cores are concentrically stacked are provided, and each of these three frame-shaped core units 61-63 is a yoke. A total of six block core units 64A, 64B, 65A, 65B, 66A, 66B are formed by cutting at the forming portion and dividing into two blocks, and three blocks of these six block core units are formed. A combination of the iron core units 64A, 65A, 66A and 64B, 65B, 66B is used to manufacture two iron cores 60 for stationary induction devices. According to this, there is an advantage that there is no waste of material and the yield of the material can be improved. There is also an advantage that the number of molds for forming the frame core can be reduced.

(Seventh embodiment)
Next, a seventh embodiment will be described with reference to FIG. In this embodiment, using the three frame-shaped iron core units 71, 72, 73 having a rectangular frame shape shown in FIG. 10 (a), two iron cores 70A for stationary induction equipment shown in FIG. 10 (b). , 70B. Specifically, the three frame-shaped iron core units 71, 72, 73 are each formed by laminating four rectangular frame-shaped cores made of electromagnetic steel plates concentrically with the same height dimension. Is set. Of these, the two frame-shaped core units 71 and 72 are set to have a longer lateral length than the remaining one frame-shaped core unit 73.

  And in the frame-shaped iron core unit 71 located in the center, by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction and cutting line S2 in the lower yoke forming portion, Two block core units 74A and 74B are formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are different in direction by 60 degrees across the center line C. Specifically, the upper cutting line S1 forms an angle of 120 degrees from the right side at the point where the center line C and the right side intersect at the upper yoke forming portion, and the lower cutting line S1. S2 forms an angle of 60 degrees from the right side at the point where the center line C and the right side intersect at the lower yoke forming portion. The two block core units 74A and 74B to be cut are each substantially U-shaped in the lateral direction. Each of the block core units 74A and 74B has a form in which four block cores are laminated. Here, in the block iron core unit 74A, when distinguishing the four-layer block iron cores, they are displayed as 74A1, 74A2, 74A3, 74A4 in order from the inner first layer. The same applies to the block core unit 74B.

  Also in the left-side frame-shaped core unit 72, two block cores are cut by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction and cutting line S2 in the lower yoke forming portion. 75A and 75B are formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are offset by 60 degrees with the center line C interposed therebetween. Specifically, the upper cutting line S1 forms an angle of 60 degrees from the right side at the point where the center line C and the right side intersect at the upper yoke forming portion, and the lower cutting line S1. S2 forms an angle of 120 degrees from the right side at the point where the center line C and the right side intersect at the lower yoke forming portion. The two block iron cores 75A and 75B to be cut are substantially U-shaped in the lateral direction. Each of the block core units 75A and 75B has a form in which four block cores are laminated. Here, in the block iron core unit 75A, when the four-layer block iron cores are distinguished, they are displayed as 75A1, 75A2, 75A3, 75A4 in order from the inner first layer. The same applies to the block core unit 75B.

  The same shape is obtained by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction in the right frame-shaped iron core unit 73 and cutting line S2 in the lower yoke forming portion. Block iron core units 76A and 76B are formed. Also in this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are at the same position and at the same angle, and obliquely cross the center line C of the yoke forming portion. The two block core units 76A and 76B to be cut are substantially U-shaped in the lateral direction. Each of the block core units 76A and 76B also has a form in which four layers of block cores are laminated. In the block core unit 76A, when distinguishing the four-layer block cores, 76A1, 76A2, 76A3, and 76A4 are displayed in order from the inner first layer. The same applies to the block core unit 76B.

  In the present embodiment, one piece of the stationary induction device core 70A shown in FIG. 10B can be manufactured using the block core unit 74A, the block core unit 75A, and the block core unit 76A. Also in this case, it is manufactured by a one-turn lap joint structure as in the sixth embodiment. Further, by stacking the block core unit 74B, the block core unit 75B, and the block core unit 76B in the same manner as described above, it is possible to manufacture the stationary induction device core 70B of FIG. 10B. Also in this embodiment, the same operational effects as those of the sixth embodiment described above can be obtained.

(Eighth embodiment)
Next, an eighth embodiment will be described with reference to FIG. In this embodiment, using the three frame-shaped iron core units 81, 82, 83 having a rectangular frame shape shown in FIG. 11 (a), the stationary induction device iron core 80A shown in FIG. It is configured to manufacture a stationary induction device core (not shown, but indicated by reference numeral 80B) in a form in which the stationary induction device iron core 80A is turned upside down. Specifically, the three frame-shaped iron core units 81, 82, 83 are each formed by laminating four rectangular frame-shaped frame cores made of electromagnetic steel plates, and have the same height dimension. Is set. Of these, the right frame-shaped core unit 81 is set to have a longer lateral length than the other two frame-shaped core units 82 and 83, and the other two frame cores 82 and 83 have the same length. Is set to

  The frame-shaped core units 81, 82, 83 are cut in the same manner as the frame cores 41, 42, 43 in the fourth embodiment. Specifically, the frame-shaped core unit 81 forms two block core units 84A and 84B by cutting along the cutting lines S1 and S2 similarly to the frame core 41. Each of the block core units 84A and 84B has a form in which four layers of horizontally oriented U-shaped block cores are laminated. Here, in the block iron core unit 84A, when the four-layer block iron cores are distinguished, they are displayed as 84A1, 84A2, 84A3, 84A4 in order from the first inner layer. The same applies to the block core unit 84B.

  Further, the frame-shaped core unit 82 is cut along the cutting lines S1 and S2 in the same manner as the frame core 42, thereby forming two block core units 85A and 85B. Each of the block core units 85A and 85B has a configuration in which four layers of horizontally oriented U-shaped block cores are laminated. Here, in the block iron core unit 85A, when the four-layer block iron cores are distinguished, they are displayed as 85A1, 85A2, 85A3, 85A4 in order from the first inner layer. The same applies to the block core unit 85B.

  The frame-shaped core unit 83 is cut along the cutting lines S1 and S2 in the same manner as the frame core 43, thereby forming two block core units 86A and 86B. Each of the block core units 86A and 86B is formed by laminating four layers of horizontally-oriented U-shaped block cores. Here, in the block iron core unit 86A, when the four-layer block iron cores are distinguished, they are displayed as 86A1, 86A2, 86A3, 86A4 in order from the inner first layer. The same applies to the block core unit 86B.

  In the present embodiment, one stationary induction device core 70A of FIG. 11B can be manufactured using the block core unit 84A, the block core unit 85A, and the block core unit 86A. Also in this case, it is manufactured by a one-turn lap joint structure as in the sixth embodiment. In this case, like the stationary induction device cores 40A and 40B of the fourth embodiment, the length of the yoke forming portion on the upper side of the block cores 84A1 to 84A4 in the block core unit 84A is long, and the cut surface M at the tip is adjacent. It extends to a portion forming one side surface of the yoke forming portion of the block iron core.

  Further, by using the block iron core unit 84B, the block iron core unit 85B, and the block iron core unit 86B and laminating in the same manner as described above, the iron core for stationary induction equipment having the same form as the iron core for stationary induction equipment 80A (here, Although not shown in the drawing, the code is 80B). Note that the static induction device iron core 80B (not shown) has a configuration in which the static induction device iron core 80A is vertically inverted. Also in this embodiment, the same operational effects as those of the sixth embodiment described above can be obtained.

  This embodiment has the following advantages in addition. For example, in the stationary induction device iron core 80A, the length of the upper yoke forming portion of each of the block iron cores 84A1 to 84A4 in the block iron core unit 84A is long, and the cutting surface M at the tip is one side surface of the yoke forming portion of the adjacent block iron core. It extends to the part which forms. For this reason, each yoke forming part on the upper side of the block iron cores 84A2 to 84A4 of the second and subsequent layers can secure a large area (area overlapping in the vertical direction) that wraps with the upper yoke forming part of the previous layer. Thereby, there is an advantage that loss of magnetic flux passing through the yoke can be further reduced and the pressing force can be further increased.

(Ninth embodiment)
Next, a ninth embodiment will be described with reference to FIGS. In this embodiment, using the three frame-shaped iron core units 91, 92, 93 having a rectangular frame shape shown in FIG. 12 (a), a stationary induction device iron core 90A shown on the upper side of FIG. The stationary induction device iron core 90B shown below is manufactured. Specifically, the three frame-shaped iron core units 91, 92, 93 are each formed by laminating four rectangular frame-shaped frame cores made of electromagnetic steel plates, and the height dimension is the same. Is set. Among these, the two frame-shaped core units 91 and 92 are set to have a longer lateral length than the remaining one frame-shaped core unit 93.

  And in the frame-shaped iron core unit 91 located on the right side, by cutting along the cutting line S1 in the upper yoke forming portion extending in the lateral direction and cutting line S2 in the lower yoke forming portion, Two block core units 94A and 94B are formed. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion have different positions and different directions by approximately 60 degrees. Specifically, as shown in FIG. 13A, the lower cutting line S2 (dotted line) is the left side at the point where the center line C and the left side intersect at the lower yoke forming portion. The upper cutting line S1 forms an angle of 120 degrees from the right at the point where the lower cutting line S2 intersects the right side in the upper yoke forming portion. . The directions of the cutting line S1 and the cutting line S2 are shifted by approximately 60 degrees.

  The two block core units 94A and 94B to be cut are substantially U-shaped in the horizontal direction. Each of the block core units 94A and 94B has a form in which four block cores are laminated. In the block core unit 94A, the upper yoke forming portion is formed longer than the lower yoke forming portion. In the block core unit 94B, the lower yoke forming portion is formed longer than the upper yoke forming portion. Here, in the block iron core unit 94A, when the four-layer block iron cores are distinguished, they are displayed as 94A1, 94A2, 94A3, 94A4 in order from the inner first layer. The same applies to the block core unit 94B.

  Also in the frame iron core 92, two block iron cores 95A and 95B are obtained by cutting along the cutting line S1 at the upper yoke forming portion extending in the lateral direction and at the cutting line S2 at the lower yoke forming portion. Form. In this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are different in position and different in direction by approximately 60 degrees. Specifically, as shown in FIG. 13B, the lower cutting line S2 (dotted line) indicates the left side at the point where the center line C and the left side intersect at the lower yoke forming portion. The upper cutting line S1 forms an angle of 120 degrees from the right at the point where the lower cutting line S2 intersects the right side in the upper yoke forming portion. . The directions of the cutting line S1 and the cutting line S2 are shifted by approximately 60 degrees.

  The two block core units 95A and 95B to be cut are substantially U-shaped in the lateral direction. Each of the block core units 95A and 95B has a form in which four layers of block cores are laminated. In the block core unit 95A, the lower yoke forming portion is formed longer than the upper yoke forming portion. In the block iron core unit 95B, the upper yoke forming portion is formed longer than the lower yoke forming portion. Here, in the block iron core unit 95A, when distinguishing the four-layer block iron cores, they are displayed as 95A1, 95A2, 95A3, 95A4 in order from the first inner layer. The same applies to the block core unit 95B.

  Similarly to the frame-shaped core unit 62 in the sixth embodiment, the frame-shaped core unit 93 is cut along the cutting lines S1 and S2 to form two block core units 96A and 96B having the same shape. Also in this case, the upper cutting line S1 and the lower cutting line S2 in the yoke forming portion are at the same position and at the same angle, and obliquely cross the center line C of the yoke forming portion. Each of the two block core units 96A and 96B to be cut is substantially U-shaped in the lateral direction. Each of the block core units 96A and 96B has a form in which four block cores are laminated. In the block core unit 96A, when distinguishing the four-layer block cores, the display is made in the order of 96A1, 96A2, 96A3, 96A4 from the first inner layer. The same applies to the block core unit 96B.

  And in this embodiment, one core 90A for static induction apparatus of the upper side of Drawing 12 (b) can be manufactured using block iron core unit 94A, block iron core unit 95A, and block iron core unit 96A. . Also in this case, it is manufactured by a one-turn lap joint structure as in the sixth embodiment. Further, by using the block iron core unit 94B, the block iron core unit 95B, and the block iron core unit 96B and stacking in the same manner as described above, the lower induction induction device iron core 90B in FIG. 11B is manufactured. Can do. Also in this embodiment, it is possible to obtain the same effects as those in the eighth embodiment described above.

(Other embodiments)
The iron core for static induction equipment is not limited to the iron core of a transformer, but can be applied to the iron core of a reactor.

When the block core is formed by laminating a plurality of layers, the block core is not limited to four layers, and may be two layers, three layers, or five layers or more.
As described above, the iron core for a stationary induction device according to the present embodiment includes one leg and three substantially U-shaped block iron cores having yoke forming portions at both ends of the leg. These three block iron cores were configured by abutting the yoke forming portions in a state where the legs were arranged so as to be arranged at approximately 120 degrees with a predetermined point as the center. As a result, while taking advantage of the conventional Y-shaped iron core, it is possible to minimize the number of joints in the magnetic flux path when the magnetic flux flows from one leg to the next leg, which is the problem of the conventional Y-shaped iron core. Increase in leakage and iron loss can be suppressed as much as possible. When this iron core is manufactured, two or three types of rectangular frame-shaped cores are provided, and the three cores are cut at the yoke forming portion and divided into two pieces for a total of six. The two cores were manufactured by combining three block cores out of these six block cores.

  Although several embodiments of the present invention have been described, these embodiments are presented by way of example and are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

  In the drawings, 10 is an iron core for a stationary induction device, 11 is a block iron core, 11a is a leg, 11b and 11c are yoke forming portions, 12 is a joint portion, 20A and 20B are iron cores for a stationary induction device, and 21, 22 and 23 are frames. Iron cores, 24A, 24B, 25A, 25B, 26A and 26B are block iron cores, 24a, 25a and 26a are legs, 24b, 24c, 25b, 25c, 26b and 26c are yoke forming portions, and 30A and 30B are iron cores for stationary induction devices. , 31, 32, 33 are frame cores, 34A, 34B, 35A, 35B, 36A, 36B are block cores, 34a, 35a, 36a are legs, 34b, 34c, 35b, 35c, 36b, 36c are yoke forming portions, 40A , 40B are stationary induction device iron cores, 41, 42, 43 are frame iron cores, 44A, 44B, 45A, 45B, 46A, 46B are block iron cores, 44 45a, 46a are legs, 44b, 44c, 45b, 45c, 46b, 46c are yoke forming portions, 50A, 50B are iron cores for stationary induction devices, 51, 52, 53 are frame cores, 54A, 54B, 55A, 55B, 56A and 56B are block cores, 54a, 55a and 56a are legs, 54b, 54c, 55b, 55c, 56b and 56c are yoke forming portions, 60 is a core for stationary induction equipment, 61, 62 and 63 are frame-shaped core units, 64A, 64B, 65A, 65B, 66A, 66B are block iron core units, 64A1-4, 64B1-4, 65A1-4, 65B1-4, 66A1-4, 66B1-4 are block iron cores, and 70A, 70B are stationary induction devices. Iron core, 71, 72, 73 are frame-shaped iron core units, 74A, 74B, 75A, 75B, 76A, 76B are block iron core units 74A1-4, 74B1-4, 75A1-4, 75B1-4, 76A1-4, 76B1-4 are block iron cores, 80A, 80B are iron cores for stationary induction devices, 81, 82, 83 are frame-shaped iron core units, 84A, 84B, 85A, 85B, 86A, 86B are block iron core units, 84A1-4, 84B1-4, 85A1-4, 85B1-4, 86A1-4, 86B1-4 are block iron cores, and 90A, 90B are stationary induction devices. Steel cores 91, 92, 93 are frame-shaped iron core units, 94A, 94B, 95A, 95B, 96A, 96B are block iron core units, 94A1-4, 94B1-4, 95A1-4, 95B1-4, 96A1-4, 96B1-4 show block iron cores.

Claims (8)

One leg and three substantially U-shaped block cores having yoke forming portions at both ends of the leg are provided, and the three block cores are arranged at approximately 120 degrees around a predetermined point. In the method of manufacturing the iron core for stationary induction equipment configured by abutting the yoke forming portions with each other in a state of being arranged as follows:
Three or three types of rectangular frame-shaped cores having the same height dimension but different lateral lengths are provided, and these three frame cores are cut by a yoke forming portion extending in the lateral direction. A total of 6 block iron cores are formed by dividing each block into two pieces, and two of these six block iron cores are combined by combining three block iron cores collected one by one from each of the three frame cores. so as to produce a stationary induction apparatus for core platform component,
When each of the three frame cores is divided into two pieces, the cutting line in each yoke forming part is cut at an angle of approximately 60 degrees or approximately 120 degrees from the side surface of the yoke forming part. Each of the block cores has a portion with a cutting angle of approximately 60 degrees at the tip of the upper and lower yoke forming portions, respectively . The at least one frame core of the three frame cores is divided into two, and the cutting lines in the upper and lower yoke forming portions are at the same position and at the same angle in the upper and lower sides. A method of manufacturing an iron core for stationary induction equipment. 3. The stationary induction device according to claim 1, wherein when at least one of the three frame cores is divided into two, the angle of the cutting line in the upper and lower yoke forming portions is different. Of manufacturing iron core. The yoke forming portion of at least one block iron core among the three block iron cores constituting the one stationary induction device iron core is such that the entire cutting surface of the tip portion of the yoke forming portion is the other block iron core. The stationary part according to any one of claims 1 to 3, wherein the stationary part extends beyond a part that forms the front side surface of the yoke forming part and extends to a part that forms the back side surface. Manufacturing method of iron core for induction equipment. One leg and three substantially U-shaped block cores having yoke forming portions at both ends of the leg are provided, and the three block cores are arranged at approximately 120 degrees around a predetermined point. In a state of being arranged so that the yoke forming portions are abutted to each other, and one layer is configured,
The leg and the yoke forming portion are formed by laminating a plurality of the block iron cores, and a part of the yoke forming portion of one block iron core after the second layer is different from the leg of the one block iron core. In a method of manufacturing a stationary induction device iron core having a one-turn lap joint structure, which overlaps with a yoke forming portion of a block iron core of a front layer forming another leg,
A rectangular frame-shaped frame core is concentrically stacked, and is composed of two or three types of frame-shaped core units having the same height and different lateral lengths. A total of six block core units are formed by cutting each frame-shaped core unit at a yoke forming portion extending in the lateral direction and dividing it into two pieces, and each of the three block core units among the six block core units. By combining three block core units that are collected one by one from the frame-shaped core unit, two cores for stationary induction equipment are manufactured.
When dividing each of the three frame-shaped iron core units into two, the cutting line in each yoke forming portion forms an angle of approximately 60 degrees or approximately 120 degrees from the side surface of the yoke forming portion, Each of the block core units thus cut has a cutting angle of approximately 60 degrees at the tip of the upper and lower yoke forming portions . When at least one frame-shaped core unit among the three frame-shaped core units is divided into two, the cutting lines in the upper and lower yoke forming portions are vertically located at the same position and at the same angle. Item 6. A method for manufacturing an iron core for stationary induction equipment according to Item 5 . The angle of the cutting line in the upper and lower yoke forming portions is different when at least one frame-shaped core unit among the three frame-shaped core units is divided into two. Of manufacturing iron cores for stationary induction equipment. The yoke forming portion of at least one block core unit among the three block core units constituting the iron core for static induction equipment of one unit has the entire cutting surface at the tip portion of the yoke forming portion as the other 8. The block iron core according to any one of claims 5 to 7, wherein the block iron core is exposed so as to extend beyond a portion forming the front side surface of the yoke forming portion and to a portion forming the back side surface. Of manufacturing iron cores for stationary induction equipment.