JP5897341B2 - Photosensitive resin composition - Google Patents
Photosensitive resin composition Download PDFInfo
- Publication number
- JP5897341B2 JP5897341B2 JP2012015937A JP2012015937A JP5897341B2 JP 5897341 B2 JP5897341 B2 JP 5897341B2 JP 2012015937 A JP2012015937 A JP 2012015937A JP 2012015937 A JP2012015937 A JP 2012015937A JP 5897341 B2 JP5897341 B2 JP 5897341B2
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- JP
- Japan
- Prior art keywords
- group
- resin composition
- photosensitive resin
- mass
- atoms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000011342 resin composition Substances 0.000 title claims description 114
- -1 polysiloxane Polymers 0.000 claims description 166
- 150000001875 compounds Chemical class 0.000 claims description 109
- 229920005989 resin Polymers 0.000 claims description 92
- 239000011347 resin Substances 0.000 claims description 92
- 229910044991 metal oxide Inorganic materials 0.000 claims description 87
- 150000004706 metal oxides Chemical class 0.000 claims description 86
- 239000010419 fine particle Substances 0.000 claims description 84
- 229910052710 silicon Inorganic materials 0.000 claims description 83
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 76
- 239000010703 silicon Substances 0.000 claims description 75
- 229920001296 polysiloxane Polymers 0.000 claims description 65
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 63
- 239000000047 product Substances 0.000 claims description 59
- 125000004429 atom Chemical group 0.000 claims description 42
- 229910000077 silane Inorganic materials 0.000 claims description 41
- 238000004519 manufacturing process Methods 0.000 claims description 38
- 239000002904 solvent Substances 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 33
- 229910002808 Si–O–Si Inorganic materials 0.000 claims description 32
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 32
- 238000006482 condensation reaction Methods 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000006243 chemical reaction Methods 0.000 claims description 26
- 150000003254 radicals Chemical class 0.000 claims description 23
- 125000004432 carbon atom Chemical group C* 0.000 claims description 22
- 239000003963 antioxidant agent Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 19
- 238000009833 condensation Methods 0.000 claims description 18
- 230000005494 condensation Effects 0.000 claims description 18
- 230000003078 antioxidant effect Effects 0.000 claims description 17
- 239000007859 condensation product Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 16
- 230000007062 hydrolysis Effects 0.000 claims description 14
- 238000006460 hydrolysis reaction Methods 0.000 claims description 14
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 14
- 239000003999 initiator Substances 0.000 claims description 14
- 239000007795 chemical reaction product Substances 0.000 claims description 13
- 125000005843 halogen group Chemical group 0.000 claims description 13
- 230000003287 optical effect Effects 0.000 claims description 12
- 229920003023 plastic Polymers 0.000 claims description 12
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 11
- 125000003545 alkoxy group Chemical group 0.000 claims description 11
- 238000004821 distillation Methods 0.000 claims description 11
- 150000002430 hydrocarbons Chemical class 0.000 claims description 11
- 125000000962 organic group Chemical group 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 11
- 150000004756 silanes Chemical class 0.000 claims description 11
- 125000005504 styryl group Chemical group 0.000 claims description 11
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 11
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 11
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 claims description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 10
- 150000002576 ketones Chemical class 0.000 claims description 9
- 239000003505 polymerization initiator Substances 0.000 claims description 9
- 229910052726 zirconium Inorganic materials 0.000 claims description 9
- 239000003381 stabilizer Substances 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 7
- 239000011164 primary particle Substances 0.000 claims description 7
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 230000002378 acidificating effect Effects 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 239000004065 semiconductor Substances 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 150000008062 acetophenones Chemical class 0.000 claims description 4
- 150000002170 ethers Chemical class 0.000 claims description 4
- 229910052758 niobium Inorganic materials 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 claims description 2
- 239000011859 microparticle Substances 0.000 claims 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 36
- 235000019441 ethanol Nutrition 0.000 description 32
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 19
- 235000006708 antioxidants Nutrition 0.000 description 18
- 239000000243 solution Substances 0.000 description 18
- 239000003054 catalyst Substances 0.000 description 16
- 238000001723 curing Methods 0.000 description 16
- 239000011521 glass Substances 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 15
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 13
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 235000002597 Solanum melongena Nutrition 0.000 description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 238000001816 cooling Methods 0.000 description 9
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 8
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical class OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 7
- 239000006096 absorbing agent Substances 0.000 description 7
- 239000012298 atmosphere Substances 0.000 description 7
- 230000003301 hydrolyzing effect Effects 0.000 description 7
- 150000002923 oximes Chemical class 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- VEBCLRKUSAGCDF-UHFFFAOYSA-N ac1mi23b Chemical compound C1C2C3C(COC(=O)C=C)CCC3C1C(COC(=O)C=C)C2 VEBCLRKUSAGCDF-UHFFFAOYSA-N 0.000 description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 230000001976 improved effect Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 125000001309 chloro group Chemical group Cl* 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229910010272 inorganic material Inorganic materials 0.000 description 5
- 239000011147 inorganic material Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000011368 organic material Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- DCQBZYNUSLHVJC-UHFFFAOYSA-N 3-triethoxysilylpropane-1-thiol Chemical compound CCO[Si](OCC)(OCC)CCCS DCQBZYNUSLHVJC-UHFFFAOYSA-N 0.000 description 4
- KBQVDAIIQCXKPI-UHFFFAOYSA-N 3-trimethoxysilylpropyl prop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C=C KBQVDAIIQCXKPI-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- 206010034972 Photosensitivity reaction Diseases 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000003377 acid catalyst Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 4
- 239000002612 dispersion medium Substances 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 150000002222 fluorine compounds Chemical class 0.000 description 4
- 230000005764 inhibitory process Effects 0.000 description 4
- 229910001507 metal halide Inorganic materials 0.000 description 4
- 150000005309 metal halides Chemical class 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 230000036211 photosensitivity Effects 0.000 description 4
- 239000011163 secondary particle Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- LTQBNYCMVZQRSD-UHFFFAOYSA-N (4-ethenylphenyl)-trimethoxysilane Chemical compound CO[Si](OC)(OC)C1=CC=C(C=C)C=C1 LTQBNYCMVZQRSD-UHFFFAOYSA-N 0.000 description 3
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 3
- LZMNXXQIQIHFGC-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C(C)=C LZMNXXQIQIHFGC-UHFFFAOYSA-N 0.000 description 3
- PRKPGWQEKNEVEU-UHFFFAOYSA-N 4-methyl-n-(3-triethoxysilylpropyl)pentan-2-imine Chemical compound CCO[Si](OCC)(OCC)CCCN=C(C)CC(C)C PRKPGWQEKNEVEU-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- 239000005046 Chlorosilane Substances 0.000 description 3
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- 239000006087 Silane Coupling Agent Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000003172 aldehyde group Chemical group 0.000 description 3
- 150000004703 alkoxides Chemical class 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 229910002113 barium titanate Inorganic materials 0.000 description 3
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical class C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- QABCGOSYZHCPGN-UHFFFAOYSA-N chloro(dimethyl)silicon Chemical compound C[Si](C)Cl QABCGOSYZHCPGN-UHFFFAOYSA-N 0.000 description 3
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical class Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 125000004093 cyano group Chemical group *C#N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 125000001153 fluoro group Chemical group F* 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 125000005462 imide group Chemical group 0.000 description 3
- 125000001841 imino group Chemical group [H]N=* 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000010955 niobium Substances 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920002050 silicone resin Polymers 0.000 description 3
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 125000001174 sulfone group Chemical group 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- 125000000101 thioether group Chemical group 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 3
- 239000005050 vinyl trichlorosilane Substances 0.000 description 3
- 229910052724 xenon Inorganic materials 0.000 description 3
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
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- 239000005053 propyltrichlorosilane Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- PKLMYPSYVKAPOX-UHFFFAOYSA-N tetra(propan-2-yloxy)germane Chemical compound CC(C)O[Ge](OC(C)C)(OC(C)C)OC(C)C PKLMYPSYVKAPOX-UHFFFAOYSA-N 0.000 description 1
- OQTSOKXAWXRIAC-UHFFFAOYSA-N tetrabutan-2-yl silicate Chemical compound CCC(C)O[Si](OC(C)CC)(OC(C)CC)OC(C)CC OQTSOKXAWXRIAC-UHFFFAOYSA-N 0.000 description 1
- WXYNMTGBLWPTNQ-UHFFFAOYSA-N tetrabutoxygermane Chemical compound CCCCO[Ge](OCCCC)(OCCCC)OCCCC WXYNMTGBLWPTNQ-UHFFFAOYSA-N 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- GXMNGLIMQIPFEB-UHFFFAOYSA-N tetraethoxygermane Chemical compound CCO[Ge](OCC)(OCC)OCC GXMNGLIMQIPFEB-UHFFFAOYSA-N 0.000 description 1
- ACOVYJCRYLWRLR-UHFFFAOYSA-N tetramethoxygermane Chemical compound CO[Ge](OC)(OC)OC ACOVYJCRYLWRLR-UHFFFAOYSA-N 0.000 description 1
- ZVUSCDRITYQFTF-UHFFFAOYSA-N tetramethyl silicate;tritert-butyl borate Chemical compound CO[Si](OC)(OC)OC.CC(C)(C)OB(OC(C)(C)C)OC(C)(C)C ZVUSCDRITYQFTF-UHFFFAOYSA-N 0.000 description 1
- ZUEKXCXHTXJYAR-UHFFFAOYSA-N tetrapropan-2-yl silicate Chemical compound CC(C)O[Si](OC(C)C)(OC(C)C)OC(C)C ZUEKXCXHTXJYAR-UHFFFAOYSA-N 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- BCLLLHFGVQKVKL-UHFFFAOYSA-N tetratert-butyl silicate Chemical compound CC(C)(C)O[Si](OC(C)(C)C)(OC(C)(C)C)OC(C)(C)C BCLLLHFGVQKVKL-UHFFFAOYSA-N 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- LDMOUJCEIYFVQR-UHFFFAOYSA-N thioxanthen-3-one Chemical class C1=CC=C2SC3=CC(=O)C=CC3=CC2=C1 LDMOUJCEIYFVQR-UHFFFAOYSA-N 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- WOZZOSDBXABUFO-UHFFFAOYSA-N tri(butan-2-yloxy)alumane Chemical compound [Al+3].CCC(C)[O-].CCC(C)[O-].CCC(C)[O-] WOZZOSDBXABUFO-UHFFFAOYSA-N 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- MOFPNEADTSBYFQ-UHFFFAOYSA-N tributan-2-yl borate Chemical compound CCC(C)OB(OC(C)CC)OC(C)CC MOFPNEADTSBYFQ-UHFFFAOYSA-N 0.000 description 1
- MYWQGROTKMBNKN-UHFFFAOYSA-N tributoxyalumane Chemical compound [Al+3].CCCC[O-].CCCC[O-].CCCC[O-] MYWQGROTKMBNKN-UHFFFAOYSA-N 0.000 description 1
- LGQXXHMEBUOXRP-UHFFFAOYSA-N tributyl borate Chemical compound CCCCOB(OCCCC)OCCCC LGQXXHMEBUOXRP-UHFFFAOYSA-N 0.000 description 1
- FCMZRNUHEXJWGB-UHFFFAOYSA-N trichloro(cyclopentyl)silane Chemical compound Cl[Si](Cl)(Cl)C1CCCC1 FCMZRNUHEXJWGB-UHFFFAOYSA-N 0.000 description 1
- ORVMIVQULIKXCP-UHFFFAOYSA-N trichloro(phenyl)silane Chemical compound Cl[Si](Cl)(Cl)C1=CC=CC=C1 ORVMIVQULIKXCP-UHFFFAOYSA-N 0.000 description 1
- DOEHJNBEOVLHGL-UHFFFAOYSA-N trichloro(propyl)silane Chemical compound CCC[Si](Cl)(Cl)Cl DOEHJNBEOVLHGL-UHFFFAOYSA-N 0.000 description 1
- YHVKBMGCQCHIMZ-VOTSOKGWSA-N trichloro-[(e)-2-phenylethenyl]silane Chemical compound Cl[Si](Cl)(Cl)\C=C\C1=CC=CC=C1 YHVKBMGCQCHIMZ-VOTSOKGWSA-N 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- 239000005052 trichlorosilane Substances 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- UAEJRRZPRZCUBE-UHFFFAOYSA-N trimethoxyalumane Chemical compound [Al+3].[O-]C.[O-]C.[O-]C UAEJRRZPRZCUBE-UHFFFAOYSA-N 0.000 description 1
- WRECIMRULFAWHA-UHFFFAOYSA-N trimethyl borate Chemical compound COB(OC)OC WRECIMRULFAWHA-UHFFFAOYSA-N 0.000 description 1
- 239000005051 trimethylchlorosilane Substances 0.000 description 1
- NHDIQVFFNDKAQU-UHFFFAOYSA-N tripropan-2-yl borate Chemical compound CC(C)OB(OC(C)C)OC(C)C NHDIQVFFNDKAQU-UHFFFAOYSA-N 0.000 description 1
- OBROYCQXICMORW-UHFFFAOYSA-N tripropoxyalumane Chemical compound [Al+3].CCC[O-].CCC[O-].CCC[O-] OBROYCQXICMORW-UHFFFAOYSA-N 0.000 description 1
- LTEHWCSSIHAVOQ-UHFFFAOYSA-N tripropyl borate Chemical compound CCCOB(OCCC)OCCC LTEHWCSSIHAVOQ-UHFFFAOYSA-N 0.000 description 1
- DAOVYDBYKGXFOB-UHFFFAOYSA-N tris(2-methylpropoxy)alumane Chemical compound [Al+3].CC(C)C[O-].CC(C)C[O-].CC(C)C[O-] DAOVYDBYKGXFOB-UHFFFAOYSA-N 0.000 description 1
- LHJSLDBKUGXPMI-UHFFFAOYSA-N tris(2-methylpropyl) borate Chemical compound CC(C)COB(OCC(C)C)OCC(C)C LHJSLDBKUGXPMI-UHFFFAOYSA-N 0.000 description 1
- MDDPTCUZZASZIQ-UHFFFAOYSA-N tris[(2-methylpropan-2-yl)oxy]alumane Chemical compound [Al+3].CC(C)(C)[O-].CC(C)(C)[O-].CC(C)(C)[O-] MDDPTCUZZASZIQ-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 125000005065 undecenyl group Chemical group C(=CCCCCCCCCC)* 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
- Silicon Polymers (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Description
本発明は、感光性樹脂組成物及びその硬化物に関する。 The present invention relates to a photosensitive resin composition and a cured product thereof.
従来から、高屈折率材料としては、高屈折率ガラスのような無機材料と、芳香族基、フッ素以外のハロゲン基、又は硫黄原子を導入した有機材料とが用いられてきた。しかし、無機材料は耐熱性、耐光性、寸法安定性等には優れるが、重量が重い、割れやすい、成形性等が悪い等の問題を抱えている。また有機材料は、軽量性、成形性等には優れるものの、耐熱性、耐光性、寸法安定性等が悪く、無機材料ほどの高屈折率化が困難であるという問題を抱えている。無機材料のもつ耐熱性、耐光性等と有機材料のもつ軽量性、成形性等とに優れる材料としてシリコーン樹脂が知られているが、無機材料ほどの高屈折率化は有機材料と同じく困難である。 Conventionally, as a high refractive index material, an inorganic material such as a high refractive index glass and an organic material into which an aromatic group, a halogen group other than fluorine, or a sulfur atom is introduced have been used. However, although inorganic materials are excellent in heat resistance, light resistance, dimensional stability, etc., they have problems such as heavy weight, easy cracking and poor moldability. Moreover, although organic materials are excellent in light weight, moldability, etc., they have problems such as poor heat resistance, light resistance, dimensional stability, and the like, and it is difficult to increase the refractive index as much as inorganic materials. Silicone resin is known as a material that is superior in heat resistance and light resistance of inorganic materials and light weight and moldability of organic materials, but it is difficult to increase the refractive index of inorganic materials like organic materials. is there.
かかる状況下、前記した問題を改善するために、屈折率の高い無機粒子と有機材料又はシリコーン樹脂とをハイブリッド化させた高屈折率樹脂が多数報告されている(特許文献1〜4参照)。 Under such circumstances, in order to improve the above-mentioned problems, many high refractive index resins in which inorganic particles having a high refractive index and organic materials or silicone resins are hybridized have been reported (see Patent Documents 1 to 4).
一方、硬化プロセスの簡便化、高生産性化、及び省エネルギー化のために、従来の熱硬化型樹脂から光硬化型樹脂への転換要求が増しつつある。また、光で樹脂を硬化させる方法は、ラジカルを活性種とする光ラジカル重合型と、プロトン酸を活性種とする光カチオン重合型とに大きく分けられるが、光カチオン重合型には、硬化速度が遅い、水分による硬化阻害がある、硬化物に酸が残存する等の問題があり、樹脂の種類及び用途が限定されてしまう。 On the other hand, in order to simplify the curing process, increase productivity, and save energy, there is an increasing demand for conversion from a conventional thermosetting resin to a photocurable resin. In addition, the method of curing the resin with light is roughly divided into a photo radical polymerization type using radical as an active species and a photo cationic polymerization type using proton acid as an active species. However, there are problems such as slow curing, inhibition of curing due to moisture, and the presence of acid in the cured product, which limits the type and use of the resin.
特許文献1に記載されたジルコニア含有透明プラスチック部材は、高屈折率、及び透明性を有するが、部材が熱可塑性であるために熱に対する安定性が低いという問題がある。 The zirconia-containing transparent plastic member described in Patent Document 1 has a high refractive index and transparency, but has a problem that the stability to heat is low because the member is thermoplastic.
また、特許文献2に記載された組成物によれば、カチオン重合にも関わらず硬化性に優れた硬化物を得ることが出来るが、水分による硬化阻害がある、硬化物に酸が残存するという問題を依然として抱えている。 In addition, according to the composition described in Patent Document 2, a cured product having excellent curability can be obtained in spite of cationic polymerization, but there is curing inhibition due to moisture, and an acid remains in the cured product. I still have problems.
さらに、特許文献3及び4に記載された組成物は熱硬化型であり、所望される光硬化型への転換が要求されている。 Furthermore, the compositions described in Patent Documents 3 and 4 are thermosetting, and are required to be converted to a desired photocurable type.
かかる状況下、屈折率が高く、優れた耐熱性及び耐光性を有する硬化物を形成できる光ラジカル硬化型樹脂組成物が切望されている。 Under such circumstances, a photo-radical curable resin composition having a high refractive index and capable of forming a cured product having excellent heat resistance and light resistance is desired.
前記した従来技術に鑑み、本発明が解決しようとする課題は、屈折率が高く、優れた耐熱性及び耐光性を有し、さらに厚膜でも硬化性に優れ、低線膨張係数、及び低収縮率を維持できる硬化物を形成でき、主に光半導体封止剤用、及びプラスチックレンズ用として好適な、光ラジカル硬化型樹脂組成物及びその硬化物を提供することである。 In view of the above-described conventional technology, the problems to be solved by the present invention are high refractive index, excellent heat resistance and light resistance, and excellent curability even with a thick film, low linear expansion coefficient, and low shrinkage. It is to provide a photo-radical curable resin composition and a cured product thereof, which can form a cured product capable of maintaining the rate, and are suitable mainly for an optical semiconductor encapsulant and a plastic lens.
前記課題を解決すべく、本願発明者らは鋭意検討し、実験を重ねた結果、予想外に以下の構成により前記課題を解決できることを見出し、本発明を完成するに至った。すなわち、本発明は、以下の通りのものである。 In order to solve the above-mentioned problems, the present inventors have conducted intensive studies and repeated experiments. As a result, the inventors have unexpectedly found that the above-described problems can be solved by the following configuration, and have completed the present invention. That is, the present invention is as follows.
[1] 屈折率1.6以上の金属酸化物微粒子及び光ラジカル反応性基を含む感光性珪素樹脂(A)100質量部並びに光ラジカル重合開始剤(B)0.01〜50質量部を含む感光性樹脂組成物であって、該感光性樹脂組成物に含まれる光ラジカル反応性基当量が0.2〜10mmol/gである、感光性樹脂組成物。
[2] 分子内に光ラジカル反応性基を有するモノマー及びオリゴマーからなる群から選ばれる1種以上の化合物(C)0.1〜900質量部をさらに含む、上記[1]に記載の感光性樹脂組成物。
[3] 該感光性珪素樹脂(A)が、下記一般式(1):
R1 n1SiX1 4-n1 (1)
{式中、R1は、水素原子又は炭素数1〜20の有機基であり、n1は、0〜3の整数であり、X1は、水酸基、ハロゲン原子、炭素数1〜6のアルコキシ基、及びアセトキシ基からなる群から選ばれる基であり、複数存在する場合のn1、R1及びX1は、それぞれ、同一でも異なっていてもよい。}で表される1種以上のシラン化合物の加水分解縮合生成物であるポリシロキサン化合物を含む、上記[1]又は[2]に記載の感光性樹脂組成物。
[4] 該感光性珪素樹脂(A)が、該一般式(1)で表される1種以上のシラン化合物及び該シラン化合物の加水分解縮合生成物であるポリシロキサン化合物の一方又は両方と該金属酸化物微粒子との縮合反応物を含む、上記[3]に記載の感光性樹脂組成物。
[5] 該縮合反応物が、芳香族炭化水素基を有する、上記[4]に記載の感光性樹脂組成物。
[6] 該感光性珪素樹脂(A)中の光ラジカル反応性基が、該ポリシロキサン化合物に由来する、上記[3]〜[5]のいずれかに記載の感光性樹脂組成物。
[7] 該感光性珪素樹脂(A)が、該金属酸化物微粒子:20質量%以上95質量%以下、並びに該ポリシロキサン化合物及び該シラン化合物の合計:5質量%以上80質量%以下、を含む混合物又は該混合物の縮合生成物である、上記[3]〜[6]のいずれかに記載の感光性樹脂組成物。
[8] 該ポリシロキサン化合物が、該一般式(1)で表されるシラン化合物の内、n1が1であるシラン化合物を含む縮合原料の加水分解縮合生成物である、上記[3]〜[7]のいずれかに記載の感光性樹脂組成物。
[9] 該光ラジカル重合開始剤(B)が、アセトフェノン誘導体、α−アミノアルキルフェノン系化合物、及びフォスフィンオキサイド系化合物からなる群から選ばれる少なくとも1種を含む、上記[1]〜[8]のいずれかに記載の感光性樹脂組成物。
[10] 該金属酸化物微粒子が、Al、Ti、Zn、Zr、Nb、及びSnからなる群から選ばれる少なくとも1種を含む、上記[1]〜[9]のいずれかに記載の感光性樹脂組成物。
[11] 該金属酸化物微粒子が、バンドギャップ3.0eV以上を有する、上記[1]〜[10]のいずれかに記載の感光性樹脂組成物。
[12] 該感光性珪素樹脂(A)を29SiNMR法にて測定したときのピーク面積から下記計算式(2):
シラノール量割合=(D1×1+T1×2+T2+Q1×3+Q2×2+Q3)/[M1+(D1+D2)×2+(T1+T2+T3)×3+(Q1+Q2+Q3+Q4)×4] (2)
{式中、
M1とは、O原子と結合している結合手の数が1つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
D1とは、O原子と結合している結合手の数が2つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
D2とは、O原子と結合している結合手の数が2つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、
T1とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
T2とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、
T3とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が3個のもののピーク面積であり、
Q1とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
Q2とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、
Q3とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が3個のもののピーク面積であり、そして
Q4とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が4個のもののピーク面積である。}
で計算されるシラノール量割合が、0.2以下である、上記[1]〜[11]のいずれかに記載の感光性樹脂組成物。
[13] 該光ラジカル反応性基が(メタ)アクリロイル基、スチリル基、及びメルカプト基からなる群から選ばれる少なくとも1種の基である、上記[1]〜[12]のいずれかに記載の感光性樹脂組成物。
[14] 酸化防止剤及び紫外線吸収剤からなる群から選ばれる少なくとも1種の安定剤(D)0.1〜50質量部をさらに含む、上記[1]〜[13]のいずれかに記載の感光性樹脂組成物。
[15] 該金属酸化物微粒子の平均一次粒子径が、1nm以上100nm以下である、上記[1]〜[14]のいずれかに記載の感光性樹脂組成物。
[16] 上記[3]に記載の感光性樹脂組成物を製造する方法であって、以下の工程:
下記一般式(1):
R1 n1SiX1 4-n1 (1)
{式中、R1は、水素原子又は炭素数1〜20の有機基であり、n1は、0〜3の整数であり、X1は、水酸基、ハロゲン原子、炭素数1〜6のアルコキシ基、及びアセトキシ基からなる群から選ばれる基であり、複数存在する場合のn1、R1及びX1は、それぞれ、同一でも異なっていてもよい。}で表される1種以上のシラン化合物を加水分解縮合するとともに、加水分解縮合前、加水分解縮合中及び加水分解縮合後の少なくともいずれかの時点で屈折率1.6以上の金属酸化物微粒子を反応系に添加して縮合させることによって、感光性珪素樹脂(A)を得る第1の工程、及び、
得られた感光性珪素樹脂(A)と光ラジカル重合開始剤(B)とを混合する第2の工程、
を含む、感光性樹脂組成物の製造方法。
[17] 該第1の工程における加水分解縮合を、アルコール水溶液中、酸性条件で行う、上記[16]に記載の感光性樹脂組成物の製造方法。
[18] 該第1の工程において、該シラン化合物の加水分解縮合生成物であるポリシロキサン化合物5質量%以上80質量%以下と、該加水分解縮合後に反応系中に添加された該金属酸化物微粒子20質量%以上95質量%以下とを、炭素数1〜4のアルコール水溶液中、pH3〜9、50℃以上100℃以下、及び大気圧で縮合させて感光性珪素樹脂(A)を得る、上記[16]に記載の感光性樹脂組成物の製造方法。
[19] 該第1の工程が、得られた感光性珪素樹脂(A)に、アルコール、ケトン、エステル、エーテル、及び炭化水素溶媒からなる群から選ばれる少なくとも1種の、1気圧での沸点が100℃以上200℃以下である溶媒を加えた後、蒸留により溶媒成分を留去することにより、該感光性珪素樹脂(A)の水分及び溶媒の合計含有率を0.0001質量%以上5質量%以下にすることをさらに含む、上記[16]に記載の感光性樹脂組成物の製造方法。
[20] 該第2の工程において、分子内に光ラジカル反応性基を有するモノマー及びオリゴマーからなる群から選ばれる1種以上の化合物(C)、並びに酸化防止剤及び紫外線吸収剤からなる群から選ばれる少なくとも1種の安定剤(D)、の一方又は両方をさらに混合する、上記[16]に記載の感光性樹脂組成物の製造方法。
[21] 上記[1]〜[15]のいずれかに記載の感光性樹脂組成物に、主波長が200〜500nmである光を照射する工程を含む、硬化物の製造方法。
[22] 130℃以上300℃以下でのベーク工程をさらに含む、上記[21]に記載の硬化物の製造方法。
[23] 上記[21]又は[22]に記載の硬化物の製造方法によって得られた、硬化物。
[24] 上記[21]に記載の硬化物の製造方法により製造された、光半導体封止剤。
[25] 上記[21]に記載の硬化物の製造方法により製造された、プラスチックレンズ。
[1] 100 parts by mass of a photosensitive silicon resin (A) containing metal oxide fine particles having a refractive index of 1.6 or more and a photoradical reactive group, and 0.01 to 50 parts by mass of a photoradical polymerization initiator (B) A photosensitive resin composition, wherein the photoradical reactive group equivalent contained in the photosensitive resin composition is 0.2 to 10 mmol / g.
[2] The photosensitivity according to the above [1], further comprising 0.1 to 900 parts by mass of one or more compounds (C) selected from the group consisting of monomers and oligomers having a photoradical reactive group in the molecule. Resin composition.
[3] The photosensitive silicon resin (A) is represented by the following general formula (1):
R 1 n1 SiX 1 4-n1 (1)
{Wherein R 1 is a hydrogen atom or an organic group having 1 to 20 carbon atoms, n1 is an integer of 0 to 3, and X 1 is a hydroxyl group, a halogen atom, or an alkoxy group having 1 to 6 carbon atoms. And a group selected from the group consisting of an acetoxy group, and when there are plural groups, n1, R 1 and X 1 may be the same or different. } The photosensitive resin composition as described in said [1] or [2] containing the polysiloxane compound which is a hydrolysis-condensation product of 1 or more types of silane compounds represented by these.
[4] The photosensitive silicon resin (A) is one or both of at least one silane compound represented by the general formula (1) and a polysiloxane compound that is a hydrolysis-condensation product of the silane compound; The photosensitive resin composition according to the above [3], comprising a condensation reaction product with metal oxide fine particles.
[5] The photosensitive resin composition according to the above [4], wherein the condensation reaction product has an aromatic hydrocarbon group.
[6] The photosensitive resin composition according to any one of the above [3] to [5], wherein the photoradical reactive group in the photosensitive silicon resin (A) is derived from the polysiloxane compound.
[7] The photosensitive silicon resin (A) contains the metal oxide fine particles: 20% by mass to 95% by mass, and the total of the polysiloxane compound and the silane compound: 5% by mass to 80% by mass. The photosensitive resin composition in any one of said [3]-[6] which is a mixture containing or a condensation product of this mixture.
[8] The above [3] to [3], wherein the polysiloxane compound is a hydrolysis-condensation product of a condensation raw material containing a silane compound in which n1 is 1 among the silane compounds represented by the general formula (1). 7] The photosensitive resin composition in any one of.
[9] The above [1] to [8], wherein the photoradical polymerization initiator (B) includes at least one selected from the group consisting of an acetophenone derivative, an α-aminoalkylphenone compound, and a phosphine oxide compound. ] The photosensitive resin composition in any one of.
[10] The photosensitive property according to any one of [1] to [9], wherein the metal oxide fine particles include at least one selected from the group consisting of Al, Ti, Zn, Zr, Nb, and Sn. Resin composition.
[11] The photosensitive resin composition according to any one of [1] to [10], wherein the metal oxide fine particles have a band gap of 3.0 eV or more.
[12] From the peak area when the photosensitive silicon resin (A) is measured by 29 Si NMR method, the following calculation formula (2):
Silanol content ratio = (D1 × 1 + T1 × 2 + T2 + Q1 × 3 + Q2 × 2 + Q3) / [M1 + (D1 + D2) × 2 + (T1 + T2 + T3) × 3 + (Q1 + Q2 + Q3 + Q4) × 4] (2)
{Where
M1 is the peak area of one Si-O-Si bond among Si atoms having one bond bonded to an O atom,
D1 is a peak area of one Si atom having two Si—O—Si bonds out of two Si atoms bonded to an O atom;
D2 is a peak area of two Si-O-Si bonds among Si atoms having two bonds bonded to O atoms,
T1 is the peak area of one Si-O-Si bond among Si atoms having three bonds bonded to O atoms,
T2 is the peak area of two Si-O-Si bonds among Si atoms having three bonds bonded to O atoms,
T3 is a peak area of three Si-O-Si bonds among Si atoms having three bonds that are bonded to O atoms,
Q1 is the peak area of one Si atom having four Si—O—Si bonds out of four Si atoms bonded to O atoms,
Q2 is a peak area of two Si-O-Si bonds among Si atoms having four bonds bonded to O atoms,
Q3 is the peak area of 3 Si-O-Si bonds out of 4 Si atoms bonded to O atoms, and Q4 is bonded to O atoms. This is the peak area of four Si-O-Si bonds among Si atoms having four bonds. }
The photosensitive resin composition according to any one of the above [1] to [11], wherein the silanol content ratio calculated in (1) is 0.2 or less.
[13] The photo radical reactive group according to any one of [1] to [12], wherein the photoradical reactive group is at least one group selected from the group consisting of a (meth) acryloyl group, a styryl group, and a mercapto group. Photosensitive resin composition.
[14] The system according to any one of [1] to [13], further including 0.1 to 50 parts by mass of at least one stabilizer (D) selected from the group consisting of an antioxidant and an ultraviolet absorber. Photosensitive resin composition.
[15] The photosensitive resin composition according to any one of [1] to [14], wherein the metal oxide fine particles have an average primary particle size of 1 nm to 100 nm.
[16] A method for producing the photosensitive resin composition according to the above [3], comprising the following steps:
The following general formula (1):
R 1 n1 SiX 1 4-n1 (1)
{Wherein R 1 is a hydrogen atom or an organic group having 1 to 20 carbon atoms, n1 is an integer of 0 to 3, and X 1 is a hydroxyl group, a halogen atom, or an alkoxy group having 1 to 6 carbon atoms. And a group selected from the group consisting of an acetoxy group, and when there are plural groups, n1, R 1 and X 1 may be the same or different. } The metal oxide fine particles having a refractive index of 1.6 or more at least at any time before, during, and after the hydrolysis condensation Is added to the reaction system and condensed to obtain a photosensitive silicon resin (A), and
A second step of mixing the obtained photosensitive silicon resin (A) and the radical photopolymerization initiator (B);
The manufacturing method of the photosensitive resin composition containing this.
[17] The method for producing a photosensitive resin composition according to the above [16], wherein the hydrolysis and condensation in the first step is performed in an aqueous alcohol solution under acidic conditions.
[18] In the first step, 5% by mass to 80% by mass of a polysiloxane compound which is a hydrolysis condensation product of the silane compound, and the metal oxide added to the reaction system after the hydrolysis condensation The photosensitive silicon resin (A) is obtained by condensing the fine particles at 20% by mass or more and 95% by mass or less at a pH of 3 to 9, 50 ° C. or more and 100 ° C. or less, and atmospheric pressure in an alcohol aqueous solution having 1 to 4 carbon atoms. The manufacturing method of the photosensitive resin composition as described in said [16].
[19] The boiling point at 1 atm of at least one selected from the group consisting of an alcohol, a ketone, an ester, an ether, and a hydrocarbon solvent is added to the obtained photosensitive silicon resin (A) in the first step. After adding a solvent having a temperature of 100 ° C. or more and 200 ° C. or less, the solvent component is distilled off by distillation, whereby the total content of water and solvent in the photosensitive silicon resin (A) is 0.0001% by mass or more and 5%. The method for producing a photosensitive resin composition according to the above [16], further comprising adjusting the mass% or less.
[20] In the second step, one or more compounds (C) selected from the group consisting of monomers and oligomers having a photoradical reactive group in the molecule, and a group consisting of an antioxidant and an ultraviolet absorber. One or both of the chosen at least 1 sort (s) of stabilizers (D) are further mixed, The manufacturing method of the photosensitive resin composition as described in said [16].
[21] A method for producing a cured product, comprising a step of irradiating the photosensitive resin composition according to any one of [1] to [15] with light having a dominant wavelength of 200 to 500 nm.
[22] The method for producing a cured product according to [21], further including a baking step at 130 ° C. or more and 300 ° C. or less.
[23] A cured product obtained by the method for producing a cured product according to [21] or [22].
[24] An optical semiconductor encapsulant produced by the method for producing a cured product according to [21].
[25] A plastic lens manufactured by the method for manufacturing a cured product according to [21].
本発明の感光性樹脂組成物は、屈折率が高く、優れた耐熱性及び耐光性を有し、さらに厚膜でも硬化性に優れ、低線膨張係数、及び低収縮率を維持できる硬化物を形成できる。また本発明の特定の態様に係る感光性樹脂組成物によれば、良好な耐クラック性を有し、かつ低熱重量減少である硬化物を形成できる。 The photosensitive resin composition of the present invention is a cured product having a high refractive index, excellent heat resistance and light resistance, excellent curability even with a thick film, and capable of maintaining a low linear expansion coefficient and a low shrinkage. Can be formed. Moreover, according to the photosensitive resin composition which concerns on the specific aspect of this invention, the hardened | cured material which has favorable crack resistance and is a low thermal weight reduction can be formed.
以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.
[感光性樹脂組成物]
本発明の感光性樹脂組成物は、屈折率1.6以上の金属酸化物微粒子及び光ラジカル反応性基を含む感光性珪素樹脂(A)100質量部並びに光ラジカル重合開始剤(B)0.01〜50質量部を含む感光性樹脂組成物であって、該感光性樹脂組成物に含まれる光ラジカル反応性基当量が0.2〜10mmol/gであることを特徴としている。感光性樹脂組成物が屈折率1.6以上の金属酸化物微粒子を含むことで、硬化物の屈折率を高めることができ、さらに硬化物の硬度が上昇し、線膨張係数及び光硬化時の体積収縮を低減させることができる。また、珪素樹脂が有する耐熱性及び耐光性もさらに高めることができる。また、感光性樹脂組成物が、感光性珪素樹脂(A)中に光ラジカル反応性基を含み、かつ光ラジカル重合開始剤(B)を含むことで、優れた硬化性を実現できる。金属酸化物微粒子は感光性珪素樹脂(A)中に、混合されており、若しくは後述の縮合反応物の形態で縮合されており、又はこれらの両者である。
[Photosensitive resin composition]
The photosensitive resin composition of the present invention comprises 100 parts by mass of a photosensitive silicon resin (A) containing metal oxide fine particles having a refractive index of 1.6 or more and a photoradical reactive group, and a photoradical polymerization initiator (B) 0. It is the photosensitive resin composition containing 01-50 mass parts, Comprising: The radical photoactive group equivalent contained in this photosensitive resin composition is 0.2-10 mmol / g, It is characterized by the above-mentioned. When the photosensitive resin composition contains metal oxide fine particles having a refractive index of 1.6 or more, the refractive index of the cured product can be increased, the hardness of the cured product is further increased, and the linear expansion coefficient and photocuring Volumetric shrinkage can be reduced. In addition, the heat resistance and light resistance of the silicon resin can be further increased. Moreover, outstanding sclerosis | hardenability is realizable because the photosensitive resin composition contains a photoradical reactive group in the photosensitive silicon resin (A) and contains a photoradical polymerization initiator (B). The metal oxide fine particles are mixed in the photosensitive silicon resin (A) or condensed in the form of a condensation reaction product described later, or both.
<感光性珪素樹脂(A)>
感光性珪素樹脂(A)に含まれる金属酸化物微粒子は、屈折率が1.6以上であれば特に限定されることはない。屈折率が1.6以上であれば高屈折率の硬化物を形成できる。該屈折率は、金属酸化物微粒子の透明分散液を調製し、多波長アッベ屈折計(例えば株式会社アタゴ製多波長アッベ屈折計DR−M2)を用いてナトリウムD線の波長(波長589.3nm)光の屈折率を測定して得た値と、金属酸化物微粒子および溶媒の比重とから計算して、金属酸化物微粒子100体積%に外挿して算出される値である。金属酸化物微粒子中に含まれる金属元素としては、Al、Si、Co、Ni、Zn、Sn等、2族のMg、Ca、Sr、Ba等のアルカリ土類金属、3族のY等、4族のTi、Zr等、5族のV、Nb等、6族のCr、Mo等、7族のMn等、8族のFe等の希土類、等が挙げられる。これらは、金属酸化物微粒子中に単独で含まれていても、2種以上の組合せとして含まれていてもよい。金属酸化物微粒子の屈折率を高めることができる点で、Al、Ti、Zn、Zr、Nb、及びSnから選ばれる少なくとも1種を有することが好ましい。また、可視光領域の光の吸収が小さく、無色の透明性が要求される光学材料への利用に適している点で、金属酸化物微粒子のバンドギャップが、3.0eV以上であることが好ましく、より好ましくは3.1eV以上であり、さらに好ましくは3.2eV以上である。
<Photosensitive silicon resin (A)>
The metal oxide fine particles contained in the photosensitive silicon resin (A) are not particularly limited as long as the refractive index is 1.6 or more. If the refractive index is 1.6 or more, a cured product having a high refractive index can be formed. The refractive index is obtained by preparing a transparent dispersion of metal oxide fine particles, and using a multi-wavelength Abbe refractometer (for example, multi-wavelength Abbe refractometer DR-M2 manufactured by Atago Co., Ltd.), the wavelength of sodium D line (wavelength 589.3 nm). ) A value obtained by measuring the refractive index of light and the specific gravity of the metal oxide fine particles and the solvent and extrapolating to 100% by volume of the metal oxide fine particles. Examples of metal elements contained in the metal oxide fine particles include Al, Si, Co, Ni, Zn, Sn, etc. Alkaline earth metals such as Group 2 Mg, Ca, Sr, Ba, Group 3 Y, etc. 4 Group, Ti, Zr, etc., Group V, Nb, etc., Group 6, Cr, Mo, etc., Group 7, Mn, etc., Group 8, Fe, etc., rare earth, etc. are mentioned. These may be contained alone or in combinations of two or more in the metal oxide fine particles. It is preferable to have at least one selected from Al, Ti, Zn, Zr, Nb, and Sn in that the refractive index of the metal oxide fine particles can be increased. In addition, the band gap of the metal oxide fine particles is preferably 3.0 eV or more from the viewpoint that the absorption of light in the visible light region is small and it is suitable for use in optical materials that require colorless transparency. More preferably, it is 3.1 eV or more, More preferably, it is 3.2 eV or more.
金属酸化物微粒子として、具体的には、酸化ジルコニウム、酸化チタン、酸化亜鉛、酸化クロム、酸化アルミニウム、酸化鉄、酸化銅、酸化マグネシウム、酸化イットリウム、酸化セリウム、酸化ハフニウム、酸化ニオブ、酸化タンタル、酸化タングステン、酸化スズ、酸化インジウム、チタン酸バリウム、チタン酸ストロンチウム、ITO等が挙げられる。これらの金属酸化物はこのまま単体として用いても良いし、安定性及び屈折率の向上のために、上記以外の金属酸化物と混合してもよい。また、複合酸化物を用いても構わない。可視光領域の光の吸収が小さく、無色の透明性が要求される光学材料への利用に適している点で、酸化ジルコニウム、酸化チタン、酸化亜鉛、酸化アルミニウム、酸化マグネシウム、酸化イットリウム、酸化セリウム、酸化ハフニウム、酸化ニオブ、酸化スズ、酸化インジウム、チタン酸バリウム、及びチタン酸ストロンチウムが好ましく、屈折率をより高めることができる点で、酸化ジルコニウム、酸化チタン、チタン酸バリウム、及びチタン酸ストロンチウムが特に好ましい。 Specifically, as the metal oxide fine particles, zirconium oxide, titanium oxide, zinc oxide, chromium oxide, aluminum oxide, iron oxide, copper oxide, magnesium oxide, yttrium oxide, cerium oxide, hafnium oxide, niobium oxide, tantalum oxide, Examples include tungsten oxide, tin oxide, indium oxide, barium titanate, strontium titanate, ITO, and the like. These metal oxides may be used as they are, or may be mixed with other metal oxides in order to improve stability and refractive index. A composite oxide may be used. Zirconium oxide, titanium oxide, zinc oxide, aluminum oxide, magnesium oxide, yttrium oxide, cerium oxide are suitable for use in optical materials that require little transparency in the visible light region and colorless transparency. , Hafnium oxide, niobium oxide, tin oxide, indium oxide, barium titanate, and strontium titanate are preferable. Zirconium oxide, titanium oxide, barium titanate, and strontium titanate are preferable in that the refractive index can be further increased. Particularly preferred.
金属酸化物微粒子を作製する方法は、特に限定されないが、例えば、乾式法又は湿式法で作製できる。乾式法で金属酸化物微粒子を得る方法として、例えば、金属塩化物、又は金属元素を含む化合物を気相中で酸素及び水素と反応させる方法が挙げられる。湿式法で金属酸化物微粒子を得る方法として、例えば、金属アルコキシド化合物又は金属ハロゲン化物を加水分解及び縮合するゾルゲル法が挙げられる。 Although the method for producing the metal oxide fine particles is not particularly limited, for example, it can be produced by a dry method or a wet method. Examples of a method for obtaining metal oxide fine particles by a dry method include a method in which a metal chloride or a compound containing a metal element is reacted with oxygen and hydrogen in a gas phase. Examples of a method for obtaining metal oxide fine particles by a wet method include a sol-gel method in which a metal alkoxide compound or a metal halide is hydrolyzed and condensed.
本開示において、金属酸化物微粒子における「微粒子」とは、当業者に一般的な意味を有するが、典型的には平均一次粒子径が100nm以下である粒子である。金属酸化物微粒子の平均一次粒子径は、硬化物の硬度が上昇し、透明性が高くなり、厚膜での硬化性に優れる点で、1nm以上100nm以下であることが好ましく、厚膜での透過性がさらに高くなる点で、より好ましくは1nm以上20nm以下であり、特に好ましくは、1nm以上15nm以下である。 In the present disclosure, the “fine particles” in the metal oxide fine particles have a general meaning to those skilled in the art, but are typically particles having an average primary particle diameter of 100 nm or less. The average primary particle diameter of the metal oxide fine particles is preferably 1 nm or more and 100 nm or less in that the hardness of the cured product is increased, the transparency is increased, and the curability in the thick film is excellent. From the viewpoint of further increasing the transparency, it is more preferably 1 nm or more and 20 nm or less, and particularly preferably 1 nm or more and 15 nm or less.
金属酸化物微粒子の平均二次粒子径は、2nm以上250nm以下であることが好ましく、2nm以上80nm以下であることがより好ましく、2nm以上40nm以下であることがさらに好ましい。上記平均二次粒子径が2nm以上である場合、硬度が向上するため好ましく、平均二次粒子径が250nm以下である場合、硬化物の波長領域300nm以下の光に対する透明性が向上するため好ましい。 The average secondary particle diameter of the metal oxide fine particles is preferably 2 nm or more and 250 nm or less, more preferably 2 nm or more and 80 nm or less, and further preferably 2 nm or more and 40 nm or less. When the average secondary particle diameter is 2 nm or more, it is preferable because the hardness is improved, and when the average secondary particle diameter is 250 nm or less, it is preferable because the transparency to light having a wavelength region of 300 nm or less of the cured product is improved.
上記平均一次粒子径は、走査型電子顕微鏡の像を画像解析し、Heywood径に対する球相当体積基準の50%粒径を算出することによって求めることができる。また、平均二次粒子径は、動的光散乱光度計で測定される値である。 The average primary particle size can be obtained by image analysis of a scanning electron microscope image and calculating a 50% particle size based on a sphere equivalent volume with respect to the Heywood diameter. The average secondary particle diameter is a value measured with a dynamic light scattering photometer.
金属酸化物の形状は、球状、棒状、板状若しくは繊維状又はこれらの2種類以上が合体した形状であることができるが、好ましくは球状である。尚、ここでいう球状とは、真球状、回転楕円体及び卵形等を包含する略球状を意味する。 The shape of the metal oxide can be spherical, rod-like, plate-like, or fibrous, or a shape in which two or more of these are combined, but is preferably spherical. Here, the spherical shape means a substantially spherical shape including a true spherical shape, a spheroid, an oval shape and the like.
本発明で用いる金属酸化物微粒子は、表面に水酸基及び/又はアルコキシル基を有していてもよく、また他の有機基で修飾されていても構わない。 The metal oxide fine particles used in the present invention may have a hydroxyl group and / or an alkoxyl group on the surface, or may be modified with another organic group.
本発明で用いられる金属酸化物微粒子は、粉体を単離した後、溶剤に分散してから用いても構わないし、元々水、有機溶剤又はこれらの混合物に分散している金属酸化物微粒子を用いても構わない。水、有機溶媒又はこれらの混合物に微分散している金属酸化物微粒子は、感光性珪素樹脂(A)の透明性の観点から好ましい。 The metal oxide fine particles used in the present invention may be used after being isolated in a powder and then dispersed in a solvent. The metal oxide fine particles originally dispersed in water, an organic solvent or a mixture thereof may be used. You may use. Metal oxide fine particles finely dispersed in water, an organic solvent or a mixture thereof are preferable from the viewpoint of the transparency of the photosensitive silicon resin (A).
本発明における感光性珪素樹脂(A)は、屈折率1.6以上の金属酸化物微粒子と光ラジカル反応性基とを含むことを必須とする。光ラジカル反応性基とは、光ラジカル重合開始剤(B)の存在下で紫外線等の活性光線の照射により重合反応を起こす官能基のことであり、1種単独で光照射によって光重合する官能基、及び2種類以上の組合せによってはじめて光重合する官能基を包含する。光ラジカル反応性基は、光ラジカル重合、又はエンチオール反応による付加反応等によって光重合できる。 The photosensitive silicon resin (A) in the present invention must contain metal oxide fine particles having a refractive index of 1.6 or more and a photoradical reactive group. The photoradical reactive group is a functional group that undergoes a polymerization reaction upon irradiation with actinic rays such as ultraviolet rays in the presence of the photoradical polymerization initiator (B). It includes a group and a functional group that is photopolymerized only by a combination of two or more. The photoradical reactive group can be photopolymerized by photoradical polymerization or addition reaction by enethiol reaction.
光ラジカル反応性基としては、不飽和炭素結合を有する基が挙げられ、例えば(メタ)アクリロイル基、ビニルエーテル、メルカプト基、スチリル基等が挙げられる。これらの各種の炭化水素基の水素原子又は主鎖骨格の一部が、炭化水素基、エーテル結合、エステル基(又は結合)、水酸基、チオエーテル基、カルボニル基、カルボキシル基、カルボン酸無水物結合、チオエーテル結合、スルホン基、アルデヒド基、アミノ基、置換アミノ基、アミド基(又は結合)、イミド基(又は結合)、イミノ基、ウレア基(又は結合)、ウレタン基(又は結合)、イソシアネート基、シアノ基等の極性基(又は極性結合)、あるいはフッ素原子、塩素原子、臭素原子等のハロゲン原子、等から選ばれる置換基で置換されたものでもよい。光ラジカル反応性基の中でも、(メタ)アクリロイル基、スチリル基、及びメルカプト基からなる群から選ばれる少なくとも1種の基が好ましい。特に、硬化性の観点からは(メタ)アクリロイル基が好ましく、より屈折率を高くすることができる点ではスチリル基が好ましく、硬化収縮が小さい点ではメルカプト基が好ましい。 Examples of the photoradical reactive group include a group having an unsaturated carbon bond, and examples thereof include a (meth) acryloyl group, a vinyl ether, a mercapto group, and a styryl group. A hydrogen atom or a part of the main chain skeleton of these various hydrocarbon groups is a hydrocarbon group, an ether bond, an ester group (or bond), a hydroxyl group, a thioether group, a carbonyl group, a carboxyl group, a carboxylic anhydride bond, Thioether bond, sulfone group, aldehyde group, amino group, substituted amino group, amide group (or bond), imide group (or bond), imino group, urea group (or bond), urethane group (or bond), isocyanate group, It may be substituted with a substituent selected from a polar group (or polar bond) such as a cyano group, or a halogen atom such as a fluorine atom, a chlorine atom or a bromine atom. Among the photoradical reactive groups, at least one group selected from the group consisting of (meth) acryloyl group, styryl group, and mercapto group is preferable. In particular, a (meth) acryloyl group is preferable from the viewpoint of curability, a styryl group is preferable from the viewpoint that the refractive index can be further increased, and a mercapto group is preferable from the viewpoint of low curing shrinkage.
感光性珪素樹脂(A)は、金属酸化物微粒子を除く成分中にSi原子を有する樹脂であれば特に限定されることは無く、例えば、シリコーン樹脂が挙げられる。 The photosensitive silicon resin (A) is not particularly limited as long as it is a resin having Si atoms in the components excluding the metal oxide fine particles, and examples thereof include a silicone resin.
感光性珪素樹脂(A)は、樹脂中に芳香族炭化水素基を有することが、金属酸化物微粒子と樹脂との屈折率差が小さくなり樹脂の透明性が上がる点で好ましい。そのような芳香族炭化水素基として、ベンジル、フェネチル、2−メチルベンジル、3−メチルベンジル、4−メチルベンジル等のアラルキル基;PhCH=CH−基等のアラアルケニル基;フェニル基、トリル基、スチリル基、キシリル、ナフチル基等のアリール基;4−アミノフェニル基、4−ヒドロキシフェニル基、4−メトキシフェニル基、4−ビニルフェニル基等の置換アリール基;フルオレン基;等が挙げられる。 It is preferable that the photosensitive silicon resin (A) has an aromatic hydrocarbon group in the resin from the viewpoint of reducing the difference in refractive index between the metal oxide fine particles and the resin and increasing the transparency of the resin. Examples of such aromatic hydrocarbon groups include aralkyl groups such as benzyl, phenethyl, 2-methylbenzyl, 3-methylbenzyl, 4-methylbenzyl; araalkenyl groups such as PhCH═CH— group; phenyl groups, tolyl groups, Aryl groups such as styryl group, xylyl, naphthyl group; substituted aryl groups such as 4-aminophenyl group, 4-hydroxyphenyl group, 4-methoxyphenyl group, 4-vinylphenyl group; fluorene group; and the like.
感光性珪素樹脂(A)は、下記一般式(1):
R1 n1SiX1 4-n1 (1)
{式中、R1は、水素原子又は炭素数1〜20の有機基であり、n1は、0〜3の整数であり、X1は、水酸基、ハロゲン原子、炭素数1〜6のアルコキシ基、及びアセトキシ基からなる群から選ばれる基であり、複数存在する場合のn1、R1及びX1は、それぞれ、同一でも異なっていてもよい。}で表される1種以上のシラン化合物の加水分解縮合生成物であるポリシロキサン化合物(以下、特記なく「ポリシロキサン化合物」というときはこの化合物を意味する)を含むことが、耐熱性及び耐光性が高い硬化物を形成できる点で好ましい。
The photosensitive silicon resin (A) has the following general formula (1):
R 1 n1 SiX 1 4-n1 (1)
{Wherein R 1 is a hydrogen atom or an organic group having 1 to 20 carbon atoms, n1 is an integer of 0 to 3, and X 1 is a hydroxyl group, a halogen atom, or an alkoxy group having 1 to 6 carbon atoms. And a group selected from the group consisting of an acetoxy group, and when there are plural groups, n1, R 1 and X 1 may be the same or different. }, A polysiloxane compound (hereinafter referred to as “polysiloxane compound” unless otherwise specified) is a hydrolytic condensation product of one or more silane compounds represented by It is preferable at the point which can form hardened | cured material with high property.
さらに感光性珪素樹脂(A)が、上記一般式(1)で表される1種以上のシラン化合物及び/又は該シラン化合物の加水分解縮合生成物であるポリシロキサン化合物と、金属酸化物微粒子との縮合反応物を含むことが、金属酸化物微粒子の凝集が抑制され、硬化物の透明性が高くなり、厚膜での硬化性に優れる点でより好ましい。 Furthermore, the photosensitive silicon resin (A) comprises at least one silane compound represented by the general formula (1) and / or a polysiloxane compound that is a hydrolysis condensation product of the silane compound, metal oxide fine particles, It is more preferable to contain the condensation reaction product in that the aggregation of the metal oxide fine particles is suppressed, the transparency of the cured product is increased, and the curability in the thick film is excellent.
また、ポリシロキサン化合物及び/又は縮合反応物が、芳香族炭化水素基を有していることが、金属酸化物微粒子と樹脂との屈折率差が小さくなり透明性が向上する点で好ましい。特に、縮合反応物が芳香族炭化水素基を有していることは、金属酸化物微粒子同士の凝集を抑制する効果がさらに高くなる点でより好ましい。 Moreover, it is preferable that the polysiloxane compound and / or the condensation reaction product have an aromatic hydrocarbon group from the viewpoint of reducing the difference in refractive index between the metal oxide fine particles and the resin and improving the transparency. In particular, it is more preferable that the condensation reaction product has an aromatic hydrocarbon group in that the effect of suppressing aggregation of metal oxide fine particles is further enhanced.
感光性珪素樹脂(A)中の光ラジカル反応性基は、好ましくはポリシロキサン化合物に由来する。 The photoradical reactive group in the photosensitive silicon resin (A) is preferably derived from a polysiloxane compound.
ポリシロキサン化合物中のR1は、水素原子又は炭素数1〜20の有機基である。炭素数1〜20の有機基としては、メチル、エチル、n―プロピル、i−プロピル、ブチル(n−ブチル、i−ブチル、t−ブチル、及びsec−ブチル)、ペンチル(n―ペンチル、i−ペンチル、ネオペンチル、シクロペンチル等)、ヘキシル(n−ヘキシル、i−ヘキシル、シクロヘキシル等)、ヘプチル(n−ヘプチル、i−ヘプチル等)、オクチル(n−オクチル、i−オクチル、t―オクチル等)、ノニル(n−ノニル、i−ノニル等)、デシル(n−デシル、i−デシル等)、ウンデシル(n−ウンデシル、i−ウンデシル等)、ドデシル(n−ドデシル、i−ドデシル等)等の非環式又は環式の脂肪族飽和炭化水素基;ビニル、プロペニル、ブテニル、ペンテニル、ヘキセニル、シクロヘキセニル、シクロヘキセニルエチル、ノルボルネニルエチル、ヘプテニル、オクテニル、ノネニル、デセニル、ウンデセニル、ドデセニル、スチレニル等の非環式及び環式のアルケニル基;ベンジル、フェネチル、2−メチルベンジル、3−メチルベンジル、4−メチルベンジル等のアラルキル基;PhCH=CH−基等アラアルケニル基;フェニル基、トリル基、スチリル基、キシリル基等のアリール基;4−アミノフェニル基、4−ヒドロキシフェニル基、4−メトキシフェニル基、4−ビニルフェニル基等の置換アリール基;メタクリロイル基、アクリロイル基、スチリル基、ノルボルニル基、グリシジル基、メルカプト基等の反応性結合基を含む基;フルオレン基;等が挙げられる。 R 1 in the polysiloxane compound is a hydrogen atom or an organic group having 1 to 20 carbon atoms. Examples of the organic group having 1 to 20 carbon atoms include methyl, ethyl, n-propyl, i-propyl, butyl (n-butyl, i-butyl, t-butyl, and sec-butyl), pentyl (n-pentyl, i -Pentyl, neopentyl, cyclopentyl, etc.), hexyl (n-hexyl, i-hexyl, cyclohexyl, etc.), heptyl (n-heptyl, i-heptyl, etc.), octyl (n-octyl, i-octyl, t-octyl, etc.) , Nonyl (n-nonyl, i-nonyl etc.), decyl (n-decyl, i-decyl etc.), undecyl (n-undecyl, i-undecyl etc.), dodecyl (n-dodecyl, i-dodecyl etc.), etc. Acyclic or cyclic aliphatic saturated hydrocarbon group; vinyl, propenyl, butenyl, pentenyl, hexenyl, cyclohexenyl, cyclohexenylethyl Acyclic and cyclic alkenyl groups such as norbornenylethyl, heptenyl, octenyl, nonenyl, decenyl, undecenyl, dodecenyl, styryl; benzyl, phenethyl, 2-methylbenzyl, 3-methylbenzyl, 4-methylbenzyl, etc. Aralkyl groups; Aralkenyl groups such as PhCH = CH- groups; Aryl groups such as phenyl groups, tolyl groups, styryl groups, xylyl groups; 4-aminophenyl groups, 4-hydroxyphenyl groups, 4-methoxyphenyl groups, 4-vinyls A substituted aryl group such as a phenyl group; a group containing a reactive bonding group such as a methacryloyl group, an acryloyl group, a styryl group, a norbornyl group, a glycidyl group, or a mercapto group; a fluorene group;
また、炭素数1〜20の有機基は、前記した各種の有機基の主鎖骨格の一部が、エーテル結合、エステル基(又は結合)、水酸基、チオール基、チオエーテル基、カルボニル基、カルボキシル基、カルボン酸無水物結合、チオール基、チオエーテル結合、スルホン基、アルデヒド基、エポキシ基、アミノ基、置換アミノ基、アミド基(又は結合)、イミド基(又は結合)、イミノ基、ウレア基(又は結合)、ウレタン基(又は結合)、イソシアネート基、シアノ基等の極性基(又は極性結合)あるいはフッ素原子、塩素原子、臭素原子等のハロゲン原子等から選ばれる置換基で置換されたものであってもよい。複数存在する場合のR1はそれぞれ同一であっても異なっていてもよい。 In addition, the organic group having 1 to 20 carbon atoms includes a part of the main chain skeleton of the various organic groups described above, an ether bond, an ester group (or bond), a hydroxyl group, a thiol group, a thioether group, a carbonyl group, and a carboxyl group. Carboxylic acid anhydride bond, thiol group, thioether bond, sulfone group, aldehyde group, epoxy group, amino group, substituted amino group, amide group (or bond), imide group (or bond), imino group, urea group (or Bond), urethane group (or bond), isocyanate group, polar group (or polar bond) such as cyano group, or a substituent selected from halogen atoms such as fluorine atom, chlorine atom, bromine atom and the like. May be. When there are a plurality of R 1 s , they may be the same or different.
上記一般式(1)中のn1は0〜3の整数である。 N1 in the said General formula (1) is an integer of 0-3.
X1は、それぞれ独立に、水酸基、並びに加水分解可能な置換基であるハロゲン原子、炭素数1〜6のアルコキシ基、及びアセトキシ基からなる群から選ばれ、具体的には、例えば、水酸基;塩素原子、臭素原子、ヨウ素原子等のハロゲン原子;メトキシ基、エトキシ基、n−プロピルオキシ基、iso−プロピルオキシ基、n−ブチルオキシ基、t−ブチルオキシ基、n−ヘキシルオキシ基、シクロヘキシルオキシ基等のアルコキシ基;及びアセトキシ基等が挙げられる。この中でも塩素原子、臭素原子、ヨウ素原子等のハロゲン原子;メトキシ基、エトキシ基等のアルコキシ基;及びアセトキシ基は、ポリシロキサン化合物合成時の縮合反応の反応性が高いため好ましい。複数存在する場合のX1はそれぞれ同一であっても異なっていてもよい。 X 1 is independently selected from the group consisting of a hydroxyl group, a halogen atom that is a hydrolyzable substituent, an alkoxy group having 1 to 6 carbon atoms, and an acetoxy group, specifically, for example, a hydroxyl group; Halogen atoms such as chlorine atom, bromine atom and iodine atom; methoxy group, ethoxy group, n-propyloxy group, iso-propyloxy group, n-butyloxy group, t-butyloxy group, n-hexyloxy group, cyclohexyloxy group And alkoxy groups such as acetoxy group. Among these, halogen atoms such as chlorine atom, bromine atom and iodine atom; alkoxy groups such as methoxy group and ethoxy group; and acetoxy group are preferable because of high reactivity of the condensation reaction at the time of polysiloxane compound synthesis. When there are a plurality of X 1 s , they may be the same or different.
上記一般式(1)で表されるシラン化合物としては、例えば、ビニルトリクロルシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、2−(3,4エポキシシクロヘキシル)エチルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルメチルジエトキシシラン、3−グリシドキシプロピルトリエトキシシラン、p−スチリルトリメトキシシラン、3−メタクリロキシプロピルメチルジメトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、3−メタクリロキシプロピルメチルジエトキシシラン、3−メタクリロキシプロピルトリエトキシシラン、3−アクリロキシプロピルトリメトキシシラン、N−2(アミノエチル)3−アミノプロピルメチルジメトキシシラン、N−2(アミノエチル)3−アミノプロピルトリメトキシシラン、N−2(アミノエチル)3−アミノプロピルトリエトキシシラン、3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシシラン、3−トリエトキシシリル−N−(1,3−ジメチル−ブチリデン)プロピルアミン、N−フェニル−3−アミノプロピルトリメトキシシラン、N−(ビニルベンジル)−2−アミノエチル−3−アミノプロピルトリメトキシシランの塩酸塩、3−ウレイドプロピルトリエトキシシラン、3−クロロプロピルトリメトキシシラン、3−メルカプトプロピルメチルジメトキシシラン、3−メルカプトプロピルトリメトキシシラン、ビス(トリエトキシシリルプロピル)テトラスルフィド、3−イソシアネートプロピルトリエトキシシラン、ビニルトリス(2−メトキシエトキシ)シラン、ビニルメチルジメトキシシラン、3−メルカプトプロピルトリエトキシシラン、3−オクタノイルチオ−1−プロピルトリエトキシシラン、3−イソシアネートプロピルトリメトキシシラン、3−トリエトキシシリル−N−(1、3ジメチル−ブチリデン)、3−アクリロキシプロピルトリメトキシシラン、N−(p−ビニルベンジル)−N−(トリメトキシシリルプロピル)エチレンジアミン塩酸塩、3−グリシドキシプロピルメチルジメトキシシラン、ビス[3−(トリエトキシシリル)プロピル]ジスルフィド、ビニルトリアセトキシシラン、ビニルトリイソプロポキシシラン、アリルトリメトキシシラン、ジアリルジメチルシラン、3−メルカプトプロピルトリエトキシシラン、N−(1,3−ジメチルブチリデン)−3−アミノプロピルトリエトキシシラン、メチルトリメトキシシラン、ジメチルジメトキシシラン、フェニルトリメトキシシラン、テトラエトキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、フェニルトリエトキシシラン、n−プロピルトリメトキシシラン、n−プロピルトリエトキシシラン、ヘキシルトリメトキシシラン、ヘキシルトリエトキシシラン、トリメチルクロロシラン、ジメチルクロロシラン、メチルトリクロロシラン、ジメチルクロロシラン、ジクロロメチルシラン、トリクロロシラン等のアルキルクロロシラン、ジメチルビニルクロロシラン、メチルビニルジクロロシラン、ビニルトリクロロシラン等の不飽和炭化水素基含有クロロシラン;トリフェニルクロロシラン、ジフェニルメチルクロロシラン、ジメチルフェニルクロロシラン、ジフェニルジクロロシラン、フェニルメチルジクロロシラン、フェニルトリクロロシラン等の芳香族基含有クロロシラン;ジメチルシクロヘキシルクロロシラン、ジシクロヘキシルメチルクロロシラン、ジシクロヘキシルジクロロシラン、メチルシクロヘキシルジクロロシラン、シクロヘキシルトリクロロシラン、ジメチルシクロペンチルクロロシラン、ジシクロペンチルメチルクロロシラン、ジシクロペンチルジクロロシラン、メチルシクロペンチルジクロロシラン、シクロペンチルトリクロロシラン等の脂肪族基含有クロロシラン;アクリロキシプロピルジメチルクロロシラン、アクリロキシプロピルメチルジクロロシラン、アクリロキシプロピルトリクロロシラン、メタクロキシプロピルジメチルクロロシラン、メタクロキシプロピルメチルジクロロシラン、メタクロキシプロピルトリクロロシラン、スチリルジメチルクロロシラン、スチリルメチルジクロロシラン、スチリルトリクロロシラン等が挙げられる。 Examples of the silane compound represented by the general formula (1) include vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxycyclohexyl) ethyltrimethoxysilane, and 3-glycidoxy. Propyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2 (aminoethyl) 3-aminopropylmethyldimethoxysilane, N- (Aminoethyl) 3-aminopropyltrimethoxysilane, N-2 (aminoethyl) 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N -(1,3-dimethyl-butylidene) propylamine, N-phenyl-3-aminopropyltrimethoxysilane, N- (vinylbenzyl) -2-aminoethyl-3-aminopropyltrimethoxysilane hydrochloride, 3- Ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis (triethoxysilylpropyl) tetrasulfide, 3-isocyanatopropyltriethoxysilane Vinyltris (2-methoxyethoxy) silane, vinylmethyldimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-octanoylthio-1-propyltriethoxysilane, 3-isocyanatopropyltrimethoxysilane, 3-triethoxysilyl-N -(1,3dimethyl-butylidene), 3-acryloxypropyltrimethoxysilane, N- (p-vinylbenzyl) -N- (trimethoxysilylpropyl) ethylenediamine hydrochloride, 3-glycidoxypropylmethyldimethoxysilane, Bis [3- (triethoxysilyl) propyl] disulfide, vinyltriacetoxysilane, vinyltriisopropoxysilane, allyltrimethoxysilane, diallyldimethylsilane, 3-mercaptopropyltriethoxysilane, N- (1,3-dimethylbutylidene) -3-aminopropyltriethoxysilane, methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, tetraethoxysilane, methyltriethoxysilane, dimethyldiethoxysilane, phenyltri Alkylchlorosilanes such as ethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, trimethylchlorosilane, dimethylchlorosilane, methyltrichlorosilane, dimethylchlorosilane, dichloromethylsilane, trichlorosilane , Chlorosilanes containing unsaturated hydrocarbon groups such as dimethylvinylchlorosilane, methylvinyldichlorosilane, vinyltrichlorosilane; Aromatic group-containing chlorosilanes such as lan, diphenylmethylchlorosilane, dimethylphenylchlorosilane, diphenyldichlorosilane, phenylmethyldichlorosilane, and phenyltrichlorosilane; dimethylcyclohexylchlorosilane, dicyclohexylmethylchlorosilane, dicyclohexyldichlorosilane, methylcyclohexyldichlorosilane, cyclohexyltrichlorosilane Aliphatic group-containing chlorosilanes such as dimethylcyclopentylchlorosilane, dicyclopentylmethylchlorosilane, dicyclopentyldichlorosilane, methylcyclopentyldichlorosilane, cyclopentyltrichlorosilane; acryloxypropyldimethylchlorosilane, acryloxypropylmethyldichlorosilane, acryloxypropyltrichlorosilane Emissions, methacrolein dimethylchlorosilane, methacrolein propyl methyl dichlorosilane, methacrolein propyl trichlorosilane, styryl dimethylchlorosilane, styryl methyldichlorosilane, styryl trichlorosilane and the like.
上記一般式(1)で表されるシラン化合物は、単独で使用しても構わないし、複数の種類のシラン化合物を使用することも、硬化前の流動性のコントロール、及び屈折率、硬度等のコントロールが可能になるため、好ましい。 The silane compound represented by the general formula (1) may be used alone, or may be used as a plurality of types of silane compounds, as well as control of fluidity before curing, refractive index, hardness, etc. This is preferable because it enables control.
また、上記一般式(1)で表されるシラン化合物の内、n1が1であるシラン化合物を少なくとも使用することは、分子量増加の観点から好ましい。上記一般式(1)で表されるシラン化合物の内、n1が1であるシラン化合物とn1が2であるシラン化合物とを併せて使用することが、硬化物の耐クラック性の観点から、好ましい。 Moreover, it is preferable from a viewpoint of molecular weight increase to use at least the silane compound whose n1 is 1 among the silane compounds represented by the said General formula (1). Among the silane compounds represented by the general formula (1), it is preferable to use a silane compound in which n1 is 1 and a silane compound in which n1 is 2 from the viewpoint of crack resistance of the cured product. .
<感光性珪素樹脂(A)の製造>
以下、感光性珪素樹脂(A)の製造に関し、上記一般式(1)で表されるシラン化合物から得られるポリシロキサン化合物と金属酸化物微粒子とを用いる場合について説明するが、本発明はこれに限定するものではない。
<Production of photosensitive silicon resin (A)>
Hereinafter, regarding the production of the photosensitive silicon resin (A), the case where the polysiloxane compound obtained from the silane compound represented by the general formula (1) and the metal oxide fine particles are used will be described. It is not limited.
ポリシロキサン化合物は、上記一般式(1)で表される1種以上のシラン化合物に、水を添加することによって製造することが好ましい。水の添加量としては、上記一般式(1)で表されるシラン化合物中のX1の合計モル数に対して0.1当量〜10当量(モル基準)の範囲が好ましく、より好ましくは0.4当量〜8当量の範囲である。水の添加量が0.1当量以上であると、ポリシロキサン化合物の分子量が上がるため好ましく、10当量以下であることは、縮合反応により生成するポリシロキサン化合物の溶液のポットライフを長くする観点から好ましい。重縮合に用いる上記一般式(1)で表されるシラン化合物のX1が全て水酸基である場合、水を加えず縮合させてもよい。 The polysiloxane compound is preferably produced by adding water to one or more silane compounds represented by the general formula (1). The amount of water added is preferably in the range of 0.1 equivalents to 10 equivalents (on a molar basis) with respect to the total number of moles of X 1 in the silane compound represented by the general formula (1), more preferably 0. .4 equivalents to 8 equivalents. When the amount of water added is 0.1 equivalent or more, the molecular weight of the polysiloxane compound is increased, and preferably 10 equivalents or less from the viewpoint of extending the pot life of the polysiloxane compound solution produced by the condensation reaction. preferable. When all X 1 of the silane compound represented by the general formula (1) used for polycondensation is a hydroxyl group, it may be condensed without adding water.
ポリシロキサン化合物を触媒の存在下での縮合反応により製造する場合、加水分解及び縮合の速度が速くなるため好ましい。 In the case of producing a polysiloxane compound by a condensation reaction in the presence of a catalyst, the hydrolysis and condensation rates are increased, which is preferable.
触媒の種類としては、酸触媒、塩基触媒及び金属アルコキシドが挙げられる。具体的には、酸触媒として無機酸及び有機酸が挙げられる。上記無機酸としては、例えば、塩酸、硝酸、硫酸、フッ酸、リン酸、ホウ酸等が挙げられる。上記有機酸としては、例えば、酢酸、プロピオン酸、ブタン酸、ペンタン酸、ヘキサン酸、ヘプタン酸、オクタン酸、ノナン酸、デカン酸、シュウ酸、マレイン酸、メチルマロン酸、安息香酸、p−アミノ安息香酸、p−トルエンスルホン酸、ベンゼンスルホン酸、トリフルオロ酢酸、ギ酸、マロン酸、スルホン酸、フタル酸、フマル酸、クエン酸、酒石酸、シトラコン酸、リンゴ酸、グルタル酸等が挙げられる。塩基触媒の例として、無機塩基では、例えば、水酸化リチウム、水酸化ナトリウム、水酸化カリウム、水酸化セシウム等のアルカリ金属水酸化物;水酸化カルシウム、水酸化ストロンチウム、水酸化バリウム等のアルカリ土類金属水酸化物;炭酸リチウム、炭酸カリウム、炭酸ナトリウム等のアルカリ又はアルカリ土類金属炭酸塩;炭酸水素カリウム、炭酸水素ナトリウム等の金属炭酸水素塩;等が挙げられる。有機塩基では、アンモニア、トリエチルアミン、エチルジイソプロピルアミン等のトリアルキルアミン;N,N−ジメチルアニリン、N,N−ジエチルアニリン等の炭素数1〜4のN,N−ジアルキルアニリン誘導体;ピリジン、2,6−ルチジン等の、炭素数1〜4のアルキル置換基を有していてもよいピリジン誘導体等が挙げられる。また、金属アルコキシドとしては、トリメトキシアルミニウム、トリエトキシアルミニウム、トリ−n−プロポキシアルミニウム、トリ−iso−プロポキシアルミニウム、トリ−n−ブトキシアルミニウム、トリ−iso−ブトキシアルミニウム、トリ−sec−ブトキシアルミニウム、トリ−tert−ブトキシアルミニウム、トリメトキシボロン、トリエトキシボロン、トリ−n−プロポキシボロン、トリ−iso−プロポキシボロン、トリ−n−ブトキシボロン、トリ−iso−ブトキシボロン、トリ−sec−ブトキシボロン、トリ−tert−ブトキシボロンテトラメトキシシラン、テトラエトキシシラン、テトラ−n−プロポキシシラン、テトラ−iso−プロポキシシラン、テトラ−n−ブトキシシラン、テトラ−iso−ブトキシシラン、テトラ−sec−ブトキシシラン、テトラ−tert−ブトキシシラン、テトラメトキシゲルマニウム、テトラエトキシゲルマニウム、テトラ−n−プロポキシゲルマニウム、テトラ−iso−プロポキシゲルマニウム、テトラ−n−ブトキシゲルマニウム、テトラ−iso−ブトキシゲルマニウム、テトラ−sec−ブキシゲルマニウム、テトラ−tert−ブトキシゲルマニウム、テトラメトキシチタン、テトラエトキシチタン、テトラ−n−プロポキシチタン、テトラ−iso−プロポキシチタン、テトラ−n−ブトキシチタン、テトラ−iso−ブトキシチタン、テトラ−sec−ブトキシタン、テトラ−tert−ブトキシチタン、テトラメトキシジルコニウム、テトラエトキシジルコニウム、テトラ−n−プロポキシジルコニウム、テトラ−iso−プロポキシジルコニウム、テトラ−nブトキシジルコニウム、テトラ−iso−ブトキシジルコニウム、テトラ−sec−ブトキシジルコニウム、テトラ−tert−ブトキシジルコニウム等が挙げられる。これらの触媒は、1種で又は2種以上を混合して用いることができる。また、使用される触媒の量が、ポリシロキサン化合物を製造する際の反応系のpHを0.01〜6.9の範囲に調整する量であることが、ポリシロキサン化合物の重量平均分子量を良好に制御できるため、好ましい。またポリシロキサンの製造後、酸又は塩基でpHの調整を行っても構わない。 Examples of the catalyst include acid catalysts, base catalysts, and metal alkoxides. Specifically, an inorganic acid and an organic acid are mentioned as an acid catalyst. Examples of the inorganic acid include hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, boric acid, and the like. Examples of the organic acid include acetic acid, propionic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, oxalic acid, maleic acid, methylmalonic acid, benzoic acid, and p-amino. Examples include benzoic acid, p-toluenesulfonic acid, benzenesulfonic acid, trifluoroacetic acid, formic acid, malonic acid, sulfonic acid, phthalic acid, fumaric acid, citric acid, tartaric acid, citraconic acid, malic acid, and glutaric acid. Examples of base catalysts include inorganic bases such as alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide, and cesium hydroxide; alkaline earths such as calcium hydroxide, strontium hydroxide, and barium hydroxide. Metal hydroxides; alkali metal or alkaline earth metal carbonates such as lithium carbonate, potassium carbonate and sodium carbonate; metal hydrogen carbonates such as potassium hydrogen carbonate and sodium hydrogen carbonate; and the like. Examples of organic bases include trialkylamines such as ammonia, triethylamine, and ethyldiisopropylamine; N, N-dialkylaniline derivatives having 1 to 4 carbon atoms such as N, N-dimethylaniline and N, N-diethylaniline; pyridine, 2, Examples thereof include pyridine derivatives that may have an alkyl substituent having 1 to 4 carbon atoms, such as 6-lutidine. Examples of the metal alkoxide include trimethoxy aluminum, triethoxy aluminum, tri-n-propoxy aluminum, tri-iso-propoxy aluminum, tri-n-butoxy aluminum, tri-iso-butoxy aluminum, tri-sec-butoxy aluminum, Tri-tert-butoxyaluminum, trimethoxyboron, triethoxyboron, tri-n-propoxyboron, tri-iso-propoxyboron, tri-n-butoxyboron, tri-iso-butoxyboron, tri-sec-butoxyboron, Tri-tert-butoxyboron tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetra-iso-propoxysilane, tetra-n-butoxysilane, tetra-iso- Toxisilane, tetra-sec-butoxysilane, tetra-tert-butoxysilane, tetramethoxygermanium, tetraethoxygermanium, tetra-n-propoxygermanium, tetra-iso-propoxygermanium, tetra-n-butoxygermanium, tetra-iso-butoxy Germanium, tetra-sec-butoxygermanium, tetra-tert-butoxygermanium, tetramethoxytitanium, tetraethoxytitanium, tetra-n-propoxytitanium, tetra-iso-propoxytitanium, tetra-n-butoxytitanium, tetra-iso- Butoxytitanium, tetra-sec-butoxytane, tetra-tert-butoxytitanium, tetramethoxyzirconium, tetraethoxyzirconium, tetra-n-pro Alkoxy zirconium, tetra -iso- propoxy zirconium, tetra -n-butoxy zirconium, tetra -iso- butoxy zirconium, tetra -sec- butoxy zirconium, tetra--tert- butoxy zirconium, and the like. These catalysts can be used alone or in combination of two or more. Further, the amount of catalyst used is an amount that adjusts the pH of the reaction system in the production of the polysiloxane compound to a range of 0.01 to 6.9, so that the weight average molecular weight of the polysiloxane compound is good. It is preferable because it can be controlled. Moreover, you may adjust pH with an acid or a base after manufacture of polysiloxane.
ポリシロキサン化合物を製造するための縮合反応は、有機溶媒中で行うことができる。縮合反応に使用できる有機溶媒としては、例えば、アルコール、エステル、ケトン、エーテル、脂肪族炭化水素化合物、芳香族炭化水素化合物、アミド化合物等が挙げられる。 The condensation reaction for producing the polysiloxane compound can be performed in an organic solvent. Examples of the organic solvent that can be used for the condensation reaction include alcohols, esters, ketones, ethers, aliphatic hydrocarbon compounds, aromatic hydrocarbon compounds, amide compounds, and the like.
上記アルコールとしては、例えば、メチルアルコール、エチルアルコール、プロピルアルコール、ブチルアルコールのような一価アルコール、エチレングリコール、ジエチレングリコール、プロピレングリコール、グリセリン、トリメチロールプロパン、ヘキサントリオールのような多価アルコール、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノプロピルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテルのような多価アルコールのモノエーテル等が挙げられる。 Examples of the alcohol include monohydric alcohols such as methyl alcohol, ethyl alcohol, propyl alcohol, and butyl alcohol, polyhydric alcohols such as ethylene glycol, diethylene glycol, propylene glycol, glycerin, trimethylolpropane, and hexanetriol, and ethylene glycol. Monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, B propylene glycol monopropyl ether, mono ethers of polyhydric alcohols such as propylene glycol monobutyl ether.
上記エステルとしては、例えば、酢酸メチル、酢酸エチル、酢酸ブチル、γ−ブチロラクトン等が挙げられる。ケトンとしては、例えば、アセトン、メチルエチルケトン、メチルイソアミルケトン等が挙げられる。 Examples of the ester include methyl acetate, ethyl acetate, butyl acetate, and γ-butyrolactone. Examples of the ketone include acetone, methyl ethyl ketone, and methyl isoamyl ketone.
上記エーテルとしては、上記の多価アルコールのモノエーテルの他に、例えば、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジプロピルエーテル、エチレングリコールジブチルエーテル、プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジブチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールメチルエチルエーテル、ジエチレングリコールジエチルエーテルのような多価アルコールの水酸基の全てをアルキルエーテル化した多価アルコールエーテル、及び、テトラヒドロフラン、1,4−ジオキサン、アニソール、プロピレングリコールモノメチルエーテルアセテート(以下、PGMEAと略す。)等が挙げられる。 Examples of the ether include, in addition to the above monoethers of polyhydric alcohols, for example, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dipropyl ether, ethylene glycol dibutyl ether, propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol. Polyhydric alcohol ethers obtained by alkyl etherifying all hydroxyl groups of polyhydric alcohols such as dibutyl ether, diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, and tetrahydrofuran, 1,4-dioxane, anisole, propylene glycol monomethyl ether Acetate (hereinafter abbreviated as PGMEA) And the like.
上記脂肪族炭化水素化合物としては、例えば、ヘキサン、ヘプタン、オクタン、ノナン、デカン等が挙げられる。 Examples of the aliphatic hydrocarbon compound include hexane, heptane, octane, nonane, decane, and the like.
上記芳香族炭化水素化合物としては、例えば、ベンゼン、トルエン、キシレン等が挙げられる。 Examples of the aromatic hydrocarbon compound include benzene, toluene, xylene and the like.
上記アミド化合物としては、例えば、ジメチルホルムアミド、ジメチルアセトアミド、N−メチルピロリドン等が挙げられる。 Examples of the amide compound include dimethylformamide, dimethylacetamide, N-methylpyrrolidone and the like.
これらの溶媒は単独で使用してもよいし、複数の溶媒を組み合わせて使用しても構わない。好ましい例は、アルコール水溶液中、酸性条件下での加水分解縮合である。また、上記溶媒を用いずにバルク中で反応を行ってもよい。 These solvents may be used alone or in combination with a plurality of solvents. A preferred example is hydrolytic condensation under acidic conditions in an aqueous alcohol solution. Moreover, you may react in a bulk, without using the said solvent.
ポリシロキサン化合物を製造する際の反応温度は、特に制限は無いが、好ましくは−50℃以上200℃以下、より好ましくは0℃以上150℃以下の範囲である。上記の範囲で反応を行うことにより、ポリシロキサン化合物の分子量を良好に制御することができる。 The reaction temperature for producing the polysiloxane compound is not particularly limited, but is preferably in the range of −50 ° C. to 200 ° C., more preferably 0 ° C. to 150 ° C. By carrying out the reaction in the above range, the molecular weight of the polysiloxane compound can be well controlled.
また、ポリシロキサン化合物はチタン、ジルコニウム、アルミニウム、ゲルマニウム、ホウ素、リン、窒素、炭素、ガリウム、クロム等の、酸化物を形成する元素を含んでもよい。 In addition, the polysiloxane compound may include an element that forms an oxide, such as titanium, zirconium, aluminum, germanium, boron, phosphorus, nitrogen, carbon, gallium, or chromium.
感光性珪素樹脂(A)は、上記一般式(1)で表される1種以上のシラン化合物、及び/又は該シラン化合物の加水分解縮合生成物であるポリシロキサン化合物と、金属酸化物微粒子との複合体を含むことが好ましい。ポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と金属酸化物微粒子との複合化は、水素結合のような相互作用によるものでも、共有結合によるものでもよいが、硬化成形物のクラック耐性の観点から、ポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と金属酸化物微粒子とが、縮合反応によって共有結合して縮合反応物を形成していることが好ましい。 The photosensitive silicon resin (A) includes at least one silane compound represented by the general formula (1) and / or a polysiloxane compound that is a hydrolysis condensation product of the silane compound, metal oxide fine particles, It is preferable that the complex of these is included. The composite of the polysiloxane compound and / or the silane compound represented by the general formula (1) and the metal oxide fine particles may be based on an interaction such as a hydrogen bond or a covalent bond. From the viewpoint of crack resistance of the product, the polysiloxane compound and / or the silane compound represented by the general formula (1) and the metal oxide fine particles are covalently bonded by a condensation reaction to form a condensation reaction product. Is preferred.
感光性珪素樹脂(A)は、好ましくは、(i)金属酸化物微粒子と、上記一般式(1)で表されるシラン化合物の加水分解縮合生成物であるポリシロキサン化合物とを反応させる方法、(ii)金属酸化物微粒子と、上記一般式(1)で表されるシラン化合物の加水分解縮合生成物であるポリシロキサン化合物及び上記一般式(1)で表されるシラン化合物とを反応させる方法、又は(iii)金属酸化物微粒子と上記一般式(1)で表されるシラン化合物とを反応させる方法、によって得ることができる。(i)の方法では、シラン化合物の加水分解縮合によってポリシロキサン化合物を製造した後、ポリシロキサン化合物と金属酸化物微粒子とを反応させる。(ii)の方法では、シラン化合物の加水分解縮合によってポリシロキサン化合物を製造した後、反応系中に金属酸化物微粒子とシラン化合物とを添加し、これらを縮合反応させる。(iii)の方法では、シラン化合物の加水分解縮合時に金属酸化物微粒子を存在させることにより、ポリシロキサン鎖中に金属酸化物が導入されているポリマーを製造する。 The photosensitive silicon resin (A) is preferably (i) a method of reacting metal oxide fine particles with a polysiloxane compound that is a hydrolysis condensation product of the silane compound represented by the general formula (1), (Ii) A method of reacting metal oxide fine particles with a polysiloxane compound which is a hydrolysis-condensation product of the silane compound represented by the above general formula (1) and the silane compound represented by the above general formula (1) Or (iii) a method of reacting metal oxide fine particles with the silane compound represented by the general formula (1). In the method (i), after a polysiloxane compound is produced by hydrolytic condensation of a silane compound, the polysiloxane compound and metal oxide fine particles are reacted. In the method (ii), after a polysiloxane compound is produced by hydrolytic condensation of a silane compound, metal oxide fine particles and a silane compound are added to the reaction system, and these are subjected to a condensation reaction. In the method (iii), a polymer in which a metal oxide is introduced into a polysiloxane chain is produced by the presence of metal oxide fine particles at the time of hydrolytic condensation of a silane compound.
硬化成形物のクラック耐性の観点から、ポリシロキサン化合物を含む成分と金属酸化物微粒子とを反応させて得られる感光性珪素樹脂(A)が好ましい。 From the viewpoint of crack resistance of the cured molded product, a photosensitive silicon resin (A) obtained by reacting a component containing a polysiloxane compound and metal oxide fine particles is preferable.
縮合反応の際には、溶媒中に分散した状態での金属酸化物微粒子をポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と反応させることができる。溶媒としては、水若しくは有機溶媒又はこれらの混合溶媒を使用することができる。使用される有機溶媒の種類は、使用される金属酸化物微粒子の分散媒によって変わる。使用される金属酸化物微粒子の分散媒が水系の場合は、水及び/又はアルコール系溶媒を金属酸化物微粒子の水分散媒に加えてから金属酸化物微粒子をポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と反応させてもよいし、金属酸化物微粒子の水溶液中の溶媒を一度アルコール系溶媒に置換してから、金属酸化物微粒子をポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と反応させてもよい。 In the condensation reaction, the metal oxide fine particles dispersed in the solvent can be reacted with the polysiloxane compound and / or the silane compound represented by the general formula (1). As the solvent, water, an organic solvent, or a mixed solvent thereof can be used. The type of organic solvent used varies depending on the dispersion medium of the metal oxide fine particles used. When the dispersion medium of the metal oxide fine particles used is an aqueous medium, the metal oxide fine particles are added to the polysiloxane compound and / or the above general formula after adding water and / or an alcohol solvent to the aqueous dispersion medium of the metal oxide fine particles. It may be reacted with the silane compound represented by (1), or the solvent in the aqueous solution of the metal oxide fine particles is once replaced with an alcohol solvent, and then the metal oxide fine particles are converted into the polysiloxane compound and / or the above general You may make it react with the silane compound represented by Formula (1).
ポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と金属酸化物微粒子との縮合反応の際の、溶媒及び金属酸化物微粒子の置換溶媒として使用できるアルコール系溶媒としては、例えば、メタノール、エタノール、n−プロパノール、2−プロパノール、n−ブタノール、メトキシエタノール、エトキシエタノール等が挙げられる。これらは、水と容易に混合するため好ましい。 Examples of the alcohol-based solvent that can be used as a substitution solvent for the solvent and the metal oxide fine particles in the condensation reaction of the polysiloxane compound and / or the silane compound represented by the general formula (1) and the metal oxide fine particles include: , Methanol, ethanol, n-propanol, 2-propanol, n-butanol, methoxyethanol, ethoxyethanol and the like. These are preferred because they are easily mixed with water.
使用される金属酸化物微粒子の分散媒がアルコール、ケトン、エステル、炭化水素等の溶媒である場合には、水又はアルコール、エーテル、ケトン、エステル等の溶媒を使用することができる。アルコールとしては、例えば、メタノール、エタノール、n−プロパノール、2−プロパノール、n−ブタノール等が挙げられる。エーテル溶媒としては、例えば、ジメトキシエタン、PGMEAが挙げられる。ケトン溶媒としては、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン等が挙げられる。エステル溶媒としては、例えば酢酸メチル、酢酸エチル、酢酸プロピル、ギ酸エチル、ギ酸プロピル、γ−ブチロラクトン等が挙げられる。炭化水素溶媒としては、例えば、ヘキサン、ヘプタン、オクタン、ノナン、デカン、ベンゼン、トルエン、キシレン等が挙げられる。 When the dispersion medium of the metal oxide fine particles used is a solvent such as alcohol, ketone, ester, or hydrocarbon, water or a solvent such as alcohol, ether, ketone, or ester can be used. Examples of the alcohol include methanol, ethanol, n-propanol, 2-propanol, n-butanol and the like. Examples of the ether solvent include dimethoxyethane and PGMEA. Examples of the ketone solvent include acetone, methyl ethyl ketone, and methyl isobutyl ketone. Examples of the ester solvent include methyl acetate, ethyl acetate, propyl acetate, ethyl formate, propyl formate, and γ-butyrolactone. Examples of the hydrocarbon solvent include hexane, heptane, octane, nonane, decane, benzene, toluene, xylene and the like.
好ましい溶媒の例は、炭素数1〜4のアルコールの水溶液である。 An example of a preferable solvent is an aqueous solution of an alcohol having 1 to 4 carbon atoms.
金属酸化物微粒子とポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物との縮合反応は、酸性雰囲気下又は塩基性雰囲気下のどちらで行われても構わない。pHの範囲としては、1〜10の範囲が好ましく、3〜9の範囲がより好ましい。上記範囲で縮合反応を行うと、ゲル化又は白濁が起きずに縮合反応を進行させることができるため好ましい。縮合反応の際に触媒を用いてもよい。用いることができる酸触媒、塩基触媒又は金属アルコキシドとしてはポリシロキサン化合物の製造に用いるものと同じ触媒を挙げることができる。なお、ポリシロキサン化合物の製造後に触媒を取り除いてもよいが、ポリシロキサン化合物製造後に触媒を取り除かずそのまま金属酸化物微粒子を反応させる場合は、触媒を再度加えなくても、ポリシロキサン化合物を反応させる際に使用した触媒でポリシロキサン化合物と金属酸化物微粒子との反応を行うことができる。また、ポリシロキサン化合物と金属酸化物微粒子との反応時に改めて触媒を加えても構わない。 The condensation reaction between the metal oxide fine particles and the polysiloxane compound and / or the silane compound represented by the general formula (1) may be performed in an acidic atmosphere or a basic atmosphere. As the pH range, a range of 1 to 10 is preferable, and a range of 3 to 9 is more preferable. It is preferable to perform the condensation reaction within the above range because the condensation reaction can proceed without causing gelation or white turbidity. A catalyst may be used in the condensation reaction. Examples of the acid catalyst, base catalyst, or metal alkoxide that can be used include the same catalysts as those used in the production of the polysiloxane compound. The catalyst may be removed after the production of the polysiloxane compound. However, when the metal oxide fine particles are reacted as they are without removing the catalyst after the production of the polysiloxane compound, the polysiloxane compound is reacted without adding the catalyst again. The reaction between the polysiloxane compound and the metal oxide fine particles can be performed with the catalyst used at the time. Further, a catalyst may be added again during the reaction between the polysiloxane compound and the metal oxide fine particles.
また、ポリシロキサン化合物を製造する際に酸触媒を添加した場合、金属酸化物微粒子とポリシロキサン化合物とを反応させる際に、ポリシロキサン化合物に塩基触媒を添加し、中和又は塩基側にして、縮合反応を行っても構わない。 In addition, when an acid catalyst is added when producing the polysiloxane compound, when reacting the metal oxide fine particles and the polysiloxane compound, a base catalyst is added to the polysiloxane compound to make it neutral or base side, A condensation reaction may be performed.
ポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と金属酸化物微粒子との縮合反応物を製造する際の反応温度は、特に制限は無いが、好ましくは−50℃以上200℃以下、より好ましくは0℃以上150℃以下、さらに好ましくは50℃以上100℃以下の範囲である。上記の範囲で反応を行うことにより、ポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と金属酸化物微粒子との縮合率(ポリシロキサン及び/又はシラン−金属酸化物微粒子縮合率)を制御することができる。反応は、典型的には大気圧で行うことができる。 The reaction temperature for producing the condensation reaction product of the polysiloxane compound and / or the silane compound represented by the general formula (1) and the metal oxide fine particles is not particularly limited, but is preferably −50 ° C. or higher and 200 ° C. The range is from 0 ° C. to 150 ° C., more preferably from 50 ° C. to 100 ° C. By carrying out the reaction within the above range, the condensation rate of the polysiloxane compound and / or the silane compound represented by the general formula (1) and the metal oxide fine particles (polysiloxane and / or silane-metal oxide fine particle condensation) Rate) can be controlled. The reaction can typically be carried out at atmospheric pressure.
ポリシロキサン化合物及び/又は上記一般式(1)で表されるシラン化合物と金属酸化物微粒子との縮合反応の際に使用される水は、上記から選ばれる溶媒を加えた後に、例えば、蒸留等の方法によって取り除き、縮合反応物中の水分及び溶媒の合計含有量を0.0001質量%以上5質量%以下にすることが好ましく、0.0001質量%以上3質量%以下にすることがより好ましく、0.0001質量%以上1質量%以下にすることがさらに好ましい。水分及び溶媒の合計含有量が上記範囲内であると、本発明の感光性樹脂組成物を硬化させる際に、収縮が低減され、クラックが入りにくくなるために好ましい。水分の含有量は、例えば、ガスクロマトグラム、又はカールフィッシャー法で測定でき、溶媒の含有量は、例えば、ガスクロマトグラムを用いて測定できる。 The water used in the condensation reaction between the polysiloxane compound and / or the silane compound represented by the general formula (1) and the metal oxide fine particles is added with a solvent selected from the above, for example, distillation or the like. The total content of water and solvent in the condensation reaction product is preferably 0.0001% by mass to 5% by mass, more preferably 0.0001% by mass to 3% by mass. More preferably, the content is 0.0001% by mass or more and 1% by mass or less. It is preferable for the total content of moisture and solvent to be in the above range because shrinkage is reduced and cracks are less likely to occur when the photosensitive resin composition of the present invention is cured. The water content can be measured by, for example, a gas chromatogram or the Karl Fischer method, and the solvent content can be measured by using, for example, a gas chromatogram.
ポリシロキサン化合物合成時の縮合反応後、並びに/又は、ポリシロキサン化合物及び/若しくは上記一般式(1)で表されるシラン化合物と金属酸化物微粒子との縮合反応後に、蒸留、抽出による洗浄、又はイオン交換等の方法により、触媒を取り除くことで、感光性珪素樹脂(A)のpHを6以上8以下に調整することが好ましい。pHが上記範囲内であると、感光性珪素樹脂(A)のポットライフが長くなるため好ましい。 After the condensation reaction at the time of synthesizing the polysiloxane compound and / or after the condensation reaction of the polysiloxane compound and / or the silane compound represented by the general formula (1) and the metal oxide fine particles, washing by distillation, extraction, or It is preferable to adjust the pH of the photosensitive silicon resin (A) to 6 or more and 8 or less by removing the catalyst by a method such as ion exchange. It is preferable for the pH to be in the above range because the pot life of the photosensitive silicon resin (A) is increased.
本発明の感光性珪素樹脂(A)は、29SiNMR法にて測定したときのピーク面積から下記計算式(2):
シラノール量割合=(D1×1+T1×2+T2+Q1×3+Q2×2+Q3)/[M1+(D1+D2)×2+(T1+T2+T3)×3+(Q1+Q2+Q3+Q4)×4]
{式中、M0とは、O原子と結合している結合手の数が1つであるSi原子のうち、Si−O−Si結合が0個のもののピーク面積であり、M1とは、O原子と結合している結合手の数が1つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、D0とは、O原子と結合している結合手の数が2つであるSi原子のうち、Si−O−Si結合が0個のもののピーク面積であり、D1とは、O原子と結合している結合手の数が2つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、D2とは、O原子と結合している結合手の数が2つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、T0とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が0個のもののピーク面積であり、T1とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、T2とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、T3とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が3個のもののピーク面積であり、Q0とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が0個のもののピーク面積であり、Q1とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、Q2とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、Q3とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が3個のもののピーク面積であり、そしてQ4とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が4個のもののピーク面積である。}で求められる該感光性珪素樹脂のシラノール量割合が0.2以下であることが、熱重量減少が小さく、吸水率が小さい硬化物を得ることができる点で好ましく、より好ましくは0.15以下であり、さらに好ましくは0.1以下である。なお、ここで言うシラノール基とは、Si−OHに加え、例えば上記式(1)におけるSi−X1(X1がアルコキシ基又はアセトキシ基である場合)等、シラノール基の水素が置換された構造を包含する。
The photosensitive silicon resin (A) of the present invention has the following calculation formula (2) from the peak area measured by 29 Si NMR method:
Silanol amount ratio = (D1 × 1 + T1 × 2 + T2 + Q1 × 3 + Q2 × 2 + Q3) / [M1 + (D1 + D2) × 2 + (T1 + T2 + T3) × 3 + (Q1 + Q2 + Q3 + Q4) × 4]
{In the formula, M0 is a peak area of a Si atom having one Si—O—Si bond among Si atoms having one bond bonded to an O atom, and M1 is O Of the Si atoms having one bond bonded to an atom, the peak area of one Si-O-Si bond is D0, and D0 is a bond bonded to an O atom. The peak area of zero Si—O—Si bond among Si atoms having two numbers, and D1 is the number of Si atoms having two bonds that are bonded to O atoms. Among them, the peak area of one Si-O-Si bond is D2, and D2 is the Si-O-Si bond among the Si atoms having two bonds that are bonded to the O atom. It is the peak area of two things, and T0 is a Si atom having three bonds bonded to an O atom. The peak area of the i-O-Si bond is 0, and T1 is one Si-O-Si bond among the Si atoms having three bonds bonded to the O atom. T2 is the peak area of two Si-O-Si bonds out of Si atoms having three bonds bonded to O atoms, and T3 Is the peak area of three Si-O-Si bonds among Si atoms having three bonds bonded to O atoms, and Q0 is bonded to O atoms. Of the Si atoms having four bond hands, the peak area of zero Si-O-Si bond is Q1, and Q1 is the number of bond bonds with O atoms being four. Of the Si atoms, the peak area of one Si—O—Si bond is Q 2. The peak area of two Si—O—Si bonds among Si atoms having four bond hands, Q3 is the number of bond bonds to four O atoms. Among the Si atoms, the peak area of three Si—O—Si bonds is present, and Q4 is the Si— of the Si atoms having four bonds bonded to the O atoms. This is the peak area of four O-Si bonds. The silanol content ratio of the photosensitive silicon resin obtained in the above formula is preferably 0.2 or less from the viewpoint of obtaining a cured product having a small thermogravimetric decrease and a low water absorption, and more preferably 0.15. Or less, more preferably 0.1 or less. In addition to the Si—OH, the silanol group referred to here is, for example, Si—X 1 in the above formula (1) (when X 1 is an alkoxy group or an acetoxy group), and the hydrogen of the silanol group is substituted. Includes structure.
本発明における感光性珪素樹脂(A)は、金属酸化物微粒子:20質量%以上95質量%以下、並びに上記ポリシロキサン化合物及び上記シラン化合物の合計:5質量%以上80質量%以下、を含む混合物又は該混合物の縮合生成物であることが好ましい。金属酸化物微粒子の含有率は、硬化物の屈折率が高くなる点で、20質量%以上が好ましく、縮合反応物の粘度の観点から、95質量%以下が好ましい。金属酸化物微粒子の含有率は、より好ましくは25質量%以上85質量%以下であり、さらに好ましくは30質量%以上80質量%以下である。 The photosensitive silicon resin (A) in the present invention is a mixture containing metal oxide fine particles: 20% by mass to 95% by mass, and the total of the polysiloxane compound and the silane compound: 5% by mass to 80% by mass. Or it is preferable that it is a condensation product of this mixture. The content of the metal oxide fine particles is preferably 20% by mass or more from the viewpoint of increasing the refractive index of the cured product, and preferably 95% by mass or less from the viewpoint of the viscosity of the condensation reaction product. The content of the metal oxide fine particles is more preferably 25% by mass or more and 85% by mass or less, and further preferably 30% by mass or more and 80% by mass or less.
感光性珪素樹脂(A)の質量平均分子量は、好ましくは1,000以上200,000以下の範囲、より好ましくは1,000以上100,000以下である。質量平均分子量は、例えば、ゲルパーミエーションクロマトグラフィ(GPC)で、標準ポリメチルメタクリレート換算により求めることができる。該感光性珪素樹脂(A)の質量平均分子量が1,000以上の場合、硬化物が高耐熱性になり、さらにポットライフが長くなる。該質量平均分子量が200,000以下の場合、粘度を低くすることができるため、型充填性が向上し、形状転写性が向上する。 The mass average molecular weight of the photosensitive silicon resin (A) is preferably in the range of 1,000 to 200,000, more preferably 1,000 to 100,000. A mass average molecular weight can be calculated | required by standard polymethylmethacrylate conversion, for example with gel permeation chromatography (GPC). When the mass average molecular weight of the photosensitive silicon resin (A) is 1,000 or more, the cured product has high heat resistance and further increases the pot life. When the mass average molecular weight is 200,000 or less, the viscosity can be lowered, so that the mold filling property is improved and the shape transfer property is improved.
<光ラジカル重合開始剤(B)>
本発明に係る感光性樹脂組成物は、感光性を付与する目的で、光ラジカル重合開始剤(B)を含む。光ラジカル重合開始剤(B)により感光性樹脂組成物の光ラジカル重合を進行させることができる。好ましい光ラジカル重合開始剤(B)としては、波長365nmの光に吸収を持つ以下の化合物が挙げられる。
<Photoradical polymerization initiator (B)>
The photosensitive resin composition according to the present invention contains a photoradical polymerization initiator (B) for the purpose of imparting photosensitivity. Photoradical polymerization of the photosensitive resin composition can be advanced by the photoradical polymerization initiator (B). Preferred examples of the radical photopolymerization initiator (B) include the following compounds that absorb light having a wavelength of 365 nm.
(1)ベンゾフェノン誘導体:例えば、ベンゾフェノン、4,4’−ビス(ジエチルアミノ)ベンゾフェノン、o−ベンゾイル安息香酸メチル、4−ベンゾイル−4’−メチルジフェニルケトン、ジベンジルケトン、フルオレノン等、
(2)アセトフェノン誘導体:例えば、トリクロロアセトフェノン、2,2’−ジエトキシアセトフェノン、2−ヒドロキシ−2−メチルプロピオフェノン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−ヒドロキシシクロヘキシルフェニルケトン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン、2−ヒドロキシ−1−{4−[4−(2−ヒドロキシ−2−メチルプロピオニル)−ベンジル]−フェニル}−2−メチルプロパン−1−オン、フェニルグリオキシル酸メチル、(2−ヒドロキシ−1−{4−[4−(2−ヒドロキシ−2−メチル−プロピオニル)−ベンジル]−フェニル}−2−メチル−プロパン−1−オン)(BASF株式会社製IRGACURE(登録商標)127)等、
(3)チオキサントン誘導体:例えば、チオキサントン、2−メチルチオキサントン、2−イソプロピルチオキサントン、ジエチルチオキサントン等、
(4)ベンジル誘導体:例えば、ベンジル、ベンジルジメチルケタール、ベンジル−β−メトキシエチルアセタール等、
(5)ベンゾイン誘導体:例えば、ベンゾイン、ベンゾインメチルエーテル、2−ヒドロキシ−2−メチル−1フェニルプロパン−1−オン等、
(6)オキシム系化合物:例えば、1−フェニル−1,2−ブタンジオン−2−(O−メトキシカルボニル)オキシム、1−フェニル−1,2−プロパンジオン−2−(O−メトキシカルボニル)オキシム、1−フェニル−1,2−プロパンジオン−2−(O−エトキシカルボニル)オキシム、1−フェニル−1,2−プロパンジオン−2−(O−ベンゾイル)オキシム、1,3−ジフェニルプロパントリオン−2−(O−エトキシカルボニル)オキシム、1−フェニル−3−エトキシプロパントリオン−2−(O−ベンゾイル)オキシム、1,2−オクタンジオン、1−[4−(フェニルチオ)−2−(O−ベンゾイルオキシム)](BASF株式会社製IRGACURE(登録商標) OXE01)、エタノン、1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−、1−(O−アセチルオキシム)(BASF株式会社製IRGACURE(登録商標) OXE02)等、
(1) Benzophenone derivatives: for example, benzophenone, 4,4′-bis (diethylamino) benzophenone, methyl o-benzoylbenzoate, 4-benzoyl-4′-methyldiphenyl ketone, dibenzyl ketone, fluorenone, etc.
(2) Acetophenone derivatives: for example, trichloroacetophenone, 2,2′-diethoxyacetophenone, 2-hydroxy-2-methylpropiophenone, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1- Hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-hydroxy-1- {4- [4- (2-hydroxy-2-methyl) Propionyl) -benzyl] -phenyl} -2-methylpropan-1-one, methyl phenylglyoxylate, (2-hydroxy-1- {4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] -Phenyl} -2-methyl-propan-1-one) (IRGACURE (registered trademark) manufactured by BASF Corporation 127) etc.
(3) Thioxanthone derivatives: For example, thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, diethylthioxanthone, etc.
(4) benzyl derivatives: for example, benzyl, benzyldimethyl ketal, benzyl-β-methoxyethyl acetal, etc.
(5) Benzoin derivatives: for example, benzoin, benzoin methyl ether, 2-hydroxy-2-methyl-1-phenylpropan-1-one, etc.
(6) Oxime compounds: for example, 1-phenyl-1,2-butanedione-2- (O-methoxycarbonyl) oxime, 1-phenyl-1,2-propanedione-2- (O-methoxycarbonyl) oxime, 1-phenyl-1,2-propanedione-2- (O-ethoxycarbonyl) oxime, 1-phenyl-1,2-propanedione-2- (O-benzoyl) oxime, 1,3-diphenylpropanetrione-2 -(O-ethoxycarbonyl) oxime, 1-phenyl-3-ethoxypropanetrione-2- (O-benzoyl) oxime, 1,2-octanedione, 1- [4- (phenylthio) -2- (O-benzoyl) Oxime)] (IRGACURE (registered trademark) OXE01 manufactured by BASF Corporation), ethanone, 1- [9-ethyl-6- ( 2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime) (IRGACURE (registered trademark) OXE02 manufactured by BASF Corporation), etc.
(7)α−ヒドロキシケトン系化合物:例えば、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、2−ヒドロキシ−1−{4−[4−(2−ヒドロキシ−2−メチルプロピオニル)−ベンジル]フェニル}−2−メチルプロパン等、
(8)α−アミノアルキルフェノン系化合物:例えば、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1(BASF株式会社製IRGACURE(登録商標)369)、2−ジメチルアミノ−2−(4−メチルベンジル)−1−(4−モルフォリン−4−イル−フェニル)ブタン−1−オン等、
(9)フォスフィンオキサイド系化合物:例えば、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチル−ペンチルフォスフィンオキサイド、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド(BASF株式会社製LUCIRIN(登録商標) TPO)等、
(10)チタノセン化合物:例えば、ビス(η5−2,4−シクロペンタジエン−1−イル)−ビス(2,6−ジフルオロ−3−(1H−ピロール−1−イル)フェニル)チタニウム等、
(11)ベンゾエイト誘導体:例えば、エチル−p−(N,N−ジメチルアミノベンゾエイト)等、
(12)アクリジン誘導体:例えば、9−フェニルアクリジン等。
(7) α-hydroxy ketone compounds: for example, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- [4- (2-hydroxyethoxy) phenyl] -2-hydroxy-2-methyl -1-propan-1-one, 2-hydroxy-1- {4- [4- (2-hydroxy-2-methylpropionyl) -benzyl] phenyl} -2-methylpropane, etc.
(8) α-aminoalkylphenone compounds: for example, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 (IRGACURE (registered trademark) 369 manufactured by BASF Corporation), 2- Dimethylamino-2- (4-methylbenzyl) -1- (4-morpholin-4-yl-phenyl) butan-1-one, etc.
(9) Phosphine oxide compounds: for example, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphosphine oxide 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide (LUCIRIN (registered trademark) TPO manufactured by BASF Corporation), etc.
(10) Titanocene compound: for example, bis (η5-2,4-cyclopentadien-1-yl) -bis (2,6-difluoro-3- (1H-pyrrol-1-yl) phenyl) titanium, etc.
(11) Benzoate derivatives: for example, ethyl-p- (N, N-dimethylaminobenzoate)
(12) Acridine derivative: For example, 9-phenylacridine and the like.
上記した光ラジカル重合開始剤の中では、高感度の点で、上記(2)アセトフェノン誘導体、上記(8)α−アミノアルキルフェノン系化合物、及び上記(9)フォスフィンオキサイド系化合物が好ましい。さらに、硬化物の高透明性及び高感度の点で、上記(9)フォスフィンオキサイド系化合物が好ましく、中でも、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド(BASF株式会社製LUCIRIN(登録商標) TPO)がより好ましい。 Among the above-mentioned photo radical polymerization initiators, the above (2) acetophenone derivative, (8) α-aminoalkylphenone compound, and (9) phosphine oxide compound are preferable from the viewpoint of high sensitivity. Furthermore, in terms of high transparency and high sensitivity of the cured product, the above (9) phosphine oxide compound is preferable, and among them, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide (LUCIRIN (manufactured by BASF Corporation) (Registered trademark) TPO) is more preferred.
光ラジカル重合開始剤(B)の量は、感光性珪素樹脂(A)100質量部に対して、0.01質量部以上50質量部以下である。該量は、感光性樹脂組成物の他の成分の量を考慮して適宜設定する。該量は、0.05質量部以上10質量部以下が好ましく、0.1質量部以上5質量部以下がより好ましい。該量が0.01質量部以上であると、露光に際して、光重合が充分に進行するだけの活性種が供給され、露光部の硬化が十分に進行するので、実用的な硬化成形物を得ることができる。また該量が50質量部以下であると、感光性樹脂組成物の塗膜を基板上に形成する場合に、塗膜表面付近での露光吸収が大きくなり過ぎず、基板面付近まで露光光線が到達し、光重合が膜厚方向で均一となるため、実用的な硬化成形物を得ることができ、また光硬化後又は熱によるベーク後の着色が少ない。 The amount of the radical photopolymerization initiator (B) is 0.01 parts by mass or more and 50 parts by mass or less with respect to 100 parts by mass of the photosensitive silicon resin (A). The amount is appropriately set in consideration of the amount of other components of the photosensitive resin composition. The amount is preferably from 0.05 parts by weight to 10 parts by weight, and more preferably from 0.1 parts by weight to 5 parts by weight. When the amount is 0.01 parts by mass or more, active species sufficient for photopolymerization to sufficiently proceed at the time of exposure are supplied, and curing of the exposed part sufficiently proceeds, so that a practical cured molded product is obtained. be able to. When the amount is 50 parts by mass or less, when the coating film of the photosensitive resin composition is formed on the substrate, the exposure absorption near the coating film surface does not become too large, and the exposure light beam reaches the vicinity of the substrate surface. And the photopolymerization becomes uniform in the film thickness direction, so that a practical cured molded product can be obtained, and there is little coloring after photocuring or baking after heat.
<光ラジカル反応性基を有する化合物(C)>
本発明に係る感光性樹脂組成物は、屈折率の向上、硬化性の向上、密着性の向上、硬化成形物の柔軟性の向上、及び低粘度化によるハンドリング性向上等の優れた特性を有する感光性樹脂組成物を提供する目的のために、分子内に光ラジカル反応性基を有するモノマー及びオリゴマーからなる群から選ばれる1種以上の化合物(C)(本開示において「光ラジカル反応性基を有する化合物(C)」又は「化合物(C)」ともいう)を含むことが好ましい。化合物(C)は、単独で又は2種以上の混合物として使用してもよい。化合物(C)中の光ラジカル反応性基としては、不飽和炭素結合を有する基が挙げられ、例えば(メタ)アクリロイル基、ビニルエーテル、メルカプト基、スチリル基等が挙げられる。これらの各種の炭化水素基の水素原子又は主鎖骨格の一部が、炭化水素基、エーテル結合、エステル基(又は結合)、水酸基、チオエーテル基、カルボニル基、カルボキシル基、カルボン酸無水物結合、チオエーテル結合、スルホン基、アルデヒド基、アミノ基、置換アミノ基、アミド基(又は結合)、イミド基(又は結合)、イミノ基、ウレア基(又は結合)、ウレタン基(又は結合)、イソシアネート基、シアノ基等の極性基(又は極性結合)、あるいはフッ素原子、塩素原子、臭素原子等のハロゲン原子、等から選ばれる置換基で置換されたものでもよい。硬化性の観点からは(メタ)アクリロイル基が好ましく、より屈折率を高くすることができる点ではスチリル基がより好ましく、硬化収縮が小さい点ではメルカプト基が好ましい。
<Compound (C) having a photoradical reactive group>
The photosensitive resin composition according to the present invention has excellent characteristics such as an improvement in refractive index, an improvement in curability, an improvement in adhesion, an improvement in flexibility of a cured molded product, and an improvement in handling properties due to low viscosity. For the purpose of providing a photosensitive resin composition, one or more compounds (C) selected from the group consisting of monomers and oligomers having a photoradical reactive group in the molecule (in this disclosure, “photoradical reactive group” It is preferable that the compound (also referred to as “compound (C)” or “compound (C)”). Compound (C) may be used alone or as a mixture of two or more. Examples of the photoradical reactive group in the compound (C) include a group having an unsaturated carbon bond, and examples thereof include a (meth) acryloyl group, a vinyl ether, a mercapto group, and a styryl group. A hydrogen atom or a part of the main chain skeleton of these various hydrocarbon groups is a hydrocarbon group, an ether bond, an ester group (or bond), a hydroxyl group, a thioether group, a carbonyl group, a carboxyl group, a carboxylic anhydride bond, Thioether bond, sulfone group, aldehyde group, amino group, substituted amino group, amide group (or bond), imide group (or bond), imino group, urea group (or bond), urethane group (or bond), isocyanate group, It may be substituted with a substituent selected from a polar group (or polar bond) such as a cyano group, or a halogen atom such as a fluorine atom, a chlorine atom or a bromine atom. From the viewpoint of curability, a (meth) acryloyl group is preferable, a styryl group is more preferable from the viewpoint that the refractive index can be further increased, and a mercapto group is preferable from the viewpoint of low curing shrinkage.
化合物(C)の量は、感光性珪素樹脂(A)100質量部に対して0.1質量部以上900質量部以下であることが好ましく、5質量部以上300質量部以下であることがより好ましい。特に、分子内に(メタ)アクリロイル基を有する化合物を、上記範囲の量で感光性珪素樹脂(A)へ添加することにより、温度衝撃によるクラックを防ぐことができる。分子内に光ラジカル反応性基、特に好ましくは(メタ)アクリロイル基を有する化合物の量が感光性珪素樹脂(A)100質量部に対して900質量部以下であれば、硬化成形物は、より優れた高屈折率、高透過性、及び高耐熱性を有することができる。 The amount of the compound (C) is preferably 0.1 parts by mass or more and 900 parts by mass or less, and more preferably 5 parts by mass or more and 300 parts by mass or less with respect to 100 parts by mass of the photosensitive silicon resin (A). preferable. In particular, by adding a compound having a (meth) acryloyl group in the molecule to the photosensitive silicon resin (A) in an amount within the above range, cracking due to temperature impact can be prevented. If the amount of the compound having a photoradical reactive group in the molecule, particularly preferably a (meth) acryloyl group, is 900 parts by mass or less with respect to 100 parts by mass of the photosensitive silicon resin (A), the cured molded product is more It can have excellent high refractive index, high transparency, and high heat resistance.
上記化合物(C)として、炭素環及び/又は複素環を有する化合物を用いることは、屈折率の維持、アッベ数の向上、収縮率の低下、及び硬化成形物の硬度向上等の観点から好ましい。 Use of a compound having a carbocycle and / or a heterocycle as the compound (C) is preferable from the viewpoints of maintaining the refractive index, improving the Abbe number, reducing the shrinkage rate, and improving the hardness of the cured molded product.
化合物(C)として好適な、分子内に(メタ)アクリロイル基を有する化合物の例として、2−(メタ)アクリロイロキシエチルフタレート、2−(メタ)アクリロイロキシエチル−2−エチルヒドロキシエチルフタレート、2−(メタ)アクリロイロキシエチルヘキサヒドロフタレート、2−(メタ)アクリロイロキシプロピルフタレート、ベンジル(メタ)アクリレート、EO変性クレゾール(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、ジメチロールジシクロペンタンジ(メタ)アクリレート、エトキシ化フェニル(メタ)アクリレート、イソボニル(メタ)アクリレート、パラクミルフェノキシエチレングリコール(メタ)アクリレート、ECH変性フェノキシ(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシヘキサエチレングリコール(メタ)アクリレート、フェノキシテトラエチレングリコール(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、パラフェニルフェノキシエチル(メタ)アクリレート、パラフェニルフェニル(メタ)アクリレート、フェニルグリシジルエーテル(メタ)アクリレート、3〜15モルのエチレンオキサイドで変性させたフェノール(メタ)アクリレート、1〜15モルのエチレンオキサイドで変性させたクレゾール(メタ)アクリレート、1〜20モルのエチレンオキサイドで変性させたノニルフェノール(メタ)アクリレート、1〜15モルのプロピレンオキサイドで変性させたノニルフェノール(メタ)アクリレート、1〜30モルのエチレンオキサイドで変性させたビスフェノールAジ(メタ)アクリレート、1〜30モルのプロピレンオキサイドで変性させたビスフェノールAジ(メタ)アクリレート、1〜30モルのエチレンオキサイドで変性させたビスフェノールFジ(メタ)アクリレート、及び1〜30モルのプロピレンオキサイドで変性させたビスフェノールFジ(メタ)アクリレート、ビスフェノールAジグリシジルエーテルジ(メタ)アクリレート、ペンタシクロ[6.5.1.13,6.02,7.09,13]ペンタデカンジメチロールジ(メタ)アクリレート、ジシクロペンタニルジメチロールジ(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、カプロラクトン変性テトラヒドロフルフリル(メタ)アクリレート、ジ(メタ)アクリル化イソシアヌレート、ネオペンチルグリコール変性トリメチロールプロパンジ(メタ)アクリレート、トリス((メタ)アクリロキシエチル)イソシアヌレート、イミド(メタ)アクリレート、ペンタメチルピペリジル(メタ)アクリレート、テトラメチルピペリジル(メタ)アクリレート等が挙げられる。 Examples of compounds having a (meth) acryloyl group in the molecule suitable as the compound (C) include 2- (meth) acryloyloxyethyl phthalate, 2- (meth) acryloyloxyethyl-2-ethylhydroxyethyl phthalate 2- (meth) acryloyloxyethyl hexahydrophthalate, 2- (meth) acryloyloxypropyl phthalate, benzyl (meth) acrylate, EO-modified cresol (meth) acrylate, cyclohexyl (meth) acrylate, dicyclopentanyl ( (Meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, dimethylol dicyclopentane di (meth) acrylate, ethoxylated phenyl (meth) acrylate, isobornyl (meth) acrylate , Paracumylphenoxyethylene glycol (meth) acrylate, ECH modified phenoxy (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxyhexaethylene glycol (meth) acrylate, phenoxytetraethylene glycol (meth) acrylate , Tricyclodecane dimethanol di (meth) acrylate, paraphenylphenoxyethyl (meth) acrylate, paraphenylphenyl (meth) acrylate, phenylglycidyl ether (meth) acrylate, phenol modified with 3-15 moles of ethylene oxide ( Meth) acrylate, cresol (meth) acrylate modified with 1-15 moles of ethylene oxide, 1-20 moles Nonylphenol (meth) acrylate modified with tylene oxide, nonylphenol (meth) acrylate modified with 1 to 15 moles of propylene oxide, bisphenol A di (meth) acrylate modified with 1 to 30 moles of ethylene oxide, 1 to Bisphenol A di (meth) acrylate modified with 30 mol of propylene oxide, bisphenol F di (meth) acrylate modified with 1 to 30 mol of ethylene oxide, and bisphenol F modified with 1 to 30 mol of propylene oxide Di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, pentacyclo [6.5.1.1 3,6 . 0 2,7 . 0,13 ] pentadecane dimethylol di (meth) acrylate, dicyclopentanyl dimethylol di (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, caprolactone-modified tetrahydrofurfuryl (meth) acrylate, di (meth) acrylation Isocyanurate, neopentyl glycol modified trimethylolpropane di (meth) acrylate, tris ((meth) acryloxyethyl) isocyanurate, imide (meth) acrylate, pentamethylpiperidyl (meth) acrylate, tetramethylpiperidyl (meth) acrylate, etc. Is mentioned.
中でも、屈折率及びアッベ数の向上、並びに入手性の観点から、炭素環及び/又は複素環を有する(メタ)アクリレート化合物が好ましい。特に、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、ジメチロールジシクロペンタンジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、及びイソボニル(メタ)アクリレートからなる群から選ばれる少なくとも1つの化合物が好ましい。 Among these, a (meth) acrylate compound having a carbocycle and / or a heterocycle is preferable from the viewpoints of improvement in refractive index and Abbe number and availability. In particular, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, dimethylol dicyclopentane di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate And at least one compound selected from the group consisting of isobornyl (meth) acrylate is preferred.
分子内に光ラジカル反応性基を有する化合物(C)は、上述の反応性モノマーであってもよいし、以下のような反応性オリゴマーであってもよい。反応性オリゴマーとしては、不飽和ポリエステル、ポリエン/チオール、ポリブタジエン、ポリスチリルエチルメタクリレート等が挙げられる。これらの反応性オリゴマーには単官能不飽和化合物と多官能不飽和化合物とが包含されるが、単官能不飽和化合物と多官能不飽和化合物との一方又は両方を使用でき、複数の化合物を混合して使用しても構わない。上記反応性オリゴマーを用いる場合の使用量は、感光性樹脂組成物の他の成分の量に応じて設定することが好ましく、感光性珪素樹脂(A)100質量部に対して、0.1質量部以上900質量部以下が好ましく、5質量部以上300質量部以下がより好ましい。該量が0.1質量部以上であれば、耐クラック性が良好であり、900質量部以下であれば、硬化成形物は、より優れた高透過性、及び高耐熱性を有することができる。 The compound (C) having a photoradical reactive group in the molecule may be the above-described reactive monomer or the following reactive oligomer. Examples of the reactive oligomer include unsaturated polyester, polyene / thiol, polybutadiene, and polystyrylethyl methacrylate. These reactive oligomers include monofunctional unsaturated compounds and polyfunctional unsaturated compounds, but one or both of monofunctional unsaturated compounds and polyfunctional unsaturated compounds can be used, and multiple compounds can be mixed. You may use it. It is preferable to set the usage-amount in the case of using the said reactive oligomer according to the quantity of the other component of the photosensitive resin composition, and 0.1 mass with respect to 100 mass parts of photosensitive silicon resin (A). Part or more and 900 parts by mass or less are preferable, and 5 parts by mass or more and 300 parts by mass or less are more preferable. If the amount is 0.1 parts by mass or more, the crack resistance is good, and if it is 900 parts by mass or less, the cured molded product can have more excellent high permeability and high heat resistance. .
<安定剤(D)>
本発明に係る感光性樹脂組成物は、耐熱性及び耐光性を向上させる観点から、酸化防止材及び紫外線吸収剤からなる群から選ばれる少なくとも1種の安定剤(D)(本開示において、「酸化防止剤及び/又は紫外線吸収剤(D)」ともいう)を含んでもよい。酸化防止剤及び/又は紫外線吸収剤(D)としては、例えば、以下の物質を挙げることができる。
<Stabilizer (D)>
From the viewpoint of improving heat resistance and light resistance, the photosensitive resin composition according to the present invention comprises at least one stabilizer (D) selected from the group consisting of an antioxidant and an ultraviolet absorber (in this disclosure, “ Antioxidants and / or ultraviolet absorbers (D) ”) may also be included. Examples of the antioxidant and / or the ultraviolet absorber (D) include the following substances.
(1)ヒンダードフェノール系酸化防止剤:ペンタエリスリトールテトラキス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、チオジエチレンビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート、N,N’−ヘキサン−1,6−ジイルビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオンアミド]、ベンゼンプロパン酸,3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシ,C7−C9側鎖アルキルエステル、3,3’,3”,5,5’,5”−ヘキサ−tert−ブチル−a,a’,a”−(メシチレン−2,4,6−トリイル)トリ−p−クレゾール、カルシウムジエチルビス[[[3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシフェニル]メチル]ホスホネート]、4,6−ビス(オクチルチオメチル)−o−クレゾール、4,6−ビス(ドデシルチオメチル)−o−クレゾール、エチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート]、ヘキサメチレンビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、1,3,5−トリス(3,5−ジ−tert−ブチル−4−ヒドロキシベンジル)−1,3,5−トリアジン−2,4,6−(1H,3H,5H)−トリオン、N−フェニルベンゼンアミンと2,4,4−トリメチルペンテンとの反応性生物、2,4,6−tert−ブチル−4−(4,6−ビス(オクチルチオ)−1,3,5−トリアジン−2−イルアミノ)フェノール、2,4−ジメチル−6−(1−メチルペンタデシル)フェノール等、
(2)リン系熱安定剤:トリス(2,4−ジ−tert−ブチルフェニル)フォスファイト、ビス[2,4−ビス(1,1−ジメチルエチル)−6−メチルフェニル]エチルエステル亜リン酸等、
(3)イオウ系熱安定剤:ジドデシル3,3’−チオジプロピオネート、ジオクタデシル3,3’−チオジプロピオネート等、
(4)ベンゾトリアゾール系紫外線吸収剤:2−(2H−ベンゾトリアゾール−2−イル)−p−クレゾール、2−(2H−ベンゾトリアゾール−2−イル)−4−6−ビス(1−メチル−1−フェニルエチル)フェノール、2−[5−クロロ(2H)−ベンゾトリアゾール−2−イル]−4−メチル−6−(tert−ブチル)フェノール、2−(2H−ベンゾトリアゾール−2−イル)−4,6−ジ−tert−ペンチルフェノール、2−(2H−ベンゾトリアゾール−2−イル)−4−(1,1,3,3−テトラメチルブチル)フェノール、2,2’−メチレンビス[6−(2H−ベンゾトリアゾール−2−イル)−4−(1,1,3,3−テトラメチルブチル)フェノール]、メチル3−(3−(2H−ベンゾトリアゾール−2−イル)−5−tert−ブチル−4−ヒドロキシフェニル)プロピオネートとエチレングリコール300の反応生成物、2−(2H−ベンゾトリアゾール−2−イル)−6−ドデシル−4−メチルフェノール等、
(5)シアノアクリレート系紫外線吸収剤:2,2−ビス{[2−シアノ−3,3−ジフェニルアクリロイル]メチル}プロパン−1,3−ジイル=ビス(2−シアノ−3,3−ジフェニルアクリラート)、2−シアノ−3,3−ジフェニルアクリル酸エチル、2−シアノ−3,3−ジフェニルアクリル酸2−エチルヘキシル等、
(1) Hindered phenol antioxidant: pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], thiodiethylenebis [3- (3,5-di-tert) -Butyl-4-hydroxyphenyl) propionate], octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, N, N′-hexane-1,6-diylbis [3- (3 , 5-di-tert-butyl-4-hydroxyphenyl) propionamide], benzenepropanoic acid, 3,5-bis (1,1-dimethylethyl) -4-hydroxy, C7-C9 side chain alkyl ester, 3, 3 ′, 3 ″, 5,5 ′, 5 ″ -hexa-tert-butyl-a, a ′, a ″-(mesitylene-2,4,6-trii ) Tri-p-cresol, calcium diethylbis [[[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] phosphonate], 4,6-bis (octylthiomethyl) -o -Cresol, 4,6-bis (dodecylthiomethyl) -o-cresol, ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate], hexamethylenebis [ 3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 1,3,5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) -1,3,5 -Reactivity of triazine-2,4,6- (1H, 3H, 5H) -trione, N-phenylbenzenamine and 2,4,4-trimethylpentene 2,4,6-tert-butyl-4- (4,6-bis (octylthio) -1,3,5-triazin-2-ylamino) phenol, 2,4-dimethyl-6- (1-methyl) Pentadecyl) phenol, etc.
(2) Phosphorus heat stabilizer: tris (2,4-di-tert-butylphenyl) phosphite, bis [2,4-bis (1,1-dimethylethyl) -6-methylphenyl] ethyl ester phosphorus Acids, etc.
(3) Sulfur-based heat stabilizer: didodecyl 3,3′-thiodipropionate, dioctadecyl 3,3′-thiodipropionate, etc.
(4) Benzotriazole UV absorber: 2- (2H-benzotriazol-2-yl) -p-cresol, 2- (2H-benzotriazol-2-yl) -4-6-bis (1-methyl- 1-phenylethyl) phenol, 2- [5-chloro (2H) -benzotriazol-2-yl] -4-methyl-6- (tert-butyl) phenol, 2- (2H-benzotriazol-2-yl) -4,6-di-tert-pentylphenol, 2- (2H-benzotriazol-2-yl) -4- (1,1,3,3-tetramethylbutyl) phenol, 2,2'-methylenebis [6 -(2H-benzotriazol-2-yl) -4- (1,1,3,3-tetramethylbutyl) phenol], methyl 3- (3- (2H-benzotriazol-2-yl) ) -5-tert-butyl-4-hydroxyphenyl) propionate and ethylene glycol 300 reaction product, 2- (2H-benzotriazol-2-yl) -6-dodecyl-4-methylphenol, etc.
(5) Cyanoacrylate UV absorber: 2,2-bis {[2-cyano-3,3-diphenylacryloyl] methyl} propane-1,3-diyl bis (2-cyano-3,3-diphenylacrylic) Rat), ethyl 2-cyano-3,3-diphenylacrylate, 2-ethylhexyl 2-cyano-3,3-diphenylacrylate, and the like.
(6)トリアジン系紫外線吸収剤:2−(4,6−ジフェニル−1,3,5−トリアジン−2−イル)−5−[(ヘキシル)オキシ]−フェノール等、
(7)ベンゾフェノン系紫外線吸収剤:オクタベンゾン、2,2’−ジヒドロキシ−4,4’−ジメトキシベンフェノン、2,2’−4,4’−テトラヒドロベンフェノン等、
(8)ヒンダードアミン系光熱安定剤:ジブチルアミン・1,3,5−トリアジン・N,N’−ビス(2,2,6,6−テトラメチル−4−ピペリジル)−1,6−ヘキサメチレンジアミンとN−(2,2,6,6−テトラメチル−4−ピペリジル)ブチルアミンの重縮合物、ポリ[{6−(1,1,3,3−テトラメチルブチル)アミノ−1,3,5−トリアジン−2,4−ジイル}{(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}ヘキサメチレン{(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}]、コハク酸ジメチルと4−ヒドロキシ−2,2,6,6−テトラメチル−1−ピペリジンエタノールの重合物、オレフィン(C20−C24)・無水マレイン酸・4−アミノ−2,2,6,6−テトラメチルピペリジン共重合物、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジン)[[3,5−ビス(1,1−ジメチルエチル)−4−ヒドリキシフェニル]メチル]ブチルマロネート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)セバケート、メチル1,2,2,6,6−ペンタメチル−4−ピペリジルセバケート、ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート、N,N’−ビス(2,2,6,6−テトラメチル−4−ピペリジル)−N,N’−ジホルミルヘキサメチレンジアミン等、
(9)その他熱安定剤:3,4−ジヒドロ−2,5,7,8−テトラメチル−2−(4,8,12−トリメチルトリデシル)−2H−ベンゾピラン−6−オール、2’,3−ビス[[3−[3,5−ジ−tert−ブチル−4−ヒドロキシフェニル]プロピオニル]]プロピオノヒドラジド等、
(10)その他紫外線吸収剤:2−エチルヘキシル−4−メトキシシンナマート、2,4−ジ−tert−ブチルフェニル−3,5−ジ−tert−ブチル−4−ヒドロキシベンゾエート等。
(6) Triazine ultraviolet absorber: 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl) oxy] -phenol, etc.
(7) Benzophenone ultraviolet absorbers: octabenzone, 2,2′-dihydroxy-4,4′-dimethoxybenphenone, 2,2′-4,4′-tetrahydrobenphenone, etc.
(8) Hindered amine photothermal stabilizer: dibutylamine, 1,3,5-triazine, N, N′-bis (2,2,6,6-tetramethyl-4-piperidyl) -1,6-hexamethylenediamine And N- (2,2,6,6-tetramethyl-4-piperidyl) butylamine polycondensate, poly [{6- (1,1,3,3-tetramethylbutyl) amino-1,3,5 -Triazine-2,4-diyl} {(2,2,6,6-tetramethyl-4-piperidyl) imino} hexamethylene {(2,2,6,6-tetramethyl-4-piperidyl) imino}] , Polymer of dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidineethanol, olefin (C20-C24), maleic anhydride, 4-amino-2,2,6,6 -Tetramethyl pipette Lysine copolymer, bis (1,2,2,6,6-pentamethyl-4-piperidine) [[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] butyl malonate Bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate, bis (2,2,6,6- Tetramethyl-4-piperidyl) sebacate, N, N′-bis (2,2,6,6-tetramethyl-4-piperidyl) -N, N′-diformylhexamethylenediamine, etc.
(9) Other thermal stabilizers: 3,4-dihydro-2,5,7,8-tetramethyl-2- (4,8,12-trimethyltridecyl) -2H-benzopyran-6-ol, 2 ′, 3-bis [[3- [3,5-di-tert-butyl-4-hydroxyphenyl] propionyl]] propionohydrazide, etc.
(10) Other ultraviolet absorbers: 2-ethylhexyl-4-methoxycinnamate, 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate, and the like.
酸化防止剤及び/又は紫外線吸収剤(D)としては、感光性樹脂組成物への溶解性の観点から、上記(1)ヒンダードフェノール系酸化防止剤及び(7)ヒンダードアミン系光熱安定剤がより好ましく、エチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート](BASF株式会社社製IRGANOX(登録商標) 245)がさらに好ましい。 As the antioxidant and / or ultraviolet absorber (D), from the viewpoint of solubility in the photosensitive resin composition, the above (1) hindered phenol-based antioxidant and (7) hindered amine-based photothermal stabilizer are more preferable. Ethylene bis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate] (IRGANOX (registered trademark) 245 manufactured by BASF Corporation) is more preferable.
酸化防止剤及び/又は紫外線吸収剤(D)は、単独で使用しても、複数種を組み合わせて使用してもよい。 Antioxidants and / or ultraviolet absorbers (D) may be used alone or in combination of two or more.
酸化防止剤及び/又は紫外線吸収剤(D)の量は、他の添加剤成分の量に応じて設定できるが、感光性珪素樹脂(A)100質量部に対して、0.1質量部以上50質量部以下が好ましく、0.1質量部以上5質量部以下がより好ましく、0.1質量部以上2質量部以下がさらに好ましい。 The amount of the antioxidant and / or the ultraviolet absorber (D) can be set according to the amount of other additive components, but 0.1 parts by mass or more with respect to 100 parts by mass of the photosensitive silicon resin (A). 50 mass parts or less are preferable, 0.1 mass part or more and 5 mass parts or less are more preferable, 0.1 mass part or more and 2 mass parts or less are more preferable.
酸化防止剤及び/又は紫外線吸収剤(D)を上記範囲の量で加えることで、窒素雰囲気下での熱安定性に加え、空気雰囲気下での熱安定性も向上する。 By adding the antioxidant and / or the ultraviolet absorber (D) in an amount within the above range, the thermal stability under an air atmosphere is improved in addition to the thermal stability under a nitrogen atmosphere.
<その他の成分>
感光性樹脂組成物は、前記した(A)〜(D)の成分に加え、例えば以下の追加の成分を含んでもよい。
<Other ingredients>
The photosensitive resin composition may contain, for example, the following additional components in addition to the components (A) to (D) described above.
感光性樹脂組成物は、光重合開始助剤、鋭感剤、熱ラジカル開始剤等をさらに含んでもよい。熱ラジカル開始剤としては、ケトンパーオキサイド系、パーオキシケタール系、ハイドロパーオキサイド系、ジアルキルパーオキサイド系、ジアシルパーオキサイド系、パーオキシジカーボネート系、パーオキシエステル系等の各種有機過酸化物を用いることができる。 The photosensitive resin composition may further contain a photopolymerization initiation assistant, a sharpening agent, a thermal radical initiator, and the like. Examples of thermal radical initiators include various peroxides such as ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, diacyl peroxides, peroxydicarbonates, and peroxyesters. Can be used.
感光性樹脂組成物は、各種支持基材との接着性を向上させる目的で、接着補助剤を含んでもよい。接着補助剤としては、シランカップリング剤が挙げられる、より具体的には、例えば、珪素原子に直接結合した水素原子を含有するアルコキシシラン、エポキシ基又はチオール基を含有するアルコキシシラン、ビニル基等の不飽和結合を含有するアルコキシシラン等の有機アルコキシシラン化合物、並びに、これらの有機アルコキシシラン化合物の一部又は全てのアルコキシシランが加水分解された化合物、及びその縮合物が挙げられる。例えば、ビニルトリクロルシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、2−(3,4エポキシシクロヘキシル)エチルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルメチルジエトキシシラン、3−グリシドキシプロピルトリエトキシシラン、p−スチリルトリメトキシシラン、3−メタクリロキシプロピルメチルジメトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、3−メタクリロキシプロピルメチルジエトキシシラン、3−メタクリロキシプロピルトリエトキシシラン、3−アクリロキシプロピルトリメトキシシラン、N−2(アミノエチル)3−アミノプロピルメチルジメトキシシラン、N−2(アミノエチル)3−アミノプロピルトリメトキシシラン、N−2(アミノエチル)3−アミノプロピルトリエトキシシラン、3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシシラン、3−トリエトキシシリル−N−(1,3−ジメチル−ブチリデン)プロピルアミン、N−フェニル−3−アミノプロピルトリメトキシシラン、N−(ビニルベンジル)−2−アミノエチル−3−アミノプロピルトリメトキシシランの塩酸塩、3−ウレイドプロピルトリエトキシシラン、3−クロロプロピルトリメトキシシラン、3−メルカプトプロピルメチルジメトキシシラン、3−メルカプトプロピルトリメトキシシラン、ビス(トリエトキシシリルプロピル)テトラスルフィド、3−イソシアネートプロピルトリエトキシシラン、ビニルトリス(2−メトキシエトキシ)シラン、ビニルメチルジメトキシシラン、3−メルカプトプロピルトリエトキシシラン、3−オクタノイルチオ−1−プロピルトリエトキシシラン、3−イソシアネートプロピルトリメトキシシラン、3−トリエトキシシリル−N−(1、3ジメチル−ブチリデン)、3−アクリロキシプロピルトリメトキシシラン、N−(p−ビニルベンジル)−N−(トリメトキシシリルプロピル)エチレンジアミン塩酸塩、3−グリシドキシプロピルメチルジメトキシシラン、ビス[3−(トリエトキシシリル)プロピル]ジスルフィド、ビニルトリアセトキシシラン、ビニルトリイソプロポキシシラン、アリルトリメトキシシラン、ジアリルジメチルシラン、3−メルカプトプロピルトリエトキシシラン、N−(1,3−ジメチルブチリデン)−3−アミノプロピルトリエトキシシラン等が挙げられる。 The photosensitive resin composition may contain an adhesion assistant for the purpose of improving the adhesion to various supporting substrates. Examples of the adhesion assistant include a silane coupling agent. More specifically, for example, an alkoxysilane containing a hydrogen atom directly bonded to a silicon atom, an alkoxysilane containing an epoxy group or a thiol group, a vinyl group, etc. Organic alkoxysilane compounds such as alkoxysilanes containing an unsaturated bond, compounds obtained by hydrolyzing some or all of these organic alkoxysilane compounds, and condensates thereof. For example, vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxy cyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxy Propyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2 (aminoethyl) 3-aminopropylmethyldimethoxysilane, N-2 (aminoethyl) 3-aminopropyltrimethoxy Lan, N-2 (aminoethyl) 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) Propylamine, N-phenyl-3-aminopropyltrimethoxysilane, N- (vinylbenzyl) -2-aminoethyl-3-aminopropyltrimethoxysilane hydrochloride, 3-ureidopropyltriethoxysilane, 3-chloropropyl Trimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis (triethoxysilylpropyl) tetrasulfide, 3-isocyanatopropyltriethoxysilane, vinyltris (2-methoxyethoxy) silane Vinylmethyldimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-octanoylthio-1-propyltriethoxysilane, 3-isocyanatopropyltrimethoxysilane, 3-triethoxysilyl-N- (1,3dimethyl-butylidene), 3 -Acryloxypropyltrimethoxysilane, N- (p-vinylbenzyl) -N- (trimethoxysilylpropyl) ethylenediamine hydrochloride, 3-glycidoxypropylmethyldimethoxysilane, bis [3- (triethoxysilyl) propyl] Disulfide, vinyltriacetoxysilane, vinyltriisopropoxysilane, allyltrimethoxysilane, diallyldimethylsilane, 3-mercaptopropyltriethoxysilane, N- (1,3-dimethylbutylidene) -3-aminop Examples include propyltriethoxysilane.
上記シランカップリング剤の添加量は、他の添加剤成分の量に応じて設定でき、感光性珪素樹脂(A)100質量部に対して、0.01質量部以上10質量部以下が好ましく、0.05質量部以上5質量部以下がより好ましい。シランカップリング剤の添加量は、接着性が向上する観点から、感光性珪素樹脂(A)100質量部に対して、0.01質量部以上が好ましく、保存安定性の観点から10質量部以下が好ましい。 The addition amount of the silane coupling agent can be set according to the amount of other additive components, and is preferably 0.01 parts by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the photosensitive silicon resin (A). 0.05 parts by mass or more and 5 parts by mass or less is more preferable. The addition amount of the silane coupling agent is preferably 0.01 parts by mass or more with respect to 100 parts by mass of the photosensitive silicon resin (A) from the viewpoint of improving adhesiveness, and 10 parts by mass or less from the viewpoint of storage stability. Is preferred.
また、本発明の感光性樹脂組成物にさらに溶媒を添加して粘度を調整することもできる。好適な溶媒としては、N,N−ジメチルホルムアミド、N−メチル−2−ピロリドン、N−エチル−2−ピロリドン、テトラヒドロフラン、N,N−ジメチルアセトアミド、ジメチルスルホキシド、ヘキサメチルホスホルアミド、ピリジン、シクロペンタノン、γ−ブチロラクトン、α−アセチル−γ−ブチロラクトン、テトラメチル尿素、1,3−ジメチル−2−イミダゾリノン、N−シクロヘキシル−2−ピロリドン、プロピレングリコールモノメチルエーテル、PGMEA、メチルエチルケトン、メチルイソブチルケトン、アニソール、酢酸エチル、乳酸エチル、乳酸ブチル等が挙げられ、これらは単独で又は2種以上の組合せで用いることができる。これらの中でも、N−メチル−2−ピロリドンやγ−ブチロラクトン、及びPGMEAが、特に好ましい。これらの溶媒は、所望の塗布膜厚及び粘度に応じて、感光性樹脂組成物に適宜加えることができるが、感光性珪素樹脂(A)100質量部に対して、0〜900質量部の範囲で用いることが好ましい。 Moreover, a solvent can further be added to the photosensitive resin composition of this invention, and a viscosity can also be adjusted. Suitable solvents include N, N-dimethylformamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, tetrahydrofuran, N, N-dimethylacetamide, dimethyl sulfoxide, hexamethylphosphoramide, pyridine, cyclohexane Pentanone, γ-butyrolactone, α-acetyl-γ-butyrolactone, tetramethylurea, 1,3-dimethyl-2-imidazolinone, N-cyclohexyl-2-pyrrolidone, propylene glycol monomethyl ether, PGMEA, methyl ethyl ketone, methyl isobutyl ketone , Anisole, ethyl acetate, ethyl lactate, butyl lactate and the like, and these can be used alone or in combination of two or more. Among these, N-methyl-2-pyrrolidone, γ-butyrolactone, and PGMEA are particularly preferable. These solvents can be appropriately added to the photosensitive resin composition depending on the desired coating film thickness and viscosity, but in the range of 0 to 900 parts by mass with respect to 100 parts by mass of the photosensitive silicon resin (A). It is preferable to use in.
本発明に係る感光性樹脂組成物は、光感度向上のための増感剤をさらに含むことができる。増感剤としては、例えば、ミヒラーズケトン、4,4’−ビス(ジエチルアミノ)ベンゾフェノン、2,5−ビス(4’−ジエチルアミノベンジリデン)シクロペンタノン、2,6−ビス(4’−ジエチルアミノベンジリデン)シクロヘキサノン、2,6−ビス(4’−ジメチルアミノベンジリデン)−4−メチルシクロヘキサノン、2,6−ビス(4’−ジエチルアミノベンジリデン)−4−メチルシクロヘキサノン、4,4’−ビス(ジメチルアミノ)カルコン、4,4’−ビス(ジエチルアミノ)カルコン、2−(4’−ジメチルアミノシンナミリデン)インダノン、2−(4’−ジメチルアミノベンジリデン)インダノン、2−(p−4’−ジメチルアミノビフェニル)ベンゾチアゾール、1,3−ビス(4−ジメチルアミノベンジリデン)アセトン、1,3−ビス(4−ジエチルアミノベンジリデン)アセトン、3,3’−カルボニル−ビス(7−ジエチルアミノクマリン)、3−アセチル−7−ジメチルアミノクマリン、3−エトキシカルボニル−7−ジメチルアミノクマリン、3−ベンジロキシカルボニル−7−ジメチルアミノクマリン、3−メトキシカルボニル−7−ジエチルアミノクマリン、3−エトキシカルボニル−7−ジエチルアミノクマリン、N−フェニル−N−エチルエタノールアミン、N−フェニルジエタノールアミン、N−p−トリルジエタノールアミン、N−フェニルエタノールアミン、N,N−ビス(2−ヒドロキシエチル)アニリン、4−モルホリノベンゾフェノン、4−ジメチルアミノ安息香酸イソアミル、4−ジエチルアミノ安息香酸イソアミル、ベンズトリアゾール、2−メルカプトベンズイミダゾール、1−フェニル−5−メルカプト−1,2,3,4−テトラゾール、1−シクロヘキシル−5−メルカプト−1,2,3,4−テトラゾール、1−(tert−ブチル)−5−メルカプト−1,2,3,4−テトラゾール、2−メルカプトベンゾチアゾール、2−(p−ジメチルアミノスチリル)ベンズオキサゾール、2−(p−ジメチルアミノスチリル)ベンズチアゾール、2−(p−ジメチルアミノスチリル)ナフト(1,2−p)チアゾール、2−(p−ジメチルアミノベンゾイル)スチレン等が挙げられる。 The photosensitive resin composition according to the present invention can further contain a sensitizer for improving photosensitivity. Examples of the sensitizer include Michler's ketone, 4,4′-bis (diethylamino) benzophenone, 2,5-bis (4′-diethylaminobenzylidene) cyclopentanone, and 2,6-bis (4′-diethylaminobenzylidene) cyclohexanone. 2,6-bis (4′-dimethylaminobenzylidene) -4-methylcyclohexanone, 2,6-bis (4′-diethylaminobenzylidene) -4-methylcyclohexanone, 4,4′-bis (dimethylamino) chalcone, 4,4′-bis (diethylamino) chalcone, 2- (4′-dimethylaminocinnamylidene) indanone, 2- (4′-dimethylaminobenzylidene) indanone, 2- (p-4′-dimethylaminobiphenyl) benzo Thiazole, 1,3-bis (4-dimethylaminobenzyl) Den) acetone, 1,3-bis (4-diethylaminobenzylidene) acetone, 3,3′-carbonyl-bis (7-diethylaminocoumarin), 3-acetyl-7-dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethyl Aminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin, N-phenyl-N-ethylethanolamine, N-phenyldiethanolamine, Np-tolyldiethanolamine, N-phenylethanolamine, N, N-bis (2-hydroxyethyl) aniline, 4-morpholinobenzophenone, isoamyl 4-dimethylaminobenzoate, 4-diethylaminobenzoic acid Amyl, benztriazole, 2-mercaptobenzimidazole, 1-phenyl-5-mercapto-1,2,3,4-tetrazole, 1-cyclohexyl-5-mercapto-1,2,3,4-tetrazole, 1- ( tert-butyl) -5-mercapto-1,2,3,4-tetrazole, 2-mercaptobenzothiazole, 2- (p-dimethylaminostyryl) benzoxazole, 2- (p-dimethylaminostyryl) benzthiazole, 2 -(P-dimethylaminostyryl) naphtho (1,2-p) thiazole, 2- (p-dimethylaminobenzoyl) styrene and the like.
また、これらの化合物は、単独で又は2種以上の混合物として使用されうる。増感剤の添加量は、他の添加剤成分の量に応じて設定できるが、感光性珪素樹脂(A)100質量部に対して0〜10質量部であることが好ましく、1〜5質量部であることがより好ましい。 These compounds may be used alone or as a mixture of two or more. Although the addition amount of a sensitizer can be set according to the quantity of another additive component, it is preferable that it is 0-10 mass parts with respect to 100 mass parts of photosensitive silicon resins (A), and 1-5 masses. More preferably, it is a part.
本発明に係る感光性樹脂組成物は、保存時の粘度及び光感度の安定性を向上させる目的で、さらに重合禁止剤を含むことができる。重合禁止剤としては、例えば、ヒドロキノン、N−ニトロソジフェニルアミン、p−tert−ブチルカテコール、フェノチアジン、N−フェニルナフチルアミン、エチレンジアミン四酢酸、1,2−シクロヘキサンジアミン四酢酸、グリコールエーテルジアミン四酢酸、2,6−ジ−tert−ブチル−p−メチルフェノール、5−ニトロソ−8−ヒドロキシキノリン、1−ニトロソ−2−ナフトール、2−ニトロソ−1−ナフトール、2−ニトロソ−5−(N−エチル−N−スルフォプロピルアミノ)フェノール、N−ニトロソ−N−フェニルヒドロキシアミンアンモニウム塩、N−ニトロソ−N−フェニルヒドロキシルアミンアンモニウム塩、N−ニトロソ−N−(1−ナフチル)ヒドロキシルアミンアンモニウム塩、ビス(4−ヒドロキシ−3,5−ジtert−ブチル)フェニルメタン等を用いることができる。重合禁止剤の添加量は、他の添加剤成分の量に応じて設定できるが、感光性珪素樹脂(A)100質量部に対して、0〜5質量部であることが好ましく、0.01〜1質量部であることがより好ましい。 The photosensitive resin composition according to the present invention can further contain a polymerization inhibitor for the purpose of improving the stability of storage viscosity and photosensitivity. Examples of the polymerization inhibitor include hydroquinone, N-nitrosodiphenylamine, p-tert-butylcatechol, phenothiazine, N-phenylnaphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol etherdiaminetetraacetic acid, 2, 6-di-tert-butyl-p-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5- (N-ethyl-N -Sulfopropylamino) phenol, N-nitroso-N-phenylhydroxyamine ammonium salt, N-nitroso-N-phenylhydroxylamine ammonium salt, N-nitroso-N- (1-naphthyl) hydroxylamine ammonium salt, bis ( 4-hide Carboxymethyl-3,5-di-tert- butyl) can be used phenyl methane. Although the addition amount of a polymerization inhibitor can be set according to the amount of other additive components, it is preferably 0 to 5 parts by mass with respect to 100 parts by mass of the photosensitive silicon resin (A). More preferably, it is ˜1 part by mass.
本発明の感光性樹脂組成物は、さらに滑剤、帯電防止剤、離型剤、発泡剤、核剤、着色剤、架橋剤、分散助剤、可塑剤、難燃剤等を含むこともできる。これらの材料は公知の方法、例えば、遠心分離等を用いて感光性珪素樹脂(A)及び任意の他の成分と混合し、得られた混合物を公知の方法、例えば、真空脱泡等で泡抜きすることが好ましい。 The photosensitive resin composition of the present invention may further contain a lubricant, an antistatic agent, a release agent, a foaming agent, a nucleating agent, a coloring agent, a crosslinking agent, a dispersion aid, a plasticizer, a flame retardant, and the like. These materials are mixed with the photosensitive silicon resin (A) and any other components using a known method such as centrifugation, and the resulting mixture is foamed by a known method such as vacuum defoaming. It is preferable to remove.
本発明に係る感光性樹脂組成物の光ラジカル反応性基当量は、クラック耐性の観点から0.2mmol/g以上であることが好ましく、1.0mmol/g以上であることがより好ましく、1.2mmol/g以上であることがさらに好ましい。また、感光性樹脂組成物の光ラジカル反応性基当量は、光照射による硬化時の体積収縮の観点から10mmol/g以下であることが好ましく、8mmol/g以下であることがより好ましく、5mmol/g以下であることがさらに好ましく、3.5mmol/g以下であることが最も好ましい。 The photoradical reactive group equivalent of the photosensitive resin composition according to the present invention is preferably 0.2 mmol / g or more, more preferably 1.0 mmol / g or more from the viewpoint of crack resistance. More preferably, it is 2 mmol / g or more. Further, the photoradical reactive group equivalent of the photosensitive resin composition is preferably 10 mmol / g or less, more preferably 8 mmol / g or less, more preferably 5 mmol / g or less from the viewpoint of volume shrinkage during curing by light irradiation. g or less is more preferable, and 3.5 mmol / g or less is most preferable.
ここで光ラジカル反応性基当量は、感光性樹脂組成物1gあたりの光ラジカル反応性基のモル数である。光ラジカル反応性基は感光性珪素樹脂(A)及び分子内に光ラジカル反応性基を有する化合物(C)に由来するものである。感光性珪素樹脂(A)に由来する光ラジカル反応性基当量は、感光性珪素樹脂(A)を製造する際に用いた原料中の光ラジカル反応性基のモル量を、得られた感光性珪素樹脂(A)の重量で割ることで算出でき、分子内に光ラジカル反応性基を有する化合物(C)に由来する光ラジカル反応性基当量は、化合物(C)の分子中の光ラジカル反応性基数を分子量で割ることによって算出できる。感光性珪素樹脂(A)の光ラジカル反応性基当量をX(A)、分子内に光ラジカル反応性基を有する化合物(C)の光ラジカル反応性基当量をX(C)とし、感光性樹脂組成物中の感光性珪素樹脂(A)の重量比をY(A)、分子内に光ラジカル反応性基を有する化合物(C)の重量比をY(C)としたとき、感光性樹脂組成物中の光ラジカル反応性基当量はX(A)×Y(A)+X(C)×Y(C)で算出できる。 Here, the radical photoreactive group equivalent is the number of moles of radical photoreactive groups per gram of the photosensitive resin composition. The photoradical reactive group is derived from the photosensitive silicon resin (A) and the compound (C) having a photoradical reactive group in the molecule. The photoradical reactive group equivalent derived from the photosensitive silicon resin (A) is obtained by calculating the molar amount of the photoradical reactive group in the raw material used when the photosensitive silicon resin (A) is produced. It can be calculated by dividing by the weight of the silicon resin (A), and the photoradical reactive group equivalent derived from the compound (C) having a photoradical reactive group in the molecule is the photoradical reaction in the molecule of the compound (C). It can be calculated by dividing the number of sex groups by the molecular weight. The photoradical reactive group equivalent of the photosensitive silicon resin (A) is X (A), and the photoradical reactive group equivalent of the compound (C) having a photoradical reactive group in the molecule is X (C). When the weight ratio of the photosensitive silicon resin (A) in the resin composition is Y (A) and the weight ratio of the compound (C) having a photoradical reactive group in the molecule is Y (C), the photosensitive resin. The radical photoreactive group equivalent in the composition can be calculated by X (A) × Y (A) + X (C) × Y (C).
<感光性樹脂組成物の製造>
本発明の感光性樹脂組成物を得るためには、上記感光性珪素樹脂(A)、光ラジカル重合開始剤(B)、更に任意成分としての、分子内に光ラジカル反応性基を有する化合物(C)並びに酸化防止剤及び/又は紫外線吸収剤(D)、の各成分を、ガラス容器、プラスチック容器等にいれていき、ウェブローター、マグネチックスターラー、モーター駆動の攪拌機及び攪拌羽等、一般的に知られている攪拌器具を用いて均一に混合することができる。
<Manufacture of photosensitive resin composition>
In order to obtain the photosensitive resin composition of the present invention, the photosensitive silicon resin (A), the photo radical polymerization initiator (B), and a compound having a photo radical reactive group in the molecule as an optional component ( C) and antioxidants and / or ultraviolet absorbers (D) are introduced into glass containers, plastic containers, etc., such as web rotors, magnetic stirrers, motor-driven stirrers and stirring blades, etc. Can be uniformly mixed using a stirring device known in the art.
混合時の温度としては20℃以上80℃以下が好ましい。20℃以上で均一に混合することができ、80℃以下で各混合成分の劣化を防ぐことができる。 The mixing temperature is preferably 20 ° C or higher and 80 ° C or lower. It can mix uniformly at 20 degreeC or more, and can prevent deterioration of each mixing component at 80 degreeC or less.
本発明の好ましい態様は、上述したような感光性樹脂組成物を製造する方法であって、以下の工程:
下記一般式(1):
R1 n1SiX1 4-n1 (1)
{式中、R1は、水素原子又は炭素数1〜20の有機基であり、n1は、0〜3の整数であり、X1は、水酸基、ハロゲン原子、炭素数1〜6のアルコキシ基、及びアセトキシ基からなる群から選ばれる基であり、複数存在する場合のn1、R1及びX1は、それぞれ、同一でも異なっていてもよい。}で表される1種以上のシラン化合物を加水分解縮合するとともに、加水分解縮合前、加水分解縮合中及び加水分解縮合後の少なくともいずれかの時点で屈折率1.6以上の金属酸化物微粒子を反応系に添加して縮合させることによって、感光性珪素樹脂(A)を得る第1の工程、及び、
得られた感光性珪素樹脂(A)と光ラジカル重合開始剤(B)とを混合する第2の工程、
を含む、感光性樹脂組成物の製造方法を提供する。第1の工程は、ポリシロキサン化合物及び縮合反応物の製造について前記したように実施できる。第2の工程は、前記したような撹拌器具を用いて実施できる。
A preferred embodiment of the present invention is a method for producing a photosensitive resin composition as described above, and includes the following steps:
The following general formula (1):
R 1 n1 SiX 1 4-n1 (1)
{Wherein R 1 is a hydrogen atom or an organic group having 1 to 20 carbon atoms, n1 is an integer of 0 to 3, and X 1 is a hydroxyl group, a halogen atom, or an alkoxy group having 1 to 6 carbon atoms. And a group selected from the group consisting of an acetoxy group, and when there are plural groups, n1, R 1 and X 1 may be the same or different. } The metal oxide fine particles having a refractive index of 1.6 or more at least at any time before, during, and after the hydrolysis condensation Is added to the reaction system and condensed to obtain a photosensitive silicon resin (A), and
A second step of mixing the obtained photosensitive silicon resin (A) and the radical photopolymerization initiator (B);
The manufacturing method of the photosensitive resin composition containing this is provided. The first step can be performed as described above for the production of the polysiloxane compound and the condensation reaction product. The second step can be performed using a stirring device as described above.
第1の工程においては、一般式(1)で表される1種以上のシラン化合物を、アルコール水溶液中、酸性条件で加水分解縮合することが好ましい。 In the first step, it is preferable to hydrolyze and condense one or more silane compounds represented by the general formula (1) in an aqueous alcohol solution under acidic conditions.
第1の工程において、加水分解縮合により得られたポリシロキサン化合物5質量%以上80質量%以下と、金属酸化物微粒子20質量%以上95質量%以下とを、炭素数1〜4のアルコール水溶液中、pH3〜9、50℃以上100℃以下、及び大気圧で縮合させて感光性珪素樹脂(A)を得ることが好ましい。また、第1の工程が、得られた感光性珪素樹脂(A)に、アルコール、ケトン、エステル、エーテル、及び炭化水素溶媒からなる群から選ばれる少なくとも1種の、1気圧での沸点が100℃以上200℃以下である溶媒を加えた後、蒸留により溶媒成分を留去することにより、感光性珪素樹脂(A)の水分及び溶媒の合計含有量を0.0001質量%以上5質量%以下にすることを含むことが好ましい。 In the first step, 5 mass% to 80 mass% of the polysiloxane compound obtained by hydrolytic condensation and 20 mass% to 95 mass% of the metal oxide fine particles in an alcohol aqueous solution having 1 to 4 carbon atoms. The photosensitive silicon resin (A) is preferably obtained by condensation at a pH of 3 to 9, 50 ° C. to 100 ° C. and atmospheric pressure. In the first step, the obtained photosensitive silicon resin (A) has a boiling point of 100 at least one selected from the group consisting of alcohol, ketone, ester, ether, and hydrocarbon solvent at 100 atm. After adding a solvent having a temperature not lower than 200 ° C. and not higher than 200 ° C., the solvent component is removed by distillation, whereby the total content of water and solvent in the photosensitive silicon resin (A) is 0.0001% by mass to 5% by mass. It is preferable to include.
第2の工程において、分子内に光ラジカル重合性基を有する化合物(C)、並びに酸化防止剤及び/又は紫外線吸収剤(D)、の一方又は両方をさらに混合することが好ましい。 In the second step, it is preferable to further mix one or both of the compound (C) having a radical photopolymerizable group in the molecule and the antioxidant and / or the ultraviolet absorber (D).
[硬化物]
硬化物は、各種形状の成形体であることができる。成形体を得る方法として、例えば、任意のキャビティ形状を有し、ポリジメチルシロキサン、フッ素系透明樹脂、シクロオレフィン系透明樹脂、ガラス等の透明素材で構成された金型内に、感光性樹脂組成物を注入し、光照射によって重合反応を行い、金型を外して成形体を得る方法、及び、例えば、ガラス又はSiの基板上又はシート上に公知の方法で感光性樹脂組成物を塗布し、光照射によって重合反応を行い、基板上又はシート上に形成された成形体を得る方法が挙げられる。
[Cured product]
The cured product can be a molded body having various shapes. As a method for obtaining a molded body, for example, a photosensitive resin composition is contained in a mold having an arbitrary cavity shape and made of a transparent material such as polydimethylsiloxane, fluorine-based transparent resin, cycloolefin-based transparent resin, or glass. A method of obtaining a molded product by removing a mold, and applying a photosensitive resin composition by a known method on a glass or Si substrate or sheet, for example. There is a method of performing a polymerization reaction by light irradiation to obtain a molded body formed on a substrate or a sheet.
光照射には、好ましくは200〜500nm、より好ましくは300〜450nmの波長領域を有する光、特に好ましくは上記波長領域に主波長を有する光を用いることができる。上記の波長領域を有する光としては、キセノンフラッシュランプ、キセノンショートアークランプ、超高圧UVランプ、高圧UVランプ、DeepUVランプ、低圧UVランプ、KrCl又はXeClのエキシマランプ、メタルハライドランプ等が挙げられる。上記の波長領域を有する光の照射時間に制限は無く、例えば1秒〜20分程度の範囲での照射で、本発明の感光性樹脂組成物を硬化させることができる。 For light irradiation, light having a wavelength region of preferably 200 to 500 nm, more preferably 300 to 450 nm, and particularly preferably light having a dominant wavelength in the above wavelength region can be used. Examples of the light having the above wavelength region include a xenon flash lamp, a xenon short arc lamp, an ultrahigh pressure UV lamp, a high pressure UV lamp, a deep UV lamp, a low pressure UV lamp, a KrCl or XeCl excimer lamp, and a metal halide lamp. There is no restriction | limiting in the irradiation time of the light which has said wavelength range, For example, the photosensitive resin composition of this invention can be hardened by irradiation in the range of about 1 second-20 minutes.
前記の重合反応の雰囲気としては、酸素濃度として、1体積%以下が好ましく、5000ppm以下がより好ましい。具体的には窒素、ヘリウム、ネオン、アルゴン、クリプトン、キセノン、炭酸ガス等の不活性ガス等の雰囲気下、減圧下又は加圧下で行うことができる。これらのガスは、1種又は2種以上の混合ガスとして用いることができる。 The atmosphere for the polymerization reaction is preferably 1% by volume or less, more preferably 5000 ppm or less, as the oxygen concentration. Specifically, it can be performed under an atmosphere of an inert gas such as nitrogen, helium, neon, argon, krypton, xenon, carbon dioxide gas, under reduced pressure or under pressure. These gases can be used as 1 type, or 2 or more types of mixed gas.
好ましい態様においては、硬化物の形成に際し、ベーク工程をさらに行うことが好ましい。ベーク工程は、例えば130℃以上300℃以下で実施できる。ベーク工程は、典型的には上記の光照射に続いて行う。このようなベーク(加熱)により、屈折率、透過率等の光学特性を安定させることができるため好ましい。ベーク時間としては、特に制限は無いが、通常1分〜10時間程度の範囲が好ましい。 In a preferred embodiment, it is preferable to further perform a baking step when forming the cured product. The baking process can be performed at 130 ° C. or higher and 300 ° C. or lower, for example. The baking process is typically performed following the light irradiation described above. Such baking (heating) is preferable because optical characteristics such as refractive index and transmittance can be stabilized. Although there is no restriction | limiting in particular as baking time, Usually, the range of about 1 minute-10 hours is preferable.
本発明の別の態様は、上述のような方法によって得られる硬化物を提供する。硬化物は、携帯電話、LED、車載等のプラスチックレンズ、レプリカ材、液晶ディスプレイ等のバックライト用光学シート、照明、各種センサー、プリンター、コピー機等に用いられる各種形状を有するプラスチックレンズ材料(表面被覆材)、光半導体封止材として好適に利用可能であり、特にLEDの光取り出し効率を向上させる目的で最適に使用することができる。 Another aspect of the present invention provides a cured product obtained by the method as described above. The cured product is a plastic lens material (surface) used for mobile phones, LEDs, plastic lenses for automobiles, replica materials, optical sheets for backlights such as liquid crystal displays, lighting, various sensors, printers, copiers, etc. The covering material) can be suitably used as an optical semiconductor sealing material, and can be optimally used for the purpose of improving the light extraction efficiency of the LED.
本発明の硬化物の一例としてのプラスチックレンズは、本発明の感光性樹脂組成物を、レンズ形状を有する金属型又は樹脂型に充填した後に、あるいはロール又は板等に本発明の感光性樹脂組成物を塗工し、上記記載の型を押し付け転写した後に、上記記載の光照射によって感光性樹脂組成物を硬化させた後、型より離型させて、得ることができる。型に充填された感光性樹脂組成物を、プラスチックフィルム、ガラスウェハ、金属板等で覆うこと、及び、不活性ガスの使用、減圧、加圧等上記記載の方法で、感光性樹脂組成物の硬化反応時の雰囲気の酸素濃度を1%以下にすることは、硬化反応率の向上の点でそれぞれ好ましい。光照射によって感光性樹脂組成物を硬化させるには、光源と感光性樹脂組成物との間を光が透過することが必要である。そのためには、硬化に必要な光源の光を透過する透明媒体側(透明な樹脂型、プラスチックフィルム、ガラスウェハ、又は基材なし等)から、光を照射させることが必要である。型からの離型性の向上には、型に離型剤を塗ること、又は型及び/若しくは感光性樹脂組成物に、離型剤若しくは離型成分を含有させることが好ましい。本発明の感光性樹脂組成物を使用して作製したプラスチックレンズは、携帯電話用、LED、車載用等のレンズとして、最適に使用することができる。 The plastic lens as an example of the cured product of the present invention is the photosensitive resin composition of the present invention after the photosensitive resin composition of the present invention is filled in a metal mold or resin mold having a lens shape, or on a roll or a plate. After the product is applied and the above-described mold is pressed and transferred, the photosensitive resin composition is cured by light irradiation as described above, and then released from the mold. The photosensitive resin composition filled in the mold is covered with a plastic film, a glass wafer, a metal plate, etc., and the use of an inert gas, decompression, pressurization, etc. Setting the oxygen concentration in the atmosphere during the curing reaction to 1% or less is preferable in terms of improving the curing reaction rate. In order to cure the photosensitive resin composition by light irradiation, it is necessary for light to pass between the light source and the photosensitive resin composition. For that purpose, it is necessary to irradiate light from a transparent medium side (transparent resin mold, plastic film, glass wafer, or no substrate, etc.) that transmits light of a light source necessary for curing. In order to improve releasability from the mold, it is preferable to apply a mold release agent to the mold, or to include a mold release agent or a mold release component in the mold and / or the photosensitive resin composition. The plastic lens produced by using the photosensitive resin composition of the present invention can be optimally used as a lens for a mobile phone, an LED, an in-vehicle use or the like.
本発明の硬化物の別の例であるレプリカ材は、所望形状を有する金属型又は樹脂型へ本発明の感光性樹脂組成物を充填し、プラスチックレンズの作製について上記記載したのと同様の方法で、得ることができる。得られたレプリカ材は、高硬度という特徴を有し、必要に応じてさらにNi電鋳することで、耐久性を向上させることができる。形状としては、レンズ、ライン&スペース、円柱、円錐、角柱、角錐、ハニカム等を挙げることができ、用途及び目的に応じて選択することができる。 The replica material, which is another example of the cured product of the present invention, is filled with the photosensitive resin composition of the present invention into a metal mold or resin mold having a desired shape, and is the same method as described above for the production of a plastic lens. And you can get it. The obtained replica material has a characteristic of high hardness, and durability can be improved by further performing Ni electroforming as necessary. Examples of the shape include a lens, a line & space, a cylinder, a cone, a prism, a pyramid, a honeycomb, and the like, and can be selected according to the application and purpose.
本発明の硬化物の別の例である表面被覆材は、硬化物として高硬度である特徴を活かし、例えば積層構造の基材の表面又は内部に本発明の感光性樹脂組成物を塗工した後、硬化させることで、ハードコート用途で使用できる。表面被覆材は、他に、フィルム、シート、又は板の形状で形成できる。 The surface coating material, which is another example of the cured product of the present invention, takes advantage of its high hardness as a cured product. For example, the photosensitive resin composition of the present invention is applied to the surface or inside of a substrate having a laminated structure. Then, it can be used for hard coat applications by curing. Alternatively, the surface covering material can be formed in the form of a film, a sheet, or a plate.
以下、実施例及び比較例により本発明を具体的に説明するが、本発明はこれらに限定されるものではない。 EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention concretely, this invention is not limited to these.
<感光性樹脂組成物の製造>
[実施例1]
300mLのナス型フラスコに、3−メタクリロキシプロピル(メチル)ジメトキシシラン(以下、MEDMOと略称する。)4.82g(20.76mmol)、メチルトリメトキシシラン(以下、MTMSと略称する。)2.83g(20.76mol)、エタノール2.1gを投入し、攪拌した。別途容器に蒸留水3.74g、10質量%塩酸1.12μLを取り、混合した後、滴下ロートを用いて、上記300mLナスフラスコに1分かけて滴下した。滴下終了後、冷却管をセットし、オイルバスを用いて、80℃2時間で還流させ、ポリシロキサン化合物を含む反応液1を得た。
<Manufacture of photosensitive resin composition>
[Example 1]
To a 300 mL eggplant-shaped flask, 4.82 g (20.76 mmol) of 3-methacryloxypropyl (methyl) dimethoxysilane (hereinafter abbreviated as MEDMO) and methyltrimethoxysilane (hereinafter abbreviated as MTMS) 2. 83 g (20.76 mol) and 2.1 g of ethanol were added and stirred. Separately, 3.74 g of distilled water and 1.12 μL of 10 mass% hydrochloric acid were placed in a container, mixed, and then added dropwise to the 300 mL eggplant flask over 1 minute using a dropping funnel. After completion of the dropping, a cooling tube was set and refluxed at 80 ° C. for 2 hours using an oil bath to obtain a reaction solution 1 containing a polysiloxane compound.
反応液1が入った300mLナスフラスコを室温まで冷却した後、滴下ロートを用いてエタノール81.4gを5分かけて投入した。ついで、滴下ロートを用いて超微粒子ジルコニアゾル♯1(日産化学工業株式会社製の平均一次粒子径約10nm、10質量%濃度の水分散ジルコニア粒子)51.6gをナスフラスコ内の溶液を攪拌しながら5分かけて投入した。滴下後、冷却管をセットし、80℃で4時間還流させた。 After cooling the 300 mL eggplant flask containing the reaction solution 1 to room temperature, 81.4 g of ethanol was added over 5 minutes using a dropping funnel. Next, 51.6 g of ultrafine zirconia sol # 1 (average primary particle diameter of about 10 nm, water-dispersed zirconia particles made by Nissan Chemical Industries, Ltd., 10 mass% concentration) using a dropping funnel was stirred in the solution in the eggplant flask. However, it was put in over 5 minutes. After the dropping, a cooling tube was set and refluxed at 80 ° C. for 4 hours.
還流後、さらにPGMEA50gを投入し、蒸留塔をセットし、エタノールと水を除去し、PGMEA溶液を得た。その後、加熱減圧乾燥によりPGMEAを除去し、感光性珪素樹脂(A)としてのポリマー1を得た。 After refluxing, 50 g of PGMEA was added, a distillation column was set, ethanol and water were removed, and a PGMEA solution was obtained. Then, PGMEA was removed by heating under reduced pressure to obtain polymer 1 as a photosensitive silicon resin (A).
得られたポリマー1 99.3質量%に、光ラジカル重合開始剤(B)として0.5質量%の2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド(BASF株式会社製LUCIRIN(登録商標) TPO)、酸化防止剤として0.2質量%のエチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート](BASF株式会社製IRGANOX(登録商標) 245)を添加し、均一になるまで攪拌し、感光性樹脂組成物(P−1)を調製した。 To 99.3% by mass of the obtained polymer 1, 0.5% by mass of 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide as a radical photopolymerization initiator (B) (LUCIRIN (registered trademark) manufactured by BASF Corporation) TPO), 0.2% by mass of ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate] as an antioxidant (IRGANOX (registered trademark) manufactured by BASF Corporation) ) 245) was added and stirred until uniform to prepare a photosensitive resin composition (P-1).
[実施例2]
実施例1と同様にして得られたポリマー1 94.3質量%に、化合物(C)としてトリシクロデカンジメタノールジアクリレートを5質量%、光ラジカル重合開始剤(B)として0.5質量%の2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、酸化防止剤として0.2質量%のエチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート]を添加し、均一になるまで攪拌し、感光性樹脂組成物(P−2)を調製した。
[Example 2]
93% by mass of polymer 1 obtained in the same manner as in Example 1, 5% by mass of tricyclodecane dimethanol diacrylate as compound (C), and 0.5% by mass as radical photopolymerization initiator (B) 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, 0.2% by weight of ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl as antioxidant) ) Propionate] was added and stirred until uniform to prepare a photosensitive resin composition (P-2).
[実施例3]
300mLのナス型フラスコに、MEDMO 4.82g(20.76mmol)、3−メタクリロキシプロピルトリメトキシシラン5.16g(20.76mol)、エタノール2.1gを投入し、攪拌した。別途容器に蒸留水3.74g、10質量%塩酸1.12μLを取り、混合した後、滴下ロートを用いて、上記300mLナスフラスコに1分かけて滴下した。滴下終了後、冷却管をセットし、オイルバスを用いて、80℃2時間で還流させ、ポリシロキサン化合物を含む反応液6を得た。
[Example 3]
To a 300 mL eggplant-shaped flask, 4.82 g (20.76 mmol) of MEDMO, 5.16 g (20.76 mol) of 3-methacryloxypropyltrimethoxysilane, and 2.1 g of ethanol were added and stirred. Separately, 3.74 g of distilled water and 1.12 μL of 10 mass% hydrochloric acid were placed in a container, mixed, and then added dropwise to the 300 mL eggplant flask over 1 minute using a dropping funnel. After completion of dropping, a cooling tube was set and refluxed at 80 ° C. for 2 hours using an oil bath to obtain a reaction solution 6 containing a polysiloxane compound.
反応液6が入った300mLナスフラスコを室温まで冷却した後、滴下ロートを用いてエタノール81.4gを5分かけて投入した。ついで、滴下ロートを用いて超微粒子ジルコニアゾル♯1 51.6gをナスフラスコ内の溶液を攪拌しながら5分かけて投入した。滴下後、冷却管をセットし、80℃で4時間還流させた。 After cooling the 300 mL eggplant flask containing the reaction liquid 6 to room temperature, 81.4 g of ethanol was added over 5 minutes using a dropping funnel. Then, using a dropping funnel, 51.6 g of ultrafine zirconia sol # 1 was added over 5 minutes while stirring the solution in the eggplant flask. After the dropping, a cooling tube was set and refluxed at 80 ° C. for 4 hours.
還流後、さらにPGMEA50gを投入し、蒸留塔をセットし、エタノールと水を除去し、PGMEA溶液を得た。その後、加熱減圧乾燥によりPGMEAを除去し、感光性珪素樹脂(A)としてのポリマー3を得た。 After refluxing, 50 g of PGMEA was added, a distillation column was set, ethanol and water were removed, and a PGMEA solution was obtained. Then, PGMEA was removed by heating under reduced pressure to obtain polymer 3 as a photosensitive silicon resin (A).
得られたポリマー3 94.3質量%に、化合物(C)としてトリシクロデカンジメタノールジアクリレートを5質量%、光ラジカル重合開始剤(B)として0.5質量%の2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、酸化防止剤として0.2質量%のエチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート]を添加し、均一になるまで攪拌し、感光性樹脂組成物(P−3)を調製した。 In 94.3 mass% of the obtained polymer 3, 5 mass% of tricyclodecane dimethanol diacrylate as the compound (C) and 0.5 mass% of 2,4,6- as the radical photopolymerization initiator (B). Trimethylbenzoyl-diphenyl-phosphine oxide, 0.2% by weight of ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate] as an antioxidant, It stirred until it became uniform and the photosensitive resin composition (P-3) was prepared.
[実施例4]
300mLのナス型フラスコに、p−スチリルトリメトキシシラン(以下、StTMSと略称する。)4.65g(20.75mmol)、ジフェニルジメトキシシラン5.07g(20.75mol)、エタノール113.9gを投入し、攪拌した。ついで、滴下ロートを用いて超微粒子ジルコニアゾル♯1 72.0gをナスフラスコ内の溶液を攪拌しながら5分かけて投入した。別途容器に蒸留水3.74g、10%塩酸2.24μLを取り、混合した後、滴下ロートを用いて、上記300mLナスフラスコに1分かけて滴下した。滴下終了後、冷却管をセットし、オイルバスを用いて、80℃4時間で還流させた。
[Example 4]
To a 300 mL eggplant-shaped flask, 4.65 g (20.75 mmol) of p-styryltrimethoxysilane (hereinafter abbreviated as StTMS), 5.07 g (20.75 mol) of diphenyldimethoxysilane, and 113.9 g of ethanol are charged. , Stirred. Then, using a dropping funnel, 72.0 g of ultrafine zirconia sol # 1 was added over 5 minutes while stirring the solution in the eggplant flask. Separately, 3.74 g of distilled water and 2.24 μL of 10% hydrochloric acid were placed in a container, mixed, and then added dropwise to the 300 mL eggplant flask using a dropping funnel over 1 minute. After completion of dropping, a cooling tube was set and refluxed at 80 ° C. for 4 hours using an oil bath.
還流後、さらにPGMEA70gを投入し、蒸留塔をセットし、エタノールと水を除去し、PGMEA溶液を得た。その後、加熱減圧乾燥によりPGMEAを除去し、感光性珪素樹脂(A)としてのポリマー4を得た。 After the reflux, 70 g of PGMEA was added, a distillation column was set, ethanol and water were removed, and a PGMEA solution was obtained. Then, PGMEA was removed by heating under reduced pressure to obtain a polymer 4 as a photosensitive silicon resin (A).
得られたポリマー4 77.3質量%に、化合物(C)としてトリシクロデカンジメタノールジアクリレートを22質量%、光ラジカル重合開始剤(B)として0.5質量%の2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、酸化防止剤として0.2質量%のエチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート]を添加し、均一になるまで攪拌し、感光性樹脂組成物(P−4)を調製した。 The resulting polymer 4 (77.3% by mass) was mixed with 22% by mass of tricyclodecane dimethanol diacrylate as the compound (C) and 0.5% by mass of 2,4,6- (6) as the radical photopolymerization initiator (B). Trimethylbenzoyl-diphenyl-phosphine oxide, 0.2% by weight of ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate] as an antioxidant, It stirred until it became uniform and the photosensitive resin composition (P-4) was prepared.
[実施例5]
300mLのナス型フラスコに、StTMS 4.65g(20.75mmol)、フェニルメチルジメトキシシラン3.78g(20.76mol)、エタノール95.0gを投入し、攪拌した。ついで、滴下ロートを用いて超微粒子ジルコニアゾル♯1 59.3gをナスフラスコ内の溶液を攪拌しながら5分かけて投入した。別途容器に蒸留水3.74g、10質量%塩酸2.24μLを取り、混合した後、滴下ロートを用いて、上記300mLナスフラスコに1分かけて滴下した。滴下終了後、冷却管をセットし、オイルバスを用いて、80℃4時間で還流させた。
[Example 5]
In a 300 mL eggplant-shaped flask, 4.65 g (20.75 mmol) of StTMS, 3.78 g (20.76 mol) of phenylmethyldimethoxysilane, and 95.0 g of ethanol were added and stirred. Next, 59.3 g of ultrafine zirconia sol # 1 was added over 5 minutes while stirring the solution in the eggplant flask using a dropping funnel. Separately, 3.74 g of distilled water and 2.24 μL of 10 mass% hydrochloric acid were placed in a container, mixed, and then added dropwise to the 300 mL eggplant flask using a dropping funnel over 1 minute. After completion of dropping, a cooling tube was set and refluxed at 80 ° C. for 4 hours using an oil bath.
還流後、さらにPGMEA61gを投入し、蒸留塔をセットし、エタノールと水を除去し、PGMEA溶液を得た。その後、加熱減圧乾燥によりPGMEAを除去し、感光性珪素樹脂(A)としてのポリマー5を得た。 After refluxing, 61 g of PGMEA was added, a distillation column was set, ethanol and water were removed, and a PGMEA solution was obtained. Then, PGMEA was removed by heating under reduced pressure to obtain a polymer 5 as a photosensitive silicon resin (A).
得られたポリマー5 77.3質量%に、化合物(C)としてトリシクロデカンジメタノールジアクリレートを22質量%、光ラジカル重合開始剤(B)として0.5質量%の2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、酸化防止剤として0.2質量%のエチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート]を添加し、均一になるまで攪拌し、感光性樹脂組成物(P−5)を調製した。 The resulting polymer 5 (77.3% by mass) was mixed with 22% by mass of tricyclodecane dimethanol diacrylate as the compound (C) and 0.5% by mass of 2,4,6- Trimethylbenzoyl-diphenyl-phosphine oxide, 0.2% by weight of ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate] as an antioxidant, It stirred until it became uniform and the photosensitive resin composition (P-5) was prepared.
[比較例1]
実施例1と同様にして反応液1を得た。還流後、さらにPGMEA60gを投入し、蒸留塔をセットし、エタノールと水を除去し、ポリマー6を得た。
[Comparative Example 1]
A reaction solution 1 was obtained in the same manner as in Example 1. After refluxing, 60 g of PGMEA was added, a distillation column was set, ethanol and water were removed, and polymer 6 was obtained.
得られたポリマー6 94.3質量%に、トリシクロデカンジメタノールジアクリレートを5質量%、光重合開始剤として0.5質量%の2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、0.2質量%のエチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート]を添加し、均一になるまで攪拌し、感光性樹脂組成物(P−6)を調製した。 94.3% by mass of the obtained polymer 6 is 5% by mass of tricyclodecane dimethanol diacrylate and 0.5% by mass of 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide as a photopolymerization initiator, 0.2% by mass of ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate] was added and stirred until uniform, and the photosensitive resin composition ( P-6) was prepared.
[比較例2]
実施例1と同様にして反応液1を得た。
[Comparative Example 2]
A reaction solution 1 was obtained in the same manner as in Example 1.
反応液1が入った300mLナスフラスコを室温まで冷却した後、滴下ロートを用いてエタノール40gを5分かけて投入した。ついで、滴下ロートを用いて、PL−1SL(扶桑化学工業製の平均一次粒子径12nm、20質量%濃度の水分散シリカ粒子)25.8gを攪拌しながら投入した。攪拌後、冷却管をセットし、大気下で80℃4時間還流させた。 After cooling the 300 mL eggplant flask containing the reaction solution 1 to room temperature, 40 g of ethanol was added over 5 minutes using a dropping funnel. Then, using a dropping funnel, 25.8 g of PL-1SL (an average primary particle size of 12 nm, water-dispersed silica particles having a concentration of 20% by mass, manufactured by Fuso Chemical Industries) was added while stirring. After stirring, a condenser tube was set and refluxed at 80 ° C. for 4 hours in the atmosphere.
還流後、さらにPGMEA60gを投入し、蒸留塔をセットし、エタノールと水を除去し、ポリマー7を得た。 After refluxing, 60 g of PGMEA was added, a distillation column was set, ethanol and water were removed, and polymer 7 was obtained.
得られたポリマー7 94.3質量%に、トリシクロデカンジメタノールジアクリレートを5質量%、光重合開始剤として0.5質量%の2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、0.2質量%のエチレンビス(オキシエチレン)ビス[3−(5−tert−ブチル−4−ヒドロキシ−m−トリル)プロピオネート]を添加し、均一になるまで攪拌し、感光性樹脂組成物(P−7)を調製した。 To 94.33% by mass of the obtained polymer 7, 5% by mass of tricyclodecane dimethanol diacrylate and 0.5% by mass of 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide as a photopolymerization initiator, 0.2% by mass of ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate] was added and stirred until uniform, and the photosensitive resin composition ( P-7) was prepared.
<硬化物の作製>
[硬化成形物の作製]
得られた感光性樹脂組成物(P−1)を、フッ素化合物からなる離型剤で表面処理した無アルカリガラス(厚み0.7mm、縦横5cm×10cm、コーニング製)上の中央部にスパチュラーを用いて塗布した。このとき、無アルカリガラス上の両脇に2つのポリカーボネート製フィルム(厚み1mm、縦横0.5cm×5cm)を敷き、感光性樹脂組成物の上にさらに別のフッ素化合物からなる離型剤で表面処理した無アルカリガラスを置き固定し、滴下した感光性樹脂組成物を2枚の無アルカリガラスで挟むことで酸素硬化阻害が無視できる嫌気下とした。その後、片方の無アルカリガラス面より、メタルハライドランプ(フュージョンUVシステムズ・ジャパン株式会社製 CV−110Q−G、主波長約380nm)を用いて3000mJ/cm2の光量で紫外線照射し、膜厚1mmの硬化成形物を作製し、硬化成形物1−1とした。
<Production of cured product>
[Production of cured molded product]
A spatula is placed at the center of the obtained photosensitive resin composition (P-1) on a non-alkali glass (thickness 0.7 mm, vertical and horizontal 5 cm × 10 cm, manufactured by Corning) that has been surface-treated with a release agent comprising a fluorine compound. Applied. At this time, two polycarbonate films (thickness 1 mm, length and width 0.5 cm × 5 cm) are laid on both sides of the alkali-free glass, and the surface is covered with a release agent made of another fluorine compound on the photosensitive resin composition. The treated alkali-free glass was placed and fixed, and the dropped photosensitive resin composition was sandwiched between two sheets of alkali-free glass, so that oxygen curing inhibition was negligible. Then, from one alkali-free glass surface, a metal halide lamp (CV-110Q-G made by Fusion UV Systems Japan Co., Ltd., main wavelength: about 380 nm) was irradiated with ultraviolet light at a light intensity of 3000 mJ / cm 2 , and the film thickness was 1 mm. A cured molded product was produced and designated as a cured molded product 1-1.
感光性樹脂組成物(P−2)〜(P−7)についても上記と同様の方法で硬化成形物を作製し、それぞれ、硬化成形物2−1〜7−1とした。 Regarding the photosensitive resin compositions (P-2) to (P-7), cured molded products were prepared in the same manner as described above, and the cured molded products 2-1 to 7-1 were obtained, respectively.
[硬化膜の作製]
得られた感光性樹脂組成物(P−1)を、フッ素化合物からなる離型剤で表面処理した無アルカリガラス(厚み0.7mm、縦横5cm×10cm、コーニング製)上の中央部にスパチュラーを用いて塗布した。このとき、無アルカリガラス上の両脇に2つのポリエチレンテレフタレート製フィルム(厚み50μm、縦横0.5cm×5cm)を敷き、感光性樹脂組成物の上にさらにフッ素化合物からなる離型剤で表面処理した無アルカリガラスを置き固定し、滴下した感光性樹脂組成物を2枚の無アルカリガラスで挟むことで酸素硬化阻害が無視できる嫌気下とした。その後、片方の無アルカリガラス面より、メタルハライドランプ(フュージョンUVシステムズ・ジャパン株式会社製 CV−110Q−G、主波長約380nm)を用いて3000mJ/cm2の光量で紫外線照射し、膜厚50μmの硬化膜を作製した。得られた硬化膜を硬化膜1−2とした。
[Preparation of cured film]
A spatula is placed at the center of the obtained photosensitive resin composition (P-1) on a non-alkali glass (thickness 0.7 mm, vertical and horizontal 5 cm × 10 cm, manufactured by Corning) that has been surface-treated with a release agent comprising a fluorine compound. Applied. At this time, two polyethylene terephthalate films (thickness 50 μm, length and width 0.5 cm × 5 cm) are laid on both sides of the alkali-free glass, and surface treatment is performed with a release agent made of a fluorine compound on the photosensitive resin composition. The alkali-free glass was placed and fixed, and the dropped photosensitive resin composition was sandwiched between two alkali-free glasses, so that oxygen curing inhibition was negligible. Thereafter, from one alkali-free glass surface, a metal halide lamp (CV-110Q-G manufactured by Fusion UV Systems Japan Co., Ltd., main wavelength: about 380 nm) was irradiated with ultraviolet light at a light intensity of 3000 mJ / cm 2 , and the film thickness was 50 μm. A cured film was produced. The obtained cured film was designated as cured film 1-2.
感光性樹脂組成物(P−1)〜(P−7)についても上記と同様の方法で硬化膜を作製し、それぞれ、硬化膜2−2〜7−2とした。 For the photosensitive resin compositions (P-1) to (P-7), cured films were prepared in the same manner as described above, and cured films 2-2 to 7-2 were obtained, respectively.
(P−1)〜(P−7)の感光性樹脂組成物の各成分の質量パーセント及び光ラジカル反応性基当量を以下の表1に示す: The mass percentage of each component of the photosensitive resin composition of (P-1) to (P-7) and the photoradical reactive group equivalent are shown in Table 1 below:
実施例1〜5、並びに比較例1及び2で作製した感光性樹脂組成物(P−1)〜(P−7)を用いて作製した硬化成形物1−1〜硬化成形物7−1、及び硬化膜1−2〜硬化膜7−2のサンプルについて、以下の(1)〜(5)に従って測定・評価した結果を以下の表2に示す。 Cured molded product 1-1 to cured molded product 7-1 produced using the photosensitive resin compositions (P-1) to (P-7) produced in Examples 1 to 5 and Comparative Examples 1 and 2, Table 2 below shows the results of measurement and evaluation of samples of the cured film 1-2 to the cured film 7-2 according to the following (1) to (5).
(1)屈折率評価
作製した硬化膜1−2〜硬化膜7−2の波長589nmでの屈折率を株式会社アタゴ製多波長アッベ屈折計DR−M2を用いて測定した。
(1) Refractive index evaluation The refractive index in wavelength 589nm of the produced cured film 1-2-2 cured film 7-2 was measured using the multi-wavelength Abbe refractometer DR-M2 by Atago Co., Ltd.
(2)熱収縮評価
作製した硬化成形物1−1〜硬化成形物7−1の膜厚を測定し、150℃3時間窒素雰囲気下の条件でベークした後、再度、硬化成形物1−1〜硬化成形物7−1の膜厚を測定した。150℃3時間窒素雰囲気下の条件でベークする前の膜厚を100%として、ベーク後の膜厚をパーセントで算出し、98%以上を○、98%未満を×として評価した。
(2) Evaluation of heat shrinkage The film thickness of the produced cured molded article 1-1 to cured molded article 7-1 was measured, baked under conditions of 150 ° C. for 3 hours in a nitrogen atmosphere, and then again cured molded article 1-1. -The film thickness of the cured molded product 7-1 was measured. The film thickness before baking at 100 ° C. for 3 hours in a nitrogen atmosphere was defined as 100%, the film thickness after baking was calculated as a percentage, and 98% or more was evaluated as ◯, and less than 98% was evaluated as ×.
(3)線膨張係数測定
作製した硬化膜1−2〜硬化膜7−2を3mm幅に切り出し、株式会社島津製作所製TMA−60を用いて引っ張り測定方式にてサンプル長15mm、荷重5.0g、昇温速度10℃/minの条件で300℃まで測定を行い、同じサンプルを用いて2回目に測定した際の値を採用した。30℃〜70℃までの平均膨張を算出し、70ppm/℃未満を○、70ppm/℃以上を×として評価した。
(3) Measurement of linear expansion coefficient The produced cured films 1-2 to 7-2 were cut into a width of 3 mm, and the sample length was 15 mm and the load was 5.0 g by a tensile measurement method using TMA-60 manufactured by Shimadzu Corporation. The measurement was carried out up to 300 ° C. under the condition of the temperature rising rate of 10 ° C./min, and the value measured for the second time using the same sample was adopted. The average expansion from 30 ° C. to 70 ° C. was calculated, and evaluation was made with ○ less than 70 ppm / ° C. and x greater than 70 ppm / ° C.
本発明の感光性樹脂組成物の硬化物である光学材料は、例えば、携帯電話、LED、車載等のプラスチックレンズ、レプリカ材、液晶ディスプレイ等のバックライト用光学シート、照明、各種センサー、プリンター、コピー機等に用いられる各種プラスチックレンズ材料、光半導体封止剤等として好適に利用可能である。 Optical materials that are cured products of the photosensitive resin composition of the present invention include, for example, cellular phones, LEDs, plastic lenses for in-vehicle use, replica materials, optical sheets for backlights such as liquid crystal displays, illumination, various sensors, printers, It can be suitably used as various plastic lens materials, optical semiconductor sealants and the like used for copy machines and the like.
Claims (22)
前記感光性珪素樹脂(A)を 29 SiNMR法にて測定したときのピーク面積から下記計算式(2):
シラノール量割合=(D1×1+T1×2+T2+Q1×3+Q2×2+Q3)/[M1+(D1+D2)×2+(T1+T2+T3)×3+(Q1+Q2+Q3+Q4)×4] (2)
{式中、
M1とは、O原子と結合している結合手の数が1つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
D1とは、O原子と結合している結合手の数が2つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
D2とは、O原子と結合している結合手の数が2つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、
T1とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
T2とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、
T3とは、O原子と結合している結合手の数が3つであるSi原子のうち、Si−O−Si結合が3個のもののピーク面積であり、
Q1とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が1個のもののピーク面積であり、
Q2とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が2個のもののピーク面積であり、
Q3とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が3個のもののピーク面積であり、そして
Q4とは、O原子と結合している結合手の数が4つであるSi原子のうち、Si−O−Si結合が4個のもののピーク面積である。}
で計算されるシラノール量割合が、0.2以下である、感光性樹脂組成物。 Photosensitive resin containing 100 parts by mass of photosensitive silicon resin (A) containing metal oxide fine particles having a refractive index of 1.6 or more and a photoradical reactive group, and 0.01 to 50 parts by mass of photoradical polymerization initiator (B) a composition, a photo-radical reactive group equivalent contained in the photosensitive resin composition is Ri 0.2~10mmol / g der,
From the peak area when the photosensitive silicon resin (A) is measured by 29 Si NMR method, the following calculation formula (2):
Silanol content ratio = (D1 × 1 + T1 × 2 + T2 + Q1 × 3 + Q2 × 2 + Q3) / [M1 + (D1 + D2) × 2 + (T1 + T2 + T3) × 3 + (Q1 + Q2 + Q3 + Q4) × 4] (2)
{Where,
M1 is the peak area of one Si-O-Si bond among Si atoms having one bond bonded to an O atom,
D1 is a peak area of one Si atom having two Si—O—Si bonds out of two Si atoms bonded to an O atom;
D2 is a peak area of two Si-O-Si bonds among Si atoms having two bonds bonded to O atoms,
T1 is the peak area of one Si-O-Si bond among Si atoms having three bonds bonded to O atoms,
T2 is the peak area of two Si-O-Si bonds among Si atoms having three bonds bonded to O atoms,
T3 is a peak area of three Si-O-Si bonds among Si atoms having three bonds that are bonded to O atoms,
Q1 is the peak area of one Si atom having four Si—O—Si bonds out of four Si atoms bonded to O atoms,
Q2 is a peak area of two Si-O-Si bonds among Si atoms having four bonds bonded to O atoms,
Q3 is the peak area of three Si atoms with four Si—O—Si bonds out of four Si atoms bonded to O atoms, and
Q4 is the peak area of four Si-O-Si bonds among Si atoms having four bonds bonded to O atoms. }
The photosensitive resin composition whose silanol content ratio calculated by is 0.2 or less .
R1 n1SiX1 4-n1 (1)
{式中、R1は、水素原子又は炭素数1〜20の有機基であり、n1は、0〜3の整数であり、X1は、水酸基、ハロゲン原子、炭素数1〜6のアルコキシ基、及びアセトキシ基からなる群から選ばれる基であり、複数存在する場合のn1、R1及びX1は、それぞれ、同一でも異なっていてもよい。}で表される1種以上のシラン化合物の加水分解縮合生成物であるポリシロキサン化合物を含む、請求項1又は2に記載の感光性樹脂組成物。 The photosensitive silicon resin (A) has the following general formula (1):
R 1 n1 SiX 1 4-n1 (1)
{Wherein R 1 is a hydrogen atom or an organic group having 1 to 20 carbon atoms, n1 is an integer of 0 to 3, and X 1 is a hydroxyl group, a halogen atom, or an alkoxy group having 1 to 6 carbon atoms. And a group selected from the group consisting of an acetoxy group, and when there are plural groups, n1, R 1 and X 1 may be the same or different. } The photosensitive resin composition of Claim 1 or 2 containing the polysiloxane compound which is a hydrolysis-condensation product of 1 or more types of silane compounds represented by these.
下記一般式(1):
R1 n1SiX1 4-n1 (1)
{式中、R1は、水素原子又は炭素数1〜20の有機基であり、n1は、0〜3の整数であり、X1は、水酸基、ハロゲン原子、炭素数1〜6のアルコキシ基、及びアセトキシ基からなる群から選ばれる基であり、複数存在する場合のn1、R1及びX1は、それぞれ、同一でも異なっていてもよい。}で表される1種以上のシラン化合物を加水分解縮合するとともに、加水分解縮合前、加水分解縮合中及び加水分解縮合後の少なくともいずれかの時点で屈折率1.6以上の金属酸化物微粒子を反応系に添加して縮合させることによって、感光性珪素樹脂(A)を得る第1の工程、及び、
得られた感光性珪素樹脂(A)と光ラジカル重合開始剤(B)とを混合する第2の工程、
を含み、
前記第1の工程が、得られた感光性珪素樹脂(A)に、アルコール、ケトン、エステル、エーテル、及び炭化水素溶媒からなる群から選ばれる少なくとも1種の、1気圧での沸点が100℃以上200℃以下である溶媒を加えた後、蒸留により溶媒成分を留去することにより、前記感光性珪素樹脂(A)の水分及び溶媒の合計含有率を0.0001質量%以上5質量%以下にすることをさらに含む、感光性樹脂組成物の製造方法。 It is a method of manufacturing the photosensitive resin composition of Claim 3, Comprising: The following processes:
The following general formula (1):
R 1 n1 SiX 1 4-n1 (1)
{Wherein R 1 is a hydrogen atom or an organic group having 1 to 20 carbon atoms, n1 is an integer of 0 to 3, and X 1 is a hydroxyl group, a halogen atom, or an alkoxy group having 1 to 6 carbon atoms. And a group selected from the group consisting of an acetoxy group, and when there are plural groups, n1, R 1 and X 1 may be the same or different. } The metal oxide fine particles having a refractive index of 1.6 or more at least at any time before, during, and after the hydrolysis condensation Is added to the reaction system and condensed to obtain a photosensitive silicon resin (A), and
A second step of mixing the obtained photosensitive silicon resin (A) and the radical photopolymerization initiator (B);
Only including,
In the first step, the obtained photosensitive silicon resin (A) has at least one selected from the group consisting of alcohols, ketones, esters, ethers, and hydrocarbon solvents, and has a boiling point at 100 ° C. of 100 ° C. After adding a solvent having a temperature of 200 ° C. or lower and then distilling off the solvent component by distillation, the total content of water and solvent in the photosensitive silicon resin (A) is 0.0001% by mass to 5% by mass. The manufacturing method of the photosensitive resin composition further including making it .
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