JP5893312B2 - Semiconductor control device - Google Patents

Description

  The present invention relates to a semiconductor control device, and more particularly to a power control device that has a semiconductor module in which a semiconductor element is mounted on a cooling member and controls the supply of drive power to an electric motor.

  In recent years, electric vehicles equipped with an electric motor as a driving force source have become widespread. In an electric vehicle, the DC power supplied from the battery is converted into an AC power flow and supplied to the electric motor, and the AC power generated by the regenerative mechanism at the time of braking or the like is converted to DC power as necessary. A semiconductor control device such as a power control unit (PEU: Power Electronic Unit) that performs control for conversion and storage in a battery is provided.

  Such a power control device converts a DC power supplied from a battery into an AC power flow, and includes a power module that converts an AC power generated by a regenerative mechanism into a DC power as required, and smoothes the DC current. Various components such as connectors for transmitting / receiving signals to / from external capacitors and external control devices are provided. Since such a power module uses a relatively large current, a power semiconductor device such as a power MOSFET (Metal Oxide Field Effect Transistor) or IGBT (Insulated Gate Bipolar Transistor) is incorporated as a switching device. There are many. When such a power semiconductor element is operated, a large amount of heat is generated. Therefore, a heat sink is attached to the power module in order to secure a heat dissipation path.

  Patent Document 1 relates to a power drive unit, which is disposed between a heat sink, a plurality of power modules arranged in a staggered manner on the heat sink, a bus bar connecting between corresponding ones of the power modules, and the power module. A configuration including a plurality of capacitors is disclosed. In such a power drive unit, when controlling the supply of a three-phase alternating current to the electric motor, three power modules are connected as a high-side switching element connected to the positive terminal of the battery and the negative terminal of the battery. A total of six power modules including three power modules are incorporated as low-side switching elements.

JP 2009-159704 A

  However, according to the study of the present inventor, in the configuration disclosed in Patent Document 1, a plurality of power modules are arranged in a staggered manner on a heat sink, and a bus bar connecting between corresponding ones of the power modules is provided in the power module. The space on the heat sink is effectively used by arranging the capacitor in the space between the power modules and arranging the capacitor in the remaining space between the power modules. Since it is necessary to attach to the heat sink and the case individually, the number of assembling steps for assembling the power drive unit by attaching such various components tends to increase.

Further, according to further studies by the present inventors, when assembling the semiconductor control device, various components such as a connection conductor and a capacitor for connecting a battery, a capacitor and an external device to the semiconductor switching element are single and robust. It is preferable that the number of assembling steps for the entire apparatus is significantly reduced if the other component parts are attached in advance with high positional accuracy when other component parts are manufactured. Here, Patent Document 1 arranges a plurality of power modules in a staggered manner on a heat sink, arranges a bus bar connecting between corresponding ones of the power modules in a space between the power modules, and a capacitor. Is disclosed in the remaining space between the power modules, but various components are attached to other single and robust components with high positional accuracy in advance. No teaching is given regarding a specific configuration for reducing the number of assembly steps of the entire apparatus.

  The present invention has been made through the above-described studies, and enables various components to be fixed and attached in advance to a single, robust other component with high positional accuracy. Another object is to provide a semiconductor control device capable of reducing the number of assembly steps of the entire device.

In order to achieve the above object, a first aspect of the present invention includes a semiconductor module having a semiconductor element, a capacitor electrically connected to the semiconductor element, and a resin for mounting the semiconductor module and the capacitor. A gap between the semiconductor element and the capacitor in the case extends in a first direction, and the input terminal of the semiconductor element and the capacitor An input-side connection conductor for electrically connecting to the connection terminal, and an input-side connection conductor disposed on the opposite side to the input-side connection conductor via the semiconductor element and extending in a second direction orthogonal to the first direction. while standing, an output-side connection conductor electrically connects the output terminal and the external terminal of said semiconductor device, said case, the input-side connecting conductor and the output-side connecting conductor A single piece with a fixed said input side connecting conductor and the output-side connection conductor to the case, the input-side connecting conductor, Ri block structure der extending said casing to said first direction, said output connection conductor is a Oh Ru semiconductor control device the casing block structure extending in the second direction.

Further, according to a second aspect of the present invention, in addition to the first aspect, the case has a side wall, and the case and the capacitor further include the capacitor at a covering portion in an internal space of the case. wherein a semiconductor control device Ru said integrally molded article der fixed to the side wall.

The third invention according the first or in addition to the second aspect, further comprising a connector to be electrically connected to the circuit board and the circuit board associated with the semiconductor device, the case and the connector is a semiconductor control device Ru further the molded article der that the connector is fixed to the case.

The semiconductor control device according to the first aspect of the present invention includes a semiconductor module having a semiconductor element, a capacitor electrically connected to the semiconductor element, and a resin case for mounting the semiconductor module and the capacitor. A semiconductor control device, wherein a gap between a semiconductor element and a capacitor in a case extends in a first direction, and an input side connection for electrically connecting an input terminal of the semiconductor element and a connection terminal of the capacitor The conductor and the semiconductor element are disposed on the opposite side to the input side connection conductor and extend in a second direction orthogonal to the first direction, and the output terminal and the external terminal of the semiconductor element are electrically connected to each other. an output side connection conductor to be connected to the case, the input side connecting conductor and the output-side connecting conductor, integrated product with a fixed input side connecting conductor and the output-side connecting conductor to the case There, the input-side connecting conductor, Ri block structure der extending the casing in a first direction, the output-side connecting conductor, the Oh Rukoto block structure extending the case in the second direction, The connection conductor can be fixed and attached in advance to the case, which is a single, robust other component, when the case is molded, and the assembly man-hour of the entire apparatus can be reduced. In addition, since the input side connection conductor and the output side connection conductor are block structures, the connection conductor is integrally formed with the case to reinforce the case, and the rigidity of the case can be improved.

In the semiconductor control device according to a second aspect of the present invention, the case has a sidewall, case and capacitors, further integrally molded article der Rukoto fixed capacitors to the side wall at the cover portion of the inner space of the case Thus, the capacitor can be fixed and attached in advance to the case, which is another single component component that is solid, with high positional accuracy when the case is molded, and the assembly man-hour of the entire apparatus can be reduced. .

The semiconductor control device according to the third aspect of the present invention further includes a circuit board related to the semiconductor element and a connector electrically connected to the circuit board, and the case and the connector are further integrated with the connector fixed to the case. the molded article der Rukoto, connector, with respect to the case, a robust other components in a single, can be attached well in advance positional accuracy during molding of the case, reducing the number of assembling steps of the entire device be able to.

It is a disassembled perspective view which shows the power control apparatus of embodiment in this invention in the state which has one side of the power module in an assembly state. 2A is a front view showing the power control apparatus according to the present embodiment as viewed along the direction of arrow A in FIG. 1, and FIG. 2B is the present embodiment as viewed along the direction of arrow B in FIG. The side view which shows the power control apparatus of a form, and FIG.2 (c) are the reverse views which show the power control apparatus of this embodiment seen from the arrow C direction in FIG. FIG. 3 is an enlarged detailed cross-sectional view showing the power control apparatus of the present embodiment cut along the S3-S3 cutting line in FIGS. 2 (a) and 2 (c). In addition, each fastening member in FIG. 3 shows only the head part for convenience. It is an expansion partial perspective view showing the power control device of this embodiment in the state where the connection conductor, the capacitor, and the connector were integrally formed in the case.

  Hereinafter, a semiconductor control device according to an embodiment of the present invention will be described in detail by taking a power control device as an example and appropriately referring to the drawings. In the figure, the x-axis, y-axis, and z-axis form a three-axis orthogonal coordinate system, the z-axis direction is the vertical direction, and the xy plane is the horizontal plane.

[Control system configuration]
First, the configuration of a control system to which a power control device that is a semiconductor control device in the present embodiment is applied will be described in detail.

  The power control device 1 that is the semiconductor control device in the present embodiment shown in FIGS. 1 to 4 typically includes an electric motor that is a driving force source and a battery that is a secondary battery, although both are not shown. It is mounted on an electric vehicle equipped with a regenerative mechanism that generates regenerative power during deceleration.

  The power control device 1 supplies driving power from the battery to the electric motor in the electric vehicle alone or under the control of a control device (not shown) that comprehensively controls the electric motor, the battery, and the regeneration mechanism. In addition to being controllable, it is possible to control the supply of regenerative power from the regenerative mechanism to the battery. For example, when a three-phase AC current is used as the drive current of the electric motor, the power control device 1 stably converts the DC current supplied from the battery into a U-phase, V-phase, and W-phase three-phase AC current. The function of the DC / AC converter that supplies the alternating current to the electric motor and the AC / DC that stably converts the regenerative alternating current generated from the regenerative mechanism into a direct current and supplies the direct current to the battery. Combined with converter functions. The power control device 1 has only a DC / AC converter function that stably converts a direct current supplied from a battery into an alternating current and supplies the alternating current to the electric motor as necessary. May be.

  The electric motor is, for example, a three-phase brushless electric motor that operates by supplying three-phase AC power, and supplies a driving force for driving an electric vehicle.

The battery is typically a nickel metal hydride or lithium ion secondary battery, supplies electric power necessary for an electric motor and other auxiliary machines, and stores regenerative power generated from a regenerative mechanism.

  Note that the power control apparatus 1 can also be applied to a hybrid vehicle equipped with an engine such as an internal combustion engine in addition to an electric motor, and a fuel cell vehicle equipped with a fuel cell. When the power control apparatus 1 is applied to a hybrid vehicle, the power control apparatus 1 can control the supply of drive power from the battery to the electric motor, and can supply the regenerative power from the regenerative mechanism to the battery and the engine. It is possible to control the supply of generated power from the generator, which is an auxiliary machine, to the battery. When the power control device 1 is applied to a fuel cell vehicle, the power control device 1 can control the supply of drive power from the fuel cell to the electric motor, and the regenerative power from the regenerative mechanism to the battery can be controlled. The supply can be controlled. In addition, when the power control device 1 is applied to any of an electric vehicle, a hybrid vehicle, and a fuel cell vehicle, the power control device 1 supplies regenerative power from the electric motor to the battery during braking or the like as necessary. It is also possible to control.

[Entire configuration of power control device]
Next, with respect to the overall configuration of the power control device 1 that is the semiconductor control device in the present embodiment, a case where the direct current from the battery is mainly converted into a three-phase alternating current and supplied to the electric motor will be described in detail as an example. explain.

  As shown in FIGS. 1 to 4, the power control device 1 includes first semiconductor elements 23 (U) and 24 (24) having a switching function on one surface 21 </ b> A as an inner surface of the first cooling member 21. V) and 25 (W) are mounted adjacently juxtaposed in the x-axis direction, and a second having a switching function on one surface 31A as the inner surface of the second cooling member 31. Of the semiconductor elements 33 (U), 34 (V), and 35 (W) are mounted adjacently in parallel in the x-axis direction, and typically a rectangular cylindrical shape extending in the vertical direction. A first internal space S having a side wall 71 and surrounded by the side wall 71 is defined at both ends in the vertical direction of the side wall 71 and opens to the outside while facing each other. An opening 7H1 and a second opening 7H2 are provided. And a control IC (Integrated Circuit) 551 for controlling the switching operation of the first semiconductor elements 23 (U) to 25 (W) and the second semiconductor elements 33 (U) to 35 (W). A control circuit board that is typically a rectangular flat circuit board 55. These components are stacked substantially coaxially in the vertical direction.

  In the power control device 1, the first semiconductor elements 23 (U) to 25 (W) are inserted into the internal space S of the case 7 through the first opening 7 </ b> H <b> 1 of the case 7. 7, and one surface 21 </ b> A of the first cooling member 21 is brought into contact with the lower end of the case 7 while the other surface 21 </ b> B that is the outer surface of the first cooling member 21 is exposed to the outside of the case 7. Thus, the first semiconductor module 2 is mounted on the case 7 with the first opening 7H1 closed by the first cooling member 21.

  Similarly, in the power control device 1, the second semiconductor elements 33 (U) to 35 (W) are caused to enter the internal space S of the case 7 through the second opening 7 </ b> H <b> 2 of the case 7. The other surface 31B which is the outer surface of the second cooling member 31 is exposed to the outside of the case 7 while the one surface 31A of the second cooling member 31 is placed at the upper end of the case 7 The second semiconductor module 3 is mounted on the case 7 with the second opening 7H2 closed by the second cooling member 31.

The circuit board 55 is typically a PCB (Printed Circuit Board), and in addition to the control IC 551, various elements such as a resistor element and a capacitor not shown are mainly connected to the printed wiring. The control circuit board is mounted on the top surface (upper side surface) and mounts a total of three current sensors 552 corresponding to the front surface of the three overhang portions 553. The control IC 551 controls the switching operation of the first semiconductor elements 23 (U) to 25 (W) and the second semiconductor elements 33 (U) to 35 (W). Further, each of the current sensors 552 is a non-contact type current sensor, typically a coreless type current sensor having a Hall element, and is based on a U-phase AC current, a V-phase AC current, and a W-phase AC current, respectively. The generated magnetic field is detected and converted into a current signal.

  The circuit board 55 is disposed between the first semiconductor module 2 and the second semiconductor module 3 in the internal space S of the case 7, and the first semiconductor elements 23 (U) to 25 (W) and The second semiconductor elements 33 (U) to 35 (W) are mounted on the case 7 so as to be parallel to the horizontal plane in a state of being appropriately separated from each other.

  Specifically, the circuit board 55 is between the first opening 7H1 and the second opening 7H2 of the case 7, and the back surface (lower side surface) of the circuit board 55 is one surface 21 </ b> A of the first cooling member 21. In addition, the first cooling member 21 and the second cooling member 31 are juxtaposed in the vertical direction with the front surface facing one surface 31A of the second cooling member 31. Installed. With this configuration, the circuit board 55 is required from the first semiconductor elements 23 (U) to 25 (W) and the second semiconductor elements 33 (U) to 35 (W) while effectively using the internal space S. It will be arranged at a suitable distance with a certain distance. Therefore, the first semiconductor elements 23 (U) to 25 (W) and the second semiconductor elements 33 (U) to 35 (W) themselves and a current path through which a relatively large current flows during their operation, the circuit board. 55, the control IC 551 and its control current path can be moved away to reduce the influence of unnecessary heat and electromagnetic waves on the circuit board 55 and the like, and improve their durability.

  Here, if the circuit board 55 is disposed between the first opening 7H1 and the second opening 7H2 of the case 7, that is, between the first semiconductor module 2 and the second semiconductor module 3, The entire configuration of the power control device 1 is configured while the circuit board 55 is separated from the first semiconductor elements 23 (U) to 25 (W) and the second semiconductor elements 33 (U) to 35 (W) in an appropriate balance. Since it can be made more compact, it is more preferable.

  Further, the power control device 1 includes one first connection conductor 81 (N) and one second connection conductor 82 (P), all of which are attached to the case 7, for a total of three first connection conductors 81 (N). 3 connection conductors 83 (U), 84 (V), and 85 (W).

  When the first connecting conductor 81 (N) and the second connecting conductor 82 (P) supply power to the electric motor, they are electrically connected to the battery and the power is supplied from the battery. Functions as input wiring. Specifically, the first connection conductor 81 (N) is electrically connected to the negative terminal of the battery, and the second connection conductor 82 (P) is electrically connected to the positive terminal of the battery. When charging the battery, the first connection conductor 81 (N) and the second connection conductor 82 (P) function as output wiring.

  The third connection conductors 83 (U), 84 (V), and 85 (W) function as output wiring for a three-phase alternating current when electrically connected to the electric motor to supply power to the electric motor. Specifically, the third connection conductor 83 (U) is electrically connected to the U-phase drive current input terminal of the electric motor, and the third connection conductor 84 (V) is connected to the V-phase of the electric motor. The third connecting conductor 85 (W) is electrically connected to the drive current input terminal, and is electrically connected to the W-phase drive current input terminal of the electric motor. When regenerative power is input from the regenerative mechanism, the third connection conductors 83 (U), 84 (V), and 85 (W) function as input wiring.

  Furthermore, the power control apparatus 1 includes a total of two first capacitors 91 and second capacitors 92 that are attached to the case 7 and accommodated in the internal space S thereof. The first capacitor 91 has connection terminals 911 and 912, and the second capacitor 92 has connection terminals 921 and 922. In other words, the first capacitor 91 and the second capacitor 92 have their capacitances and the like except that the arrangement positions of the connection terminals 911 and 912 and the arrangement positions of the connection terminals 921 and 922 are different in the vertical direction. It has the same structure including the shape.

  The first capacitor 91 and the second capacitor 92 are electrically connected in parallel with each other between the first connection conductor 81 (N) and the second connection conductor 82 (P), respectively, When electric power is supplied to an electric motor that is electrically connected in parallel to one semiconductor element 23 (U) to 25 (W) and second semiconductor element 33 (U) to 35 (W) Functions as a smoothing capacitor that smoothes the direct current from the battery. When the battery is charged, the first capacitor 91 and the second capacitor 92 are connected to the first semiconductor elements 23 (U) to 25 (W) and the second semiconductor elements 33 (U) to 35 ( W) functions as a smoothing capacitor that smoothes the direct current from If necessary, the first capacitor 91 and the second capacitor 92 may be integrated to adopt a single capacitor, or the number of capacitors may be increased to employ three or more capacitors. May be.

  As described above, first, in the power control device 1, the first semiconductor module 2 and the second semiconductor module 3 are correspondingly mounted on the upper and lower ends of the cylindrical case 7, and the internal space of the case 7 is set. Since the multi-layer structure in which the circuit board 55 is arranged between the first semiconductor module 2 and the second semiconductor module 3 in S is adopted, the internal space S is effectively used and the configuration of the entire apparatus is made compact and compact. The heat dissipation path is secured at both the upper and lower ends of the case 7 to improve the heat dissipation of the entire device, and the influence of unnecessary heat and electromagnetic waves on the circuit board 55 and the like is reduced to improve their durability.

  Hereinafter, each component of the power control apparatus 1 which is a semiconductor control apparatus in this embodiment is demonstrated in detail.

[Configuration of semiconductor module]
As shown in FIGS. 1 to 4, the first semiconductor module 2 includes a first cooling member 21 and first semiconductor elements 23 (U), 24 (V), and 25 (W), and further The frame 41, the pressing member 42, and the circuit board 51 are provided.

  The first cooling member 21 is typically made of an aluminum alloy and is fixed to the case 7, and receives heat generated during operation of the first semiconductor elements 23 (U) to 25 (W) and dissipates the heat to the outside. A function as a mounting member for mounting the first semiconductor elements 23 (U) to 25 (W), and a function as a lid for closing the first opening 7H1 of the case 7, It constitutes a part of the structure of the power control device 1.

  One surface 21A of the first cooling member 21 is configured as a flat plane without a step, and the other surface 21B on the opposite side is regularly provided with a plurality of radiating fins 215 in order to increase the heat radiation efficiency. Arranged in an arranged manner. The first cooling member 21 is provided with various mounting through-holes 211 and fastening holes having internal threads, which are plugged with plugs or the like not shown for waterproofing and dustproofing as necessary. It is preferable to remove. The size of the first cooling member 21 in the horizontal direction is larger than the size of each of the first semiconductor module 2, the second semiconductor module 3, and the circuit board 55 in the horizontal direction.

The first semiconductor element 23 (U) of the first semiconductor module 2 has a low-side switching function for generating a U-phase low-potential-side AC current of the three-phase AC current. The first semiconductor element 23 (U) includes a semiconductor chip (not shown), a sealing body for sealing the semiconductor chip, the reference numeral being omitted, and one end of the sealing body (the positive end of the y axis) ) And a first power input terminal 231 in the shape of a gull wing extending from), and a first output terminal 232 in the shape of a gull wing extending from the other end (the negative direction end of the y-axis) of the sealing body. And a connection lead that extends upward from one end and the other end of the sealing body and omits the reference numerals.

  For semiconductor chips, power semiconductor elements such as IGBTs and power MOSFETs having high breakdown voltage characteristics are used. As the sealing body, a resin sealing body such as an epoxy resin sealing body is typically used. The inner side of the first power input terminal 231 is electrically connected to the input terminal of the semiconductor chip in the sealed body, and the outer side of the first power input terminal 231 is connected to the first connecting conductor 81 (N). Electrically connected. The inner side of the first output terminal 232 is electrically connected to the output terminal of the semiconductor chip in the sealed body, and the outer side of the first output terminal 232 is electrically connected to the third connection conductor 83 (U). Connected to.

  Since the other first semiconductor element 24 (V) and the first semiconductor element 25 (W) of the first semiconductor module 2 have the same configuration as the first semiconductor element 23 (U), The description of the same configuration is simplified or omitted as appropriate. Specifically, the first semiconductor element 24 (V) and the first semiconductor element 25 (W) include products of the same type as the first semiconductor element 23 (U), typically products of the same model number. Used, the first semiconductor elements 23 (U) to 25 (W) are compatible.

  That is, the first semiconductor element 24 (V) has a low-side switching function that generates a V-phase low-potential-side AC current of the three-phase AC current, and is the same as the first semiconductor element 23 (U). Includes a first power input terminal 241 and a first output terminal 242, which are electrically connected to correspond to the first connection conductor 81 (N), the third connection conductor 84 (V), and the like. Is done. In addition, the first semiconductor element 25 (W) has a low-side switching function that generates a W-phase low-potential-side AC current among the three-phase AC currents, and is the same as the first semiconductor element 23 (U). Includes a first power input terminal 251 and a first output terminal 252, which are electrically connected to correspond to the first connection conductor 81 (N), the third connection conductor 85 (W), and the like. Is done. If necessary, the first semiconductor elements 23 (U) to 25 (W) may be integrated to adopt a single semiconductor element.

  Here, in particular, as shown in FIGS. 1, 3, and 4, the three first semiconductor elements 23 (U) to 25 (W) are attached to the frame 41 and attached to the frame 41. The first cooling member 21 is mounted on one surface 21A. The frame 41 includes a frame body 411 and a total of two positioning pins 412 and 413 erected on the frame body 411. In FIG. 3, since the positioning pin 413 is in front, it is virtually indicated by a chain line.

  The frame body 411 holds the first semiconductor elements 23 (U) to 25 (W) adjacent to each other in the x-axis direction in parallel to the horizontal plane, and the first power input terminals 231 to 251 are parallel to each other. Are aligned in the x-axis direction, and the first output terminals 232 to 252 are aligned in the x-axis direction in parallel with each other on the opposite side of the first power input terminals 231 to 251. Deploy. As the frame body 411, a resin frame body manufactured by injection molding is typically used. The positioning pins 412 and 413 are typically integrally formed with the frame body 411 and extend in the vertical direction. Note that the frame body 411 and the positioning pins 412 and 413 may be made of metal if an increase in weight or the like is allowed, or may be separated if the complexity of the configuration is allowed.

In particular, as shown in FIGS. 1 and 3, the pressing member 42 is fixedly attached to the frame body 411 of the frame 41. The pressing member 42 is a state in which the first semiconductor elements 23 (U) to 25 (W) are pressed against the frame body 411 with an appropriate pressing force, and the frame body 411 and the first cooling member 21.
The first semiconductor elements 23 (U) to 25 (W) are interposed between the first surface 21A. The pressing member 42 is fixed to the frame body 411 using a fastening member such as a screw whose symbol is omitted. The holding member 42 is typically made of a metal material such as stainless steel that has elasticity and is excellent in workability such as machining. The holding member 42 has a U-shaped cross-section for providing a desired spring constant between a portion attached to the frame body 411 and a holding portion of the first semiconductor elements 23 (U) to 25 (W). The rib which has is arrange | positioned.

  In particular, as shown in FIGS. 1 and 3, the frame 41 has an insulating structure in which the first semiconductor elements 23 (U) to 25 (W) are placed on one surface 21 </ b> A of the first cooling member 21. In a state of being in contact with the sheet 22, the fixing member 42 and a fastening member such as a screw whose reference numerals are omitted for the circuit board 51 are shared and fixed on the one surface 21 </ b> A of the first cooling member 21. The insulating sheet 22 secures electrical insulation between the first cooling member 21 and the first semiconductor elements 23 (U) to 25 (W), while the first semiconductor elements 23 (U) to The heat generated by the operation of 25 (W) can be efficiently transferred to the first cooling member 21. For the insulating sheet 22, a silicone rubber-based sheet is typically used.

  Further, as shown particularly in FIGS. 1, 3, and 4, the circuit board 51 is typically a rectangular flat plate, and in the internal space S of the case 7, the first semiconductor element 23 (U). It is attached to the case 7 between ˜25 (W) and the circuit board 55. The circuit board 51 is based on a control signal sent from the control IC 551 of the circuit board 55 in order to control the switching operation of the first semiconductor elements 23 (U) to 25 (W). ) To 25 (W) is a drive circuit board on which a drive IC 511 for switching operation is mounted. Note that the driving IC 511 may be divided into a plurality of driving ICs for driving the first semiconductor elements 23 (U) to 25 (W).

  Specifically, the circuit board 51 has a pair of positioning holes 512 that match the positioning pins 412 and 413 of the frame 41, and is positioned on the frame 41 by inserting the positioning pins 412 and 413 into the corresponding positioning holes 512. In this state, the frame 41 is mounted in parallel with the horizontal plane using a fastening member such as a screw whose symbol is omitted. At this time, the back surface of the circuit board 55 and the front surface (upper side surface) of the circuit board 51 face each other in parallel.

  The circuit board 51 is typically a PCB, and in addition to the driving IC 511, various elements such as a resistor element and a capacitor (not shown) are connected to the printed wiring while being electrically connected to the printed wiring. And a connection lead that is drawn upward from the wiring board and has a kink shape omitted. The circuit board 51 is electrically connected to the circuit board 55 via a connector (not shown) mounted on the front surface of the circuit board 55 and the first semiconductor element 23 (U) to the circuit board 51. Electrical connection to 25 (W) connection leads. That is, the circuit board 51 receives a control signal sent from the control IC 551 of the circuit board 55 via the connection lead, and sends the drive signal from the drive IC 511 that operates based on the control signal to the first semiconductor element. The first semiconductor elements 23 (U) to 25 (W) are sent to the first semiconductor elements 23 (U) to 25 (W) via the connection leads 23 (U) to 25 (W). Is for switching operation.

  On the other hand, as shown in FIGS. 1 to 4, the second semiconductor module 3 is mounted at a position higher than that of the first semiconductor module 2, and the mounting position of the second semiconductor module 3 is different from that of the first semiconductor module 2. However, since the usage pattern is different from that of the first semiconductor module 2, the configuration is the same as that of the first semiconductor module 2. Omitted. Specifically, the second semiconductor module 3 includes a second cooling member 31 and second semiconductor elements 33 (U), 34 (V), and 35 (W), and further includes a frame 43. The holding member 44 and the circuit board 52 are provided.

  In other words, the second cooling member 31 has the same configuration as the first cooling member 21, and similarly to the first cooling member 21, one surface 31 </ b> A that is a flat plane and the radiation fins 315 are disposed. The other surface 31B, the through hole 311 and the like. The second semiconductor element 33 (U) has the same configuration as that of the first semiconductor element 23 (U), but generates a U-phase high-potential-side AC current among the three-phase AC currents. The second power input terminal 331, the second output terminal 332, and the like are provided in the same manner as the first semiconductor element 23 (U), and the second connection conductor 82 ( P) and the third connection conductor 83 (U) and the like are electrically connected. The second semiconductor element 34 (V) has the same configuration as the second semiconductor element 33 (U), but has a high-side switching function for generating a V-phase high-potential-side alternating current. The second power supply input terminal 341 and the second output terminal 342 are provided in the same manner as the second semiconductor element 33 (U), and these include the second connection conductor 82 (P) and the third connection. Electrical connection is made corresponding to the conductor 84 (V) and the like. The second semiconductor element 35 (W) has the same configuration as the second semiconductor element 33 (U), but generates a W-phase high-potential-side AC current out of the three-phase AC current. Similar to the first semiconductor element 23 (U), it has a second power input terminal 351, a second output terminal 352, etc., which are connected to the second connection conductor 82 ( P) and the third connection conductor 85 (W) and the like are electrically connected.

  The frame 43 has the same configuration as that of the frame 41 and includes a frame body 431 and a total of two positioning pins 432 and 433 erected on the frame body 431. The pressing member 44 has the same configuration as the pressing member 42 and is fixedly attached to the frame body 431 of the frame 43. To do. The insulating sheet 32 has the same configuration as the insulating sheet 22 and is placed on one surface 31 </ b> A of the second cooling member 31. The circuit board 52 has the same configuration as the circuit board 51, and is a drive circuit board on which a driving IC 521 that drives the second semiconductor elements 33 (U) to 35 (W) to perform a switching operation is mounted. A pair of positioning holes 522 and the like that match the positioning pins 432 and 433 of the frame 43 are disposed.

  Here, the circuit board 55 disposed between the circuit boards 51 and 52 has a total of four positioning holes 555 that match the positioning pins 412 and 413 of the frame 41 and the positioning pins 432 and 433 of the frame 43.

  That is, the circuit board 55 is positioned on the frame 41 by inserting the positioning pins 412, 413, 432, and 432 into the positioning holes 555 by inserting the positioning pins 412, 413, 432, and 432 into the positioning holes 512. The circuit board 51 and the circuit board 52 positioned in the frame 43 by inserting the positioning pins 432 and 433 through the positioning holes 522 and the frame 41 and 43 are positioned in the same state. Then, it is attached to the case 7 using a fastening member such as a screw whose symbol is omitted.

[Case configuration]
As shown in FIGS. 1 to 4, the case 7 is typically an integrally molded product made of resin such as PPS (polyphenylene sulfide) resin. That is, the side wall 71 of the case 7 is obtained by being integrally formed as a typically rectangular cylindrical member extending in the vertical direction, and defines the internal space S therein, and the vertical direction of the side wall 71. A second opening 7H2 and a first opening 7H1 that open the internal space S to the outside while facing each other at both ends are defined at both ends.

Although not shown in FIGS. 1 and 4, fastening holes having female screws are provided at the four corners of the upper end of the side wall 71, and fastening members such as screws and the like whose reference numerals are omitted in these fastening holes. Is used to fix the second cooling member 31 of the second semiconductor module 3 and close the second opening 7H2. Although not shown, fastening holes having female screws are also provided at the four corners of the lower end of the side wall 71, and a first member such as a screw whose reference numeral is omitted is used for these fastening holes. The first cooling member 21 of the semiconductor module 2 is fixed and closes the first opening 7H1. In this case, in order to improve the positioning at the time of mounting the first cooling member 21 and the second cooling member 31, the upper and lower ends of the side wall 71, the first cooling member 21 and the second cooling member 31, and Correspondingly, a fitting structure such as a concavo-convex shape such as a combination of a groove and a protrusion may be provided.

  In the case 7, the first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W) are integrated with the side wall 71 of the case 7. Molded. For this reason, the first connecting conductor 81 (N), the second connecting conductor 82 (P), and the third connecting conductors 83 (U) to 85 (W) are provided as one through portion provided in the side wall 71. 711, one penetrating part 712, and a total of three penetrating parts 713, correspondingly extending outside the case 7. The first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W) and the corresponding through portions 711 to 713 are in close contact with each other. Therefore, the internal space S is sealed.

  Specifically, as shown in FIGS. 1, 2A to 2C, and FIG. 4, a side wall 71 parallel to the yz plane and on the positive side of the x-axis is interposed through a penetrating portion 712. The second connection conductor 82 (P) extends through to the outside to form a protruding end, and this protruding end functions as the second power input terminal 73 of the power control device 1. Specifically, the second power input terminal 73 is electrically connected to the positive terminal of the battery. Further, a control connector 75 having a control terminal electrically connected to the circuit board 55 is disposed on the side wall 71 parallel to the yz plane and on the positive side of the x axis.

  As shown in FIG. 1, FIG. 2A and FIG. 2C, the side wall 71 parallel to the yz plane and on the negative direction side of the x-axis passes through the penetration portion 711 to the outside. The connecting conductor 81 (N) extends to form a protruding end, and this protruding end functions as the first power input terminal 72 of the power control device 1. Specifically, the first power input terminal 72 is electrically connected to the negative terminal of the battery.

  As shown in FIG. 1, FIG. 2B, FIG. 3 and FIG. 4, the side wall 71 on the negative direction side of the y-axis is parallel to the xz plane and passes through the corresponding through portion 713 to the outside. The third connection conductors 83 (U) to 85 (W) extend to form protruding ends juxtaposed in the x-axis direction, and these protruding ends function as the output terminal 74 of the power control device 1. Specifically, the output terminal 74 corresponding to the third connection conductor 83 (U) is electrically connected to the U-phase drive current input terminal of the electric motor and corresponds to the third connection conductor 84 (V). The output terminal 74 is electrically connected to the V-phase drive current input terminal of the electric motor, and the output terminal 74 corresponding to the third connection conductor 85 (W) is the W-phase drive current of the electric motor. Electrically connected to the input terminal.

  Specifically, the first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W) are each insert-molded in the case 7. 7 is formed integrally with the side wall 71. Specifically, the first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W) are formed in advance when the case 7 is formed. Each of them is installed in a state of being positioned in the mold, and at the same time as the side wall 71 is formed when the case 7 is formed, these are the side walls 71 in the through portions 711 to 713 formed in the side wall 71. It is fixed in close contact with.

In addition, the first capacitor 91 and the second capacitor 92 are attached to the case 7 in a state of being accommodated in the internal space S, and these are integrally formed with the side wall 71 of the case 7. Specifically, the first capacitor 91 and the second capacitor 92 are installed in a state of being previously positioned in the molding die when the case 7 is molded, and the side walls are formed when the case 7 is molded. At the same time as 71 is formed, a covering portion CP is formed so as to cover them, and these are covered with the covering portion CP and fixed to the side wall 71.

  Further, the connectors 75 are respectively installed in a state where they are positioned in advance in the molding die when the case 7 is molded, and at the same time when the side wall 71 is molded when the case 7 is molded, The through portion 714 formed in the side wall 71 is fixed in close contact with the side wall 71.

  As described above, in the power control device 1, the first connecting conductor 81 (the first connecting conductor 81 (the second semiconductor module 3 is mounted on the upper and lower ends of the cylindrical case 7 correspondingly). N), the second connection conductor 82 (P) and the third connection conductors 83 (U) to 85 (W) extend correspondingly outside the case 7 in a manner that does not interfere with each other, while the first connection Since the conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W) are each integrally formed in the case 7, they are formed on the side wall 71. The formed through portions 711, 712, and 713 are fixed in close contact with the side wall 71 to reduce the number of assembling steps for the case 7 and reinforce the case 7 to improve its rigidity. In addition, since the connector 75, the first capacitor 91, and the second capacitor 92 are each integrally formed in the case 7, the number of assembling steps for the case 7 is reduced.

[Configuration of connection conductor]
As shown in FIGS. 1, 3, and 4, the first connection conductor 81 (N) is a current path through which a relatively large current flows, and effectively uses the gap in the internal space S of the case 7. The gap portion extends in the x-axis direction, and extends from the side wall 71 of the case 7 through the through hole 711, and the protruding end is used as the first power input terminal 72. The first power input terminal 72 is provided with a fastening hole 815 having a female screw that fastens and supports and electrically connects a connection terminal of an electrical wiring from the negative terminal of the battery.

  Specifically, as shown in FIG. 3 in particular, the first connection conductor 81 (N) is a control IC 551 mounted on the circuit board 55 or a control that is a relative small current path in the internal space S. While being appropriately separated from the current path, the portion in the vertical direction is lower than the circuit board 55 and in the horizontal direction, the portion in the internal space S of the first semiconductor module 2 and the first capacitor 91 and the second capacitor This is a block structure having a horizontal block portion extending in the x-axis direction at a gap portion between the capacitor 92 and the capacitor 92.

  That is, the first connection conductor 81 (N) is not a member such as a thin wire or a plate, but is formed of a rectangular columnar and straight conductive block structure whose longitudinal section in the yz plane is substantially rectangular. In itself, the corresponding power input terminals of the first semiconductor elements 23 (U) to 25 (W) and the corresponding connection terminals of the first capacitor 91 and the second capacitor 92 are placed and fastened. However, it is a block structure having a sufficient volume and strength as a supporting member to be supported. Specifically, the first connection conductor 81 (N) is typically made of an aluminum alloy, and an aspect that is a ratio of a width dimension in the y-axis direction and a thickness dimension in the z-axis direction in the longitudinal section thereof. The ratio is set in the range of about 1: 5 to 5: 1, depending on the size and arrangement of the fastening holes.

Since the first connection conductor 81 (N) is a conductive block structure and can secure a sufficient size of the fastening portion, a total of three fastening holes 813 each having an internal thread are provided above the lower surface. A total of two fastening holes 814 each having an internal thread are arranged as fastening holes facing downward from the upper surface and fastening holes facing upward from the lower surface. The first power input terminal 251 of the first semiconductor element 25 (W) is mechanically connected to the lower surface of the first connection conductor 81 (N) via a fastening hole 813 using a fastening member 811 such as a screw. It is electrically connected while being fastened and supported. Similarly, the first power input terminal 2 of the first semiconductor element 23 (U).
31 and the first power input terminal 241 of the first semiconductor element 24 (V) are respectively attached to the lower surface of the first connection conductor 81 (N) with the same reference numeral using the fastening member 811 illustrated with the same reference numeral. It is electrically connected while being mechanically fastened and supported through a fastening hole 813 shown in the figure. Here, the fastening member 811 is fastened by allowing a fastening tool such as a screwdriver having a straight pattern not shown to enter the internal space S from the through hole 211 of the first cooling member 21.

  Here, when the first connecting conductor 81 (N) is a block structure, it is preferable to use an aluminum alloy instead of a copper alloy or an iron alloy which is usually considered.

  This is because when the first connecting conductor 81 (N) is made of a copper alloy, the copper alloy has a relatively high cross-sectional area in a cross section perpendicular to the direction in which the current flows because it is relatively excellent in conductivity. Due to the fact that it can be set small and is expensive in the first place, a cable-like configuration consisting of a plurality of thin wires or a simple bus bar-like configuration is adopted, and there is no necessity of adopting a block structure configuration. In such a case, the strength of the first connection conductor 81 (N) itself is insufficient, and the first power input terminals 231 to 251 and the first capacitors of the first semiconductor elements 23 (U) to 25 (W). The connection terminals corresponding to 91 and the second capacitor 92 cannot be sufficiently supported, and it is difficult to directly provide the fastening holes 813 and 814 themselves. Furthermore, in such a case, since the outer circumference and the outer surface area are also small due to the small cross-sectional area, there is a possibility that the inductance with respect to the current flowing therethrough will increase and unnecessary influences will be exerted on the surrounding elements. In addition, the heat dissipation of heat generated by the current flowing there is also poor.

  On the other hand, when the first connecting conductor 81 (N) is made of an iron alloy, the iron alloy is relatively inferior in conductivity, so the cross-sectional area in the cross section perpendicular to the direction in which the current flows is increased. Due to the fact that it must be set, a configuration having a large cross-sectional area is adopted. In such a case, since the size of the first connecting conductor 81 (N) itself becomes too large, it is difficult to extend the gap portion in the internal space S, and let it be assumed that the gap portion is extended. Then, it is necessary to increase the size of the case 7 itself.

  Therefore, in order to ensure sufficient performance while optimizing various characteristics such as electrical characteristics, mechanical characteristics and size of the first connection conductor 81 (N), the first connection conductor 81 (N) is used as a block structure. For this purpose, the conductive material is preferably made of an aluminum alloy. The reason is the same for the other second connection conductors 82 (P) and the third connection conductors 83 (U) to 85 (W). In particular, in the first connection conductor 81 (N) and the second connection conductor 82 (P), the first input terminals 231 to 251 and the second input terminals 231 to 251 of the first semiconductor elements 23 (U) to 25 (W). The second input terminals 331 to 351 of the semiconductor elements 33 (U) to 35 (W), the corresponding connection terminals of the first capacitor 91 and the second capacitor 92, and the connection terminals of the electrical wiring from the negative terminal of the battery , And the connecting terminal of the electric wiring from the positive terminal of the battery is directly connected and mechanically supported and electrically connected to the first connecting conductor 81 (N) and the second connecting conductor 82 (P). Since it can be connected to, an additional terminal block can be omitted. In addition, in the third connection conductors 83 (U) to 85 (W), the first output terminals 232 to 252 of the first semiconductor elements 23 (U) to 25 (W), the second semiconductor elements 33 ( The second output terminals 332 to 352 of U) to 35 (W) and the drive current input terminals of the U phase to W phase of the electric motor correspond to the third connection conductors 83 (U) to 85 (W). Therefore, an additional terminal block can be omitted.

As shown in FIG. 1, FIG. 3 and FIG. 4, the second connection conductor 82 (P) is a current path through which a relatively large current flows, and its attachment position is from the first connection conductor 81 (N). Is the same member as the first connection conductor 81 (N) except that the mounting posture is opposite to that of the first connection conductor 81 (N). That is, the second connection conductor 82 (P) is provided with the fastening holes 823, 824, 825, and the like in the same manner as the first connection conductor 81 (N). Here, the second power input terminal 331 of the second semiconductor element 33 (U), the second power input terminal 341 of the second semiconductor element 34 (V), and the second power input terminal 341 of the second semiconductor element 35 (W). The two power input terminals 351 are each mechanically fastened to the upper surface of the second connection conductor 82 (P) through the fastening holes 823 shown by the same reference numerals using the fastening members 821 shown by the same reference numerals. Are electrically connected while being supported. Further, the connection terminal of the electrical wiring from the positive terminal of the battery is electrically connected while being fastened and supported by the fastening hole 825.

  As shown in FIGS. 1, 3, and 4, the third connection conductor 85 (W) is a current path through which a relatively large current flows, and the first connection conductor 81 (N) and the second connection are connected. With respect to the conductor 82 (P), a portion located in the internal space S of the first semiconductor module 2, a portion located in the internal space S of the circuit board 55 and the second semiconductor module 3 are interposed, and the y axis The gap portion in the inner space S of the case 7 is effectively used, extends in the y-axis direction, and the corresponding through portion 713 is formed from the side wall 71 of the case 7. The protruding end is used as the output terminal 74. The output terminal 74 of the third connection conductor 85 (W) is provided with a fastening hole 852 having a female screw that mechanically fastens and supports the W-phase drive current input terminal of the electric motor.

  Specifically, as shown in FIG. 3 in particular, the third connection conductor 85 (W) is connected to the control IC 551 mounted on the circuit board 55 and its relative small current path in the internal space S of the case 7. In the horizontal direction, a gap from the side wall 71 to a portion located in the internal space S of the first semiconductor module 2 extends in the y-axis direction while being appropriately spaced from the control current path. It has a prismatic and straight horizontal block portion whose longitudinal section in the z plane is substantially rectangular, and rises upward from the vicinity of the portion located in the internal space S of the first semiconductor module 2 in the vertical direction. Between the first output terminal 252 of the first semiconductor element 25 (W) and the second output terminal 352 of the second semiconductor element 35 (W) while passing through the corresponding through hole 554 of the circuit board 55. The first semiconductor module The gap between the portion located in the internal space S of the module 2, the portion located in the internal space S of the circuit board 55 and the second semiconductor module 3, and the current sensor 553 extends in the z-axis direction. The block structure has a prismatic and straight upright block portion integrally formed with the horizontal block portion and having a substantially rectangular cross section in the xy plane. Note that only one through hole 554 may be provided so that all of the third connection conductors 83 (U) to 85 (W) can be inserted.

  In other words, the third connection conductor 85 (W) is L-shaped when viewed in the x-axis direction, but is similar to the first connection conductor 81 (N) and the second connection conductor 82 (P). An aspect which is a ratio of a width dimension in the x-axis direction and a thickness dimension in the z-axis direction of a longitudinal section in the xz plane of a portion extending in the y-axis direction, which is configured by an alloy conductive block structure. The aspect ratio, which is the ratio of the width dimension in the x-axis direction and the depth dimension in the y-axis direction of the cross section in the xy plane of the portion extending in the z-axis direction, is 1: 5 to 5: 1, respectively. It is set to a range of about.

The third connection conductor 85 (W) is a conductive block structure, can secure a sufficient fastening portion dimension, and can be secured from the second semiconductor element 35 (W) to the first semiconductor element 25. Since a sufficient length can be ensured over (W), a pair of upper and lower fastening holes 851 each having an internal thread can be disposed facing each other on the third connection conductor 85 (W). . In particular, as shown in FIG. 3, the second output terminal 352 of the second semiconductor element 35 (W) is connected to the standing block portion of the third connection conductor 85 (W) using the fastening member 855 and the fastening hole 851. It is electrically connected to the upper end surface while being mechanically fastened and supported. Similarly, the first output terminal 252 of the first semiconductor element 25 (W) is a standing block portion of the third connection conductor 85 (W) using a fastening member 855 and a fastening hole 851 that are respectively illustrated by the same reference numerals. It is electrically connected to the lower end surface of the plate while being mechanically fastened and supported. Here, the fastening member 855 is a fastening tool such as a screwdriver having a straight pattern not shown, and the corresponding through hole 211 of the first cooling member 21 or the corresponding through hole 311 of the second cooling member 31. Is entered into the internal space S and fastened.

  The third connection conductor 84 (V) adjacently juxtaposed on the negative direction side of the x-axis with respect to the third connection conductor 85 (W), and the negative of the x-axis with respect to the third connection conductor 84 (V) The third connection conductors 83 (U) adjacent to each other on the direction side are current paths through which a relatively large current flows, and their attachment positions are different from those of the third connection conductor 85 (W). The other members are the same as the third connection conductor 85 (W). That is, the third connection conductor 83 (U) and the third connection conductor 84 (V) effectively use the gap in the internal space S of the case 7, similarly to the third connection conductor 85 (W). The gap extends in the y-axis direction and extends from the side wall 71 of the case 7 so that the protruding end is used as the output terminal 74. The output terminals 74 of the third connection conductors 83 (U) and 84 (V) have internal threads that mechanically fasten and support the U-phase and V-phase drive current input terminals of the electric motor. Fastening holes 832 and 842 are provided correspondingly. Here, the second output terminal 332 of the second semiconductor element 33 (U) is the upper end surface of the standing block portion of the third connection conductor 83 (U) by using the fastening member 835 and the fastening hole 831 having the female screw. The first output terminal 232 of the first semiconductor element 23 (U) is a fastening member having a fastening member 835 and a female screw, which are respectively indicated by the same reference numerals. The hole 831 is used to electrically connect to the lower end surface of the standing block portion of the third connection conductor 83 (U) while being mechanically fastened and supported. Further, the second output terminal 342 of the second semiconductor element 34 (V) is connected to the upper end surface of the standing block portion of the third connection conductor 84 (V) by using the fastening member 845 and the fastening hole 841 having the female screw. The first output terminal 242 of the first semiconductor element 24 (V) is electrically connected while being mechanically fastened and supported, and the first output terminal 242 of the first semiconductor element 24 (V) is a fastening hole having a fastening member 845 and a female screw, which are respectively indicated by the same reference numerals. 841 is used to be electrically connected to the lower end surface of the standing block portion of the third connection conductor 84 (V) while being mechanically fastened and supported. The U-phase drive current input terminal of the electric motor is electrically supported while being mechanically fastened and supported through a fastening hole 832 provided in the output terminal 74 of the third connection conductor 83 (U). The V-phase drive current input terminal of the electric motor is mechanically fastened and supported via a fastening hole 842 provided in the output terminal 74 of the third connection conductor 84 (V). Electrically connected.

  Here, the first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W) extend the corresponding gaps in the internal space S. Existing through the side wall 71 and projecting outward from the case 7, and having sufficient strength and volume as a support member for supporting the corresponding counterpart terminal while placing and mechanically fastening the counterpart terminal. Any block structure having sufficient conductivity for conducting the terminals may be used. Therefore, such a block structure may include a single block part, or may be a combination of a plurality of block parts. By appropriately combining similar block parts, the shape and current path of the block structure may be included. It can be said that the length can be easily extended. In addition, as long as the block portion has a cross-sectional area that does not generate excessive inductance or heat generation, the block portion is not limited to one having a substantially rectangular cross-section, and other cross-sections such as a square shape or an elliptical shape. It may have. Of course, such a block portion does not extend as a straight block portion but may extend as a curved block portion, or does not have a fastening portion on a horizontal plane, but fastens on an inclined surface. It may have a part.

As described above, in the power control device 1, the first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductor 83 (U) through which a relatively large current flows. The first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductor 85 (W) and the control current path through which a relatively small current flows are separated and efficiently distributed. The connection conductors 83 (U) to 85 (W) extend correspondingly into the gap portion of the internal space S, and the first connection conductor 81 (N), the second connection conductor 82 (P), and the second 3 connecting conductors 83 (U) to 85 (W) are made block structures, so that the internal space S can be effectively used to make the entire device compact,
While omitting an additional terminal block, the first input terminals 231 to 251 of the first semiconductor elements 23 (U) to 25 (W) are mechanically connected to the first connection conductor 81 (N). The second input terminals 331 to 351 of the second semiconductor elements 33 (U) to 35 (W) are electrically connected while being fastened and supported with respect to the second connection conductor 82 (P). Are electrically connected while being mechanically fastened and supported, and corresponding connection terminals of the first capacitor 91 and the second capacitor 92 are connected to the first connection conductor 81 (N) and the second connection. The connection terminal of the electrical wiring from the negative terminal of the battery is connected to the first connection conductor 81 (N) while being electrically connected while being mechanically fastened and supported to the conductor 82 (P). Electrically connected while being mechanically fastened and supported, and Connection terminals of the electrical wires from the positive terminal of Tteri are electrically connected while being supported mechanically fastened to the second connecting conductor 82 (P). In addition, the first output terminals 232 to 252 of the first semiconductor elements 23 (U) to 25 (W) are mechanically fastened to the third connection conductors 83 (U) to 85 (W). The second output terminals 332 to 352 of the second semiconductor elements 33 (U) to 35 (W) are electrically connected while being supported by the third connection conductors 83 (U) to 85 (W ) Is mechanically fastened and supported while being electrically connected, while the U-phase drive current input terminal of the electric motor is mechanically fastened to the third connection conductor 83 (U). The electric motor is electrically connected while being supported, and the V-phase driving current input terminal of the electric motor is mechanically fastened and supported by the third connecting conductor 84 (V), and is electrically connected, and the electric motor The W-phase drive current input terminal is mechanically fastened to and supported by the third connection conductor 85 (W). While it is electrically connected to each other.

[Assembly of power control device]
The assembly method of the power control apparatus 1 having the above configuration will be described in detail below.

  First, the case 7 is formed and prepared. Specifically, the connector 75, the first connection conductor 81 (N), the second connection conductor 82 (P), the third connection conductors 83 (U) to 85 (W), the first capacitor 91, and the first After the two capacitors 92 are set in advance in the respective molds, a resin material is injected into the mold. Then, at the same time as the side wall 71 is formed, the connector 75, the first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W) In the penetrating portions 711 to 714 formed in the side wall 71, the side wall 71 is penetrated correspondingly. At this time, the first capacitor 91 and the second capacitor 92 are covered with the covering portion CP. Then, after stopping the injection of the resin material into the molding die for a predetermined time and cooling the molding die, the connector 75, the first connection conductor 81 (N), the second connection conductor 82 (P ) And the third connection conductors 83 (U) to 85 (W) are fixed in close contact with the side wall 71 in the through portions 711 to 714 of the side wall 71. At the same time, the first capacitor 91 and the second capacitor 92 are covered with the covering portion CP and fixed in close contact with the side wall 71. Thereafter, by removing the molded product from the molding die, the connector 75, the first connection conductor 81 (N), the second connection conductor 82 (P), and the third connection conductors 83 (U) to 85 (W). Thus, the case 7 in which the first capacitor 91 and the second capacitor 92 are fixed to the side wall 71 is obtained.

  In addition, while the insulating sheet 22 is disposed on the one surface 21A of the first cooling member 21, the pressing member 42 against the frame 41 containing the first semiconductor elements 23 (U) to 25 (W). And the circuit board 51 on which the driving IC 511 and the like are mounted is attached, and the frame 41 in this state is fastened to the one surface 21A of the first cooling member 21 via the insulating sheet 22 and attached. Then, the first semiconductor module 2 is assembled.

  At this time, a total of two positioning pins 412 and 413 erected on the frame 411 of the frame 41 are inserted into the pair of positioning holes 512 of the circuit board 51 so that the circuit board 51 Positioned with respect to 41, the first semiconductor module 2 is attached at a predetermined position.

  Similarly, while the insulating sheet 32 is disposed on the one surface 31A of the second cooling member 31, a pressing member against the frame 43 containing the second semiconductor elements 33 (U) to 35 (W). 44 and the circuit board 52 on which the drive IC 521 and the like are mounted are attached, and the frame 43 in this state is attached to the one surface 31A of the third cooling member 31 via the insulating sheet 32. Thus, the second semiconductor module 3 is assembled.

  At this time, a total of two positioning pins 432 and 433 erected on the frame body 431 of the frame 43 are inserted into the pair of positioning holes 522 of the circuit board 52 so that the circuit board 52 Positioned with respect to 43, the second semiconductor module 3 is attached at a predetermined position.

  Further, for the first connection conductor 81 (N) and the second connection conductor 82 (P) fixedly attached to the case 7, the corresponding fastening members 812 and 822, the fastening holes 814 and 824 is used to fasten the connection terminals 911 and 912 of the first capacitor 91 and the connection terminals 921 and 922 of the second capacitor 92 so that the first capacitor 91 and the second capacitor 92 are connected to the case. 7 and attached to the first connection conductor 81 (N) and the second connection conductor 82 (P).

  Next, with respect to the case 7 in such a state, the first semiconductor module 2 and the first semiconductor elements 23 (U) to 25 (W) are arranged in the internal space S through the first opening 7H1. At the same time, the other surface 21B of the first cooling member 21 is attached so as to be exposed to the outside of the case 7, and the first opening 7H1 is closed by the first cooling member 21.

  At this time, by inserting the positioning pins 412 and 413 of the first semiconductor module 2 in correspondence with the pair of positioning holes 555 of the circuit board 55, the circuit board 55 is placed above the circuit board 51 and on the side wall of the case 7. Positioning is performed with respect to the first semiconductor module 2 attached to the case 7, while being placed on a fixing portion that omits the reference numerals provided in 71.

  Next, with respect to the case 7 in such a state, the second semiconductor module 3 and the second semiconductor elements 33 (U) to 35 (W) are arranged in the internal space S through the second opening 7H2. At the same time, the other surface 31B of the second cooling member 21 is attached so as to be exposed to the outside of the case 7, and the second opening 7H2 is closed by the second cooling member 31.

  At this time, the circuit board 55 and the second semiconductor module 3 are positioned by inserting the positioning pins 432 and 433 of the second semiconductor module 3 in correspondence with the pair of remaining positioning holes 555 of the circuit board 55. Meanwhile, the circuit board 55 is attached to the fixing portion of the case 7.

  Next, by tightening the fastening member 811 into the corresponding fastening hole 813 while sequentially inserting a fastening tool (not shown) from the through hole 211 of the first cooling member 21 into the internal space S, the first semiconductor The first power input terminals 231 to 251 of the elements 23 (U) to 25 (W) are fastened to the first connection conductor 81 (N), and the fastening members 835 to 855 are connected to the corresponding fastening holes 831. By tightening to ˜851, the first output terminals 232 to 252 of the first semiconductor elements 23 (U) to 25 (W) are connected to the third connection conductors 83 (U) to 85 (W). It is concluded.

Next, a fastening tool (not shown) is inserted into the internal space S from the through hole 311 of the second cooling member 31 in turn, and the fastening member 821 is fastened into the corresponding fastening hole 823, thereby the second semiconductor. The second power input terminals 331 to 351 of the elements 33 (U) to 35 (W) are fastened to the second connection conductor 82 (P), and the fastening members 835 to 855 are connected to the corresponding fastening holes 831. By tightening to ˜851, the second output terminals 332 to 352 of the second semiconductor elements 33 (U) to 35 (W) are connected to the third connection conductors 83 (U) to 85 (W). It is concluded.

  And the assembly of the electric power control apparatus 1 is completed by closing the through-hole 211 of the 1st cooling member 21 and the through-hole 311 of the 2nd cooling member 31 with the grommet which abbreviate | omits illustration as needed.

  In the present invention, the shape, arrangement, number, and the like of the members are not limited to the above-described embodiments, and the constituent elements thereof are appropriately replaced with those having the same operational effects, and the gist of the invention is not deviated. Of course, it can be appropriately changed within the range.

  As described above, in the present invention, various component parts can be fixed and attached in advance to a single, robust other component part with a high positional accuracy at the time of production. Since it is possible to provide a semiconductor control device capable of reducing the number of assembly steps, it is expected that it can be widely applied to the field of semiconductor control devices such as power control devices because of its general-purpose universal character. The

DESCRIPTION OF SYMBOLS 1 ... Power control device 2, 3 ... Semiconductor module 21, 31 ... Cooling member 211, 311 ... Through-hole 215, 315 ... Radiation fin 21A, 21B, 31A, 31B ... Surface 22, 32 ... Insulation sheet 23, 24, 25, 33, 34, 35 ... Semiconductor elements 231, 241, 251, 331, 341, 351 ... Power input terminals 232, 242, 252, 332, 342, 352 ... Output terminals 41, 43 ... Frames 411, 431 ... Frame body 412, 413, 432, 433 ... positioning pins 42, 44 ... pressing members 51, 52, 55 ... circuit boards 511, 521 ... drive ICs
512, 522, 555 ... positioning hole 551 ... control IC
552 ... Current sensor 553 ... Overhang part 554 ... Through hole 555 ... Positioning hole 7 ... Case 71 ... Side walls 711, 712, 713, 714 ... Through parts 7H1, 7H2 ... Openings 72, 73 ... Power input terminal 74 ... Output terminal 75 ... Control connectors 81, 82, 83, 84, 85 ... connecting conductors 811, 812, 821, 822, 835, 845, 855 ... fastening members 813, 814, 815, 823, 824, 825, 831, 832, 841, 842 , 851, 852 ... Fastening holes 91, 92 ... Capacitors 911, 912, 921, 922 ... Connection terminals

Claims (3)

A semiconductor control device comprising a semiconductor module having a semiconductor element, a capacitor electrically connected to the semiconductor element, and a resin case for mounting the semiconductor module and the capacitor,
An input side connection conductor that extends in a first direction a gap between the semiconductor element and the capacitor in the case and electrically connects an input terminal of the semiconductor element and a connection terminal of the capacitor; And disposed on the opposite side to the input-side connecting conductor via the semiconductor element and extending in a second direction orthogonal to the first direction, and an output terminal and an external terminal of the semiconductor element Equipped with an output side connection conductor for electrical connection,
The case, the input-side connection conductor and the output-side connection conductor are integrally molded products in which the input-side connection conductor and the output-side connection conductor are fixed to the case.
The input side connecting conductor is Ri block structure der extending said casing to said first direction, the output-side connecting conductor, Oh block structure extending the casing in the second direction A semiconductor control device. The case has a side wall, the case and the capacitor, according to claim 1, wherein said single piece der Rukoto a further said capacitor with a coating of the inner space and fixed to the side wall of the case The semiconductor control device described in 1. And a circuit board associated with the semiconductor element and a connector electrically connected to the circuit board,
Said case and said connector further semiconductor control device according to claim 1 or 2 said connector characterized the molded article der Rukoto fixed to the case.

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