JP5889228B2 - Electric wire manufacturing method with terminal and core wire exposure device - Google Patents

Electric wire manufacturing method with terminal and core wire exposure device Download PDF

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JP5889228B2
JP5889228B2 JP2013033290A JP2013033290A JP5889228B2 JP 5889228 B2 JP5889228 B2 JP 5889228B2 JP 2013033290 A JP2013033290 A JP 2013033290A JP 2013033290 A JP2013033290 A JP 2013033290A JP 5889228 B2 JP5889228 B2 JP 5889228B2
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core wire
terminal
vicinity
electric wire
wire
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JP2014164868A (en
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山田 拓郎
拓郎 山田
幸大 川村
幸大 川村
正和 小澤
小澤  正和
翔 外池
翔 外池
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THE FURUKAW ELECTRIC CO., LTD.
Furukawa Automotive Systems Inc
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THE FURUKAW ELECTRIC CO., LTD.
Furukawa Automotive Systems Inc
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Description

本発明は、自動車、OA機器、家電製品等のワイヤーハーネスを構成する端子付電線を製造するための端子付電線製造方法、及び、その端子付電線製造方法に適した芯線露出装置に関する。   The present invention relates to a terminal-attached electric wire manufacturing method for manufacturing an electric wire with a terminal constituting a wire harness of an automobile, an OA device, a home appliance, and the like, and a core wire exposure device suitable for the method of manufacturing a terminal-attached electric wire.

従来、自動車のワイヤーハーネスの構成部品として、複数本の素線から成る芯線を絶縁被覆が被覆する被覆電線において、芯線先端付近を露出させ、その芯線先端付近と、圧着端子(端子)が有する圧着部と、を圧着して、被覆電線と圧着端子とを通電可能な状態に接続して構成した端子付電線が使用されている。   Conventionally, as a component of an automobile wire harness, in a covered electric wire in which a core wire composed of a plurality of strands is covered with an insulation coating, the vicinity of the end of the core wire is exposed, and the crimping terminal (terminal) has the vicinity of the end of the core wire. The terminal-attached electric wire is used that is formed by crimping the portion and connecting the coated electric wire and the crimp terminal in a state where electricity can be applied.

端子付電線の一例として、図9に端子付電線100を示す。端子付電線100は、複数本の素線102から成る芯線104を絶縁被覆106が被覆する被覆電線108と、圧着部110を被覆電線108に圧着した圧着端子(端子)112とから構成されている。   As an example of the electric wire with a terminal, the electric wire 100 with a terminal is shown in FIG. The terminal-attached electric wire 100 includes a covered electric wire 108 in which a core wire 104 composed of a plurality of strands 102 is covered with an insulating coating 106 and a crimp terminal (terminal) 112 in which a crimping portion 110 is crimped to the covered electric wire 108. .

この端子付電線100を製造する場合、まず、図10に示すような圧着端子112を準備する。圧着端子112は、圧着部(接続部)110及びボックス部111を有し、圧着部110は、圧着する前は上方が開放しているオープンバレル形である。圧着部110は、芯線先端120付近に圧着するワイヤバレル130と、絶縁被覆106に圧着するインスレーションバレル132とを備えている。圧着端子112は、圧着端子112のインスレーションバレル132側の一端に連続するブリッジ134がキャリア136に連続することにより、複数個連結されている。   When manufacturing the terminal-attached electric wire 100, first, a crimp terminal 112 as shown in FIG. 10 is prepared. The crimping terminal 112 has a crimping part (connection part) 110 and a box part 111. The crimping part 110 has an open barrel shape in which an upper part is opened before crimping. The crimping section 110 includes a wire barrel 130 that crimps the core wire tip 120 and an insulation barrel 132 that crimps the insulation coating 106. A plurality of the crimp terminals 112 are connected by a bridge 134 continuing to the carrier 136 at one end of the crimp terminal 112 on the side of the installation barrel 132.

一方で、図11(a)に示す被覆電線108を準備し、絶縁被覆106に、図11(b)に示すような切れ目116を形成した後、絶縁被覆先端114付近を、図11(c)の矢印に示すように分断して芯線104から離脱させて取り除き、芯線先端120付近を露出させる。   On the other hand, after the covered electric wire 108 shown in FIG. 11A is prepared and the cut 116 as shown in FIG. 11B is formed in the insulating coating 106, the vicinity of the front end 114 of the insulating coating is shown in FIG. As shown by the arrow, it is divided and removed from the core wire 104 to be removed, and the vicinity of the core wire tip 120 is exposed.

次に、図12に示すように、圧着端子112が、圧着装置140の基台142、ワイヤアンビル144及びインスレーションアンビル146上に位置決めされ、キャリア136及びブリッジ134が、キャリアカッター148の溝150内に挟持される。このように圧着端子112が位置決めされた状態で、被覆電線108が上から降下させられ、露出した芯線先端120付近がワイヤバレル130内に、絶縁被覆106がインスレーションバレル132内に、上から挿入される。   Next, as shown in FIG. 12, the crimp terminal 112 is positioned on the base 142, the wire anvil 144, and the insulation anvil 146 of the crimp device 140, and the carrier 136 and the bridge 134 are placed in the groove 150 of the carrier cutter 148. Sandwiched between. With the crimp terminal 112 positioned in this manner, the covered electric wire 108 is lowered from above, and the vicinity of the exposed core wire tip 120 is inserted into the wire barrel 130 and the insulating coating 106 is inserted into the installation barrel 132 from above. Is done.

次に、ワイヤクリンパ152、インスレーションクリンパ154及びカットオフパンチ156が上から降下し、ワイヤクリンパ152はワイヤバレル130を芯線先端120付近に圧着し、インスレーションクリンパ154はインスレーションバレル132を絶縁被覆106に圧着する。この時、カットオフパンチ156はキャリアカッター148に当接した後、キャリアカッター148とともに降下し、キャリア136及びブリッジ134が切断される。このようにして、被覆電線108がオープンバレル形でキャリア付きの圧着端子112に圧着され、端子付き電線100が製造される。この場合、圧着端子112がキャリア付きで複数個連続しているため、圧着装置140により複数個の端子付き電線100を連続的又は同時に製造でき、製造作業の効率化を図ることができる。なお、このような圧着装置について種々の案出がなされている(特許文献1及び2参照。)。   Next, the wire crimper 152, the insulation crimper 154, and the cut-off punch 156 are lowered from above, the wire crimper 152 presses the wire barrel 130 near the core tip 120, and the insulation crimper 154 covers the insulation barrel 132 with insulation. Crimp to 106. At this time, the cut-off punch 156 comes into contact with the carrier cutter 148 and then descends together with the carrier cutter 148 to cut the carrier 136 and the bridge 134. In this manner, the covered electric wire 108 is crimped to the crimp terminal 112 with a carrier in an open barrel shape, and the electric wire 100 with a terminal is manufactured. In this case, since a plurality of crimp terminals 112 are continuous with a carrier, the plurality of electric wires 100 with terminals can be manufactured continuously or simultaneously by the crimping apparatus 140, and the efficiency of the manufacturing work can be improved. Various proposals have been made for such a crimping device (see Patent Documents 1 and 2).

一方、圧着端子112の圧着部110が図13に示すような筒状のクローズドバレル形である場合には、被覆電線108の芯線先端120付近を端子の上から圧着部110内に入れることはできないため、芯線先端120付近を圧着部110に被覆電線108の長手方向に挿入して圧着する必要がある。このため、この圧着端子112がキャリア付きの場合、キャリア及びブリッジを挟持するキャリアカッターを使用すると、芯線先端120がキャリアカッターと干渉するため、芯線先端120付近を圧着部110に挿入することができない。   On the other hand, when the crimping part 110 of the crimping terminal 112 has a cylindrical closed barrel shape as shown in FIG. 13, the vicinity of the core wire tip 120 of the covered electric wire 108 cannot be put into the crimping part 110 from above the terminal. Therefore, it is necessary to insert and crimp the vicinity of the core wire tip 120 into the crimping part 110 in the longitudinal direction of the covered electric wire 108. For this reason, when this crimp terminal 112 is equipped with a carrier, if a carrier cutter that sandwiches the carrier and the bridge is used, the core wire tip 120 interferes with the carrier cutter, so the vicinity of the core wire tip 120 cannot be inserted into the crimp part 110. .

また、芯線先端120がキャリアカッターと干渉しないように芯線104を細いものを用いることは、芯線104の強度又は通電性が低下する等の理由から、限界がある。このため、圧着端子112がクローズドバレル形でありキャリア付きである場合には、キャリアカッターを有する圧着装置によって被覆電線を圧着端子に圧着できなかった。これにより、圧着端子112がクローズドバレル形でありキャリア付きである場合には、キャリアカッターを有する圧着装置によって端子付き電線の製造作業の効率化を図ることはできなかった。   Moreover, there is a limit to using a thin core wire 104 so that the core wire tip 120 does not interfere with the carrier cutter because the strength of the core wire 104 or the electrical conductivity decreases. For this reason, when the crimp terminal 112 is a closed barrel type and has a carrier, the covered electric wire could not be crimped to the crimp terminal by a crimping device having a carrier cutter. As a result, when the crimp terminal 112 has a closed barrel shape and is equipped with a carrier, it has not been possible to increase the efficiency of the manufacturing work of the electric wire with the terminal by the crimp device having the carrier cutter.

特開2007−234619号公報JP 2007-234619 A 特開平7−57848号公報JP-A-7-57848

本発明は、上記の実情に鑑みて為されたものであり、圧着端子の圧着部がクローズドバレル形であり圧着端子がキャリア付きであっても、キャリアカッターを有する圧着装置によって端子付き電線を製造することができ、端子付き電線の製造作業の効率化を図ることのできる端子付電線製造方法、及び芯線露出装置を提供することを目的とする。   The present invention has been made in view of the above circumstances, and even if the crimping portion of the crimping terminal is a closed barrel type and the crimping terminal is equipped with a carrier, an electric wire with a terminal is manufactured by a crimping device having a carrier cutter. An object of the present invention is to provide a terminal-attached electric wire manufacturing method and a core wire exposing device that can improve the efficiency of manufacturing the electric wire with terminal.

本発明の端子付電線製造方法は、複数本の素線から成る芯線を絶縁被覆が被覆する被覆電線の芯線先端付近と、クローズドバレル型の端子が有する接続部と、を接続して、該被覆電線と該端子とを通電可能な状態に接続する端子付電線製造方法であり、絶縁被覆先端付近を分断して前記芯線先端付近を露出させる分断ステップと、露出した芯線を、長手方向全長にわたり、該芯線の断面方向に圧縮する圧縮ステップと、露出した芯線及び絶縁被覆の芯線先端側付近を前記接続部に挿入して接続する接続ステップと、を含むことを特徴とする。 The method of manufacturing an electric wire with a terminal of the present invention connects the vicinity of the end of the core wire of the covered electric wire in which the insulating coating covers the core wire composed of a plurality of strands, and the connecting portion of the closed barrel type terminal. It is a method of manufacturing an electric wire with a terminal for connecting an electric wire and the terminal in a state where electricity can be passed, and a dividing step of dividing the vicinity of the insulating coating tip to expose the vicinity of the core wire tip, and the exposed core wire over the entire length in the longitudinal direction, characterized in that it comprises a compression step of compressing the cross-sectional direction of the core wire, the exposed core wire and an insulating covering of the core wire distal end side near the connecting step of connecting is inserted into the connecting portion.

なお、「芯線の断面方向に圧縮」とは、芯線の断面の直径、長径又は短径等の径を狭めること又は断面積を減少させること、あるいは芯線の断面積を減少させると同時にその形状を略円形状とは異なる形、例えば円形状から一部の弧を除いた形状に成形すること含む。また、「先端付近」とは、先端及び先端の近辺を含む概念である。   Note that “compressing in the cross-sectional direction of the core wire” means that the diameter of the cross-section of the core wire, such as a diameter, a major axis, or a short axis, is reduced or the cross-sectional area is reduced, or the cross-sectional area of the core wire is simultaneously reduced It includes forming into a shape different from the substantially circular shape, for example, a shape obtained by removing a part of the arc from the circular shape. Further, “near the tip” is a concept including the tip and the vicinity of the tip.

この発明の場合、少なくとも露出した芯線先端付近を、芯線の断面方向に圧縮した状態で、被覆電線を接続部に接続する。   In the case of this invention, the covered electric wire is connected to the connecting portion in a state where at least the vicinity of the exposed end of the core wire is compressed in the cross-sectional direction of the core wire.

また、本発明の端子付電線製造方法は、前記端子付電線製造方法において、前記圧縮ステップが、少なくとも、露出した芯線と前記絶縁被覆の芯線先端側付近とを圧縮するステップであることを特徴とする。 Moreover, the electric wire manufacturing method with a terminal of the present invention is characterized in that, in the electric wire manufacturing method with a terminal, the compression step is a step of compressing at least the exposed core wire and the vicinity of the core wire tip side of the insulation coating. To do.

また、本発明の端子付電線製造方法は、前記端子付電線製造方法において、前記端子の前記接続部が円筒状であり、前記接続ステップが、前記芯線先端付近を前記接続部の軸方向に挿入して接続するステップであることを特徴とする。   Moreover, the electric wire manufacturing method with a terminal of the present invention is the electric wire manufacturing method with a terminal, wherein the connecting portion of the terminal is cylindrical, and the connecting step inserts the vicinity of the end of the core wire in the axial direction of the connecting portion. And connecting.

この発明の場合、少なくとも露出した芯線先端付近を、芯線の断面方向に圧縮した状態で、被覆電線を、圧縮した芯線先端側から、筒状の接続部へ挿入して接続する。   In the case of the present invention, at least the vicinity of the exposed core wire tip is compressed in the cross-sectional direction of the core wire, and the covered electric wire is inserted and connected from the compressed core wire tip side to the cylindrical connecting portion.

また、本発明に係る端子付電線製造方法は、前記端子付電線製造方法において、前記分断ステップによる露出と前記圧縮ステップによる圧縮とが、同時に行われることを特徴とする。 Moreover, the electric wire manufacturing method with a terminal which concerns on this invention is the said electric wire manufacturing method with a terminal, The exposure by the said division | segmentation step and compression by the said compression step are performed simultaneously.

この発明の場合、分断ステップによる芯線先端付近の露出と、圧縮ステップによる少なくとも芯線先端付近の圧縮とが、同時に効率的に行われる。   In the case of this invention, the exposure in the vicinity of the front end of the core wire by the dividing step and the compression in the vicinity of the front end of the core wire by the compression step are efficiently performed simultaneously.

また、本発明に係る芯線露出装置は、複数本の素線から成る芯線を絶縁被覆が被覆する被覆電線の芯線先端付近と、端子が有する接続部と、を接続して、該被覆電線と該端子とを通電可能な状態に接続するために、該芯線先端付近を露出させる芯線露出装置であり、前記絶縁被覆先端付近を分断して前記芯線先端付近を露出させる分断機構と、露出した前記芯線先端付近を、前記芯線の断面方向に圧縮する圧縮機構と、を含むことを特徴とする。 Further, the core wire exposure apparatus according to the present invention connects the vicinity of the end of the core wire of the covered electric wire in which the insulating wire covers the core wire composed of a plurality of strands, and the connecting portion of the terminal, A core wire exposure device that exposes the vicinity of the core wire tip in order to connect the terminal to the energized state; a cutting mechanism that divides the vicinity of the insulating coating tip to expose the vicinity of the core wire tip; and the exposed core wire And a compression mechanism that compresses the vicinity of the tip in the cross-sectional direction of the core wire.

この発明の場合、少なくとも露出した芯線先端付近を、圧縮機構により芯線の断面方向に圧縮した状態で、被覆電線を接続部に接続する。   In the case of this invention, the covered electric wire is connected to the connecting portion in a state where at least the vicinity of the exposed end of the core wire is compressed in the cross-sectional direction of the core wire by the compression mechanism.

また、本発明に係る芯線露出装置は、前記芯線露出装置において、前記分断機構による前記芯線先端付近の露出と前記圧縮機構による前記芯線の圧縮とを同時に行う機能を有することを特徴とする。
Moreover, the core wire exposure apparatus according to the present invention is characterized in that the core wire exposure apparatus has a function of simultaneously exposing the vicinity of the core wire tip by the dividing mechanism and compressing the core wire by the compression mechanism.

本発明の端子付電線は、複数本の素線から成る芯線を絶縁被覆が被覆する被覆電線の芯線先端付近と、クローズドバレル型の端子が有する圧着部と、が接続されて、該被覆電線と該端子とが通電可能な状態に接続された端子付電線であり、絶縁被覆先端付近が分断されて露出された芯線が長手方向全長にわたり該芯線の断面方向に圧縮された電線中で、露出された芯線及び絶縁被覆の芯線先端側付近が、前記圧着部に、挿入され圧着接続されたことを特徴とする。The terminal-attached electric wire of the present invention is formed by connecting the vicinity of the core wire tip of the covered electric wire with the insulation coating covering the core wire composed of a plurality of strands and the crimp portion of the closed barrel type terminal, It is an electric wire with a terminal connected in a state where the terminal can be energized, and the core wire exposed by dividing the vicinity of the tip of the insulation coating is exposed in the electric wire compressed in the cross-sectional direction of the core wire over the entire length in the longitudinal direction. The core wire and the vicinity of the core wire tip side of the insulating coating are inserted into the crimping portion and crimped and connected.

本発明によれば、少なくとも露出した芯線先端付近を、芯線の断面方向に圧縮した状態で、被覆電線を接続部に接続することができる。このため、圧着端子の圧着部が筒状のクローズドバレル形であり圧着端子がキャリア付きの場合、筒状の圧着部に挿入する芯線先端付近を圧縮しておくことにより、芯線先端付近が圧着装置のキャリアカッターに干渉することがない。このため、圧着端子の圧着部が筒状のクローズドバレル形であり圧着端子がキャリア付きの場合であっても、キャリアカッターを有する圧着装置によって端子付き電線を製造することができ、端子付き電線の製造作業の効率化を図ることができる。   According to the present invention, the covered electric wire can be connected to the connecting portion in a state where at least the vicinity of the exposed end of the core wire is compressed in the cross-sectional direction of the core wire. For this reason, when the crimping part of the crimping terminal is a cylindrical closed barrel type and the crimping terminal has a carrier, the vicinity of the core wire tip is compressed by compressing the vicinity of the core wire tip to be inserted into the cylindrical crimping part. There is no interference with the carrier cutter. For this reason, even if the crimping part of the crimping terminal is a cylindrical closed barrel type and the crimping terminal has a carrier, the electric wire with the terminal can be manufactured by the crimping device having the carrier cutter. The efficiency of manufacturing work can be improved.

本発明の端子付電線製造方法に使用する芯線露出装置の側面断面図であり、同図(a)は分断部を分断する前の被覆電線を示し、同図(b)は分断部を分断している状態を示す。It is side surface sectional drawing of the core wire exposure apparatus used for the electric wire manufacturing method with a terminal of this invention, The figure (a) shows the covered electric wire before parting a parting part, The figure (b) parting a parting part It shows the state. 同図(a)は図1の芯線露出装置の挟持部材を示す正面断面図であり、同図(b)は図1の芯線露出装置のローラーを示す正面断面図である。FIG. 2A is a front sectional view showing a holding member of the core wire exposing device of FIG. 1, and FIG. 2B is a front sectional view showing a roller of the core wire exposing device of FIG. 図1の芯線露出装置を使用した本発明の端子付電線製造方法により端子付電線を製造する状態を示す側面断面図である。It is side surface sectional drawing which shows the state which manufactures the electric wire with a terminal by the electric wire manufacturing method with a terminal of this invention using the core wire exposure apparatus of FIG. 図1の芯線露出装置を使用した本発明の端子付電線製造方法を説明するための図であり、同図(a)は被覆電線を示す側面図であり、同図(b)は被覆電線に切れ目を入れた状態を示す側面図である。It is a figure for demonstrating the electric wire manufacturing method with a terminal of this invention using the core wire exposure apparatus of FIG. 1, The figure (a) is a side view which shows a covered electric wire, The figure (b) is a covered electric wire. It is a side view which shows the state which made the cut. 図1の芯線露出装置を使用した本発明の端子付電線製造方法において使用する圧着端子を示す平面図である。It is a top view which shows the crimp terminal used in the electric wire manufacturing method with a terminal of this invention using the core wire exposure apparatus of FIG. 本発明の芯線露出装置の他の実施形態を示す側面断面図である。It is side surface sectional drawing which shows other embodiment of the core wire exposure apparatus of this invention. 本発明の芯線露出装置の更に他の実施形態を示す側面断面図である。It is side surface sectional drawing which shows other embodiment of the core wire exposure apparatus of this invention. 本発明の芯線露出装置の更に他の実施形態を示す図であり、同図(a)は分断部を分断する前の被覆電線を示し、同図(b)は挟持部材を示す正面断面図である。It is a figure which shows other embodiment of the core wire exposure apparatus of this invention, The figure (a) shows the covered electric wire before parting a parting part, The figure (b) is front sectional drawing which shows a clamping member. is there. 従来の端子付電線製造方法により端子付電線を製造する状態を示す側面断面図である。It is side surface sectional drawing which shows the state which manufactures the electric wire with a terminal with the conventional electric wire manufacturing method with a terminal. 従来の端子付電線製造方法に使用する圧着端子を示す平面図である。It is a top view which shows the crimp terminal used for the conventional electric wire manufacturing method with a terminal. 従来の端子付電線製造方法を説明するための図であり、同図(a)は被覆電線を示す側面図であり、同図(b)は被覆電線に切れ目を入れた状態を示す側面図であり、同図(c)は分断部を分断している状態を示す側面図である。It is a figure for demonstrating the conventional electric wire manufacturing method with a terminal, The figure (a) is a side view which shows a covered electric wire, The figure (b) is a side view which shows the state which made the cut | disconnection in the covered electric wire. FIG. 4C is a side view showing a state where the dividing portion is divided. 従来の端子付電線製造方法により端子付電線を製造する状態を示す側面断面図である。It is side surface sectional drawing which shows the state which manufactures the electric wire with a terminal with the conventional electric wire manufacturing method with a terminal. 従来の端子付電線製造方法の解決すべき課題を説明するための斜視図である。It is a perspective view for demonstrating the subject which the conventional electric wire manufacturing method with a terminal should solve.

次に、本発明の端子付電線製造方法、及び芯線露出装置の実施形態について、図面に基づいて説明する。図1において、符号200は、本発明の芯線露出装置を示す。   Next, an embodiment of a method for manufacturing a terminal-attached electric wire and a core wire exposure device of the present invention will be described based on the drawings. In FIG. 1, the code | symbol 200 shows the core wire exposure apparatus of this invention.

本発明の端子付電線製造方法は、図1〜3に示すように、複数本の素線12から成る芯線14を絶縁被覆16が被覆する被覆電線18の芯線先端20付近と、圧着端子(端子)22が有する圧着部(接続部)24と、を圧着して、被覆電線18と圧着端子22とを通電可能な状態に接続する方法であり、絶縁被覆先端30付近を切れ目28から分断して芯線先端20付近を露出させる分断ステップと、露出した芯線先端20付近及び絶縁被覆16の切れ目28付近(絶縁被覆の芯線先端側付近)を、芯線14の断面方向に圧縮する圧縮ステップと、芯線先端20付近を筒状の圧着部24に挿入して接続する接続ステップと、を含み、分断ステップによる露出と圧縮ステップによる圧縮とが、図1に示す芯線露出装置200により同時に行われる方法である。   As shown in FIGS. 1 to 3, the method for manufacturing a terminal-attached electric wire according to the present invention includes the vicinity of the tip 20 of the coated wire 18 in which the insulating coating 16 covers the core wire 14 composed of a plurality of strands 12, and a crimp terminal (terminal ) 22 is a method of crimping the crimping portion (connecting portion) 24 of 22 and connecting the coated electric wire 18 and the crimping terminal 22 in a state where electricity can be passed. A dividing step for exposing the vicinity of the core wire tip 20, a compression step for compressing the exposed core wire tip 20 and the vicinity of the cut 28 of the insulation coating 16 (near the core wire tip side of the insulation coating) in the cross-sectional direction of the core wire 14, and the core wire tip A connection step of inserting and connecting the vicinity of 20 into the cylindrical crimping portion 24, and the exposure by the dividing step and the compression by the compression step are simultaneously performed by the core wire exposing device 200 shown in FIG. It is a method.

芯線露出装置200は、図1に示すように、被覆電線18の芯線先端20付近と圧着端子22が有する圧着部24とを接続して、被覆電線18と圧着端子22とを通電可能な状態に接続するために、芯線先端20付近を露出させる装置であり、絶縁被覆先端30付近を分断して芯線先端20付近を露出させる分断機構202を備えている。分断機構202は、露出した芯線先端20付近及び絶縁被覆16の切れ目28付近を、芯線14の断面方向に圧縮する圧縮機構としての機能をも有する。   As shown in FIG. 1, the core wire exposing device 200 connects the vicinity of the core wire tip 20 of the covered electric wire 18 and the crimp portion 24 of the crimp terminal 22 so that the covered electric wire 18 and the crimp terminal 22 can be energized. In order to connect, it is a device that exposes the vicinity of the core wire tip 20, and includes a cutting mechanism 202 that cuts the vicinity of the insulating coating tip 30 and exposes the core wire tip 20 vicinity. The dividing mechanism 202 also has a function as a compression mechanism that compresses the exposed vicinity of the core wire tip 20 and the vicinity of the cut 28 of the insulating coating 16 in the cross-sectional direction of the core wire 14.

分断機構202は、図1及び2に示すように、カッター等によって切れ目28を入れた絶縁被覆16の切れ目28付近をZ軸方向(断面方向)に挟持し、押圧して圧縮する2個の挟持部材204と、絶縁被覆16の分断部34をZ軸方向に挟持し、押圧して圧縮しながら分断部34を分断させていく2個のローラー206と、を備えている。   As shown in FIGS. 1 and 2, the dividing mechanism 202 is configured to hold the vicinity of the cut 28 of the insulating coating 16 with a cut 28 by a cutter or the like in the Z-axis direction (cross-sectional direction) and press and compress the two The member 204 and the two rollers 206 that nip the dividing portion 34 of the insulating coating 16 in the Z-axis direction and divide the dividing portion 34 while pressing and compressing the member 204 are provided.

2個の挟持部材204は、スライド機構(図示せず)により、図1(a)に示すように、互いに近接するようにZ軸方向に移動可能であり、且つ、図1(b)及び図2(a)に示すように、絶縁被覆16の切れ目28付近をZ軸方向に挟持し、押圧して圧縮した状態で固定できるように構成されている。また、2個の挟持部材204は、図2(a)に示すように、略半円弧状の凹部205を有し、凹部205により絶縁被覆16の切れ目28付近を、周囲から芯線14の中心に向かって押圧して圧縮できるように構成されている。スライド機構の構成は、シリンダ機構又はソレノイド機構等、特に限定されない。なお、2個の挟持部材204の材質は、樹脂又は金属等、特に限定されない。   The two clamping members 204 can be moved in the Z-axis direction so as to be close to each other as shown in FIG. 1A by a slide mechanism (not shown), and FIG. 1B and FIG. As shown in FIG. 2 (a), the vicinity of the cut 28 of the insulating coating 16 is sandwiched in the Z-axis direction, and can be fixed in a pressed and compressed state. Further, as shown in FIG. 2A, the two holding members 204 have a substantially semicircular arc-shaped concave portion 205, and the concave portion 205 causes the vicinity of the cut 28 of the insulating coating 16 from the periphery to the center of the core wire 14. It is comprised so that it can press and compress toward it. The configuration of the slide mechanism is not particularly limited, such as a cylinder mechanism or a solenoid mechanism. In addition, the material of the two clamping members 204 is not specifically limited, such as resin or metal.

2個のローラー206は、他のスライド機構(図示せず)により、図1(a)に示すように、各々の回転中心軸208を互いに近接するようにZ軸方向に移動可能であり、図1(b)及び図2(b)に示すように、絶縁被覆16の分断部34をZ軸方向に挟持し、押圧して圧縮した状態で回転中心軸208を固定でき、且つ、回転機構(図示せず)により、回転中心軸208のまわりに互いに逆方向に回転して分断部34をX軸方向(芯線14の長手方向)に送り出すように構成されている。また、2個のローラー206は、図2(b)に示すように、略半円弧状の凹部207を有し、凹部207により分断部34を、周囲から芯線14の中心に向かって押圧して圧縮できるように構成されている。他のスライド機構の構成は、シリンダ機構又はソレノイド機構等、特に限定されない。また、回転機構の構成は、モータ機構等、特に限定されない。なお、2個のローラー206の材質は、樹脂又は金属等、特に限定されないが、表面は、分断部34をX軸方向へ送ることができる摩擦係数を有する。   The two rollers 206 can be moved in the Z-axis direction by another slide mechanism (not shown) so that the respective rotation center axes 208 are close to each other as shown in FIG. As shown in FIG. 1B and FIG. 2B, the rotation center shaft 208 can be fixed in a state where the dividing portion 34 of the insulating coating 16 is sandwiched in the Z-axis direction, pressed and compressed, and the rotation mechanism ( (Not shown) so as to rotate around the rotation center axis 208 in opposite directions to feed the dividing portion 34 in the X-axis direction (longitudinal direction of the core wire 14). Further, as shown in FIG. 2B, the two rollers 206 have a substantially semicircular arc-shaped recess 207, and the recess 207 presses the dividing portion 34 from the periphery toward the center of the core wire 14. It is configured to be compressible. The configuration of the other slide mechanism is not particularly limited, such as a cylinder mechanism or a solenoid mechanism. Further, the configuration of the rotation mechanism is not particularly limited, such as a motor mechanism. The material of the two rollers 206 is not particularly limited, such as resin or metal, but the surface has a coefficient of friction that can feed the dividing portion 34 in the X-axis direction.

このような構成の芯線露出装置200の作用を以下に説明する。また、本発明の端子付電線製造方法を以下に詳細に説明する。   The operation of the core wire exposure apparatus 200 having such a configuration will be described below. Moreover, the manufacturing method of the electric wire with a terminal of this invention is demonstrated in detail below.

まず、図4(a)に示す被覆電線18と、図5に示す圧着端子(端子)22を準備する。圧着端子22は、筒状のクローズドバレル形の圧着部24と、図示しない他の端子と接続するボックス部25とを備えている。また、圧着端子22は、金属条をカットし折り曲げ加工することにより形成され、図5に示すように、圧着端子22の圧着部24側の一端に連続するブリッジ210がキャリア212に連続することにより、複数個連結されている。   First, the covered electric wire 18 shown in FIG. 4A and the crimp terminal (terminal) 22 shown in FIG. 5 are prepared. The crimp terminal 22 includes a cylindrical closed barrel-shaped crimp part 24 and a box part 25 connected to another terminal (not shown). In addition, the crimp terminal 22 is formed by cutting and bending a metal strip. As shown in FIG. 5, the bridge 210 continuing to one end on the crimp part 24 side of the crimp terminal 22 is continued to the carrier 212. A plurality of them are connected.

被覆電線18は、図4(b)に示すように、絶縁被覆16にカッター等により切れ目28が入れられ、絶縁被覆16の切れ目28付近が芯線露出装置200の2個の挟持部材204の間に位置決めされ、芯線先端20付近が2個のローラー206の間に位置決めされる。   As shown in FIG. 4B, the insulated wire 18 has a cut 28 formed in the insulating coating 16 by a cutter or the like, and the vicinity of the cut 28 of the insulating coating 16 is between the two holding members 204 of the core wire exposing device 200. Positioning is performed, and the vicinity of the core wire tip 20 is positioned between the two rollers 206.

芯線露出装置200においては、図1(a)に示すように、2個の挟持部材204が互いに接近するようにZ軸方向に移動させられて固定され、2個のローラー206が互いに接近するようにZ軸方向に移動させられて回転中心軸208が固定される。これにより、絶縁被覆16の切れ目28付近が、2個の挟持部材204によりZ軸方向に押圧され圧縮され、分断部34が2個のローラー206によりZ軸方向に押圧され圧縮される。   In the core wire exposure apparatus 200, as shown in FIG. 1A, the two clamping members 204 are moved and fixed in the Z-axis direction so as to approach each other, and the two rollers 206 approach each other. The rotation center shaft 208 is fixed by being moved in the Z-axis direction. Thereby, the vicinity of the cut 28 in the insulating coating 16 is pressed and compressed in the Z-axis direction by the two clamping members 204, and the dividing portion 34 is pressed and compressed in the Z-axis direction by the two rollers 206.

次に、2個のローラー206が互いに逆方向に回転させられ、図1(b)に示すように、分断部34が、2個のローラー206によってX軸正方向に送り出され、被覆電線18から分断されていく。この時、絶縁被覆16の切れ目28付近において、圧縮力Pによって絶縁被覆16及び芯線14が強固に固定されるとともに、2個のローラー206が分断部34を送り出すことにより、分断部34が芯線14を引っ張るため、芯線14の芯線先端20付近に張力が生じる。このため、芯線先端20付近において素線12の断面方向における配列は充填密度が高まる方向に変わり、又は素線12が僅かに延伸して細くなり、芯線14の断面が細く変形する。このようにして、圧着端子22と接続する被覆電線18において、芯線14の芯線先端20付近及び絶縁被覆16の切れ目28付近が圧縮される。   Next, the two rollers 206 are rotated in directions opposite to each other, and as shown in FIG. 1B, the dividing portion 34 is sent out in the X-axis positive direction by the two rollers 206, and from the covered electric wire 18. It will be divided. At this time, the insulating coating 16 and the core wire 14 are firmly fixed by the compressive force P in the vicinity of the cut 28 of the insulating coating 16, and the two rollers 206 send out the dividing portion 34, so that the dividing portion 34 becomes the core wire 14. Therefore, tension is generated in the vicinity of the core wire tip 20 of the core wire 14. For this reason, the arrangement in the cross-sectional direction of the strands 12 near the tip end 20 of the core wire is changed to a direction in which the packing density is increased, or the strand 12 is slightly stretched and thinned, and the cross section of the core wire 14 is deformed thinly. In this manner, in the covered electric wire 18 connected to the crimp terminal 22, the vicinity of the core wire tip 20 of the core wire 14 and the vicinity of the cut 28 of the insulating coating 16 are compressed.

なお、分断部34が被覆電線18から分断されていく時、分断部34を被覆電線18の中心軸のまわりに回転させて捩じってもよい。分断部34を捩じることにより、芯線14が捩じられて纏まり、圧着部24に挿入しやすくなる。   In addition, when the dividing part 34 is divided from the covered electric wire 18, the dividing part 34 may be rotated around the central axis of the covered electric wire 18 and twisted. By twisting the dividing portion 34, the core wire 14 is twisted and gathered, and is easily inserted into the crimping portion 24.

一方、圧着端子22は、図3に示す圧着装置214の基台216、アンビル218及び220上に位置決めされ、ブリッジ210及びキャリア212は、キャリアカッター222の溝224内に挟持されている。芯線14の芯線先端20付近及び絶縁被覆16の切れ目28付近が圧縮されている被覆電線18は、図3に示すように、芯線先端20側から、圧着端子22の筒状の圧着部24に挿入されていく。   On the other hand, the crimp terminal 22 is positioned on the base 216 and the anvils 218 and 220 of the crimping device 214 shown in FIG. 3, and the bridge 210 and the carrier 212 are sandwiched in the groove 224 of the carrier cutter 222. The covered electric wire 18 in which the vicinity of the core wire tip 20 of the core wire 14 and the vicinity of the cut 28 of the insulating coating 16 are compressed is inserted into the cylindrical crimp portion 24 of the crimp terminal 22 from the core wire tip 20 side, as shown in FIG. It will be done.

この時、芯線14の芯線先端20付近が圧縮されて先細りになっているため、芯線先端20がキャリアカッター222と干渉することはない。また、絶縁被覆16の切れ目28付近も同様に圧縮されて先細りになっているため、絶縁被覆16の切れ目28付近がキャリアカッター222と干渉することはない。   At this time, since the vicinity of the core wire tip 20 of the core wire 14 is compressed and tapered, the core wire tip 20 does not interfere with the carrier cutter 222. Further, since the vicinity of the cut 28 in the insulating coating 16 is similarly compressed and tapered, the vicinity of the cut 28 in the insulating coating 16 does not interfere with the carrier cutter 222.

また、ここでは絶縁被覆16が分断されて露出された芯線14及び切れ目28付近を圧縮する場合について説明したが、本発明はこれに限らず少なくとも露出された芯線14が圧縮されている場合も含む。すなわち、芯線先端20がキャリアカッター222と干渉することなく圧着部24に挿入した後、キャリアカットを行うことで、絶縁被覆16を圧縮することなく、被覆電線18を圧着端子22に挿入することができる。   Moreover, although the case where the insulating coating 16 is divided and the exposed core wire 14 and the vicinity of the cut 28 are compressed has been described here, the present invention is not limited to this and includes the case where at least the exposed core wire 14 is compressed. . That is, the core wire tip 20 is inserted into the crimping part 24 without interfering with the carrier cutter 222 and then the carrier is cut, whereby the covered electric wire 18 can be inserted into the crimping terminal 22 without compressing the insulating coating 16. it can.

このようにして、被覆電線18が圧着部24に挿入されると、ワイヤクリンパ226、インスレーションクリンパ228及びカットオフパンチ230が上から降下し、ワイヤクリンパ226は圧着部24を芯線先端20付近に圧着し、インスレーションクリンパ228は圧着部24を芯絶縁被覆16の切れ目28付近に圧着する。この時、カットオフパンチ230はキャリアカッター222に当接した後、キャリアカッター222とともに降下し、キャリア212及びブリッジ210が切断される。その後、圧着部24にレーザー溶接され、被覆電線18がキャリア付きの圧着端子18に接続され、端子付き電線が製造される。   Thus, when the covered electric wire 18 is inserted into the crimping part 24, the wire crimper 226, the insulation crimper 228, and the cut-off punch 230 are lowered from above, and the wire crimper 226 brings the crimping part 24 near the core wire tip 20. The insulation crimper 228 crimps the crimping portion 24 near the cut 28 of the core insulating coating 16. At this time, after the cut-off punch 230 abuts on the carrier cutter 222, it is lowered together with the carrier cutter 222, and the carrier 212 and the bridge 210 are cut. After that, laser welding is performed on the crimping portion 24, the covered electric wire 18 is connected to the crimp terminal 18 with a carrier, and the electric wire with terminal is manufactured.

以上のようにして、キャリア付きで複数個連続している圧着端子22が筒状の圧着部24を有していても、キャリアカッター222を有する圧着装置214により、複数個の端子付き電線を連続的又は同時に製造でき、製造作業の効率化を図ることができる。また、筒状の圧着部24を有する圧着端子22から端子付き電線を製造すれば、芯線先端20付近を圧着部24により完全に密封することが可能となり、素線12がアルミ系材料から成り、圧着端子22が銅系材料から成る場合であっても、水の侵入を防止し、異種金属接触部の腐食を防止できる。   As described above, even if a plurality of continuous crimp terminals 22 with a carrier have a cylindrical crimp part 24, a plurality of electric wires with terminals are continuously connected by a crimping device 214 having a carrier cutter 222. Can be manufactured at the same time or simultaneously, and the efficiency of manufacturing work can be improved. Further, if an electric wire with a terminal is manufactured from the crimp terminal 22 having the tubular crimp part 24, the vicinity of the core wire tip 20 can be completely sealed by the crimp part 24, and the strand 12 is made of an aluminum-based material. Even when the crimp terminal 22 is made of a copper-based material, water can be prevented from entering, and corrosion of dissimilar metal contact portions can be prevented.

以上、本発明の端子付電線製造方法、及び芯線露出装置の一実施形態について説明したが、本発明は上述の実施形態に限定されない。   As mentioned above, although one Embodiment of the electric wire manufacturing method with a terminal of this invention and a core wire exposure apparatus was described, this invention is not limited to the above-mentioned embodiment.

例えば、芯線露出装置200において、図6に示すように、絶縁被覆16の分断部34をZ軸方向に挟持し、分断部34を押圧して圧縮しながら分断部34を分断させていく2個のローラー206の他に、分断部34及び絶縁被覆16の切れ目28付近を圧縮するとともに絶縁被覆16の切れ目28付近を挟持して固定する2個のローラー209、を備えてもよい。この場合、2個のローラー206及び2個のローラー209を回転させて被覆電線18をX軸正方向に送った後、2個のローラー206の回転は継続し、2個のローラー209の回転は止めることにより、2個のローラー209が絶縁被覆16の切れ目28付近を挟持して固定した状態で、2個のローラー206が分断部34を分断させていくことができる。   For example, in the core wire exposure apparatus 200, as shown in FIG. 6, two pieces that hold the dividing portion 34 of the insulating coating 16 in the Z-axis direction and divide the dividing portion 34 while pressing and compressing the dividing portion 34. In addition to the roller 206, two rollers 209 may be provided that compress the vicinity of the dividing portion 34 and the cut 28 of the insulating coating 16 and clamp and fix the vicinity of the cut 28 of the insulating coating 16. In this case, after the two rollers 206 and the two rollers 209 are rotated and the coated electric wire 18 is sent in the positive direction of the X axis, the rotation of the two rollers 206 is continued and the rotation of the two rollers 209 is By stopping, the two rollers 209 can divide the dividing portion 34 in a state where the two rollers 209 sandwich and fix the vicinity of the cut 28 of the insulating coating 16.

また、芯線露出装置200において、図7に示すように、絶縁被覆16の切れ目28付近をZ軸方向に挟持し押圧して圧縮する2個の挟持部材232と、分断部34を分断して離脱させ芯線先端20付近を露出させた後に、芯線先端20付近をZ軸方向に挟持し押圧して圧縮する2個の挟持部材234とを備えてもよい。2個の挟持部材232による圧縮は、分断部34を分断して除去し芯線先端20付近を露出させる前であっても後であってもよい。この芯線露出装置200及びこの芯線露出装置200を使用した端子付電線製造方法によっても、絶縁被覆16の切れ目28付近及び芯線先端20付近を圧縮した状態で、被覆電線18を、筒状の圧着部24にスムーズに挿入することができる。   Further, in the core wire exposure apparatus 200, as shown in FIG. 7, the two sandwiching members 232 that sandwich and press and compress the vicinity of the cut 28 of the insulating coating 16 in the Z-axis direction and the dividing portion 34 are separated and separated. Further, after the vicinity of the core wire tip 20 is exposed, two clamping members 234 may be provided that sandwich and press the vicinity of the core wire tip 20 in the Z-axis direction and compress it. The compression by the two clamping members 232 may be before or after the dividing portion 34 is divided and removed to expose the vicinity of the core wire tip 20. Also by this core wire exposing device 200 and the method of manufacturing a terminal-attached electric wire using this core wire exposing device 200, the coated electric wire 18 is connected to the cylindrical crimping portion in a state where the vicinity of the cut 28 of the insulating coating 16 and the vicinity of the core wire tip 20 are compressed. 24 can be inserted smoothly.

また、芯線露出装置200において、図8に示すように、挟持部材204の凹部205に沿って円周方向に延びるカッター211を備えてもよい。このカッター211を備えておけば、分断作業前に切れ目28を形成しなくとも、挟持部材204が被覆電線18を挟持した時に、カッター211が絶縁被覆16に切り込んで切れ目28が形成され、その後、ローラー206を回転すれば、分断部34が分断されていく。   Moreover, in the core wire exposure apparatus 200, as shown in FIG. 8, you may provide the cutter 211 extended in the circumferential direction along the recessed part 205 of the clamping member 204. As shown in FIG. If this cutter 211 is provided, even if the cut 28 is not formed before the cutting operation, the cutter 211 is cut into the insulating coating 16 to form the cut 28 when the holding member 204 holds the covered electric wire 18, and then the cut 28 is formed. If the roller 206 is rotated, the dividing part 34 is divided.

以上、本発明の本発明の端子付電線製造方法及び芯線露出装置の実施形態について図面に基づいて説明したが、本発明は図示した実施形態には限定されない。   As mentioned above, although embodiment of the electric wire manufacturing method with a terminal and core wire exposure apparatus of this invention was described based on drawing, this invention is not limited to illustrated embodiment.

例えば、本発明に係る圧着端子の圧着部は、両端開放形のものに限定されず、ボックス側片端密閉形の圧着部であってもよい。ボックス側片端密閉形の圧着部の場合、圧着する前に圧着部のボックス側片端をレーザー加工しておいて封止しておいてもよい。また、オープンバレル形の圧着部であっても、芯線先端付近を圧縮して纏めておくことにより、被覆電線の圧着部への接続作業が容易となる。また、芯線先端付近を圧縮した後の芯線先端付近の断面形状は、円又は断面等、特に限定されない。   For example, the crimp part of the crimp terminal according to the present invention is not limited to the open-end type, and may be a box-side one-end sealed crimp part. In the case of a box-side one-end sealed crimping part, the box-side one end of the crimping part may be laser processed and sealed before crimping. Moreover, even if it is an open barrel-type crimping | compression-bonding part, the connection operation | work to the crimping | compression-bonding part of a covered electric wire becomes easy by compressing and gathering the vicinity of a core wire tip. Moreover, the cross-sectional shape near the core wire tip after compressing the vicinity of the core wire tip is not particularly limited, such as a circle or a cross section.

本発明は、圧着端子の圧着部がクローズドバレル形であり圧着端子がキャリア付きの場合に限らず、端子付電線の製造のために広く利用できる。   The present invention is not limited to the case where the crimping portion of the crimping terminal is a closed barrel type and the crimping terminal is provided with a carrier, and can be widely used for manufacturing a terminal-attached electric wire.

12:素線
14:芯線
16:絶縁被覆
18:被覆電線
20:芯線先端
22:圧着端子(端子)
24:圧着部(接続部)
25:ボックス部
28:切れ目
30:絶縁被覆先端
34:分断部
40:残余部
200:芯線露出装置
202:分断機構
204,232,234:挟持部材
206:ローラー
208:回転中心軸
210:ブリッジ
212:キャリア
214:圧着装置
216:基台
218,220:アンビル
222:キャリアカッター
224:溝
226:ワイヤクリンパ
228:インスレーションクリンパ
230:カットオフパンチ
12: Wire 14: Core wire 16: Insulation coating 18: Coated wire 20: Core wire tip 22: Crimp terminal (terminal)
24: Crimping part (connection part)
25: Box portion 28: Cut 30: Insulation coating tip 34: Dividing portion 40: Residual portion 200: Core wire exposing device 202: Dividing mechanism 204, 232, 234: Holding member 206: Roller 208: Rotating center shaft 210: Bridge 212: Carrier 214: Crimping device 216: Base 218, 220: Anvil 222: Carrier cutter 224: Groove 226: Wire crimper 228: Insulation crimper 230: Cut-off punch

Claims (3)

複数本の素線から成る芯線を絶縁被覆が被覆する被覆電線の芯線先端付近と、クローズドバレル型の端子が有する接続部と、を接続して、該被覆電線と該端子とを通電可能な状態に接続する端子付電線製造方法であり、
絶縁被覆先端付近を分断して前記芯線先端付近を露出させる分断ステップと、
露出した芯線を、長手方向全長にわたり、該芯線の断面方向に圧縮する圧縮ステップと、
露出した芯線及び絶縁被覆の芯線先端側付近を前記接続部に挿入して接続する接続ステップと、
を含む端子付電線製造方法。
A state in which the vicinity of the end of the core wire of the covered electric wire, which is covered with the insulation coating, and the connection part of the closed barrel type terminal can be connected and the covered electric wire and the terminal can be energized Is a method of manufacturing a wire with a terminal to be connected to
A step of dividing the vicinity of the insulating coating tip to expose the vicinity of the core wire tip; and
A compression step of compressing the exposed core wire in the cross-sectional direction of the core wire over the entire length in the longitudinal direction;
A connection step of inserting and connecting the exposed core wire and the vicinity of the core end side of the insulation coating into the connection portion; and
A method for manufacturing an electric wire with a terminal including:
前記圧縮ステップが、少なくとも、露出した芯線と前記絶縁被覆の芯線先端側付近とを圧縮するステップである請求項1に記載する端子付電線製造方法。   2. The method for manufacturing a terminal-attached electric wire according to claim 1, wherein the compression step is a step of compressing at least the exposed core wire and the vicinity of the core wire tip side of the insulating coating. 前記端子の前記接続部が円筒状であり、
前記接続ステップが、前記芯線先端付近を前記接続部の軸方向に挿入して接続するステップである請求項1又は請求項2に記載する端子付電線製造方法。
The connecting portion of the terminal is cylindrical;
The method for manufacturing a terminal-attached electric wire according to claim 1, wherein the connecting step is a step of inserting and connecting the vicinity of the end of the core wire in an axial direction of the connecting portion.
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