JP5883309B2 - Architectural board and its construction structure, and painting method of architectural board - Google Patents
Architectural board and its construction structure, and painting method of architectural board Download PDFInfo
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本発明は、インクジェット塗装が施された建築板及びその施工構造、並びに建築板の塗装方法に関するものである。 The present invention relates to a building board to which inkjet coating has been applied, its construction structure , and a method for coating a building board .
住宅などの建物には、外壁材、屋根材、塀材などの建築用外装材として、セメント系の建築板が広く用いられている。このような建築板は建物の外観を形成することから、建築板に求められる意匠性は多岐に渡るようになっている。このような需要に答えるために、建築板の表面に意匠性を付与する各種技術的な検討がなされている。 In buildings such as houses, cement-based building boards are widely used as building exterior materials such as outer wall materials, roofing materials, and eaves materials. Since such a building board forms the exterior of a building, the design required for the building board is diverse. In order to respond to such demand, various technical studies for imparting design properties to the surface of a building board have been made.
そこで、建築板には、様々な凹凸模様がプレス成形などにより施され、また、塗装や印刷によって更に意匠性が付与されている。例えば、タイル模様、石目模様、木目模様などが施され、スプレー塗装、フレキソ塗装、インクジェット印刷などによって加飾された建築板がある。この建築板では、更に目地幅が異なる部分を複数個形成することで、施工時の目地ずれ公差を広くすることも提案されている(特許文献1参照)。 Therefore, various uneven patterns are given to the building board by press molding or the like, and design properties are further given by painting or printing. For example, there is a building board that has a tile pattern, a stone pattern, a wood grain pattern, etc., and is decorated by spray coating, flexographic coating, ink jet printing, or the like. In this building board, it has also been proposed to widen the joint misalignment tolerance during construction by forming a plurality of portions having different joint widths (see Patent Document 1).
しかし、様々な意匠性を有する建築板(外装材)を得るためには、多数の異なる金型を必要とするとともに、製造時の切り替え作業が非常に煩雑になるものである。また、施工時においても、凹凸模様が異なる建築板どうしを突き合わせて施工すると、隣接する建築板の継ぎ目部分が視覚的に認識され得ることが問題点として挙げられている。 However, in order to obtain a building board (exterior material) having various design properties, a large number of different molds are required, and the switching operation at the time of manufacture becomes very complicated. In addition, it has been pointed out that even when construction is performed with building boards having different concavo-convex patterns facing each other, a joint portion between adjacent building boards can be visually recognized.
本発明は上記の点に鑑みてなされたものであり、生産性が向上するとともに、外壁など形成しても建築板の継ぎ目部分が視覚的に認識されにくくすることができる建築板及びその施工構造、並びに建築板の塗装方法を提供することを目的とするものである。 The present invention has been made in view of the above points, and it is possible to improve the productivity and to make it difficult to visually recognize the joint portion of the building board even if the outer wall is formed and the construction structure thereof. In addition, the object is to provide a method for painting a building board .
本発明に係る建築板は、表面に凹模様部により区画されて多数の凸模様部が形成された建築板において、当該建築板の端縁に前記凹模様部が配置され、隣り合う複数の凸模様部を含む領域が一つの柄部と視認されるよう、当該領域を囲む凹模様部を着色してなり、当該凹模様部は前記柄部よりも明度が低い色で着色されていることを特徴とするものである。 The building board according to the present invention is a building board in which a plurality of convex pattern parts are formed by being partitioned by a concave pattern part on the surface, and the concave pattern part is arranged at an edge of the building board, and a plurality of adjacent convex parts are provided. as the region including a pattern portion is viewed as one of the handle portion, Ri Na colored the凹模like portion surrounding the region, those concave pattern portions are colored with color brightness is lower than the handle portion Rukoto It is characterized by.
本発明に係る建築板は、表面に凹模様部により区画されて多数の凸模様部が形成された建築板において、当該建築板の端縁に前記凹模様部が配置され、複数の前記凸模様部とその間の前記凹模様部とが一組となって形成された柄部を少なくとも一個有し、前記柄部を構成する前記凸模様部と前記凹模様部とが略同色に塗装され、前記柄部以外の前記凹模様部の色は前記柄部の色よりも明度が低いことを特徴とするものである。 The building board according to the present invention is a building board that has a plurality of convex pattern parts formed on the surface thereof by a concave pattern part, wherein the concave pattern part is arranged at an edge of the building board, and the plurality of convex patterns At least one handle part formed with a set of the part and the concave pattern part between them, and the convex pattern part and the concave pattern part constituting the handle part are coated in substantially the same color, the color of the凹模pars of the handle portion except is characterized in that the brightness is lower than the color of the handle portion.
本発明にあっては、前記凹模様部と前記凸模様部とが格子模様状に配置された凹凸模様を有し、同数の前記凸模様部を有する前記柄部が前記表面の全面に格子柄状に形成されることが好ましい。 In the present invention, the concave pattern portion and the convex pattern portion have a concavo-convex pattern arranged in a lattice pattern, and the pattern portion having the same number of the convex pattern portions is a lattice pattern on the entire surface. It is preferable to be formed in a shape.
本発明にあっては、前記凸模様部の個数が異なる複数の前記柄部を有していることが好ましい。 In this invention, it is preferable to have the some said pattern part from which the number of the said convex pattern parts differs.
本発明に係る建築板の施工構造は、表面に凹模様部により区画されて多数の凸模様部が形成された略同一の凹凸模様を有する複数枚の建築板を上下左右に並設させる建築板の施工構造において、当該複数枚の建築板は、当該建築板の端縁に前記凹模様部が配置され、隣り合う1以上の凸模様部を含む領域が一つの柄部と視認されるよう、当該領域を囲む凹模様部を着色してなり、当該凹模様部が前記柄部よりも明度が低い色で着色されているものであり、当該複数枚の建築板が、当該領域の異なる建築板を混在させていることを特徴とするものである。 The construction structure of a building board according to the present invention is a building board in which a plurality of building boards having substantially the same concavo-convex pattern in which a large number of convex pattern parts are formed by being partitioned by concave pattern parts on the surface are arranged side by side vertically and horizontally. In the construction structure, the plurality of building boards are arranged such that the concave pattern part is arranged at the edge of the building board, and an area including one or more adjacent convex pattern parts is visually recognized as one pattern part. Ri Na colored the凹模like portion surrounding the region, a shall those concave pattern portions are colored with color brightness is lower than the handle portion, the plurality of building board is different buildings of the area It is characterized by mixing plates.
本発明に係る建築板の施工構造は、前記複数枚の建築板が、前記凹模様部と前記凸模様部とが格子模様状に配置された凹凸模様を有し、1以上で同数の前記凸模様部を有する前記柄部が前記表面の全面に格子柄状に形成されており、当該複数枚の建築板が、当該領域の前記凸模様部の個数が異なる建築板を混在させていることを特徴とするものである。 In the construction structure of a building board according to the present invention, the plurality of building boards have a concavo-convex pattern in which the concave pattern part and the convex pattern part are arranged in a lattice pattern, and the number of convex parts is equal to or more than one. and the handle portion is formed in a lattice pattern shape on the entire surface of the surface having a pattern portion, the plurality of building board is, the number of the Totsumo pars of the region is a mix of different building board It is characterized by.
本発明にあっては、前記複数枚の建築板の中で、前記領域の前記凸模様部の個数が最も多い建築板の前記格子柄状を構成する前記凹模様部の全部が、並設される他の建築板の前記格子柄状を構成する前記凹模様部と略連続することが好ましい。 In the present invention, among the plurality of building board, all of the凹模pars the number of the Totsumo pars of the region constituting the largest building board the waffle-like is arranged It is preferable that the concave pattern portion constituting the lattice pattern of the other building board is substantially continuous.
本発明に係る建築板の施工構造は、表面に凹模様部により区画されて多数の凸模様部が形成された略同一の凹凸模様を有する複数枚の建築板を上下左右に並設させる建築板の施工構造において、当該複数枚の建築板は、当該建築板の端縁に前記凹模様部が配置され、複数の前記凸模様部とその間の前記凹模様部とが一組となって形成された柄部を少なくとも一個有し、前記柄部を構成する前記凸模様部と前記凹模様部とが略同色に塗装され、前記柄部以外の前記凹模様部の色が前記柄部の色よりも明度が低いものであり、当該複数枚の建築板が、前記柄部の異なる建築板を混在させていることを特徴とするものである。
本発明に係る建築板の塗装方法は、表面に凹模様部により区画されて多数の凸模様部が形成された略同一の凹凸模様を有する複数枚の建築板を塗装する建築板の塗装方法であって、隣り合う複数の凸模様部を含む領域を柄部となる着色とし、当該柄部を囲む凹模様部を前記柄部よりも明度が低い色の着色とし、当該柄部を構成する凸模様部の個数及び配置の少なくとも一方を建築板間で異ならせて、当該複数の建築板のそれぞれを塗装することを特徴とするものである。
The construction structure of a building board according to the present invention is a building board in which a plurality of building boards having substantially the same concavo-convex pattern in which a large number of convex pattern parts are formed by being partitioned by concave pattern parts on the surface are arranged side by side vertically and horizontally. In the construction structure, the plurality of building boards are formed such that the concave pattern portions are arranged at the edges of the building boards, and the plurality of convex pattern portions and the concave pattern portions therebetween are formed as a set. stalk portion comprises at least one of, and the convex pattern portions constituting the handle portion and the凹模like portion is painted in approximately the same color, the color of the handle portion other than the凹模pars color of the handle portion The plurality of building boards are mixed with building boards having different pattern portions.
The method of painting a building board according to the present invention is a method of painting a building board that coats a plurality of building boards having substantially the same concavo-convex pattern in which a plurality of convex pattern parts are formed by being partitioned by concave pattern parts on the surface. Then, a region including a plurality of adjacent convex pattern portions is colored as a pattern portion, and a concave pattern portion surrounding the pattern portion is colored with a color having a lightness lower than that of the pattern portion, and the convex portion constituting the pattern portion is formed. Each of the plurality of building boards is painted by making at least one of the number and arrangement of the pattern portions different among the building boards.
本発明によれば、柄部を構成する凸模様部と凹模様部とが同色に塗装され、前記柄部の色が前記柄部以外の凹模様部の色と異なるようにすることで意匠性に優れた建築板を得ることができる。更に、この建築板を用いて外壁などを形成すると、隣接する建築板の継ぎ目部分が視覚的に認識されにくくなり、建物に優れた外観を与えることができる。また、
建築板を製造する際に、少量の成形型を準備するだけでよくなるため、成形型を取り替える作業を減らすことができる。このことから、生産性が向上するとともに、生産コストを削減することができる。
According to the present invention, the convex pattern portion and the concave pattern portion constituting the pattern portion are coated in the same color, and the design property is set such that the color of the pattern portion is different from the color of the concave pattern portion other than the pattern portion. An excellent building board can be obtained. Furthermore, when an outer wall or the like is formed using this building board, the joint portion of the adjacent building board is hardly visually recognized, and an excellent appearance can be given to the building. Also,
When manufacturing a building board, it is only necessary to prepare a small amount of a mold, so that the work of replacing the mold can be reduced. Thus, productivity can be improved and production cost can be reduced.
以下、本発明を実施するための形態を説明する。 Hereinafter, modes for carrying out the present invention will be described.
図1に建築板Aの実施の形態の一例を示す。この建築板Aは基板5の表面に凹模様部3により区画された多数の凸模様部2を有して形成されている。基板5は従来から建材として用いられているものであれば、特に限定なく用いることができる。基板5は、例えば、セメント硬化物で形成される窯業系基板、合板などの木質系基板、ステンレス鋼板などの金属系基板などを挙げることができる。基板5は正面視において略長方形に形成されている。 FIG. 1 shows an example of an embodiment of a building board A. The building board A is formed having a large number of convex pattern portions 2 partitioned by a concave pattern portion 3 on the surface of the substrate 5. If the board | substrate 5 is conventionally used as a building material, it can be used without limitation. Examples of the substrate 5 include a ceramic substrate formed of a hardened cement material, a wood substrate such as a plywood, and a metal substrate such as a stainless steel plate. The substrate 5 is formed in a substantially rectangular shape when viewed from the front.
凹模様部3は、基板5の長手方向と略平行な方向に細長い複数本の長凹溝3aと、基板5の短手方向と略平行な方向に細長い複数本の短凹溝3bとから構成されている。長凹溝3aと短凹溝3bとは互いに略直交するように形成されており、複数本の凹模様部3により格子模様が形成されている。従って、基板5の表面には、複数の凹模様部3と複数の凸模様部2とが縦横に規則正しく整然と並んで格子模様状に配置された凹凸模様が形成されている。図1のものでは、基板5の長手方向に6個の凸模様部2と6個の短凹溝3bとが交互に繰り返して並ぶように形成されている。また、基板5の短手方向には10個の凸模様部2と10個の長凹溝3aとが交互に繰り返して並ぶように形成されている。尚、凹模様部3及び凸模様部2の大きさや形状、個数、間隔等は任意に設定することができる。 The concave pattern portion 3 is composed of a plurality of long concave grooves 3 a elongated in a direction substantially parallel to the longitudinal direction of the substrate 5 and a plurality of short concave grooves 3 b elongated in a direction substantially parallel to the short direction of the substrate 5. Has been. The long groove 3a and the short groove 3b are formed so as to be substantially orthogonal to each other, and a lattice pattern is formed by the plurality of concave patterns 3. Therefore, the surface of the substrate 5 is provided with a concavo-convex pattern in which a plurality of concave pattern portions 3 and a plurality of convex pattern portions 2 are arranged regularly and regularly in a grid pattern. In FIG. 1, six convex pattern portions 2 and six short concave grooves 3 b are formed so as to be alternately and repeatedly arranged in the longitudinal direction of the substrate 5. Further, 10 convex pattern portions 2 and 10 long concave grooves 3a are formed alternately and repeatedly in the short direction of the substrate 5. Note that the size, shape, number, interval, and the like of the concave pattern portion 3 and the convex pattern portion 2 can be arbitrarily set.
また、建築板Aには、隣り合う複数の凸模様部2を含む領域が一つの柄部4と視認されるように当該領域を囲む凹模様部3を着色している。図1のものにおいては、基板5の長手方向に隣り合う2個の凸模様部2,2と、この隣り合う凸模様部2,2の間の短凹溝3bとで一つの領域が形成されており、この一つの領域が一つの柄部4として視認されるように、この柄部4と隣接する長凹溝3aと短凹溝3bとが柄部4とは異なる色で着色されている。このように各領域は、複数の凸模様部2とその間の凹模様部3とが一組となった柄部4により形成されている。また、一つの柄部4を構成する凸模様部2と凹模様部3とは略同色に着色されている。また、柄部4の色がその柄部4の周辺の凹模様部3の色と異なるように着色されている。また、図1のものにおいては、同数の凸模様部2を有する柄部4が基板5の表面の全面にわたって配置され、複数の柄部4により格子柄状に形成されている。各柄部4の色は同色であってもよいし、異色であっても良い。 Further, the building board A is colored with the concave pattern portion 3 surrounding the region so that the region including the plurality of adjacent convex pattern portions 2 is visually recognized as one pattern portion 4. In FIG. 1, one region is formed by two convex pattern portions 2 and 2 adjacent to each other in the longitudinal direction of the substrate 5 and a short groove 3 b between the adjacent convex pattern portions 2 and 2. The long groove 3a and the short groove 3b adjacent to the handle 4 are colored with a color different from that of the handle 4 so that this one region is visually recognized as one handle 4. . In this way, each region is formed by a pattern portion 4 in which a plurality of convex pattern portions 2 and a concave pattern portion 3 therebetween are set as one set. Moreover, the convex pattern part 2 and the concave pattern part 3 which comprise the one pattern part 4 are colored in substantially the same color. Further, the pattern portion 4 is colored so that the color of the pattern portion 4 is different from the color of the concave pattern portion 3 around the pattern portion 4. In FIG. 1, a pattern portion 4 having the same number of convex pattern portions 2 is arranged over the entire surface of the substrate 5, and is formed in a lattice pattern by the plurality of pattern portions 4. The colors of the patterns 4 may be the same color or different colors.
図2には他の建築板Bを示す。この建築板Bは図1の建築板Aと柄部4の構成が異なるだけで、その他の構成は同等である。建築板Bでは、基板5の短手方向に隣り合う2個の凸模様部2,2と、この隣り合う凸模様部2,2の間の長凹溝3aとで一つの領域が形成されており、この一つの領域が一つの柄部4として視認されるように、この柄部4と隣接する長凹溝3aと短凹溝3bとが柄部4とは異なる色で着色されている。 FIG. 2 shows another building board B. This building board B is the same as the building board A of FIG. In the building board B, one region is formed by the two convex pattern portions 2, 2 adjacent in the short direction of the substrate 5 and the long concave groove 3 a between the adjacent convex pattern portions 2, 2. The long concave groove 3a and the short concave groove 3b adjacent to the pattern portion 4 are colored with a different color from the pattern portion 4 so that this one region is visually recognized as one pattern portion 4.
図3には他の建築板Cを示す。この建築板Cは図1の建築板Aや図2の建築板Bと柄部4の構成が異なるだけで、その他の構成は同等である。建築板Cでは、各柄部4を構成する凸模様部2の個数や配置が異なるものである。すなわち、一つの柄部4aは、基板5の短手方向に隣り合う2個の凸模様部2と、この隣り合う凸模様部2,2の間の長凹溝3aとで一つの領域が形成されている。また、他の一つの柄部4bは、基板5の短手方向に隣り合う3個の凸模様部2と、この隣り合う凸模様部2,2の間の長凹溝3aとで一つの領域が形成されている。さらに、他の一つの柄部4cは、基板5の長手方向と短手方向に隣り合う4個の凸模様部2と、この隣り合う凸模様部2,2の間の長凹溝3aとで一つの領域が形成されている。このようにして建築板Cには9種類の柄部4a〜4iが形成されている。 FIG. 3 shows another building board C. This building board C is the same as the building board A in FIG. 1 or the building board B in FIG. In the building board C, the number and arrangement of the convex pattern portions 2 constituting each pattern portion 4 are different. That is, one pattern portion 4a is formed by one convex region 2 adjacent to each other in the short direction of the substrate 5 and the long groove 3a between the adjacent convex pattern portions 2 and 2. Has been. In addition, the other pattern portion 4b is a single region including three convex pattern portions 2 adjacent to each other in the short direction of the substrate 5 and a long groove 3a between the adjacent convex pattern portions 2 and 2. Is formed. Furthermore, the other pattern portion 4c is composed of four convex pattern portions 2 adjacent to each other in the longitudinal direction and the short direction of the substrate 5, and a long groove 3a between the adjacent convex pattern portions 2 and 2. One region is formed. In this way, nine types of patterns 4a to 4i are formed on the building board C.
図4には他の建築板の写真を示す。この建築板では、上下に並ぶ3個の凸模様部と、隣り合う凸模様部の間の2個の長凹溝とで一つの柄部が形成されている。各柄部はそれぞれ別色で着色されているが、同色系の色(ブラウン系の色)で着色されている。また、各柄部に隣接する凹模様部は柄部よりも明度が低い色で着色されることが好ましい。 FIG. 4 shows a photograph of another building board. In this building board, one pattern portion is formed by three convex pattern portions arranged vertically and two long concave grooves between adjacent convex pattern portions. Each pattern portion is colored with a different color, but is colored with the same color (brown color). Moreover, it is preferable that the concave pattern part adjacent to each pattern part is colored with the color whose brightness is lower than a pattern part.
上記のように、凹模様部2や柄部4を着色するにあたっては、インクジェット塗装などが挙げられる。インクジェット塗装で基材5の表面に色を施す場合では、マゼンダ、イエロー、シアン、ブラックの各インクを用いることができる。そして各色インクに対応したノズルから基材5の表面に上記インクを噴出させて塗装する。この際、各ノズルからのインクの噴出量を適宜調節することによって、一個の柄部4と柄部4以外の凹模様部3とを色で区別したり、各柄部4を色で区別したりすることができる。 As mentioned above, in coloring the concave pattern part 2 and the pattern part 4, inkjet coating etc. are mentioned. In the case where the surface of the substrate 5 is colored by inkjet coating, magenta, yellow, cyan, and black inks can be used. Then, the ink is ejected from the nozzles corresponding to the respective color inks onto the surface of the base material 5 and painted. At this time, by appropriately adjusting the amount of ink ejected from each nozzle, one pattern portion 4 and the concave pattern portion 3 other than the pattern portion 4 are distinguished by color, or each pattern portion 4 is distinguished by color. Can be.
本発明では、上記のような略同一の凹凸模様を有する建築板A〜C及び他の建築板Dとを混在させて施工することができる。図5では横方向に建築板Aと建築板Bとを隣接させて配置している。また、縦方向には建築板A、A同士或いは建築板B、B同士を隣接させて配置している。図6では縦横方向に建築板Bと建築板Dとを隣接させて配置している。ここで、建築板Dは一個の凸模様部2で一つの柄部4が形成されている。 In the present invention, the building boards A to C and the other building boards D having substantially the same concavo-convex pattern as described above can be mixed and applied. In FIG. 5, the building board A and the building board B are adjacently arranged in the horizontal direction. Further, the building boards A and A or the building boards B and B are arranged adjacent to each other in the vertical direction. In FIG. 6, the building board B and the building board D are arranged adjacent to each other in the vertical and horizontal directions. Here, the building board D is formed with one pattern portion 4 by one convex pattern portion 2.
上記のようにして柄部4が異なる複数種の建築板を混在させて施工する場合、複数枚の建築板の中で、一つの柄部4(領域)を構成する凸模様部2の個数が最も多い建築板の格子柄状を構成する凹模様部3の全部が、並設される他の建築板の格子柄状を構成する凹模様部3と略連続することが好ましい。すなわち、図7に示すように、建築板Eは、これに隣接する他の建築板F,Gの中で、一つの柄部4(領域)を構成する凸模様部2の個数が最も多い建築板である。そして、建築板Eの一個の柄部4(領域)に隣接する凹模様部3は、他の建築板F,Gの凹模様部3と連続するように配置されている。これにより、凹模様部3が途切れていないような外観を呈するものである。 If the handle portion 4 as described above is the construction a mix of different types of building board, in the plurality of building board, the number of Totsumo pars 2 constituting one of the handle portions 4 (regions) It is preferable that all of the concave pattern portions 3 constituting the lattice pattern shape of the building board having the largest number are substantially continuous with the concave pattern portions 3 constituting the lattice pattern shape of the other building boards arranged side by side. That is, as shown in FIG. 7, building board E is other building board F adjacent thereto, in the G, most often the number of Totsumo pars 2 constituting one of the handle portions 4 (regions) It is a building board. And the concave pattern part 3 adjacent to the one pattern part 4 (area | region) of the building board E is arrange | positioned so that the concave pattern part 3 of the other building boards F and G may be followed. Thereby, the external appearance that the concave pattern part 3 is not interrupted is exhibited.
A 建築板
B 建築板
C 建築板
2 凸模様部
3 凹模様部
4 柄部
A Architectural board B Architectural board C Architectural board 2 Convex pattern part 3 Concave pattern part 4 Pattern part
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