JP5862725B2 - Battery module - Google Patents

Description

  The present invention relates to a battery module with improved cooling efficiency.

  Batteries are roughly classified into disposable primary batteries and rechargeable secondary batteries. And because of the convenience of repeated use, lightweight and small-sized secondary batteries are used in small electronic devices such as mobile phones and laptop computers, and large-capacity secondary batteries with high input / output performance are hybrid vehicles. It is used for. Many of the secondary batteries used in these are lithium ion secondary batteries having a high energy density.

  In the secondary battery, a positive electrode and a negative electrode in an electrolytic solution are separated via a separator, and are directly connected by a conductive wire. Then, energy is transferred in and out by opening and closing the conductive wire between the positive and negative electrodes via a resistor and a power source. In other words, by physically separating the path through which ions pass (electrolyte and separator) and the path through which electrons pass (conducting wire), energy is stored electrochemically (charging) using the potential difference between the positive and negative electrodes. It is a system that extracts energy through chemical reaction (discharge).

JP2011-40368A

  However, when the secondary battery is repeatedly charged and discharged, the battery cell expands due to various causes such as expansion of the electrode and gasification of the electrolytic solution. In a battery module having a plurality of battery cells, the space in which air flows between adjacent battery cells becomes narrow due to expansion of the battery cells. Therefore, since the air flow is poor and heat is difficult to escape, the usage environment of the secondary battery is maintained at a high temperature.

  The secondary battery has an appropriate environmental temperature, and the performance of the secondary battery tends to deteriorate under a high temperature environment or a low temperature environment outside the appropriate environmental temperature. Therefore, a decrease in cooling efficiency can cause a decrease in battery performance.

  Patent Document 1 is a mechanism in which when a battery cell is significantly expanded due to a change in internal pressure of the battery cell or the like, a fuse installed between the battery cells is cut and electricity flowing in the secondary battery is cut off.

  As a countermeasure for the above problem, it is conceivable that all face plates of the battery cell case are formed of a material having high rigidity or a material having a large thickness that does not expand at all due to the internal pressure of the battery cell. However, since the weight increases or the plate thickness increases, the energy density (weight or energy per volume) is significantly reduced. Further, securing an extra space that does not hinder the air flow even when the battery cell expands leads to a significant decrease in energy density as described above. These are disadvantageous from the industrial point of view of secondary batteries, and their utility value is low.

  In view of the above problems, an object of the present invention is to provide a battery module in which a decrease in energy density is minimized and cooling efficiency is improved.

The battery module according to a first aspect of the present invention for solving the above problem is a battery module having a configuration in which a plurality of battery cells are arranged in a battery module case, wherein the battery cell includes a terminal surface on which a terminal portion is installed, and the terminal A battery comprising a rectangular shape having an expansion surface that is easy to swell compared to other parts when the internal pressure is increased when viewed from the surface, and a non-expandable surface that is difficult to swell compared to the expansion surface on the other side when viewed from the terminal surface. A cell case, wherein the expansion surface and the non-expansion surface are positioned facing each other, and each expansion surface of the plurality of battery cells is opposed to an inner wall of the battery module case. It arrange | positions so that all the surfaces which the said adjacent battery cell opposes may become the said non-expanding surface .

  A battery module according to a second invention for solving the above-mentioned problems is characterized in that, in the battery module according to the first invention, the module case is a hollow part made of a frame member.

  A battery module according to a third invention for solving the above-mentioned problems is the battery module according to the first or second invention, wherein the plurality of battery cells are relative to the terminal surface and the expansion surface and the non-expansion surface. It is a single type having the same position.

  A battery module according to a fourth invention for solving the above-described problems is the battery module according to any one of the first to third inventions, wherein the expansion surface of the battery cell case is used for the other part. It is characterized in that it is made of a material having a lower rigidity than the existing material.

According to the battery module according to the first invention, the respective expansion surfaces of the plurality of battery cells are opposed to the inner wall of the battery module case, and all the surfaces facing adjacent battery cells in the battery module case are non-expanded surfaces. since arranged so that, to increase the internal pressure of the battery cell, even if inflated cells, since only the expansion surface expands, rather than that the space between the battery cells becomes narrow, the inter-cell Air flow can be ensured. Therefore, a decrease in cooling efficiency due to expansion of the battery cell is prevented, leading to prevention of a decrease in battery performance. Moreover, the fall of volume energy density can be suppressed compared with the case where the space provided between battery cells is ensured.

  According to the battery module of the second invention, since the battery module case has a structure in which air easily flows around the battery cell, the cooling efficiency of the battery cell is improved and the battery performance is prevented from being lowered.

  According to the battery module of the third invention, since the battery module is constituted by a single type of battery cell in which the relative positions of the expansion surface and the non-expansion surface with respect to the terminal surface are the same, in the manufacturing stage of the secondary battery There is no need to increase the number of work steps, and an increase in manufacturing cost can be suppressed.

  According to the battery module of the fourth invention, since at least a part of the battery cell case is formed of a material having low rigidity, all face plates are simply formed of a material having high rigidity that can suppress expansion of the battery cell. As compared with the case where the battery cell case is used, it is possible to suppress a decrease in energy density and an increase in material cost.

It is a top view of the battery module which concerns on Example 1 of this invention. It is a top view of the battery module which changed arrangement | positioning of the battery cell in FIG. It is a perspective view of the battery module which concerns on Example 1 of this invention. The figure (a) is a perspective view of a battery cell, and the figure (b) is a conceptual diagram of an electrode part. It is the schematic of the battery cell which concerns on Example 1 of this invention. It is the schematic of the battery cell which changed the surface structure of the battery cell case in FIG. It is a top view of the battery module which concerns on Example 2 of this invention.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In addition, the following examples are applied to a lithium ion secondary battery. Further, in the present specification and drawings, constituent elements having substantially the same functional configuration are denoted by the same reference numerals, and redundant description is omitted. Needless to say, the present invention is not limited to the following examples, and various modifications can be made without departing from the spirit of the present invention.

  A first embodiment of the present invention will be described with reference to FIGS.

  As shown in FIG. 3, the battery module 10 according to the present embodiment includes battery cells 20, a bus bar 12, and a battery module case 11. As shown in FIG. 1, a plurality of battery cells 20 are installed according to a partition plate 13 provided in the battery module case 11. And the positive electrode terminal 31 and the negative electrode terminal 32 of the adjacent battery cell 20 are connected with the bus bar 12, and the some battery cell 20 in the battery module 10 is electrically connected so that it may form in series. One of the positive terminals 31 and the negative terminals 32 of the plurality of battery cells 20 in the battery module 10 serves as an input / output terminal 33 that electrically connects the battery module 10 to the outside.

  The battery module case 11 is formed by providing a partition plate 13 in a frame-shaped frame member 14. The frame member 14 is configured by vertically connecting a rectangular upper frame 14a and a lower frame 14b that are positioned apart in the vertical direction by a plurality (six in this embodiment) of side members 14c. The partition plate 13 is provided in the frame 14b. The partition plate 13 is arranged so that the battery cell 20 can be accommodated separately from the frame member 14.

  Since the battery module case 11 improves the cooling efficiency of the battery cell 20 by a cooling device (not shown), the battery module case 11 does not have a face plate. That is, the cooled air sent from the cooling device flows around the battery cell 20, and the battery cell 20 installed in the battery module case 11 can be efficiently cooled. The shape of the battery module case 11 is not limited to the present embodiment, and can be formed in a cylindrical shape or other shapes.

  As shown in FIG. 4A, the battery cell 20 includes an electrode part 40, a terminal part 30, a battery cell case 50 and a cap plate 53. The electrode portion 40 has a structure in which a plate-shaped positive electrode 41 and a negative electrode 42 are composed of a plurality of layers wound several times in a state where they are separated by a certain distance via a separator 43 (FIG. 4B). The battery cell case 50 is immersed in an electrolyte solution 44 filled therein. And the cap plate 53 is attached to the battery cell case 50 which accommodated the electrode part 40 as a lid | cover. The cap plate 53 is provided with the positive terminal 31 and the negative terminal 32 of the terminal part 30 electrically connected to the positive electrode 41 and the negative electrode 42 of the electrode part 40 in order to electrically connect the battery cell 20 to the outside. ing.

  The battery cell case 50 and the cap plate 53 forming the battery cell 20 of the present embodiment are formed of a quadrangle, and the upper surface, that is, the cap plate 53 is formed of a short side and a long side that is twice as long. Of course, the shape of the battery cell 20 is not limited to this embodiment, and may be formed in a cylindrical shape or other shapes.

  The battery cell case 50 of this embodiment is a rectangular box, and the face plate includes materials having different plate thicknesses. Here, when the plate thickness of the face plate forming the battery cell case 50 is relatively compared, the thin plate 61 is referred to as the thin plate 61 and the thick plate is referred to as the thick plate 62. The battery cell case 50 has a left side surface (hereinafter referred to as a left side surface of the battery cell 20) from the negative electrode terminal 32 toward the positive electrode terminal 31 when viewed from the surface where the positive electrode terminal 31 and the negative electrode terminal 32 of the battery cell 20 are installed. Only the thick plate 62 is formed, and the other surface is formed of the thin plate 61 (FIG. 5).

  The degree of expansion of the battery cell 20 is determined by factors such as the area / shape / rigidity of the surface forming the battery cell case 50 and the internal pressure of the battery cell 20. Forming the battery cell case 50 with the thin plate 61 and the thick plate 62 causes a relative rigidity difference in the surface or part of the battery cell case 50, and the expansion portion 71 in the battery cell 20 that easily expands. It is possible to freely select the relative position of the non-expandable portion 72 that is difficult to expand. In the battery cell case 50 of the present embodiment, the right side surface (hereinafter referred to as battery cell 20) from the negative electrode terminal 32 toward the positive electrode terminal 31 as viewed from the surface where the positive electrode terminal 31 and the negative electrode terminal 32 of the battery cell 20 are installed. Only the right side surface) is an inflatable portion 71 that is easily expanded, and the other surface is a non-inflatable portion 72 that is difficult to expand (FIG. 5).

  The range of the thin plate 61 portion and the thick plate 62 portion forming the battery cell case 50 is not limited to the present embodiment. Therefore, in the battery cell case 50 of the present embodiment in which only the right side surface is the expansion portion 71, for example, all the non-expansion portions 72 other than the right side surface that is the expansion portion 71 may be formed by the thick plate 62. As shown in FIG. 6, a surface plate other than the left and right side surfaces may be formed by a face plate joined by a thin plate 61 and a thick plate 62.

  Further, in the battery cell case 50 of the present embodiment, only one surface is used as the expansion portion 71, but a plurality of surfaces may be used as the expansion portion 71. And since the plate | board thickness of the face plate in the battery cell case 50 is not restricted to two types of the thin plate 61 and the thick plate 62 of a present Example, you may form with two or more types of materials from which plate | board thickness differs. .

  Of course, the method of causing the relative difference in rigidity in the battery cell case 50 is not limited to the present embodiment. For example, the face plate of the battery cell case 50 may be formed of two or more kinds of materials having different rigidity, thereby causing a difference in rigidity due to a difference in material.

  The arrangement of the battery cells 20 in the battery module 10 in this embodiment is shown in FIG. The two battery cells 20 are arranged so that the expansion portions 71 (expansion surfaces) are opposite to each other and face the outside of the battery module case 11, and the non-expansion portions 72 (non-expansion surfaces) opposite to the expansion portions 71 face each other. The battery cells 20 are arranged one by one on one side so that the non-expandable portions 72 facing the expandable portions 71 face both ends of the expandable portions 71 and the nonexpandable portions 72 of the battery cells 20.

  In addition, the some battery cell 20 in the battery module 10 is mutually arrange | positioned by fixed distance. This is because the environment temperature of the battery cell 20 is not maintained at a high temperature by creating the space 80 through which the air flows around the battery cell 20, that is, the cooling efficiency of the battery cell 20 is improved.

  Of course, the arrangement of the battery cells 20 in the battery module 10 is not limited to the present embodiment, and all the facing surfaces of the adjacent battery cells 20 in the battery module 10 may be the non-expanded portions 72 instead of the expanded portions 71. That's fine. For example, as shown in FIG. 2, the two battery cells 20 are arranged such that the expansion portions 71 are opposite to each other and face the outside of the battery module case 11, and the non-expansion portions 72 that face the expansion portions 71 face each other. The non-expanding portions of the end surfaces of the expanding portion 71 and the non-expanding portion 72 are connected to the two battery cells 20 with the expanding portion 71 opposite and facing the outside of the battery module case 11 and the non-expanding portion 72 facing the expanding portion 71 facing each other. The battery module 10 may be configured so that the 72 faces each other. Note that the four battery cells in each configuration shown in FIGS. 1 and 2 are of a single type in which the relative positions of the expanding portion 71 and the non-expanding portion 72 with respect to the positive electrode terminal 31 and the negative electrode terminal 32 are the same.

  In addition, the quantity of the battery cell 20 which comprises the battery module 10 is not restrict | limited to a present Example. If the number of the battery cells 20 installed in the battery module 10 is two or more, it is sufficient to configure the battery module 10 according to the present invention.

  In the battery module 10, charging / discharging of the secondary battery is repeated. Then, the internal pressure of the battery cell 20 gradually increases due to generation of internal gas and the like, and only the expansion part 71 provided in the battery cell case 50 expands. Since the facing surfaces of the adjacent battery cells 20 in the battery module 10 are non-expandable portions 72, the space 80 through which the air flows provided between the battery cells 20 does not narrow. Therefore, the flow rate of the air flowing around the battery cell 20 does not change, and the temperature in the battery module 10, that is, the environmental temperature of the secondary battery is not kept high.

  According to the present embodiment, it is possible to prevent a decrease in cooling efficiency due to expansion of the battery cell 20. Therefore, since the environment of the secondary battery can be maintained at a temperature suitable for the battery reaction, high battery performance can be maintained.

  In the battery module 10 according to the present invention, since the battery cell case 50 formed of a material having a lower rigidity or a thin plate thickness than other parts is used in the battery module 10 according to the present invention, the battery module 10 is rigid enough not to expand due to the internal pressure of the battery cell 20. Compared with the battery module 10 using the battery cell case 50 in which all face plates are formed of a high material or a thick material, it is possible to suppress a significant decrease in energy density and an increase in material cost. In addition, the battery module 10 according to the present invention can suppress a decrease in energy density as compared with the battery module 10 in which an extra space that does not hinder the air flow is secured even when the battery cell 20 expands.

  Further, according to the present embodiment, the battery module 10 is composed of a single type of battery cell 20 in which the relative positions of the expansion portion 71 and the non-expansion portion 72 with respect to the terminal portion 30 are the same. There is no need to increase the number of work steps in the manufacturing stage, and an increase in manufacturing cost can be suppressed.

  Of course, it may be used as a battery pack in which a plurality of battery modules 10 of the present invention are electrically connected in series, or provided with a cooling device or the like for maintaining the environment of the secondary battery at an appropriate temperature. Needless to say, it may be used.

  The present invention is particularly suitable for a vehicle drive battery. A high-capacity secondary battery is used for the drive battery because of its high output. However, once the temperature rises, the heat is difficult to escape due to the large capacity, and the cooling efficiency tends to deteriorate when the battery cell expands. . Therefore, by setting it as the structure which ensures the space where air flows around a battery cell like a present Example, a cooling efficiency can be improved more effectively and the fall of battery performance can be prevented. However, the present invention is not limited to this, and can be applied to secondary batteries for various industries such as secondary batteries used in small electronic devices such as mobile phones and laptop computers.

  A second embodiment of the present invention will be described with reference to FIG.

  The battery module 10 of the present embodiment has a first battery cell 21 and a second battery cell 22 as shown in FIG. The first battery cell 21 includes an electrode portion 40, a terminal portion 30, a first battery cell case 51, and a cap plate 53, and the second battery cell 22 includes an electrode portion 40, a terminal portion 30, and a second battery cell case. 52 and a cap plate 53.

  The first battery cell 21 and the second battery cell 22 of the present embodiment have relative positions of the expansion part 71 and the non-expansion part 72 in the first battery cell case 51 and the second battery cell case 52. Since it has the same structure as the battery cell 20 of Example 1 except having been changed, the overlapping description with respect to the same structure is abbreviate | omitted. Of course, the kind of the battery cell 20 which comprises the battery module 10 is not restrict | limited to a present Example. Therefore, the battery module 10 may be composed of two or more types of battery cells 20.

  The first battery cell case 51 has a thick plate 62 only on the left side from the negative electrode terminal 32 toward the positive electrode terminal 31 when viewed from the surface where the positive electrode terminal 31 and the negative electrode terminal 32 of the first battery cell 21 are installed. The other surface is formed of a thin plate 61. Then, when viewed from the surface where the positive electrode terminal 31 and the negative electrode terminal 32 of the first battery cell 21 are installed, only the right side surface expands from the negative electrode terminal 32 toward the positive electrode terminal 31, and the other surfaces Is a non-expandable portion 72 that is difficult to expand.

  The second battery cell case 52 has a thick plate 62 only on the right side surface from the negative electrode terminal 32 toward the positive electrode terminal 31 when viewed from the surface where the positive electrode terminal 31 and the negative electrode terminal 32 of the second battery cell 22 are installed. The other surface is formed of a thin plate 61. Then, when viewed from the surface where the positive electrode terminal 31 and the negative electrode terminal 32 of the second battery cell 22 are installed, only the left side surface from the negative electrode terminal 32 toward the positive electrode terminal 31 tends to expand, and other surfaces Is a non-expandable portion 72 that is difficult to expand.

  In the battery module 10 of the present embodiment, each of the first battery cell 21 and the second battery cell 22 has a non-expandable portion 72 that is opposite to the expandable portion 71 and faces the outside of the battery module 10. Are arranged so as to face each other, and the first battery cell 21 and the second battery cell 22 are arranged so that the non-expandable part 72 facing the expandable part 71 faces both ends of the expandable part 71 and the nonexpandable part 72 in the first battery cell 21 and the second battery cell 22 Battery cell 21 and second battery cell 22 are arranged.

  According to the present embodiment, in addition to the effect of improving the cooling efficiency similar to the battery module 10 of the first embodiment, a plurality of types of battery cells 20 having different relative positions of the expansion portion 71 with respect to the terminal portion 30 are combined. Thus, the degree of freedom in selecting the positive electrode terminal 31 and the negative electrode terminal 32 that are the input / output terminals 33 in the battery module 10 is improved.

  According to the present invention, the temperature in the battery module, that is, the environmental temperature of the secondary battery is not maintained at a high temperature. Therefore, since the environmental temperature of the secondary battery can be maintained at a temperature suitable for the battery reaction, high battery performance can be maintained without deteriorating battery performance. Further, a decrease in energy density and an increase in manufacturing cost can be minimized. Therefore, it can be used extremely beneficially in industries related to secondary batteries.

DESCRIPTION OF SYMBOLS 10 Battery module 11 Battery module case 12 Bus bar 13 Partition plate 14 Frame member 14a Upper frame 14b Lower frame 14c Side member 20 Battery cell 21 First battery cell 22 Second battery cell 30 Terminal part 31 Positive electrode terminal 32 Negative electrode terminal 33 Input / output terminal 40 Electrode portion 41 Positive electrode 42 Negative electrode 43 Separator 44 Electrolytic solution 50 Battery cell case 51 First battery cell case 52 Second battery cell case 53 Cap plate 61 Thin plate 62 Thick plate 71 Expanding portion 72 Non-expanding portion 80 Battery Space provided between cells

Claims (4)

In the battery module having a configuration in which a plurality of battery cells are arranged in a battery module case, the battery cell includes a terminal surface on which a terminal portion is installed, and another portion when the internal pressure increases on one side as viewed from the terminal surface. A battery cell case having a rectangular shape with an inflatable surface that is easier to swell than the terminal surface and a non-inflatable surface that is less likely to swell than the inflatable surface when viewed from the terminal surface, Are positioned facing each other, the expansion surfaces of each of the plurality of battery cells are opposed to the inner wall of the battery module case, and all the surfaces facing the adjacent battery cells in the battery module case are the non-expanding surfaces. The battery module is arranged so that   The battery module according to claim 1, wherein the module case is a hollow part made of a frame member.   The battery module according to claim 1, wherein the plurality of battery cells are of a single type in which the relative positions of the expansion surface and the non-expansion surface with respect to the terminal surface are the same.   4. The battery module according to claim 1, wherein the expansion surface of the battery cell case is made of a material having a lower rigidity than a material used for the other part. 5. .

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