JP5848097B2 - Rotor and motor - Google Patents

Rotor and motor Download PDF

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JP5848097B2
JP5848097B2 JP2011245670A JP2011245670A JP5848097B2 JP 5848097 B2 JP5848097 B2 JP 5848097B2 JP 2011245670 A JP2011245670 A JP 2011245670A JP 2011245670 A JP2011245670 A JP 2011245670A JP 5848097 B2 JP5848097 B2 JP 5848097B2
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claw
rotor
shaped magnetic
magnet
magnetic poles
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JP2013102641A (en
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洋次 山田
洋次 山田
智恵 森田
智恵 森田
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Asmo Co Ltd
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Asmo Co Ltd
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Priority to US13/495,420 priority patent/US9018816B2/en
Priority to CN201210211952.9A priority patent/CN102832727B/en
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Description

本発明は、ロータ及びモータに関するものである。   The present invention relates to a rotor and a motor.

モータに使用されるロータとしては、周方向に複数の爪状磁極をそれぞれ有して組み合わされる2つのロータコアと、それらの間に配置された界磁磁石とを備え、各爪状磁極を交互に異なる磁極に機能させるいわゆる永久磁石界磁のランデル型構造のロータがある(例えば、特許文献1参照)。   The rotor used in the motor includes two rotor cores combined with each other having a plurality of claw-shaped magnetic poles in the circumferential direction, and a field magnet arranged between them, and each claw-shaped magnetic pole is alternately arranged. There is a so-called permanent magnet field rotor-type rotor that allows different magnetic poles to function (see, for example, Patent Document 1).

そして、特許文献1のロータでは、爪状磁極の径方向内側の面に背面補助磁石が固着されることで、ロータでの漏れ磁束が低減されている。   And in the rotor of patent document 1, the leakage flux in a rotor is reduced because the back side auxiliary magnet adheres to the surface inside the radial direction of a claw-shaped magnetic pole.

実開平5−43749号公報Japanese Utility Model Publication No. 5-43749

しかしながら、上記のようなロータでは、背面補助磁石により漏れ磁束が低減されるものの製品化するにあたり、更なる高効率化及び高出力化を図るべく更なる漏れ磁束の低減が求められている。   However, in the rotor as described above, although the leakage flux is reduced by the back auxiliary magnet, when it is commercialized, further reduction of the leakage flux is required in order to achieve higher efficiency and higher output.

本発明は、上記問題点を解決するためになされたものであって、その目的は、安定して更に漏れ磁束を低減することができるロータ及びモータを提供することにある。   The present invention has been made to solve the above problems, and an object of the present invention is to provide a rotor and a motor that can stably reduce the leakage magnetic flux.

請求項1に記載の発明では、それぞれ略円板状のコアベースの外周部に、等間隔に複数の爪状磁極が径方向外側に突出されるとともに軸方向に延出形成され、互いのコアベースが対向されつつ爪状磁極が周方向に交互に配置された第1及び第2ロータコアと、前記コアベース同士の軸方向の間に配置され、前記軸方向に磁化されることで、第1ロータコアの前記爪状磁極を第1の磁極として機能させ、前記第2ロータコアの前記爪状磁極を第2の磁極として機能させる界磁磁石と、前記爪状磁極の径方向内側に設けられ径方向に磁化された背面補助磁石とを備えたロータであって、前記爪状磁極同士の周方向の各間に設けられ周方向に磁化された極間磁石を備え、前記爪状磁極には、前記極間磁石の径方向外側への移動を規制すべく径方向に係合する係合部が形成され、前記極間磁石は、その周方向端面が前記背面補助磁石の周方向端面と当接するように設けられたことを要旨とする。 According to the first aspect of the present invention, a plurality of claw-shaped magnetic poles protrude radially outward at equal intervals on the outer periphery of the substantially disk-shaped core base, and extend in the axial direction. The first and second rotor cores in which the claw-shaped magnetic poles are alternately arranged in the circumferential direction while the bases are opposed to each other are arranged between the axial directions of the core bases, and are magnetized in the axial direction. A field magnet that causes the claw-shaped magnetic pole of the rotor core to function as a first magnetic pole and the claw-shaped magnetic pole of the second rotor core to function as a second magnetic pole, and a radial direction provided radially inward of the claw-shaped magnetic pole a rotor with a magnetized back auxiliary magnet comprises a circumferential inter-pole magnet magnetized in the circumferential direction is provided between each of between the claw-shaped magnetic poles, in the claw-like magnetic poles, the Radial direction to regulate the movement of the interpolar magnet radially outward Engaging portion for engagement is formed, the electrode between the magnets is directed to subject matter that the circumferential end face is provided so as to be in contact with the circumferential end surface of the rear auxiliary magnets.

同構成によれば、爪状磁極同士の周方向の各間には周方向に磁化された極間磁石が設けられるため、第1爪状磁極と第2爪状磁極間の漏れ磁束を低減することができる。又、爪状磁極には、極間磁石の径方向外側への移動を規制すべく径方向に係合する係合部が形成されるため、例えば、特に別部材を設けることなく、極間磁石の径方向外側への飛び出しを防止することができる。よって、安定して更に漏れ磁束を低減することができ、安定して高効率化及び高出力化を図ることができる。 According to this configuration, since the interpole magnets magnetized in the circumferential direction are provided between the claw-shaped magnetic poles in the circumferential direction, the leakage magnetic flux between the first claw-shaped magnetic pole and the second claw-shaped magnetic pole is reduced. be able to. Also, the claw-shaped magnetic poles, since the engaging portion engaged radially so as to restrict the radially outward movement of the machining gap magnet is formed, for example, without particularly providing a separate member, the machining gap It is possible to prevent the magnet from jumping out in the radial direction. Therefore, it is possible to further reduce the leakage magnetic flux stably, and to achieve high efficiency and high output stably.

請求項2に記載の発明では、請求項1に記載のロータにおいて、前記爪状磁極は、前記コアベースの外周部から径方向外側に突出した突出部と、該突出部の先端部に設けられ軸方向に延びる爪部とを有し、前記爪部には、前記突出部の先端よりも周方向に延びる周方向延出部が形成され、前記係合部は、前記周方向延出部における径方向内側面を含むことを要旨とする。   According to a second aspect of the present invention, in the rotor according to the first aspect, the claw-shaped magnetic poles are provided at a protruding portion that protrudes radially outward from an outer peripheral portion of the core base, and a tip portion of the protruding portion. A claw portion extending in the axial direction, and the claw portion is formed with a circumferential extension portion extending in a circumferential direction with respect to a tip end of the protruding portion, and the engaging portion is formed in the circumferential extension portion. The gist is to include the radially inner side surface.

同構成によれば、爪状磁極は、コアベースの外周部から径方向外側に突出した突出部と、該突出部の先端に設けられ軸方向に延びる爪部とを有する。そして、爪部には、突出部の先端よりも周方向に延びる周方向延出部が形成され、係合部は、周方向延出部における径方向内側面を含むため、該径方向内側面にて極間磁石の径方向外側への飛び出しを防止することができる。   According to this configuration, the claw-shaped magnetic pole has a protruding portion that protrudes radially outward from the outer peripheral portion of the core base, and a claw portion that is provided at the tip of the protruding portion and extends in the axial direction. The claw portion is formed with a circumferentially extending portion extending in the circumferential direction from the tip of the protruding portion, and the engaging portion includes the radially inner surface of the circumferentially extending portion. It is possible to prevent the interpole magnet from protruding outward in the radial direction.

請求項3に記載の発明では、請求項2に記載のロータにおいて、前記背面補助磁石の周方向端面は、前記突出部の周方向端面と面一とされ、前記極間磁石は、その周方向端面が前記突出部及び前記背面補助磁石の周方向端面と当接するように設けられたことを要旨とする。   According to a third aspect of the present invention, in the rotor according to the second aspect, the circumferential end surface of the back auxiliary magnet is flush with the circumferential end surface of the protruding portion, and the interpolar magnet is arranged in the circumferential direction. The gist is that the end surface is provided so as to abut on the projecting portion and the circumferential end surface of the back auxiliary magnet.

同構成によれば、背面補助磁石の周方向端面は、突出部の周方向端面と面一とされ、極間磁石は、その周方向端面が突出部及び背面補助磁石の周方向端面と当接するように設けられるため、極間磁石の周方向端面を特に複雑な形状とすることなく(単純な平面としながら)、良好に漏れ磁束を低減することができる。   According to the same configuration, the circumferential end surface of the back auxiliary magnet is flush with the circumferential end surface of the protruding portion, and the interpolar magnet is in contact with the protruding end portion and the circumferential end surface of the back auxiliary magnet. Therefore, the leakage magnetic flux can be reduced satisfactorily without making the circumferential end face of the interpole magnet particularly complicated (with a simple plane).

請求項4に記載の発明では、請求項2又は3に記載のロータにおいて、前記極間磁石は、前記突出部同士の周方向の間に設けられる内側極間磁石部と、前記爪部同士の周方向の間に設けられる外側極間磁石部とを有することを要旨とする。   According to a fourth aspect of the present invention, in the rotor according to the second or third aspect, the interpole magnet includes an inner interpole magnet portion provided between the protrusions in the circumferential direction, and the claw portions. The gist is to have an outer interpole magnet portion provided between the circumferential directions.

同構成によれば、極間磁石は、突出部同士の周方向の間に設けられる内側極間磁石部と、爪部同士の周方向の間に設けられる外側極間磁石部とを有するため、例えば、外側極間磁石部を有さないものに比べて、多くの極間磁石を設けて良好に漏れ磁束を低減することができる。   According to the same configuration, the interpole magnet has an inner interpole magnet portion provided between the protrusions in the circumferential direction and an outer interpole magnet portion provided between the claw portions in the circumferential direction. For example, it is possible to reduce the leakage magnetic flux satisfactorily by providing a larger number of interpole magnets as compared with those having no outer interpole magnet portion.

請求項5に記載の発明では、請求項4に記載のロータにおいて、前記周方向延出部における径方向内側面は、該周方向延出部の周方向先端部に向かうほど径方向外側に向かう爪部傾斜面とされたことを要旨とする。   According to a fifth aspect of the present invention, in the rotor according to the fourth aspect, the radially inner side surface of the circumferentially extending portion is directed radially outward toward the circumferential tip of the circumferentially extending portion. The gist is that the claws are inclined.

同構成によれば、周方向延出部における径方向内側面(係合部)は、該周方向延出部の周方向先端部に向かうほど径方向外側に向かう爪部傾斜面とされるため、極間磁石を破損し難い形状(例えば軸方向から見て爪部傾斜面周辺の極間磁石の内角を鈍角)としながら、爪部(爪部傾斜面)同士の周方向の間に前記外側極間磁石部を設けることができる。   According to this configuration, the radially inner side surface (engagement portion) of the circumferentially extending portion is a claw inclined surface that is directed radially outward as it goes toward the circumferential tip of the circumferentially extending portion. In addition, the outer side between the circumferential directions of the claw parts (claw part inclined surfaces) while making the shape between the magnets difficult to break (for example, the inner angle of the interpolar magnet around the claw part inclined surface when viewed from the axial direction is obtuse) An interpolar magnet part can be provided.

請求項6に記載の発明では、請求項5に記載のロータにおいて、前記外側極間磁石は、前記爪部傾斜面よりも径方向外側に膨出するとともにその膨出量が前記爪状磁極における径方向外側端部の軸中心からの距離以下に設定された膨出部を有することを要旨とする。   According to a sixth aspect of the present invention, in the rotor according to the fifth aspect, the outer inter-pole magnet bulges radially outward from the claw inclined surface, and the amount of bulging is in the claw-shaped magnetic pole. The gist is to have a bulging portion that is set to be equal to or less than the distance from the axial center of the radially outer end.

同構成によれば、外側極間磁石は、前記爪部傾斜面よりも径方向外側に膨出するとともにその膨出量が前記爪状磁極における径方向外側端部の軸中心からの距離以下に設定された膨出部を有するため、例えば膨出部を有さないものに比べて、多くの極間磁石を設けて良好に漏れ磁束を低減することができる。尚、膨出部の膨出量は、爪状磁極における径方向外側端部の軸中心からの距離以下に設定されるため、膨出部が爪状磁極よりも径方向外側に突出することがなく、例えば、膨出部がロータの径方向外側に設けられるステータとのエアギャップを広げてしまうことはない。   According to this configuration, the outer interpole magnet bulges radially outward from the claw inclined surface, and the bulging amount is equal to or less than the distance from the axial center of the radially outer end of the claw-shaped magnetic pole. Since it has the set bulging part, compared with what does not have a bulging part, for example, many interpole magnets can be provided and leakage magnetic flux can be reduced favorably. Since the bulging amount of the bulging portion is set to be equal to or less than the distance from the axial center of the radially outer end of the claw-shaped magnetic pole, the bulging portion may protrude radially outward from the claw-shaped magnetic pole. For example, the bulging portion does not widen the air gap with the stator provided on the radially outer side of the rotor.

請求項7に記載の発明では、それぞれ略円板状のコアベースの外周部に、等間隔に複数の爪状磁極が径方向外側に突出されるとともに軸方向に延出形成され、互いのコアベースが対向されつつ爪状磁極が周方向に交互に配置された第1及び第2ロータコアと、前記コアベース同士の軸方向の間に配置され、前記軸方向に磁化されることで、第1ロータコアの前記爪状磁極を第1の磁極として機能させ、前記第2ロータコアの前記爪状磁極を第2の磁極として機能させる界磁磁石と、前記爪状磁極の径方向内側に設けられ径方向に磁化された背面補助磁石とを備えたロータであって、前記爪状磁極同士の周方向の各間に設けられ周方向に磁化された極間磁石を備え、前記背面補助磁石、または、前記爪状磁極と前記背面補助磁石の両方には、前記極間磁石の径方向外側への移動を規制すべく径方向に係合する係合部が形成され、前記係合部は、径方向外側ほど径方向に沿った直線よりも周方向に突出するように該直線に対して傾斜した前記背面補助磁石の周方向端面である背面傾斜面を含むことを要旨とする。 According to the seventh aspect of the present invention, a plurality of claw-shaped magnetic poles are protruded outward in the radial direction at equal intervals on the outer periphery of the substantially disk-shaped core base, and are formed to extend in the axial direction. The first and second rotor cores in which the claw-shaped magnetic poles are alternately arranged in the circumferential direction while the bases are opposed to each other are arranged between the axial directions of the core bases, and are magnetized in the axial direction. A field magnet that causes the claw-shaped magnetic pole of the rotor core to function as a first magnetic pole and the claw-shaped magnetic pole of the second rotor core to function as a second magnetic pole, and a radial direction provided radially inward of the claw-shaped magnetic pole And a back auxiliary magnet magnetized in the circumferential direction between the claw-shaped magnetic poles provided between the claw-shaped magnetic poles and magnetized in the circumferential direction, the back auxiliary magnet, or Both the claw-shaped magnetic pole and the back auxiliary magnet Formed engagement portion to be engaged in a radial direction so as to restrict the radially outward movement of the machining gap magnets, the engaging portion is the straight line in the radial direction outwardly as radially protruding circumferential direction Thus, the gist is to include a back inclined surface that is an end surface in the circumferential direction of the back auxiliary magnet inclined with respect to the straight line.

同構成によれば、爪状磁極同士の周方向の各間には周方向に磁化された極間磁石が設けられるため、第1爪状磁極と第2爪状磁極間の漏れ磁束を低減することができる。又、背面補助磁石、または、爪状磁極と背面補助磁石の両方には、極間磁石の径方向外側への移動を規制すべく径方向に係合する係合部が形成されるため、例えば、特に別部材を設けることなく、極間磁石の径方向外側への飛び出しを防止することができる。よって、安定して更に漏れ磁束を低減することができ、安定して高効率化及び高出力化を図ることができる。
また、係合部は、径方向外側ほど径方向に沿った直線よりも周方向に突出するように該直線に対して傾斜した背面補助磁石の周方向端面である背面傾斜面を含むため、該背面傾斜面にて極間磁石の径方向外側への飛び出しを防止することができる。
According to this configuration, since the interpole magnets magnetized in the circumferential direction are provided between the claw-shaped magnetic poles in the circumferential direction, the leakage magnetic flux between the first claw-shaped magnetic pole and the second claw-shaped magnetic pole is reduced. be able to. Also, since the back auxiliary magnet, or both the claw-shaped magnetic pole and the back auxiliary magnet, are formed with engaging portions that engage in the radial direction so as to restrict the movement of the interpole magnets radially outward, In addition, it is possible to prevent the interpole magnet from protruding outward in the radial direction without providing a separate member. Therefore, it is possible to further reduce the leakage magnetic flux stably, and to achieve high efficiency and high output stably.
Further, since the engaging portion includes a back inclined surface that is a circumferential end surface of the back auxiliary magnet inclined with respect to the straight line so as to protrude in the circumferential direction from the straight line along the radial direction toward the radially outer side, It is possible to prevent the interpole magnet from jumping out in the radial direction on the back inclined surface.

請求項8に記載の発明では、請求項7に記載のロータにおいて、前記爪状磁極は、前記コアベースの外周部から径方向外側に突出した突出部と、該突出部の先端に設けられ軸方向に延びる爪部とを有し、前記突出部及び前記爪部の少なくとも一方の周方向端面は、前記背面傾斜面と面一とされて前記係合部の一部を構成することを要旨とする。   According to an eighth aspect of the present invention, in the rotor according to the seventh aspect, the claw-shaped magnetic pole includes a protruding portion protruding radially outward from the outer peripheral portion of the core base, and a shaft provided at a tip of the protruding portion. And a circumferential end surface of at least one of the projecting portion and the claw portion is flush with the back inclined surface and constitutes a part of the engaging portion. To do.

同構成によれば、爪状磁極は、コアベースの外周部から径方向外側に突出した突出部と、該突出部の先端に設けられ軸方向に延びる爪部とを有する。そして、突出部及び爪部の少なくとも一方の周方向端面は、前記背面傾斜面と面一とされて係合部の一部を構成するため、突出部及び爪部の少なくとも一方の周方向端面によっても極間磁石の径方向外側への飛び出しを防止することができる。   According to this configuration, the claw-shaped magnetic pole has a protruding portion that protrudes radially outward from the outer peripheral portion of the core base, and a claw portion that is provided at the tip of the protruding portion and extends in the axial direction. In addition, since at least one circumferential end surface of the projecting portion and the claw portion is flush with the back inclined surface and constitutes a part of the engaging portion, the projecting portion and the claw portion have at least one circumferential end surface. In addition, it is possible to prevent the interpole magnet from jumping outward in the radial direction.

請求項9に記載の発明では、請求項7に記載のロータにおいて、前記爪状磁極の周方向端面は、前記背面傾斜面よりも周方向内側に配置されるように形成されたことを要旨とする。   According to a ninth aspect of the present invention, in the rotor according to the seventh aspect, the circumferential end surface of the claw-shaped magnetic pole is formed so as to be disposed on the inner side in the circumferential direction with respect to the rear inclined surface. To do.

同構成によれば、爪状磁極の周方向端面は、前記背面傾斜面よりも周方向内側に配置されるように形成されるため、極間磁石の周方向端面を特に複雑な形状とすることなく(単純な平面としながら)、極間磁石と爪状磁極とを離間させることができる。これにより、爪状磁極から極間磁石への局部的な逆磁界の影響を避けることができ、極間磁石の減磁を抑えることができる。   According to this configuration, the circumferential end surface of the claw-shaped magnetic pole is formed so as to be disposed on the inner side in the circumferential direction with respect to the back inclined surface, so that the circumferential end surface of the interpole magnet has a particularly complicated shape. Without (simple plane), the interpole magnet and the claw-shaped magnetic pole can be separated. Thereby, the influence of the local reverse magnetic field from the claw-shaped magnetic pole to the interpole magnet can be avoided, and demagnetization of the interpole magnet can be suppressed.

請求項10に記載の発明では、請求項1乃至9のいずれか1項に記載のロータを備えたモータを要旨とする。
同構成によれば、モータにおいて、請求項1乃至9のいずれか1項に記載の発明の効果を得ることができる。
The invention according to claim 10 is summarized as a motor including the rotor according to any one of claims 1 to 9.
According to this configuration, the effect of the invention according to any one of claims 1 to 9 can be obtained in the motor.

本発明によれば、安定して更に漏れ磁束を低減することができるロータ及びモータを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the rotor and motor which can reduce a leakage magnetic flux stably can be provided.

一実施形態におけるモータの断面図。Sectional drawing of the motor in one Embodiment. (a)(b)一実施形態におけるロータの斜視図。(A) (b) The perspective view of the rotor in one Embodiment. 一実施形態におけるロータの一部平面図。The partial top view of the rotor in one Embodiment. 一実施形態におけるロータの断面図。Sectional drawing of the rotor in one Embodiment. 別例におけるロータの一部平面図。The partial top view of the rotor in another example. 別例におけるロータの一部平面図。The partial top view of the rotor in another example. 別例におけるロータの一部平面図。The partial top view of the rotor in another example. 別例におけるロータの一部平面図。The partial top view of the rotor in another example. 別例におけるロータの一部平面図。The partial top view of the rotor in another example. 別例におけるロータの一部平面図。The partial top view of the rotor in another example. 別例におけるロータの一部平面図。The partial top view of the rotor in another example. 別例におけるロータの一部平面図。The partial top view of the rotor in another example.

以下、本発明を具体化した一実施形態を図1〜図4に従って説明する。
図1に示すように、モータ1のモータケース2は、有底筒状に形成された筒状ハウジング3と、該筒状ハウジング3のフロント側(図1中、左側)の開口部を閉塞するフロントエンドプレート4とを有している。また、筒状ハウジング3のリア側(図1中、右側)の端部には、回路基板等の電源回路を収容した回路収容ボックス5が取着されている。
Hereinafter, an embodiment embodying the present invention will be described with reference to FIGS.
As shown in FIG. 1, a motor case 2 of a motor 1 closes a cylindrical housing 3 formed in a bottomed cylindrical shape and an opening on the front side (left side in FIG. 1) of the cylindrical housing 3. And a front end plate 4. A circuit housing box 5 that houses a power circuit such as a circuit board is attached to an end of the cylindrical housing 3 on the rear side (right side in FIG. 1).

筒状ハウジング3の内周面にはステータ6が固定されている。ステータ6は、径方向内側に延びる複数のティースを有する電機子コア7と、電機子コア7のティースに巻装されたセグメントコンダクタ(SC)巻線8とを有する。   A stator 6 is fixed to the inner peripheral surface of the cylindrical housing 3. The stator 6 includes an armature core 7 having a plurality of teeth extending radially inward, and a segment conductor (SC) winding 8 wound around the teeth of the armature core 7.

モータ1のロータ11は回転軸12を有し、ステータ6の内側に配置されている。回転軸12は非磁性体の金属シャフトであって、筒状ハウジング3の底部3a及びフロントエンドプレート4に支持された軸受13,14により回転可能に支持されている。   The rotor 11 of the motor 1 has a rotating shaft 12 and is disposed inside the stator 6. The rotating shaft 12 is a non-magnetic metal shaft, and is rotatably supported by bearings 13 and 14 supported by the bottom 3 a of the cylindrical housing 3 and the front end plate 4.

ロータ11は、図2〜図4に示すように、第1及び第2ロータコア21,22と、界磁磁石としての環状磁石23(図4参照)と、背面補助磁石としての第1及び第2背面補助磁石24,25(図2及び図4参照)と、極間磁石としての第1及び第2極間磁石26,27(図2参照)とを備える。   2 to 4, the rotor 11 includes first and second rotor cores 21 and 22, an annular magnet 23 (see FIG. 4) as a field magnet, and first and second back magnets. Back auxiliary magnets 24 and 25 (see FIGS. 2 and 4) and first and second interpole magnets 26 and 27 (see FIG. 2) as interpole magnets are provided.

第1ロータコア21は、略円板状のコアベースとしての第1コアベース21aの外周部に、等間隔に複数(本実施形態では5つ)の爪状磁極としての第1爪状磁極21bが径方向外側に突出されるとともに軸方向に延出形成されている。詳しくは、第1爪状磁極21bは、第1コアベース21aの外周部から径方向外側に突出した突出部21cと、該突出部21cの先端に設けられ軸方向に延びる爪部21dとを有する。突出部21cは、図3に示すように、軸方向から見て扇形状に形成されている。又、爪部21dには、前記突出部21cの先端よりも周方向に延びる周方向延出部21eが形成されている。言い換えると、爪部21dの周方向の幅と対応した(軸中心Zを中心とした)角度L1は、突出部21cの周方向の幅と対応した(軸中心Zを中心とした)角度L2よりも大きく設定されている。そして、本実施形態では、爪部21dの周方向延出部21eにおける径方向内側面21fが係合部を構成している。又、爪部21dは、軸直交方向断面が扇形状とされ、径方向外側から見て長方形形状に形成されている。又、本実施形態の爪部21dの径方向の長さは、前記突出部21cの径方向の長さの約半分に設定されている。   The first rotor core 21 has a plurality of first claw-shaped magnetic poles 21b as claw-shaped magnetic poles (five in the present embodiment) at equal intervals on the outer periphery of the first core base 21a as a substantially disk-shaped core base. It protrudes radially outward and extends in the axial direction. Specifically, the first claw-shaped magnetic pole 21b has a protrusion 21c that protrudes radially outward from the outer periphery of the first core base 21a, and a claw 21d that is provided at the tip of the protrusion 21c and extends in the axial direction. . As shown in FIG. 3, the protruding portion 21 c is formed in a fan shape when viewed from the axial direction. The claw portion 21d is formed with a circumferentially extending portion 21e extending in the circumferential direction from the tip of the protruding portion 21c. In other words, the angle L1 corresponding to the circumferential width of the claw portion 21d (centered on the axial center Z) is greater than the angle L2 corresponding to the circumferential width of the protruding portion 21c (centered on the axial center Z). Is also set larger. And in this embodiment, the radial direction inner surface 21f in the circumferential direction extension part 21e of the nail | claw part 21d comprises the engaging part. Further, the claw portion 21d has a fan-shaped cross section in the direction perpendicular to the axis, and is formed in a rectangular shape when viewed from the outside in the radial direction. Further, the length in the radial direction of the claw portion 21d of the present embodiment is set to about half of the length in the radial direction of the protruding portion 21c.

又、第2ロータコア22は、第1ロータコア21と同形状であって、略円板状のコアベースとしての第2コアベース22a(図2(b)参照)の外周部に、等間隔に複数(本実施形態では5つ)の爪状磁極としての第2爪状磁極22bが径方向外側に突出されるとともに軸方向に延出形成されている。詳しくは、第2爪状磁極22bは、第2コアベース22aの外周部から径方向外側に突出した突出部22cと、該突出部22cの先端に設けられ軸方向に延びる爪部22dとを有する。突出部22cは、第1ロータコア21の突出部21cと同様に、軸方向から見て扇形状に形成されている。又、爪部22dには、第1ロータコア21の爪部21dと同様に、前記突出部22cの先端よりも周方向に延びる周方向延出部22eが形成されている。言い換えると、爪部22dの周方向の幅と対応した(軸中心Zを中心とした)角度L1は、突出部22cの周方向の幅と対応した(軸中心Zを中心とした)角度L2よりも大きく設定されている。そして、本実施形態では、爪部22dの周方向延出部22eにおける径方向内側面22fが係合部を構成している。又、爪部22dは、軸直交方向断面が扇形状とされ、径方向外側から見て長方形形状に形成されている。又、本実施形態の爪部22dの径方向の長さは、前記突出部22cの径方向の長さの約半分に設定されている。そして、第2ロータコア22は、各第2爪状磁極22bがそれぞれ対応する各第1爪状磁極21b間に(即ち、第1爪状磁極21bと周方向に交互に)配置され、又、図4に示すように、対向する第1コアベース21aと第2コアベース22aとの軸方向の間に環状磁石23が配置(挟持)されるようにして第1ロータコア21に対して組み付けられる。尚、この際、第1爪状磁極21bと第2爪状磁極22bとの周方向の間には、径方向外側から見て長方形の溝が形成されることになる。   The second rotor core 22 has the same shape as the first rotor core 21, and a plurality of second rotor cores 22 are arranged at equal intervals on the outer periphery of a second core base 22a (see FIG. 2B) as a substantially disk-shaped core base. Second claw-shaped magnetic poles 22b (five in the present embodiment) as claw-shaped magnetic poles protrude radially outward and extend in the axial direction. Specifically, the second claw-shaped magnetic pole 22b has a protrusion 22c that protrudes radially outward from the outer periphery of the second core base 22a, and a claw 22d that is provided at the tip of the protrusion 22c and extends in the axial direction. . The protrusion 22 c is formed in a fan shape when viewed from the axial direction, similarly to the protrusion 21 c of the first rotor core 21. Similarly to the claw portion 21d of the first rotor core 21, the claw portion 22d is formed with a circumferentially extending portion 22e extending in the circumferential direction from the tip of the protruding portion 22c. In other words, the angle L1 (centered around the axis center Z) corresponding to the circumferential width of the claw portion 22d is greater than the angle L2 (centered about the axis center Z) corresponding to the circumferential width of the protrusion 22c. Is also set larger. In the present embodiment, the radially inner side surface 22f of the circumferentially extending portion 22e of the claw portion 22d constitutes the engaging portion. Further, the claw portion 22d has a fan-shaped cross section in the direction perpendicular to the axis, and is formed in a rectangular shape when viewed from the outside in the radial direction. Further, the length in the radial direction of the claw portion 22d of the present embodiment is set to about half of the length in the radial direction of the protruding portion 22c. The second rotor core 22 is disposed between the first claw-shaped magnetic poles 21b corresponding to the second claw-shaped magnetic poles 22b (that is, alternately in the circumferential direction with the first claw-shaped magnetic poles 21b). As shown in FIG. 4, the annular magnet 23 is assembled (attached) to the first rotor core 21 so as to be disposed (sandwiched) between the axial directions of the first core base 21a and the second core base 22a facing each other. At this time, a rectangular groove is formed between the first claw-shaped magnetic pole 21b and the second claw-shaped magnetic pole 22b in the circumferential direction when viewed from the outside in the radial direction.

環状磁石23は、その外径が第1及び第2コアベース21a,22aの外径と同じに設定され、第1爪状磁極21bを第1の磁極(本実施形態ではN極)として機能させ、第2爪状磁極22bを第2の磁極(本実施形態ではS極)として機能させるように、軸方向に磁化されている。   The outer diameter of the annular magnet 23 is set to be the same as the outer diameters of the first and second core bases 21a and 22a, and the first claw-shaped magnetic pole 21b functions as the first magnetic pole (N pole in this embodiment). The second claw-shaped magnetic pole 22b is magnetized in the axial direction so as to function as a second magnetic pole (S pole in this embodiment).

又、図2(b)及び図4に示すように、各第1爪状磁極21b(爪部21d)の背面(径方向内側の面)と第2コアベース22aの外周面との間には、第1背面補助磁石24が配置されている。第1背面補助磁石24は、その軸直交方向断面が扇形状の略直方体形状とされ、その部分での漏れ磁束を低減すべく、第1爪状磁極21b(爪部21d)の背面に当接する側が第1爪状磁極21bと同極のN極に、第2コアベース22aに当接する側が同第2コアベース22aと同極のS極となるように径方向に磁化されている。又、第1背面補助磁石24の周方向端面は、前記突出部21cの周方向端面と面一とされている。即ち、第1背面補助磁石24の周方向の幅と対応した(軸中心Zを中心とした)角度L3は、突出部21cの周方向の幅と対応した(軸中心Zを中心とした)角度L2と同じに設定されている(図3参照)。   Further, as shown in FIGS. 2B and 4, there is a gap between the back surface (radially inner surface) of each first claw-shaped magnetic pole 21b (claw portion 21d) and the outer peripheral surface of the second core base 22a. The 1st back auxiliary magnet 24 is arranged. The first back auxiliary magnet 24 has a substantially rectangular parallelepiped shape in which the cross section in the axis-perpendicular direction is fan-shaped, and abuts against the back surface of the first claw-shaped magnetic pole 21b (claw portion 21d) in order to reduce leakage magnetic flux at that portion. It is magnetized in the radial direction so that the side is the N pole having the same polarity as the first claw-shaped magnetic pole 21b and the side abutting on the second core base 22a is the S pole having the same polarity as the second core base 22a. Further, the circumferential end surface of the first back auxiliary magnet 24 is flush with the circumferential end surface of the protruding portion 21c. That is, the angle L3 (centered on the axis center Z) corresponding to the circumferential width of the first back auxiliary magnet 24 is an angle (centered on the axis center Z) corresponding to the circumferential width of the protrusion 21c. It is set to be the same as L2 (see FIG. 3).

又、図2(a)及び図4に示すように、各第2爪状磁極22b(爪部22d)の背面(径方向内側の面)と第1コアベース21aの外周面との間には、第2背面補助磁石25が配置されている。第2背面補助磁石25は、その軸直交方向断面が扇形状の略直方体形状とされ、その部分での漏れ磁束を低減すべく、第2爪状磁極22b(爪部22d)の背面に当接する側が第2爪状磁極22bと同極のS極に、第1コアベース21aに当接する側が同第1コアベース21aと同極のN極となるように径方向に磁化されている。又、第2背面補助磁石25の周方向端面は、前記突出部22cの周方向端面と面一とされている。即ち、第2背面補助磁石25の周方向の幅と対応した(軸中心Zを中心とした)角度L3は、突出部22cの周方向の幅と対応した(軸中心Zを中心とした)角度L2と同じに設定されている(図3参照)。   Further, as shown in FIGS. 2A and 4, there is a gap between the back surface (radially inner surface) of each second claw-shaped magnetic pole 22b (claw portion 22d) and the outer peripheral surface of the first core base 21a. The second back auxiliary magnet 25 is arranged. The second back auxiliary magnet 25 has a substantially rectangular parallelepiped shape with a cross section perpendicular to the axis, and abuts against the back surface of the second claw-shaped magnetic pole 22b (claw portion 22d) in order to reduce leakage magnetic flux at that portion. The side is magnetized in the radial direction so that the S pole having the same polarity as the second claw-shaped magnetic pole 22b and the side contacting the first core base 21a become the N pole having the same polarity as the first core base 21a. The circumferential end surface of the second back auxiliary magnet 25 is flush with the circumferential end surface of the protruding portion 22c. That is, the angle L3 (centered on the axis center Z) corresponding to the circumferential width of the second back auxiliary magnet 25 is an angle (centered on the axis center Z) corresponding to the circumferential width of the protrusion 22c. It is set to be the same as L2 (see FIG. 3).

又、第1背面補助磁石24と第2背面補助磁石25とは、図4に示すように、環状磁石23が配置される軸方向位置で互いに軸方向に重なるように、言い換えると環状磁石23が配置される軸方向位置にも配置されるように設定されている。   Further, as shown in FIG. 4, the first back auxiliary magnet 24 and the second back auxiliary magnet 25 overlap each other in the axial direction at the axial position where the annular magnet 23 is arranged. It is set so as to be arranged also at the arranged axial position.

そして、第1爪状磁極21bと第2爪状磁極22bとの周方向の間には、第1及び第2極間磁石26,27が配置されている。詳しくは、本実施形態の第1及び第2極間磁石26,27の軸方向長さは、第1及び第2爪状磁極21b,22bの軸方向長さと同じに設定されている。又、第1及び第2極間磁石26,27は、前記突出部21c,22c(第1及び第2背面補助磁石24,25)同士の周方向の間に設けられる内側極間磁石部26a,27aと、前記爪部21d,22d同士の周方向の間に設けられる外側極間磁石部26b,27bとを有する。そして、内側極間磁石部26a,27aは、軸直交方向断面が扇形状の略直方体形状とされ、その周方向端面が突出部21c,22c及び第1及び第2背面補助磁石24,25の周方向端面と当接(面接触)するように設定されている。又、外側極間磁石部26b,27bは、内側極間磁石部26a,27aの径方向外側面の中央に設けられ、軸直交方向断面が扇形状の略直方体形状とされ、その周方向端面が爪部21d,22dの周方向端面と当接(面接触)するように設定されている。又、内側極間磁石部26a,27aにおける径方向外側面の両端は、爪部21d,22dの周方向延出部21e,22eにおける径方向内側面21f,22f(係合部)と径方向に係合(当接)するように設定されている。   And between the circumferential direction of the 1st claw-shaped magnetic pole 21b and the 2nd claw-shaped magnetic pole 22b, the 1st and 2nd interpole magnets 26 and 27 are arrange | positioned. Specifically, the axial lengths of the first and second interpole magnets 26 and 27 of the present embodiment are set to be the same as the axial lengths of the first and second claw-shaped magnetic poles 21b and 22b. Further, the first and second interpole magnets 26 and 27 include inner interpole magnet portions 26a and 26a provided between the projecting portions 21c and 22c (first and second back auxiliary magnets 24 and 25), respectively. 27a and outer interpole magnet portions 26b and 27b provided between the claw portions 21d and 22d in the circumferential direction. The inner interpole magnet portions 26a and 27a have a substantially rectangular parallelepiped shape in which the cross section in the direction perpendicular to the axis is a fan shape, and the circumferential end surfaces thereof are the circumferences of the protruding portions 21c and 22c and the first and second back auxiliary magnets 24 and 25. It is set to abut (surface contact) with the direction end face. The outer interpole magnet portions 26b, 27b are provided at the center of the radially outer surface of the inner interpole magnet portions 26a, 27a, have a substantially rectangular parallelepiped shape with a cross-section perpendicular to the axis, and have circumferential end faces. The claw portions 21d and 22d are set so as to come into contact (surface contact) with the circumferential end surfaces. Further, both ends of the radially outer side surfaces of the inner interpole magnet portions 26a and 27a are in the radial direction with the radially inner side surfaces 21f and 22f (engaging portions) of the circumferentially extending portions 21e and 22e of the claw portions 21d and 22d. It is set to engage (abut).

そして、第1及び第2極間磁石26,27は、第1及び第2爪状磁極21b,22bとそれぞれ同じ磁極となるように(第1爪状磁極21b側がN極で、第2爪状磁極22b側がS極となるように)周方向に磁化されている。   The first and second interpole magnets 26 and 27 have the same magnetic pole as that of the first and second claw-shaped magnetic poles 21b and 22b (the first claw-shaped magnetic pole 21b side is the N pole, and the second claw-shaped magnet It is magnetized in the circumferential direction (so that the magnetic pole 22b side becomes the S pole).

次に、上記のように構成されたモータ1の作用について説明する。
ロータ11では、第1及び第2背面補助磁石24,25と、第1及び第2極間磁石26,27とが設けられることで、それぞれの配置箇所で漏れ磁束が低減され、ひいては環状磁石23の磁束をモータ1の出力に有効利用することができる。又、第1及び第2極間磁石26,27にはロータ11の回転時に大きな遠心力が掛かるが、係合部(周方向延出部21e,22eにおける径方向内側面21f,22f)が径方向に係合することで第1及び第2極間磁石26,27の径方向外側への飛び出しが防止される。
Next, the operation of the motor 1 configured as described above will be described.
In the rotor 11, the first and second back auxiliary magnets 24, 25 and the first and second interpole magnets 26, 27 are provided, so that the leakage magnetic flux is reduced at the respective arrangement locations, and the annular magnet 23 is eventually formed. Can be effectively used for the output of the motor 1. Further, a large centrifugal force is applied to the first and second interpole magnets 26 and 27 when the rotor 11 rotates, but the engaging portions (the radially inner side surfaces 21f and 22f in the circumferentially extending portions 21e and 22e) have a diameter. By engaging in the direction, the first and second interpole magnets 26 and 27 are prevented from protruding outward in the radial direction.

次に、上記実施形態の特徴的な効果を以下に記載する。
(1)第1及び第2爪状磁極21b,22b(爪部21d,22d)の径方向内側には、径方向に磁化された第1及び第2背面補助磁石24,25が設けられるため、その部分での(径方向の)漏れ磁束を低減することができる。又、第1及び第2爪状磁極21b,22bの周方向の各間には周方向に磁化された第1及び第2極間磁石26,27が設けられるため、その部分での(周方向の)漏れ磁束を低減することができる。又、第1及び第2爪状磁極21b,22bには、第1及び第2極間磁石26,27の径方向外側への移動を規制すべく径方向に係合する係合部(周方向延出部21e,22eにおける径方向内側面21f,22f)が形成される。これにより、例えば、特に別部材を設けることなく、係合部(周方向延出部21e,22eにおける径方向内側面21f,22f)にて第1及び第2極間磁石26,27の径方向外側への飛び出しを防止することができる。よって、安定して更に漏れ磁束を低減することができ、安定して高効率化及び高出力化を図ることができる。
Next, the characteristic effects of the above embodiment will be described below.
(1) Since the first and second back auxiliary magnets 24 and 25 magnetized in the radial direction are provided on the radially inner sides of the first and second claw-shaped magnetic poles 21b and 22b (claw portions 21d and 22d), The leakage magnetic flux (in the radial direction) at that portion can be reduced. Further, since the first and second interpole magnets 26 and 27 magnetized in the circumferential direction are provided between the first and second claw-shaped magnetic poles 21b and 22b in the circumferential direction, ) Leakage magnetic flux can be reduced. Further, the first and second claw-shaped magnetic poles 21b and 22b have engaging portions (circumferential directions) engaged in the radial direction so as to restrict the outward movement of the first and second interpole magnets 26 and 27 in the radial direction. The radially inner side surfaces 21f and 22f) of the extending portions 21e and 22e are formed. Accordingly, for example, the radial direction of the first and second interpole magnets 26 and 27 at the engaging portion (the radially inner side surfaces 21f and 22f in the circumferentially extending portions 21e and 22e) without particularly providing another member. Jumping out to the outside can be prevented. Therefore, it is possible to further reduce the leakage magnetic flux stably, and to achieve high efficiency and high output stably.

(2)第1及び第2背面補助磁石24,25の周方向端面は、突出部21c,22cの周方向端面と面一とされ、第1及び第2極間磁石26,27(内側極間磁石部26a,27a)は、その周方向端面が突出部21c,22c及び第1及び第2背面補助磁石24,25の周方向端面と当接(面接触)するように設けられる。よって、第1及び第2極間磁石26,27の周方向端面を特に複雑な形状とすることなく(単純な平面としながら)、良好に漏れ磁束を低減することができる。   (2) The circumferential end faces of the first and second back auxiliary magnets 24, 25 are flush with the circumferential end faces of the protruding portions 21c, 22c, and the first and second interpole magnets 26, 27 (between the inner poles) The magnet portions 26a, 27a) are provided such that their circumferential end surfaces are in contact (surface contact) with the projecting portions 21c, 22c and the circumferential end surfaces of the first and second back auxiliary magnets 24, 25. Therefore, the leakage magnetic flux can be reduced well without making the circumferential end faces of the first and second interpole magnets 26 and 27 particularly complicated (with a simple plane).

(3)第1及び第2極間磁石26,27は、突出部21c,22c同士の周方向の間に設けられる内側極間磁石部26a,27aと、爪部21d,22d同士の周方向の間に設けられる外側極間磁石部26b,27bとを有する。よって、例えば、外側極間磁石部26b,27bを有さないものに比べて、多くの極間磁石(第1及び第2極間磁石26,27)を設けて良好に漏れ磁束を低減することができる。   (3) The first and second interpole magnets 26 and 27 are arranged in the circumferential direction between the inner interpole magnet portions 26a and 27a provided between the projecting portions 21c and 22c and the claw portions 21d and 22d. And outer inter-pole magnet portions 26b and 27b provided therebetween. Therefore, for example, more magnetic poles (first and second magnetic poles 26 and 27) are provided to reduce the leakage magnetic flux better than those without the outer magnetic pole portions 26b and 27b. Can do.

上記実施形態は、以下のように変更してもよい。
・上記実施形態では、第1及び第2爪状磁極21b,22bにおける突出部21c,22c及び爪部21d,22dが軸方向から見てそれぞれ扇形状に形成され、それらの各周方向端面がロータ11の軸中心Zを通る直線(径方向)と一致する形状であるとしたが、これに限定されず、例えば、図5や図6に示すように、変更してもよい。
The above embodiment may be modified as follows.
In the above embodiment, the protruding portions 21c and 22c and the claw portions 21d and 22d of the first and second claw-shaped magnetic poles 21b and 22b are formed in a fan shape when viewed from the axial direction, and their respective circumferential end faces are rotors. However, the present invention is not limited to this, and the shape may be changed as shown in FIGS. 5 and 6, for example.

即ち、図5及び図6に示す別例では、第1及び第2爪状磁極21b,22bにおける爪部21d,22dの周方向両端面が、ロータ11の軸中心Zを通る直線(径方向)に対して対称であって、該直線に対して平行に形成されている。言い換えると、爪部21d,22dは、その周方向の幅が径方向に一定に形成されている。   That is, in another example shown in FIG. 5 and FIG. 6, a straight line (radial direction) in which the circumferential end surfaces of the claw portions 21 d and 22 d of the first and second claw-shaped magnetic poles 21 b and 22 b pass through the axial center Z of the rotor 11. With respect to the straight line. In other words, the claw portions 21d and 22d are formed such that the circumferential width is constant in the radial direction.

又、図5に示す別例では、第1及び第2爪状磁極21b,22bにおける突出部21c,22c(図5中、突出部21cのみ図示)の周方向両端面が、ロータ11の軸中心Zを通る直線(径方向)に対して対称であって、該直線に対して平行に形成されている。言い換えると、突出部21c,22c(図5中、突出部21cのみ図示)は、その周方向の幅が径方向に一定に形成されている。この例(図5参照)では、各部において径方向と直交する断面の断面積が一定、即ち磁気抵抗が一定となる。   Further, in another example shown in FIG. 5, both end surfaces in the circumferential direction of the projecting portions 21c and 22c (only the projecting portion 21c is shown in FIG. 5) of the first and second claw-shaped magnetic poles 21b and 22b are centered on the axis of the rotor 11. It is symmetric with respect to a straight line (diameter direction) passing through Z, and is formed parallel to the straight line. In other words, the protrusions 21c and 22c (only the protrusion 21c is shown in FIG. 5) have a circumferential width that is constant in the radial direction. In this example (see FIG. 5), the cross-sectional area of the cross section perpendicular to the radial direction is constant in each part, that is, the magnetic resistance is constant.

又、図6に示す別例では、第1及び第2爪状磁極21b,22bにおける突出部21c,22c(図6中、突出部21cのみ図示)の周方向両端面が、ロータ11の軸中心Zを通る直線(径方向)に対して対称であって、突出部21c,22cの周方向の幅が径方向内側に向かうほど広く形成されている。この例(図6参照)では、第1及び第2爪状磁極21b,22bの根元側(径方向内側)の強度が向上し、回転に対して爪部21d,22dが安定することになる。   In another example shown in FIG. 6, both end surfaces in the circumferential direction of the projecting portions 21 c and 22 c (only the projecting portion 21 c is shown in FIG. 6) of the first and second claw-shaped magnetic poles 21 b and 22 b are centered on the axis of the rotor 11. It is symmetrical with respect to a straight line (diameter direction) passing through Z, and the width in the circumferential direction of the projecting portions 21c, 22c is formed wider toward the inner side in the radial direction. In this example (see FIG. 6), the strength of the first and second claw-shaped magnetic poles 21b and 22b on the base side (in the radial direction) is improved, and the claw portions 21d and 22d are stabilized against rotation.

尚、これらの例(図5及び図6参照)では、第1及び第2背面補助磁石24,25(図5及び図6中、第2背面補助磁石25のみ図示)と第1及び第2極間磁石26,27の形状が、第1及び第2爪状磁極21b,22b(突出部21c,22c及び爪部21d,22d)と対応した形状に変更されている。   In these examples (see FIGS. 5 and 6), the first and second back auxiliary magnets 24 and 25 (only the second back auxiliary magnet 25 is shown in FIGS. 5 and 6) and the first and second poles. The shape of the intermediate magnets 26 and 27 is changed to a shape corresponding to the first and second claw-shaped magnetic poles 21b and 22b (protruding portions 21c and 22c and claw portions 21d and 22d).

・上記実施形態では、爪部21d,22dの径方向の長さは、突出部21c,22cの径方向の長さの約半分に設定されているとしたが、これに限定されず、例えば、図7に示すように、突出部21c,22cの径方向の長さの半分未満であって、半分よりも大幅に短い長さ(例えば、約1/6程度)に変更してもよい。この例では、例えば、第1及び第2爪状磁極21b,22bを板材の折り曲げ加工で容易に成形することができる。   In the above embodiment, the length in the radial direction of the claw portions 21d and 22d is set to about half of the length in the radial direction of the projecting portions 21c and 22c. As shown in FIG. 7, the length may be changed to a length (for example, about 1/6) that is less than half of the radial length of the protrusions 21 c and 22 c and significantly shorter than half. In this example, for example, the first and second claw-shaped magnetic poles 21b and 22b can be easily formed by bending a plate material.

・上記実施形態では、爪部21d,22dは軸直交方向断面が扇形状とされ、周方向延出部21e,22eにおける径方向内側面21f,22f(係合部)は軸中心Zを中心とした円弧形状であるとしたが、これに限定されず、例えば、図8に示すように変更してもよい。即ち、この例(図8参照)では、爪部21d,22dの周方向延出部21e,22eにおける径方向内側面(係合部)は、該周方向延出部21e,22eの周方向先端部に向かうほど径方向外側に向かう爪部傾斜面21g,22gとされている。そして、この例では、第1及び第2極間磁石26,27の外側極間磁石部26b,27bが前記爪部傾斜面21g,22gと当接(面接触)するように、軸直交方向断面が略台形形状とされている。このようにすると、第1及び第2極間磁石26,27を破損し難い形状(例えば軸方向から見て爪部傾斜面21g,22g周辺の内角を鈍角)としながら、爪部21d,22d(爪部傾斜面21g,22g)同士の周方向の間に前記外側極間磁石部26b,27bを設けることができる。   In the above embodiment, the claws 21d and 22d have a fan-shaped cross section in the direction perpendicular to the axis, and the radially inner side surfaces 21f and 22f (engagement portions) of the circumferentially extending portions 21e and 22e are centered on the axis center Z. However, the present invention is not limited to this, and for example, it may be changed as shown in FIG. That is, in this example (see FIG. 8), the radially inner side surfaces (engaging portions) of the circumferentially extending portions 21e and 22e of the claw portions 21d and 22d are the distal ends of the circumferentially extending portions 21e and 22e in the circumferential direction. It is set as the claw part inclined surfaces 21g and 22g which go to a radial direction outer side, so that it goes to a part. In this example, the cross section in the direction perpendicular to the axis is such that the outer interpole magnet portions 26b, 27b of the first and second interpole magnets 26, 27 are in contact (surface contact) with the claw inclined surfaces 21g, 22g. Has a substantially trapezoidal shape. In this way, the first and second interpolar magnets 26 and 27 are shaped so as not to be damaged (for example, the inner angles around the claw inclined surfaces 21g and 22g are obtuse as viewed from the axial direction), and the claw portions 21d and 22d ( The outer interpole magnet portions 26b and 27b can be provided between the circumferential directions of the claw portion inclined surfaces 21g and 22g).

又、この例(図8参照)では、外側極間磁石部26b,27bが爪部傾斜面21g,22gの径方向外側端部と同じ径方向位置までの形状としたが、図9に示すように、外側極間磁石部26b,27bは、爪部傾斜面21g,22gよりも径方向外側に膨出する膨出部26c,27cを有するようにしてもよい。この膨出部26c,27cの膨出量は第1及び第2爪状磁極21b,22bにおける径方向外側端部の軸中心Zからの距離以下に設定されている。このようにすると、膨出部26c,27cを有さない上記別例(図8参照)に比べて、多くの極間磁石(第1及び第2極間磁石26,27)を設けて良好に漏れ磁束を低減することができる。尚、膨出部26c,27cの膨出量は、第1及び第2爪状磁極21b,22bにおける径方向外側端部の軸中心Zからの距離以下に設定されるため、膨出部26c,27cが第1及び第2爪状磁極21b,22bよりも径方向外側に突出することがない。よって、例えば、膨出部26c,27cがロータ11の径方向外側に設けられるステータ6とのエアギャップを広げてしまうことはない。又、この例(図8参照)では、膨出部26c,27cと第1及び第2爪状磁極21b,22b(爪部21d,22d)とを離間させることができるので、膨出部26c,27cへの局部的な逆磁界の影響を避けることができ、膨出部26c,27c(第1及び第2極間磁石26,27)の減磁を抑えることができる。   Further, in this example (see FIG. 8), the outer interpole magnet portions 26b and 27b are shaped to the same radial position as the radially outer ends of the claw inclined surfaces 21g and 22g, but as shown in FIG. Moreover, the outer interpole magnet portions 26b and 27b may have bulging portions 26c and 27c that bulge radially outward from the claw inclined surfaces 21g and 22g. The bulging amount of the bulging portions 26c and 27c is set to be equal to or less than the distance from the axial center Z of the radially outer end portions of the first and second claw-shaped magnetic poles 21b and 22b. In this way, more interpole magnets (first and second interpole magnets 26 and 27) are provided and better than the above-described another example (see FIG. 8) that does not have the bulging portions 26c and 27c. Leakage magnetic flux can be reduced. Since the bulging amounts of the bulging portions 26c and 27c are set to be equal to or less than the distance from the axial center Z of the radially outer ends of the first and second claw-shaped magnetic poles 21b and 22b, 27c does not protrude radially outward from the first and second claw-shaped magnetic poles 21b and 22b. Therefore, for example, the bulging portions 26 c and 27 c do not widen the air gap with the stator 6 provided on the radially outer side of the rotor 11. In this example (see FIG. 8), the bulging portions 26c, 27c and the first and second claw-shaped magnetic poles 21b, 22b (claw portions 21d, 22d) can be separated from each other. The influence of a local reverse magnetic field on 27c can be avoided, and demagnetization of the bulging portions 26c and 27c (first and second interpole magnets 26 and 27) can be suppressed.

・上記実施形態では、第1及び第2極間磁石26,27と径方向に係合する係合部(周方向延出部21e,22eにおける径方向内側面21f,22f)を第1及び第2爪状磁極21b,22bに形成したが、第1及び第2爪状磁極21b,22bと第1及び第2背面補助磁石24,25の少なくとも一方に形成すれば、他の構成に変更してもよい。   In the above embodiment, the first and second engaging portions (the radially inner side surfaces 21f and 22f in the circumferentially extending portions 21e and 22e) that are engaged with the first and second interpole magnets 26 and 27 in the radial direction are the first and second. Although formed on the two-claw-shaped magnetic poles 21b, 22b, if it is formed on at least one of the first and second claw-shaped magnetic poles 21b, 22b and the first and second back auxiliary magnets 24, 25, the configuration can be changed to another configuration. Also good.

例えば、図10に示すように、変更してもよい。この例(図10参照)では、第1及び第2背面補助磁石24,25(図10中、第2背面補助磁石25のみ図示)の周方向端面が径方向外側ほど径方向に沿った直線X(ロータ11の軸中心Zを通る直線)よりも周方向に突出するように該直線Xに対して傾斜した背面傾斜面25aとされ、その背面傾斜面25aが係合部とされている。言い換えると、この例(図10参照)では、第1及び第2背面補助磁石24,25(図10中、第2背面補助磁石25のみ図示)の周方向端面が、ロータ11の軸中心Zよりも径方向外側を軸中心Zaとした扇形状の周方向端面と一致するように形成されて背面傾斜面25a(係合部)とされている。又、この例(図10参照)では、爪部21d,22dに前記周方向延出部21e,22eが形成されていない。そして、この例(図10参照)の突出部21c,22c(図10中、一方の突出部21cのみ図示)及び爪部21d,22dの周方向端面は、前記背面傾斜面25aと面一とされて(背面傾斜面25aと共に)係合部の一部を構成している。又、この例(図10参照)の第1及び第2極間磁石31,32は、前記背面傾斜面25a等に応じて(面接触するように)径方向外側ほど周方向の幅が狭くなる形状に形成されている。   For example, it may be changed as shown in FIG. In this example (see FIG. 10), the circumferential end surfaces of the first and second back auxiliary magnets 24 and 25 (only the second back auxiliary magnet 25 is shown in FIG. 10) are linear X along the radial direction toward the outer side in the radial direction. The back inclined surface 25a is inclined with respect to the straight line X so as to protrude in the circumferential direction from the (straight line passing through the axial center Z of the rotor 11), and the back inclined surface 25a is an engaging portion. In other words, in this example (see FIG. 10), the circumferential end surfaces of the first and second back auxiliary magnets 24 and 25 (only the second back auxiliary magnet 25 is shown in FIG. 10) are from the axial center Z of the rotor 11. Also, the rear inclined surface 25a (engagement portion) is formed so as to coincide with the fan-shaped circumferential end surface with the radially outer side as the axial center Za. In this example (see FIG. 10), the circumferentially extending portions 21e and 22e are not formed on the claw portions 21d and 22d. And the protrusion part 21c, 22c (only one protrusion part 21c is shown in FIG. 10) of this example (refer FIG. 10 only) and the circumferential direction end surface of claw part 21d, 22d are flush | planar with the said back inclined surface 25a. (With the back inclined surface 25a) constitutes a part of the engaging portion. Further, the first and second interpole magnets 31 and 32 in this example (see FIG. 10) become narrower in the circumferential direction toward the radially outer side according to the back inclined surface 25a or the like (so as to come into surface contact). It is formed into a shape.

このようにすると、背面傾斜面25aにて第1及び第2極間磁石31,32の径方向外側への飛び出しを防止することができる。又、第1及び第2爪状磁極21b,22b(突出部21c,22c及び爪部21d,22d)の周方向端面によっても第1及び第2極間磁石31,32の径方向外側への飛び出しを防止することができる。   In this way, it is possible to prevent the first and second interpole magnets 31 and 32 from protruding outward in the radial direction at the back inclined surface 25a. Further, the first and second interpole magnets 31 and 32 protrude outward in the radial direction also by the circumferential end surfaces of the first and second claw-shaped magnetic poles 21b and 22b (protruding portions 21c and 22c and claw portions 21d and 22d). Can be prevented.

又、この別例(図10参照)では、第1及び第2爪状磁極21b,22bの周方向端面も係合部を構成するとしたが、これに限定されず、例えば、図11に示すように、第1及び第2爪状磁極21b,22bの周方向端面を、前記背面傾斜面25aよりも周方向内側に配置されるように形成してもよい。詳しくは、この例(図11参照)では、第1及び第2爪状磁極21b,22bの周方向端面が、前記背面傾斜面25aの軸中心Zaよりも径方向外側を軸中心Zbとした扇形状の周方向端面と一致するように形成されて、背面傾斜面25aよりも周方向内側に配置されるように形成されている。   In this other example (see FIG. 10), the end faces in the circumferential direction of the first and second claw-shaped magnetic poles 21b and 22b are also configured as engaging portions. However, the present invention is not limited to this, for example, as shown in FIG. In addition, the circumferential end faces of the first and second claw-shaped magnetic poles 21b and 22b may be formed so as to be arranged on the inner side in the circumferential direction with respect to the back inclined surface 25a. Specifically, in this example (see FIG. 11), the end faces in the circumferential direction of the first and second claw-shaped magnetic poles 21b and 22b have an axial center Zb that is radially outside the axial center Za of the back inclined surface 25a. It is formed so as to coincide with the circumferential end surface of the shape, and is formed so as to be arranged on the inner side in the circumferential direction with respect to the back inclined surface 25a.

このようにすると、第1及び第2極間磁石31,32の周方向端面を特に複雑な形状とすることなく(単純な平面としながら)、第1及び第2極間磁石31,32と第1及び第2爪状磁極21b,22bとを離間させることができる。これにより、第1及び第2爪状磁極21b,22bから第1及び第2極間磁石31,32への局部的な逆磁界の影響を避けることができ、第1及び第2極間磁石31,32の減磁を抑えることができる。   In this way, the first and second interpole magnets 31 and 32 and the first interpole magnets 31 and 32 and the first interpole magnets 31 and 32 are not complicated in shape (with a simple plane). The first and second claw-shaped magnetic poles 21b and 22b can be separated from each other. Thereby, the influence of a local reverse magnetic field from the first and second claw-shaped magnetic poles 21b and 22b to the first and second interpole magnets 31 and 32 can be avoided, and the first and second interpole magnets 31 can be avoided. , 32 can be suppressed.

又、このような別例(図11参照)においても、例えば、図12に示すように、爪部21d,22dの径方向の長さを、突出部21c,22c(図12中、一方の突出部21cのみ図示)の径方向の長さの半分未満であって、半分よりも大幅に短い長さ(例えば、約1/6程度)に変更してもよい。この例では、例えば、第1及び第2爪状磁極21b,22bを板材の折り曲げ加工で容易に成形することができる。   Also in such another example (see FIG. 11), for example, as shown in FIG. 12, the length of the claw portions 21d and 22d in the radial direction is changed to the protruding portions 21c and 22c (one protrusion in FIG. 12). The length may be changed to a length (for example, about 1/6) that is less than half of the length in the radial direction of the portion 21c and significantly shorter than half. In this example, for example, the first and second claw-shaped magnetic poles 21b and 22b can be easily formed by bending a plate material.

・上記実施形態では、第1及び第2極間磁石26,27が内側極間磁石部26a,27aと外側極間磁石部26b,27bとを有するとしたが、これに限定されず、爪部21d,22d同士の周方向の間に設けられる外側極間磁石部26b,27bがない(内側極間磁石部26a,27aのみの)極間磁石に変更してもよい。   In the above embodiment, the first and second interpole magnets 26 and 27 have the inner interpole magnet portions 26a and 27a and the outer interpole magnet portions 26b and 27b. The outer interpole magnet portions 26b and 27b provided between the circumferential directions of 21d and 22d may not be provided (only the inner interpole magnet portions 26a and 27a).

上記実施の形態から把握できる技術的思想について、以下にその効果とともに記載する。
(イ)請求項2乃至6のいずれか1項に記載のロータにおいて、前記突出部は、その周方向の幅が径方向に一定に形成されたことを特徴とするロータ。
The technical idea that can be grasped from the above embodiment will be described below together with the effects thereof.
(A) The rotor according to any one of claims 2 to 6, wherein the protruding portion is formed such that a circumferential width thereof is constant in a radial direction.

このようにすると、突出部において径方向と直交する断面の断面積が一定、即ち磁気抵抗が一定となる。
(ロ)請求項2乃至6のいずれか1項に記載のロータにおいて、前記突出部は、その周方向の幅が径方向内側に向かうほど広く形成されたことを特徴とするロータ。
If it does in this way, the cross-sectional area of the cross section orthogonal to a radial direction in a protrusion part is constant, ie, magnetic resistance becomes constant.
(B) The rotor according to any one of claims 2 to 6, wherein the projecting portion is formed so as to increase in width in a circumferential direction toward a radially inner side.

このようにすると、爪状磁極の根元側(径方向内側)の強度が向上し、回転に対して爪部が安定することになる。   If it does in this way, the intensity | strength of the base side (diameter direction inner side) of a nail | claw-shaped magnetic pole will improve, and a nail | claw part will be stabilized with respect to rotation.

11…ロータ、21…第1ロータコア、21a…第1コアベース(コアベース)、21b…第1爪状磁極(爪状磁極)、21c,22c…突出部、21d,22d…爪部、21e,22e…周方向延出部、21f,22f…径方向内側面(係合部)、21g,22g…爪部傾斜面(係合部)、22…第2ロータコア、22a…第2コアベース(コアベース)、22b…第2爪状磁極(爪状磁極)、23…環状磁石(界磁磁石)、24…第1背面補助磁石(背面補助磁石)、25…第2背面補助磁石(背面補助磁石)、25a…背面傾斜面、26,31…第1極間磁石(極間磁石)、26a,27a…内側極間磁石部、26b,27b…外側極間磁石部、26c,27c…膨出部、27,32…第2極間磁石(極間磁石)、X…直線、Z…ロータの軸中心。   DESCRIPTION OF SYMBOLS 11 ... Rotor, 21 ... 1st rotor core, 21a ... 1st core base (core base), 21b ... 1st claw-shaped magnetic pole (claw-shaped magnetic pole), 21c, 22c ... Projection part, 21d, 22d ... Claw part, 21e, 22e ... Circumferentially extending portion, 21f, 22f ... Radial inner side surface (engagement portion), 21g, 22g ... Claw portion inclined surface (engagement portion), 22 ... Second rotor core, 22a ... Second core base (core Base), 22b ... second claw-shaped magnetic pole (claw-shaped magnetic pole), 23 ... annular magnet (field magnet), 24 ... first back auxiliary magnet (back auxiliary magnet), 25 ... second back auxiliary magnet (back auxiliary magnet) ), 25a ... Back inclined surface, 26, 31 ... First interpole magnet (interpole magnet), 26a, 27a ... Inner interpole magnet portion, 26b, 27b ... Outer interpole magnet portion, 26c, 27c ... Swelling portion 27, 32 ... second interpole magnet (interpole magnet), X ... straight line, Z ... low The axial center of.

Claims (10)

それぞれ略円板状のコアベースの外周部に、等間隔に複数の爪状磁極が径方向外側に突出されるとともに軸方向に延出形成され、互いのコアベースが対向されつつ爪状磁極が周方向に交互に配置された第1及び第2ロータコアと、
前記コアベース同士の軸方向の間に配置され、前記軸方向に磁化されることで、第1ロータコアの前記爪状磁極を第1の磁極として機能させ、前記第2ロータコアの前記爪状磁極を第2の磁極として機能させる界磁磁石と、
前記爪状磁極の径方向内側に設けられ径方向に磁化された背面補助磁石と
を備えたロータであって、
前記爪状磁極同士の周方向の各間に設けられ周方向に磁化された極間磁石を備え、
前記爪状磁極には、前記極間磁石の径方向外側への移動を規制すべく径方向に係合する係合部が形成され
前記極間磁石は、その周方向端面が前記背面補助磁石の周方向端面と当接するように設けられたことを特徴とするロータ。
A plurality of claw-shaped magnetic poles project radially outward and extend in the axial direction on the outer periphery of each substantially disk-shaped core base, and the claw-shaped magnetic poles are formed with the core bases facing each other. First and second rotor cores arranged alternately in the circumferential direction;
The claw-shaped magnetic poles of the first rotor core function as the first magnetic poles by being arranged between the axial directions of the core bases and magnetized in the axial direction, and the claw-shaped magnetic poles of the second rotor core are made to function as the first magnetic poles. A field magnet that functions as a second magnetic pole;
A rotor provided with a back auxiliary magnet provided radially inside the claw-shaped magnetic pole and magnetized in the radial direction;
An interpole magnet provided between the claw-shaped magnetic poles in the circumferential direction and magnetized in the circumferential direction;
Wherein the claw-like magnetic poles, the engaging portion which engages in the radial direction so as to restrict the radially outward movement of the poles between the magnets is formed,
The rotor, wherein the interpolar magnet is provided such that a circumferential end surface thereof abuts on a circumferential end surface of the back auxiliary magnet .
請求項1に記載のロータにおいて、
前記爪状磁極は、前記コアベースの外周部から径方向外側に突出した突出部と、該突出部の先端部に設けられ軸方向に延びる爪部とを有し、
前記爪部には、前記突出部の先端よりも周方向に延びる周方向延出部が形成され、
前記係合部は、前記周方向延出部における径方向内側面を含むことを特徴とするロータ。
The rotor according to claim 1, wherein
The claw-shaped magnetic pole has a protrusion that protrudes radially outward from the outer periphery of the core base, and a claw that is provided at the tip of the protrusion and extends in the axial direction.
The claw portion is formed with a circumferentially extending portion extending in the circumferential direction from the tip of the protruding portion,
The rotor, wherein the engaging portion includes a radially inner side surface in the circumferentially extending portion.
請求項2に記載のロータにおいて、
前記背面補助磁石の周方向端面は、前記突出部の周方向端面と面一とされ、
前記極間磁石は、その周方向端面が前記突出部及び前記背面補助磁石の周方向端面と当接するように設けられたことを特徴とするロータ。
The rotor according to claim 2, wherein
The circumferential end surface of the back auxiliary magnet is flush with the circumferential end surface of the protrusion,
The rotor, wherein the interpolar magnet is provided so that a circumferential end surface thereof abuts on the projecting portion and a circumferential end surface of the back auxiliary magnet.
請求項2又は3に記載のロータにおいて、
前記極間磁石は、前記突出部同士の周方向の間に設けられる内側極間磁石部と、前記爪部同士の周方向の間に設けられる外側極間磁石部とを有することを特徴とするロータ。
The rotor according to claim 2 or 3,
The interpolar magnet includes an inner interpolar magnet portion provided between the protruding portions in the circumferential direction and an outer interpolar magnet portion provided between the claw portions in the circumferential direction. Rotor.
請求項4に記載のロータにおいて、
前記周方向延出部における径方向内側面は、該周方向延出部の周方向先端部に向かうほど径方向外側に向かう爪部傾斜面とされたことを特徴とするロータ。
The rotor according to claim 4, wherein
The rotor according to claim 1, wherein the radially inner side surface of the circumferentially extending portion is a claw inclined surface that faces the radially outer side toward the circumferential tip of the circumferentially extending portion.
請求項5に記載のロータにおいて、
前記外側極間磁石は、前記爪部傾斜面よりも径方向外側に膨出するとともにその膨出量が前記爪状磁極における径方向外側端部の軸中心からの距離以下に設定された膨出部を有することを特徴とするロータ。
The rotor according to claim 5, wherein
The outer interpole magnet bulges radially outward from the claw inclined surface and the bulge amount is set to be equal to or less than the distance from the axial center of the radially outer end of the claw-shaped magnetic pole. A rotor having a portion.
それぞれ略円板状のコアベースの外周部に、等間隔に複数の爪状磁極が径方向外側に突出されるとともに軸方向に延出形成され、互いのコアベースが対向されつつ爪状磁極が周方向に交互に配置された第1及び第2ロータコアと、
前記コアベース同士の軸方向の間に配置され、前記軸方向に磁化されることで、第1ロータコアの前記爪状磁極を第1の磁極として機能させ、前記第2ロータコアの前記爪状磁極を第2の磁極として機能させる界磁磁石と、
前記爪状磁極の径方向内側に設けられ径方向に磁化された背面補助磁石と
を備えたロータであって、
前記爪状磁極同士の周方向の各間に設けられ周方向に磁化された極間磁石を備え、
前記背面補助磁石、または、前記爪状磁極と前記背面補助磁石の両方には、前記極間磁石の径方向外側への移動を規制すべく径方向に係合する係合部が形成され、
前記係合部は、径方向外側ほど径方向に沿った直線よりも周方向に突出するように該直線に対して傾斜した前記背面補助磁石の周方向端面である背面傾斜面を含むことを特徴とするロータ。
A plurality of claw-shaped magnetic poles project radially outward and extend in the axial direction on the outer periphery of each substantially disk-shaped core base, and the claw-shaped magnetic poles are formed with the core bases facing each other. First and second rotor cores arranged alternately in the circumferential direction;
The claw-shaped magnetic poles of the first rotor core function as the first magnetic poles by being arranged between the axial directions of the core bases and magnetized in the axial direction, and the claw-shaped magnetic poles of the second rotor core are made to function as the first magnetic poles. A field magnet that functions as a second magnetic pole;
A back auxiliary magnet provided radially inside the claw-shaped magnetic pole and magnetized in the radial direction;
A rotor with
An interpole magnet provided between the claw-shaped magnetic poles in the circumferential direction and magnetized in the circumferential direction;
In the back auxiliary magnet, or both of the claw-shaped magnetic pole and the back auxiliary magnet, an engaging portion is formed that engages in the radial direction so as to restrict the movement of the interpole magnet to the outside in the radial direction.
The engaging portion includes a back inclined surface that is a circumferential end surface of the back auxiliary magnet that is inclined with respect to the straight line so as to protrude in the circumferential direction from the straight line along the radial direction toward the radially outer side. Rotor.
請求項7に記載のロータにおいて、
前記爪状磁極は、前記コアベースの外周部から径方向外側に突出した突出部と、該突出部の先端に設けられ軸方向に延びる爪部とを有し、
前記突出部及び前記爪部の少なくとも一方の周方向端面は、前記背面傾斜面と面一とされて前記係合部の一部を構成することを特徴とするロータ。
The rotor according to claim 7, wherein
The claw-shaped magnetic pole has a protrusion that protrudes radially outward from the outer periphery of the core base, and a claw that is provided at the tip of the protrusion and extends in the axial direction.
At least one circumferential end surface of the projecting portion and the claw portion is flush with the back inclined surface to form a part of the engaging portion.
請求項7に記載のロータにおいて、
前記爪状磁極の周方向端面は、前記背面傾斜面よりも周方向内側に配置されるように形成されたことを特徴とするロータ。
The rotor according to claim 7, wherein
The rotor is characterized in that a circumferential end face of the claw-shaped magnetic pole is formed so as to be arranged on the inner side in the circumferential direction with respect to the back inclined surface.
請求項1乃至9のいずれか1項に記載のロータを備えたことを特徴とするモータ。   A motor comprising the rotor according to claim 1.
JP2011245670A 2011-06-17 2011-11-09 Rotor and motor Expired - Fee Related JP5848097B2 (en)

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