JP5842202B2 - Wood dryer and drying control method thereof - Google Patents

Wood dryer and drying control method thereof Download PDF

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JP5842202B2
JP5842202B2 JP2011256258A JP2011256258A JP5842202B2 JP 5842202 B2 JP5842202 B2 JP 5842202B2 JP 2011256258 A JP2011256258 A JP 2011256258A JP 2011256258 A JP2011256258 A JP 2011256258A JP 5842202 B2 JP5842202 B2 JP 5842202B2
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征忠 高崎
征忠 高崎
義人 村岡
義人 村岡
鹿倉 秀文
秀文 鹿倉
山口 博光
博光 山口
和夫 土山
和夫 土山
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SANSHU SANGYO CO., LTD.
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本発明は、木材の乾燥に用いる木材乾燥機とその乾燥制御方法に関する。   The present invention relates to a wood dryer used for drying wood and a drying control method thereof.

木材は、乾燥に伴い、材の収縮、寸法の狂い、反り、割れ、ヒビ等が発生することから、伐採後に製材された木材を乾燥させる必要がある。伐採後の木材の含水率は100%以上あり、乾燥により含水率を20%以下に低下させるようにしている。木材の乾燥には天然乾燥と人工乾燥があり、人工乾燥は、乾燥機を用いて短時間で人工的に木材を乾燥させる方法で、種々の方法(蒸気式乾燥、蒸気・高周波複合乾燥、除湿式乾燥、燻煙乾燥、高周波加熱式など)がある。最も一般的な方法は、高温型と呼ばれる蒸気式乾燥(特許文献1、特許文献2参照)である。かかる蒸気式乾燥は、乾燥室内に桟積みされた木材を搬入し、120度前後の高温の蒸気を乾燥室内に供給し、桟積みされた木材間を通過させて循環させ、これにより木材の表面から乾燥を促進し、短時間で木材を乾燥させることができる。また、乾燥をより促進するため、送風機により高温蒸気の風量や風速を上げることで、乾燥時間の短縮を図るようにしている。   As wood is dried, shrinkage of the material, misalignment, warping, cracking, cracks, and the like occur. Therefore, it is necessary to dry the wood that has been sawn after cutting. The moisture content of the wood after felling is 100% or more, and the moisture content is reduced to 20% or less by drying. There are two types of drying of wood: natural drying and artificial drying. Artificial drying is a method of artificially drying wood in a short time using a dryer. Various methods (steam-type drying, steam / high-frequency combined drying, dehumidification) Type drying, smoke drying, high-frequency heating type, etc.). The most common method is steam drying (refer to Patent Document 1 and Patent Document 2) called a high-temperature type. Such steam-type drying involves transporting timber stacked in a drying chamber, supplying steam at a high temperature of around 120 degrees to the drying chamber, circulating it between the stacked timbers, and thereby the surface of the timber. Therefore, drying can be promoted and the wood can be dried in a short time. Moreover, in order to accelerate drying, the drying time is shortened by increasing the air volume and the air speed of the high-temperature steam with a blower.

特開平10−38459号公報JP 10-38459 A 特開2001−162604号公報JP 2001-162604 A

しかしながら、送風機により乾燥室内に桟積みされた木材間を高温の蒸気をして循環させると、桟積みされた上側の木材間と下側の木材間とで風量や風速に差が生じ(上側の木材間は遅く、下側の木材間は速い)、桟積みされた上側の木材と下側の木材との間で乾燥にバラツキが生じるという問題があった。その原因は、桟積みされた木材の入口側で循環により下降する高温蒸気が、底面に衝突する等して上昇する結果、上側の木材間入口付近に負圧空間が形成されることと相まって、上側の木材間を通過する熱風の風量や風速が小さく、下側の木材間を通過する熱風の風量が風速が大きくなるためと考えられる。さらに、このような乾燥のバラツキは、乾燥時間を短縮するため送風機による風量や風速を上げると、より一層大きくなるという問題があった。   However, when high-temperature steam is circulated between the timbers stacked in the drying chamber by a blower, there is a difference in the air volume and wind speed between the upper timbers stacked and the lower timbers (upper There is a problem in that drying varies between the upper and lower timbers stacked, and the timbers are slow and the lower ones are fast. The reason is that, as a result of the high-temperature steam descending by circulation on the entrance side of the stacked timber rising as a result of colliding with the bottom surface, a negative pressure space is formed near the upper wood entrance, This is probably because the volume and speed of hot air passing between the upper pieces of wood are small, and the amount of hot air passing between the lower pieces of wood is increased. Furthermore, there is a problem that such a variation in drying becomes larger when the air volume and the air speed by the blower are increased in order to shorten the drying time.

さらに、高温の蒸気式の熱源は通常ボイラーを用いており、省エネあるいは木材資源の有効活用の観点から、従来の重油に代わる代替燃料への転換が要請されている。   Furthermore, boilers are usually used as high-temperature steam heat sources, and conversion to alternative fuels to replace conventional heavy oil is required from the viewpoint of energy saving or effective utilization of wood resources.

本発明は上記課題に鑑みてなされたもので、乾燥室内に桟積みされた木材の上側と下側で生じていた乾燥品質のバラツキを防止できる木材乾燥機を提供することを目的とする。また、省エネや木材資源の有効活用を図れる木材乾燥機を提供することを目的とする。   The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a wood dryer that can prevent variation in dry quality that has occurred on the upper and lower sides of wood stacked in a drying chamber. Another object of the present invention is to provide a wood dryer that can save energy and effectively use wood resources.

上記課題を解決するために、本発明に係る木材乾燥機は、ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みされた木材を搬入可能な乾燥室と、吸気口から送風機により導入された外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられており
前記制御部は、乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、排気口の排気ダンパの開度を比例制御する湿球温度運転モードと、温水温度が設定下限値を下回る温度になったとき、設定時間の間、排気口の排気ダンパおよび吸気口の吸気ダンパを全開させる間欠タイマ運転モードを備えていることを特徴とする。
In order to solve the above problems, a wood dryer according to the present invention includes an intake port and an exhaust port in a casing, a hot water generator and a control unit, and can carry stacked wood into the casing. A drying chamber and a heat exchanging unit that generates hot air by exchanging heat between the outside air and / or circulating air introduced from the intake port with the hot water generated by the hot water device . between the hot air inlet of the drying chamber on the outlet side, and rectifying regulating chamber is provided to advance regulating pressure rectification warm air ejected to the drying chamber,
The controller controls a wet bulb temperature operation mode in which the opening degree of the exhaust damper of the exhaust port is proportionally controlled based on a change amount with respect to a set value of the wet bulb temperature in the drying chamber during the drying operation, and the hot water temperature is a set lower limit value. When the temperature is lower than 1, an intermittent timer operation mode is provided in which the exhaust damper of the exhaust port and the intake damper of the intake port are fully opened for a set time .

本発明に係る木材乾燥機は、ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みされた木材を搬入可能な乾燥室と、吸気口から送風機により導入された外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられており
前記制御部は、乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、排気口の排気ダンパの開度を比例制御する湿球温度運転モードと、温水温度が設定下限値を下回る温度になったとき、設定時間の間、排気口の排気ダンパおよび吸気口の吸気ダンパを全開させる間欠タイマ運転モードを備えていることを特徴とする。
A wood dryer according to the present invention includes an intake port and an exhaust port in a casing, a hot water generation device and a control unit, a drying chamber in which stacked wood can be carried inside the casing, and an intake port A heat exchange unit for generating hot air by exchanging heat between the outside air and / or circulating air introduced by the blower and the hot water generated by the hot water device, and warm air in the drying chamber on the outlet side of the blower between the inlet rectifying regulating chamber to advance regulating pressure rectification warm air ejected to the drying chamber is provided,
The controller controls a wet bulb temperature operation mode in which the opening degree of the exhaust damper of the exhaust port is proportionally controlled based on a change amount with respect to a set value of the wet bulb temperature in the drying chamber during the drying operation, and the hot water temperature is a set lower limit value. When the temperature is lower than 1, an intermittent timer operation mode is provided in which the exhaust damper of the exhaust port and the intake damper of the intake port are fully opened for a set time .

本発明に係る木材乾燥機の乾燥制御方法は、ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みした木材を搬入可能な乾燥室と、吸気口から送風機により導入した外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられている木材乾燥機の制御方法であって、
乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、制御部が、排気口の排気ダンパの開度を比例制御すると共に、温水温度が設定下限値を下回る温度になったとき、乾燥室内の相対湿度の変化量に基づき、前記制御部が、排気口の排気ダンパおよび吸気口の吸気ダンパの各開度を比例制御する相対湿度運転モードに切り換えることを特徴とする。
A drying control method for a wood dryer according to the present invention includes an intake port and an exhaust port in a casing, a hot water generation device and a control unit, and a drying chamber capable of carrying stacked wood in the casing; A heat exchanging unit that exchanges heat between the outside air and / or circulating air introduced from the intake port with the hot water generated by the hot water device to generate hot air, and is provided on the outlet side of the blower. A method for controlling a wood dryer, in which a rectifying and regulating chamber is provided between a hot air inlet and a rectifying and regulating chamber that preliminarily regulates and rectifies hot air discharged into the drying chamber,
During the drying operation, the control unit proportionally controls the opening degree of the exhaust damper at the exhaust port based on the amount of change with respect to the set value of the wet bulb temperature in the drying chamber , and the hot water temperature is below the set lower limit value. The control unit switches to a relative humidity operation mode in which each opening degree of the exhaust damper of the exhaust port and the intake damper of the intake port is proportionally controlled based on a change amount of the relative humidity in the drying chamber .

本発明に係る木材乾燥機の乾燥制御方法は、ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みした木材を搬入可能な乾燥室と、吸気口から送風機により導入した外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられている木材乾燥機の制御方法であって、
乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、制御部が、排気口の排気ダンパの開度を比例制御すると共に、温水温度が設定下限値を下回る温度になったとき、制御部が、設定時間の間、排気口の排気ダンパおよび吸気口の吸気ダンパを全開させる間欠タイマ運転モードに切り換えることを特徴とする。
A drying control method for a wood dryer according to the present invention includes an intake port and an exhaust port in a casing, a hot water generation device and a control unit, and a drying chamber capable of carrying stacked wood in the casing; A heat exchanging unit that exchanges heat between the outside air and / or circulating air introduced from the intake port with the hot water generated by the hot water device to generate hot air, and is provided on the outlet side of the blower. A method for controlling a wood dryer, in which a rectifying and regulating chamber is provided between a hot air inlet and a rectifying and regulating chamber that preliminarily regulates and rectifies hot air discharged into the drying chamber,
During the drying operation, the control unit proportionally controls the opening degree of the exhaust damper at the exhaust port based on the amount of change with respect to the set value of the wet bulb temperature in the drying chamber , and the hot water temperature is below the set lower limit value. The control unit switches to the intermittent timer operation mode in which the exhaust damper of the exhaust port and the intake damper of the intake port are fully opened for a set time .

本発明に係る木材乾燥機の乾燥制御方法は、ケーシングに吸気口および排気口を備えるとともに、制御部を備え、ケーシングの内部に、桟積みした木材を搬入可能な乾燥室と、吸気口から送風機により導入した外気および/又は循環空気を熱交換して温風を生成する熱交換部を備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられている木材乾燥機の制御方法であって、
乾燥プログラムに従って、乾燥初期から乾燥後期に至る各工程毎に乾燥室内の乾球温度、湿球温度、乾燥時間が設定され、吸気ダンパの開度が設定下限値を下回る開度になったとき、制御部が、当該工程を中断し、次工程に移行させる次工程ジャンプモードに切り換えることを特徴とする。
A drying control method for a wood dryer according to the present invention includes an air inlet and an air outlet in a casing, a control unit, a drying chamber capable of carrying stacked wood in the casing, and a blower from the air inlet. A heat exchange unit that exchanges heat between the outside air and / or circulating air introduced by the above and generates hot air, and the hot air to be discharged into the drying chamber is previously provided between the hot air inlet of the drying chamber on the outlet side of the blower. A method for controlling a wood dryer provided with a rectifying and regulating chamber for regulating and rectifying,
According to the drying program, when the dry bulb temperature, wet bulb temperature, drying time in the drying chamber is set for each process from the initial drying stage to the late drying stage, and the opening degree of the intake damper falls below the set lower limit value, The control unit interrupts the process and switches to a next process jump mode for shifting to the next process .

以上説明したように、本発明に係る乾燥機によると、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に流入させる温風を予め調圧し整流させる整流調圧室を設けたから、調圧された温風を乾燥室内に吐出させて、桟積みされた木材間でバランスの取れた平均化された風速を得ることができ、安定した乾燥の実現と、乾燥品質のバラツキ防止を図ることができるという優れた効果を奏する。   As described above, according to the dryer according to the present invention, the rectifying and regulating chamber that regulates and rectifies the warm air flowing into the drying chamber in advance is provided between the outlet of the blower and the warm air inlet of the drying chamber. Therefore, the regulated warm air can be discharged into the drying chamber to obtain an averaged wind speed that is balanced between the stacked timbers, realizing stable drying and preventing variation in drying quality. It has an excellent effect that it can be achieved.

また、木質ペレット等を温水生成の燃料に用いることができるから、木材の製材時に生じる端材の有効利用と燃料コストの削減を図ることができるという優れた効果を奏する。   In addition, since wood pellets and the like can be used as fuel for hot water generation, there is an excellent effect that it is possible to effectively use offcuts generated during lumbering and reduce fuel costs.

さらに、本発明に係る乾燥機の乾燥制御方法によると、乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、吸気ダンパや排気ダンパの開度を比例制御するようにしたから、乾燥室内で各木材の表面からの蒸散量を適切に排出し、これにより各木材の乾燥を効率よく進行させながら、割れやカビの発生を抑えて優れた品質の乾燥木材を得ることができるという優れた効果を奏する。   Furthermore, according to the drying control method of the dryer according to the present invention, the opening degree of the intake damper and the exhaust damper is proportionally controlled during the drying operation based on the amount of change with respect to the set value of the wet bulb temperature in the drying chamber. Therefore, the amount of transpiration from the surface of each piece of wood can be properly discharged in the drying room, which makes it possible to obtain dry wood of excellent quality while suppressing the generation of cracks and mold while efficiently drying each piece of wood. There is an excellent effect of being able to.

本発明に係る第1の実施形態を示すもので、木材乾燥機の一部を断面視した側面図、The 1st Embodiment concerning the present invention is shown, and the side view which carried out the section view of some wood dryers, 図1に示す木材乾燥機のA−A線矢視断面図、AA line arrow sectional view of the wood dryer shown in FIG. 桟積みされた木材を示す側面、Side, showing laid wood, 乾燥中における飽和曲線に基づく減水率変化の理想曲線を示す図、The figure which shows the ideal curve of the water reduction rate change based on the saturation curve during drying, (A)は高温セット処理を実施しない木材乾燥スケジュールの例を示す表、(B)は高温セット処理が実施された木材乾燥スケジュールの例を示す表、(A) is a table showing an example of a wood drying schedule in which the high temperature setting process is not performed, (B) is a table showing an example of a wood drying schedule in which the high temperature setting process is performed, 本発明に係る第2の実施形態を示すもので、木材乾燥機の正断面図である。The 2nd Embodiment which concerns on this invention is shown, and is a front sectional view of a wood dryer.

本発明を実施するための第1の実施形態を図1ないし図4を参照して説明する。図1において、符号100は本発明に係る木材乾燥機である。   A first embodiment for carrying out the present invention will be described with reference to FIGS. In FIG. 1, reference numeral 100 denotes a wood dryer according to the present invention.

まず、木材乾燥機100の構造を説明する。図1に示すように、木材乾燥機(以下、「乾燥機」という)100には、温水生成装置110および乾燥室ユニット120が併設されている。これら温水生成装置110および乾燥室ユニット120は、制御部140により、温水生成運転および乾燥運転が全体制御されている。   First, the structure of the wood dryer 100 will be described. As shown in FIG. 1, a wood dryer (hereinafter referred to as “dryer”) 100 is provided with a hot water generator 110 and a drying chamber unit 120. The hot water generating device 110 and the drying chamber unit 120 are entirely controlled by the control unit 140 for the hot water generating operation and the drying operation.

温水生成装置110は、温水ボイラ111と、循環ポンプ112と、配管113を備えている。温水ボイラ111は木質系チップを燃料として80℃〜100℃の温水を生成する。生成された温水は循環ポンプ112の駆動により配管113を通して、後述する乾燥室ユニット120内の熱交換部129へ送られるようになっている。熱交換後の温水は、配管113を通り、温水ボイラ111に戻され、再び加熱されて熱交換部129へ送られるようになっている。温水ボイラ111および循環ポンプ112は制御部140からの操作により運転されている。温水ボイラ111で生成される温水の温度は、温水温度検出計114により検出され、制御部140にフィードバックされるようになっている。なお、符号115は煙突を示している。   The hot water generator 110 includes a hot water boiler 111, a circulation pump 112, and a pipe 113. The hot water boiler 111 generates hot water at 80 ° C. to 100 ° C. using wood chips as fuel. The generated hot water is sent to the heat exchanging unit 129 in the drying chamber unit 120 described later through the pipe 113 by driving the circulation pump 112. The hot water after the heat exchange passes through the pipe 113, is returned to the hot water boiler 111, is heated again, and is sent to the heat exchange unit 129. Hot water boiler 111 and circulation pump 112 are operated by an operation from control unit 140. The temperature of the hot water generated by the hot water boiler 111 is detected by the hot water temperature detector 114 and fed back to the control unit 140. Reference numeral 115 denotes a chimney.

乾燥室ユニット120は、図1および図2に示すように、ケーシング121の上面121aに外気を導入する吸気口122およびケーシング121の側面121b下部に湿潤空気を排出する排気口123を備えている。吸気口122には、駆動モータ124により開度調整される吸気ダンパ125が、排気口123には、吸気量の増減に比例する風圧の増減により自動開閉する風圧式排気ダンパ126が、それぞれ設けられている。吸気ダンパ125は、後述する湿球温度計136により測定された湿球温度の設定値に対する比例帯における変化量に基づき、制御リレーにより駆動される駆動モータ124を介して、開度が比例制御(PI制御)されるようになっている。風圧式排気ダンパ126も結果として、湿球温度の設定値に対する比例帯における変化量に基づき、開度が比例制御されるようになっている。   As shown in FIGS. 1 and 2, the drying chamber unit 120 includes an intake port 122 for introducing outside air into the upper surface 121 a of the casing 121, and an exhaust port 123 for discharging wet air at the lower portion of the side surface 121 b of the casing 121. The intake port 122 is provided with an intake damper 125 whose opening degree is adjusted by a drive motor 124, and the exhaust port 123 is provided with a wind pressure exhaust damper 126 that automatically opens and closes by increasing or decreasing the wind pressure in proportion to the increase or decrease of the intake air amount. ing. The intake damper 125 controls the opening degree proportionally via a drive motor 124 driven by a control relay based on the amount of change in the proportional band with respect to a set value of the wet bulb temperature measured by a wet bulb thermometer 136 described later ( PI control). As a result, the opening degree of the air pressure exhaust damper 126 is proportionally controlled based on the amount of change in the proportional band with respect to the set value of the wet bulb temperature.

ケーシング121の内部には、桟積みされた木材1を搬入可能な乾燥室127と、吸気口122から送風機128により導入された外気および/または循環空気を温水と熱交換して乾燥室127に供給する温風Wを生成する熱交換部129を備えている。ケーシング121の上面と乾燥室127との間には循環ダクト130により乾燥室127通過後の温風を送風機128側に戻す循環通路131が設けられている。循環通路131と乾燥室127の温風入口との間には熱交換後の温風を予め調圧し整流させる整流調圧室132が設けられている。整流調圧室132は、乾燥室127の温風入口側に、多数個の吐出孔133aを備える整流体133を配置している。送風機128は吸気口122の下流で循環通路131内に配置されている。   Inside the casing 121, a drying chamber 127 into which the stacked wood 1 can be carried, and outside air and / or circulating air introduced by the blower 128 from the intake port 122 is exchanged with hot water and supplied to the drying chamber 127. The heat exchange part 129 which produces | generates the warm air W to perform is provided. A circulation passage 131 is provided between the upper surface of the casing 121 and the drying chamber 127 to return the hot air after passing through the drying chamber 127 to the blower 128 side by the circulation duct 130. Between the circulation passage 131 and the hot air inlet of the drying chamber 127, a rectifying and regulating chamber 132 for regulating and rectifying the warm air after heat exchange in advance is provided. In the rectifying and regulating chamber 132, a rectifying body 133 including a large number of discharge holes 133 a is disposed on the hot air inlet side of the drying chamber 127. The blower 128 is disposed in the circulation passage 131 downstream of the intake port 122.

乾燥室127に搬入される木材1は、図3に示すように、木材載置台134の上面に桟部材2により左右に一定間隔をおいて多数本並べられ、上下に一定間隔をおいて多数本桟積みされており、フォークリフト等によって木材載置台134毎、乾燥室127に搬入されるようになっている。そして、図2に示すように、上下の木材1間の隙間Sを前後方向に温風Wが通過し、各木材1を乾燥させるようになっている。   As shown in FIG. 3, a large number of timbers 1 carried into the drying chamber 127 are arranged on the upper surface of the timber mounting table 134 at regular intervals on the left and right sides by the crosspiece member 2, and a large number of timbers 1 at regular intervals in the vertical direction. They are piled up and are carried into the drying chamber 127 for each wood mounting table 134 by a forklift or the like. And as shown in FIG. 2, the warm air W passes the clearance gap S between the upper and lower timber 1 to the front-back direction, and dries each timber 1. FIG.

乾燥室127の温風入口に設けられた整流体133は、上下方向(桟積み方向)および水平方向に一定間隔で多数個の吐出孔133aが設けられた多孔板から構成されている。循環通路131内を送風機128の下流側に送られた外気および/又は循環空気は、ケーシング121の側面121b内面に突き当たり下降してケーシング121の底面121cに衝突して上昇し、上側付近に負圧空間が形成され、下側付近に加圧空間が形成される。これにより、整流体133の存在しない従来では、桟積みされた木材1のうち、上側の木材1間を通過する温風の風量および風速が、下側の木材1間を通過する温風の風量および風速に比べて小さく、上下の木材間で風量差および風速差が大きく異なり、乾燥品質にバラツキが生じていたが、乾燥室127の温風入口に、多数の吐出孔133aが上下方向および水平方向に穿設された整流体133が配置されたことにより、各吐出孔133aから吐出される温風の吐出風量および吐出風速が上下間で均一化されるようなった。すなわち、送風機128の出口側に整流調圧室(予圧室)132が形成され、整流調圧室132において上下間で風圧が均一化され、その結果、整流体133の各吐出孔133aから一斉に、整流化され、速度も風量も均一化された温風が乾燥室127に吐出されるようになった。   The rectifier 133 provided at the hot air inlet of the drying chamber 127 is composed of a perforated plate provided with a number of discharge holes 133a at regular intervals in the vertical direction (stacking direction) and in the horizontal direction. The outside air and / or circulating air sent to the downstream side of the blower 128 in the circulation passage 131 hits the inner surface of the side surface 121b of the casing 121 and descends, collides with the bottom surface 121c of the casing 121, rises, and has a negative pressure near the upper side. A space is formed, and a pressurized space is formed near the lower side. Thus, in the conventional art in which the rectifying body 133 is not present, the air volume and the wind speed of the warm air passing between the upper timbers 1 among the stacked timbers 1 are the air volume of the warm air passing between the lower timbers 1. However, the air volume difference and the wind speed difference are greatly different between the upper and lower woods, and the drying quality varies. However, a large number of discharge holes 133a are formed vertically and horizontally at the hot air inlet of the drying chamber 127. By arranging the rectifying body 133 drilled in the direction, the discharge amount and the discharge air velocity of the hot air discharged from each discharge hole 133a are made uniform in the vertical direction. That is, a rectifying and regulating chamber (preload chamber) 132 is formed on the outlet side of the blower 128, and the wind pressure is made uniform between the upper and lower sides in the rectifying and regulating chamber 132. As a result, all the discharge holes 133a of the rectifying body 133 are simultaneously sent. The warm air, which has been rectified and has a uniform speed and air volume, is discharged into the drying chamber 127.

熱交換部129は、配管113から続く多数本の熱交換用菅体129Aから構成され、各熱交換用菅体129Aには多数の熱交換用フィン(図示せず)が設けられている。かかる熱交換部129は、整流調圧室132において、整流体133の手前(上流側)に整流体133と平行に配置されている。   The heat exchanging portion 129 includes a large number of heat exchanging housings 129A continuing from the pipe 113, and each heat exchanging housing 129A is provided with a large number of heat exchanging fins (not shown). The heat exchanging unit 129 is disposed in front of the rectifying body 133 (upstream side) in parallel with the rectifying body 133 in the rectifying and regulating chamber 132.

乾燥室127には、乾燥室127内の乾燥温度(温風温度)を測定する乾球温度計135と湿球温度を測定する湿球温度計136が、温風入口付近に、それぞれ配置されている。また、ケーシング121内面の四隅には、循環空気の流れを円滑になるように案内するガイド部137がそれぞれ設けられている。   In the drying chamber 127, a dry bulb thermometer 135 for measuring the drying temperature (warm air temperature) in the drying chamber 127 and a wet bulb thermometer 136 for measuring the wet bulb temperature are arranged near the hot air inlet, respectively. Yes. In addition, guide portions 137 that guide the flow of the circulating air smoothly are provided at the four corners of the inner surface of the casing 121, respectively.

制御部140は、前述したように、温水温度検出計114からの温水温度に基づき、温水生成装置110の温水ボイラ111および循環ポンプ112をフィードバック制御する。また、乾燥運転中に、乾燥室127内の乾球温度に基づき、温水ボイラ111および循環ポンプ112をフィードバック制御し、熱交換部129で生成され乾燥室127へ送られる温風の温度を制御する。さらに、制御部140は、乾燥室127内の湿球温度に基づき、吸気ダンパ125による吸気量および排気ダンパ126による排気量の最適調整を行う。より具体的には、乾燥室127内の湿球温度の設定値に対する比例帯における変化量に基づき、吸気ダンパ125の開度量および排気ダンパ126の開度量を比例制御する。さらに、乾燥運転中に、乾球温度計135および湿球温度計136の各温度に基づき、相対湿度を検出する。   As described above, the controller 140 feedback-controls the hot water boiler 111 and the circulation pump 112 of the hot water generator 110 based on the hot water temperature from the hot water temperature detector 114. During the drying operation, the hot water boiler 111 and the circulation pump 112 are feedback-controlled based on the dry bulb temperature in the drying chamber 127 to control the temperature of the hot air generated by the heat exchange unit 129 and sent to the drying chamber 127. . Further, the control unit 140 performs optimal adjustment of the intake air amount by the intake damper 125 and the exhaust amount by the exhaust damper 126 based on the wet bulb temperature in the drying chamber 127. More specifically, the opening amount of the intake damper 125 and the opening amount of the exhaust damper 126 are proportionally controlled based on the amount of change in the proportional band with respect to the set value of the wet bulb temperature in the drying chamber 127. Further, the relative humidity is detected based on the temperatures of the dry bulb thermometer 135 and the wet bulb thermometer 136 during the drying operation.

次に、上記のように構成された乾燥機100の使用方法および乾燥制御方法について、以下に説明する。   Next, the usage method and drying control method of the dryer 100 comprised as mentioned above are demonstrated below.

最初に、乾燥室ユニット120の図示しない扉を開けて、木材載置台134に水平方向および上下方向に多数桟積みされた木材1を、フォークリフト等により木材載置台134毎搬入し、扉を閉める。木材1はここでは一例として一般の構造用板材(スギ、芯なし)を用いる。生木状態の各木材1の含水率は100%ないしそれ以上であり、乾燥操作により含水率を20%以下に低下させる。乾燥操作は、図4に示す飽和曲線に基づく減水率変化の理想曲線(以下、「減水率曲線」という)に沿って含水率が低下するように行なう。図5(A)に生木状態からの乾燥基本スケジュール(プログラム)の例を示す。乾燥運転中、乾球温度は当初50℃を維持し、後半で55℃、60℃と段階的に引き上げる。湿球温度は当初の乾湿球温度差を小さくし、含水率の低下と共に段階的に同温度差を拡大する。   First, a door (not shown) of the drying chamber unit 120 is opened, and a large number of timbers 1 stacked in a horizontal direction and a vertical direction on the timber mounting table 134 are loaded into the timber mounting table 134 by a forklift or the like, and the door is closed. The wood 1 uses a general structural plate (cedar, no core) as an example here. The moisture content of each timber 1 in the raw wood state is 100% or more, and the moisture content is reduced to 20% or less by a drying operation. The drying operation is performed so that the water content decreases along an ideal curve (hereinafter referred to as “water reduction rate curve”) of the water reduction rate change based on the saturation curve shown in FIG. FIG. 5 (A) shows an example of a basic drying schedule (program) from the state of raw trees. During the drying operation, the dry bulb temperature is initially maintained at 50 ° C., and gradually increased to 55 ° C. and 60 ° C. in the latter half. The wet bulb temperature reduces the initial wet and dry bulb temperature difference, and gradually increases the temperature difference as the moisture content decreases.

まず、温風生成装置110において、木質系チップの燃焼により温水ボイラ111で80〜100℃の温水を生成し、生成された温水を、循環ポンプ112により配管113を通して熱交換部129へと送る。同時に、送風機128の運転により乾燥室127内の空気を循環させる。送風機128により下流に送られた空気は、整流調圧室132内で調圧されると共に、熱交換部129において80〜100℃の温水と熱交換され、50℃の温風として、整流体133の各吐出孔132aから一斉に乾燥室127内に吐出される。温風の吐出流速は3m/s以下の緩やかな流速であることが望ましい。   First, in the hot air generator 110, hot water of 80 to 100 ° C. is generated by the hot water boiler 111 by combustion of the wood chip, and the generated hot water is sent to the heat exchange unit 129 through the piping 113 by the circulation pump 112. At the same time, the air in the drying chamber 127 is circulated by the operation of the blower 128. The air sent downstream by the blower 128 is regulated in the rectifying and regulating chamber 132 and is also heat-exchanged with hot water of 80 to 100 ° C. in the heat exchanging section 129 to produce 50 ° C. warm air as the rectifying body 133. Are simultaneously discharged from the discharge holes 132a into the drying chamber 127. It is desirable that the warm air discharge flow rate be a moderate flow rate of 3 m / s or less.

乾燥室127内に吐出された温風は、全体として整流化され、かつ風速および風量が均一化されており、桟積みされた木材1間の隙間Sを均一な速度で通過し、各木材1の表面から水分を奪いつつ、乾燥室127を出て行く。このとき制御部140は、湿球温度計136による湿球温度(検出温度)が設定温度の比例帯(±2℃)の上限値(+2℃)に達すると吸気ダンパ126の開度を全開(100%)し、同湿球温度が設定温度にあるときは吸気ダンパ126の開度を50%に維持し、同湿球温度が比例帯の下限値(−2℃)に至ると吸気ダンパ126の開度を全閉(0%)するように、吸気ダンパ126の開度を比例制御する。   The warm air discharged into the drying chamber 127 is rectified as a whole, and the air speed and the air volume are made uniform, and passes through the gaps S between the stacked woods 1 at a uniform speed. Taking out moisture from the surface of the water, it leaves the drying chamber 127. At this time, when the wet bulb temperature (detected temperature) by the wet bulb thermometer 136 reaches the upper limit (+ 2 ° C.) of the set temperature proportional band (± 2 ° C.), the control unit 140 fully opens the intake damper 126 ( 100%), and when the wet bulb temperature is at the set temperature, the opening degree of the intake damper 126 is maintained at 50%, and when the wet bulb temperature reaches the lower limit (−2 ° C.) of the proportional band, the intake damper 126 The opening degree of the intake damper 126 is proportionally controlled so that the opening degree is fully closed (0%).

乾燥初期は水分蒸散量が多いことから湿球温度が設定値(47.5℃)よりも高め(49.5℃付近またはそれ以上)に推移する。したがって、水分蒸散量の多い乾燥初期は、吸気ダンパ126が全開され、新鮮外気がケーシング121内に導入されると共に、排気ダンパ127が全開され、湿潤空気が排気口123から積極的に排出される。   Since the amount of moisture transpiration is large in the initial stage of drying, the wet bulb temperature changes to a higher value (around 49.5 ° C. or higher) than the set value (47.5 ° C.). Therefore, at the beginning of drying with a large amount of moisture transpiration, the intake damper 126 is fully opened, fresh outside air is introduced into the casing 121, the exhaust damper 127 is fully opened, and moist air is actively discharged from the exhaust port 123. .

乾燥初期から乾燥中期に至ると、含水率の低下に伴い、各木材1の表面からの水分蒸散量が次第に少なくなる。その結果、湿球温度の設定値に対する変化量が次第に小さくなり、変化量の減少に比例して、吸気ダンパ126および排気ダンパ127の各開度の変化量も減少する。この間、各木材1の含水率が順調に低下する。乾燥室127を通過した温風のうち、排気分以外は、循環空気として循環通路131内を送風機128側へ戻される。   From the initial drying stage to the middle drying stage, the moisture transpiration from the surface of each piece of wood 1 gradually decreases as the moisture content decreases. As a result, the amount of change with respect to the set value of the wet bulb temperature is gradually reduced, and the amount of change in each opening degree of the intake damper 126 and the exhaust damper 127 is also reduced in proportion to the decrease in the change amount. During this time, the moisture content of each wood 1 decreases smoothly. Of the warm air that has passed through the drying chamber 127, the air other than the exhaust air is returned as circulating air to the blower 128 side as circulating air.

乾燥後期に至ると、各木材1の表面からの水分蒸散量は最小となり、湿球温度の設定値に対する変化量も最小となる。このように、乾燥初期から乾燥後期にかけて、各木材1の表面からの水分蒸散量に合わせて、湿球温度の設定値に対する変化量に基づき、吸気ダンパ126および排気ダンパ127の開度を調整し、排湿量を最適制御することができる。本例の場合、乾燥工程は10日間で終了する。   When reaching the late drying stage, the amount of moisture transpiration from the surface of each wood 1 is minimized, and the amount of change with respect to the set value of the wet bulb temperature is also minimized. As described above, the opening degree of the intake damper 126 and the exhaust damper 127 is adjusted based on the amount of change with respect to the set value of the wet bulb temperature in accordance with the amount of moisture transpiration from the surface of each wood 1 from the initial drying stage to the late drying stage. The amount of exhausted moisture can be optimally controlled. In this example, the drying process is completed in 10 days.

乾燥運転中、熱交換部129に送られる温水は温水温度検出計114により検出されるが、温水温度が設定下限温度(40℃)を下回る温度になったときは、制御部140が、湿球温度に基づき吸気ダンパ126および排気ダンパ127を自動開閉する湿球温度運転モードから、相対湿度に基づき吸気ダンパ126および排気ダンパ127を自動開閉する相対湿度運転モードに切り換える。相対湿度は乾球温度計135および湿球温度計136の各温度から算出される。   During the drying operation, the hot water sent to the heat exchanging unit 129 is detected by the hot water temperature detector 114. When the hot water temperature falls below the set lower limit temperature (40 ° C.), the control unit 140 The wet bulb temperature operation mode in which the intake damper 126 and the exhaust damper 127 are automatically opened and closed based on the temperature is switched to the relative humidity operation mode in which the intake damper 126 and the exhaust damper 127 are automatically opened and closed based on the relative humidity. The relative humidity is calculated from each temperature of the dry bulb thermometer 135 and the wet bulb thermometer 136.

相対湿度運転モードは、乾燥室127内の相対湿度が設定上限値(70〜80%のうちの任意の値)を上回るとき、吸気ダンパ126および排気ダンパ127を全開させる。温水温度が設定下限温度(40℃)を下回るときは、温風温度が低下(40℃未満)して乾燥室127内の相対湿度(乾燥運転中の乾燥室内の相対湿度は通常30〜70%以下である)が上昇し、70〜80%に至ると、乾燥室127内に凝縮水が発生し、乾燥品質が悪化する。そこで、かかる場合は相対湿度運転モードに移行し、乾燥室127内の相対湿度が設定上限値を上回るとき、吸気ダンパ126および排気ダンパ127を強制的に全開し、乾燥室127内の相対湿度を低下させる。これにより、夜間等、温水ボイラの燃焼管理ができなくなる場合など、温水温度が設定下限温度(40℃)を下回るときは、制御部140が自動的に相対湿度運転モードに切り替え、乾燥室127内の湿度上昇による凝縮を抑制し、乾燥品質の悪化を防止する。   In the relative humidity operation mode, the intake damper 126 and the exhaust damper 127 are fully opened when the relative humidity in the drying chamber 127 exceeds a set upper limit value (any value of 70 to 80%). When the hot water temperature falls below the set lower limit temperature (40 ° C.), the hot air temperature decreases (less than 40 ° C.) and the relative humidity in the drying chamber 127 (the relative humidity in the drying chamber during the drying operation is usually 30 to 70%) (The following) rises and reaches 70 to 80%, condensed water is generated in the drying chamber 127, and the drying quality deteriorates. Therefore, in such a case, the operation shifts to the relative humidity operation mode, and when the relative humidity in the drying chamber 127 exceeds the set upper limit value, the intake damper 126 and the exhaust damper 127 are forcibly fully opened, and the relative humidity in the drying chamber 127 is set. Reduce. As a result, when the hot water temperature falls below the set lower limit temperature (40 ° C.), such as when the combustion management of the hot water boiler cannot be performed at night, the control unit 140 automatically switches to the relative humidity operation mode, and the inside of the drying chamber 127 Condensation due to increase in humidity is prevented, and deterioration of dry quality is prevented.

温水温度が設定下限温度(40℃)を下回る温度になったとき、制御部140が、前述の湿球温度運転モードから、間欠タイマに基づき吸気ダンパ126および排気ダンパ127を自動開閉する間欠タイマ運転モードに切り換えるようにしてもよい。間欠タイマー運転モードは、設定時間(1時間当たり5〜10分間)に吸気ダンパ126および排気ダンパ127を全開し、乾燥室127内の湿気を強制排出する。当該モードによっても乾燥室127内の湿度上昇による凝縮を抑制し、乾燥品質の悪化を防止することができる。   When the hot water temperature falls below the set lower limit temperature (40 ° C.), the controller 140 automatically opens and closes the intake damper 126 and the exhaust damper 127 based on the intermittent timer from the wet bulb temperature operation mode described above. You may make it switch to mode. In the intermittent timer operation mode, the intake damper 126 and the exhaust damper 127 are fully opened at a set time (5 to 10 minutes per hour), and moisture in the drying chamber 127 is forcibly discharged. Also in this mode, condensation due to an increase in humidity in the drying chamber 127 can be suppressed, and deterioration of the drying quality can be prevented.

乾燥中期から乾燥後期に至る途中、吸気ダンパ126および排気ダンパ127のいずれか一方(例えば吸気ダンパ126)の開度が設定下限値(例えば10〜20%程度)に達した場合、次工程ジャンプ運転モードに切り換えるようにしてよい。次工程ジャンプ運転モードは、設定された規定の工程時間を経過することなく、吸気ダンパ126の開度が設定下限値に達した場合、次工程に移行することにより、乾燥時間の短縮を図ることができる。なお、制御部140は、前述の工程で、相対湿度運転モード、間欠タイマ運転モードを選択した場合は、吸気ダンパ126および排気ダンパ127のいずれか一方の開度が設定下限値(例えば10〜20%程度)に達した場合であっても、次工程ジャンプ運転モードへの切り替えを中止することができる。   When the opening degree of either the intake damper 126 or the exhaust damper 127 (for example, the intake damper 126) reaches the set lower limit value (for example, about 10 to 20%) during the period from the middle drying stage to the latter drying stage, the next step jump operation is performed. You may make it switch to a mode. In the next process jump operation mode, when the opening degree of the intake damper 126 reaches the set lower limit value without passing the set specified process time, the drying time is shortened by moving to the next process. Can do. When the control unit 140 selects the relative humidity operation mode or the intermittent timer operation mode in the above-described process, the opening degree of either the intake damper 126 or the exhaust damper 127 is set to a lower limit value (for example, 10 to 20). %), Switching to the next step jump operation mode can be stopped.

乾燥温度(温風温度)は50〜70℃の中低温に設定され、特に冬季の場合は、乾燥負荷が大きくなる傾向がある。この場合、制御部140が、外気温度を外気温度計138により検出し、設定下限値(例えば10℃)を下回るとき、循環ポンプ112の駆動量、すなわち、温水の循環量を増加させるようにしてよい。この場合、循環ポンプ112をインバータにより回転数制御して温水の循環量を増加させるか、あるいは配管113の循環ポンプ112の下流側(送り側)にある制御弁を迂回するバイパス弁を設けて、外気温度が設定下限値を下回るときにバイパス弁を開放して温水の循環量を増加させるようにしてよい。これにより、木材乾燥機100のケーシング121における断熱材強化や熱交換部129の伝熱面積の増加を図ることなく、冬季であっても夏季と同等に熱量を確保できる。設備費用の軽減を図ることができる。   The drying temperature (warm air temperature) is set to a medium to low temperature of 50 to 70 ° C., and particularly in the winter season, the drying load tends to increase. In this case, the control unit 140 detects the outside air temperature with the outside air thermometer 138, and when it falls below a set lower limit value (for example, 10 ° C.), the driving amount of the circulation pump 112, that is, the circulation amount of the hot water is increased. Good. In this case, the circulation pump 112 is controlled in rotation speed by an inverter to increase the circulation amount of the hot water, or a bypass valve that bypasses the control valve on the downstream side (feed side) of the circulation pump 112 of the pipe 113 is provided, When the outside air temperature falls below the set lower limit value, the bypass valve may be opened to increase the circulation amount of the hot water. Thus, the amount of heat can be ensured even in the winter as in the summer without reinforcing the heat insulating material in the casing 121 of the wood dryer 100 and increasing the heat transfer area of the heat exchanging portion 129. Equipment costs can be reduced.

本実施形態の木材乾燥機100によると、循環通路131と乾燥室127の温風入口との間に乾燥室127に供給される温風を予め調圧させる整流調圧室132を設けたことにより、調圧された温風が整流体133の各吐出孔133aから乾燥室127内に噴き出され、桟積みされた木材1の上下間、左右間でバランスの取れた平均化された風速が得られる。このように風速が平均化された温風が、各木材1の隙間を通過することにより、安定した乾燥が実現される。すなわち、上下の木材間で乾燥品質にバラツキが生じなくなった。   According to the wood dryer 100 of the present embodiment, the rectifying and regulating chamber 132 that regulates the warm air supplied to the drying chamber 127 in advance is provided between the circulation passage 131 and the hot air inlet of the drying chamber 127. The conditioned warm air is blown into the drying chamber 127 from each discharge hole 133a of the rectifier 133, and an averaged wind speed that is balanced between the top and bottom and the left and right of the stacked wood 1 is obtained. It is done. Thus, the warm air with which the wind speed was averaged passes the clearance gap between each timber 1, and stable drying is implement | achieved. That is, there was no variation in dry quality between the upper and lower wood.

また、乾燥室127内の湿球温度の設定値に対する比例帯における変化量に基づき、吸気ダンパ125および排気ダンパ126の開度を比例制御するようにしたから、乾燥室127内で各木材1の表面からの蒸散量を、図4に示す理想曲線に沿って適切に排出することができ、すなわち、乾燥室127内からの排湿量の最適制御を実現することができ、これにより各木材1の乾燥を効率よく進行させながら、割れやカビの発生を抑制した適正品質の乾燥木材を得ることができる。   In addition, since the opening degree of the intake damper 125 and the exhaust damper 126 is proportionally controlled based on the amount of change in the proportional band with respect to the set value of the wet bulb temperature in the drying chamber 127, each wood 1 in the drying chamber 127 is controlled. The amount of transpiration from the surface can be appropriately discharged along the ideal curve shown in FIG. 4, that is, the optimum control of the amount of moisture exhausted from the drying chamber 127 can be realized. It is possible to obtain a dry wood of an appropriate quality in which cracking and mold generation are suppressed while efficiently drying the wood.

乾燥室127内に搬入する木材1が芯持ち材、例えば一般の構造用柱材(スギ、芯あり)である場合は、予め高温の蒸気で生木状態の木材が柔らかくなるように熱処理(蒸煮)する高温熱処理(高温セット処理)工程を経ることが望ましい。乾燥室127に搬入した生木状態の芯持ち材は、木材表面が乾燥して縮もうとするが、木材内部はまだ乾燥していないため木材表面に引張りが生じて表面に割れが生じるおそれがある。そこで、乾燥室127内に搬入する前に、高温セット処理工程において、蒸気釜で95℃の蒸気により各木材1を蒸煮して表面を柔らかくし、しかる後、温度を120℃に上げて発汗を促進させ、湿度を急激に下げて表面を乾燥させる。かかる高温セット処理により特に芯持ちの木材表面の割れを効果的に防止できる。   When the wood 1 to be carried into the drying chamber 127 is a core holding material, for example, a general structural pillar material (cedar, with core), heat treatment (steamed) so that the raw wood is softened with high-temperature steam in advance. It is desirable to go through a high temperature heat treatment (high temperature set treatment) step. The wood-supported core material carried into the drying chamber 127 tries to shrink due to the dryness of the wood surface, but the wood interior has not yet dried, so there is a risk that the wood surface will be pulled and cracked. is there. Therefore, before carrying into the drying chamber 127, in the high temperature setting process, each wood 1 is steamed with steam at 95 ° C. in a steam kettle to soften the surface, and then the temperature is raised to 120 ° C. to sweat. Promote and dry the surface by rapidly reducing the humidity. Such a high-temperature set treatment can effectively prevent cracking of the cored wood surface.

図5(B)に高温セット処理を実施した木材(芯持ち材)1の促進乾燥基本スケジュール(プログラム)の例を示す。高温セット処理(95℃を12時間、120℃を12〜20時間)後の木材1は、含水率が55%以下に低下しており、乾燥室127において、乾球温度を60℃の一定温度に維持し、湿球温度は当初の50℃から徐々に40℃まで低下させる。高温セット処理を実施することにより、木材表面に割れを生じることなく、約5日間で乾燥工程を、高温セット処理を含めても約6〜7日間で乾燥を終了させることができる。   FIG. 5B shows an example of an accelerated drying basic schedule (program) of the wood (core holding material) 1 subjected to the high temperature setting process. The wood 1 after the high temperature setting treatment (95 ° C. for 12 hours, 120 ° C. for 12 to 20 hours) has a moisture content reduced to 55% or less, and the dry bulb temperature is a constant temperature of 60 ° C. in the drying chamber 127. The wet bulb temperature is gradually lowered from the initial 50 ° C. to 40 ° C. By carrying out the high temperature setting treatment, the drying step can be completed in about 5 days without cracking the wood surface, and the drying can be completed in about 6 to 7 days even including the high temperature setting treatment.

木材の乾燥工程では、風速(温風速度)が大きいほど乾燥速度が大きくなるが、乾燥速度に対する風速の影響が大きいのは乾燥前半であって、乾燥後半は風速の影響が小さくなる。そこで、乾燥後半の含水率30%以降の風速を低下させる(例えば前半の風速の80%程度又はそれ以下、前半が3m/sのとき、1.5m/s以下に低下させる)、すなわち、送風機128の風量を、木材の含水率測定に基づき低下するように制御することにより省エネルギー操作が可能である。この場合、木材の含水率測定は、電気抵抗式含水率計や高周波式含水率計、マイクロ波式含水率計等の測定器によって測定することができる。   In the drying process of wood, the higher the wind speed (warm air speed), the higher the drying speed. However, the influence of the wind speed on the drying speed is large in the first half of the drying, and the influence of the wind speed is small in the second half of the drying. Therefore, the wind speed after the moisture content of 30% in the latter half of the drying is reduced (for example, about 80% or less of the wind speed in the first half, and when the first half is 3 m / s, it is reduced to 1.5 m / s or less). An energy saving operation is possible by controlling the air volume of 128 so as to decrease based on the moisture content measurement of the wood. In this case, the moisture content of wood can be measured by a measuring instrument such as an electric resistance moisture meter, a high frequency moisture meter, or a microwave moisture meter.

図6は、本発明の第2の実施形態を示すもので、乾燥機100’の整流体133の出口側にスイングフラップ150を追加したものである。なお、前記実施形態に示す部材と同一部材には同一符号を付してその説明を省略する。   FIG. 6 shows a second embodiment of the present invention, in which a swing flap 150 is added to the outlet side of the rectifier 133 of the dryer 100 ′. In addition, the same code | symbol is attached | subjected to the same member as the member shown in the said embodiment, and the description is abbreviate | omitted.

スイングフラップ150は、整流体133の各吐出孔133aから吐出された温風の方向を上下方向に変化させるもので、支柱151に上下に回動可能な多数枚の可動羽根152が軸部153を介して取り付けられている。各可動羽根152には例えば各軸部153に図示しないチェーンが巻回され、モータを正逆回転させることにより、各可動羽根152を一斉に上下方向にスイングさせ、整流体133の各吐出孔133aから吐出された温風の方向を上下方向に変化させることができる。これにより、乾燥室127内に吐出される温風のムラをより一層無くし(温風の均一化をより促進し)、各木材1の乾燥品質をより均一化することができる。   The swing flap 150 changes the direction of the warm air discharged from each discharge hole 133a of the rectifying body 133 in the vertical direction. A large number of movable blades 152 that can be turned up and down on the support column 151 support the shaft portion 153. Is attached through. A chain (not shown) is wound around each movable blade 152, for example, around each shaft portion 153. By rotating the motor forward and backward, each movable blade 152 is swung up and down all at once, and each discharge hole 133a of the rectifying body 133 is rotated. The direction of the hot air discharged from can be changed in the vertical direction. Thereby, the nonuniformity of the warm air discharged into the drying chamber 127 can be further eliminated (promoting the homogenization of the warm air is further promoted), and the dry quality of each wood 1 can be made more uniform.

かくして、本発明に係る木材乾燥機によると、各木材の表面から蒸散される水分を乾燥室外へ適切に排出して、各木材の乾燥を効率よく進行させると同時に、表面割れや内部割れ、カビの発生を抑制し、乾燥ムラのない高品質の乾燥木材を得ることができる。   Thus, according to the wood dryer according to the present invention, the moisture evaporated from the surface of each timber is appropriately discharged out of the drying chamber, and the drying of each timber is efficiently advanced, and at the same time, surface cracks, internal cracks, mold Generation | occurrence | production of this can be suppressed and the high quality dry wood without a drying nonuniformity can be obtained.

本発明に係る木材乾燥機およびその乾燥制御方法は、木材を乾燥させる装置および方法として、また、農産物や海産物等を乾燥させる装置および方法としても利用可能である。   The wood dryer and its drying control method according to the present invention can be used as an apparatus and method for drying wood, and also as an apparatus and method for drying agricultural products, marine products, and the like.

1 木材
2 桟部材
100 乾燥機
110 温水生成装置
111 温水ボイラ
112 循環ポンプ
113 配管
114 温水温度検出計
115 煙突
120 乾燥室ユニット
121 ケーシング
122 吸気口
123 排気口
124 駆動モータ
125 吸気ダンパ
126 排気ダンパ
127 乾燥用トレイ
128 送風機
129 熱交換部
129A 熱交換用菅体
130 循環ダクト
131 循環通路
132 整流調圧室
133 整流体
133a 吐出孔
134 木材載置台
135 乾球温度計
136 湿球温度計
137 ガイド部
138 外気温度計
140 制御部
150 スイングフラップ
151 支柱
152 可動羽根
153 軸部
S 桟積みされた木材間の隙間
DESCRIPTION OF SYMBOLS 1 Wood 2 Crosspiece member 100 Dryer 110 Hot water production | generation apparatus 111 Hot water boiler 112 Circulation pump 113 Piping 114 Hot water temperature detector 115 Chimney 120 Drying chamber unit 121 Casing 122 Intake port 123 Exhaust port 124 Drive motor 125 Intake damper 126 Exhaust damper 127 Drying Tray 128 Blower 129 Heat exchange section 129A Heat exchange housing 130 Circulation duct 131 Circulation passage 132 Rectification pressure regulation chamber 133 Rectification body 133a Discharge hole 134 Wood mounting table 135 Dry bulb thermometer 136 Wet bulb thermometer 137 Guide section 138 Outside air Thermometer 140 Control unit 150 Swing flap 151 Strut 152 Movable blade 153 Shaft S S Gap between stacked wood

Claims (5)

ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みされた木材を搬入可能な乾燥室と、吸気口から送風機により導入された外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、
送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられており
前記制御部は、乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、排気口の排気ダンパの開度を比例制御する湿球温度運転モードと、温水温度が設定下限値を下回る温度になったとき、乾燥室内の相対湿度の変化量に基づき、排気口の排気ダンパおよび吸気口の吸気ダンパの各開度を比例制御する相対湿度運転モードを備えていることを特徴とする木材乾燥機。
The casing is provided with an inlet and an outlet, a hot water generator and a control unit, a drying chamber in which the stacked wood can be carried inside the casing, and outside air introduced by a blower from the inlet and / or A heat exchanging unit that generates hot air by exchanging heat between the circulating air and hot water generated by the hot water device ;
Between the hot air inlet of the drying chamber at the outlet side of the blower, and rectifying regulating chamber is provided to advance regulating pressure rectification warm air ejected to the drying chamber,
The controller controls a wet bulb temperature operation mode in which the opening degree of the exhaust damper of the exhaust port is proportionally controlled based on a change amount with respect to a set value of the wet bulb temperature in the drying chamber during the drying operation, and the hot water temperature is a set lower limit value. It has a relative humidity operation mode that proportionally controls the opening degree of the exhaust damper of the exhaust port and the intake damper of the intake port based on the amount of change in the relative humidity in the drying chamber when the temperature falls below Wood dryer.
ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みされた木材を搬入可能な乾燥室と、吸気口から送風機により導入された外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、
送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられており
前記制御部は、乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、排気口の排気ダンパの開度を比例制御する湿球温度運転モードと、温水温度が設定下限値を下回る温度になったとき、設定時間の間、排気口の排気ダンパおよび吸気口の吸気ダンパを全開させる間欠タイマ運転モードを備えていることを特徴とする木材乾燥機。
The casing is provided with an inlet and an outlet, a hot water generator and a control unit, a drying chamber in which the stacked wood can be carried inside the casing, and outside air introduced by a blower from the inlet and / or A heat exchanging unit that generates hot air by exchanging heat between the circulating air and hot water generated by the hot water device ;
Between the hot air inlet of the drying chamber at the outlet side of the blower, and rectifying regulating chamber is provided to advance regulating pressure rectification warm air ejected to the drying chamber,
The controller controls a wet bulb temperature operation mode in which the opening degree of the exhaust damper of the exhaust port is proportionally controlled based on a change amount with respect to a set value of the wet bulb temperature in the drying chamber during the drying operation, and the hot water temperature is a set lower limit value. A wood dryer characterized by having an intermittent timer operation mode in which the exhaust damper of the exhaust port and the intake damper of the intake port are fully opened during a set time when the temperature falls below .
ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みした木材を搬入可能な乾燥室と、吸気口から送風機により導入した外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられている木材乾燥機の制御方法であって、
乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、制御部が、排気口の排気ダンパの開度を比例制御すると共に、温水温度が設定下限値を下回る温度になったとき、乾燥室内の相対湿度の変化量に基づき、前記制御部が、排気口の排気ダンパおよび吸気口の吸気ダンパの各開度を比例制御する相対湿度運転モードに切り換えることを特徴とする木材乾燥機の乾燥制御方法。
The casing has an intake port and an exhaust port, a hot water generator and a control unit, a drying chamber in which the stacked wood can be carried inside the casing, and outside air and / or circulating air introduced by a blower from the intake port And a heat exchanger that generates hot air by exchanging heat with the hot water generated by the hot water device, and is discharged into the drying chamber between the hot air inlet of the drying chamber on the outlet side of the blower A method for controlling a wood dryer provided with a rectifying and regulating chamber for regulating and rectifying warm air in advance,
During the drying operation, the control unit proportionally controls the opening degree of the exhaust damper at the exhaust port based on the amount of change with respect to the set value of the wet bulb temperature in the drying chamber , and the hot water temperature is below the set lower limit value. When the wood drying is characterized in that , based on the amount of change in relative humidity in the drying chamber, the control unit switches to a relative humidity operation mode in which each opening degree of the exhaust damper of the exhaust port and the intake damper of the intake port is proportionally controlled. Drying control method of the machine.
ケーシングに吸気口および排気口を備えるとともに、温水生成装置と制御部を備え、ケーシングの内部に、桟積みした木材を搬入可能な乾燥室と、吸気口から送風機により導入した外気および/又は循環空気を前記温水装置により生成された温水との間で熱交換して温風を生成する熱交換部とを備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられている木材乾燥機の制御方法であって、
乾燥運転中に、乾燥室内の湿球温度の設定値に対する変化量に基づき、制御部が、排気口の排気ダンパの開度を比例制御すると共に、温水温度が設定下限値を下回る温度になったとき、制御部が、設定時間の間、排気口の排気ダンパおよび吸気口の吸気ダンパを全開させる間欠タイマ運転モードに切り換えることを特徴とする木材乾燥機の乾燥制御方法。
The casing has an intake port and an exhaust port, a hot water generator and a control unit, a drying chamber in which the stacked wood can be carried inside the casing, and outside air and / or circulating air introduced by a blower from the intake port And a heat exchanger that generates hot air by exchanging heat with the hot water generated by the hot water device, and is discharged into the drying chamber between the hot air inlet of the drying chamber on the outlet side of the blower A method for controlling a wood dryer provided with a rectifying and regulating chamber for regulating and rectifying warm air in advance,
During the drying operation, the control unit proportionally controls the opening degree of the exhaust damper at the exhaust port based on the amount of change with respect to the set value of the wet bulb temperature in the drying chamber , and the hot water temperature is below the set lower limit value. The control unit switches to an intermittent timer operation mode in which the exhaust damper of the exhaust port and the intake damper of the intake port are fully opened for a set time .
ケーシングに吸気口および排気口を備えるとともに、制御部を備え、ケーシングの内部に、桟積みした木材を搬入可能な乾燥室と、吸気口から送風機により導入した外気および/又は循環空気を熱交換して温風を生成する熱交換部を備え、送風機の出口側で乾燥室の温風入口との間に、乾燥室内に吐出させる温風を予め調圧し整流させる整流調圧室が設けられている木材乾燥機の制御方法であって、
乾燥プログラムに従って、乾燥初期から乾燥後期に至る各工程毎に乾燥室内の乾球温度、湿球温度、乾燥時間が設定され、吸気ダンパの開度が設定下限値を下回る開度になったとき、制御部が、当該工程を中断し、次工程に移行させる次工程ジャンプモードに切り換えることを特徴とする木材乾燥機の乾燥制御方法。
The casing is equipped with an intake and exhaust port, and a control unit. Inside the casing, heat is exchanged between a drying chamber that can carry stacked wood and outside air and / or circulating air introduced from the intake port by a blower. And a rectifying and regulating chamber that preliminarily regulates and rectifies the warm air discharged into the drying chamber between the outlet of the blower and the warm air inlet of the drying chamber on the outlet side of the blower. A method for controlling a wood dryer ,
According to the drying program, when the dry bulb temperature, wet bulb temperature, drying time in the drying chamber is set for each process from the initial drying stage to the late drying stage, and the opening degree of the intake damper falls below the set lower limit value, A drying control method for a wood dryer , wherein the control unit interrupts the process and switches to a next process jump mode for shifting to the next process .
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