JP5831123B2 - Method for producing tin-plated steel strip - Google Patents

Method for producing tin-plated steel strip Download PDF

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JP5831123B2
JP5831123B2 JP2011229684A JP2011229684A JP5831123B2 JP 5831123 B2 JP5831123 B2 JP 5831123B2 JP 2011229684 A JP2011229684 A JP 2011229684A JP 2011229684 A JP2011229684 A JP 2011229684A JP 5831123 B2 JP5831123 B2 JP 5831123B2
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剛 大豆生田
剛 大豆生田
嘉秀 山本
嘉秀 山本
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JFE Steel Corp
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Description

本発明は、メタンスルホン酸が含有される錫めっき浴を用い、電気錫めっきを施して錫めっき鋼帯を製造する方法に関する。   The present invention relates to a method for producing a tin-plated steel strip by electroplating using a tin plating bath containing methanesulfonic acid.

鋼帯に電気錫めっきを施す場合、錫イオンを主成分とし、電導助剤と光沢剤あるいはさらに酸化防止剤の添加されためっき浴が用いられている。めっき浴は用いられる電導助剤の種類によって分類され、塩素、フッ素等のハロゲンを用いたハロゲン浴、メタンスルホン酸等のアルキルスルホン酸を用いたアルキルスルホン酸浴、フェノールスルホン酸を用いたフェロスタン浴、アルカノールスルホン酸を用いたアルカノールスルホン酸浴等が使用されている。   When electrotin plating is applied to a steel strip, a plating bath containing tin ions as a main component and containing a conductive assistant and a brightener or further an antioxidant is used. Plating baths are classified according to the type of conductive aid used. Halogen baths using halogens such as chlorine and fluorine, alkyl sulfonic acid baths using alkyl sulfonic acids such as methane sulfonic acid, and ferrostane baths using phenol sulfonic acid An alkanol sulfonic acid bath using alkanol sulfonic acid is used.

近年、環境問題がクロ−ズアップされる中で、ハロゲンイオンを含むスラッジの処理が困難となってきており、ハロゲン浴からメタンスルホン酸浴への切り替えが行われている。また、フェロスタン浴も、芳香族であるフェノールスルホン酸が用いられるため、やはりメタンスルホン酸浴へ切り替えられつつある。   In recent years, as environmental problems have been closed up, it has become difficult to treat sludge containing halogen ions, and switching from a halogen bath to a methanesulfonic acid bath has been performed. Also, since ferrostannic baths use aromatic phenol sulfonic acid, they are also being switched to methane sulfonic acid baths.

しかし、メタンスルホン酸浴では、めっき浴のpHが低いため、ハロゲン浴やフェロスタン浴に比べ鋼帯からの鉄の溶出速度が速く、めっき浴中の鉄イオン濃度は高くなり、高電流密度条件で電気錫めっきを行うと、錫付着量の不均一に起因するめっき均一性の劣化を招くことが知られている(例えば、非特許文献1参照)。   However, in the methanesulfonic acid bath, since the pH of the plating bath is low, the elution rate of iron from the steel strip is faster than in the halogen bath and ferrostan bath, and the iron ion concentration in the plating bath is high, and under high current density conditions. It is known that when electrotin plating is performed, the plating uniformity is deteriorated due to the non-uniformity of the amount of tin adhesion (see, for example, Non-Patent Document 1).

そこで、特許文献1には、搬送される鋼帯に電気錫めっきを施す錫めっき鋼帯の製造方法において、10〜80 g/l(リットル)の錫イオン、15〜70 g/lの遊離メタンスルホン酸、0.1〜10 g/lの光沢剤および0.1〜5 g/lの酸化防止剤を含有するめっき浴を使用し、かつ電気錫めっき時の電流密度をC A/dm2、鋼帯の搬送速度をR m/min、めっき浴中の鉄イオン濃度を[Fe] g/lとしたとき、めっき浴中の錫イオン濃度[Sn] g/lを下記の式(2)を満足するように調整して、高電流密度条件でめっき均一性に優れた錫めっき鋼帯を製造できる方法が提案されている。 Therefore, Patent Document 1 discloses that in a method for producing a tin-plated steel strip in which electroplated steel strip is applied to a steel strip to be conveyed, 10 to 80 g / l (liter) of tin ions, 15 to 70 g / l of free methane. Uses plating bath containing sulfonic acid, 0.1-10 g / l brightener and 0.1-5 g / l antioxidant, and current density during electrotin plating is CA / dm 2 , conveying steel strip When the speed is R m / min and the iron ion concentration in the plating bath is [Fe] g / l, the tin ion concentration [Sn] g / l in the plating bath satisfies the following formula (2) A method has been proposed that can be adjusted to produce a tin-plated steel strip with excellent plating uniformity under high current density conditions.

[Sn]≧(7.2+0.3×C−0.05×R+0.65×[Fe])・・・(2)   [Sn] ≧ (7.2 + 0.3 × C−0.05 × R + 0.65 × [Fe]) (2)

George A. Federman et al: “5th International Tinplate Conference” (Industrial Tin Research Institute), 1992, P.88-98George A. Federman et al: “5th International Tinplate Conference” (Industrial Tin Research Institute), 1992, P.88-98

特開2006-328446号公報JP 2006-328446 A

しかしながら、特許文献1に記載されたようなメタンスルホン酸浴での錫めっき鋼帯の製造方法では、50 A/dm2以下、概ね20〜40 A/dm2程度の低電流密度条件で錫付着量が1.2 g/m2以下の薄目付けの錫めっき鋼帯を製造する際に、鉄イオン濃度が高くなると、錫付着量の不均一に起因するまだら状に光沢不良部が生じ、めっき均一性の劣化を招く場合があるという問題があった。 However, in the method for producing a tin-plated steel strip in a methanesulfonic acid bath as described in Patent Document 1, tin adheres under a low current density condition of 50 A / dm 2 or less, generally about 20 to 40 A / dm 2. When producing tin-plated steel strips with a weight of 1.2 g / m 2 or less, if the iron ion concentration is high, uneven plating occurs due to unevenness in the amount of tin, resulting in plating uniformity. There was a problem that it might lead to deterioration.

本発明は、特許文献1と同様なメタンスルホン酸を含有するめっき浴を用い、低電流密度条件下で優れためっき均一性の得られる錫めっき鋼帯の製造方法を提供することを目的とする。   An object of the present invention is to provide a method for producing a tin-plated steel strip that can obtain excellent plating uniformity under a low current density condition using a plating bath containing methanesulfonic acid similar to Patent Document 1. .

本発明者らは、上記の目的を達成すべく鋭意検討したところ、めっき浴の鉄イオン濃度に依存した所定の電流密度以上であれば、低電流密度条件で薄目付けの錫めっき鋼帯を製造する場合でも優れためっき均一性の得られることを見出した。   The present inventors diligently studied to achieve the above-mentioned object. As long as the current density is higher than a predetermined current density depending on the iron ion concentration of the plating bath, a tin-plated steel strip is manufactured under a low current density condition. It has been found that excellent plating uniformity can be obtained even in the case of performing.

本発明は、このような知見に基づきなされたもので、搬送される鋼帯に電気錫めっきを施す錫めっき鋼帯の製造方法において、10〜80 g/lの錫イオン、15〜70 g/lの遊離メタンスルホン酸、0.1〜10 g/lの光沢剤および0.1〜5 g/lの酸化防止剤を含有するめっき浴を使用し、かつ下記の式(1)を満足する電流密度C A/dm2にて電気錫めっきを施すことを特徴とする錫めっき鋼帯の製造方法を提供する。 The present invention has been made on the basis of such knowledge, and in a method for producing a tin-plated steel strip in which electrotin plating is performed on a steel strip to be conveyed, 10 to 80 g / l of tin ions, 15 to 70 g / current density CA / using a plating bath containing 1 free methanesulfonic acid, 0.1-10 g / l brightener and 0.1-5 g / l antioxidant and satisfying the following formula (1) Provided is a method for producing a tin-plated steel strip, characterized by performing electrotin plating at dm 2 .

50≧C≧2.9×[Fe]-14.3・・・(1)
ただし、[Fe]はめっき浴中のFeイオン濃度(g/l)を表す。
50 ≧ C ≧ 2.9 × [Fe] -14.3 ... (1)
However, [Fe] represents the Fe ion concentration (g / l) in the plating bath.

本発明の錫めっき鋼帯の製造方法では、めっき浴中の[Fe]を20 g/l以下に調整することが好ましい。   In the method for producing a tin-plated steel strip of the present invention, [Fe] in the plating bath is preferably adjusted to 20 g / l or less.

本発明により、メタンスルホン酸を含有するめっき浴を用い、低電流密度条件で薄目付けの錫めっき鋼帯を製造する場合に、優れためっき均一性を有する錫めっき鋼帯を安定して製造できるようになった。   According to the present invention, a tin-plated steel strip having excellent plating uniformity can be stably produced when a thin-plated tin-plated steel strip is produced under a low current density condition using a plating bath containing methanesulfonic acid. It became so.

[Fe]、電流密度とまだら状の光沢不良部の有無との関係を示す図である。[Fe] is a diagram showing the relationship between the current density and the presence or absence of mottled defective gloss. [Fe]と錫酸化速度との関係を示す図である。It is a figure which shows the relationship between [Fe] and a tin oxidation rate.

1) めっき浴について
上述のように、本発明で使用されるめっき浴には、10〜80 g/lの錫イオン、15〜70 g/lの遊離メタンスルホン酸、0.1〜10 g/lの光沢剤および0.1〜5 g/lの酸化防止剤が含有される。以下に、各構成成分の含有量の限定理由を述べる。
1) About the plating bath As described above, the plating bath used in the present invention includes 10 to 80 g / l tin ion, 15 to 70 g / l free methanesulfonic acid, 0.1 to 10 g / l. Contains brightener and 0.1-5 g / l antioxidant. The reasons for limiting the content of each component will be described below.

錫イオン濃度:搬送される鋼帯に錫めっきを施す場合、錫イオン濃度が低い場合には、めっき均一性に優れた錫めっき鋼帯が得られない。メタンスルホン酸のめっき浴中には多量の鉄イオンが溶出されるので、錫が酸化されて錫イオン濃度が低下し易くなるため、錫イオン濃度の下限値は10 g/lとする。一方、錫イオン濃度が80 g/lを超えると、めっき浴から鋼帯面に付着するめっき液膜としてリンス槽へ持ち出される錫イオンの量が多くなりコスト高となるとともに、めっき浴中のロール等に錫が付着し易くなり鋼帯面の汚れ発生の原因ともなるので、錫イオン濃度の上限値は80 g/lとする。より好ましくは20〜40 g/lである。   Tin ion concentration: When tin plating is performed on the steel strip to be conveyed, if the tin ion concentration is low, a tin-plated steel strip excellent in plating uniformity cannot be obtained. Since a large amount of iron ions are eluted in the plating bath of methanesulfonic acid, tin is oxidized and the tin ion concentration is likely to decrease. Therefore, the lower limit value of the tin ion concentration is 10 g / l. On the other hand, if the tin ion concentration exceeds 80 g / l, the amount of tin ions taken out from the plating bath to the rinsing tank as a plating solution film adhering to the steel strip surface increases, and the cost increases. In this case, tin tends to adhere to the surface of the steel and cause contamination of the steel strip surface, so the upper limit of the tin ion concentration is 80 g / l. More preferably, it is 20-40 g / l.

遊離メタンスルホン酸:本発明では、メタンスルホン酸の濃度として遊離メタンスルホン酸の濃度を調整することが重要である。遊離メタンスルホン酸の濃度が低い場合にはめっき浴の抵抗が高くなり、電圧上昇による電力消費量が多くなる。また、上述のようにめっき均一性やめっき外観にも影響を及ぼすため、遊離メタンスルホン酸の濃度は15 g/l以上とする。一方、遊離メタンスルホン酸の濃度が高いと、めっき浴から鋼帯面に付着する液膜としてリンス槽へ持ち出される遊離メタンスルホン酸の量が多くなりコスト高となるとともに、pHが低下して鋼帯からの鉄イオンの溶出量が多くなるので、遊離メタンスルホン酸の濃度の上限値は70 g/lとする。より好ましくは20〜40 g/lである。このように、遊離メタンスルホン酸の濃度は15〜70 g/lとする必要があるが、上述したように、遊離メタンスルホン酸の量は鋼帯からの鉄イオンの溶出量が多くなるとともに減少する。そこで、実操業中はそれを補給する必要があるが、それにはメタンスルホン酸を使用すれば良い。   Free methanesulfonic acid: In the present invention, it is important to adjust the concentration of free methanesulfonic acid as the concentration of methanesulfonic acid. When the concentration of free methanesulfonic acid is low, the resistance of the plating bath increases, and the power consumption due to the voltage increase increases. In addition, the concentration of free methanesulfonic acid is 15 g / l or more because it affects the plating uniformity and plating appearance as described above. On the other hand, when the concentration of free methane sulfonic acid is high, the amount of free methane sulfonic acid taken out from the plating bath to the rinsing tank as a liquid film adhering to the steel strip surface increases, resulting in high costs and low pH. Since the elution amount of iron ions from the band increases, the upper limit of the concentration of free methanesulfonic acid is 70 g / l. More preferably, it is 20-40 g / l. As described above, the concentration of free methanesulfonic acid must be 15 to 70 g / l. However, as described above, the amount of free methanesulfonic acid decreases as the amount of iron ions eluted from the steel strip increases. To do. Therefore, it is necessary to replenish it during actual operation, and methanesulfonic acid may be used for that purpose.

光沢剤:光沢剤はめっき均一性に優れた錫めっき鋼帯を製造させるために必要な成分である。めっき浴の光沢剤としてはノニオン系界面活性剤、例えばポリエチレングリコールやポリプロピレングリコール、脂肪族または芳香族アルキレンオキシド縮合体、ペタイン、アルキレンオキシド縮合体、イミダゾリニウム化合物、第四アンモニウム化合物、アミンのエチレンオキシド誘導体が好適に用いられる。アルキレンオキシド縮合体は単一のアルキレンオキシドから成る縮合体でもよいし、2種以上のアルキレンオキシドから成る縮合体でもよい。さらにこれらの縮合体の中から1種あるいは2種以上を用いて使用することもできる。また、光沢剤の特性としては、発泡性の低いものあるいは消泡性の高いものを用いる必要がある。これは、めっき浴がぶりきの製造ラインのような攪拌の激しい条件下で使用される場合には、気泡が発生し易いからである。めっき浴中の光沢剤の濃度は、使用する光沢剤によって必要量が異なるが、0.1〜10 g/lであればよい。その濃度が0.1 g/l未満の場合には充分なめっき均一性が得られないため光沢剤の濃度の下限値は0.1g/lとする。一方、その濃度が10 g/lを超えてもその効果は飽和し、めっき浴から鋼帯面に付着する液膜としてリンス槽へ持ち出される光沢剤の量が多くなりコスト高となるとともに、発泡性も高くなってめっき外観を損なうので光沢剤の濃度の上限値は10 g/lとする。より好ましくは0.5〜5 g/lである。   Brightener: The brightener is a component necessary for producing a tin-plated steel strip excellent in plating uniformity. Nonionic surfactants such as polyethylene glycol and polypropylene glycol, aliphatic or aromatic alkylene oxide condensates, petines, alkylene oxide condensates, imidazolinium compounds, quaternary ammonium compounds, amine ethylene oxides as brighteners for plating baths Derivatives are preferably used. The alkylene oxide condensate may be a condensate composed of a single alkylene oxide or may be a condensate composed of two or more alkylene oxides. Further, one or more of these condensates can be used. Further, it is necessary to use a brightening agent having a low foaming property or a high antifoaming property. This is because bubbles are likely to be generated when the plating bath is used under vigorous stirring conditions such as a tin production line. The concentration of the brightener in the plating bath varies depending on the brightener used, but may be 0.1 to 10 g / l. If the concentration is less than 0.1 g / l, sufficient plating uniformity cannot be obtained, so the lower limit of the concentration of the brightener is 0.1 g / l. On the other hand, even if the concentration exceeds 10 g / l, the effect is saturated, and the amount of brightener taken out from the plating bath to the rinsing tank as a liquid film adhering to the steel strip surface increases, resulting in high costs and foaming. The upper limit of the concentration of the brightening agent is set to 10 g / l because the properties increase and the appearance of the plating is impaired. More preferably, it is 0.5-5 g / l.

酸化防止剤:酸化防止剤はスラッジの発生を抑制するために必要な成分である。特に、鉄イオンを含有するめっき浴では錫が酸化され易いため、酸化防止剤を使用する必要がある。また、酸化防止剤は上述のように光沢剤と共にめっき均一性にも好影響を与えるため、有効な成分である。酸化防止剤としては、水溶性で還元作用のあるものであればよく、ベンゼン環にOH基を有するヒドロキノンやカテコール、レゾシノール、カテコールスルホン酸、ナフトールジスルホン酸等が好適に用いられる。その濃度が0.1 g/l未満の場合には充分な酸化防止効果が得られず、スラッジの発生量が多くなり、錫イオンの消費量が増大してコスト高となるとともに、めっき均一性を向上させる効果も見られないため酸化防止剤の濃度の下限値は0.1 g/lとする。一方、その濃度が5 g/lを超えてもその効果は飽和し、めっき浴から鋼帯面に付着する液膜としてリンス槽へ持ち出される酸化防止剤の量が多くなりコスト高となるので、酸化防止剤の濃度の上限値は5 g/lとする。より好ましくは0.5〜3 g/lである。   Antioxidant: Antioxidant is a component necessary for suppressing the generation of sludge. In particular, it is necessary to use an antioxidant because tin is easily oxidized in a plating bath containing iron ions. Further, as described above, the antioxidant is an effective component because it has a positive influence on the plating uniformity together with the brightener. As the antioxidant, any water-soluble and reducing action may be used, and hydroquinone having an OH group on the benzene ring, catechol, resorcinol, catechol sulfonic acid, naphthol disulfonic acid and the like are preferably used. If the concentration is less than 0.1 g / l, a sufficient antioxidant effect cannot be obtained, the amount of sludge generated increases, the consumption of tin ions increases, the cost increases, and the plating uniformity is improved. Therefore, the lower limit of the antioxidant concentration is 0.1 g / l. On the other hand, even if the concentration exceeds 5 g / l, the effect is saturated, and the amount of antioxidant taken out from the plating bath to the rinsing tank as a liquid film adhering to the steel strip surface increases, resulting in high costs. The upper limit of the antioxidant concentration is 5 g / l. More preferably, it is 0.5-3 g / l.

2) 電気錫めっき時の電流密度について
上記した本発明であるめっき浴(錫イオン:20〜40 g/l、遊離メタンスルホン酸:20〜40 g/l、光沢剤:0.5〜5 g/l、酸化防止剤:0.5〜3 g/l)を用い、めっき液中の鉄濃度、鋼板幅、ライン速度、使用めっきセル数を変えて、低電流密度条件で錫付着量が1.2 g/m2以下の薄目付けの錫めっき鋼帯を製造して、[Fe] g/l、電流密度C A/dm2と錫付着量の不均一に起因するまだら状の光沢不良部発生との関係を調査した。ここで、めっき液中の鉄濃度は、除鉄装置や新しいめっき液の投入によって変えた。
2) Current density during electrotin plating Plating bath according to the present invention described above (tin ion: 20-40 g / l, free methanesulfonic acid: 20-40 g / l, brightener: 0.5-5 g / l , Antioxidant: 0.5 to 3 g / l), changing the iron concentration in the plating solution, the steel plate width, the line speed, and the number of plating cells used, and the tin adhesion amount is 1.2 g / m 2 at low current density conditions. The following thin tin-plated steel strips were manufactured, and the relationship between [Fe] g / l, current density CA / dm 2 and the occurrence of mottled luster defects due to uneven tin adhesion was investigated. . Here, the iron concentration in the plating solution was changed by introducing an iron removing device or a new plating solution.

そして、まだら状の光沢不良部の有(×)無(○)を、目視によるめっき面の観察により評価した。   The presence or absence (x) or absence (O) of the mottled glossy defective portion was evaluated by visual observation of the plated surface.

図1に、[Fe]、電流密度とまだら状の光沢不良部の有無との関係を示す。   FIG. 1 shows the relationship between [Fe], current density, and the presence or absence of mottled defective gloss.

このように、上記の式(1)を満足する電流密度で電気錫めっきすれば、50 A/dm2以下の電流密度条件下において、まだら状の光沢不良部が無く、優れためっき均一性の得られることがわかる。なお、この条件で電気錫めっきすれば、40 A/dm2以下、あるいはさらに40 A/dm2未満の低電流密度条件での薄目付けのめっき鋼帯の製造においても優れためっき均一性が得られる。 In this way, if electrotin plating is performed at a current density that satisfies the above formula (1), under the current density condition of 50 A / dm 2 or less, there is no mottled defective gloss and excellent plating uniformity. It turns out that it is obtained. Incidentally, if the electric tin plating in this condition, 40 A / dm 2 or less, or even better plating uniformity in the production of plated steel strip thin with at 40 A / dm 2 under a low current density conditions give It is done.

また、図2には、[Fe]と錫酸化速度との関係を示したが、[Fe]が20 g/lを超えると、錫酸化速度が急増し、スラッジの発生量が多くなるので、[Fe]は20 g/l以下にすることが好ましい。   FIG. 2 shows the relationship between [Fe] and the tin oxidation rate. When [Fe] exceeds 20 g / l, the tin oxidation rate increases rapidly, and the amount of sludge generated increases. [Fe] is preferably 20 g / l or less.

さらに、生産性の観点から、電流密度は10 A/dm2以上であることが好ましい。 Furthermore, from the viewpoint of productivity, the current density is preferably 10 A / dm 2 or more.

実際、本発明の方法で薄目付けの錫めっき鋼帯を製造したところ、従来法で製造した場合に認められたまだら状の光沢不良部が0.1%程度発生していたものが皆無になった。   Actually, when a tin-plated steel strip with a light weight was manufactured by the method of the present invention, there was no occurrence of mottled glossy defects of about 0.1% which were recognized when manufactured by the conventional method.

Claims (2)

搬送される鋼帯に電気錫めっきを施す錫めっき鋼帯の製造方法において、10〜80 g/l(リットル)の錫イオン、20〜40 g/lの遊離メタンスルホン酸、0.1〜10 g/lの光沢剤および0.1〜5 g/lの酸化防止剤を含有するめっき浴を使用し、かつ下記の式(1)を満足する電流密度C A/dm2にて電気錫めっきを施すことを特徴とする、錫めっき付着量が1.2g/m 2 以下である錫めっき鋼帯の製造方法;
50≧C≧2.9×[Fe]-14.3・・・(1)
ただし、[Fe]はめっき浴中のFeイオン濃度(g/l)を表す。
In the method for producing a tin-plated steel strip, in which the steel strip to be conveyed is electrotin plated, 10 to 80 g / l (liter) of tin ions, 20 to 40 g / l of free methanesulfonic acid, 0.1 to 10 g / liter Using electroplating at a current density CA / dm 2 satisfying the following formula (1) using a plating bath containing l brightener and 0.1-5 g / l antioxidant And a method for producing a tin-plated steel strip having a tin plating adhesion amount of 1.2 g / m 2 or less ;
50 ≧ C ≧ 2.9 × [Fe] -14.3 ... (1)
However, [Fe] represents the Fe ion concentration (g / l) in the plating bath.
めっき浴中の[Fe]を20 g/l以下に調整することを特徴とする請求項1に記載の、錫めっき付着量が1.2g/m 2 以下である錫めっき鋼帯の製造方法。 The [Fe] in the plating bath and adjusting below 20 g / l, of claim 1, the method for manufacturing a tin-plated steel strip is tin coating weight is 1.2 g / m 2 or less.
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