JP5826123B2 - Metal-like film and metal-like article - Google Patents
Metal-like film and metal-like article Download PDFInfo
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- JP5826123B2 JP5826123B2 JP2012140000A JP2012140000A JP5826123B2 JP 5826123 B2 JP5826123 B2 JP 5826123B2 JP 2012140000 A JP2012140000 A JP 2012140000A JP 2012140000 A JP2012140000 A JP 2012140000A JP 5826123 B2 JP5826123 B2 JP 5826123B2
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- metal
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- resin
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- 229910052751 metal Inorganic materials 0.000 claims description 38
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- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 150000004978 peroxycarbonates Chemical class 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920006289 polycarbonate film Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical class C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000004964 sulfoalkyl group Chemical group 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- FGKCGMMQJOWMFW-UHFFFAOYSA-M trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium;bromide Chemical compound [Br-].CC(=C)C(=O)OCC[N+](C)(C)C FGKCGMMQJOWMFW-UHFFFAOYSA-M 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 229920002554 vinyl polymer Chemical class 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Paints Or Removers (AREA)
Description
本発明は、意匠性に優れた金属調フィルムに関する。 The present invention relates to a metallic film excellent in design.
従来、プラスチック成型品表面に貼付けてその表面に金属のような質感を与える金属調樹脂フィルムが自動車用部品や家電製品等に種々使用されている。 2. Description of the Related Art Conventionally, various metallic resin films that are applied to the surface of a plastic molded product to give a metal-like texture to the surface are used for automobile parts, home appliances, and the like.
このような金属調樹脂フィルムは、例えば特許文献1、特許文献2のように、蒸着金属膜を粉砕して得られる蒸着金属膜片を光輝材とした塗料やインキによる塗膜層がフィルム基材面に形成されたものであり、そのまま物品の表面に貼り付けたり、また真空圧空成形などによって形状を付与したのち物品に貼り付ける、あるいはインサート成形などのようにフィルムと物品の成形を同時に行うことによって物品に意匠性を付与する。特に後成形によってフィルムに伸びが生じる場合には、蒸着金属膜片を含む塗膜層が極めて薄いことから、金属感が損なわれ、意匠性が低下する問題があった。それに対し、例えば、特許文献3のように熱可塑性樹脂からなるフィルム基材に、樹脂と蒸着金属膜を粉砕した金属薄片からなる膜厚0.2〜3.0μmの樹脂層が2層以上形成されると共に、前記金属薄片が樹脂層の面に対して略平行に配置され、かつ樹脂層中における金属薄片の含有量が30〜80重量%の範囲である構成とした装飾フィルムが提案されている。 Such a metallic resin film is, for example, as in Patent Document 1 and Patent Document 2, a coating layer made of paint or ink using a vapor-deposited metal film piece obtained by pulverizing a vapor-deposited metal film as a glittering material. It is formed on the surface, and it is pasted on the surface of the article as it is, or it is attached to the article after being given a shape by vacuum pressure forming etc., or the film and the article are simultaneously molded like insert molding The design property is imparted to the article. In particular, when elongation occurs in the film by post-molding, the coating layer containing the vapor-deposited metal film piece is extremely thin, so that there is a problem that the metal feeling is impaired and the design property is lowered. On the other hand, for example, as in Patent Document 3, two or more resin layers having a film thickness of 0.2 to 3.0 μm formed of metal flakes obtained by pulverizing a resin and a deposited metal film are formed on a film substrate made of a thermoplastic resin In addition, a decorative film is proposed in which the metal flakes are arranged substantially parallel to the surface of the resin layer, and the content of the metal flakes in the resin layer is in the range of 30 to 80% by weight. Yes.
しかしながら上記装飾フィルムでは、樹脂層を構成する樹脂と蒸着金属膜を粉砕した金属薄片の少なくとも2成分を前記樹脂との溶解度パラメータSP値の差の絶対値が1〜3の範囲の溶剤に溶解した混合溶液を熱可塑性樹脂からなるフィルム基材に塗布するものであり、基材の熱可塑性樹脂種によっては、基材表面が溶剤によって溶解し、樹脂層中における金属薄片の配向が乱れ、所望の金属感が得られなくなるという不具合があった。 However, in the decorative film, at least two components of the resin constituting the resin layer and the metal flakes obtained by pulverizing the vapor-deposited metal film were dissolved in a solvent having an absolute value of the difference in solubility parameter SP value from the resin in the range of 1 to 3. The mixed solution is applied to a film substrate made of a thermoplastic resin. Depending on the type of thermoplastic resin of the substrate, the surface of the substrate is dissolved by a solvent, and the orientation of the metal flakes in the resin layer is disturbed. There was a problem that a metal feeling could not be obtained.
本発明の目的は、耐溶剤性の低いフィルムを使用しても、塗膜層中の金属薄片の存在状態が均一で、意匠性に非常に優れた金属調フィルムを提供することである。 An object of the present invention is to provide a metal-tone film that is uniform in the presence of metal flakes in a coating layer and has excellent design properties even when a film having low solvent resistance is used.
本発明者らは、上記課題を解決するために鋭意検討を重ねた結果、特定の透明樹脂フィルム上に、水酸基含有アクリル樹脂及びりん片状金属粉を含有し、さらに有機溶剤としてイソプロピルアルコールを35質量%以上含有するメタリック塗料による塗膜層を透明樹脂フィルム上に形成することにより、上記課題を解決することができることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the inventors of the present invention contain a hydroxyl group-containing acrylic resin and flake metal powder on a specific transparent resin film, and 35 isopropyl alcohol as an organic solvent. It has been found that the above problems can be solved by forming a coating layer of a metallic paint containing at least mass% on a transparent resin film, and the present invention has been completed.
すなわち本発明は、酢酸エチルによる溶解率が30質量%以上である透明樹脂フィルム(I)上に、(A)水酸基含有アクリル樹脂、(B)りん片状金属粉及び(C)有機溶剤を含有するメタリック塗料であって、有機溶剤(C)がイソプロピルアルコールを35質量%以上含有するメタリック塗料による塗膜層(II)を有することを特徴とする金属調フィルム、及びこれを基材表面に貼付してなる金属調物品に関する。 That is, the present invention contains (A) a hydroxyl group-containing acrylic resin, (B) flake metal powder, and (C) an organic solvent on the transparent resin film (I) having a solubility by ethyl acetate of 30% by mass or more. A metallic film characterized in that the organic solvent (C) has a coating layer (II) made of a metallic paint containing isopropyl alcohol in an amount of 35% by mass or more, and this is applied to the substrate surface It is related with the metal-like article formed.
本発明によれば、水酸基含有アクリル樹脂及びりん片状金属粉を含有し、さらに有機溶剤としてイソプロピルアルコールを35質量%以上含有するメタリック塗料による塗膜層を透明樹脂フィルム上に形成することによって、耐溶剤性の低いフィルムの表面を溶解することなく、塗膜層中の金属薄片の存在状態が均一で、意匠性に非常に優れた金属調フィルムを得ることが可能となる。 According to the present invention, by forming a coating layer with a metallic paint containing a hydroxyl group-containing acrylic resin and flaky metal powder and further containing 35% by mass or more of isopropyl alcohol as an organic solvent on the transparent resin film, Without dissolving the surface of the film having low solvent resistance, it is possible to obtain a metallic film having a uniform appearance of the metal flakes in the coating layer and having an excellent design.
本発明の金属調フィルムは、酢酸エチルによる溶解率が30質量%以上である透明樹脂フィルム(I)上に、水酸基含有アクリル樹脂(A)、りん片状金属粉(B)及び有機溶剤(C)を含有するメタリック塗料による塗膜層(II)を有するものである。 The metallic film of the present invention has a hydroxyl group-containing acrylic resin (A), flake metal powder (B), and an organic solvent (C) on a transparent resin film (I) having a solubility by ethyl acetate of 30% by mass or more. ) Containing a metallic paint layer (II).
透明樹脂フィルム(I)
本発明に用いる透明樹脂フィルム(I)は、酢酸エチルによる溶解率が30質量%以上、特に70質量%以上、さらに95質量%以上の樹脂フィルムである。
Transparent resin film (I)
The transparent resin film (I) used in the present invention is a resin film having a solubility by ethyl acetate of 30% by mass or more, particularly 70% by mass or more, and further 95% by mass or more.
ここで、酢酸エチルによる溶解率は、酢酸エチルに樹脂フィルム片を浸漬した後の質量減少率であり、具体的には酢酸エチル中に樹脂フィルム片を浸漬し、周波数28kHz、出力100Wの条件で超音波振動を10分間施した後、浸漬浴から取り出した樹脂フィルム片を50℃で24時間乾燥して、浸漬前後の樹脂フィルムの質量減少率を算出し、これを溶解率とする。 Here, the dissolution rate with ethyl acetate is the mass reduction rate after the resin film piece is immersed in ethyl acetate. Specifically, the resin film piece is immersed in ethyl acetate, and the frequency is 28 kHz and the output is 100 W. After applying ultrasonic vibration for 10 minutes, the resin film piece taken out from the immersion bath is dried at 50 ° C. for 24 hours, and the mass reduction rate of the resin film before and after immersion is calculated, and this is taken as the dissolution rate.
前記の透明樹脂フィルム(I)としては、例えばポリメチルメタクリレート等のアクリル樹脂、ポリカーボネート樹脂を基材とするものが、耐候性の面から好ましい。また透明樹脂フィルム(I)は、完全な無色透明でなくても良く、所望する意匠性および金属感によって、顔料、染料等で着色されたものであってもよい。これらフィルム基材の厚さは25〜250μm、好ましくは50〜200μmの範囲が適当である。またこれらフィルム基材は適宜表面処理が施されたものであってよく、例えば耐薬品処理、ハードコート処理などが挙げられる。 As said transparent resin film (I), what uses acrylic resins, such as polymethylmethacrylate, and a polycarbonate resin as a base material, for example is preferable from a surface of a weather resistance. Further, the transparent resin film (I) may not be completely colorless and transparent, and may be colored with a pigment, a dye or the like depending on the desired design and metallic feeling. The thickness of these film bases is 25 to 250 μm, preferably 50 to 200 μm. These film base materials may be appropriately subjected to surface treatment, and examples thereof include chemical resistance treatment and hard coat treatment.
塗膜層(II)
塗膜層(II)は、水酸基含有アクリル樹脂(A)、りん片状金属粉(B)及び有機溶剤(C)を含有するメタリック塗料によって、前記透明樹脂フィルム(I)上に形成されるものである。
Coating layer (II)
The coating layer (II) is formed on the transparent resin film (I) by a metallic paint containing a hydroxyl group-containing acrylic resin (A), a flaky metal powder (B) and an organic solvent (C). It is.
水酸基含有アクリル樹脂(A)は、通常、水酸基含有重合性不飽和モノマー(a)及びその他の重合性不飽和モノマー(b)を溶液重合等それ自体既知の重合方法によって共重合することにより得られるものである。 The hydroxyl group-containing acrylic resin (A) is usually obtained by copolymerizing the hydroxyl group-containing polymerizable unsaturated monomer (a) and other polymerizable unsaturated monomers (b) by a known polymerization method such as solution polymerization. Is.
水酸基含有重合性不飽和モノマー(a)としては、例えば、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコール(メタ)アクリレート等の多価アルコールと(メタ)アクリル酸とのモノエステル化物や、該多価アルコールと(メタ)アクリル酸とのモノエステル化物にε−カプロラクトンを開環重合した化合物(カプロラクトン変性ヒドロキシアルキル(メタ)アクリレート)等が挙げられる。これらは1種単独で又は2種以上組み合わせて使用することができる。特に水酸基含有重合性不飽和モノマー(a)は、得られる金属調フィルムの意匠性や付着性等の点から、カプロラクトン変性ヒドロキシアルキル(メタ)アクリレートを含むことが好適である。 Examples of the hydroxyl group-containing polymerizable unsaturated monomer (a) include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. , Monoesterified products of polyhydric alcohols such as polyethylene glycol mono (meth) acrylate and polypropylene glycol (meth) acrylate and (meth) acrylic acid, and monoesterified products of polyhydric alcohol and (meth) acrylic acid -A compound obtained by ring-opening polymerization of caprolactone (caprolactone-modified hydroxyalkyl (meth) acrylate) and the like. These can be used alone or in combination of two or more. In particular, the hydroxyl group-containing polymerizable unsaturated monomer (a) preferably contains caprolactone-modified hydroxyalkyl (meth) acrylate from the viewpoints of the design properties and adhesion of the resulting metal film.
その他の重合性不飽和モノマー(b)としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、2−エチルヘキシルアクリレート、シクロヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ステアリル(メタ)アクリレート等の(メタ)アクリル酸のアルキルエステル;(メタ)アクリル酸、マレイン酸、無水マレイン酸等のカルボキシル基含有重合性不飽和モノマー;N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート、N,N−ジメチルアミノプロピル(メタ)アクリレート等のアミノアルキル(メタ)アクリレート;アクリルアミド、メタアクリルアミド、N,N−ジメチルアミノエチル(メタ)アクリルアミド、N,N−ジエチルアミノエチル(メタ)アクリルアミド、N,N−ジメチルアミノプロピル(メタ)アクリルアミド、N−メチロールアクリルアミド、N−メチロールアクリルアミドメチルエーテル、N−メチロールアクリルアミドブチルエーテル等の(メタ)アクリルアミド又はその誘導体;2−(メタクリロイルオキシ)エチルトリメチルアンモニウムクロライド、2−(メタクリロイルオキシ)エチルトリメチルアンモニウムブロマイド等の第4級アンモニウム塩基含有モノマー;2−アクリルアミド−2−メチルプロパンスルホン酸等の(メタ)アクリルアミド−アルカンスルホン酸、2−スルホエチル(メタ)アクリレート等のスルホアルキル(メタ)アクリレート;アクリロニトリル、メタクリロニトリル、酢酸ビニル、スチレン、ビニルトルエン、α−メチルスチレン;アリルメタクリレート等の多ビニル化合物;-(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ-(メタ)アクリロイルオキシプロピルトリエトキシシラン、γ-(メタ)アクリロイルオキシプロピルメチルジメトキシシラン等の加水分解性シリル基含有重合性不飽和モノマー;2−(2´−ヒドロキシ−5´−メタクリロイルオキシエチルフェニル)−2H−ベンゾトリアゾール、4−(メタ)アクリロイルオキシ−1,2,2,6,6−ペンタメチルピペリジン等の紫外線吸収性もしくは紫外線安定性重合性不飽和モノマー等が挙げられ、これらはそれぞれ単独で又は2種以上組み合わせて使用することができる。 Examples of other polymerizable unsaturated monomer (b) include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, and isobutyl. (Meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl acrylate, cyclohexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, isobornyl (meth) acrylate, stearyl (meth) acrylate, etc. (Meth) acrylic acid alkyl ester; (meth) acrylic acid, maleic acid, maleic anhydride and other carboxyl group-containing polymerizable unsaturated monomers; N, N-dimethylaminoethyl (meth) acrylate, N, N-di Aminoalkyl (meth) acrylates such as tilaminoethyl (meth) acrylate and N, N-dimethylaminopropyl (meth) acrylate; acrylamide, methacrylamide, N, N-dimethylaminoethyl (meth) acrylamide, N, N-diethylamino (Meth) acrylamide or a derivative thereof such as ethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, N-methylolacrylamide, N-methylolacrylamide methyl ether, N-methylolacrylamide butyl ether; 2- (methacryloyloxy) ) Quaternary ammonium base-containing monomers such as ethyltrimethylammonium chloride and 2- (methacryloyloxy) ethyltrimethylammonium bromide; (Meth) acrylamide-alkanesulfonic acid such as amido-2-methylpropanesulfonic acid, sulfoalkyl (meth) acrylate such as 2-sulfoethyl (meth) acrylate; acrylonitrile, methacrylonitrile, vinyl acetate, styrene, vinyltoluene, α -Methylstyrene; Polyvinyl compounds such as allyl methacrylate; -Hydrolysis of-(meth) acryloyloxypropyltrimethoxysilane, γ- (meth) acryloyloxypropyltriethoxysilane, γ- (meth) acryloyloxypropylmethyldimethoxysilane Polymerizable silyl group-containing polymerizable unsaturated monomer; 2- (2′-hydroxy-5′-methacryloyloxyethylphenyl) -2H-benzotriazole, 4- (meth) acryloyloxy-1,2,2,6,6- Pentame UV absorbing or UV stability polymerizable unsaturated monomer and the like, such as Rupiperijin, which can be used either alone or in combination of two or more.
尚、本明細書において、「(メタ)アクリレート」は、アクリレート又はメタクリレートを意味し、「(メタ)アクリル酸」は、アクリル酸又はメタクリル酸を意味する。また、「(メタ)アクリロイル」は、アクリロイル又はメタクリロイルを意味し、「(メタ)アクリルアミド」は、アクリルアミド又はメタクリルアミドを意味する。 In the present specification, “(meth) acrylate” means acrylate or methacrylate, and “(meth) acrylic acid” means acrylic acid or methacrylic acid. “(Meth) acryloyl” means acryloyl or methacryloyl, and “(meth) acrylamide” means acrylamide or methacrylamide.
上記水酸基含有重合性不飽和モノマー(a)及びその他の重合性不飽和モノマー(b)の使用割合は、これらの合計固形分質量を基準として、成分(a)が2〜50質量%、好ましくは7〜40質量%、さらに好ましくは10〜30質量%、成分(b)が50〜98質量%、好ましくは60〜93質量%、さらに好ましくは70〜90質量%の範囲内とすることが、得られる金属調フィルムの意匠性や付着性等の点から好適である。また水酸基含有重合性不飽和モノマー(a)がカプロラクトン変性ヒドロキシアルキル(メタ)アクリレートを含む場合、その使用割合は成分(a)及び(b)の合計固形分質量を基準として、2〜50質量%、好ましくは7〜40質量%、さらに好ましくは10〜30質量%の範囲内とすることが、得られる金属調フィルムの意匠性や付着性等の点から好適である。 The proportion of the hydroxyl group-containing polymerizable unsaturated monomer (a) and other polymerizable unsaturated monomer (b) used is such that the component (a) is 2 to 50% by mass, preferably based on the total solid content mass. 7 to 40% by mass, more preferably 10 to 30% by mass, component (b) in the range of 50 to 98% by mass, preferably 60 to 93% by mass, more preferably 70 to 90% by mass, It is suitable from the point of the designability, adhesiveness, etc. of the metal tone film obtained. When the hydroxyl group-containing polymerizable unsaturated monomer (a) contains caprolactone-modified hydroxyalkyl (meth) acrylate, the proportion of use is 2 to 50% by mass based on the total solid mass of components (a) and (b). In view of the design properties and adhesion of the resulting metallic film, it is preferably 7 to 40% by mass, more preferably 10 to 30% by mass.
前記の重合性不飽和モノマーの共重合は、溶液重合法による共重合が好適であり、例えば、重合性不飽和モノマーとラジカル重合開始剤の混合物を、有機溶剤に溶解もしくは分散せしめ、通常、約80℃〜約200℃の温度で、1〜10時間程度撹拌しながら加熱して重合させる方法を挙げることができる。共重合の際に用いうる有機溶剤としては、後述する有機溶剤(C)に例示するものを用いることが望ましい。 The copolymerization of the polymerizable unsaturated monomer is preferably a copolymerization by a solution polymerization method. For example, a mixture of the polymerizable unsaturated monomer and the radical polymerization initiator is dissolved or dispersed in an organic solvent. Examples of the polymerization method include heating at 80 ° C. to about 200 ° C. with stirring for about 1 to 10 hours. As the organic solvent that can be used in the copolymerization, those exemplified in the organic solvent (C) described later are preferably used.
前記ラジカル重合開始剤としては、例えば、シクロヘキサノンパーオキサイド、3,3,5−トリメチルシクロヘキサノンパーオキサイド、メチルシクロヘキサノンパーオキサイド等のケトンパーオキサイド類;1,1−ビス(tert−ブチルパーオキシ)−3,3,5−トリメチルシクロヘキサン、1,1−ビス(tert−ブチルパーオキシ)シクロヘキサン、n−ブチル−4,4−ビス(tert−ブチルパーオキシ)バレレート等のパーオキシケタール類;クメンハイドロパーオキサイド、2,5−ジメチルヘキサン−2,5−ジハイドロパーオキサイド等のハイドロパーオキサイド類;1,3−ビス(tert−ブチルパーオキシ−m−イソプロピル)ベンゼン、2,5−ジメチル−2,5−ジ(tert−ブチルパーオキシ)ヘキサン、ジイソプロピルベンゼンパーオキサイド、tert−ブチルクミルパーオキサイド等のジアルキルパーオキサイド類;デカノイルパーオキサイド、ラウロイルパーオキサイド、ベンゾイルパーオキサイド、2,4−ジクロロベンゾイルパーオキサイド等のジアシルパーオキサイド類;ビス(tert−ブチルシクロヘキシル)パーオキシジカーボネート等のパーオキシカーボネート類;tert−ブチルパーオキシベンゾエート、2,5−ジメチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン等のパーオキシエステル類等の有機過酸化物系重合開始剤;2,2´−アゾビスイソブチロニトリル、1,1−アゾビス(シクロヘキサン−1−カルボニトリル)、アゾクメン2,2´−アゾビスメチルバレロニトリル、4,4´−アゾビス(4−シアノ吉草酸)等のアゾ系重合開始剤を挙げることができる。これらのラジカル重合開始剤の使用量は、特に限定されるものではないが、通常、重合性不飽和モノマーの合計100質量部あたり0.1〜10質量部、特に0.3〜10質量部の範囲内であることが望ましい。 Examples of the radical polymerization initiator include ketone peroxides such as cyclohexanone peroxide, 3,3,5-trimethylcyclohexanone peroxide, and methylcyclohexanone peroxide; 1,1-bis (tert-butylperoxy) -3 Peroxyketals such as 1,3,5-trimethylcyclohexane, 1,1-bis (tert-butylperoxy) cyclohexane, n-butyl-4,4-bis (tert-butylperoxy) valerate; cumene hydroperoxide Hydroperoxides such as 2,5-dimethylhexane-2,5-dihydroperoxide; 1,3-bis (tert-butylperoxy-m-isopropyl) benzene, 2,5-dimethyl-2,5 -Di (tert-butylperoxy) hexane, diisopropylbenzene Dialkyl peroxides such as zenperoxide and tert-butylcumyl peroxide; diacyl peroxides such as decanoyl peroxide, lauroyl peroxide, benzoyl peroxide and 2,4-dichlorobenzoyl peroxide; bis (tert-butylcyclohexyl) ) Peroxycarbonates such as peroxydicarbonate; organic peroxide polymerization such as peroxyesters such as tert-butylperoxybenzoate and 2,5-dimethyl-2,5-di (benzoylperoxy) hexane Initiator: 2,2′-azobisisobutyronitrile, 1,1-azobis (cyclohexane-1-carbonitrile), azocumene 2,2′-azobismethylvaleronitrile, 4,4′-azobis (4- Azo polymerization initiators such as cyanovaleric acid) Can be mentioned. Although the usage-amount of these radical polymerization initiators is not specifically limited, Usually, 0.1-10 mass parts per total 100 mass parts of a polymerizable unsaturated monomer, especially 0.3-10 mass parts It is desirable to be within the range.
上記の通り得られる水酸基含有アクリル樹脂(A)は、得られる金属調フィルムの意匠性や付着性等の点から、酸価が30〜70mgKOH/g、好ましくは40〜60mgKOH/g、特に好ましくは45〜55mgKOH/gの範囲内、水酸基価が20〜120mgKOH/g、好ましくは40〜100mgKOH/g、特に好ましくは60〜80mgKOH/gの範囲内であることが望ましく、また得られる金属調フィルムの意匠性や付着性等の点から、重量平均分子量が5,000〜100,000、好ましくは10,000〜80,000、特に好ましくは20,000〜50,000の範囲内であることが望ましい。 The hydroxyl group-containing acrylic resin (A) obtained as described above has an acid value of 30 to 70 mgKOH / g, preferably 40 to 60 mgKOH / g, particularly preferably, from the viewpoint of the design properties and adhesion of the resulting metal-tone film. It is desirable that the hydroxyl value is within the range of 45 to 55 mgKOH / g, and the hydroxyl value is within the range of 20 to 120 mgKOH / g, preferably 40 to 100 mgKOH / g, and particularly preferably 60 to 80 mgKOH / g. From the viewpoints of designability, adhesion, etc., the weight average molecular weight is preferably in the range of 5,000 to 100,000, preferably 10,000 to 80,000, particularly preferably 20,000 to 50,000. .
なお、本明細書において重量平均分子量は、ゲルパーミエーションクロマトグラフ(GPC)で測定したクロマトグラムから標準ポリスチレンの分子量を基準にして算出した値である。ゲルパーミエーションクロマトグラフは、「HLC8120GPC」(東ソー社製)を使用した。カラムは、「TSKgel G−4000H×L」、「TSKgel G−3000H×L」、「TSKgel G−2500H×L」、「TSKgel G−2000H×L」(いずれも東ソー(株)社製、商品名)の4本を用い、移動相;テトラヒドロフラン、測定温度;40℃、流速;1ml/分、検出器;RIの条件で行ったものである。 In addition, in this specification, a weight average molecular weight is the value computed on the basis of the molecular weight of standard polystyrene from the chromatogram measured by the gel permeation chromatograph (GPC). As the gel permeation chromatograph, “HLC8120GPC” (manufactured by Tosoh Corporation) was used. Columns are “TSKgel G-4000H × L”, “TSKgel G-3000H × L”, “TSKgel G-2500H × L”, “TSKgel G-2000H × L” (both manufactured by Tosoh Corporation, trade names) ), Mobile phase: tetrahydrofuran, measurement temperature: 40 ° C., flow rate: 1 ml / min, detector: RI.
りん片状金属粉(B)は、一般にアルミニウム等の金属をボールミルやアトライターミル中で粉砕媒液の存在下、粉砕助剤を用いて粉砕、摩砕する、あるいはプラスチックや他の金属などの基材に蒸着し、それを剥離してなるフィルム状又はシ−ト状のものを粉砕又は細断する、等の方法により得られるものであり、通常、体積基準の平均粒子径(D50)が1〜50μm程度、特に3〜20μm程度、平均の厚さが5nm〜10μm、特に5nm〜5μmの範囲内のものが使用できる。平均粒子径(D50)は、レーザー回折式粒度分布測定装置により測定される粒度分布の50%の値を示し、平均の厚み(nm)は、走査型電子顕微鏡を用いて断面を観察測定することにより求められる値である。 The flaky metal powder (B) is generally obtained by crushing and grinding a metal such as aluminum using a grinding aid in the presence of a grinding medium liquid in a ball mill or attritor mill, or a plastic or other metal. It is obtained by a method such as vapor deposition on a substrate and peeling or pulverizing a film or sheet, and usually a volume-based average particle diameter (D 50 ). Having an average thickness of 5 nm to 10 μm, particularly 5 nm to 5 μm. The average particle diameter (D 50 ) represents a value of 50% of the particle size distribution measured by a laser diffraction particle size distribution analyzer, and the average thickness (nm) is measured by observing a cross section using a scanning electron microscope. It is a value calculated by this.
りん片状金属粉(B)としては、特に厚さが5〜50nmのアルミニウム薄片であることが金属調の意匠性に優れるので好適である。 As the flake shaped metal powder (B), an aluminum flake having a thickness of 5 to 50 nm is particularly suitable because it is excellent in metallic design.
メタリック塗料中のりん片状金属粉(B)の含有量は、水酸基含有アクリル樹脂(A)の樹脂固形分100質量部に対して5〜100質量部、好ましくは10〜80質量部、特に好ましくは20〜60質量部であることが、金属調の意匠性向上及びフィルム(I)と塗膜層(II)の付着性向上の点から好適である。 The content of the flake metal powder (B) in the metallic paint is 5 to 100 parts by weight, preferably 10 to 80 parts by weight, particularly preferably 100 parts by weight of the resin solid content of the hydroxyl group-containing acrylic resin (A). 20 to 60 parts by mass is preferable from the viewpoint of improving the metallic design and improving the adhesion between the film (I) and the coating layer (II).
前記の有機溶剤(C)は、イソプロピルアルコールを35質量%以上、好ましくは55〜95質量%、さらに好ましくは65〜85質量%含有するものである。イソプロピルアルコールの量が35質量%未満では、得られる金属調フィルムの意匠性が低下するので好ましくない。ここで有機溶剤(C)は、塗膜層(II)を形成するメタリック塗料に含まれる全ての有機溶剤に相当するものである。 The organic solvent (C) contains isopropyl alcohol in an amount of 35% by mass or more, preferably 55 to 95% by mass, and more preferably 65 to 85% by mass. If the amount of isopropyl alcohol is less than 35% by mass, the design property of the resulting metallic film is lowered, which is not preferable. Here, the organic solvent (C) corresponds to all organic solvents contained in the metallic paint forming the coating layer (II).
また有機溶剤(C)は、フィルム(I)と塗膜層(II)の付着性向上の点から、エステル系溶剤を65質量%未満、好ましくは5〜45質量%、さらに好ましくは10〜35質量%含有するものであることが望ましい。 The organic solvent (C) is less than 65% by weight of ester solvent, preferably 5 to 45% by weight, more preferably 10 to 35% from the viewpoint of improving the adhesion between the film (I) and the coating layer (II). It is desirable that the content is 1% by mass.
エステル系溶剤としては、例えば酢酸エチル、酢酸n−プロピル、酢酸i−プロピル、酢酸n−ブチル、酢酸i−ブチル、酢酸ペンチルなどが挙げられる。これらは1種または複数を混合して用いても良い。これらのうち、フィルム(I)と塗膜層(II)の付着性向上の点から、酢酸エチル、酢酸i−プロピルが好ましく、酢酸エチルが特に好ましい。 Examples of the ester solvent include ethyl acetate, n-propyl acetate, i-propyl acetate, n-butyl acetate, i-butyl acetate, and pentyl acetate. These may be used alone or in combination. Of these, ethyl acetate and i-propyl acetate are preferred, and ethyl acetate is particularly preferred from the viewpoint of improving the adhesion between the film (I) and the coating layer (II).
さらに有機溶剤(C)は、粘度調整、貯蔵安定性向上のために上記以外のその他の溶剤を含有してもよい。その他の溶剤としては、例えばエタノール、n−プロパノール、i−プロパノール、n−ブタノール、i−ブタノールなどのアルコール系溶剤;n−ブチルエーテル、ジオキサン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールモノエチルエーテルアセテートなどのエーテル系溶剤;ペンタン、ヘキサン、ヘプタン等の炭化水素系溶剤;メチルエチルケトン、メチルイソブチルケトン、ジイソブチルケトン等のケトン系溶剤、石油ナフサ、ミネラルスピリット、水などが挙げられる。これらは1種または複数を混合して用いても良い。これらの含有量は10質量%以下であることが好ましい。 Furthermore, the organic solvent (C) may contain other solvents other than those described above for viscosity adjustment and storage stability improvement. Examples of other solvents include alcohol solvents such as ethanol, n-propanol, i-propanol, n-butanol and i-butanol; n-butyl ether, dioxane, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol mono Ether solvents such as butyl ether and ethylene glycol monoethyl ether acetate; hydrocarbon solvents such as pentane, hexane and heptane; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and diisobutyl ketone, petroleum naphtha, mineral spirits and water It is done. These may be used alone or in combination. These contents are preferably 10% by mass or less.
前記のメタリック塗料は、成分(A)、成分(B)及び成分(C)を必須とするものであり、さらに必要に応じて、成分(A)以外の樹脂(例えばアクリル樹脂、ポリエステル樹脂、ポリウレタン樹脂、セルロース誘導体)、着色顔料、体質顔料、非水分散樹脂、ポリマー微粒子、硬化触媒、紫外線吸収剤、光安定剤、塗面調整剤、酸化防止剤、流動性調整剤、ワックス等を適宜配合することができる。 The metallic paint essentially comprises the component (A), the component (B) and the component (C), and if necessary, a resin other than the component (A) (for example, acrylic resin, polyester resin, polyurethane) Resin, cellulose derivative), colored pigment, extender pigment, non-aqueous dispersion resin, fine polymer particles, curing catalyst, UV absorber, light stabilizer, coating surface modifier, antioxidant, fluidity modifier, wax, etc. can do.
本発明において塗膜層(II)は、上述の通り得られるメタリック塗料を透明樹脂フィルム(I)上に塗布、乾燥することで形成される。メタリック塗料の塗布方法としては、特に限定されず公知の方法を採用することができ、例えばバーコーター、スプレー、メイヤーバー、エアナイフ、グラビア、リバースグラビア、オフセット印刷、フレキソ印刷、スクリーン印刷法等が挙げられる。乾燥条件は特に限定されず、例えば、30〜100℃、好ましくは50〜90℃で、1〜15分間で行うことができる。 In the present invention, the coating layer (II) is formed by applying and drying the metallic paint obtained as described above on the transparent resin film (I). The method for applying the metallic paint is not particularly limited, and a known method can be adopted, and examples thereof include a bar coater, spray, Mayer bar, air knife, gravure, reverse gravure, offset printing, flexographic printing, and screen printing. It is done. Drying conditions are not specifically limited, For example, it can carry out at 30-100 degreeC, Preferably it is 50-90 degreeC for 1 to 15 minutes.
塗膜層(II)の厚みは特に限定されるものではなく、好ましくは乾燥膜厚で1〜40μmであり、より好ましくは2〜25μmであり、さらに好ましくは2〜10μmの範囲内が適当である。 The thickness of the coating layer (II) is not particularly limited, and is preferably 1 to 40 μm in dry film thickness, more preferably 2 to 25 μm, and further preferably in the range of 2 to 10 μm. is there.
上記の通り得られる本発明の金属調フィルムは、前記塗膜層(II)の上に、さらに接着層、或いは接着層及び離型層が設けられてもよい。接着層を介して金属調フィルムにより成型品に加飾することが可能となる。成型品の素材は、特に限定されるものではなく、例えば、鉄、アルミニウム、真鍮、銅、ステンレス鋼、ブリキ、亜鉛メッキ鋼、合金化亜鉛(Zn−Al、Zn−Ni、Zn−Fe等)メッキ鋼等の金属材料;ポリエチレン樹脂、ポリプロピレン樹脂、アクリロニトリル−ブタジエン−スチレン(ABS)樹脂、ポリアミド樹脂、アクリル樹脂、塩化ビニリデン樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、エポキシ樹脂等の樹脂や各種のFRP等のプラスチック材料等が挙げられる。 The metallic film of the present invention obtained as described above may be further provided with an adhesive layer, or an adhesive layer and a release layer on the coating layer (II). It becomes possible to decorate the molded product with a metal film through the adhesive layer. The material of the molded product is not particularly limited. For example, iron, aluminum, brass, copper, stainless steel, tinplate, galvanized steel, alloyed zinc (Zn-Al, Zn-Ni, Zn-Fe, etc.) Metal materials such as plated steel; polyethylene resin, polypropylene resin, acrylonitrile-butadiene-styrene (ABS) resin, polyamide resin, acrylic resin, vinylidene chloride resin, polycarbonate resin, polyurethane resin, epoxy resin, and various FRP Examples thereof include plastic materials.
接着層は、金属調フィルムと成型品との付着性を向上させるために設けられるものであり、成型品の素材に適した感熱性又は感圧性の樹脂を適宜使用するのがよい。このような樹脂としては、例えばアクリル樹脂系、ゴム系、オレフィン系等公知のものを使用できる。 The adhesive layer is provided in order to improve the adhesion between the metallic film and the molded product, and a heat-sensitive or pressure-sensitive resin suitable for the material of the molded product is preferably used as appropriate. As such a resin, for example, an acrylic resin-based, rubber-based, or olefin-based one can be used.
離型層は、金属調フィルムを積み重ねて貯蔵する際や、筒状に巻き取って貯蔵する際の取り扱いを容易にするために設けられるものであり、金属調フィルムで成型物に加飾する際には接着層から剥がされるものである。離型層としては、例えば、ポリエチレンテレフタレートシート等のプラスチックシート類や紙、布、プラスチックシートに離型剤(シリコン、ワックス、フッ素等)処理を施したものが一般的に使用できる。 The release layer is provided to facilitate handling when stacking and storing metal-like films, or winding and storing in a cylindrical shape, and decorating a molded product with a metal-like film. Is peeled off from the adhesive layer. As the release layer, for example, a plastic sheet such as a polyethylene terephthalate sheet, or a paper, cloth, or plastic sheet that has been treated with a release agent (silicon, wax, fluorine, etc.) can be generally used.
上記の通り金属調フィルムを貼付してなる成型品の用途は特に限定されないが、例えば、乗用車、トラック、オートバイ、バス等の自動車車体;バンパー、モール、グリル、スポイラー、ダッシュボード、コンソール、オーディオグリル等の自動車部品;パソコン、携帯電話、オーディオ機器等の家電製品等が挙げられる。 The use of the molded product with the metallic film attached as described above is not particularly limited. For example, automobile bodies such as passenger cars, trucks, motorcycles, buses, bumpers, moldings, grills, spoilers, dashboards, consoles, audio grills. Automobile parts such as personal computers, mobile phones, and home appliances such as audio equipment.
以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明はこれら実施例のみに限定されるものではない。なお、「部」及び「%」は、別記しない限り、それぞれ、「質量部」及び「質量%」を示す。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further in detail, this invention is not limited only to these Examples. Note that “part” and “%” indicate “part by mass” and “% by mass”, respectively, unless otherwise specified.
アクリル樹脂(A)の製造
製造例1
撹拌機、温度計、還流冷却器などを備えた通常のアクリル樹脂製造用反応槽に、イソプロピルアルコール30部及びプロピレングリコールモノメチルエーテル23部を仕込み、加熱攪拌して85℃に達してから、下記のモノマー混合物を4時間を要して滴下した。
Manufacture example 1 of acrylic resin (A)
A typical acrylic resin production reactor equipped with a stirrer, a thermometer, a reflux condenser and the like was charged with 30 parts of isopropyl alcohol and 23 parts of propylene glycol monomethyl ether, heated to 85 ° C. The monomer mixture was added dropwise over 4 hours.
メチルメタクリレート 30部
n−ブチルアクリレ−ト 47部
2−ヒドロキシエチルメタクリレート 16.5部
アクリル酸 6.5部
2,2´−アゾビス(2,4−ジメチルバレロニトリル) 2部
Methyl methacrylate 30 parts n-butyl acrylate 47 parts 2-hydroxyethyl methacrylate 16.5 parts Acrylic acid 6.5 parts 2,2'-azobis (2,4-dimethylvaleronitrile) 2 parts
上記モノマー混合物を滴下終了後、さらに85℃で30分間保持してから、2,2´−アゾビス(2,4−ジメチルバレロニトリル)1部とプロピレングリコールモノメチルエーテル10部との混合物を30分を要して滴下した。その後2時間、85℃で保持したまま撹拌し、冷却後イソプロピルアルコール19部を仕込み希釈して、固形分濃度55%のアクリル樹脂溶液(A−1)を得た。得られたアクリル樹脂は酸価50mgKOH/g、水酸基価71mgKOH/g、重量平均分子量30,000であった。 After completion of dropping the monomer mixture, the mixture was further maintained at 85 ° C. for 30 minutes, and then a mixture of 1 part of 2,2′-azobis (2,4-dimethylvaleronitrile) and 10 parts of propylene glycol monomethyl ether was added for 30 minutes. In short, it was dripped. The mixture was then stirred for 2 hours while maintaining at 85 ° C. After cooling, 19 parts of isopropyl alcohol was added and diluted to obtain an acrylic resin solution (A-1) having a solid content concentration of 55%. The obtained acrylic resin had an acid value of 50 mgKOH / g, a hydroxyl value of 71 mgKOH / g, and a weight average molecular weight of 30,000.
製造例2
撹拌機、温度計、還流冷却器などを備えた通常のアクリル樹脂製造用反応槽に、イソプロピルアルコール30部及びプロピレングリコールモノメチルエーテル23部を仕込み、加熱攪拌して85℃に達してから、下記のモノマー混合物を4時間を要して滴下した。
Production Example 2
A typical acrylic resin production reactor equipped with a stirrer, a thermometer, a reflux condenser and the like was charged with 30 parts of isopropyl alcohol and 23 parts of propylene glycol monomethyl ether, heated to 85 ° C. The monomer mixture was added dropwise over 4 hours.
メチルメタクリレート 25部
n−ブチルアクリレ−ト 45部
カプロラクトンメタクリルFM3(注1) 10部
2−ヒドロキシエチルメタクリレート 13.5部
アクリル酸 6.5部
2,2´−アゾビス(2,4−ジメチルバレロニトリル) 2部
Methyl methacrylate 25 parts n-butyl acrylate 45 parts caprolactone methacryl FM3 (Note 1) 10 parts 2-hydroxyethyl methacrylate 13.5 parts acrylic acid 6.5 parts 2,2'-azobis (2,4-dimethylvaleronitrile) 2 parts
上記モノマー混合物を滴下終了後、さらに85℃で30分間保持してから、2,2´−アゾビス(2,4−ジメチルバレロニトリル)1部とプロピレングリコールモノメチルエーテル10部との混合物を30分を要して滴下した。その後2時間、85℃で保持したまま撹拌し、冷却後イソプロピルアルコール19部を仕込み希釈し、固形分濃度55%のアクリル樹脂溶液(A−2)を得た。得られたアクリル樹脂は酸価50mgKOH/g、水酸基価70mgKOH/g、重量平均分子量30,000であった。 After completion of dropping the monomer mixture, the mixture was further maintained at 85 ° C. for 30 minutes, and then a mixture of 1 part of 2,2′-azobis (2,4-dimethylvaleronitrile) and 10 parts of propylene glycol monomethyl ether was added for 30 minutes. In short, it was dripped. The mixture was then stirred for 2 hours while maintaining at 85 ° C. After cooling, 19 parts of isopropyl alcohol was added and diluted to obtain an acrylic resin solution (A-2) having a solid content concentration of 55%. The obtained acrylic resin had an acid value of 50 mgKOH / g, a hydroxyl value of 70 mgKOH / g, and a weight average molecular weight of 30,000.
(注1)ダイセル化学社製 商品名、ε−カプロラクトン変性ヒドロキシアルキルメタクリレート。 (Note 1) Product name, ε-caprolactone-modified hydroxyalkyl methacrylate, manufactured by Daicel Chemical Industries.
製造例3
撹拌機、温度計、還流冷却器などを備えた通常のアクリル樹脂製造用反応槽に、イソプロピルアルコール12部及びプロピレングリコールモノメチルエーテル40部を仕込み、加熱攪拌して90℃に達してから、下記のモノマー混合物を4時間を要して滴下した。
Production Example 3
A typical acrylic resin production reactor equipped with a stirrer, a thermometer, a reflux condenser and the like was charged with 12 parts of isopropyl alcohol and 40 parts of propylene glycol monomethyl ether, and heated to 90 ° C. The monomer mixture was added dropwise over 4 hours.
メチルメタクリレート 25部
n−ブチルアクリレ−ト 45部
カプロラクトンメタクリルFM3(注1) 10部
2−ヒドロキシエチルメタクリレート 13.5部
アクリル酸 6.5部
2,2´−アゾビス(2,4−ジメチルバレロニトリル) 3部
Methyl methacrylate 25 parts n-butyl acrylate 45 parts caprolactone methacryl FM3 (Note 1) 10 parts 2-hydroxyethyl methacrylate 13.5 parts acrylic acid 6.5 parts 2,2'-azobis (2,4-dimethylvaleronitrile) 3 parts
上記モノマー混合物を滴下終了後、さらに85℃で30分間保持してから、2,2´−アゾビス(2,4−ジメチルバレロニトリル)1部とプロピレングリコールモノメチルエーテル10部との混合物を30分を要して滴下した。その後2時間、90℃で保持したまま撹拌し、冷却後イソプロピルアルコール20部を仕込み希釈し、固形分濃度55%のアクリル樹脂溶液(A−3)を得た。得られたアクリル樹脂は酸価50mgKOH/g、水酸基価70mgKOH/g、重量平均分子量12,000であった。 After completion of dropping the monomer mixture, the mixture was further maintained at 85 ° C. for 30 minutes, and then a mixture of 1 part of 2,2′-azobis (2,4-dimethylvaleronitrile) and 10 parts of propylene glycol monomethyl ether was added for 30 minutes. In short, it was dripped. Thereafter, the mixture was stirred for 2 hours while maintaining at 90 ° C., and after cooling, 20 parts of isopropyl alcohol was added and diluted to obtain an acrylic resin solution (A-3) having a solid content concentration of 55%. The obtained acrylic resin had an acid value of 50 mgKOH / g, a hydroxyl value of 70 mgKOH / g, and a weight average molecular weight of 12,000.
製造例4
撹拌機、温度計、還流冷却器などを備えた通常のアクリル樹脂製造用反応槽に、イソプロピルアルコール12部及びプロピレングリコールモノメチルエーテル40部を仕込み、加熱攪拌して95℃に達してから、下記のモノマー混合物を4時間を要して滴下した。
Production Example 4
A typical acrylic resin production reactor equipped with a stirrer, a thermometer, a reflux condenser and the like was charged with 12 parts of isopropyl alcohol and 40 parts of propylene glycol monomethyl ether, heated to 95 ° C. The monomer mixture was added dropwise over 4 hours.
メチルメタクリレート 25部
n−ブチルアクリレ−ト 45部
カプロラクトンメタクリルFM3(注1) 10部
2−ヒドロキシエチルメタクリレート 13.5部
アクリル酸 6.5部
2,2´−アゾビス(2,4−ジメチルバレロニトリル) 5部
Methyl methacrylate 25 parts n-butyl acrylate 45 parts caprolactone methacryl FM3 (Note 1) 10 parts 2-hydroxyethyl methacrylate 13.5 parts acrylic acid 6.5 parts 2,2'-azobis (2,4-dimethylvaleronitrile) 5 copies
上記モノマー混合物を滴下終了後、さらに85℃で30分間保持してから、2,2´−アゾビス(2,4−ジメチルバレロニトリル)1部とプロピレングリコールモノメチルエーテル10部との混合物を30分を要して滴下した。その後2時間、85℃で保持したまま撹拌し、冷却後イソプロピルアルコール20部を仕込み希釈し、固形分濃度55%のアクリル樹脂溶液(A−4)を得た。得られたアクリル樹脂は酸価50mgKOH/g、水酸基価70mgKOH/g、重量平均分子量6,000であった。 After completion of dropping the monomer mixture, the mixture was further maintained at 85 ° C. for 30 minutes, and then a mixture of 1 part of 2,2′-azobis (2,4-dimethylvaleronitrile) and 10 parts of propylene glycol monomethyl ether was added for 30 minutes. In short, it was dripped. Thereafter, the mixture was stirred for 2 hours while maintaining at 85 ° C. After cooling, 20 parts of isopropyl alcohol was added and diluted to obtain an acrylic resin solution (A-4) having a solid content concentration of 55%. The obtained acrylic resin had an acid value of 50 mgKOH / g, a hydroxyl value of 70 mgKOH / g, and a weight average molecular weight of 6,000.
製造例5
撹拌機、温度計、還流冷却器などを備えた通常のアクリル樹脂製造用反応槽に、イソプロピルアルコール30部及びプロピレングリコールモノメチルエーテル23部を仕込み、加熱攪拌して85℃に達してから、下記のモノマー混合物を4時間を要して滴下した。
Production Example 5
A typical acrylic resin production reactor equipped with a stirrer, a thermometer, a reflux condenser and the like was charged with 30 parts of isopropyl alcohol and 23 parts of propylene glycol monomethyl ether, heated to 85 ° C. The monomer mixture was added dropwise over 4 hours.
メチルメタクリレート 45部
n−ブチルアクリレ−ト 47.5部
アクリル酸 7.5部
2,2´−アゾビス(2,4−ジメチルバレロニトリル) 2部
Methyl methacrylate 45 parts n-butyl acrylate 47.5 parts Acrylic acid 7.5 parts 2,2'-Azobis (2,4-dimethylvaleronitrile) 2 parts
上記モノマー混合物を滴下終了後、さらに85℃で30分間保持してから、2,2´−アゾビス(2,4−ジメチルバレロニトリル)1部とプロピレングリコールモノメチルエーテル10部との混合物を30分を要して滴下した。その後2時間、85℃で保持したまま撹拌し、冷却後イソプロピルアルコール19部を仕込み希釈し、固形分濃度55%のアクリル樹脂溶液(A−5)を得た。得られたアクリル樹脂は酸価58mgKOH/g、重量平均分子量30,000であった。 After completion of dropping the monomer mixture, the mixture was further maintained at 85 ° C. for 30 minutes, and then a mixture of 1 part of 2,2′-azobis (2,4-dimethylvaleronitrile) and 10 parts of propylene glycol monomethyl ether was added for 30 minutes. In short, it was dripped. Thereafter, the mixture was stirred for 2 hours while maintaining at 85 ° C. After cooling, 19 parts of isopropyl alcohol was added and diluted to obtain an acrylic resin solution (A-5) having a solid content concentration of 55%. The obtained acrylic resin had an acid value of 58 mgKOH / g and a weight average molecular weight of 30,000.
メタリック塗料の製造
製造例6
製造例1で得た55%アクリル樹脂溶液(A−1)を182部、10%アルミニウムペースト(注2)を300部、イソプロピルアルコールを820部を、常法に従って配合し、固形分10%のメタリック塗料(1)を得た。
Production and production example 6 of metallic paint
182 parts of the 55% acrylic resin solution (A-1) obtained in Production Example 1 and 300 parts of 10% aluminum paste (Note 2) and 820 parts of isopropyl alcohol were blended according to a conventional method, and the solid content was 10%. A metallic paint (1) was obtained.
製造例7〜20
製造例6において、配合組成を表1に示すとおりとする以外は製造例6と同様に操作して、各メタリック塗料(2)〜(15)を得た。
Production Examples 7-20
In Production Example 6, operations were carried out in the same manner as in Production Example 6 except that the composition was as shown in Table 1, to obtain metallic paints (2) to (15).
尚、表1中の(注2)〜(注4)は下記のとおりである。
(注2)アルミニウムペースト:「メタシーンKM100」、商品名、厚み20nm、平均粒子径12μmのアルミニウム粉の10%(酢酸エチル/酢酸イソプロピル=5/5混合溶剤)希釈ペースト、東洋アルミニウム社製
(注3)アルミニウムペースト:「Metalure L55350」、商品名、厚み35〜40nm、平均粒子径11μmのアルミニウム粉の10%酢酸エチル希釈ペースト、ECKART社製
(注4)アルミニウムペースト:「Metalure L55700」、商品名、厚み35〜40nm、平均粒子径11μmのアルミニウム粉の10%プロピレングリコールモノメチルエーテルアセテート希釈ペースト、ECKART社製
In Table 1, (Note 2) to (Note 4) are as follows.
(Note 2) Aluminum paste: “Metacene KM100”, trade name, 20 nm thickness, 10% of aluminum powder with an average particle size of 12 μm (ethyl acetate / isopropyl acetate = 5/5 mixed solvent) diluted paste, manufactured by Toyo Aluminum Co., Ltd.
(Note 3) Aluminum paste: “Metalure L55350”, trade name, thickness 35 to 40 nm, 10% ethyl acetate diluted paste of aluminum powder with an average particle diameter of 11 μm, manufactured by ECKART
(Note 4) Aluminum paste: “Metalure L55700”, trade name, 35-40 nm thickness, 10% propylene glycol monomethyl ether acetate diluted paste of aluminum powder with an average particle diameter of 11 μm, manufactured by ECKART
透明樹脂フィルム
フィルム(I−1):「アクリプレンHBS010P」、三菱レイヨン社製、商品名、アクリル系樹脂フィルム、厚み125μm、酢酸エチルによる溶解率が100質量%。
フィルム(I−2):「パンライトPC−2151」、帝人化成社製、商品名、ポリカーボネートフィルム、厚み125μm、酢酸エチルによる溶解率が100質量%。
Transparent resin film film (I-1): “Acryprene HBS010P”, manufactured by Mitsubishi Rayon Co., Ltd., trade name, acrylic resin film, thickness 125 μm, dissolution rate with ethyl acetate is 100% by mass.
Film (I-2): “Panlite PC-2151”, manufactured by Teijin Chemicals Ltd., trade name, polycarbonate film, thickness 125 μm, dissolution rate with ethyl acetate is 100% by mass.
金属調フィルム及び加飾成形体の作製
実施例1
厚さ125μmのフィルム(I−1)を基材とし、その一方の面に、製造例6で得た固形分10%のメタリック塗料(1)を乾燥膜厚5μmとなるように塗布し、乾燥温度80℃で3分間乾燥した後、メタリック塗料による塗膜層面に、アクリル系接着剤層を有する厚さ50μmのポリプロピレン製離型フィルムの接着剤面を貼り合わせて実施例1の金属調フィルムを作製した。
Production Example 1 of Metallic Film and Decorated Molded Body
A film (I-1) having a thickness of 125 μm is used as a base material, and the metallic paint (1) having a solid content of 10% obtained in Production Example 6 is applied to one surface thereof so as to have a dry film thickness of 5 μm, followed by drying. After drying at a temperature of 80 ° C. for 3 minutes, the adhesive surface of a release film made of polypropylene having a thickness of 50 μm having an acrylic adhesive layer is bonded to the surface of the coating layer made of a metallic paint, and the metallic tone film of Example 1 is bonded. Produced.
得られた金属調フィルムについて、下記の試験方法に従って性能試験に供した結果を表2に併せて示す。尚、試験に供する加飾成形体は、上記の金属調フィルムの離型フィルムを剥離した後、接着剤層をABS板の表面に貼り合せて得た。 About the obtained metallic tone film, the result used for the performance test according to the following test method is combined with Table 2, and is shown. In addition, the decorative molded body to be used for the test was obtained by peeling the release film of the above metallic tone film and then bonding the adhesive layer to the surface of the ABS plate.
実施例2〜18及び比較例1〜7
実施例1において、透明樹脂フィルム及びメタリック塗料を表2に示すように選択し、表2に示す乾燥膜厚の塗膜層を形成する以外は実施例1と同様にして各金属調フィルム及び加飾成形体を作製した。
Examples 2-18 and Comparative Examples 1-7
In Example 1, the transparent resin film and the metallic paint were selected as shown in Table 2, and each metallic film and the additive film were added in the same manner as in Example 1 except that the coating layer having the dry film thickness shown in Table 2 was formed. A decorative molded body was produced.
性能試験
(*1)金属感:金属調フィルムの金属感を目視観察し、シートの光輝性を下記の基準により判定した。金属感に非常に優れるものを◎、金属感に優れるものを○、ムラがあり金属感が若干劣るものを△、ムラがあり金属感がないものを×と評価した。
Performance test (* 1) Metal feeling: The metal feeling of the metallic film was visually observed, and the glitter of the sheet was determined according to the following criteria. A sample having an excellent metal feeling was evaluated as ◎, a sample having excellent metal feeling was evaluated as ◯, a sample having unevenness and a slightly inferior metal feeling was evaluated as Δ, and a sample having unevenness and no metal feeling was evaluated as ×.
(*2)付着性 :各加飾成形体をJIS K 5600−5−6(1990)に準じて、カッターナイフで素地(ABS製成形基材板)まで切り込みを入れて、2mm×2mmのゴバン目100個を作った。その面に粘着テープを貼着し、急激に剥がした後に塗面に残ったゴバン目塗膜の数を評価した。 (* 2) Adhesiveness: Each decorative molded body is cut with a cutter knife to the substrate (ABS molded base plate) according to JIS K 5600-5-6 (1990), and 2 mm × 2 mm goban Made 100 eyes. Adhesive tape was affixed to the surface, and the number of Gobang eye coats remaining on the coated surface after abrupt peeling was evaluated.
◎:残存個数/全体個数=100個/100個で、加飾成形体の表面に縁欠けなし
○:残存個数/全体個数=100個/100個で、加飾成形体の表面に縁欠けあり
△:加飾成形体の表面の残存個数/全体個数=99個〜90個/100個
×:加飾成形体の表面の残存個数/全体個数=89個以下/100個
◎: Residual number / total number = 100/100, no chipping on the surface of the decorative molded body ○: Residual number / total number = 100/100, the surface of the decorative molded body has a chipped edge Δ: Remaining number of surfaces of decorative molded body / total number of pieces = 99 to 90/100 ×: Remaining number of surfaces of decorative molded body / total number of pieces = 89 or less / 100
(*3)耐水付着性:各加飾成形体を、40℃の温水に10日間浸漬し、引き上げて乾燥してから、上記(*2)の付着性試験と同様にして付着性試験を行ない、残存塗膜数を調べて上記と同様に評価した。 (* 3) Water resistance adhesion: Each decorative molded body is immersed in warm water at 40 ° C. for 10 days, pulled up and dried, and then the adhesion test is performed in the same manner as the adhesion test of (* 2) above. The number of remaining coating films was examined and evaluated in the same manner as described above.
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