JP5824356B2 - Swing forging method and swing forging apparatus - Google Patents

Description

  The present invention relates to a rocking forging method and a rocking forging device, and in particular, a rocking motion is imparted to a first die by related control of rotation of two eccentric rings, and between the second die and the second die. The present invention relates to a method and apparatus for swing forging a workpiece.

  As described in, for example, Patent Document 1 below, the swing forging device currently in practical use is (i) a first inner peripheral surface that is rotatable about a rotation axis and is eccentric with respect to the rotation axis. And a second eccentric ring having a second inner peripheral surface that is rotatable about a first eccentric shaft that is a center line of the first inner peripheral surface and that is eccentric with respect to the first eccentric shaft. A double eccentric ring provided with a ring, (ii) a rotary drive device that rotationally drives the first eccentric ring and the second eccentric ring, and (iii) an automatic fitted to the second inner peripheral surface of the second eccentric ring A centering bearing, (iv) a swinging shaft that is swingable about one point and held by a self-aligning bearing so as to be swingable and rotatable, and (v) provided on the swinging shaft. A first mold mounting portion, and (iv) a second mold mounting portion capable of mounting the second mold in a state facing the first mold mounting portion, (v ii) It includes an approaching / separating device for approaching and separating the second mold mounting part from the first mold mounting part. Then, the rotation drive device transmits the rotation of one drive motor to the first eccentric ring and the second eccentric ring by the rotation transmission device constituted by the gear train, and controls the rotation speed and the rotation direction of both eccentric rings. In addition, the relationship between the rotational speed and the rotational direction of both eccentric rings is changed by switching the meshing of the gear train so that the first mold can selectively perform movements such as circle, spiral, daisy, and seesaw. An AC induction motor is used as the drive motor.

  On the other hand, in a special swing forging device, it has been proposed to use an NC servo motor as a drive motor. The swing forging device described in Patent Document 2 below is an example. This oscillating forging device uses two double eccentric rings and a toggle mechanism to give the first die not only the oscillating motion but also the reciprocating motion in the axial direction. Two double eccentric rings are provided at a distance in the axial direction, and both end portions of a hollow mold holding member are fitted to the inner peripheral surfaces of the two double eccentric rings via self-aligning bearings, respectively. The member is given a swinging motion by the joint of two double eccentric rings, and a spherical seat is formed on each of the axially intermediate part of the mold holding member and the part of the apparatus body facing the intermediate part, A rod-shaped member having both spherical surfaces is disposed between the spherical seats, and a toggle link is formed by the rod-shaped member and the mold holding member, and the mold holding member is moved in the axial direction based on a change in the inclination of the toggle link. It also gives reciprocating motion. Then, each of the first eccentric ring and the second eccentric ring of the two double eccentric rings is driven by an NC servo motor, and is held at one end of the mold holding member by rotation control of a total of four NC servo motors. To perform the desired swinging motion and axial motion.

  Another example of a swing forging device that uses an NC servo motor as a drive motor is described in Patent Document 3 below. In the swing forging device described here, the first eccentric holding member that holds the first mold is controlled by controlling the rotation of the first eccentric ring and the second eccentric ring of the double eccentric ring by the NC servo motor, respectively. The applied swinging motion is controlled, and the first mold holding member that holds the first mold and the second mold holding member that holds the second mold are each rotated by an NC servo motor. . Accordingly, the relative rotation between the first mold, the second mold, and the workpiece can be controlled, and slippage between the contact surfaces of the first mold and the workpiece can be prevented. It is possible to intentionally change the position of the contact portion with the workpiece and transfer the irregularities on the surface of the first mold to the workpiece.

JP-A-8-47741 JP-A-2-151337 Japanese Patent Laid-Open No. 3-110038

  The present invention has been made against the background described above, and the related control of the rotational speed and the rotational direction of the two eccentric rings is performed by switching the meshing of the gear train, thereby switching the meshing of the gear train. In order to accomplish this, it is an object of the present invention to improve a swing forging apparatus and a swing forging method using the swing forging apparatus that are currently in practical use, in which it is necessary to temporarily stop the swing motion of the first mold.

In order to solve the above problems, the swing forging method of the present invention is:
A first eccentric ring having a first inner circumferential surface that is rotatable about the rotation axis and having an eccentricity with respect to the rotation axis, and a first eccentric shaft that is a center line of the first inner circumferential surface. Yes, by controlling the rotation with the second eccentric ring having the second inner peripheral surface eccentric with respect to the first eccentric shaft, the first mold is given a swinging motion, and the first mold is A method in which a second die is placed facing each other, and a workpiece is rocked and forged between the first die and the second die,
The first eccentric ring and the second eccentric ring are each driven by an NC servo motor, and the two NC servo motors are relatedly controlled based on a control program, thereby causing the first mold to perform a desired swinging motion. Presupposing that the workpiece is rocked and forged between the first die and the second die by bringing the first die and the second die close to each other,
In the first swing forging method,
  During the one-stroke approaching movement between the first mold and the second mold, the rocking movement pattern is changed to the first mold and the second without stopping the rocking movement of the first mold. At the beginning of the one-stroke approaching movement with the mold, a pattern rocking movement with a change in the relative inclination angle of both molds is given, and at the end stage, a circular pattern rocking without a change in the relative inclination angle. To change to give exercise,
In the second swing forging method,
Giving the first mold and the second mold swinging motions of different patterns in the increasing process and decreasing process of the relative inclination angle of both molds,
In the third swing forging method,
  An oscillating forging device that performs the oscillating forging by separating a predetermined distance after completion of the approaching movement in the approaching and separating movements, which are movements for approaching and separating the first mold and the second mold; A part of the elastic deformation with the workpiece is released, and in that state, the swing forging is continued for a set time, and then the first die and the second die are sufficiently separated from each other.
Each has its characteristics.

In order to solve the above-mentioned problem, the swing forging device of the present invention is
A first eccentric ring that is rotatable about a rotation axis and has a first inner peripheral surface that is eccentric with respect to the rotation axis;
A second eccentric ring having a second inner peripheral surface that is rotatable about a first eccentric shaft that is a center line of the first inner peripheral surface and is eccentric with respect to the first eccentric shaft;
A rotational drive device for rotationally driving the first eccentric ring and the second eccentric ring;
A self-aligning bearing fitted to the second inner peripheral surface of the second eccentric ring;
A swing shaft that is swingable around one point and is held swingably and rotatable by the self-aligning bearing;
A first mold mounting portion provided on the swing shaft, to which the first mold can be mounted;
A second mold mounting portion capable of mounting the second mold in a state facing the first mold mounting section;
An approach / separation device for approaching and separating the second mold mounting portion from the first mold mounting portion;
A swing forging device comprising:
The rotational drive device is
A first NC servomotor that rotationally drives the first eccentric ring;
A second NC servomotor that rotationally drives the second eccentric ring;
By controlling the first NC servo motor and the second NC servo motor in association with each other by executing a swing motion control program, the swing motion for causing the first mold attached to the first mold mounting portion to perform a predetermined swing motion is performed. NC controller for dynamic motion
Including
The approach and separation device is
A hydraulic cylinder;
A hydraulic pump that pumps hydraulic fluid to the hydraulic cylinder;
A third NC servo motor that drives the hydraulic pump;
The third NC servo motor is controlled by executing the approach and separation motion control program, and the rotation of the hydraulic pump is controlled to at least approach the second type first type attached to the second type attaching part. NC controller for approach and separation movement to control movement
Including
By applying a desired swinging motion to the first mold by the swinging NC controller and the approaching / separating NC controller, and bringing the first mold and the second mold closer to each other. Assuming that the workpiece is swing-forged between the first die and the second die,
In the first swing forging device,
During the one-stroke approaching movement between the first mold and the second mold, the rocking movement pattern is changed to the first mold and the second without stopping the rocking movement of the first mold. At the beginning of the one-stroke approaching movement with the mold, a pattern rocking movement with a change in the relative inclination angle of both molds is given, and at the end stage, a circular pattern rocking without a change in the relative inclination angle. That it was configured to change to grant exercise ,
In the second swing forging device,
The first mold and the second mold are configured to give different patterns of swinging motions in the process of increasing and decreasing the relative inclination angle of both molds ,
In the third swing forging device,
The oscillating forging device for performing the oscillating forging by separating a predetermined distance after the approaching movement in the approaching / separating movement, which is a movement for making the first mold and the second mold approach and separate. And part of the elastic deformation between the workpiece and the workpiece, and in that state, the rocking forging is continued for a set time, and the first die and the second die are sufficiently separated from each other. That
Each feature.

In the oscillating forging device described in Patent Document 1, the rotational speed and rotation obtained in the first and second eccentric rings by the configuration of the gear train that transmits the rotation of one drive motor to the first and second eccentric rings. Since the directional relationship is determined, only the rocking motion of a predetermined mode can be imparted to the first mold, and if the rocking motion of other modes is to be imparted, the meshing of the gear train needs to be changed. It is. On the other hand, if the first and second eccentric rings are respectively rotated by an NC servo motor, the first mold can be rotated in an arbitrary direction at an arbitrary rotational speed. Arbitrary movements can be applied, and arbitrary patterns of rocking movements can be applied. Conventionally, a rocking motion of any one of well-known daisy patterns, seesaw patterns, circular patterns and spiral patterns can be imparted to the first mold, and of course, a combination pattern thereof or a pattern different from them The swing motion of a desired pattern can be imparted to the first die without changing the mechanical configuration (meshing of the gear train) of the swing forging device. Can be granted. Alternatively, the swing forging can be performed in various manners by changing the swing motion pattern at an arbitrary time.
According to the rocking forging device according to the present invention, the rocking forging method according to the present invention can be suitably implemented.
The effects obtained by each of the first to third swing forging methods and the first to third swing forging devices will be described in detail in the following [Aspect of the Invention].

Aspects of the Invention

  In the following, the invention which is recognized as being claimable in the present application (hereinafter, referred to as “claimable invention”. The claimable invention is a subordinate concept invention of the present invention which is the invention described in the claims) And may include inventions of a superordinate concept of the present invention or other concepts). As with the claims, each aspect is divided into sections, each section is numbered, and is described in a form that cites the numbers of other sections as necessary. This is for the purpose of facilitating the understanding of the claimable invention, and is not intended to limit the combinations of the constituent elements constituting the claimable invention to those described in the following sections. In other words, the claimable invention should be construed in consideration of the description accompanying each section, the description of the examples, the prior art, the common general technical knowledge, etc. An aspect in which a constituent element is added and an aspect in which the constituent element is deleted from the aspect of each section can be an aspect of the claimable invention.

In each of the following items, the combination of the items (1), (11), and (12) is in claim 1, and the combination of items (1) and (13) is in claim 2. Further, the combination of the items (1) and (31) corresponds to claim 3, and the technical feature of the item (15) is added to any one of claims 1 to 3 in claim 4. The technical feature of (16) is added to any one of claims 1 to 4, and the technical feature of (23) is added to any of claims 1 to 5 in claim 5. In claim 6, the technical feature of (24) is added to any one of claims 1 to 5, and the technical feature of (25) is added to claim 6 or 7 Corresponds to claim 8 respectively.
A combination of the items (51) and (52) with the technical features of the items (11) and (12) added to claim 9, and the items (51) and (52) To which the technical characteristics of the item (13) are added to the combination of the above and the technical characteristics of the item (31) to the combination of the items (51) and (52). Corresponds to claim 11, the technical feature of (53) is added to any of claims 9 to 11, claim 12, and any of claims 9 to 12, technology of (54). The features to which the special feature is added correspond to claim 13 respectively.

(1) A first eccentric ring having a first inner peripheral surface that is rotatable about a rotation axis and is eccentric with respect to the rotation axis, and a first eccentric shaft that is a center line of the first inner peripheral surface. By controlling the rotation of the second eccentric ring with the second eccentric ring having a second inner peripheral surface that is rotatable and eccentric with respect to the first eccentric shaft, the first mold is given a swinging motion, and the first A method in which a second die is placed opposite to a first die, and a workpiece is rocked and forged between the first die and the second die,
The first eccentric ring and the second eccentric ring are each driven by an NC servo motor, and the two NC servo motors are relatedly controlled based on a control program, thereby causing the first mold to perform a desired swinging motion. A swing forging method characterized in that the workpiece is swing-forged between the first die and the second die by bringing the first die and the second die close to each other. .
The rotation axis may be a vertical axis, a horizontal axis, or an axis inclined with respect to the vertical direction and the horizontal direction.
(11) During the one-stroke approaching movement between the first mold and the second mold, the pattern of the rocking movement is changed at least once without stopping the rocking movement of the first mold. The swing forging method according to item (1), wherein
An example of the change at any time of the pattern of the oscillating motion by the related control of the first and second NC servo motors is the aspect of this section.
(12) In the initial stage of the one-stroke approaching movement of the first type and the second type, a swinging motion of a pattern accompanied by a change in the relative inclination angle of both types is given, and in the final stage, the relative inclination The rocking forging method according to item (11), wherein a rocking motion of a circular pattern with no change in angle is imparted.
An example of the swinging motion of the pattern accompanying the change in the relative inclination angle of the first and second types is the swinging motion of the daisy pattern, the seesaw pattern and the spiral pattern.
According to the swinging motion of the circular pattern, the pressure fluctuation during processing is small and the molding unevenness is small, but depending on the shape of the molded product obtained by processing the workpiece, the workpiece and the second mold Adhesion may be poor and moldability may be poor. On the other hand, according to the swinging motion of the daisy pattern, the moldability is good, but the pressure fluctuation during processing is large, and the molding unevenness may be large. Therefore, according to the method of this section, it is possible to perform processing that provides each of the advantages of the two types of swing motion patterns, and it is possible to process the workpiece with good moldability and molding accuracy.
(13) Item (1), Item (11), wherein the first mold and the second mold are imparted with different patterns of swinging motions in the process of increasing and decreasing the relative tilt angle of both molds. The swing forging method according to any one of (12).
Another example of the change at any time of the pattern of the oscillating motion by the related control of the first and second NC servo motors is the aspect of this section.
(14) Giving the rocking motion of the daisy pattern in at least a part of one of the increasing and decreasing processes of the relative inclination angle of both types, and giving the rocking motion of the seesaw pattern in the other process (13) The swing forging method described in 1.
The swaying motion of the daisy pattern may be applied to all of one of the increasing process and the decreasing process of the relative inclination angle of both types, and the swaying motion of the daisy pattern may be applied to a part of one of the increasing process and the decreasing process. It may be given. In the latter case, the seesaw pattern swinging motion is applied in the remaining one of the increasing process and the decreasing process.
In this case, for example, “the swing motion of the daisy pattern is given in the whole process of increasing the relative tilt angle of both types, and the swing motion of the seesaw pattern is given in the whole process of decreasing the relative tilt angle”. 7 is to give a swinging motion as shown in FIG. 7, and “a swing motion of the seesaw pattern is given in the whole process of increasing the relative tilt angle of both types, and a part of the process of decreasing the relative tilt angle”. “Applying a rocking motion of a daisy pattern in FIG. 12” is to impart a rocking motion illustrated in FIG. In other words, the swinging motion, which is usually called “the swinging motion of the daisy pattern”, as shown in FIG. 3 (a), is inclined in all of the increasing process and the decreasing process of both types of relative tilting angles. It is a swing motion of a pattern that performs a swing motion including both an angle change and a phase change, and draws a symmetrical curve with respect to one radius. In this specification, the swing motion of this daisy pattern Is divided into an increase process and a decrease process of the relative inclination angle of both types, and the part that draws each curve is referred to as the oscillating motion of the daisy pattern. It will be considered as an extension of the way of thinking. The swinging motion of the daisy pattern applied only in one of the increasing process and the decreasing process of the relative inclination angle of both types is referred to as a one-side daisy pattern, and in contrast, both the increasing process and the decreasing process are all. The rocking motion of the daisy pattern applied in step 1 will be referred to as a normal daisy pattern.
(15) The work piece including the shaft portion is fixed in a state in which the shaft portion is prevented from rotating, and swing forging is applied to one end of the shaft portion (1), (11) to (14) The swing forging method according to any one of the items.
Examples of products suitable for the method of this section include a bevel gear with a shaft and a hypoid gear with a shaft.
If the workpiece including the shaft portion is processed by the swinging motion of the pattern accompanied by the change in the relative inclination angle between the first and second molds, the twist of the shaft portion can be reduced.
(16) The swing forging method according to any one of (1), (11) to (15), wherein the workpiece is processed into a bevel gear.
In the present specification, the term “bevel gear” is used as a general term for gears having a hook shape of a cross shaft gear and a staggered shaft gear. The former includes immediately bevel gears and spiral bevel gears, and the latter includes hypoid gears. However, even though it is a bevel gear, it is often subjected to mechanical processing such as heat treatment, cutting, grinding, polishing, etc. after rocking forging. In that sense, it should be called a bevel gear intermediate product. It is.
The bevel gear has a complicated shape, but can be processed with good formability and high accuracy by combining a plurality of types of swing patterns.
(17) The swing forging method according to item (16), wherein the workpiece is processed into a hypoid gear.
(21) Paragraphs (1), (11) to (17) in which the approach and separation movements, which are movements for moving the first mold and the second mold closer to and away from each other, are performed by supplying and discharging hydraulic fluid to and from the hydraulic actuator. The swing forging method according to any one of items 1).
The approach and separation movement can be obtained by converting the rotation of the electric motor into a linear movement by a feed screw mechanism including a screw member and a nut, but for swing forging where the magnitude of force is more important than speed. The hydraulic actuator is better.
Examples of the hydraulic actuator include a hydraulic cylinder that is a reciprocating linearly moving actuator and a hydraulic motor that is a rotary actuator. In the latter case, it is used in combination with a motion conversion mechanism that converts the rotation of the actuator into a linear motion. The motion conversion mechanism is, for example, a feed screw mechanism.
(22) The swing forging method according to item (21), wherein the swing motion of the first mold and the second mold and the approaching and separating motion of both molds are controlled in synchronization.
The swing motion can be controlled in accordance with the progress of processing of the workpiece.
The features described in this section can be adopted separately from the features described in each of the items (1), (11) to (17).
(23) The swing forging method according to (21) or (22), wherein at least supply of the hydraulic fluid to the hydraulic actuator is performed by a hydraulic pump using an NC servo motor as a drive source. .
The speed and position of the first and second types of approach movements can be arbitrarily controlled. In the aspect in which this term is dependent on the term (22), it is easy to synchronize the swinging motion of the first type and the second type and the approaching motion of the first and second types.
The hydraulic fluid may be discharged by a hydraulic pump or by switching a solenoid valve.
(24) The supply and discharge of the hydraulic fluid to and from the hydraulic actuator are performed by a hydraulic pump capable of rotating in both forward and reverse directions and an NC servo motor that drives the hydraulic pump (21) or ( The swing forging method according to item 22).
The speed and position can be arbitrarily and accurately controlled for both the first and second type approaching and separating movements.
(25) A position of an approaching / separating type which is a mold on the side performing the approaching / separating movement of the first type and the second type is detected, and the first type and the second type are detected based on a result of the position detection. The swing forging method according to any one of (21) to (24), wherein the pattern of the swing motion is changed at least once in the course of one stroke approaching and separating from the second mold.
The change of the swing motion pattern can be performed at a position corresponding to the progress of processing, and molding with a plurality of types of swing motion patterns can be performed satisfactorily. In particular, when the hydraulic actuator is operated by a hydraulic pump that uses an NC servo motor as a drive source, at least one of the one-stroke approaching motion and the separating motion is changed at any position during the motion. The plurality of types of swing motion patterns can be accurately executed in any range of at least one of the approaching motion and the separating motion of one stroke.
The change of the swing motion pattern may be performed during the first and second type approaching motions or may be performed during the separation motion.
(26) The rocking forging method according to item (25), wherein the pattern of the rocking movement is changed at least once during the one-stroke approaching movement of the first mold and the second mold.
(31) In the approaching / separating motion, which is a motion for moving the first die and the second die closer to each other, the swing forging is performed after the approaching motion has been separated by a predetermined distance. A part of the elastic deformation between the forging device and the workpiece is released, and the swing forging for a set time is continued in this state, and then the first die and the second die are sufficiently separated (1) The swing forging method according to any one of items (11) to (17) and (21) to (26).
If the first mold and the second mold are separated from each other in a state where a large amount of elastic deformation is left and the machining is finished, a suddenly changed portion of the shape remains on the workpiece, and an accurate product cannot be obtained. If the first mold and the second mold are not separated from each other even after the approach movement is finished and the swing movement is continuously applied to the first mold until the elastic deformation amount becomes sufficiently small, the occurrence of the above-described problem can be avoided. It takes a long time to finish processing. On the other hand, if part of the elastic deformation is released by separating the first and second molds, and the first mold and the second mold are sufficiently separated after continuing the swing forging for a set time in that state, The machining time can be shortened while avoiding a sudden change in shape of the workpiece. However, since it is unavoidable that the part of the work piece is insufficiently formed by releasing a part of the elastic deformation, the first die is only supplied by the amount of forming before the part of the elastic deformation is released. And the second mold must be placed too close together. The extra time required for the approach between the first die and the second die can be shorter than the time for which the swing motion is continuously applied to the first die until the amount of elastic deformation is sufficiently small. Time can be shortened.
The feature described in this section can be adopted separately from the feature described in section (1).
(32) Detecting the position of the approaching / separating type, which is the type that performs the approaching / separating movement, of the first mold and the second mold, and ending the approaching movement based on the result of the position detection The swing forging method according to the item (31), wherein the separation is performed at a predetermined distance later.
According to the feature of this section, the release amount of the elastic deformation can be accurately controlled.
(41) Paragraphs (1), (11) to (17), (21) that stop the two NC servo motors during swing forging of two workpieces that are executed following each other. Or the forging method according to any one of (26), (31), and (32).
Energy consumption can be saved by stopping the NC servo motor during the swing forging of two successive workpieces.
(51) a first eccentric ring that is rotatable about a rotation axis and has a first inner peripheral surface that is eccentric with respect to the rotation axis;
A second eccentric ring having a second inner peripheral surface that is rotatable about a first eccentric shaft that is a center line of the first inner peripheral surface and is eccentric with respect to the first eccentric shaft;
A rotational drive device for rotationally driving the first eccentric ring and the second eccentric ring;
A self-aligning bearing fitted to the second inner peripheral surface of the second eccentric ring;
A swing shaft that is swingable around one point and is held swingably and rotatable by the self-aligning bearing;
A first mold mounting portion provided on the swing shaft, to which the first mold can be mounted;
A second mold mounting portion capable of mounting the second mold in a state facing the first mold mounting section;
An oscillating forging device including an approach / separation device for approaching and separating the second die attachment portion from the first die attachment portion, wherein the rotational drive device comprises:
A first NC servomotor that rotationally drives the first eccentric ring;
A second NC servomotor that rotationally drives the second eccentric ring;
By controlling the first NC servo motor and the second NC servo motor in association with each other by executing a swing motion control program, the swing motion for causing the first mold attached to the first mold mounting portion to perform a predetermined swing motion is performed. An oscillating forging device comprising: an NC controller for dynamic motion.
The rocking motion control program may include a program for realizing the characteristics described in any one of the items (11) to (17), and in that case, the program for the rocking forging device. The part that executes is a component that realizes the feature described in any one of the items (11) to (17).
The approach / separation device may be a device for approaching or separating one of the first mold mounting portion and the second mold mounting portion with respect to the other, and both the first mold mounting portion and the second mold mounting portion approach each other. , A device for separating them may be used. However, the approach / separation device can be simply configured by approaching and separating the second mold mounting portion that cannot be swung, rather than the first mold mounting portion that can be swung.
(52) The approaching / separating device is
A hydraulic cylinder;
A hydraulic pump that pumps hydraulic fluid to the hydraulic cylinder;
A third NC servo motor that drives the hydraulic pump;
The third NC servo motor is controlled by executing the approach and separation motion control program, and the rotation of the hydraulic pump is controlled to at least approach the second type first type attached to the second type attaching part. The swing forging device according to item (51), including an NC controller for approaching and separating motion that controls motion.
The feature described in this section can be adopted separately from the feature described in section (51).
The approaching / separating motion control program may include a program for realizing the characteristics described in any one of the items (22) to (24). The part that executes is a component that realizes the feature described in any one of the items (22) to (24).
(53) The hydraulic pump is rotatable in both forward and reverse directions, the first mold is brought closer to the second mold by forward rotation, and the first mold is moved to the second by reverse rotation. The swing forging device according to item (52), which is separated from the mold.
According to the feature of this section, it is possible to accurately control not only the approach between the first mold and the second mold but also the separation.
(54) The swing forging device according to item (52) or (53), further including a comprehensive control unit that executes the swing motion control program in association with the approach / separation motion control program.
The rocking motion control program, approach / separation motion control program, and general control are characterized by the features described in any of the items (25), (26), (31), (32), and (41). In this case, the parts of the swing forging device that execute the programs are the items (25), (26), (31), (32), This is a component that realizes the feature described in any one of (41).

It is front sectional drawing which shows the rocking forging machine which is one Embodiment of claimable invention. It is a front view which shows the straight bevel gear shape | molded by the rocking forge of the workpiece by the said rocking forging machine. It is a figure which illustrates the pattern of the rocking | fluctuation motion of the upper mold | type in the said rocking forging machine, (a) is a normal daisy pattern, (b) is a figure which shows a circular pattern. It is a time chart which shows the relationship at the time of the rocking forge of the workpiece by the rocking forging machine, the position of the lower mold, and the rocking motion pattern. It is a graph which shows the change of the load which remain | survives in a workpiece, a rocking forging machine, etc. at the time of the finishing process of the workpiece by the said rocking forging machine. It is a time chart which shows each rise and fall time of the NC servo motor constituting the swing forging machine as compared with a conventional swing forging machine. It is a figure which shows another pattern of the rocking motion provided to an upper mold | type by the said rocking forging machine. It is a front view which shows the hypoid gear shape | molded by the rocking forge of the workpiece by the said rocking forging machine. It is a figure which shows the cross-sectional shape of the tooth | gear at the time of cut | disconnecting the tooth | gear of the said hypoid gear in the plane parallel to the centerline of a hypoid gear, and perpendicular to a tooth trace. It is a front view which shows the lower mold | type for shape | molding the said hypoid gear. FIG. 11 (a) is a diagram schematically showing a cross-sectional shape of a tooth when another tooth of a gear formed by the swing forging machine is cut along a plane perpendicular to the tooth line. FIG. 3 is a diagram schematically showing a cross-sectional shape of a lower mold groove used for forming the gear. It is a figure which shows the pattern of another rocking | fluctuation motion provided to an upper mold | type by the said rocking forging machine.

  Hereinafter, an embodiment of the claimable invention will be described with reference to the drawings. In addition to the following embodiments, the claimable invention can be implemented in various modifications based on the knowledge of those skilled in the art, including the aspects described in the above [Aspect of the Invention] section. .

  FIG. 1 shows an oscillating forging machine as an oscillating forging apparatus according to an embodiment of the claimable invention. The swing forging method, which is an embodiment of the claimable invention, is performed by the swing forging machine. The main body 10 of the present swing forging machine is provided with an upper mold 12 as a first mold, a swing shaft 14, eccentric rings 16 and 18 and a rotary drive device 20 at the upper part, and a lower mold 26 as a second mold at the lower part. A ram slide 28 and a lifting device 30 are provided.

  The swing shaft 14 includes a shaft-like portion 40 and a hemispherical portion 42. The horizontal support wall 46 provided in the space 44 in the main body 10 is formed with a concave portion 50 having an inner surface serving as a hemispherical receiving surface 48, and the swing shaft 14 has a hemispherical portion 42 with a concave portion. The shaft-like portion 40 is protruded upward from the support wall 46 through a through hole 52 formed in the support wall 46 following the recess 50.

  The hemispherical portion 42 is provided with a concave portion 60 that opens in a flat surface perpendicular to the axis O of the swing shaft 14, and the upper mold 12 is fitted into the concave portion 60, and a bolt or the like is suitably used. The fixing means (not shown) is detachably fixed. A portion of the hemispherical portion 42 provided with the recess 60 constitutes an upper die attachment portion 62 that is a first die attachment portion.

  The eccentric ring 16 is held by the main body 10 via a bearing 70 so as to be rotatable around a vertical rotation axis. The inner peripheral surface 72 of the eccentric ring 16 is eccentric with respect to the rotation axis, and the inner peripheral surface 72 allows the eccentric ring 18 to rotate around the center line of the inner peripheral surface 72 via the bearing 74. Is retained. The center line of the inner peripheral surface 72 is an eccentric shaft that is eccentric with respect to the rotational axis of the eccentric ring 16. The eccentric ring 18 has an inner peripheral surface 76 that is eccentric with respect to the eccentric shaft that is the rotation axis thereof, and the rocking roller 18 is an automatic centering roller bearing 78 that is an automatic centering bearing fitted to the inner peripheral surface 76. The upper end portion of the shaft-like portion 40 of the moving shaft 14 is held, and the swing shaft 14 is held so as to be swingable and rotatable around one point.

  The rotary drive device 20 includes an NC servo motor 80 that rotationally drives the eccentric ring 16, an NC servo motor 82 that rotationally drives the eccentric ring 18, and an NC controller 84 for swinging motion that controls the NC servo motors 80 and 82 in association with each other. Including. The NC servo motor 80 is provided in a vertical posture outside the main body 10, and its rotation is transmitted to the eccentric ring 16 by the rotation transmission device 86. The rotation transmission device 86 is provided concentrically with a pulley 90 fixed to the output shaft 88 of the NC servo motor 80, a pulley 92 mounted rotatably on the main body 10 around the vertical axis, and the pulley 92. A disposed gear 94, a gear 96 fixed to the eccentric ring 16 and meshed with the gear 94, and a belt 98 wound between pulleys 90 and 92 are included. In this embodiment, the pulleys 90 and 92 are timing pulleys, and the belt 98 is a timing belt.

  The NC servo motor 82 is also provided in a vertical posture outside the main body 10, and its rotation is transmitted to the eccentric ring 18 by the rotation transmission device 100. Similar to the rotation transmission device 86, the rotation transmission device 100 includes pulleys 90 and 92, gears 94 and 96, and a belt 98. The diameters of the pulleys 90 and 92 and the gears 94 and 96 are the same as the pulleys 90 and 92 and the gears 94 and 96 of the rotation transmission device 86, but the gear 96 is rotated by the main body 10 with respect to the rotation axis of the eccentric ring 16. Is attached to a drive shaft 102 that is supported so as to be rotatable about a rotation axis that is concentric with the drive shaft 102. An eccentric ring 18 is attached to the drive shaft 102 via a universal joint 106 including a joint member 104 having grooves orthogonal to each other on the opposite surface, and the universal joint 106 is attached to the drive shaft 102 of the eccentric ring 18. The rotation of the drive shaft 102 is transmitted to the eccentric ring 18 while allowing the eccentricity.

  The NC controller 84 for oscillating motion is composed mainly of a computer including a CPU, ROM, RAM, input / output interface and a bus for connecting them, and controls the NC servo motors 80 and 82 via drive circuits, respectively. To do. The NC servo motors 80 and 82 have an encoder as a rotation amount detection device, and the detection signal is input to the computer. Further, a swing motion control program is stored in the RAM of the computer, and the NC servo motors 80 and 82 are controlled by executing the program.

  In the space 44 of the main body 10, the ram slide 28 is fitted below the swing shaft 14 so as to be movable in the vertical direction. The lower mold 26 is fitted into a recess 110 provided in the upper surface of the ram slide 28 and is detachably fixed by an appropriate fixing means such as a bolt. A portion of the ram slide 28 provided with the concave portion 100 constitutes a lower die attachment portion 112 as a second die attachment portion, and is opposed to the upper die attachment portion 62.

  In the present embodiment, the lifting device 30 is a hydraulic cylinder 120 that is a kind of hydraulic cylinder, a hydraulic pump 122 that is a kind of hydraulic pump, an NC servo motor 124, and an NC controller for approaching and separating movements. And NC controller 126 for elevating motion. A piston 132 is fitted in a cylinder housing 130 of a hydraulic cylinder 120 fixed to the lower portion of the space 44 so as to be oil-tight and slidable in the vertical direction, and the piston rod 134 protrudes upward from the cylinder housing 130. The ram slide 28 is fixed to the protruding end. Oil chambers 136 and 138 respectively formed on the upper and lower sides of the piston 132 in the cylinder housing 130 are connected to the hydraulic pump 122 by oil passages 140 and 142, respectively.

  The hydraulic pump 122 is rotatable in both forward and reverse directions, and is driven by an NC servo motor 124 to pump hydraulic oil from one of the oil chambers 136 and 138 and pump it to the other. As a result, the piston 132 is moved upward or downward, the ram slide 28 is moved up and down, and the lower die attachment portion 112 is moved toward and away from the upper die attachment portion 62. The rotational direction of the hydraulic pump 122 when approaching the upper mold 12 of the lower mold 26 is a forward direction, and the rotational direction when separated is a reverse direction. In the present embodiment, the lower mold 26 is an approaching / separating type.

  The hydraulic pump 122 is driven by an NC servo motor 124. Therefore, the rotational speed and direction of the hydraulic pump 122 can be controlled to an arbitrary number and direction at an arbitrary time, and the moving speed and moving direction of the ram slide 28 can be controlled to an arbitrary size and direction at an arbitrary time. The ram slide 28 can be stopped at an arbitrary position. In the present embodiment, the ram slide 28 constitutes an elevating member that is a moving member that is a kind of movable member, and the elevating device 30 constitutes an approach / separation device. It can also be considered that the elevating device 30 constitutes an elevating member driving device as a movable member driving device and constitutes the elevating device together with the ram slide 28.

  The NC controller 126 for elevating motion is mainly composed of a computer, and controls the NC servo motor 124 via a drive circuit. The RAM of the computer stores an up / down motion control program as an approach / separation motion control program, and the elevation of the lower mold 26 is controlled by executing the program. A molded product ejection device 150 is provided across the lower mold 26, the ram slide 28 and the piston rod 124. The molded product ejection device 150 is constituted by a hydraulic cylinder, and the piston 156 is moved up and down by supplying hydraulic oil to one of the oil chambers 152 and 154 through an oil passage (not shown).

  The control of the NC servo motors 80 and 82 by the swinging NC controller 84 and the control of the NC servo motor 124 by the lifting / lowering NC controller 126 are performed in association with each other via the integrated controller 160. The swinging motion and the raising / lowering of the lower mold 12 are controlled in synchronization. The integrated control controller 160 is mainly composed of a computer, and an NC controller 84 for swinging motion and an NC controller 126 for lifting motion are connected to constitute an integrated control unit. A linear scale 162 provided in the main body 10 is also connected to the integrated controller 160. The linear scale 162 is a kind of position detection device, and detects the vertical position of the ram slide 28 and detects the vertical position of the lower mold 26.

  In order to show the configuration of the present swing forging machine in one figure, NC servo motors 80 and 82 are shown on both the left and right sides of the main body 10, and the hydraulic pump 122 and the NC servo motor 124 are shown on the right side of the main body 10. However, they are actually arranged on the back side of the main body 10. The NC servo motors 80 and 82, the hydraulic pump 122, and the NC servo motor 124 may be disposed at appropriate positions with respect to the main body 10 due to the location, space, and the like where the swing forging machine is disposed.

  In the swing forging machine configured as described above, the eccentric rings 16 and 18 are rotated, the swing shaft 14 is swung, and the upper mold 12 is swung in parallel with the lower mold 26. Is raised and brought close to the upper mold 12 to process the workpiece. Since the eccentric rings 16 and 18 are rotated by the NC servo motors 80 and 82, respectively, the rotation direction, the rotation speed ratio, and the initial phase can be arbitrarily set, and the swinging motion is performed according to the set conditions. When the NC controller 84 controls the NC servo motors 80 and 82, the upper mold 12 can be given swinging motions of various patterns including a digital pattern.

  Further, the rotational directions and rotational speed ratios of the eccentric rings 16 and 18 can be changed at an arbitrary time after the start of machining, for example, during the one-stroke approaching movement with respect to the upper mold 12 of the lower mold 26. The dynamic movement pattern can be changed. It is not indispensable to stop the NC servo motors 80 and 82 for the change, and the one-stroke approaching motion is caused by the lower end 26 from the lower end position which is the preset original position to the upper end position which is the molding end. It is an exercise that can be raised. The ram slide 28 is moved up and down by the lifting device 30 including the NC servo motor 124, and it is not indispensable to stop the ram slide 28 when the swing motion pattern is changed. Further, the ram slide 28 can be stopped at an arbitrary position in the vertical direction, and the position is detected by the linear scale 162. Therefore, the change of the swing motion pattern of the upper mold 12 can be changed. 12 can be performed accurately in accordance with the position with respect to 12, that is, the progress of molding.

  Taking the quick bevel gear 170 shown in FIG. 2 as an example, the processing of the workpiece 172 will be described. The workpiece 172 before rocking forging forms a ring shape, and the machining is performed by a combination of a normal daisy pattern shown in FIG. 3 (a) and a circular pattern shown in FIG. 3 (b). The upper die 12 is swung with a daisy pattern in the first half of the one-stroke approaching movement with respect to the upper die 12 of the lower die 26, and the workpiece 172 is roughed, and the upper die 12 is swung in a circular pattern in the latter half. In this way, the workpiece 172 is finished. The upper die 12 is provided with a swinging motion of a normal daisy pattern in which both the inclination angle and the phase change both in the increase process and the decrease process of the inclination angle with respect to the lower mold 26. Exercise with the normal daisy pattern shown in (a).

  The swing motion pattern is changed according to the position of the lower mold 26. Therefore, the swing motion control program drives the NC servo motors 80 and 82 so that the upper die 12 is swung with a normal daisy pattern and a circular pattern, and the lower die detected by the linear scale 162. It is created so that the rocking motion pattern is changed according to the position 26. Further, in the lifting / lowering movement control program, the ascending speed and the descending speed of the lower mold 26 are set in association with the position of the lower mold 26, and the raising / lowering of the lower mold 26 is performed in accordance with the processing progress. Created.

  The lower die 26 is positioned at the lowered end position at the start of machining, and the workpiece 172 is positioned and supported by the lower die 26. Then, the vertical movement control program is executed by the vertical movement NC controller 126, the ram slide 28 is raised, and the lower mold 26 is brought close to the upper mold 12. As shown in the time chart of FIG. 4, the lower die 26 is first raised to the approach position at a preset large speed. The approach position is a position immediately before the workpiece 172 contacts the upper mold 12 and is a position where the workpiece 172 is slightly separated from the upper mold 12.

  The approach position is set in advance with respect to the detection value of the linear scale 162, and detection of the lower mold 26 reaching the approach position is output from the integrated controller 160 to the NC controller 126 for lifting motion. As a result, the NC servo motor 124 is controlled, the rotational speed of the hydraulic pump 122 is decreased, and the lower die 26 is raised to the initial molding position at a lower speed than when it is raised to the approach position. The approach to the approach position of the lower mold 26 is also output from the integrated controller 160 to the NC controller 84 for swing motion, and the NC servo motors 80 and 82 are activated based on the output to rotate the eccentric rings 16 and 18. . Thereby, the upper mold | type 12 can be started the rocking | fluctuation motion by a normal daisy pattern. A short time after the arrival at the approach position is detected, the workpiece 172 comes into contact with the upper die 12 and molding is started.

  The initial molding position is determined based on the finish molding position. After the lower mold 26 reaches the initial molding position, the workpiece 172 is molded by the swing motion of the circular pattern of the upper mold 12. The lower die 26 is stopped after reaching the finish molding position, but the swing motion of the upper die 12 is continued, and the workpiece 172 and the upper die 12 until the lower die 26 reaches the finish molding position. Further, the processing proceeds with a decrease in elastic deformation caused in the lower mold 26 and the like. The finish molding position is set based on a desired molded product dimension, and this setting will be described later.

  The initial molding position is set at a set distance and a position below the finish molding position. This set distance is determined based on the amount of tooth pitch error caused by processing with a normal daisy pattern. The pitch error amount is acquired by measuring the amount of pitch error that has actually occurred in the workpiece 172 by rough machining using a normal digital pattern, or is determined by an empirical rule. The set distance is the final molding amount, that is, the swinging of the circular pattern of the upper mold 12 that continues during the rise of the lower mold 26 from the initial molding position to the final molding position and after reaching the final molding position of the lower mold 26. The distance is set such that the amount of molding by movement is an amount that can eliminate the pitch error amount.

  If the rise of the lower mold 26 to the initial molding position is detected by the linear scale 162, the control of the NC servo motors 80 and 82 by the NC controller 84 for swing motion is changed, and the swing pattern of the upper mold 12 is normally It is gradually changed from a daisy pattern to a circle pattern. The rotational directions of the eccentric rings 16 and 18 are opposite to each other, and the rotational direction and the rotational speed are made the same from the state where the difference in rotational speed is small. Further, the hydraulic pump 122 is rotated in the reverse direction under the control of the NC servo motor 124 by the NC controller 126 for lifting and lowering, and the hydraulic oil is discharged from the oil chamber 138. The hydraulic oil is discharged so that the lowering amount of the lower mold 26 by the linear scale 162 becomes a set amount. Since the upper surface of the workpiece 172 formed by the rocking motion of the normal daisy pattern is in a wavy state, the top surface formed by the rocking motion of the circular pattern is almost flat. When changing the movement pattern, it is desirable to gradually shape the wavy upper surface into a flat surface. In order to avoid the danger of excessive force acting on the upper mold 12 and the lower mold 26 if the abrupt change from the normal daisy pattern to the circular pattern is performed only by stopping the ascent of the lower mold 26. In addition, in the present embodiment, the lower mold 26 is lowered by a set amount. However, it is not always indispensable to lower the lower mold 26. It is only necessary to stop the hydraulic pump 122 and stop the hydraulic cylinder 120. Alternatively, the rotational speed of the hydraulic pump 122 is decreased and the lower mold 26 is raised. In some cases, it may be sufficient to reduce the speed. In FIG. 4, the fact that the position of the lower die 26 is drawn in an unchanged state during the pattern change represents this.

  When the change of the swing motion pattern is completed, the lower mold 26 is resumed to be lifted, and the workpiece 172 is lifted while being processed by the swing motion of the circular pattern of the upper mold 12. The end of the pattern change is recognized by the NC controller 84 for swinging motion, and the end is transmitted to the NC controller 126 for lifting motion via the integrated controller 160. Then, the NC servo motor 124 is controlled, and the lower die 26 is raised by the hydraulic cylinder 120 at a lower speed than when it is raised from the approach position to the initial molding position. If the linear scale 162 detects that the lower mold 26 has reached the finish molding position, the NC servo motor 124 is stopped and the hydraulic pump 122 is stopped. As a result, the positive push-up of the lower mold 26 by supplying the hydraulic oil to the hydraulic cylinder 120 is stopped.

  Thereafter, the circular motion of the upper mold 12 continues, and the workpiece 172 is processed by the circular motion of the circular pattern. Due to the processing until the lower die 26 reaches the finish forming position, elastic deformation and hydraulic oil generated in the components of the swing forging machine including the main body 10, the upper die 12, the lower die 26, the workpiece 172, etc. Compression (hereinafter abbreviated as elastic deformation or the like) is gradually released by the progress of the processing of the workpiece 172 after the supply of hydraulic oil to the hydraulic cylinder 120 is stopped, and the lower mold 12 is not actively pushed up. However, the processing of the workpiece 172 by the upper mold 12 proceeds and finish processing is performed. The lower die 26 is lowered by a short distance as shown in FIG. 4 after a set time has elapsed since reaching the finish molding position, and a part of elastic deformation or the like is positively released in a short time (see FIG. 5). ). After the release, due to the remaining elastic deformation or the like, the machining is further performed for a set time by the swinging motion of the upper mold 12 in the circular pattern, and the molding is completed.

  After the lower mold 26 is lowered to a position where the detected value of the linear scale 162 becomes a value for detecting a position that has been lowered a set distance from the finish molding position, the lower mold 26 is maintained at that position for a set time. This set time is necessary and sufficient to eliminate the step generated in the workpiece 172 due to the remaining elastic deformation after the partial release of the elastic deformation or the like, and the partial release of the elastic deformation or the like. When the set time elapses, the level difference disappears and the elastic deformation or the like is sufficiently small, and the lower die 26 is lowered to the lower end position. The power supply to is cut off. The elapse of this set time is transmitted from the NC controller 126 for lifting motion to the NC controller 84 for swing motion via the integrated controller 160, and the power supply to the NC servo motors 80 and 82 is also cut off and stopped. Then, the molded product ejecting apparatus 150 is operated to eject the molded product upward from the lower mold 26.

  The protruding molded product is removed from the lower mold 26, and a workpiece 172 to be processed next is set on the lower mold 26. Then, power is supplied to the NC servo motor 124 to be started, and the lower mold 26 is started to rise. As the lower die 26 reaches the approach position, power is supplied to the NC servo motors 80 and 82 to start the operation, and the upper die 12 is swung to start machining the workpiece 172. In the case of a conventional oscillating forging machine in which an AC induction motor is used as a drive motor, as shown in FIG. 6, each time required for the motor to rise and fall is long. It takes time until the desired rotation speed is obtained after restarting the driving, and the molding time for one cycle becomes longer. Therefore, during the replacement of the molded product and the workpiece 172, etc. It has been practiced to continue rotating the AC induction motor during the swing forging of the workpiece. On the other hand, NC servo motors have a short time required for rising and falling even if they are stopped once, a desired rotational speed is obtained in a short time, and an increase in molding time for one cycle is suppressed. The power supply to the NC servo motors 80, 82, 124 can be cut off, and the NC servo motors 80, 82 can be stopped during the continuous forging of two workpieces to save energy consumption.

  In addition, it is possible to shorten the finishing time compared to the case where positive release is not performed by partly releasing the elastic deformation as described above, but ensuring the pitch accuracy of the teeth. It must also be possible. Therefore, after reaching the finish molding position of the lower die 26, the set time until partial release such as elastic deformation is set to a length that allows the teeth to be molded with high pitch accuracy by the finishing process performed until the release, Further, the lowering distance of the lower mold 26 after the set time elapses releases part of the elastic deformation and the like remaining when the set time elapses, and the workpiece 172 is finished by the remaining elastic deformation and the like. The distance is set such that the step generated on the workpiece 172 due to partial release such as deformation can be eliminated.

  Moreover, it is desirable to take into account the shortage of the processing amount due to positive partial release such as elastic deformation. If the lower die 26 is lowered by a small distance to partially release the elastic deformation or the like, it is inevitable that the amount of processing of the work piece is reduced accordingly. It is desirable that the finish molding position of the lower mold 26 is set so that a molded product having a size can be obtained. The position where the lower die 26 is lowered by a small distance to partially release such as elastic deformation is the original finish forming position, and the finish forming position shown in FIG. 4 is more elastically deformed than the original finish forming position. It can also be considered as a position that is set higher by a part of the release. The original finish molding position is a position at which elastic deformation or the like is sufficiently released and a molded product having a set dimension is obtained. Sufficient release of elastic deformation or the like means that the lower mold 26 is moved from the upper mold 12. The release until the workpiece 172 does not affect the dimensional accuracy even when the workpieces are separated.

  As described above, by processing the workpiece 172 by the swinging motion of the normal daisy pattern and the circular pattern of the upper mold 12, a molded product with good tooth pitch accuracy can be obtained in a short time. Due to the rocking motion of the normal die pattern of the upper die 12, the material is pushed into the portion of the lower die 26 where the teeth of the straight bevel gear 170 are formed well, so that the moldability is good. A nearly satisfactory molded product can be obtained in a short time, and the tooth pitch accuracy can be improved by processing with less load fluctuation by the swinging motion of the circular pattern. Further, by improving the formability, it is possible to obtain various effects such as improvement of material yield, reduction of forming load, and downsizing of the swing forging machine. If the processing is performed only by the rocking motion of the circular pattern of the upper mold 12, it takes time to sufficiently push the material into the lower mold 26, and the surplus portion of the molded product becomes large, resulting in poor yield. On the other hand, by combining the swinging motion of the normal die pattern of the upper die 12, the material can be easily pushed into the lower die 26, the processing time can be shortened, and the surplus portion is reduced to improve the yield. This improves productivity. Further, the molding load is reduced by processing while the inclination angle with respect to the lower die 26 of the upper die 12 is changed by the swinging motion of the normal die pattern. Further, the molding load is reduced and the NC servo motors 80 and 82 are reduced. By reducing the size of the rotary drive device 20 by using the above, the swing forging machine can be reduced in size. In addition, due to the improvement of formability and pitch accuracy, it is possible to reduce the machining allowance when processing the molded product after processing, for example, grinding after heat treatment, the processing time is short, and the forging line is cut. Therefore, a molded product having a good strength can be obtained.

  The first mold is given a swinging motion of the one-side daisy pattern to one of the increasing process and the decreasing process of the relative tilt angle between the first mold and the second mold, and the swinging of the seesaw pattern is performed to the other one. It may be desirable to provide exercise. An example is shown in FIG. For example, this swinging motion pattern is suitable for application to the upper mold when the hypoid gear 180 shown in FIG. 8 is molded. The pattern shown in FIG. 7 gives the upper die the rocking motion of the one-side daisy pattern in the entire process of increasing the relative inclination angle between the upper die and the lower die, and the rocking motion of the seesaw pattern in the whole decreasing process. Pattern. The hypoid gear 180 has teeth 182 that are curved, and in a cross-sectional shape of the tooth 182 when cut along a plane 184 that is parallel to the center line of the hypoid gear 180 and perpendicular to the teeth, as shown in FIG. , 188 is steeper on the convex side of the curvature of the tooth 182 than on the concave side. Therefore, as shown in FIG. 10, the groove 192 forming the teeth 182 of the lower mold 190 for forming the hypoid gear 180 is also curved, and the inclination of the groove side surfaces 194 and 196 is recessed on the convex side of the groove 192 curve. It is necessary to make it steeper than the side, and the filling property of the material at the time of swing forging becomes worse on the groove side surface 194 side where the inclination is steep compared to the groove side surface 196 side where the inclination is gentle. Therefore, when swing forging of the hypoid gear 180 shown in FIG. 8 is performed, as shown in FIG. 7, the swing motion of the one-side daisy pattern is imparted in the process of increasing the relative inclination angle between the upper die and the lower die. In the process of decreasing the relative inclination angle, the rocking motion of the seesaw pattern is applied, and the flow of the material of the workpiece 172 toward the groove side surface 194 on the side with the steep inclination is changed to the side with the gentle inclination. Encouraging more strongly than the flow toward the groove side surface 196 makes the adhesion of the material to both the groove side surfaces 194 and 196 (filling ability into the cavity of the lower mold 190) as uniform as possible, and the hypoid gear 180 shown in FIG. This is advantageous for swing forging.

  A similar effect can be obtained by applying a swinging motion of the one-sided daisy pattern in the entire process of decreasing the relative inclination angle between the upper mold and the lower mold and applying a swinging motion of the seesaw pattern in the entire increasing process. Can be obtained. However, it is preferable to apply a swinging motion of the one-side daisy pattern in the entire increasing process and to apply a swinging motion of the seesaw pattern in the entire decreasing process.

  The swing motion pattern that gives the swing motion of the one-side daisy pattern in all of the increasing processes of the first and second mold relative tilt angles and gives the swing motion of the seesaw pattern in all of the decrease processes is shown in FIG. Like the gear 200 schematically shown in part a), the angle formed by the tip surface 204 of the tooth 202 and the one tooth surface 206 is an acute angle, and the tip surface 204 and the other tooth surface 208 It is particularly suitable for forming gears having an obtuse angle. The gear 200 is formed by a lower mold 210, a part of which is schematically shown in FIG. 11 (b). The bottom surface 214 of the groove 212 of the lower mold 210 and one groove side surface 216 form an acute angle. The bottom surface 214 and the other groove side surface 218 form an obtuse angle. Therefore, the groove side surface 218 having an obtuse angle with the bottom surface 214 of the groove 212 is open upward and the material is easily pushed in, whereas the groove side surface 216 having an acute angle with the bottom surface 214 of the groove 212 is formed. Is facing down and the material is hard to be pushed in. Therefore, it is particularly effective that the material is pushed into the groove side surface 216 side of the groove 212 by the one-side daisy pattern and filled to the corner.

  As shown in FIGS. 12 (a) to 12 (d), the rocking motion pattern to be applied to the first mold includes an increase process and a decrease process of the first and second mold relative inclination angles as shown in FIGS. It is also possible to apply a rocking motion of a seesaw pattern to all of one of them, a rocking motion of a one-side daisy pattern to a part of the other, and a pattern to impart rocking motion of a seesaw pattern to the rest. The gear teeth are formed by oscillating forging by oscillating the first mold in the latter part of the process of increasing the relative inclination angle and the first part of the reducing process. Therefore, the swinging motion of the one-side daisy pattern is applied in the latter stage of the process of decreasing the relative tilt angle as shown in FIG. 12 (a), or the process of increasing the relative tilt angle as shown in FIG. 12 (b). If it is applied in the first half of the gear, the gear tooth portion is formed by the seesaw pattern in both the increasing and decreasing processes of the relative inclination angle, and the transition from the decreasing process of the relative inclination angle to the increasing process is performed. The first type of oscillating motion is smoothly performed by changing from the one-side daisy pattern to the seesaw pattern or from the seesaw pattern to the one-side daisy pattern. These rocking motion patterns are suitable for forming gears. Further, the swinging motion of the one-side daisy pattern is applied in the latter stage of the process of increasing the relative tilt angle as shown in FIG. 12 (c), or the process of decreasing the relative tilt angle as shown in FIG. 12 (d). If it is applied in the first half of the above, the material filling property in the groove of the second mold is compared with the portion to which the rocking motion of the seesaw pattern is applied in the portion to which the rocking motion of the one-side daisy pattern is applied. And become good. These oscillating motion patterns are suitable for forming curved gears such as hypoid gears. When filling the material on the side of the groove where the slope of the second mold is steep, the swing motion of the one-side daisy pattern may be performed in the process of increasing the relative tilt angle. Desirably, the swing motion pattern shown in FIG. 12C is more preferable than the swing motion pattern shown in FIG.

  In addition, the control of the first type of swing motion, the control of the approach and separation between the first type and the second type, and their integrated control are performed by executing one program by one controller. In this case, it may be considered that one computer and a drive circuit also serve as a swing motion NC controller, an approach and separation motion control NC controller, and an integrated control controller.

  12: Upper die 14: Oscillating shaft 16, 18: Eccentric ring 20: Rotating drive device 26: Lower die 30: Lifting device 62: Upper die attaching portion 80, 82: NC servo motor 84: NC controller for oscillating motion 112 : Lower mold mounting part 120: Hydraulic cylinder 122: Hydraulic pump 124: NC servo motor 126: NC controller for lifting motion 160: Integrated control controller 162: Linear scale 170: Quick bevel gear 172: Workpiece 180: Hypoid gear 190: Lower mold 200: Gear 210: Lower mold

Claims (13)

A first eccentric ring having a first inner circumferential surface that is rotatable about the rotation axis and having an eccentricity with respect to the rotation axis, and a first eccentric shaft that is a center line of the first inner circumferential surface. Yes, by controlling the rotation with the second eccentric ring having the second inner peripheral surface eccentric with respect to the first eccentric shaft, the first mold is given a swinging motion, and the first mold is A method in which a second die is placed facing each other, and a workpiece is rocked and forged between the first die and the second die,
The first eccentric ring and the second eccentric ring are each driven by an NC servo motor, and the two NC servo motors are relatedly controlled based on a control program, thereby causing the first mold to perform a desired swinging motion. And forging the workpiece between the first die and the second die by swinging and forging the first die and the second die close to each other ,
During the one-stroke approaching movement between the first mold and the second mold, the rocking movement pattern is changed to the first mold and the second without stopping the rocking movement of the first mold. At the beginning of the one-stroke approaching movement with the mold, a pattern rocking movement with a change in the relative inclination angle of both molds is given, and at the end stage, a circular pattern rocking without a change in the relative inclination angle. A rocking forging method characterized by changing to give motion. A first eccentric ring having a first inner circumferential surface that is rotatable about the rotation axis and having an eccentricity with respect to the rotation axis, and a first eccentric shaft that is a center line of the first inner circumferential surface. Yes, by controlling the rotation with the second eccentric ring having the second inner peripheral surface eccentric with respect to the first eccentric shaft, the first mold is given a swinging motion, and the first mold is A method in which a second die is placed facing each other, and a workpiece is rocked and forged between the first die and the second die,
The first eccentric ring and the second eccentric ring are each driven by an NC servo motor, and the two NC servo motors are relatedly controlled based on a control program, thereby causing the first mold to perform a desired swinging motion. And forging the workpiece between the first die and the second die by swinging and forging the first die and the second die close to each other ,
An oscillating forging method characterized in that oscillating motions having different patterns are imparted to the first die and the second die in an increasing process and a decreasing process of relative inclination angles of both dies . A first eccentric ring having a first inner circumferential surface that is rotatable about the rotation axis and having an eccentricity with respect to the rotation axis, and a first eccentric shaft that is a center line of the first inner circumferential surface. Yes, by controlling the rotation with the second eccentric ring having the second inner peripheral surface eccentric with respect to the first eccentric shaft, the first mold is given a swinging motion, and the first mold is A method in which a second die is placed facing each other, and a workpiece is rocked and forged between the first die and the second die,
The first eccentric ring and the second eccentric ring are each driven by an NC servo motor, and the two NC servo motors are relatedly controlled based on a control program, thereby causing the first mold to perform a desired swinging motion. And forging the workpiece between the first die and the second die by swinging and forging the first die and the second die close to each other ,
An oscillating forging device that performs the oscillating forging by separating a predetermined distance after completion of the approaching movement in the approaching and separating movements, which are movements for approaching and separating the first mold and the second mold; A part of the elastic deformation with the workpiece is released, and the rocking forging for a set time is continued in that state, and then the first die and the second die are sufficiently separated from each other. Dynamic forging method. The rocking forging method according to any one of claims 1 to 3, wherein a workpiece including a shaft portion is fixed in a state where rotation of the shaft portion is prevented, and rocking forging is performed on one end of the shaft portion. 5. The swing forging method according to claim 1, wherein the workpiece is processed into a bevel gear. The approach and separation movement, which is a movement for moving the first mold and the second mold closer to and away from each other, is performed by supplying and discharging hydraulic fluid to and from the hydraulic actuator, and supplying and discharging the hydraulic fluid to and from the hydraulic actuator. The swing forging method according to claim 1, wherein at least the supply is performed by a hydraulic pump using an NC servo motor as a drive source. The approach and separation movement, which is a movement for moving the first mold and the second mold closer to and away from each other, is performed by supplying and discharging hydraulic fluid to and from the hydraulic actuator, and supplying and discharging the hydraulic fluid to and from the hydraulic actuator. 6. The swing forging method according to claim 1, wherein the forging is performed by a hydraulic pump capable of rotating in both forward and reverse directions and an NC servo motor that drives the hydraulic pump. The position of the approaching / separating type, which is the side performing the approaching / separating movement, of the first type and the second type is detected, and the first type and the second type are detected based on the result of the position detection. The swing forging method according to claim 6 or 7 , wherein the swing motion pattern is changed at least once in the course of one stroke approaching and separating motion from the mold. A first eccentric ring that is rotatable about a rotation axis and has a first inner peripheral surface that is eccentric with respect to the rotation axis;
A second eccentric ring having a second inner peripheral surface that is rotatable about a first eccentric shaft that is a center line of the first inner peripheral surface and is eccentric with respect to the first eccentric shaft;
A rotational drive device for rotationally driving the first eccentric ring and the second eccentric ring;
A self-aligning bearing fitted to the second inner peripheral surface of the second eccentric ring;
A swing shaft that is swingable around one point and is held swingably and rotatable by the self-aligning bearing;
A first mold mounting portion provided on the swing shaft, to which the first mold can be mounted;
A second mold mounting portion capable of mounting the second mold in a state facing the first mold mounting section;
An oscillating forging device including an approaching / separating device for approaching and separating the second die attachment portion from the first die attachment portion,
The rotational drive device is
A first NC servomotor that rotationally drives the first eccentric ring;
A second NC servomotor that rotationally drives the second eccentric ring;
By controlling the first NC servo motor and the second NC servo motor in association with each other by executing a swing motion control program, the swing motion for causing the first mold attached to the first mold mounting portion to perform a predetermined swing motion is performed. Including a dynamic motion NC controller ,
The approach and separation device is
A hydraulic cylinder;
A hydraulic pump that pumps hydraulic fluid to the hydraulic cylinder;
A third NC servo motor that drives the hydraulic pump;
The third NC servo motor is controlled by executing the approach and separation motion control program, and the rotation of the hydraulic pump is controlled to at least approach the second type first type attached to the second type attaching part. NC controller for approach and separation movement to control movement
Including
By applying a desired swinging motion to the first mold by the swinging NC controller and the approaching / separating NC controller, and bringing the first mold and the second mold closer to each other. When the workpiece is swing-forged between the first die and the second die, the first die swings during the one-stroke approaching movement between the first die and the second die. Without stopping the movement, the pattern of the rocking movement is changed in the initial stage of the one-stroke approaching movement of the first type and the second type with a change in relative inclination angle of both types. An oscillating forging device configured to change so as to give a dynamic motion and to provide a circular pattern oscillating motion without a change in the relative inclination angle at the end . A first eccentric ring that is rotatable about a rotation axis and has a first inner peripheral surface that is eccentric with respect to the rotation axis;
A second eccentric ring having a second inner peripheral surface that is rotatable about a first eccentric shaft that is a center line of the first inner peripheral surface and is eccentric with respect to the first eccentric shaft;
A rotational drive device for rotationally driving the first eccentric ring and the second eccentric ring;
A self-aligning bearing fitted to the second inner peripheral surface of the second eccentric ring;
A swing shaft that is swingable around one point and is held swingably and rotatable by the self-aligning bearing;
A first mold mounting portion provided on the swing shaft, to which the first mold can be mounted;
A second mold mounting portion capable of mounting the second mold in a state facing the first mold mounting section;
An oscillating forging device including an approaching / separating device for approaching and separating the second die attachment portion from the first die attachment portion,
The rotational drive device is
A first NC servomotor that rotationally drives the first eccentric ring;
A second NC servomotor that rotationally drives the second eccentric ring;
By controlling the first NC servo motor and the second NC servo motor in association with each other by executing a swing motion control program, the swing motion for causing the first mold attached to the first mold mounting portion to perform a predetermined swing motion is performed. Including a dynamic motion NC controller ,
The approach and separation device is
A hydraulic cylinder;
A hydraulic pump that pumps hydraulic fluid to the hydraulic cylinder;
A third NC servo motor that drives the hydraulic pump;
The third NC servo motor is controlled by executing the approach and separation motion control program, and the rotation of the hydraulic pump is controlled to at least approach the second type first type attached to the second type attaching part. NC controller for approach and separation movement to control movement
Including
By applying a desired swinging motion to the first mold by the swinging NC controller and the approaching / separating NC controller, and bringing the first mold and the second mold closer to each other. When swinging and forging a workpiece between the first mold and the second mold, the first mold and the second mold are subjected to an increase process and a decrease process of the relative inclination angle of both molds. An oscillating forging device configured to impart oscillating motions having different patterns . A first eccentric ring that is rotatable about a rotation axis and has a first inner peripheral surface that is eccentric with respect to the rotation axis;
A second eccentric ring having a second inner peripheral surface that is rotatable about a first eccentric shaft that is a center line of the first inner peripheral surface and is eccentric with respect to the first eccentric shaft;
A rotational drive device for rotationally driving the first eccentric ring and the second eccentric ring;
A self-aligning bearing fitted to the second inner peripheral surface of the second eccentric ring;
A swing shaft that is swingable around one point and is held swingably and rotatable by the self-aligning bearing;
A first mold mounting portion provided on the swing shaft, to which the first mold can be mounted;
A second mold mounting portion capable of mounting the second mold in a state facing the first mold mounting section;
An oscillating forging device including an approaching / separating device for approaching and separating the second die attachment portion from the first die attachment portion,
The rotational drive device is
A first NC servomotor that rotationally drives the first eccentric ring;
A second NC servomotor that rotationally drives the second eccentric ring;
By controlling the first NC servo motor and the second NC servo motor in association with each other by executing a swing motion control program, the swing motion for causing the first mold attached to the first mold mounting portion to perform a predetermined swing motion is performed. Including a dynamic motion NC controller ,
The approach and separation device is
A hydraulic cylinder;
A hydraulic pump that pumps hydraulic fluid to the hydraulic cylinder;
A third NC servo motor that drives the hydraulic pump;
The third NC servo motor is controlled by executing the approach and separation motion control program, and the rotation of the hydraulic pump is controlled to at least approach the second type first type attached to the second type attaching part. NC controller for approach and separation movement to control movement
Including
By applying a desired swinging motion to the first mold by the swinging NC controller and the approaching / separating NC controller, and bringing the first mold and the second mold closer to each other. When the workpiece is rocked and forged between the first die and the second die, the approaching and separating motions, which are motions that bring the first die and the second die closer to and away from each other, After completion, a part of the elastic forging between the swing forging device for performing the swing forging and the workpiece is released at a predetermined distance, and the swing forging for a set time is continued in that state. In addition, the swing forging device is configured to sufficiently separate the first die and the second die . The hydraulic pump is rotatable in both forward and reverse directions. The first mold is moved closer to the second mold by rotating in the forward direction, and the first mold is separated from the second mold by rotating in the reverse direction. The swing forging device according to any one of claims 9 to 11 . The swing forging device according to any one of claims 9 to 12, further comprising a comprehensive control unit that executes the swing motion control program in association with the approach and separation motion control program.

Images