JP5801088B2 - Paint composition - Google Patents

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JP5801088B2
JP5801088B2 JP2011088153A JP2011088153A JP5801088B2 JP 5801088 B2 JP5801088 B2 JP 5801088B2 JP 2011088153 A JP2011088153 A JP 2011088153A JP 2011088153 A JP2011088153 A JP 2011088153A JP 5801088 B2 JP5801088 B2 JP 5801088B2
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JP2012219215A (en
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達郎 仁熊
達郎 仁熊
青柳 尚久
尚久 青柳
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Asahi Kasei Chemicals Corp
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Description

本発明は、塗料組成物に関する。   The present invention relates to a coating composition.

近年、塗料は、環境対応の必要性もあり、水系化が求められている。しかしながら、水系の塗料は水の高い表面張力により塗装性が低下するという問題点がある。この問題を解決するため各種塗れ剤が利用されているが、特に撥水性の基材に対してはまだ充分な性能ではない。また、フッ素塗膜、無機塗膜等の高耐候性塗膜は撥水性が高いことも多く、水系の塗料を重ね塗りするのは困難である。特許文献1には、特定量の炭化水素界面活性剤および特定量のフルオロカーボン界面活性剤を含む組成物を添加することにより、塗料の表面張力を低下させる技術が開示されている。   In recent years, paints are also required to be environmentally friendly, and water-based systems are required. However, water-based paints have a problem that paintability is deteriorated due to a high surface tension of water. Various coating agents are used to solve this problem, but the performance is not yet satisfactory particularly for a water-repellent substrate. Also, highly weather-resistant coatings such as fluorine coatings and inorganic coatings often have high water repellency, and it is difficult to repeatedly apply water-based paints. Patent Document 1 discloses a technique for reducing the surface tension of a coating material by adding a composition containing a specific amount of a hydrocarbon surfactant and a specific amount of a fluorocarbon surfactant.

特表2003−535950号公報Special table 2003-535950 gazette

しかしながら、特許文献1に記載の技術では、塗料の塗装性と泡立ち性との両立は実現できておらず、特に塗装が困難な基材に対して簡便に確実に塗装することは困難である。   However, with the technique described in Patent Document 1, it is difficult to achieve both the paintability and the foaming property of the coating material, and it is difficult to simply and surely apply to a substrate that is particularly difficult to paint.

本発明の課題は、塗装性と泡立ち性とに優れ、特に塗装が困難な基材に対しても簡便に確実に塗装できる塗料組成物を提供することである。   An object of the present invention is to provide a coating composition that is excellent in paintability and foamability and that can be easily and reliably applied even to a substrate that is particularly difficult to paint.

本発明者らは上記課題を解決すべく鋭意検討した結果、本発明に到達した。   As a result of intensive studies aimed at solving the above problems, the present inventors have reached the present invention.

すなわち、本発明は以下の通りである。   That is, the present invention is as follows.

[1]
水と、炭化水素界面活性剤と、フルオロカーボン界面活性剤と、バインダー成分とを含み、
炭化水素界面活性剤の含有量が0.001質量%以上0.0085質量%以下であり、フルオロカーボン界面活性剤の含有量が0.0001質量%以上0.5質量%以下であり、バインダー成分の含有量が0.1質量%以上50質量%以下である塗料組成物。
[1]
Including water, a hydrocarbon surfactant, a fluorocarbon surfactant, and a binder component;
The content of the hydrocarbon surfactant is 0.001% by mass or more and 0.0085% by mass or less, the content of the fluorocarbon surfactant is 0.0001% by mass or more and 0.5% by mass or less, and the binder component The coating composition whose content is 0.1 mass% or more and 50 mass% or less.

[2]
さらに飽和炭化水素アルコールを含み、
飽和炭化水素アルコールの含有量が5質量%以上40質量%以下である[1]に記載の塗料組成物。
[2]
Further containing saturated hydrocarbon alcohols,
Coating composition as described in [1] whose content of saturated hydrocarbon alcohol is 5 mass% or more and 40 mass% or less.

[3]
飽和炭化水素アルコールが、メチルアルコール、エチルアルコール、プロピルアルコール及びイソプロピルアルコールからなる群より選ばれる少なくとも1種である[2]に記載の塗料組成物。
[3]
The coating composition according to [2], wherein the saturated hydrocarbon alcohol is at least one selected from the group consisting of methyl alcohol, ethyl alcohol, propyl alcohol, and isopropyl alcohol.

[4]
最大泡圧法で測定した20ミリ秒における動的表面張力が45mN/m以下である[1]〜[3]のいずれかに記載の塗料組成物。
[4]
The coating composition according to any one of [1] to [3], wherein a dynamic surface tension in 20 milliseconds measured by a maximum bubble pressure method is 45 mN / m or less.

[5]
[1]〜[4]のいずれかに記載の塗料組成物を含む機能性複合体。
[5]
A functional composite comprising the coating composition according to any one of [1] to [4].

[6]
[1]〜[4]のいずれかに記載の塗料組成物を含む皮膜を基材上に形成してなる機能性複合体。
[6]
[1] A functional composite formed by forming a film containing the coating composition according to any one of [4] on a substrate.

[7]
基材の23℃における水接触角が90°以上である[6]に記載の機能性複合体。
[7]
The functional composite according to [6], wherein the substrate has a water contact angle at 23 ° C of 90 ° or more.

[8]
[1]〜[4]のいずれかに記載の塗料組成物を用いる塗装方法。
[8]
The coating method using the coating composition in any one of [1]-[4].

[9]
[1]〜[4]のいずれかに記載の塗料組成物をスプレー吹き付け法で基材上に塗装する塗装方法。
[9]
The coating method which coats the coating composition in any one of [1]-[4] on a base material by the spray spraying method.

本発明の塗料組成物は、塗装性と泡立ち性とに優れ、特に塗装が困難な基材に対しても簡便に確実に塗装ができる。   The coating composition of the present invention is excellent in paintability and foamability, and can be easily and reliably applied to a substrate that is particularly difficult to paint.

以下、本発明を実施するための形態(以下、単に「本実施形態」という。)について詳細に説明する。ただし、本発明は下記本実施形態に限定されるものではない。本発明は、その要旨を逸脱しない範囲で様々な変形が可能である。   Hereinafter, a mode for carrying out the present invention (hereinafter simply referred to as “the present embodiment”) will be described in detail. However, the present invention is not limited to the following embodiment. The present invention can be variously modified without departing from the gist thereof.

≪塗料組成物≫
本実施形態の塗料組成物は、水と、炭化水素界面活性剤と、フルオロカーボン界面活性剤と、バインダー成分とを含む。また、炭化水素界面活性剤の含有量は、0.001質量%以上0.0085質量%以下であり、フルオロカーボン界面活性剤の含有量が0.0001質量%以上0.5質量%以下であり、バインダー成分の含有量が0.1質量%以上50質量%以下である。本実施形態の塗料組成物において、水の含有量は、他の成分の含有量が上記特定の範囲内となれば特に限定されないが、0.1質量%以上99.9質量%以下であることが好ましく、1質量%以上99質量%以下であることがより好ましい。
≪Paint composition≫
The coating composition of this embodiment contains water, a hydrocarbon surfactant, a fluorocarbon surfactant, and a binder component. Further, the content of the hydrocarbon surfactant is 0.001% by mass or more and 0.0085% by mass or less, and the content of the fluorocarbon surfactant is 0.0001% by mass or more and 0.5% by mass or less, Content of a binder component is 0.1 to 50 mass%. In the coating composition of this embodiment, the content of water is not particularly limited as long as the content of other components falls within the specific range, but is 0.1% by mass or more and 99.9% by mass or less. Is preferable, and more preferably 1% by mass or more and 99% by mass or less.

〈炭化水素界面活性剤〉
本実施形態に用いる炭化水素界面活性剤としては、非イオン性、陰イオン性、陽イオン性および両性界面活性剤のいずれも用いることが可能である。
<Hydrocarbon surfactant>
As the hydrocarbon surfactant used in the present embodiment, any of nonionic, anionic, cationic and amphoteric surfactants can be used.

非イオン性界面活性剤としては、グリセリン、ソルビトール、しょ糖などの多価アルコールと脂肪酸とがエステル結合したエステル型、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンポリオキシプロピレングリコール等のポリエーテル型等が挙げられる。   Nonionic surfactants include ester types in which polyhydric alcohols such as glycerin, sorbitol, sucrose and fatty acids are ester-bonded, polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, polyoxyethylene polyoxypropylene glycols, etc. And the polyether type.

陰イオン性界面活性剤としては、アルキルエーテルカルボン酸塩等のカルボン酸塩型、直鎖アルキルベンゼンスルホン酸塩、α−オレフィンスルホン酸塩、ジアルキルスルホこはく酸塩等のスルホン酸塩型、アルキル硫酸エステル塩、ポリオキシエチレンアルキル硫酸エステル塩等の硫酸エステル塩型等が挙げられる。   Examples of anionic surfactants include carboxylate types such as alkyl ether carboxylates, sulfonate types such as linear alkylbenzene sulfonates, α-olefin sulfonates, dialkylsulfosuccinates, and alkyl sulfates. Examples thereof include salts and sulfate ester salt types such as polyoxyethylene alkyl sulfates.

陽イオン界面活性剤としては、アミン塩型、第4級アンモニウム塩型が挙げられる。   Examples of the cationic surfactant include an amine salt type and a quaternary ammonium salt type.

両性界面活性剤としては、カルボン酸塩型、アミノ酸型、ベタイン型が挙げられる。   Examples of amphoteric surfactants include carboxylate type, amino acid type, and betaine type.

これらの炭化水素界面活性剤の中でもジオクチルスルホコハク酸塩は塗れ性改良効果が大きく好ましい。ジオクチルスルホコハク酸塩の具体例としては、商品名ペレックスOT−P(花王株式会社)、商品名エアロゾルOT−75(サイテックインダストリー社)等が挙げられる。   Among these hydrocarbon surfactants, dioctyl sulfosuccinate is preferable because of its great effect of improving paintability. Specific examples of the dioctyl sulfosuccinate include trade name Perex OT-P (Kao Corporation), trade name Aerosol OT-75 (Cytech Industry Co., Ltd.) and the like.

これらの炭化水素界面活性剤は、1種単独で用いてもよく、2種以上併用してもよい。   These hydrocarbon surfactants may be used alone or in combination of two or more.

本実施形態の塗料組成物において、炭化水素界面活性剤の含有量は、0.001質量%以上0.0085質量%以下であり、好ましくは0.002質量%以上0.0085質量%以下である。炭化水素界面活性剤の含有量は、塗れ性改良効果と泡立ち性との点から、0.0085質量%以下が好ましい。   In the coating composition of the present embodiment, the content of the hydrocarbon surfactant is 0.001% by mass or more and 0.0085% by mass or less, preferably 0.002% by mass or more and 0.0085% by mass or less. . The content of the hydrocarbon surfactant is preferably 0.0085% by mass or less from the viewpoint of the effect of improving the wettability and the foaming property.

〈フルオロカーボン界面活性剤〉
本実施形態に用いるフルオロカーボン界面活性剤としては、特に制限はないが、炭素数が3〜20のパーフルオロアルキル基を含有した、非イオン性、陰イオン性、陽イオン性および両性界面活性剤等が好ましく用いることが可能である。
<Fluorocarbon surfactant>
Although there is no restriction | limiting in particular as a fluorocarbon surfactant used for this embodiment, The nonionic, anionic, cationic, amphoteric surfactant etc. containing the C3-C20 perfluoroalkyl group etc. Can be preferably used.

フルオロカーボン界面活性剤の具体例としては、パーフルオロアルキルスルホン酸塩、パーフルオロアルキルカルボン酸塩、パーフルオロアルキルエチレンオキシド付加物等が挙げられ、その中でも、パーフルオロアルキルエチレンオキシド付加物を用いると、塗料の表面張力の低下効果が大きく、好ましい。パーフルオロアルキルエチレンオキシド付加物の具体例としては、メガファックF−444(DIC株式会社)、サーフロンS−242(AGCセイミケミカル株式会社)等が挙げられる。   Specific examples of the fluorocarbon surfactant include perfluoroalkyl sulfonates, perfluoroalkyl carboxylates, perfluoroalkyl ethylene oxide adducts, etc. Among them, when a perfluoroalkyl ethylene oxide adduct is used, The effect of reducing the surface tension is great, which is preferable. Specific examples of the perfluoroalkylethylene oxide adduct include Megafac F-444 (DIC Corporation) and Surflon S-242 (AGC Seimi Chemical Corporation).

これらのフルオロカーボン界面活性剤は、1種単独で用いてもよく、2種以上併用してもよい。   These fluorocarbon surfactants may be used alone or in combination of two or more.

本実施形態の塗料組成物において、フルオロカーボン界面活性剤の含有量は、0.0001質量%以上0.5質量%以下であり、費用対効果を考えると、好ましくは0.3質量%以下、さらに好ましくは、0.1質量%以下である。   In the coating composition of the present embodiment, the content of the fluorocarbon surfactant is 0.0001% by mass or more and 0.5% by mass or less, and considering cost effectiveness, preferably 0.3% by mass or less, Preferably, it is 0.1 mass% or less.

〈バインダー成分〉
本実施形態に用いるバインダー成分としては、ラテックス等の高分子水分散体の固形分、水溶性樹脂の固形分が挙げられるが、耐候性、耐水性等の面からラテックスの固形分を用いることが好ましい。このようなラテックスは種々公知の物が利用できるが、アクリルラテックス、スチレン−ブタジエンラテックス、PTFEラテックス等を例示することができる。特にシリコーン変性ラテックスは高い耐候性、耐久性を発現することからより好ましい。このようなシリコーン変性ラテックスは、例えば特開2003−3030号公報に記載の方法によって得ることが可能である。
<Binder component>
Examples of the binder component used in the present embodiment include solids of a polymer aqueous dispersion such as latex and solids of a water-soluble resin. From the viewpoint of weather resistance, water resistance, etc., it is possible to use the solids of latex. preferable. Various known materials can be used as such latex, and examples thereof include acrylic latex, styrene-butadiene latex, PTFE latex, and the like. In particular, the silicone-modified latex is more preferable because it exhibits high weather resistance and durability. Such silicone-modified latex can be obtained, for example, by the method described in JP-A-2003-3030.

これらのバインダー成分は、1種単独で用いてもよく、2種以上併用してもよい。   These binder components may be used alone or in combination of two or more.

本実施形態の塗料組成物において、バインダー成分の含有量は、0.1質量%以上50質量%以下であり、好ましくは0.1質量%以上40質量%以下である。バインダー成分の含有量が前記範囲内であると、成膜性がより良好となり、好ましい。   In the coating composition of this embodiment, the content of the binder component is 0.1% by mass or more and 50% by mass or less, and preferably 0.1% by mass or more and 40% by mass or less. When the content of the binder component is within the above range, the film formability becomes better, which is preferable.

〈飽和炭化水素アルコール〉
本実施形態の塗料組成物は、さらに飽和炭化水素アルコールを含むことが好ましい。
<Saturated hydrocarbon alcohol>
It is preferable that the coating composition of this embodiment further contains a saturated hydrocarbon alcohol.

本実施形態の塗料組成物に飽和炭化水素アルコールを含むことで、濡れ性がより向上する傾向にある。飽和炭化水素アルコールとしては、揮発性、臭気、塗れ性改良効果の点から、メチルアルコール、エチルアルコール、プロピルアルコール及びイソプロピルアルコールからなる群より選ばれる少なくとも1種であることが好ましい。安全性の面からエチルアルコールであることがさらに好ましい。   By including a saturated hydrocarbon alcohol in the coating composition of the present embodiment, the wettability tends to be further improved. The saturated hydrocarbon alcohol is preferably at least one selected from the group consisting of methyl alcohol, ethyl alcohol, propyl alcohol, and isopropyl alcohol from the viewpoint of the effect of improving volatility, odor, and paintability. In view of safety, ethyl alcohol is more preferable.

これらの飽和炭化水素アルコールは、1種単独で用いてもよく、2種以上併用してもよい。   These saturated hydrocarbon alcohols may be used alone or in combination of two or more.

本実施形態の塗料組成物において、飽和炭化水素アルコールの含有量は、5質量%以上40質量%以下であることが好ましい。飽和炭化水素アルコールの含有量は、塗れ性向上と安全性やコストとのバランスから、40質量%以下であることが好ましい。   In the coating composition of the present embodiment, the content of the saturated hydrocarbon alcohol is preferably 5% by mass or more and 40% by mass or less. The content of the saturated hydrocarbon alcohol is preferably 40% by mass or less from the balance between improvement in paintability, safety and cost.

〈その他の成分〉
本実施形態の塗料組成物には、必要物性に応じてその他の成分を含有させることができる。その他の成分としては、紫外線吸収剤、光安定剤、光触媒、親水化剤、着色顔料、体質顔料、分散安定剤、消泡剤、粘性調整剤、染料等が挙げられる。本実施形態の塗料組成物において、その他の成分の含有量は、本実施形態の目的を阻害しない範囲であれば特に限定されないが、例えば、0.1質量%以上99.9質量%以下であることが好ましい。
<Other ingredients>
The coating composition of the present embodiment can contain other components depending on the required physical properties. Examples of other components include an ultraviolet absorber, a light stabilizer, a photocatalyst, a hydrophilizing agent, a color pigment, an extender pigment, a dispersion stabilizer, an antifoaming agent, a viscosity modifier, and a dye. In the coating composition of the present embodiment, the content of other components is not particularly limited as long as it does not impair the purpose of the present embodiment. It is preferable.

紫外線吸収剤として、例えば、ベンゾフェノン系紫外線吸収剤、ベンゾトリアゾール系紫外線吸収剤及びトリアジン系紫外線吸収剤からなる群から選ばれる少なくとも1種を用いることができ、光安定剤として、例えば、ヒンダードアミン系光安定剤からなる群から選ばれる少なくとも1種を用いることができる。また、紫外線吸収剤と光安定剤とを併用した方が、耐候性に優れるため好ましい。   As the UV absorber, for example, at least one selected from the group consisting of a benzophenone UV absorber, a benzotriazole UV absorber and a triazine UV absorber can be used, and as the light stabilizer, for example, hindered amine light At least one selected from the group consisting of stabilizers can be used. Moreover, since it is excellent in a weather resistance, it is preferable to use an ultraviolet absorber and a light stabilizer in combination.

本実施形態に用いることができる光触媒としては、例えば、TiO2、ZnO、SrTiO3、BaTiO3、BaTiO4、BaTi49、K2NbO3、Nb25、Fe23、Ta25、K3Ta3Si23、WO3、SnO2、Bi23、BiVO4、NiO、Cu2O、RuO2、CeO2等、さらにはTi、Nb、Ta、及びVから選ばれた少なくとも1種の元素を有する層状酸化物(例えば特開昭62−74452号公報、特開平2−172535号公報、特開平7−24329号公報、特開平8−89799号公報、特開平8−89800号公報、特開平8−89804号公報、特開平8−198061号公報、特開平9−248465号公報、特開平10−99694号公報、特開平10−244165号公報等参照)を挙げることができる。 Examples of the photocatalyst that can be used in this embodiment include TiO 2 , ZnO, SrTiO 3 , BaTiO 3 , BaTiO 4 , BaTi 4 O 9 , K 2 NbO 3 , Nb 2 O 5 , Fe 2 O 3 , Ta 2. From O 5 , K 3 Ta 3 Si 2 O 3 , WO 3 , SnO 2 , Bi 2 O 3 , BiVO 4 , NiO, Cu 2 O, RuO 2 , CeO 2, etc., and further from Ti, Nb, Ta, and V Layered oxides having at least one selected element (for example, JP-A 62-74452, JP-A-2-172535, JP-A-7-24329, JP-A-8-89799, JP-A JP-A-8-89800, JP-A-8-89804, JP-A-8-198061, JP-A-9-248465, JP-A-10-99694, JP-A-10-244165 Reference) can be mentioned.

これらの光触媒の中でTiO2(酸化チタン)は無害であり、化学的安定性にも優れるため好ましい。酸化チタンとしては、アナターゼ型、ルチル型、ブルッカイト型のいずれも使用できる。 Among these photocatalysts, TiO 2 (titanium oxide) is preferable because it is harmless and has excellent chemical stability. As the titanium oxide, any of anatase type, rutile type and brookite type can be used.

本実施形態に用いることができる親水化剤としては、例えば、コロイダルシリカ、コロイダルジルコニア等の親水性金属酸化物が挙げられる。親水化剤を含有することで、得られる機能性複合体をより親水性にすることが可能となる。親水化剤の含有量は必要とする親水性の度合いに応じて任意に変えられるが、好ましくは0.1質量%以上50質量%以下である。   Examples of the hydrophilizing agent that can be used in the present embodiment include hydrophilic metal oxides such as colloidal silica and colloidal zirconia. By containing a hydrophilizing agent, it is possible to make the resulting functional complex more hydrophilic. The content of the hydrophilizing agent can be arbitrarily changed according to the required degree of hydrophilicity, but is preferably 0.1% by mass or more and 50% by mass or less.

〈塗料組成物の特性〉
本実施形態の塗料組成物は、最大泡圧法で測定した20ミリ秒における動的表面張力が45mN/m以下であることが好ましく、より好ましくは40mN/m以下であり、さらに好ましくは35mN/m以下である。当該動的表面張力の下限は、特に限定されないが、例えば、10mN/m以上である。
<Characteristics of paint composition>
The coating composition of the present embodiment preferably has a dynamic surface tension of 20 msec or less measured by the maximum bubble pressure method of 45 mN / m or less, more preferably 40 mN / m or less, and even more preferably 35 mN / m. It is as follows. Although the minimum of the said dynamic surface tension is not specifically limited, For example, it is 10 mN / m or more.

当該動的表面張力は、高速度で動く基材に対して塗装する場合に特に重要な数値であり、低い値であるほど好ましい。また、基材温度が高い場合(プレヒート条件)において塗装を行う場合にも重要であり、低い値であるほど好ましい。   The dynamic surface tension is a particularly important numerical value when coating is performed on a substrate moving at a high speed, and a lower value is more preferable. It is also important when coating is performed when the substrate temperature is high (preheating conditions), and a lower value is more preferable.

本実施形態の塗料組成物は、最大泡圧法で測定した5000ミリ秒における静的表面張力が、40mN/m以下であることが好ましく、より好ましくは30mN/m以下であり、さらに好ましくは20mN/m以下である。静的表面張力の下限は、特に限定されないが、例えば、5mN/m以上である。当該静的表面張力が前記範囲内であると、特に塗料組成物の乾燥までに時間がかかる条件下での塗装性の観点から、好ましい。   The coating composition of this embodiment preferably has a static surface tension at 5000 milliseconds measured by the maximum bubble pressure method of 40 mN / m or less, more preferably 30 mN / m or less, and even more preferably 20 mN / m. m or less. Although the minimum of static surface tension is not specifically limited, For example, it is 5 mN / m or more. It is preferable that the static surface tension is in the above-mentioned range, particularly from the viewpoint of paintability under conditions where it takes time to dry the coating composition.

なお、本実施形態において、動的表面張力及び静的表面張力は、詳細には後述の実施例に記載の方法で測定することができる。   In the present embodiment, the dynamic surface tension and the static surface tension can be measured in detail by the method described in Examples described later.

本実施形態の塗料組成物は、下記操作Aを行った後の発泡倍数が4倍以下であることが好ましく、3倍以下であることがより好ましく、2倍以下であることがさらに好ましい。該発泡倍数の下限は、特に限定されないが、例えば、1倍である。発泡倍数が前記範囲内であると、泡立ち性に優れるため、塗装を適切に行うことができる。
〔操作A:塗料組成物(30mL)を250mLのメスシリンダーに入れて密閉し、上下を逆転させる工程を10回繰り返す操作。〕
発泡倍数=(操作Aを行った後の、発生した泡を含む塗料組成物の体積/操作Aを行う前の塗料組成物の体積(30mL))
近年、高耐久性のフッ素含有塗料や無機塗料が多く用いられているが、これらのフッ素含有塗料や無機塗料から形成される塗膜は水接触角が90°以上の場合もある撥水性塗膜であり、その上から水系塗料を塗布することは困難である。
In the coating composition of the present embodiment, the expansion ratio after the following operation A is preferably 4 times or less, more preferably 3 times or less, and even more preferably 2 times or less. Although the minimum of this foaming multiple is not specifically limited, For example, it is 1 time. When the expansion ratio is within the above range, the foaming property is excellent, so that coating can be appropriately performed.
[Operation A: An operation in which the coating composition (30 mL) is placed in a 250 mL graduated cylinder and sealed, and the process of reversing the top and bottom is repeated 10 times. ]
Foaming factor = (Volume of coating composition containing generated foam after operation A / Volume of coating composition before operation A (30 mL))
In recent years, many highly durable fluorine-containing paints and inorganic paints have been used, but the coatings formed from these fluorine-containing paints and inorganic paints have a water contact angle of 90 ° or more in some cases. It is difficult to apply a water-based paint from above.

しかしながら、本実施形態の塗料組成物を用いると撥水性の塗膜や基材にも簡便に塗装することが可能となり、高耐久性のフッ素塗料から形成される塗膜にさらに機能を付与することが可能となる。その他、無機塗料、有機・無機複合塗料、有機塗料から形成される塗膜等に対しても良好な塗装性を発現する。このように本実施形態の塗料組成物は、極めて優れた塗装性を有するので、該塗料組成物から形成される塗膜は均一でムラが無く外観に優れる。   However, when the coating composition of the present embodiment is used, it is possible to simply apply to a water-repellent coating film and a substrate, and further impart a function to a coating film formed from a highly durable fluorine paint. Is possible. In addition, it exhibits good paintability for inorganic paints, organic / inorganic composite paints, and coating films formed from organic paints. Thus, since the coating composition of this embodiment has extremely excellent paintability, the coating film formed from the coating composition is uniform, uniform, and excellent in appearance.

≪塗装方法≫
本実施形態の塗装方法としては、上述の塗料組成物を用いれば特に限定されず、種々公知の方法を用いることが可能であるが、例えばスプレー吹き付け法、フローコーティング法、ロールコート法、刷毛塗り法、ディップコーティング法、スピンコーティング法、スクリーン印刷法、キャスティング法、グラビア印刷法、フレキソ印刷法等が挙げられる。中でもスプレー吹き付け法が好ましい。具体的には、上述の塗料組成物をスプレー吹き付け法で基材上に塗装する方法が好ましい。
≪Painting method≫
The coating method of the present embodiment is not particularly limited as long as the above-described coating composition is used, and various known methods can be used. For example, spraying method, flow coating method, roll coating method, brush coating Method, dip coating method, spin coating method, screen printing method, casting method, gravure printing method, flexographic printing method and the like. Of these, spray spraying is preferred. Specifically, a method of coating the above-described coating composition on a substrate by a spray spraying method is preferable.

≪機能性複合体≫
本実施形態の機能性複合体は、上述の塗料組成物を含む。例えば、上述の塗料組成物を含む皮膜を基材上に形成してなる機能性複合体が好ましい。
≪Functional complex≫
The functional composite of this embodiment includes the above-described coating composition. For example, a functional composite formed by forming a film containing the above-described coating composition on a substrate is preferable.

本実施形態の機能性複合体は、例えば塗料組成物を基材に塗布し、乾燥した後、所望により好ましくは20℃〜500℃、より好ましくは40℃〜250℃での熱処理や紫外線照射等を行い、基材上に塗料組成物を含む皮膜を形成することにより得ることができる。また、40〜250℃に熱した基材に対して塗料組成物を塗布することによっても得ることができる。   The functional composite of the present embodiment is, for example, after applying a coating composition to a substrate and drying it, preferably after heat treatment at 20 ° C. to 500 ° C., more preferably at 40 ° C. to 250 ° C., ultraviolet irradiation, etc. And forming a film containing the coating composition on the substrate. Moreover, it can obtain also by apply | coating a coating composition with respect to the base material heated at 40-250 degreeC.

本実施形態の塗料組成物を基材上に皮膜状に形成させる場合、該皮膜の厚みは、好ましくは0.05〜100μm、さらに好ましくは0.1〜10μmであることが好ましい。   When the coating composition of this embodiment is formed in a film form on a substrate, the thickness of the film is preferably 0.05 to 100 μm, more preferably 0.1 to 10 μm.

本実施形態の機能性複合体を得るのに用いられる基材としては、特に限定はされず、例えば後述の用途に使用される基材は全て用いることができる。   The substrate used for obtaining the functional composite of the present embodiment is not particularly limited, and for example, all substrates used for the use described later can be used.

一般的に、機能性複合体を構成する基材としては、塗装性の観点から水接触角が低い方が好ましいが、本実施形態の機能性複合体においては、上述の塗装性の優れた塗料組成物を用いているので、23℃における水接触角が90°以上である基材であってもよい。   In general, the base material constituting the functional composite is preferably a low water contact angle from the viewpoint of paintability, but in the functional composite of the present embodiment, the above-described paint having excellent paintability. Since the composition is used, the base material may have a water contact angle at 23 ° C. of 90 ° or more.

本実施形態において、水接触角は、後述の実施例に記載の方法で測定することができる。   In this embodiment, a water contact angle can be measured by the method as described in the below-mentioned Example.

本実施形態の機能性複合体を得るのに用いられる基材の具体例としては、例えば合成樹脂、天然樹脂等の有機基材や、金属、セラミックス、ガラス、石、セメント、コンクリート等の無機基材や、それらの組み合わせ等を挙げることができる。形状としては、フィルム、ボード等が挙げられる。   Specific examples of the substrate used to obtain the functional composite of the present embodiment include organic substrates such as synthetic resins and natural resins, and inorganic groups such as metals, ceramics, glass, stone, cement, and concrete. Materials, combinations thereof, and the like can be given. Examples of the shape include a film and a board.

≪用途≫
本実施形態の塗料組成物の用途としては、例えば建材、建物外装、建物内装、窓枠、窓ガラス、構造部材、住宅等建築設備等のコーティング材が挙げられる。従って本実施形態の塗料組成物を含む上記機能性複合体を建築物の外装に用いることができる。本実施形態の塗料組成物は、上述したとおり外観に優れた塗膜を形成できるので、乗物の外装及び塗装、車両用照明灯のカバー、窓ガラス、計器、表示盤等、透明性が要求される部材におけるコーティング材として有用である。また、本実施形態の塗料組成物は、機械装置や物品の外装、防塵カバー及び塗装、表示機器、そのカバー、交通標識、各種表示装置、広告塔等の表示物、道路用、鉄道用等の遮音壁、橋梁、ガードレールの外装及び塗装、トンネル内装及び塗装、碍子、太陽電池カバー、太陽熱温水器集熱カバー等外部で使用される電子、電気機器の外装部、特に透明部材、ビニールハウス、温室等の外装にも用いることができる。
≪Usage≫
Examples of the use of the coating composition of the present embodiment include coating materials for building materials, building exteriors, building interiors, window frames, window glass, structural members, and building equipment such as houses. Therefore, the functional composite containing the coating composition of this embodiment can be used for the exterior of a building. Since the coating composition of the present embodiment can form a coating film having an excellent appearance as described above, transparency is required for exterior and painting of vehicles, covers for vehicle lighting, window glass, instruments, display panels, etc. It is useful as a coating material for a member. In addition, the coating composition of the present embodiment is a mechanical device or exterior of articles, dust-proof covers and coatings, display devices, covers, traffic signs, various display devices, display objects such as advertising towers, roads, railways, etc. Sound insulation walls, bridges, guardrail exteriors and paintings, tunnel interiors and paintings, insulators, solar battery covers, solar water heater heat collection covers, etc., exterior parts of electronic and electrical equipment used outside, especially transparent materials, plastic houses, greenhouses, etc. It can also be used for the exterior.

以下の実施例及び比較例により本発明を具体的に説明するが、これらは本発明の範囲を限定するものではない。   The present invention will be specifically described by the following examples and comparative examples, but these do not limit the scope of the present invention.

実施例及び比較例において、各種の物性は下記の方法で測定した。   In Examples and Comparative Examples, various physical properties were measured by the following methods.

[物性の測定方法]
1.表面張力
実施例及び比較例で得られた塗料組成物の表面張力を、日本国協和界面科学社製BP−D5型動的表面張力計を用いて最大泡圧法により測定した。20ミリ秒における測定値を動的表面張力とし、5000ミリ秒における測定値を静的表面張力とした。
[Measurement method of physical properties]
1. Surface tension The surface tension of the coating compositions obtained in Examples and Comparative Examples was measured by a maximum bubble pressure method using a BP-D5 type dynamic surface tension meter manufactured by Kyowa Interface Science, Japan. The measured value at 20 milliseconds was the dynamic surface tension, and the measured value at 5000 milliseconds was the static surface tension.

2.外観
実施例及び比較例で得られた塗料組成物を基材上に塗装後の塗膜外観を目視で観察し、以下の基準で評価した。
2. Appearance The appearance of the coating film after coating the coating compositions obtained in Examples and Comparative Examples on the substrate was visually observed and evaluated according to the following criteria.

(評価基準)
良好:塗装ムラが無かった。
(Evaluation criteria)
Good: There was no coating unevenness.

普通:塗装ムラが若干あった。   Normal: There was some paint unevenness.

不良:明らかな塗装ムラがあった。   Defect: There was obvious coating unevenness.

3.水接触角
基材又は塗膜の表面に脱イオン水の滴を乗せ、23℃で1分間放置した後、日本国協和界面科学製CA−X150型接触角計を用いて水接触角を測定した。
3. Water contact angle A drop of deionized water was placed on the surface of the substrate or the coating film and allowed to stand at 23 ° C. for 1 minute, and then the water contact angle was measured using a CA-X150 contact angle meter manufactured by Kyowa Interface Science, Japan. .

4.泡立ち性
塗料組成物の発泡倍数を以下のとおり求めた。該発泡倍数が小さいほど、泡立ち性に優れると評価した。
4). Foaming property The expansion ratio of the coating composition was determined as follows. It was evaluated that the smaller the expansion factor, the better the foaming property.

操作A:実施例及び比較例で得られた塗料組成物(30mL)を250mLのメスシリンダーに入れて密閉し、上下を逆転させる工程を10回繰り返した。   Procedure A: The coating composition (30 mL) obtained in Examples and Comparative Examples was placed in a 250 mL graduated cylinder and sealed, and the process of reversing the top and bottom was repeated 10 times.

発泡倍数=(操作Aを行った後の、発生した泡を含む塗料組成物の体積/操作Aを行う前の塗料組成物の体積(30mL))
実施例及び比較例において、以下の成分を用いた。
Foaming factor = (Volume of coating composition containing generated foam after operation A / Volume of coating composition before operation A (30 mL))
In Examples and Comparative Examples, the following components were used.

[成分]
1.炭化水素界面活性剤
ジオクチルスルホコハク酸塩(商品名エアロゾルOT−75(サイテックインダストリー社製))。
[component]
1. Hydrocarbon surfactant dioctyl sulfosuccinate (trade name Aerosol OT-75 (manufactured by Cytec Industries)).

2.フルオロカーボン界面活性剤
パーフルオロアルキルエチレンオキシド付加物(メガファックF−444(DIC株式会社製))。
2. Fluorocarbon surfactant Perfluoroalkylethylene oxide adduct (Megafac F-444 (manufactured by DIC Corporation)).

3.バインダー成分
アクリルラテックス(アクリルシリコンエマルジョンG620(旭化成ケミカルズ製))の固形分。
3. Binder component Solid content of acrylic latex (acrylic silicon emulsion G620 (manufactured by Asahi Kasei Chemicals)).

4.飽和炭化水素アルコール
エタノール(試薬特級)。
4). Saturated hydrocarbon alcohol ethanol (special grade reagent).

5.その他の成分
5−1.親水化剤:コロイダルシリカ(コロイダルシリカスノーテックスO(日産化学社製))。
5. Other components 5-1. Hydrophilizing agent: colloidal silica (colloidal silica snowtex O (manufactured by Nissan Chemical Co., Ltd.)).

5−2.光触媒:アナターゼ型酸化チタン(ST−01(石原産業社製))。   5-2. Photocatalyst: Anatase type titanium oxide (ST-01 (manufactured by Ishihara Sangyo Co., Ltd.)).

6.基材
外壁材(エクセレージ・セラ、KMEW製、水接触角98°)
[実施例1]
固形分を20質量%に調整したアクリルシリコンエマルジョンG620(旭化成ケミカルズ製)100g、メガファックF−444(DIC株式会社製)の1質量%水溶液を6g、エアロゾルOT−75(サイテックインダストリー社製)の0.1質量%水溶液を15g、エタノール20g、及び水59gを含有させ、塗料組成物を得た。得られた塗料組成物の、動的表面張力は33mN/m、静的表面張力は17mN/m、泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
6). Base material Exterior wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °)
[Example 1]
100 g of acrylic silicon emulsion G620 (manufactured by Asahi Kasei Chemicals) with a solid content adjusted to 20% by mass, 6 g of a 1% by mass aqueous solution of MegaFac F-444 (manufactured by DIC Corporation), and aerosol OT-75 (manufactured by Cytec Industry Co., Ltd.) A coating composition was obtained by containing 15 g of a 0.1% by mass aqueous solution, 20 g of ethanol, and 59 g of water. The obtained coating composition had a dynamic surface tension of 33 mN / m, a static surface tension of 17 mN / m, and a foaming property of 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、塗装ムラが無く良好であり、塗装前後で外壁材の外観に全く変化が無かった。得られた塗料組成物は、良好に塗装することが可能であることがわかった。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. The appearance of the formed coating film was evaluated after cooling to room temperature. As a result, the coating film was uniform without coating unevenness, and there was no change in the appearance of the outer wall material before and after coating. It was found that the obtained coating composition can be applied satisfactorily.

[実施例2]
メガファックF−444(DIC株式会社製)の1質量%水溶液の含有量を40g、水の含有量を25gに変更した以外は実施例1と同様にして塗料組成物を得た。得られた塗料組成物の、動的表面張力は33mN/m、静的表面張力は16mN/m、泡立ち性は3倍と若干の泡立ちが見られた。
[Example 2]
A coating composition was obtained in the same manner as in Example 1 except that the content of a 1% by mass aqueous solution of Megafac F-444 (manufactured by DIC Corporation) was changed to 40 g and the content of water was changed to 25 g. The obtained coating composition had a dynamic surface tension of 33 mN / m, a static surface tension of 16 mN / m, and a foaming property of 3 times that was slightly foamed.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、塗装ムラが無く良好であり、塗装前後で外壁材の外観に全く変化が無かった。得られた塗料組成物は、良好に塗装することが可能であることがわかった。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. The appearance of the formed coating film was evaluated after cooling to room temperature. As a result, the coating film was uniform without coating unevenness, and there was no change in the appearance of the outer wall material before and after coating. It was found that the obtained coating composition can be applied satisfactorily.

[実施例3]
エアロゾルOT−75(サイテックインダストリー社製)の0.1質量%水溶液の含有量を4g、水の含有量を70gに変更した以外は実施例1同様にして塗料組成物を得た。得られた塗料組成物の、動的表面張力は38mN/m、静的表面張力は17mN/m、泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
[Example 3]
A coating composition was obtained in the same manner as in Example 1 except that the content of the 0.1 mass% aqueous solution of Aerosol OT-75 (manufactured by Cytec Industry Co., Ltd.) was changed to 4 g and the content of water was changed to 70 g. The obtained coating composition had a dynamic surface tension of 38 mN / m, a static surface tension of 17 mN / m, and a foaming property of 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、塗装ムラが無く良好であったが、塗装前後で外壁材の外観に若干の変化が見られた。得られた塗料組成物は、良好に塗装することが可能であることがわかった。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. When the appearance of the formed coating film was evaluated after cooling to room temperature, it was satisfactory with no coating unevenness, but a slight change was seen in the appearance of the outer wall material before and after coating. It was found that the obtained coating composition can be applied satisfactorily.

[実施例4]
エタノールの含有量を50gに、水の含有量を29gに変更した以外は実施例1と同様にして塗料組成物を得た。得られた塗料組成物の、動的表面張力は32mN/m、静的表面張力は17mN/m、泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
[Example 4]
A coating composition was obtained in the same manner as in Example 1 except that the ethanol content was changed to 50 g and the water content was changed to 29 g. The obtained coating composition had a dynamic surface tension of 32 mN / m, a static surface tension of 17 mN / m, and a foaming property of 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、塗装ムラが無く良好であり、塗装前後で外壁材の外観に全く変化が無かった。得られた塗料組成物は、良好に塗装することが可能であることがわかった。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. The appearance of the formed coating film was evaluated after cooling to room temperature. As a result, the coating film was uniform without coating unevenness, and there was no change in the appearance of the outer wall material before and after coating. It was found that the obtained coating composition can be applied satisfactorily.

[実施例5]
エタノールを含有させず、水の含有量を79gに変更した以外は実施例1と同様にして塗料組成物を得た。得られた塗料組成物の、動的表面張力は44mN/m、静的表面張力は17mN/m、泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
[Example 5]
A coating composition was obtained in the same manner as in Example 1 except that ethanol was not contained and the water content was changed to 79 g. The obtained coating composition had a dynamic surface tension of 44 mN / m, a static surface tension of 17 mN / m, and a foaming property of 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、塗装に若干のムラが確認できた。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. When the appearance of the formed coating film was evaluated after cooling to room temperature, some unevenness was confirmed in the coating.

[実施例6]
固形分を20質量%に調整したアクリルシリコンエマルジョンG620(旭化成ケミカルズ製)50g、固形分20質量%のコロイダルシリカスノーテックスO(日産化学社製)50g、メガファックF−444(DIC株式会社製)の1質量%水溶液を6g、エアロゾルOT−75(サイテックインダストリー社製)の0.1質量%水溶液を15g、エタノール20g、及び水59gを含有させ、塗料組成物を得た。得られた塗料組成物の、動的表面張力は33mN/m、静的表面張力は17mN/m、泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
[Example 6]
50 g of acrylic silicon emulsion G620 (manufactured by Asahi Kasei Chemicals) with a solid content adjusted to 20% by mass, 50 g of colloidal silica snowtex O (manufactured by Nissan Chemical Co., Ltd.) with a solid content of 20% by mass, MegaFuck F-444 (manufactured by DIC Corporation) A coating composition was obtained by containing 6 g of a 1% by weight aqueous solution, 15 g of a 0.1% by weight aqueous solution of Aerosol OT-75 (manufactured by Cytec Industries), 20 g of ethanol, and 59 g of water. The obtained coating composition had a dynamic surface tension of 33 mN / m, a static surface tension of 17 mN / m, and a foaming property of 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、塗装ムラが無く良好であり、塗装前後で外壁材の外観に全く変化が無かった。得られた塗料組成物は、良好に塗装することが可能であることがわかった。このようにして得られた外壁材上の塗膜(塗板)の水接触角は45°であり、塗膜に親水性を付与することが可能であった。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. The appearance of the formed coating film was evaluated after cooling to room temperature. As a result, the coating film was uniform without coating unevenness, and there was no change in the appearance of the outer wall material before and after coating. It was found that the obtained coating composition can be applied satisfactorily. The water contact angle of the coating film (coating plate) on the outer wall material thus obtained was 45 °, and it was possible to impart hydrophilicity to the coating film.

[実施例7]
固形分を20質量%に調整したアクリルシリコンエマルジョンG620(旭化成ケミカルズ製)50g、固形分20質量%のコロイダルシリカスノーテックスO(日産化学社製)25g、固形分20質量%に調整したアナターゼ型酸化チタンゾル25g、メガファックF−444(DIC株式会社製)の1質量%水溶液を6g、エアロゾルOT−75(サイテックインダストリー社製)の0.1質量%水溶液を15g、エタノール20g、及び水59gを含有させ、塗料組成物を得た。得られた塗料組成物の、動的表面張力は33mN/m、静的表面張力は17mN/m、泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
[Example 7]
50 g acrylic silicon emulsion G620 (made by Asahi Kasei Chemicals) with a solid content adjusted to 20% by mass, 25 g colloidal silica snowtex O (manufactured by Nissan Chemical Co., Ltd.) with a solid content of 20% by mass, anatase type oxidation adjusted to 20% by mass solids Contains 25 g of titanium sol, 6 g of 1% by mass aqueous solution of Megafac F-444 (manufactured by DIC Corporation), 15 g of 0.1% by mass aqueous solution of aerosol OT-75 (manufactured by Cytec Industry), 20 g of ethanol, and 59 g of water To obtain a coating composition. The obtained coating composition had a dynamic surface tension of 33 mN / m, a static surface tension of 17 mN / m, and a foaming property of 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、塗装ムラが無く良好であり、塗装前後で外壁材の外観に全く変化が無かった。得られた塗料組成物は、良好に塗装することが可能であることがわかった。このようにして得られた外壁材上の塗膜(塗板)の水接触角は59°であったが、照度1mw/cm2のブラックライトを12時間照射することで、水接触角0°となり、塗膜に光触媒活性を付与することが可能であった。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. The appearance of the formed coating film was evaluated after cooling to room temperature. As a result, the coating film was uniform without coating unevenness, and there was no change in the appearance of the outer wall material before and after coating. It was found that the obtained coating composition can be applied satisfactorily. The water contact angle of the coating film (coating plate) on the outer wall material thus obtained was 59 °, but by irradiating black light with an illuminance of 1 mw / cm 2 for 12 hours, the water contact angle became 0 °. It was possible to impart photocatalytic activity to the coating film.

[比較例1]
固形分を20質量%に調整したアクリルシリコンエマルジョンG620(旭化成ケミカルズ製)100g、エアロゾルOT−75(サイテックインダストリー社製)の0.1質量%水溶液を15g、エタノール20g、水65gを含有させ、塗料組成物を得た。得られた塗料組成物の、動的表面張力は53mN/mと高く、静的表面張力は35mN/mであった。泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
[Comparative Example 1]
100 g of acrylic silicon emulsion G620 (manufactured by Asahi Kasei Chemicals) with a solid content adjusted to 20% by mass, 15 g of 0.1% by mass aqueous solution of aerosol OT-75 (manufactured by Cytec Industries), 20 g of ethanol, 65 g of water, and paint A composition was obtained. The obtained coating composition had a high dynamic surface tension of 53 mN / m and a static surface tension of 35 mN / m. The foaming property was 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、明らかな塗装ムラが確認できた。動的表面張力が高いために塗装ムラが生じたと考えられる。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. About the formed coating film, when the external appearance was evaluated after cooling to room temperature, clear coating unevenness was confirmed. It is thought that coating unevenness occurred due to high dynamic surface tension.

[比較例2]
固形分を20質量%に調整したアクリルシリコンエマルジョンG620(旭化成ケミカルズ製)100g、メガファックF−444(DIC株式会社製)の1質量%水溶液を6g、エタノール20g、及び水74gを含有させ、塗料組成物を得た。得られた塗料組成物の、動的表面張力は50mN/mと高く、静的表面張力は17mN/m、泡立ち性は2倍以下であった。したがって、得られた塗料組成物は、塗装を行う上で、問題ない範囲の物性を有することがわかった。
[Comparative Example 2]
100 g of acrylic silicon emulsion G620 (manufactured by Asahi Kasei Chemicals) with a solid content adjusted to 20% by mass, 6 g of a 1% by mass aqueous solution of MegaFac F-444 (manufactured by DIC Corporation), 20 g of ethanol, and 74 g of water, A composition was obtained. The obtained coating composition had a high dynamic surface tension of 50 mN / m, a static surface tension of 17 mN / m, and a foaming property of 2 times or less. Therefore, it was found that the obtained coating composition has physical properties within a range that does not cause any problems in coating.

得られた塗料組成物を板温100℃に熱した外壁材(エクセレージ・セラ、KMEW製、水接触角98°)に乾燥膜厚1μmになるようにスプレー吹き付け法で塗装した。形成された塗膜について、室温まで冷却後に外観を評価したところ、明らかな塗装ムラが確認できた。静的表面張力は低いが、動的表面張力が高いために塗装ムラが生じたと考えられる。   The obtained coating composition was applied to the outer wall material (Excelse Sera, manufactured by KMEW, water contact angle 98 °) heated to a plate temperature of 100 ° C. by a spray spraying method so as to have a dry film thickness of 1 μm. About the formed coating film, when the external appearance was evaluated after cooling to room temperature, clear coating unevenness was confirmed. Although the static surface tension is low, it is considered that coating unevenness has occurred due to the high dynamic surface tension.

[比較例3]
固形分を20質量%に調整したアクリルシリコンエマルジョンG620(旭化成ケミカルズ製)100g、メガファックF−444(DIC株式会社製)の1質量%水溶液を6g、エアロゾルOT−75(サイテックインダストリー社製)の0.1質量%水溶液を30g、エタノール20g、及び水44gを含有させ、塗料組成物を得た。得られた塗料組成物の、動的表面張力は33mN/m、静的表面張力は17mN/mであった。泡立ち性は5倍程度と非常に悪く、スプレー吹き付け法で塗装することが困難であった。
[Comparative Example 3]
100 g of acrylic silicon emulsion G620 (manufactured by Asahi Kasei Chemicals) with a solid content adjusted to 20% by mass, 6 g of a 1% by mass aqueous solution of MegaFac F-444 (manufactured by DIC Corporation), and aerosol OT-75 (manufactured by Cytec Industry Co., Ltd.) A coating composition was obtained by containing 30 g of a 0.1 mass% aqueous solution, 20 g of ethanol, and 44 g of water. The obtained coating composition had a dynamic surface tension of 33 mN / m and a static surface tension of 17 mN / m. The foaming property was very poor, about 5 times, and it was difficult to paint by spraying.

Figure 0005801088
Figure 0005801088

本発明の塗料組成物は、特に建築外装、自動車、ディスプレイ、レンズのコーティング材として有用である。   The coating composition of the present invention is particularly useful as a coating material for exterior buildings, automobiles, displays, and lenses.

Claims (9)

水と、炭化水素界面活性剤と、フルオロカーボン界面活性剤と、バインダー成分とを含み、前記バインダー成分が高分子水分散体の固形分という形態で含有され、
炭化水素界面活性剤の含有量が0.001質量%以上0.0085質量%以下であり、フルオロカーボン界面活性剤の含有量が0.0001質量%以上0.5質量%以下であり、バインダー成分の含有量が0.1質量%以上50質量%以下である塗料組成物。
Water, a hydrocarbon surfactant, a fluorocarbon surfactant, and a binder component, the binder component is contained in the form of a solid content of the polymer water dispersion,
The content of the hydrocarbon surfactant is 0.001% by mass or more and 0.0085% by mass or less, the content of the fluorocarbon surfactant is 0.0001% by mass or more and 0.5% by mass or less, and the binder component The coating composition whose content is 0.1 mass% or more and 50 mass% or less.
さらに飽和炭化水素アルコールを含み、
飽和炭化水素アルコールの含有量が5質量%以上40質量%以下である請求項1に記載の塗料組成物。
Further containing saturated hydrocarbon alcohols,
The coating composition according to claim 1, wherein the content of the saturated hydrocarbon alcohol is 5% by mass or more and 40% by mass or less.
飽和炭化水素アルコールが、エチルアルコールである請求項2に記載の塗料組成物。 Saturated hydrocarbon alcohol The coating composition according to claim 2 which is d Chiruaruko Le. 最大泡圧法で測定した20ミリ秒における動的表面張力が45mN/m以下である請求項1〜3のいずれか一項に記載の塗料組成物。   The coating composition according to any one of claims 1 to 3, wherein a dynamic surface tension in 20 milliseconds measured by a maximum bubble pressure method is 45 mN / m or less. 請求項1〜4のいずれか一項に記載の塗料組成物を含む機能性複合体。   The functional composite containing the coating composition as described in any one of Claims 1-4. 請求項1〜4のいずれか一項に記載の塗料組成物を含む皮膜を基材上に形成してなる機能性複合体。   The functional composite_body | complex formed by forming the film | membrane containing the coating composition as described in any one of Claims 1-4 on a base material. 基材の23℃における水接触角が90°以上である請求項6に記載の機能性複合体。   The functional composite according to claim 6, wherein the substrate has a water contact angle at 23 ° C. of 90 ° or more. 請求項1〜4のいずれか一項に記載の塗料組成物を用いる塗装方法。   The coating method using the coating composition as described in any one of Claims 1-4. 請求項1〜4のいずれか一項に記載の塗料組成物をスプレー吹き付け法で基材上に塗装する塗装方法。   The coating method which coats the coating composition as described in any one of Claims 1-4 on a base material by the spray spraying method.
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