JP5791186B2 - Busbar manufacturing apparatus and manufacturing method thereof - Google Patents

Description

  The present invention relates to a bus bar manufacturing apparatus for manufacturing a bus bar used for a concentrated power distribution member of a brushless motor and a manufacturing method thereof.

  In recent years, there has been a great need for low fuel consumption of vehicles, and as one example, development of a super high fuel consumption hybrid car is underway. Particularly recently, a hybrid car having an auxiliary power mechanism (motor assist mechanism) that uses the engine as a main power and assists the engine with a DC brushless motor at the time of acceleration or the like has been proposed. By the way, since the brushless motor which comprises a motor assist mechanism is arrange | positioned in the limited space in an engine room, specifically, the narrow space between an engine and a transmission, it receives a big restrictions on installation. Therefore, this type of brushless motor is required to be thin.

  Here, the thin brushless motor used for the motor assist mechanism includes a rotor directly connected to an engine crankshaft and a ring-shaped stator surrounding the rotor. The stator has a large number of magnetic poles formed by winding the core, a stator holder that accommodates the magnetic poles, a concentrated power distribution member (so-called bus ring) for performing concentrated power distribution on the windings, and the like. It is constituted by.

  As such a concentrated power distribution member of a thin brushless motor for a vehicle, one having a plurality of bus bars provided corresponding to each phase of the motor and a resin insulation holder that covers each bus bar is known. Specifically, such a concentrated power distribution member is formed by arranging a plurality of holding grooves in a radial direction on a ring-shaped insulating holder, and a bus bar is assembled in each holding groove in the axial direction. is there. The bus bar is composed of an elongated plate-like main body portion that is fitted into the holding groove, and a tab for feeding or winding connection that is formed so as to protrude from the main body portion to the outside of the holding groove. The

  As a means for manufacturing a bus bar in the above concentrated power distribution member, a form in which a metal plate material is punched and a portion to become a tab protrudes from a side edge of the main body portion extending linearly in a direction intersecting the length direction of the main body portion After obtaining this material, it is conceivable to form terminals and tabs by bending the material. However, in this method, when the metal plate material is punched out, a portion between the terminal and the tab or between the tabs becomes a waste material, so that a lot of material is wasted.

  In order to eliminate such a waste of material, a long and narrow main wire part is bent by bending a metal elongated wire, and a folded or cantilever shape in a direction crossing the main line part from a predetermined position in the main line part. There has been proposed a method of manufacturing a bus bar in which a bifurcated protruding portion is formed into a plate shape and deformed (see, for example, Patent Document 1). According to this method, the main line portion deformed into a plate shape is the main body portion, and the branch portion deformed into the plate shape is the terminal or the tab. Then, the bus bar can be obtained without punching out the metal plate material, so that waste of material can be eliminated.

JP 2007-28759 A

  However, in the method of manufacturing the bus bar, although the wire is bent, there is no specific description regarding the bending of the wire. That is, there is no description of how the wire is bent in Patent Document 1, and if this processing is performed by an operator's hand, the degree of bending by the operator varies, resulting in uniform quality. It will be difficult to get a bus bar. Further, if a mold is used for this bending process, a new mold cost is generated, and the unit price of the obtained bus bar is pushed up. There is a problem that a die for bending according to the number is required and the unit price is further increased.

  Further, in the above bus bar manufacturing method, since the wire is bent, it is possible to surely eliminate the material that becomes a waste material. However, since the wire is crushed and deformed into a plate shape after bending, further work for crushing it and a mold for it are required, and the problem to be solved that the unit price of the obtained bus bar cannot be reduced sufficiently. Remained.

  An object of the present invention is to provide a bus bar manufacturing apparatus and a manufacturing method thereof that can be manufactured without using a mold, simplify the manufacturing process, and relatively easily manufacture a plurality of types of bus bars. There is to do.

The bus bar manufacturing apparatus of the present invention is an apparatus for manufacturing a bus bar in which a connection tab protrudes from a side edge of a main body, and a feeding device that feeds a square line having a rectangular cross section in a longitudinal direction; A first gripping device that has a first pedestal on which the square wire is placed on the upper surface and a first pressing member that sandwiches the square wire from the thickness direction together with the first pedestal, and grips the square wire fed out from the feeding device; A first gripping movement actuator that moves the gripping device in the longitudinal direction of the square line; a second pedestal on which the square line is placed on the upper surface; and a second pressing member that sandwiches the square line from the thickness direction together with the second pedestal. A second gripping device that grips a square line downstream of the first gripping device, a second gripping movement actuator that moves the second gripping device in the longitudinal direction of the square line, and an intermediate between the first and second gripping devices The direction in which the contact member that contacts the square line from the width direction is perpendicular to the square line By reciprocating a working actuator projecting the rectangular wire laterally stepped wall width direction of the side surface of the rectangular wire is in contact is formed in the first pedestal, a first seat of the stepped wall to the first pressing member In addition, a stepped wall is formed that sandwiches the square line from the width direction, a stepped wall is formed on the second pedestal where the side surface in the widthwise direction of the square line contacts, and the second pressing member has the stepped wall together with the stepped wall of the second pedestal A stepped wall sandwiched from the direction is formed .

  In this bus bar manufacturing apparatus, it is preferable to form, on the contact member, an arc portion that contacts the square line from the width direction, and a flange portion that is formed on both sides of the arc portion and sandwiches the square line from the thickness direction.

  The bus bar manufacturing method of the present invention is a method of manufacturing a bus bar in which a tab for connection protrudes from a side edge of a main body, and is a plate made of a square line by feeding out a square line having a rectangular cross section. The step of forming the main line part and the tab forming process of forming a tab protruding from the side edge of the main body part by projecting a part of the square line forming the main line part back in the width direction are alternately repeated. It is characterized by that.

Here, the tab formation in the tab forming process is performed by moving a contact member that comes into contact with the square line gripped by the first and second gripping devices at a predetermined interval from the width direction in a direction perpendicular to the square line. The square line is projected sideways, and the first and second gripping devices are moved closer to each other along the square line, and the gripping of the square line by the first gripping device places the square line on the upper surface of the first pedestal. After placing and contacting the side surface in the width direction of the square line with the stepped wall formed on the first pedestal, the square line is sandwiched from the thickness direction by the first pressing member together with the first pedestal along with the stepped wall of the first pedestal The step wall formed on the first pressing member sandwiches the square line from the width direction, and the square line is gripped by the second gripping device by placing the square line on the upper surface of the second pedestal. After contacting the side surface of the second pedestal with the step wall formed on the second pedestal, Second pressing member formed stepped walls is performed by sandwiching the square wire from the width direction together with the second seat of the stepped wall corner lines across the thickness direction by the second pressing member.

  In the bus bar manufacturing apparatus and the manufacturing method thereof according to the present invention, a main line part that is elongated in advance by bending a squashed square line, and a tab that protrudes from a predetermined position in the main line part in a direction intersecting the main line part As a result, a bus bar that is bent and deformed into a plate shape can be omitted, and the manufacturing process of the bus bar can be simplified. In addition, the mold that is crushed and deformed, which has been necessary in the past, is no longer necessary, and a cheaper bus bar can be obtained from a reduction in mold management burden.

  In addition, a tabular line is formed by extending a square line, and a tab is formed by protruding a part of the square line forming the main line part in a folded shape in the width direction. By changing the feeding amount of the square line, it is possible to easily change the interval between the tabs formed in plural. Further, by changing the degree of projecting a part of the square line in the width direction, tabs having different shapes can be easily obtained. Therefore, it is possible to relatively easily manufacture a plurality of types of bus bars having different tab-to-tab intervals and different tab shapes. Therefore, versatility and productivity in the manufacture of the bus bar are increased, and automation in the manufacture of the bus bar is possible.

  Further, the contact member that projects the square line to the side includes a flange portion that sandwiches the square line from the thickness direction, so that even if the square line is a flat line, the square line is projected to the side. In this case, the thickness direction of the square line can be sandwiched between the flange portions. Then, the flange can prevent the square line from being deformed in the thickness direction in the projecting work to the side of the square line.

  Further, when the square lines gripped by the first and second gripping devices are protruded laterally, the first and second gripping devices are brought close to each other along the square lines to form the tabs. Can be prevented from changing. Then, the operation of projecting the square line to the side can be facilitated, and a situation where the square line extends and the electrical characteristics change when the square line is projected to the side can be avoided.

It is a top view which shows the bus bar manufacturing apparatus of embodiment of this invention. It is a front view of the manufacturing apparatus. It is the sectional view on the AA line of FIG. 2 which shows the state by which the square line by a holding | grip apparatus is not hold | gripped. It is a figure corresponding to Drawing 3 showing the state where a square line was grasped by a grasping device. It is a perspective view of the holding apparatus which hold | gripped the square line. It is a top view which shows the state which extended | stretched the square line with the manufacturing apparatus. FIG. 7 is a top view corresponding to FIG. 6, showing a state in which a part of the square wire is protruded laterally by the manufacturing apparatus. It is a perspective view which shows the state which made the square line protrude in the folding shape by the contact member. It is a perspective view of the bus bar obtained.

  Next, the best mode for carrying out the present invention will be described with reference to the drawings.

  1 and 2 show a bus bar manufacturing apparatus 20 according to the present invention. As shown in FIG. 9, the manufacturing apparatus 20 bends a metal elongated wire 14, thereby extending the elongated main body 12 a and a predetermined position in the main body 12 a in a direction intersecting the main body 12 a. The bus bar 12 having the tabs 12b and 12c protruding in a folded shape or a cantilever shape is automatically manufactured.

  The wire 14 is made of a relatively thick material that can maintain its shape when bent. In this embodiment, a case where a so-called rectangular wire 14 having a rectangular cross section with an insulating film formed on the surface is used is shown. If the wire 14 is a rectangular wire whose thickness direction is smaller than the width direction, the bus bar 12 will be later rounded into a ring shape. However, as shown by the solid line arrow in FIG. It can be expected that the bus bar 12 is easily rounded by curving in the direction. However, the wire 14 is not limited to a flat wire, and may be a square wire having a square cross section according to the specifications of the bus bar 12 and the like. And the flat wire which is this bus-bar wire 14 is previously cut | disconnected and prepared for predetermined length.

  Here, three axes X, Y, and Z orthogonal to each other are set, the X axis is the horizontal front-rear direction which is the longitudinal direction of the flat wire 14, and the Y axis is a direction orthogonal to the flat wire 14 and the flat wire 14 The bus bar manufacturing apparatus 20 of the present invention will be described on the assumption that the horizontal direction, which is the width direction, and the Z-axis extend in the vertical direction, which is the thickness direction of the flat wire 14.

  As shown in FIG. 1, the bus bar manufacturing apparatus 20 according to the present invention is fed from a feeding device 21 that feeds a flat wire 14 that is cut to a predetermined length in the longitudinal direction, and the feeding device 21. A first gripping device 30 that grips the flat wire 14 and a first gripping movement actuator 40 that moves the first gripping device 30 in the X-axis direction that is the longitudinal direction of the flat wire 14 are provided.

  The first gripping and moving actuator 40 includes a first box-shaped main body 41 that is fixed to the base 20a (FIG. 2) in the X-axis direction, and a first provided at the end of the main body 41 on the upstream side of the wire rod. A servo motor 42, a first ball screw 43 provided inside the main body 41 and driven to rotate by the first servo motor 42, and a first ball screw 43 engaged with the first ball screw 43 and moving in parallel along the main body 41. It is constituted by one follower 44. This first follower 44 is provided with a first gripping device 30, and the first gripping movement actuator 40 is moved together with the first follower 44 when the first ball screw 43 is rotated by a first servomotor 42. The first gripping device 30 is configured to be movable in the X-axis direction.

  As shown in FIGS. 1-4, the 1st holding | grip apparatus 30 in this embodiment is provided in the 1st follower 44 extended in the X-axis direction, and the 1st base 31 with which the flat wire 14 is mounted on the upper surface The first thickness direction air cylinder 32 that presses the flat wire 14 placed on the first pedestal 31 from the thickness direction and the first width direction air cylinder 33 that presses the flat wire 14 from the width direction are provided. The upper surface of the first pedestal 31 on which the flat wire 14 is placed has a thickness slightly different from the thickness of the flat wire 14 in the Y-axis direction, and the side surface in the width direction of the flat wire 14 that is fed out contacts. Thus, the step wall 31a generated by the step is formed continuously in the X-axis direction (FIGS. 3 to 5).

  An attachment piece 34 is attached to the side wall of the first base 31 upward in the Z-axis direction, and a first thickness direction air cylinder 32 is attached to the attachment piece 34 with its projecting shaft 32a downward. The first thickness direction air cylinder 32 is mounted above the flat wire 14 at the downstream end of the first pedestal 31, and the flat wire 14 together with the first pedestal 31 is connected to the lower end of the projecting shaft 32a protruding downward. A first pressing member 36 sandwiched from the thickness direction is attached. Even on the lower surface of the first pressing member 36 that presses the flat wire 14, a step slightly smaller than the thickness of the flat wire 14 is formed in the Y-axis direction with a different thickness. In a state where the first pressing member 36 together with the first pedestal 31 sandwiches the flat wire 14 from the thickness direction, the step wall 36 a generated by the step on the lower surface of the first pressing member 36 is a rectangular wire together with the step wall 31 a of the first pedestal 31. 14 is formed continuously in the X-axis direction so as to sandwich 14 from the width direction (FIGS. 3 to 5). And as shown in FIG. 5, the R part 36b processed so that the downstream edge part of the level | step difference wall 36a may become round is formed.

  As shown in FIGS. 1 to 3, the first width direction air cylinder 33 is a first driven upstream of the wire 14 from the first thickness direction air cylinder 32 in order to avoid interference with the first pressing member 36. The projecting shaft 33a is attached to the child 44 with the Y-axis direction directed. The first width direction air cylinder 33 has a flat wire 14 whose tip is placed on the flat wire 14 so that the flat wire 14 whose side surface is in contact with the step wall 31a of the first pedestal 31 is sandwiched from the width direction together with the step wall 31a. Mounted sideways. And the pinching member 37 which clamps the flat wire 14 from the width direction with the level | step difference wall 31a of the 1st base 31 is attached to the front-end | tip of the projecting-projecting axis | shaft 33a which faces the flat wire 14. FIG.

  As shown in FIGS. 1 and 2, the feeding device 21 is attached to the first follower 44 upstream of the first width direction air cylinder 33. The feeding device 21 in this embodiment can reciprocate the air chuck device 22 in the X-axis direction with the air chuck device 22 that grips the flat wire 14 from the thickness direction via the clamping teeth 22a depending on the presence or absence of air pressure. A chuck moving actuator 23 is provided. The chuck moving actuator 23 includes a main body 23a fixed to the side edge of the first follower 44 and extending in the X-axis direction, a chuck moving servomotor 23b provided at an end of the main body 23a, and a main body 23a. A chuck moving ball screw 23c provided inside and driven to rotate by the chuck moving servo motor 23b, and a chuck follower 23d which is screwed into the ball screw 23c and moves in parallel along the main body 23a. The An air chuck device 22 is attached to the chuck follower 23d. When the chuck moving ball screw 23c is rotationally driven by the chuck moving servo motor 23b, the chuck moving actuator 23 is moved together with the chuck follower 23d. The chuck device 22 is configured to be movable in the X-axis direction. Accordingly, the feeding device 21 moves the air chuck device 22 in which the flat wire 14 is sandwiched by the clamping teeth 22a by the supply of compressed air in the X-axis direction, which is the longitudinal direction of the flat wire 14, by the chuck moving actuator 23. Thus, the rectangular wire 14 can be extended.

  As shown in FIG. 1, the bus bar manufacturing apparatus 20 includes a second gripping device 50 that grips the flat wire 14 on the downstream side of the first gripping device 30 described above, and the second gripping device 50 of the flat wire 14. A second gripping movement actuator 60 that is moved in the longitudinal direction. The second gripping device 50 and the second gripping movement actuator 60 have a symmetric structure in which the first gripping device 30 and the first gripping movement actuator 40 described above and a contact member 76 described later are symmetrical lines. The configuration is the same as that of the first gripping device 30 and the first gripping movement actuator 40 described above.

  That is, the second gripping movement actuator 60 is placed on the base 20a (FIG. 2) on the downstream side in the X-axis direction of the first gripping movement actuator 40 with a predetermined gap from the first gripping movement actuator 40. A second box-shaped main body 61 that is extended and fixed in the axial direction, a second servo motor 62 provided at the end of the main body 61 on the downstream side of the wire, and a second servo motor 62 provided inside the main body 61 A second ball screw 63 that is rotationally driven, and a second follower 64 that is screwed into the second ball screw 63 and translates along the main body 61. A second gripping device 50 is provided on the second follower 64, and the second gripping movement actuator 60 is moved together with the second follower 64 when the second ball screw 63 is rotationally driven by the second servomotor 62. The second gripping device 50 is configured to be movable in the X-axis direction.

  As shown in FIGS. 1 and 2, the second gripping device 50 in this embodiment includes a second pedestal 51 provided on the second follower 64 so as to extend in the X-axis direction and on which the flat wire 14 is placed. The second thickness direction air cylinder 52 that presses the flat wire 14 placed on the second pedestal 51 from the thickness direction and the second width direction air cylinder 53 that presses the flat wire 14 from the width direction are provided. The second pedestal 51 is provided on the downstream side of the first pedestal 31 in the X-axis direction so that the flat wire 14 placed on the first pedestal 31 and extending in the X-axis direction is also placed on the upper surface of the second pedestal 51. On the upper surface of the second pedestal 51 on which the flat wire 14 is placed, a step slightly smaller than the thickness of the flat wire 14 is formed in the Y-axis direction with a different thickness. And the level | step difference wall 51a which arises by the level | step difference is formed continuously in a X-axis direction so that the side surface of the width direction of the drawn flat wire 14 may contact (FIG. 8).

  An attachment piece 54 is attached to the side wall of the second pedestal 51 upward in the Z-axis direction, and a second thickness direction air cylinder 52 is attached to the attachment piece 54 with its retracting shaft 52a facing downward. The second thickness direction air cylinder 52 is attached above the flat wire 14 at the upstream end of the second pedestal 51, and the flat wire 14 is connected to the lower end of the projecting shaft 52a protruding downward together with the second pedestal 51. A second pressing member 56 sandwiched from the thickness direction is attached. Even on the lower surface of the second pressing member 56 that presses the flat wire 14, a step slightly smaller than the thickness of the flat wire 14 is formed in the Y-axis direction with a different thickness. In a state where the second pressing member 56 and the second pressing member 56 sandwich the flat wire 14 from the thickness direction, the step wall 56a generated by the step on the lower surface of the second pressing member 56 is a rectangular wire together with the step wall 51a of the second supporting member 51. 14 is formed continuously in the X-axis direction so as to sandwich 14 from the width direction (FIG. 8). And as shown in FIG. 8, the R part 56b processed so that the upstream edge part of the level | step difference wall 56a may become round is formed.

As shown in FIGS. 1 to 3, the second width direction air cylinder 53 is connected to the second follower 64 on the downstream side of the second thickness direction air cylinder 52 in order to avoid interference with the second pressing member 56. The protruding shaft 53a is attached with the Y-axis direction. The second width direction air cylinder 53 has a flat wire 14 whose side surface is in contact with the step wall 51a of the second pedestal 51 so that the tip of the projecting shaft 53a of the flat wire 14 is sandwiched from the width direction together with the step wall 51a . Mounted sideways. And the pinching member 57 which clamps the flat wire 14 from the width direction with the level | step difference wall 51a of the 2nd pedestal 51 is attached to the front-end | tip of the protrusion / projection axis | shaft 53a which faces the flat wire 14. FIG.

  As shown in FIGS. 1 and 2, the bus bar manufacturing apparatus 20 has a contact member 76 that is in contact with the rectangular wire 14 between the first and second gripping devices 30 and 50 in the width direction orthogonal to the rectangular wire 14. A machining actuator 70 that reciprocates in the direction and projects the flat wire 14 to the side is provided. The processing actuator 70 is a processing box which is fixed to the base 20a (FIG. 2) between the first and second gripping devices 30 and 50 so as to extend in the Y-axis direction so that one end faces the flat wire 14. A main body 71, a processing servo motor 72 provided at the other end of the main body 71, a processing ball screw 73 provided inside the main body 71 and driven to rotate by the processing servo motor 72, The processing follower 74 is engaged with the processing ball screw 73 and translated along the main body 71. A contact member 76 is erected on the processing follower 74.

  As shown in each enlarged view of FIG. 1 and FIG. 2, the contact member 76 is formed on both sides in the Z-axis direction of the arc portion 76a that contacts the flat wire that is the flat wire 14 from the width direction. Thus, flange portions 76b and 76c that sandwich the square line from the thickness direction are formed. The arc portion 76 a is formed in an arc shape at the tip that faces the flat wire 14 in a horizontal plane including the flat wire 14. For this reason, when the machining ball screw 73 is rotationally driven by the machining servo motor 72 of the machining actuator 70, the contact member 76 moves in the Y-axis direction together with the machining follower 74, and the first and second grips. The arcuate portion 76a of the contact member 76 is configured to come into contact with the flat wire 14 gripped on both sides by the devices 30 and 50 from the side. Then, when the contact member 76 in which the arc portion 76a is in contact with the flat wire 14 from the side is further moved in the Y-axis direction, as shown in FIGS. It is comprised so that it may protrude in the Y-axis direction which is the side.

  Next, the bus bar manufacturing method of the present invention for manufacturing a bus bar using such a bus bar manufacturing apparatus will be described.

  As shown in FIG. 9, the bus bar 12 to be obtained by the method of the present invention is obtained by bending a long and thin rectangular wire 14 made of metal, so that the elongated main body 12 a and the predetermined position on the main body 12 a Tabs 12b and 12c projecting in a folded shape or a cantilever shape in a direction intersecting with the main body 12a are formed. And the method of this invention which manufactures such a bus-bar 12 is the extending | stretching process which forms the plate-shaped main-body part 12a which consists of the square wire 14 by extending the square wire 14 which has a square-shaped cross section, A tab forming process for forming a tab 12b protruding from a side edge of the main body portion 12a by alternately protruding a part of the square line 14 forming the main body portion 12a in the width direction is repeated.

  In the feeding process, the flat wire 14 is fed straight in the X-axis direction, which is the longitudinal direction. This feeding is performed by the feeding device 21, and the air chuck device 22 in which the flat wire 14 is sandwiched by the clamping teeth 22a by the supply of compressed air is changed from the state indicated by the one-dot chain line in FIG. When the moving actuator 23 moves to the downstream side in the X-axis direction, which is the longitudinal direction of the flat wire 14, the flat wire 14 is fed out by a predetermined length. At this time, the flat wire 14 is not gripped by the first and second gripping devices 30 and 50.

  The chuck moving actuator 23 moves the air chuck device 22 along the main body 23a together with the chuck follower 23d by rotationally driving the chuck moving ball screw 23c by the chuck moving servo motor 23b. However, even if the length of the main body 23a in the X-axis direction is insufficient and the chuck follower 23d moves from the upstream end portion to the downstream end portion of the main body 23a, the extension length of the rectangular wire 14 is insufficient. There may be cases. In this case, the first grasping device 30 once grasps the fed flat wire 14 and prohibits its movement, and in this state, the sandwiching tooth 22a sandwiching the flat wire 14 is opened and the operation of pinching is eliminated. The air chuck device 22 indicated by the solid line in FIG. 6 is returned to the upstream side indicated by the one-dot chain line. Then, again, the rectangular wire 14 is sandwiched by the clamping teeth 22a of the air chuck device 22, the gripping of the rectangular wire 14 by the first gripping device 30 is released, and the air chuck device 22 is again downstream as indicated by the solid line arrow. Move to. As a result, it is possible to feed the flat wire 14 beyond the length of the main body 23a in the X-axis direction.

  On the other hand, in forming the tab 12b in the tab forming step, the contact member 76 that comes into contact with the flat wire 14 held at a predetermined interval by the first and second holding devices 30 and 50 from the width direction is orthogonal to the flat wire 14. It moves by making it move in the direction to make the flat wire 14 project to the side. Therefore, first, the fed rectangular wire 14 is gripped by the first and second gripping devices 30 and 50 at a predetermined interval. The predetermined interval differs depending on the size and shape of the tab 12b to be obtained, and the first and second holding devices 30 and 50 hold the rectangular wire 14 with an interval equal to the entire length of the tab 12b to be obtained. After the rectangular wire 14 is gripped by the first and second gripping devices 30 and 50, the gripping of the rectangular wire 14 by the air chuck device 22 is canceled, and the air chuck device 22 is indicated by a one-dot chain line in FIG. Returning to the upstream side, the rectangular wire 14 is gripped by the air chuck device 22 in preparation for the next feeding process.

  The gripping operation of the flat wire 14 by the first and second gripping devices 30 and 50 is the same, and the gripping procedure by the first gripping device 30 will be described. First, the projecting shaft 33a is projected by the first width direction air cylinder 33. The clamping member 37 provided at the tip is brought into contact with the flat wire 14 from the side surface, and the flat wire 14 is pressed against the step wall 31 a of the first pedestal 31. Thereafter, the projecting shaft 32a of the first thickness direction air cylinder 32 is projected, the first pressing member 36 attached to the lower end thereof is pressed against the flat wire 14 from above, and the flat wire 14 is pressed to the first pressing member 36. And the first pedestal 31. In this way, the flat wire 14 is held at a predetermined interval by the first and second holding devices 30 and 50, and the movement of the flat wire 14 in the longitudinal direction is prohibited.

  Thus, after the flat wire 14 is pressed against the step walls 31a and 51a (FIG. 8) of the bases 31 and 51 by the width direction air cylinders 33 and 53, the pressing members 36 and 56 are pressed by the thickness direction air cylinders 32 and 52, respectively. By pressing against the flat wire 14 from above, the step walls 36a, 56a (FIG. 8) formed on the pressing members 36, 56 are positioned so as to sandwich the flat wire 14 from the width direction together with the step walls 31a, 51a of the pedestals 31, 51. Become. That is, the situation where the flat wire 14 is crushed by the step walls 36a and 56a of the pressing members 36 and 56 that are moved down and separated from the step walls 31a and 51a of the pedestals 31 and 51 is avoided. be able to.

  After the rectangular wire 14 is gripped at a predetermined interval by the first and second gripping devices 30 and 50, the processing ball screw 73 is rotationally driven by the processing servomotor 72 of the processing actuator 70, and the processing is performed. The contact member 76 is moved together with the follower 74 in the Y-axis direction toward the flat wire 14. Then, the contact member 76, specifically, the arc portion 76a is brought into contact with the flat wire 14 gripped on both sides by the first and second gripping devices 30 and 50 from the side. Then, even after coming into contact with the flat wire 14 from the side, the contact member 76 is further moved in the Y-axis direction. As shown in FIGS. 14 is projected in the Y-axis direction, which is the side of 14. In this way, a tab 12b protruding from the side edge of the main body portion 12a is formed by protruding a part of the square wire 14 in a folded shape in the width direction.

  At this time, the contact member 76 for projecting the square wire 14 to the side is in contact with the arc portion 76a of the square wire 14 and the flat wire 14 is processed in a folded shape along the arc portion 76a. A tab 12b having a desired shape along the arc portion 76a can be obtained.

  Further, although the flat wire 14 is bent from the portions gripped by the first and second gripping devices 30 and 50, as shown in FIG. 8, the step walls 36 a and 56 a of the pressing members 36 and 56 are formed. Since the R portions 36b and 56b are formed at the ends facing the contact member 76, the flat wire 14 is bent along the R portions 36b and 56b. For this reason, it can avoid that an excessive stress is added to the bending part.

  Further, since the contact member 76 includes flange portions 76b and 76c that sandwich the flat wire 14 from the thickness direction, even if the thickness direction is a flat wire 14 that is smaller than the width direction, the flat wire 14 Since the flange portions 76b and 76c sandwich the thickness direction, it is possible to prevent the flat wire 14 from being deformed in the thickness direction when the flat wire 14 is protruded laterally.

  Here, when the flat wire 14 gripped by the first and second gripping devices 30 and 50 is protruded laterally, the first and second gripping devices 30 and 50 are brought close to each other along the flat wire 14. The first and second gripping devices 30 and 50 are moved by the first and second gripping movement actuators 40 and 60. Specifically, the ball screws 43 and 63 are rotationally driven by the respective servo motors 42 and 62, and the first and second followers 44 and 64 together with the first and second followers 44 and 64 are moved in the X-axis direction. It is done by moving to.

  The movement of the first and second gripping devices 30 and 50 is performed such that the length of the flat wire 14 forming the tab 12b does not change. Therefore, in order to form the folded tab 12b, the first and second gripping devices 30 and 50 are brought close to the contact member 76 in the middle thereof at the same speed. In this way, by making the length of the flat wire 14 forming the tab 12b unchanged before and after the formation of the tab 12b, the operation of causing the flat wire 14 to protrude sideways becomes easy, and the flat wire It is possible to avoid a situation in which the flat wire 14 extends when the 14 is protruded laterally. Therefore, it is possible to avoid a situation in which the flat wire 14 constituting the bus bar 12 extends in the tab 12b, the cross-sectional area of the flat wire 14 is reduced, and the electrical characteristics thereof are changed.

  Although the flat wire 14 is gripped by the air chuck device 22 of the feed device 21 when the flat wire 14 is protruded laterally, the feed device 21 itself is connected to the first follower 44 of the first gripping movement actuator 40. Since it is provided, the feeding device 21 moves together with the first gripping device 30. For this reason, the space | interval of the 1st holding | grip apparatus 30 and the feeder 21 does not change, but the malfunction which arises by those distances changing can be eliminated.

  In this way, after the tab 12b is formed, the gripping of the flat wire 14 is canceled by the first and second gripping devices 30 and 50. This is because the clamping member 37 is separated from the flat wire 14 by the air cylinders 33 and 53 in the width direction, and the pressing members 36 and 56 are connected from the flat wire 14 by the air cylinders 32 and 52 in the thickness direction. Raise. In this way, gripping of the flat wire 14 is eliminated. And between the 1st and 2nd holding | grip apparatuses 30 and 50 is expanded by the 1st and 2nd holding | grip movement actuators 40 and 60, and it returns to a predetermined space | interval. At the same time, the machining ball screw 73 is rotationally driven in the reverse direction by the machining servo motor 72 of the machining actuator 70, and the contact member 76 is moved together with the machining follower 74 in a direction away from the flat wire 14. Return to the initial state. Thereby, the tab formation process which forms the tab 12b is complete | finished.

  Such a feeding step and tab forming step are alternately repeated, and a desired number of connecting tabs 12b having a desired shape are formed at a desired interval from the side edge of the main body 12a, for example, as shown in FIG. 12 is obtained. The bus bar 12 in FIG. 9 has four tabular tabs 12b spaced apart at a predetermined interval, one tab 12b that is folded back to form a U-shape, and tabs 12c that protrude in a cantilever manner at both ends. Indicates that formed. Here, in the mountain-shaped tab 12b and the tab 12b that is folded back to form a U-shape, a predetermined interval between the rectangular wires 14 gripped by the first and second gripping devices 30 and 50, and the contact member 76. By changing the amount of movement, it can be made separately. Further, although not shown, the tabs 12c at both ends grip the flat wire 14 by the first or second gripping device 30 or 50 and project from the first or second gripping device 30 or 50. The contact member 76 is brought into contact with the end portion of the wire 14 and further protrudes in the Y-axis direction that is the side of the flat wire 14. As a result, the ends of the flat wire 14 are bent to form tabs 12c protruding in a cantilever manner at both ends of the main body 12a. The bus bar 12 in FIG. 9 is an example, and the present invention is not limited to this.

  Therefore, in the bus bar manufacturing apparatus and the manufacturing method thereof according to the present invention, by bending the previously squashed square wire 14, the elongated main line portion 12a intersects the main line portion 12a from a predetermined position in the main line portion 12a. Since the bus bar 12 having the tabs 12b protruding in the direction to be obtained is obtained, it is possible to eliminate the work of crushing and deforming the bent product into a plate shape as in the prior art. It can be further simplified. In addition, the mold that is crushed and deformed, which has been necessary in the past, is no longer necessary, and a cheaper bus bar can be obtained from a reduction in mold management burden.

Further, a tabular main line portion 12a made of the square wire 14 is formed by feeding out the square wire 14, and a portion of the square wire 14 forming the main wire portion 12a is projected in a folded shape in the width direction. Since 12b is formed, the interval between the plurality of tabs 12b and tabs 12b can be easily changed by changing the feed amount of the square wire 14 . Moreover, the tab 12b of a different shape can be easily obtained by changing the extent to which a part of the square wire 14 protrudes in the width direction. Therefore, it is possible to relatively easily manufacture a plurality of types of bus bars 12 in which the distance between the tab 12b and the tab 12b and the shape of the tab 12b itself are different. Therefore, versatility and productivity in manufacturing the bus bar 12 are increased, and automation in manufacturing the bus bar 12 is possible.

12 Bus Bar 12a Main Body 12b Tab 14 Square Wire 20 Bus Bar Manufacturing Device 21 Feed Device 30 First Gripping Device 40 First Gripping Movement Actuator 50 Second Gripping Device 60 Second Gripping Movement Actuator 70 Processing Actuator 76 Contact Member 76a Arc part 76b, 76c Flange part

Claims (5)

An apparatus for manufacturing a bus bar (12) in which a connection tab (12b) protrudes from a side edge of a main body (12a),
A feeding device (21) for feeding out a square line (14) having a rectangular cross section in the longitudinal direction;
The first pedestal (31) on which the square line (14) is placed on the upper surface, and the first pressing member (36) sandwiching the square line (14) from the thickness direction together with the first pedestal (31) A first gripping device (30) for gripping the square line (14) fed from the feeding device (21);
A first gripping movement actuator (40) for moving the first gripping device (30) in the longitudinal direction of the square line (14);
A second pedestal (51) on which the square wire (14) is placed on an upper surface; and a second pressing member (56) that sandwiches the square wire (14) from the thickness direction together with the second pedestal (51). A second gripping device (50) for gripping the square line (14) downstream from the first gripping device (30);
A second gripping movement actuator (60) for moving the second gripping device (50) in the longitudinal direction of the square line (14);
The contact member (76) that contacts the square line (14) between the first and second gripping devices (30, 50) from the width direction is reciprocated in a direction perpendicular to the square line (14) to A machining actuator (70) for projecting the square wire (14) to the side ,
A stepped wall (31a) is formed on the first pedestal (31) with which the side surface in the width direction of the square line (14) contacts,
A step wall (36a) sandwiching the square line (14) from the width direction together with the step wall (31a) of the first pedestal (31) is formed in the first pressing member (36),
A stepped wall (51a) is formed on the second pedestal (51) so that the side surface in the width direction of the square line (14) contacts.
The second pressing member (56) is formed with a step wall (56a) that sandwiches the square line (14) from the width direction together with the step wall (51a) of the second pedestal (51).
An apparatus for manufacturing a bus bar. The first gripping device (30) has a first thickness direction air cylinder (32) for moving the first pressing member (36) and a square line whose side surface is in contact with the step wall (31a) of the first pedestal (31). A first width direction air cylinder (33) sandwiching (14) with the step wall (31a) from the width direction,
The angle at which the second gripping device (50) has a side surface in contact with the stepped wall (51a) of the second thickness direction air cylinder (52) for moving the second pressing member (56) and the second pedestal (51). The bus bar manufacturing apparatus according to claim 1 , further comprising a second width direction air cylinder (53) sandwiching the wire (14) from the width direction together with the step wall (51a) . An arc part (76a) that contacts the contact member (76) from the width direction to the square line (14), and a flange part that is formed on both sides of the arc part (76a) and sandwiches the square line (14) from the thickness direction The apparatus for manufacturing a bus bar according to claim 1 or 2 , wherein (76b, 76c) is formed. Said forming and feeding steps of forming a plate-shaped Main body portion made of the rectangular wire (14) (12a), said body portion (12a) by unwinding the corner line (14) having a cross section of the square-shaped said body portion a part of the rectangular wire (14) to protrude in the width direction in the folded shape of the tab forming step of forming a tab (12b) projecting from a side edge of (12a) and repeat alternately, the body portion A method of manufacturing a bus bar (12) in which the connection tab (12b) protrudes from a side edge of (12a),
The formation of the tab (12b) in the tab forming process is a contact member that comes into contact with the square line (14) held at a predetermined interval by the first and second holding devices (30, 50) from the width direction ( 76) is moved in a direction perpendicular to the square line (14) to project the square line (14) laterally, and the first and second gripping devices (30, 50) are connected to the square line (14 ) Along with each other,
The gripping of the square line (14) by the first gripping device (30) is performed by placing the square line (14) on the upper surface of the first pedestal (31) and placing the side surface in the width direction of the square line (14) on the side. After contacting the step wall (31a) formed on the first pedestal (31), the square wire (14) is sandwiched from the thickness direction by the first pressing member (36) together with the first pedestal (31). The step wall (36a) formed on the first pressing member (36) together with the step wall (31a) of the first pedestal (31) is performed by sandwiching the square line (14) from the width direction,
The gripping of the square line (14) by the second gripping device (50) is performed by placing the square line (14) on the upper surface of the second pedestal (51) and placing the side surface in the width direction of the square line (14) on the side. After contacting the step wall (51a) formed on the second pedestal (51), the square wire (14) is sandwiched from the thickness direction by the second pressing member (56) together with the second pedestal (51). The step wall (56a) formed on the second pressing member (56) together with the step wall (51a) of the second pedestal (51) is formed by sandwiching the square line (14) from the width direction. A manufacturing method of a bus bar. The first width direction air cylinder (33) makes contact with the step wall (31a) formed on the first pedestal (31) on the side surface in the width direction of the square line (14), and the first thickness direction air cylinder ( 32) by moving the first pressing member (36) by the first pedestal (31) and the square line (14) by the first pressing member (36) from the thickness direction,
The second thickness direction air cylinder performs contact with the step wall (51a) formed on the second pedestal (51) on the side surface in the width direction of the square line (14) by the second width direction air cylinder (53). The bus bar according to claim 4, wherein the second pressing member (56) is moved by (52), and the square wire (14) is sandwiched from the thickness direction by the second pressing member (56) together with the second pedestal (51) . Production method.

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