JP5781460B2 - Branch saddle joint and water stop method - Google Patents

Branch saddle joint and water stop method Download PDF

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JP5781460B2
JP5781460B2 JP2012050525A JP2012050525A JP5781460B2 JP 5781460 B2 JP5781460 B2 JP 5781460B2 JP 2012050525 A JP2012050525 A JP 2012050525A JP 2012050525 A JP2012050525 A JP 2012050525A JP 5781460 B2 JP5781460 B2 JP 5781460B2
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branch
water stop
water
seat
stop member
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JP2013185642A (en
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原田 潤
潤 原田
清史 青木
清史 青木
健二 橋津
健二 橋津
荻野 真二
真二 荻野
圭吾 田原
圭吾 田原
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Kubota CI Co Ltd
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Kubota CI Co Ltd
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この発明は、分岐サドル継手およびその止水方法に関し、特にたとえば、本管から分岐を取り出すために本管の外面に電気融着される、分岐サドル継手およびその止水方法に関する。   The present invention relates to a branch saddle joint and a water stop method thereof, and more particularly, to a branch saddle joint and a water stop method thereof that are electrically fused to the outer surface of the main pipe to take out a branch from the main pipe, for example.

従来のこの種の分岐サドル継手の一例が特許文献1に開示されている。   An example of a conventional branch saddle joint of this type is disclosed in Patent Document 1.

特許文献1の分岐サドル継手(分岐継手)では、分岐筒部内に水道本管(本管)側から分岐管部側への水道水の流入を防止するためのシールプラグが内蔵されている。シールプラグは、雄ねじ部と、雄ねじ部の端面から縮径して延出するシール部とを有しており、シール部の周面に形成された周溝には、Oリングが装着されている。そして、シールプラグを水道本管側にねじ込むことによって、Oリングを水道本管に通ずる開口の内周面に密着させて、その開口とシール部との隙間を水密に塞ぐようにしている。
特開2008−180373号[F16L 41/06]
In the branch saddle joint (branch joint) of Patent Document 1, a seal plug for preventing the inflow of tap water from the water main pipe (main pipe) side to the branch pipe part side is built in the branch cylinder part. The seal plug has a male screw portion and a seal portion extending from the end surface of the male screw portion with a reduced diameter, and an O-ring is attached to a circumferential groove formed on the peripheral surface of the seal portion. . Then, by screwing the seal plug to the water main side, the O-ring is brought into close contact with the inner peripheral surface of the opening communicating with the water main, so that the gap between the opening and the seal portion is water-tightly closed.
JP 2008-180373 [F16L 41/06]

しかしながら、特許文献1の技術では、水道本管側から分岐管部側へ向かって多量の水の流れがある場合や、水道本管内の水圧が高い場合などに、開口とシール部との間の止水性能に不安があっても、シールプラグを増し締めするなどしてOリングの止水性能をその場で向上させて、水道本管内の流水の状況などに対応させることができない。   However, in the technique of Patent Document 1, when there is a large amount of water flowing from the water main to the branch pipe, or when the water pressure in the water main is high, the gap between the opening and the seal is Even if there is anxiety about the water stop performance, it is not possible to improve the water stop performance of the O-ring on the spot by tightening the seal plug, etc., and respond to the situation of running water in the water main.

また、同じように、止水後にOリングの復元力が低下して止水性能が低下した場合にも、シールプラグを増し締めするなどしてOリングの止水性能を回復させることができないので、止水性能を長期にわたって維持することが困難である。   Similarly, even if the O-ring's restoring force is reduced after water stoppage and the water stop performance is reduced, the water stop performance of the O-ring cannot be recovered by tightening the seal plug. It is difficult to maintain the water stop performance over a long period of time.

それゆえに、この発明の主たる目的は、新規な、分岐サドル継手およびその止水方法を提供することである。   Therefore, a main object of the present invention is to provide a novel branch saddle joint and a water stop method thereof.

この発明の他の目的は、安定した止水性能を長期にわたって維持することが可能な、分岐サドル継手およびその止水方法を提供することである。   Another object of the present invention is to provide a branched saddle joint and a water stop method thereof that can maintain stable water stop performance over a long period of time.

本発明は、上記の課題を解決するために、以下の構成を採用した。なお、括弧内の参照符号および補足説明などは、本発明の理解を助けるために後述する実施の形態との対応関係を示したものであって、本発明を何ら限定するものではない。   The present invention employs the following configuration in order to solve the above problems. Note that reference numerals in parentheses, supplementary explanations, and the like indicate correspondence relationships with embodiments described later to help understanding of the present invention, and do not limit the present invention in any way.

第1の発明は、合成樹脂製の本管から分岐を取り出すために本管の外面に電気融着接合される分岐サドル継手において、分岐孔が形成されたサドル部、分岐孔の周縁部から立ち上がる短管状の分岐部、分岐部の内面に形成される雌ねじ部、第1樹脂からなり、雌ねじ部の下方に雌ねじ部よりも内側に突き出して形成される座部、および座部に当接する当接部と雌ねじ部に螺合する雄ねじ部とを有し、かつ雄ねじ部と雌ねじ部との螺合によって分岐部の内部に移動可能に設けられる止水部材を備え、当接部を第1樹脂よりも硬質な材料で形成し、止水部材を下降させて当接部を押し当てることによってつぶした座部と当接部との間で本管から流入する水を止水するようにしたことを特徴とする、分岐サドル継手である。   1st invention rises from the peripheral part of the saddle part in which the branch hole was formed in the branch saddle joint electrofused and joined to the outer surface of the main pipe in order to take out the branch from the main pipe made of synthetic resin A short tubular branch part, a female screw part formed on the inner surface of the branch part, a seat made of a first resin and projecting inward from the female screw part below the female screw part, and a contact that contacts the seat part And a male screw part that is screwed into the female screw part, and is provided with a water stop member that is movably provided inside the branch part by screwing of the male screw part and the female screw part. It was made of a hard material, and the water flowing in from the main pipe was stopped between the crushed seat and the contact part by lowering the water stop member and pressing the contact part. It is a branch saddle joint.

第1の発明では、分岐サドル継手(10)は、本管(100)から分岐を取り出すために本管の外面に電気融着接合されるものである。分岐サドル継手のサドル部(14)には、分岐孔(16)の周縁部に、サドル部の径方向外側に向けて立ち上がる短管状の分岐部(20)が形成される。分岐部の内周面には、その全体に亘って雌ねじ部(28)が形成され、雌ねじ部の下方には、座部(30)が形成される。たとえば、座部は、第1樹脂によって形成され、分岐部の内面から内側に突き出した形状を有している。また、分岐部の内部には、雌ねじ部との螺合によって分岐部内を軸方向に移動可能な止水部材(12)が設けられる。止水部材は、本管側から分岐サドル継手側への水の流入を防止するために用いられ、その本体(34)には、第1樹脂よりも硬質な材料からなる当接部(38)が形成される。このような止水部材を当接部が座部に係止されるまで下降させ、そこからさらに下降させることにより、当接部を座部に押し当てる。すると、当接部を座部よりも硬質な材料で形成していることによって、当接部に押し当てられた座部がつぶれ、そのつぶれた座部が当接部に合った形状に変形する。これによって、止水部材の当接部と座部とが強固に密着されるようになるので、止水部材の本体と座部との間隙が水密的に閉塞されて、本管側から分岐サドル継手側へ流入する水道水が止水される。   In the first invention, the branch saddle joint (10) is electrofused to the outer surface of the main pipe to take out the branch from the main pipe (100). In the saddle portion (14) of the branch saddle joint, a short tubular branch portion (20) rising toward the radially outer side of the saddle portion is formed at the peripheral edge portion of the branch hole (16). A female screw part (28) is formed over the entire inner peripheral surface of the branch part, and a seat part (30) is formed below the female screw part. For example, the seat portion is formed of the first resin and has a shape protruding inward from the inner surface of the branch portion. A water stop member (12) that can move in the axial direction in the branch portion by screwing with the female screw portion is provided inside the branch portion. The water stop member is used to prevent the inflow of water from the main pipe side to the branch saddle joint side, and the main body (34) has a contact portion (38) made of a material harder than the first resin. Is formed. Such a water stop member is lowered until the contact portion is locked to the seat portion, and further lowered from the contact portion, thereby pressing the contact portion against the seat portion. Then, since the contact portion is formed of a material harder than the seat portion, the seat portion pressed against the contact portion is crushed, and the crushed seat portion is deformed into a shape suitable for the contact portion. . As a result, the abutment portion of the water stop member and the seat portion are brought into tight contact with each other, so that the gap between the main body of the water stop member and the seat portion is watertightly closed, and the branch saddle is closed from the main pipe side. Tap water flowing into the joint side is stopped.

第1の発明によれば、本管内の水道水の量や水圧などに合わせて止水部材を適宜増し締めすることができるので、安定した止水性能を発揮することができる。   According to the first invention, since the water stop member can be appropriately tightened according to the amount of tap water in the main pipe, the water pressure, etc., stable water stop performance can be exhibited.

また、止水性能が低下した場合にも、止水部材を増し締めすることで止水性能を回復させることができるので、止水性能を長期的に維持することが可能である。   Further, even when the water stop performance is deteriorated, the water stop performance can be recovered by tightening the water stop member, so that the water stop performance can be maintained for a long time.

第2の発明は、第1の発明に従属し、座部は、当接部を向くように形成された角部を有し、当接部を押し当てることによってつぶした角部と当接部との間で止水するようにした。   A second invention is according to the first invention, wherein the seat portion has a corner portion formed so as to face the contact portion, and the corner portion and the contact portion crushed by pressing the contact portion. The water was stopped between.

第2の発明では、座部(30)は、たとえば、分岐部(20)の内面から前下がりの段差状に突き出して形成され、その上端内周縁に角部(32)を有している。角部は、止水部材(12)の当接部(38)を向くように形成される。この分岐サドル継手(10)では、止水時に、止水部材の当接部を座部の角部に押し当ててつぶし、そのつぶれた角部を当接部に沿うように変形させる。これにより、止水部材の当接部と座部の角部とが強固に密着されるようになるので、止水部材の当接部と座部との間隙が水密的に閉塞されて、本管(100)側から分岐サドル継手側へ流入する水道水が止水される。   In the second invention, the seat portion (30) is formed, for example, so as to protrude from the inner surface of the branch portion (20) in a step-down manner, and has a corner portion (32) at the inner peripheral edge of the upper end. A corner | angular part is formed so that it may face the contact part (38) of a water stop member (12). In this branch saddle joint (10), at the time of water stoppage, the contact portion of the water stop member is pressed against the corner portion of the seat portion, and the collapsed corner portion is deformed along the contact portion. As a result, the contact portion of the water stop member and the corner portion of the seat portion are firmly adhered to each other, so that the gap between the contact portion of the water stop member and the seat portion is closed in a watertight manner. Tap water flowing from the pipe (100) side to the branch saddle joint side is stopped.

第3の発明は、第1の発明に従属し、当接部は、下方へ向かって縮径する第1傾斜面を有し、座部は、第1傾斜面よりも小さい勾配で傾斜する第2傾斜面を有し、第1傾斜面を押し当てることによって第2傾斜面をつぶして第1傾斜面に沿わせ、その第2傾斜面と第1傾斜面との間で止水するようにした。   A third invention is dependent on the first invention, the contact portion has a first inclined surface whose diameter is reduced downward, and the seat portion is inclined with a smaller gradient than the first inclined surface. There are two inclined surfaces, and the second inclined surface is crushed along the first inclined surface by pressing the first inclined surface, and water is stopped between the second inclined surface and the first inclined surface. did.

第3の発明では、止水部材(36)の当接部(38)は、その下端部に、下方へ向かって縮径する傾斜面(40)を有している。また、座部(30)は、たとえば、分岐部の内面から前下がりの段差状に突き出して形成され、その上端内周縁に傾斜面(44)を有している。この分岐サドル継手では、止水時に、止水部材の当接部の傾斜面を座部の傾斜面に押し当ててつぶし、そのつぶれた傾斜面を当接部の傾斜面とほぼ等しい勾配で傾斜するように変形させる。これにより、止水部材の当接部の傾斜面と座部の傾斜面とが強固に密着されるので、止水部材の当接部と座部との間隙が水密的に閉塞されて、本管(100)側から分岐サドル継手(10)側へ流入する水道水が止水される。   In 3rd invention, the contact part (38) of the water stop member (36) has the inclined surface (40) diameter-reduced below in the lower end part. In addition, the seat (30) is formed, for example, so as to protrude from the inner surface of the branching portion in a step-down manner, and has an inclined surface (44) at the inner peripheral edge of the upper end. In this bifurcated saddle joint, when the water stops, the inclined surface of the contact portion of the water stop member is pressed against the inclined surface of the seat portion, and the collapsed inclined surface is inclined with substantially the same gradient as the inclined surface of the contact portion. To deform. As a result, the inclined surface of the contact portion of the water-stopping member and the inclined surface of the seat portion are firmly adhered to each other, so that the gap between the contact portion of the water-stopping member and the seat portion is closed in a watertight manner. The tap water flowing from the pipe (100) side to the branch saddle joint (10) side is stopped.

第4の発明は、第1の発明に従属し、当接部は、座部を向くように形成された凸部を有し、当接部の凸部を押し当てることによってつぶした座部と凸部との間で止水するようにした。   A fourth invention is dependent on the first invention, the contact portion has a convex portion formed so as to face the seat portion, and the seat portion collapsed by pressing the convex portion of the contact portion; Water was stopped between the convex parts.

第4の発明では、止水部材(12)の当接部(38)は、たとえば、その下端周縁部分に、凸部(46)を有している。たとえば、凸部は、座部(30)を向くように形成される。この分岐サドル継手(10)では、止水時に、止水部材の当接部の凸部を座部に押し当ててつぶし、凸部を座部に食い込ませる。これにより、止水部材の当接部の凸部と座部とが強固に密着されるので、止水部材の当接部と座部との間隙が水密的に閉塞されて、本管(100)側から分岐サドル継手側へ流入する水道水が止水される。   In 4th invention, the contact part (38) of the water stop member (12) has a convex part (46) in the lower end peripheral part, for example. For example, the convex portion is formed so as to face the seat portion (30). In this branch saddle joint (10), at the time of water stop, the convex part of the contact part of the water stop member is pressed against the seat part and crushed, and the convex part is bitten into the seat part. As a result, the convex portion of the contact portion of the water stop member and the seat portion are firmly in close contact with each other, so that the gap between the contact portion of the water stop member and the seat portion is watertightly closed, and the main pipe (100 The tap water flowing from the) side to the branch saddle joint side is stopped.

第5の発明は、第1ないし4のいずれかの発明の分岐サドル継手の止水方法であって、(a)本管の外面に分岐サドル継手を電気融着接合するステップ、(b)雄ねじ部と雌ねじ部との螺合によって止水部材を分岐部の内部で下降させるステップ、(c)ステップ(b)で分岐部の内部で下降させた止水部材の当接部を座部に係止させるステップ、(d)ステップ(c)の後、止水部材をさらに下降させることにより、当接部によって座部をつぶして変形させ、その座部と本体との間で本管から流入する水を止水するステップを含む、分岐サドル継手の止水方法である。   5th invention is the water stop method of the branch saddle joint of any one of 1st thru | or 4th invention, Comprising: (a) The step of carrying out the electrofusion joining of the branch saddle joint to the outer surface of a main pipe, (b) Male thread (C) a step of lowering the water-stopping member inside the branch portion by screwing between the female screw portion and the female screw portion; and (c) engaging the contact portion of the water-stopping member lowered inside the branch portion in step (b) with the seat portion. (D) Step (c) After step (c), by further lowering the water stop member, the abutment portion crushes and deforms the seat portion, and flows from the main pipe between the seat portion and the main body. A water stopping method for a branch saddle joint including a step of water stopping.

第5の発明では、ステップ(a)において、本管(100)の外面に分岐サドル継手(10)を電気融着接合する。そして、ステップ(b)において、たとえば、分岐サドル継手の本体(34)の回転工具係合部(44)に挿し込んだ回動工具を回転させることで、雄ねじ部(36)と雌ねじ部(28)とを螺合させることにより、分岐部(20)内で止水部材(12)を下降させる。ステップ(c)において、分岐部内を下降させた止水部材の当接部(38)を座部(30)に接触させて係止させる。ステップ(d)において、止水部材をさらに下降させて当接部を座部に押し当てることにより、座部をつぶして変形させる。これにより、止水部材の当接部と座部とが強固に密着されるので、止水部材の当接部と座部との間隙が水密的に閉塞されて、本管側から分岐サドル継手側へ流入する水道水が止水される。   In the fifth invention, in step (a), the branch saddle joint (10) is electro-welded to the outer surface of the main pipe (100). In step (b), for example, the rotating tool inserted into the rotating tool engaging portion (44) of the main body (34) of the branch saddle joint is rotated, thereby rotating the male screw portion (36) and the female screw portion (28). And the water stop member (12) is lowered in the branch portion (20). In step (c), the contact portion (38) of the water stop member lowered in the branch portion is brought into contact with the seat portion (30) to be locked. In step (d), the water stop member is further lowered and the contact portion is pressed against the seat portion, whereby the seat portion is crushed and deformed. As a result, the abutting portion and the seat portion of the water-stopping member are firmly adhered to each other, so that the gap between the abutting portion and the seat portion of the water-stopping member is closed in a watertight manner, and the branch saddle joint is connected from the main pipe side. The tap water flowing to the side is stopped.

第5の発明によれば、第1の発明と同様の効果を奏する。   According to the fifth aspect, the same effect as the first aspect is achieved.

この発明によれば、止水部材の当接部をそれよりも軟質な樹脂で形成した座部に押し当ててつぶし、そのつぶして変形させた座部との間で止水を行うようにしているので、本管内の水量や水圧などに対応させて止水部材を適宜増し締めすることが可能である。したがって、安定した止水性能を長期にわたって維持できる。   According to the present invention, the contact portion of the water stop member is pressed against the seat portion formed of a softer resin and crushed, and the water stop is performed between the crushed and deformed seat portion. Therefore, the water stop member can be appropriately tightened according to the amount of water in the main pipe, the water pressure, and the like. Therefore, stable water stopping performance can be maintained over a long period.

この発明の上述の目的,その他の目的,特徴および利点は、図面を参照して行う以下の実施例の詳細な説明から一層明らかとなろう。   The above object, other objects, features and advantages of the present invention will become more apparent from the following detailed description of embodiments with reference to the drawings.

この発明の一実施例の分岐サドル継手を本管に取り付けた様子を示す図解図である。It is an illustration figure which shows a mode that the branch saddle joint of one Example of this invention was attached to the main pipe. 図1の分岐サドル継手の止水構造の要部を示す部分拡大図である。It is the elements on larger scale which show the principal part of the water stop structure of the branch saddle joint of FIG. 図1の分岐部を示す断面図である。It is sectional drawing which shows the branch part of FIG. 図1の止水部材を示す断面図である。It is sectional drawing which shows the water stop member of FIG. 図1の止水部材を分岐部内で移動させる様子を示す図解図であり、(a)は、通常時の止水部材の位置を示し、(b)は、止水時の止水部材の位置を示す。It is an illustration figure which shows a mode that the water stop member of FIG. 1 is moved within a branch part, (a) shows the position of the water stop member at the time of normal, (b) is the position of the water stop member at the time of water stop Indicates. (a)は、止水部材の当接部を座部に係止させた様子を示す図解図であり、(b)は、止水部材の当接部を座部に押し当てることにより座部をつぶして変形させた様子を示す図解図である。(A) is an illustration figure which shows a mode that the contact part of the water stop member was latched to the seat part, (b) is a seat part by pressing the contact part of a water stop member against a seat part. It is an illustration figure which shows a mode that was crushed and changed. この発明の他の実施例の分岐サドル継手を示す断面図である。It is sectional drawing which shows the branch saddle joint of other Examples of this invention. (a)は、図7の分岐サドル継手において止水部材の当接部を座部に係止させた様子を示す図解図であり、(b)は、止水部材の当接部を座部に押し当てることにより座部をつぶして変形させた様子を示す図解図である。(A) is an illustration figure which shows a mode that the contact part of the water stop member was latched by the seat part in the branch saddle joint of FIG. 7, (b) is a seat part. It is an illustration figure which shows a mode that the seat part was crushed and deformed by pressing on. この発明のさらに他の実施例の分岐サドル継手を示す断面図である。It is sectional drawing which shows the branch saddle joint of other Example of this invention. 図9の止水部材を示す断面図である。It is sectional drawing which shows the water stop member of FIG. (a)は、図9の分岐サドル継手において止水部材の当接部を座部に係止させた様子を示す図解図であり、(b)は、止水部材の当接部を座部に押し当てることにより座部をつぶして変形させた様子を示す図解図である。(A) is an illustration figure which shows a mode that the contact part of the water stop member was latched to the seat part in the branch saddle joint of FIG. 9, (b) is a seat part. It is an illustration figure which shows a mode that the seat part was crushed and deformed by pressing on.

図1を参照して、この発明の一実施例である分岐サドル継手10は、ポリエチレン等の熱融着可能な合成樹脂からなる本管100から分岐を取り出すために本管100の外面に電気融着されるものである。この分岐サドル継手10には、本管100側から分岐サドル継手10への水道水の流入を防止する(つまり、止水する)ための止水部材12が内蔵されている。   Referring to FIG. 1, a branch saddle joint 10 according to one embodiment of the present invention is electrically fused on the outer surface of a main pipe 100 in order to take out a branch from the main pipe 100 made of a heat-sealable synthetic resin such as polyethylene. It is to be worn. The branch saddle joint 10 incorporates a water stop member 12 for preventing the tap water from flowing into the branch saddle joint 10 from the main pipe 100 side (that is, stopping water).

なお、この実施例では、本管100は水道水の配水管であり、その管径は、たとえば65mmである。   In this embodiment, the main pipe 100 is a tap water distribution pipe, and its pipe diameter is, for example, 65 mm.

先ず、分岐サドル継手10の概要について説明をする。図1および図2に示すように、分岐サドル継手10は、本管100の管壁に沿うように湾曲して形成されるサドル部14を備えている。   First, the outline of the branch saddle joint 10 will be described. As shown in FIGS. 1 and 2, the branch saddle joint 10 includes a saddle portion 14 that is formed to be curved along the tube wall of the main pipe 100.

サドル部14は、本管100と同種の熱融着可能な合成樹脂、この実施例ではポリエチレンによって形成される。サドル部14は、本管100の外径曲率と同じ内径曲率を有する板状体であり、その中央部には、平面視略真円形の分岐孔16が形成される。一例として、サドル部14の軸方向(本管100の管軸方向)の長さは、160mmであり、その厚さは、6mmである。   The saddle portion 14 is formed of the same type of heat-sealable synthetic resin as the main pipe 100, which is polyethylene in this embodiment. The saddle portion 14 is a plate-like body having the same inner diameter curvature as the outer diameter curvature of the main pipe 100, and a branch hole 16 having a substantially true circular shape in plan view is formed at the center thereof. As an example, the length of the saddle portion 14 in the axial direction (the pipe axis direction of the main pipe 100) is 160 mm, and the thickness thereof is 6 mm.

サドル部14の裏面側、すなわち本管100との接合面側には、分岐孔16を中心にして渦巻き状または葛折り状などの任意の形状に配置された電熱線18が設けられている。電熱線18の両端部は、サドル部14の表面から突出して形成される電源接続端子(図示せず)に接続されており、この電源接続端子を電源に接続して電熱線18に電流を流すことによって、サドル部14と本管100との接合面が溶融される。   On the back surface side of the saddle portion 14, that is, on the joint surface side with the main pipe 100, a heating wire 18 arranged in an arbitrary shape such as a spiral shape or a twisted shape around the branch hole 16 is provided. Both ends of the heating wire 18 are connected to a power connection terminal (not shown) formed so as to protrude from the surface of the saddle portion 14, and this power connection terminal is connected to a power source so that a current flows through the heating wire 18. As a result, the joint surface between the saddle portion 14 and the main pipe 100 is melted.

また、分岐孔16の周縁部には、サドル部14の径方向外側(つまり、図1でいう上側)に向けて立ち上がる短管状の分岐部20が形成される。分岐部20の外面には、側方に突出する短管状の枝管接続部22が形成され、この枝管接続部22に枝管102が継手などを介して接続される。分岐部20の外面上部には、雄ねじ部24が形成される。そして、この雄ねじ部24には、分岐部20の上端を封止するキャップ26が装着される。   In addition, a short tubular branch portion 20 that rises toward the outer side in the radial direction of the saddle portion 14 (that is, the upper side in FIG. 1) is formed at the peripheral edge portion of the branch hole 16. A short tubular branch pipe connection portion 22 projecting sideways is formed on the outer surface of the branch portion 20, and the branch pipe 102 is connected to the branch pipe connection portion 22 via a joint or the like. A male screw part 24 is formed on the outer surface of the branch part 20. A cap 26 that seals the upper end of the branch portion 20 is attached to the male screw portion 24.

さらに、図2および図3に示すように、分岐部20の内周面には、その全体に亘って雌ねじ部28が形成される。雌ねじ部28の下方には、雌ねじ部28の下端から連続して座部30が形成される。   Further, as shown in FIGS. 2 and 3, an internal thread portion 28 is formed on the entire inner peripheral surface of the branch portion 20. A seat portion 30 is formed below the female screw portion 28 continuously from the lower end of the female screw portion 28.

座部30は、分岐部20の内面から突き出して形成され、分岐部20(やサドル12)と同じ樹脂、すなわちこの実施例では、ポリエチレンによって形成される。座部30は、雌ねじ部28よりも内側に突き出すようにされ、本管100側からの水道水の止水時には、上述した止水部材12に対するストッパとして機能し、止水部材12との間で水道水を止水する部位としても利用される。   The seat portion 30 is formed to protrude from the inner surface of the branch portion 20, and is formed of the same resin as that of the branch portion 20 (or the saddle 12), that is, polyethylene in this embodiment. The seat portion 30 protrudes inward from the female screw portion 28 and functions as a stopper for the above-described water-stopping member 12 when the tap water is stopped from the main pipe 100 side. It is also used as a part for stopping tap water.

たとえば、この実施例では、座部30は、分岐部20の内面から前下がりの段差状に突き出して形成され、その上端内周縁に角部32を有している。角部32は、後述する止水部材12の当接部38(傾斜面40)を向くように(つまり、角部32が傾斜面40に向かって鋭利になるように)形成されている。座部30の寸法は、分岐部20や止水部材12の大きさ等に応じて適宜設定される。一例として、この実施例では、座部30は、雌ねじ部28の最内側よりも3mm程内側に突き出すようにされ、その軸方向の長さは、4mmである。   For example, in this embodiment, the seat portion 30 is formed so as to protrude from the inner surface of the branch portion 20 in a step-down manner, and has a corner portion 32 at the inner peripheral edge of the upper end. The corner portion 32 is formed so as to face a contact portion 38 (inclined surface 40) of the water-stopping member 12 described later (that is, the corner portion 32 becomes sharp toward the inclined surface 40). The dimension of the seat part 30 is appropriately set according to the size of the branch part 20 and the water stop member 12. As an example, in this embodiment, the seat portion 30 protrudes inward by about 3 mm from the innermost side of the female screw portion 28, and its axial length is 4 mm.

また、分岐部20の内部には、雌ねじ部28との螺合によって上述した止水部材12が軸方向(分岐部20の軸方向)に移動可能に設けられる。   In addition, the water stop member 12 described above is provided in the branch portion 20 so as to be movable in the axial direction (the axial direction of the branch portion 20) by screwing with the female screw portion 28.

止水部材12は、図2および図4に示すように、合成樹脂製の本体34を含み、本体34は、円柱状に形成される。本体34は、合成樹脂製であるが、具体的には、ポリアセタール(POM)、ポリカーボネート(PC)、およびガラス繊維強化プラスチック(GFRP)や炭素繊維強化プラスチック(CFRP)等の繊維強化プラスチック等の、本管100側からの水道水の止水時にかかる負荷に耐え得る機械的強度または硬度を有し、かつ座部30よりも硬質な素材の合成樹脂によって形成される。たとえば、この実施例では、材料コストや成形性なども考慮して、POMによって本体34を形成している。   As shown in FIGS. 2 and 4, the water stop member 12 includes a synthetic resin main body 34, and the main body 34 is formed in a columnar shape. The main body 34 is made of synthetic resin, and specifically, polyacetal (POM), polycarbonate (PC), fiber reinforced plastic such as glass fiber reinforced plastic (GFRP) and carbon fiber reinforced plastic (CFRP), and the like, It is formed of a synthetic resin made of a material having mechanical strength or hardness that can withstand a load applied when the tap water from the main pipe 100 is stopped, and is harder than the seat portion 30. For example, in this embodiment, the main body 34 is formed by POM in consideration of material cost, formability, and the like.

本体34の外周面には、雌ねじ部28に対応した雄ねじ部36が形成される。そして、この雄ねじ部36が雌ねじ部28と螺合することによって止水部材12が分岐部20内を軸方向に移動する。   A male screw portion 36 corresponding to the female screw portion 28 is formed on the outer peripheral surface of the main body 34. Then, the male screw portion 36 is screwed with the female screw portion 28, so that the water stop member 12 moves in the branch portion 20 in the axial direction.

また、本体34の下端部の周縁には、当接部38が形成される。当接部38は、本管100側からの水道水の止水時に上述した座部30に当接させる部位であり、この実施例では、下方へ向かって縮径する傾斜面40を有している。傾斜面40は、本体34の外周面から下端面に亘って形成され、その傾斜角度は、たとえば45°であり、その長さは、たとえば4mmである。   A contact portion 38 is formed on the periphery of the lower end portion of the main body 34. The abutting portion 38 is a portion that abuts against the seat portion 30 described above when the tap water from the main pipe 100 side is stopped. In this embodiment, the abutting portion 38 has an inclined surface 40 that decreases in diameter downward. Yes. The inclined surface 40 is formed from the outer peripheral surface of the main body 34 to the lower end surface, the inclination angle thereof is, for example, 45 °, and the length thereof is, for example, 4 mm.

さらに、本体34の上端部には、図示しない回転工具と係合する六角穴などの回転工具係合部42が形成される。そして、回転工具を用いて本体34を回転させると、止水部材12は、雌ねじ部28と雄ねじ部36との螺合によって分岐部20内を軸方向に移動する。   Furthermore, a rotary tool engaging portion 42 such as a hexagonal hole that engages with a rotary tool (not shown) is formed at the upper end of the main body 34. And if the main body 34 is rotated using a rotary tool, the water stop member 12 will move the inside of the branch part 20 to an axial direction by the screwing of the internal thread part 28 and the external thread part 36. FIG.

このような止水部材12は、通常時には、図5(a)に示すように、分岐部20における枝管接続部22よりも上方に配置されるが、分岐サドル継手10の枝管接続部22に接続する枝管102を使用しなくなったときなど、本管100側から分岐サドル継手10側へ流入する水道水を止水するときには、図5(b)に示すように、座部30に接触して係止されるまで下降(つまり、下方向に螺進)される。   Such a water stop member 12 is normally disposed above the branch pipe connection portion 22 in the branch portion 20 as shown in FIG. 5A, but the branch pipe connection portion 22 of the branch saddle joint 10. When the tap water flowing from the main pipe 100 side to the branch saddle joint 10 side is stopped, such as when the branch pipe 102 connected to the pipe is no longer used, as shown in FIG. Until it is locked (ie, screwed downward).

以下、図5および図6を参照して、本管100側から分岐サドル継手10側へ流入する水道水を止水する(つまり、止水構造を構築する)方法について説明する。   Hereinafter, a method for stopping tap water flowing from the main pipe 100 side to the branch saddle joint 10 side (that is, constructing a water stop structure) will be described with reference to FIGS. 5 and 6.

先ず、図5(a)に示すように、本管100の外面に電気融着接合された分岐サドル継手10の分岐部20からキャップ26を取り外す。続いて、分岐部20の上端開口から回動工具(図示せず)の端部を挿入し、回動工具を本体34の回転工具係合部42に挿し込む。それから、回動工具によって本体34を回転させることにより、図5(b)に示すように、止水部材12を下降させる。   First, as shown in FIG. 5A, the cap 26 is removed from the branch portion 20 of the branch saddle joint 10 that is electro-fused to the outer surface of the main pipe 100. Subsequently, an end portion of a rotating tool (not shown) is inserted from the upper end opening of the branch portion 20, and the rotating tool is inserted into the rotating tool engaging portion 42 of the main body 34. Then, the water stop member 12 is lowered as shown in FIG. 5B by rotating the main body 34 with a rotating tool.

そして、図6(a)に示すように、本体34の(当接部38の)傾斜面40が座部30に接触して係止されるまで止水部材12を下降させる。それから、止水部材12をさらに下降させることにより、本体34の傾斜面40を座部30の角部32に押し当てる。   Then, as shown in FIG. 6A, the water stop member 12 is lowered until the inclined surface 40 (of the contact portion 38) of the main body 34 comes into contact with and is locked with the seat portion 30. Then, the water stop member 12 is further lowered to press the inclined surface 40 of the main body 34 against the corner portion 32 of the seat portion 30.

すると、止水部材12の本体34(の当接部38)を座部30よりも硬質な材料(合成樹脂)で形成していることによって、図6(b)に示すように、止水部材12の本体34の傾斜面40が座部30の角部32をつぶしつつ下方向に下降し、つぶされた角部32が傾斜面40に沿った平らな形状に変形する。   Then, since the main body 34 (the contact portion 38) of the water stop member 12 is formed of a material (synthetic resin) harder than the seat portion 30, as shown in FIG. The inclined surface 40 of the twelve main bodies 34 descends downward while crushing the corner portion 32 of the seat portion 30, and the crushed corner portion 32 is deformed into a flat shape along the inclined surface 40.

そして、これにより、止水部材12の本体34の傾斜面40と座部30の角部32とが強固に密着されるので、止水部材12の本体34と座部30の角部32との間隙が水密的に閉塞されて、本管100側から分岐サドル継手10側へ流入する水道水が止水されることとなる。   And since the inclined surface 40 of the main body 34 of the water stop member 12 and the corner | angular part 32 of the seat part 30 are closely_contact | adhered by this, the main body 34 of the water stop member 12 and the corner | angular part 32 of the seat part 30 are closely_contact | adhered. The gap is watertightly closed, and the tap water flowing from the main pipe 100 side to the branch saddle joint 10 side is stopped.

以上のように、この実施例では、本管100側から分岐サドル継手10側へ流入する水道水を止水するときに、分岐部20内を下降させた止水部材12の当接部38を座部30に押し当てて座部30をつぶし、そのつぶした座部30を当接部38に沿った形状に変形させることによって、止水部材12の当接部38と座部30とを強固に密着させて、それらの間隙を閉塞させるようにしている。   As described above, in this embodiment, when the tap water flowing from the main pipe 100 side to the branch saddle joint 10 side is stopped, the contact portion 38 of the water stop member 12 lowered in the branch portion 20 is provided. By pressing against the seat portion 30 and crushing the seat portion 30 and deforming the collapsed seat portion 30 into a shape along the abutment portion 38, the abutment portion 38 and the seat portion 30 of the water stop member 12 are firmly connected. The gap between the two is closed.

このため、一度座部30に押し当てた止水部材12をさらに下降させる(つまり、増し締めする)ことで、止水性能を向上させることが可能である。よって、本管100側から分岐サドル継手10側へ向かって多量の水の流れがある場合や、本管100内の水圧が高い場合などにも、それに合わせて止水部材12を増し締めして止水性能を向上させるようにすることで、本管100側から分岐サドル継手10側へ流入する水道水の止水を確実に行うことができるようになる。   For this reason, the water stop performance can be improved by further lowering (that is, tightening) the water stop member 12 once pressed against the seat portion 30. Therefore, even when there is a large amount of water flowing from the main pipe 100 side to the branch saddle joint 10 side or when the water pressure in the main pipe 100 is high, the water stop member 12 is tightened accordingly. By improving the water stop performance, it is possible to reliably stop the tap water flowing from the main pipe 100 side to the branch saddle joint 10 side.

すなわち、この実施例によれば、本管100内の水道水の量や水圧などに対応させて止水部材12を適宜増し締めすることができるので、安定した止水性能を発揮することができる。   That is, according to this embodiment, the water stop member 12 can be appropriately tightened according to the amount of tap water or the water pressure in the main pipe 100, so that stable water stop performance can be exhibited. .

さらに、この実施例では、止水後に止水部材12の螺合が緩むなどして止水性能が低下することがあっても、その分だけ止水部材12を増し締めすることにより止水性能を回復させることが可能である。したがって、この実施例によれば、止水性能を長期的に維持することが可能である。   Further, in this embodiment, even if the water stop performance is lowered due to loosening of the screwing of the water stop member 12 after the water stop, the water stop performance is increased by tightening the water stop member 12 by that amount. It is possible to recover. Therefore, according to this embodiment, it is possible to maintain the water stopping performance for a long time.

なお、上述の実施例では、止水部材12の本体34の傾斜面40を座部30に押し当てて角部32をつぶし、そのつぶした角部32を本体34の傾斜面40に沿った平らな形状に変形させることによって、止水部材12の本体34と座部30との間で止水を行ったが、これに限定される必要はない。座部30が雌ねじ部28よりも内側に突き出すようにし、止水部材12を下降させたときに本体34の当接部38を座部30に押し当てることができるのであれば、本体34の当接部38や座部30には任意の形状を採用することができる。   In the above-described embodiment, the inclined surface 40 of the main body 34 of the water blocking member 12 is pressed against the seat portion 30 to crush the corner portion 32, and the crushed corner portion 32 is flat along the inclined surface 40 of the main body 34. Although the water stop was performed between the main body 34 of the water stop member 12 and the seat portion 30 by being deformed into a proper shape, it is not necessary to be limited to this. If the seat portion 30 protrudes inward from the female screw portion 28 and the abutting portion 38 of the main body 34 can be pressed against the seat portion 30 when the water blocking member 12 is lowered, the contact of the main body 34 is reduced. Any shape can be adopted for the contact portion 38 and the seat portion 30.

たとえば、図7に示すこの発明の別の実施例では、分岐部20の内面に形成される座部30が、止水部材12の本体34の当接部38の傾斜面40に対応する傾斜面44を有している。   For example, in another embodiment of the present invention shown in FIG. 7, the seat portion 30 formed on the inner surface of the branch portion 20 is an inclined surface corresponding to the inclined surface 40 of the abutting portion 38 of the main body 34 of the water stop member 12. 44.

図7および図8(a)に示すように、分岐サドル継手10の分岐部20の内面には、雌ねじ部28の下端から連続して座部30が形成される。座部30は、雌ねじ部28よりも内側に突き出すようにされ、分岐部20と同じ樹脂、すなわちこの実施例では、ポリエチレンによって形成される。たとえば、この実施例では、座部30は、分岐部20の内面から前下がりの段差(または階段)状に突き出して形成され、その上端内周縁に、下方へ向かって縮径する傾斜面44を有している。傾斜面44は、本体34の傾斜面40よりも小さい勾配(傾斜角度)で傾斜し、その傾斜角度は、たとえば30°であり、その長さは、たとえば3mmである。   As shown in FIGS. 7 and 8A, a seat portion 30 is formed on the inner surface of the branch portion 20 of the branch saddle joint 10 continuously from the lower end of the female screw portion 28. The seat portion 30 protrudes inward from the female screw portion 28, and is formed of the same resin as that of the branch portion 20, that is, polyethylene in this embodiment. For example, in this embodiment, the seat portion 30 is formed to protrude from the inner surface of the branching portion 20 in a step-down (or stepped) shape, and an inclined surface 44 whose diameter is reduced downward is formed on the inner peripheral edge of the upper end. Have. The inclined surface 44 is inclined with a smaller gradient (inclination angle) than the inclined surface 40 of the main body 34, the inclination angle is, for example, 30 °, and the length thereof is, for example, 3 mm.

このような分岐サドル継手10に本管100側から流入する水道水を止水する(つまり、止水構造を構築する)ときには、先ず、本体34の回転工具係合部42に挿し込んだ回動工具を回転させることにより、分岐部20内で止水部材12を下降させる。そして、図8(a)に示すように、本体34の傾斜面40が座部30の傾斜面44に接触して係止されるまで止水部材12を下降させる。それから、止水部材12をさらに下降させることにより、本体34の傾斜面40を座部30の傾斜面44に対して押し当てる。   When the tap water flowing into the branch saddle joint 10 from the main pipe 100 side is stopped (that is, a water stop structure is constructed), first, the rotation inserted into the rotary tool engaging portion 42 of the main body 34 is inserted. By rotating the tool, the water stop member 12 is lowered in the branch portion 20. Then, as shown in FIG. 8A, the water stop member 12 is lowered until the inclined surface 40 of the main body 34 comes into contact with and is engaged with the inclined surface 44 of the seat portion 30. Then, by further lowering the water stop member 12, the inclined surface 40 of the main body 34 is pressed against the inclined surface 44 of the seat portion 30.

すると、止水部材12の本体34(の当接部38)を座部30よりも硬質な合成樹脂で形成していることによって、図8(b)に示すように、本体34の傾斜面40が座部30の傾斜面44をつぶしつつ下方向に下降し、つぶされた傾斜面44が本体34の傾斜面40に沿うように、つまり本体34の傾斜面40とほぼ等しい勾配で傾斜するように変形する。   Then, the inclined surface 40 of the main body 34 is formed as shown in FIG. 8B by forming the main body 34 (the contact portion 38 thereof) of the water stop member 12 with a synthetic resin harder than the seat portion 30. Is lowered downward while crushing the inclined surface 44 of the seat portion 30, and the crushed inclined surface 44 is inclined along the inclined surface 40 of the main body 34, that is, with an inclination substantially equal to the inclined surface 40 of the main body 34. Transforms into

そして、これにより、止水部材12の本体34の傾斜面40と座部30の傾斜面44とが強固に密着されるので、止水部材12の本体34と座部30の傾斜面44との間隙が水密的に閉塞されて、本管100側から分岐サドル継手10側へ流入する水道水が止水されることとなる。   As a result, the inclined surface 40 of the main body 34 of the water stop member 12 and the inclined surface 44 of the seat portion 30 are firmly adhered to each other. The gap is watertightly closed, and the tap water flowing from the main pipe 100 side to the branch saddle joint 10 side is stopped.

この実施例においても、図1の実施例と同様に、安定した止水性能を発揮することができ、しかも止水性能を長期的に維持することが可能である。   Also in this embodiment, as in the embodiment of FIG. 1, stable water stop performance can be exhibited, and the water stop performance can be maintained for a long time.

また、たとえば、図9に示すこの発明のさらに別の実施例では、止水部材12の本体34の下端部に凸部46と凹部48とが形成される。   Further, for example, in still another embodiment of the present invention shown in FIG. 9, a convex portion 46 and a concave portion 48 are formed at the lower end portion of the main body 34 of the water stop member 12.

図9に示すように、分岐サドル継手10の分岐部20の内面には、雌ねじ部28の下端から連続して座部30が形成される。座部30は、分岐部20の内面から前下がりの段差状に突き出して形成され、分岐部20と同じ樹脂、すなわちポリエチレンによって形成される。一例として、座部30は、雌ねじ部28の最内側よりも1.2mm程内側に突き出すようにされ、その軸方向の長さは、4mである。   As shown in FIG. 9, a seat portion 30 is formed on the inner surface of the branch portion 20 of the branch saddle joint 10 continuously from the lower end of the female screw portion 28. The seat portion 30 is formed so as to protrude from the inner surface of the branch portion 20 in a step-down shape that is forwardly lowered, and is formed of the same resin as the branch portion 20, that is, polyethylene. As an example, the seat portion 30 protrudes inward by about 1.2 mm from the innermost side of the female screw portion 28, and its axial length is 4 m.

一方、図10に示すように、止水部材12の本体34の当接部38は、凸部46および凹部48を有している。具体的には、本体34の下端部の周縁には、座部30に向かって突き出す凸部46が形成される。凸部46は、下方に向かって鋭利になる断面略三角形状を有しており、その先端角は、たとえば75°である。たとえば、凸部46は、その外側面が本体34の側面(外周面)と一体になるように形成され、本体34の周方向の全周に亘って連続して形成される。なお、凸部46は、内面側または外面側の片方がテーパとなる所謂片刃状に形成してもよいし、両方がテーパとなる所謂両刃状に形成してもよい。また、凸部46の内側には、上方に向けて窪む凹部48が形成される。凹部48は、その外側面が凸部46の内側面と一体化になるように形成され、本体34の周方向の全周に亘って連続して形成される。   On the other hand, as shown in FIG. 10, the contact portion 38 of the main body 34 of the water stop member 12 has a convex portion 46 and a concave portion 48. Specifically, a convex portion 46 protruding toward the seat portion 30 is formed on the periphery of the lower end portion of the main body 34. The convex portion 46 has a substantially triangular cross section that sharpens downward, and its tip angle is, for example, 75 °. For example, the convex portion 46 is formed so that the outer surface thereof is integrated with the side surface (outer peripheral surface) of the main body 34, and is formed continuously over the entire circumference in the circumferential direction of the main body 34. The convex portion 46 may be formed in a so-called single-edged shape in which one of the inner surface side or the outer surface side is tapered, or may be formed in a so-called double-edged shape in which both are tapered. In addition, a concave portion 48 that is recessed upward is formed inside the convex portion 46. The concave portion 48 is formed so that the outer surface thereof is integrated with the inner surface of the convex portion 46, and is continuously formed over the entire circumference of the main body 34.

このような分岐サドル継手10に本管100側から流入する水道水を止水する(つまり、止水構造を構築する)ときには、先ず、本体34の回転工具係合部42に挿し込んだ回動工具を回転させることにより、分岐部20内で止水部材12を下降させる。そして、図11(a)に示すように、本体34の凸部46が座部30の上面に接触して係止されるまで止水部材12を下降させる。それから、止水部材12をさらに下降させることにより、本体34の凸部46を座部30(の上面)に対して押し当てる。   When the tap water flowing into the branch saddle joint 10 from the main pipe 100 side is stopped (that is, a water stop structure is constructed), first, the rotation inserted into the rotary tool engaging portion 42 of the main body 34 is inserted. By rotating the tool, the water stop member 12 is lowered in the branch portion 20. Then, as shown in FIG. 11A, the water stop member 12 is lowered until the convex portion 46 of the main body 34 comes into contact with the upper surface of the seat portion 30 and is locked. Then, the water stop member 12 is further lowered to press the convex portion 46 of the main body 34 against the seat portion 30 (the upper surface thereof).

すると、止水部材12の本体34の当接部38を座部30よりも硬質な合成樹脂で形成していることによって、止水部材12の本体34の凸部46が座部30をつぶしつつ下方向に下降し、図11(b)に示すように、凸部46が座部30に食い込んで、それによって内側に押し出された座部30の一部が凹部48内に入り込む。   Then, since the contact portion 38 of the main body 34 of the water stop member 12 is formed of a synthetic resin harder than the seat portion 30, the convex portion 46 of the main body 34 of the water stop member 12 is crushing the seat portion 30. As shown in FIG. 11 (b), the convex portion 46 bites into the seat portion 30, and a part of the seat portion 30 pushed inwardly enters the concave portion 48.

そして、これにより、止水部材12の本体34の凸部46および凹部48と座部30とが強固に密着されるので、止水部材12の本体34と座部30との間隙が水密的に閉塞されて、本管100側から分岐サドル継手10側へ流入する水道水が止水されることとなる。   As a result, the convex portion 46 and the concave portion 48 of the main body 34 of the water-stopping member 12 and the seat portion 30 are firmly adhered, so that the gap between the main body 34 of the water-stopping member 12 and the seat portion 30 is watertight. The tap water that is blocked and flows from the main pipe 100 side to the branch saddle joint 10 side is stopped.

この実施例においても、図1の実施例と同様に、安定した止水性能を発揮することができ、しかも止水性能をより長期的に維持できるようになる。   Also in this embodiment, as in the embodiment of FIG. 1, stable water stop performance can be exhibited, and the water stop performance can be maintained for a longer period.

ただし、この実施例では、止水部材12の本体34の凸部46および凹部48と座部30との間で止水を行うようにしたが、必ずしも止水部材12の本体34の当接部38が凸部46および凹部48を有している必要はなく、少なくとも止水部材12の本体34に凸部46を形成し、その凸部46を座部30に押し当てて食い込ませるようにすれば、止水を行うことが可能である。   However, in this embodiment, water is stopped between the convex portion 46 and the concave portion 48 of the main body 34 of the water stop member 12 and the seat portion 30, but the contact portion of the main body 34 of the water stop member 12 is not necessarily provided. 38 does not need to have the convex portion 46 and the concave portion 48, and the convex portion 46 is formed at least on the main body 34 of the water-stopping member 12, and the convex portion 46 is pressed against the seat portion 30 to be bitten. In this case, it is possible to stop the water.

なお、上述の各実施例ではいずれも、分岐部20の内面にポリエチレンからなる座部30を形成するとともに、止水部材12の本体34の全体を、ポリエチレンよりも硬質なPOMによって形成したが、これに限定される必要はない。   In each of the above-described embodiments, the seat portion 30 made of polyethylene is formed on the inner surface of the branch portion 20, and the entire main body 34 of the water blocking member 12 is formed of POM that is harder than polyethylene. It is not necessary to be limited to this.

たとえば、必ずしも本管100ならびに分岐サドル継手10をポリエチレンによって形成する必要はなく、本管100ならびに分岐サドル継手10をポリプロピレン等の他の合成樹脂によって形成してもよい。要は、本管100と分岐サドル継手10とが同じ合成樹脂によって形成されていればよい。   For example, the main pipe 100 and the branch saddle joint 10 are not necessarily formed of polyethylene, and the main pipe 100 and the branch saddle joint 10 may be formed of other synthetic resins such as polypropylene. In short, the main pipe 100 and the branch saddle joint 10 may be made of the same synthetic resin.

また、たとえば、必ずしも分岐部20の内面に座部30を一体的に形成する必要もなく、分岐部20の内面に、分岐部20とは異なる合成樹脂からなる座部30を水密性の接着剤等で取り付けるようにしてもよい。   Further, for example, it is not always necessary to integrally form the seat portion 30 on the inner surface of the branch portion 20, and the seat portion 30 made of a synthetic resin different from the branch portion 20 is formed on the inner surface of the branch portion 20. You may make it attach with etc.

さらにまた、必ずしも止水部材12の本体34の全体を、座部30を形成している合成樹脂よりも硬質な合成樹脂によって形成する必要もない。   Furthermore, it is not always necessary to form the entire main body 34 of the water stop member 12 with a synthetic resin harder than the synthetic resin forming the seat portion 30.

たとえば、止水部材12の本体34の少なくとも当接部38(つまり、座部30に当接する部位)を、座部30を形成している合成樹脂よりも硬質な材料によって形成するのであれば、当接部38以外の部分を任意の材料によって形成してもよく、当接部38と当接部38以外の部分とを別体で形成するようにしてもよい。   For example, if at least the contact portion 38 (that is, the portion that contacts the seat portion 30) of the main body 34 of the water stop member 12 is formed of a material harder than the synthetic resin forming the seat portion 30, The part other than the contact part 38 may be formed of an arbitrary material, and the contact part 38 and the part other than the contact part 38 may be formed separately.

さらに、上述の各実施例ではいずれも、止水部材12を下降させて本体34の当接部38を座部30に押し当てて、つぶして変形させた座部30との間で止水を行うようにしたが、これに限定される必要はない。   Further, in each of the above-described embodiments, the water stop member 12 is lowered and the contact portion 38 of the main body 34 is pressed against the seat portion 30 to stop the water stop between the seat portion 30 that has been crushed and deformed. However, the present invention is not limited to this.

たとえば、金属製の座部30を分岐部20の内面に水密性の接着剤等で取り付けるようにし、その座部30に対してPOMからなる本体34の当接部38を押し付けて密着させることによって、本管100側から分岐サドル継手10側へ流入する水道水を止水するようにしてもよい。   For example, the metal seat 30 is attached to the inner surface of the branch portion 20 with a water-tight adhesive or the like, and the abutting portion 38 of the main body 34 made of POM is pressed against the seat 30 and brought into close contact therewith. The tap water flowing from the main pipe 100 side to the branch saddle joint 10 side may be stopped.

また、たとえば、図1の実施例において、止水部材12の本体34の傾斜面40を単純に座部30の角部32に押し付けて密着させることで、止水部材12の本体34と段差部32との間隙を水密的に閉塞させて、本管100側から分岐サドル継手10側へ流入する水道水を止水するようにしてもよい。   In addition, for example, in the embodiment of FIG. 1, the inclined surface 40 of the main body 34 of the water stop member 12 is simply pressed against the corner portion 32 of the seat portion 30 to be brought into close contact with the main body 34 of the water stop member 12 and the step portion. The tap water flowing from the main pipe 100 side to the branch saddle joint 10 side may be stopped by watertightly closing the gap with the water pipe 32.

同じように、図7の実施例において、座部30の傾斜面44を本体34の傾斜面40とほぼ等しい勾配で傾斜するようにしておき、それに対して本体34の傾斜面40を押し付けて密着させることで、止水部材12の本体34の傾斜面40と座部30の傾斜面44との間隙を水密的に閉塞させて、本管100側から分岐サドル継手10側へ流入する水道水を止水するようにしてもよい。   Similarly, in the embodiment of FIG. 7, the inclined surface 44 of the seat portion 30 is inclined with substantially the same gradient as that of the inclined surface 40 of the main body 34, and the inclined surface 40 of the main body 34 is pressed against the inclined surface 40. By doing so, the gap between the inclined surface 40 of the main body 34 of the water stop member 12 and the inclined surface 44 of the seat portion 30 is closed in a watertight manner, so that tap water flowing from the main pipe 100 side to the branch saddle joint 10 side is supplied. You may make it stop water.

さらにまた、上述の各実施例ではいずれも、止水部材12を分岐サドル継手10に用いるようにしたが、止水部材12は、分岐サドル継手10以外の分岐継手に用いることもできる。   Furthermore, in each of the above-described embodiments, the water stop member 12 is used for the branch saddle joint 10. However, the water stop member 12 can be used for a branch joint other than the branch saddle joint 10.

また、上で挙げた寸法などの具体的数値はいずれも単なる一例であり、製品の仕様などの必要に応じて適宜変更可能である。   In addition, the specific numerical values such as the dimensions given above are merely examples, and can be appropriately changed according to necessity such as product specifications.

10 …分岐サドル継手
12 …止水部材
14 …サドル部
16 …分岐孔
20 …分岐部
22 …枝管接続部
28 …ねじ部
30 …座部
32 …角部
34 …本体
38 …当接部
40 …傾斜面
44 …傾斜面
46 …凸部
48 …凹部
100 …本管
DESCRIPTION OF SYMBOLS 10 ... Branch saddle joint 12 ... Water stop member 14 ... Saddle part 16 ... Branch hole 20 ... Branch part 22 ... Branch pipe connection part 28 ... Screw part 30 ... Seat part 32 ... Corner | angular part 34 ... Main body 38 ... Contact part 40 ... Inclined surface 44 ... Inclined surface 46 ... Convex part 48 ... Concave part 100 ... Main pipe

Claims (5)

合成樹脂製の本管から分岐を取り出すために前記本管の外面に電気融着接合される分岐サドル継手において、
分岐孔が形成されたサドル部、
前記分岐孔の周縁部から立ち上がる短管状の分岐部、
前記分岐部の内面に形成される雌ねじ部、
第1樹脂からなり、前記雌ねじ部の下方に前記雌ねじ部よりも内側に突き出して形成される座部、および
前記座部に当接する当接部と前記雌ねじ部に螺合する雄ねじ部とを有し、かつ前記雄ねじ部と前記雌ねじ部との螺合によって前記分岐部の内部に移動可能に設けられる止水部材を備え、
前記当接部を前記第1樹脂よりも硬質な材料で形成し、前記止水部材を下降させて前記当接部を押し当てることによってつぶした座部と前記当接部との間で前記本管から流入する水を止水するようにしたことを特徴とする、分岐サドル継手。
In a branch saddle joint that is electrofused to the outer surface of the main pipe to take out a branch from the main pipe made of synthetic resin,
Saddle part with branch holes formed,
A short tubular branch rising from the peripheral edge of the branch hole;
An internal thread formed on the inner surface of the branch part;
A seat portion made of a first resin and projecting inward from the female screw portion below the female screw portion, and a contact portion that comes into contact with the seat portion and a male screw portion that is screwed into the female screw portion. And a water stop member provided movably inside the branch portion by screwing between the male screw portion and the female screw portion,
The contact portion is formed of a material harder than the first resin, and the book is between the contact portion and the seat portion crushed by lowering the water stop member and pressing the contact portion. A branch saddle joint characterized in that water flowing in from a pipe is stopped.
前記座部は、前記当接部を向くように形成された角部を有し、
前記当接部を押し当てることによってつぶした角部と前記当接部との間で止水するようにした、請求項1記載の分岐サドル継手。
The seat portion has a corner portion formed to face the contact portion,
The branch saddle joint according to claim 1, wherein water is stopped between the corner portion crushed by pressing the contact portion and the contact portion.
前記当接部は、下方へ向かって縮径する第1傾斜面を有し、
前記座部は、前記第1傾斜面よりも小さい勾配で傾斜する第2傾斜面を有し、
前記第1傾斜面を押し当てることによって前記第2傾斜面をつぶして前記第1傾斜面に沿わせ、その第2傾斜面と前記第1傾斜面との間で止水するようにした、請求項1記載の分岐サドル継手。
The contact portion has a first inclined surface that decreases in diameter downward.
The seat has a second inclined surface that is inclined with a smaller gradient than the first inclined surface;
The second inclined surface is crushed along the first inclined surface by pressing the first inclined surface, and water is stopped between the second inclined surface and the first inclined surface. Item 2. The branch saddle joint according to item 1.
前記当接部は、前記座部を向くように形成された凸部を有し、
前記当接部の前記凸部を押し当てることによってつぶした座部と前記凸部との間で止水するようにした、請求項1記載の分岐サドル継手。
The abutting part has a convex part formed to face the seat part,
The branch saddle joint according to claim 1, wherein water is stopped between the crushed seat portion and the convex portion by pressing the convex portion of the abutting portion.
請求項1ないし4のいずれかに記載の分岐サドル継手の止水方法であって、
(a)前記本管の外面に前記分岐サドル継手を電気融着接合するステップ、
(b)前記雄ねじ部と前記雌ねじ部との螺合によって前記止水部材を前記分岐部の内部で下降させるステップ、
(c)前記ステップ(b)で前記分岐部の内部で下降させた前記止水部材の前記当接部を前記座部に係止させるステップ、
(d)前記ステップ(c)の後、前記止水部材をさらに下降させることにより、前記当接部によって前記座部をつぶして変形させ、その座部と前記本体との間で前記本管から流入する水を止水するステップを含む、分岐サドル継手の止水方法。
A water stopping method for a branch saddle joint according to any one of claims 1 to 4,
(A) a step of electrofusion bonding the branch saddle joint to the outer surface of the main pipe;
(B) a step of lowering the water stop member inside the branch portion by screwing the male screw portion and the female screw portion;
(C) The step of locking the contact portion of the water stop member lowered in the branch portion in the step (b) to the seat portion,
(D) After the step (c), by further lowering the water stop member, the seat portion is crushed and deformed by the contact portion, and the main pipe is removed from the seat portion and the main body. A water stopping method for a branch saddle joint, including a step of stopping water flowing in.
JP2012050525A 2012-03-07 2012-03-07 Branch saddle joint and water stop method Active JP5781460B2 (en)

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Publication number Priority date Publication date Assignee Title
JP6302204B2 (en) * 2013-10-04 2018-03-28 株式会社タブチ Saddle faucet
JP6325832B2 (en) * 2014-02-06 2018-05-16 株式会社クボタケミックス Branch saddle fitting
JP6302323B2 (en) * 2014-03-28 2018-03-28 積水化学工業株式会社 Branch joint

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