JP5773853B2 - Pressure reducing valve and mounting method of pressure reducing valve - Google Patents

Pressure reducing valve and mounting method of pressure reducing valve Download PDF

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JP5773853B2
JP5773853B2 JP2011260182A JP2011260182A JP5773853B2 JP 5773853 B2 JP5773853 B2 JP 5773853B2 JP 2011260182 A JP2011260182 A JP 2011260182A JP 2011260182 A JP2011260182 A JP 2011260182A JP 5773853 B2 JP5773853 B2 JP 5773853B2
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pressure reducing
valve
unit holding
reducing valve
unit
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中村 知広
知広 中村
弘宣 若林
弘宣 若林
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Sekisui Chemical Co Ltd
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Description

本発明は、二次側の流路の圧力を制御する弁機構ユニットを備えた減圧弁及び減圧弁の取付方法に関する。   The present invention relates to a pressure reducing valve provided with a valve mechanism unit that controls the pressure in a secondary-side flow path, and a method for attaching the pressure reducing valve.

従来、戸建て住宅や集合住宅の給湯給水の専有部における給湯給水配管の工法として、「ヘッダ方式」が広く採用されている。ヘッダ方式に用いられる配管は、架橋ポリエチレン管、ポリブテン管及びポリエチレン−アルミニウム複合管などの可撓性を有する樹脂により形成される場合、配管の接続個所の数を抑えて接続箇所からの漏水の危険性を少なくし、複数の使用箇所(水栓)で同時使用された場合であっても、各水栓の流量変動を抑えることができる、というメリットを有する。また、腐食などによる劣化が少ないため、水質や衛生性を維持することができる、というメリットを有する。   Conventionally, the “header method” has been widely adopted as a method of hot water supply / water supply piping in a dedicated part of hot water supply / water supply in a detached house or an apartment house. When piping used for the header system is made of flexible resin such as cross-linked polyethylene pipes, polybutene pipes, and polyethylene-aluminum composite pipes, the risk of water leakage from the connecting parts by limiting the number of connecting parts of the pipes Even if it is a case where it reduces the property and it is a case where it is simultaneously used in a some use location (water faucet), it has the merit that the flow variation of each water faucet can be suppressed. Moreover, since there is little deterioration by corrosion etc., it has the merit that water quality and hygiene can be maintained.

また、小規模の集合住宅などの給水方式として、「受水槽方式」が広く採用されている。受水槽方式は、集合住宅の屋上又は地上に設けられた受水槽に水道水を一旦貯留し、貯留した水道水を高低差による位置エネルギやポンプを用いた圧送により各住戸に分配する方式であり、主に、上層階にて不足する給水圧力を補うことができる、というメリットを有する。しかし、受水槽方式は、受水槽の衛生面の管理不良により、不衛生な水が各住戸に供給される、という問題を有する。   In addition, the “water tank method” is widely adopted as a water supply method for small apartment houses. The water tank system is a system in which tap water is temporarily stored in a water tank provided on the roof of the apartment house or on the ground, and the stored tap water is distributed to each dwelling unit by positional energy using a height difference or pumping using a pump. Primarily, it has the merit of being able to compensate for insufficient water supply pressure on the upper floors. However, the water receiving tank method has a problem that unsanitary water is supplied to each dwelling unit due to poor management of the hygienic aspect of the water receiving tank.

そのため、近年、政府が提唱する「ふれっしゅ水道計画」の推進により、3〜5階建ての中層建築物では、「直結直圧式給水」が広く採用されている。直結直圧式給水は、水道水を受水槽やポンプなどを用いることなく水道の給水圧力のみで上層階に供給する方式であり、受水槽を介して不衛生な水が供給されるという問題が生じることがない。しかし、直結直圧式給水は、従来の受水槽方式などに比して水道の給水圧力を高める必要があるため、給水施設のポンプ設備や配管などの増強が必要となる。また、直結直圧式給水は、地域や標高に影響して給水圧力が異常に高くなるおそれがあるため、例えば、給水圧力の上昇により、住宅内の配管が水撃作用(ウォーターハンマ)により異音を発するという問題や、配管のシール部材の摩耗及び劣化が激しくなるという問題を有する。   Therefore, in recent years, “directly connected direct-pressure water supply” has been widely adopted in 3 to 5 stories of middle-rise buildings due to the promotion of the “Fureshu Waterworks Project” advocated by the government. Direct-coupled direct-pressure water supply is a method of supplying tap water to upper floors using only water supply pressure without using a water receiving tank or pump, and there is a problem that unsanitary water is supplied through the water receiving tank. There is nothing. However, since the direct connection direct pressure type water supply needs to increase the water supply pressure of the water supply as compared with the conventional water receiving tank method or the like, it is necessary to reinforce the pump equipment and piping of the water supply facility. In addition, because direct-coupled direct-pressure water supply may affect the area and altitude, the water supply pressure may become abnormally high. For example, when the water supply pressure rises, the piping in the house is abnormal due to water hammer (water hammer) And the problem that the wear and deterioration of the seal member of the pipe become severe.

また、台所、洗面所及び風呂などの水栓方式として、「シングルレバー方式」が広く採用されている。シングルレバー方式は、1つの操作レバーにより、湯水を出す、止める、水と湯とを切り替えるといった操作が簡単にできる、というメリットを有する一方、細かな水量を調整し難く、流量過大により水が飛び散るなどの問題を有する。   In addition, the “single lever method” has been widely adopted as a faucet method for kitchens, washrooms, and baths. The single lever system has the advantage that it can be easily operated with a single operating lever to supply and stop hot water and to switch between water and hot water, but it is difficult to adjust the fine water volume, and water scatters due to excessive flow rate. Have problems such as.

また、集合住宅などの給水圧力について、各住戸への給水圧力は高低差により変動するため、上階は水の吐出量が不足ぎみなる一方、下階は水の吐出量が過剰ぎみとなる、などの問題を有する。そこで、各住戸の給水配管に減圧弁を備えたメータユニットを取り付け、階層の異なる各住戸に適正な給水圧力で水を供給するシステムが広く採用されている。但し、このシステムは、戸建て住宅には採用されていない。
また、集合住宅などの給水圧力について、朝晩の時間帯には、各住戸の水の使用量が多くなるため、水道からの給水圧力が低下する一方、その他の時間帯には、各住戸の水の使用量が少なくなるため、給水圧力が上昇する。そのため、各住戸の使用者が快適な水の使用感を得ることができない、という問題を有する。そこで、水栓金具の根元に設けられた止水栓により全開時の吐出流量を調整することが提案されているが、時間帯に応じて水の出方が変化するため、適正に調整することが不可能である。
Also, with regard to the water supply pressure of apartment houses, the water supply pressure to each dwelling unit fluctuates due to the difference in elevation, so the upper floor has insufficient water discharge, while the lower floor has excessive water discharge. Have problems such as. Therefore, a system is widely used in which a meter unit having a pressure reducing valve is attached to a water supply pipe of each dwelling unit and water is supplied to each dwelling unit having a different level with an appropriate water supply pressure. However, this system has not been adopted for detached houses.
In addition, regarding the water supply pressure of apartment buildings, the amount of water used by each dwelling unit increases during the morning and evening hours, so the water supply pressure from the water supply decreases. As the amount of water used decreases, the water supply pressure increases. Therefore, it has the problem that the user of each dwelling unit cannot obtain the comfortable use feeling of water. Therefore, it has been proposed to adjust the discharge flow rate when the valve is fully opened with a stop cock provided at the base of the faucet fitting. Is impossible.

また、台所、洗面所及び風呂などの給湯給水方式として、「貯湯式給湯器」が広く採用されている。貯湯式給湯器は、貯湯槽内の圧力を一定以下に抑えるために、給水管から給湯器本体への入口に設けられた減圧弁を備え、この減圧弁により減圧された給水圧力で給湯を行う。しかし、貯湯式給湯器は、例えば、給水圧力の高い地域で用いられた場合、給湯側の圧力が給水側の圧力より減圧された状態となり、給水側と給湯側との圧力差が過大となるため、湯水を自動的に混合することにより流体温度を設定温度となるように調整して吐水する「サーモ式水栓」と組み合わせた場合、温度制御が不能となるという問題を有する。   Moreover, as a hot water supply system for kitchens, washrooms, baths, etc., a “hot water storage type hot water heater” is widely adopted. In order to keep the pressure in the hot water tank below a certain level, the hot water storage type water heater is equipped with a pressure reducing valve provided at the inlet from the water supply pipe to the water heater body, and hot water is supplied with the pressure of the water supplied by the pressure reducing valve. . However, when the hot water storage type hot water heater is used in an area where the water supply pressure is high, for example, the pressure on the hot water supply side is reduced from the pressure on the water supply side, and the pressure difference between the water supply side and the hot water supply side becomes excessive. Therefore, when combined with a “thermo-type faucet” that adjusts the fluid temperature to a set temperature by automatically mixing hot and cold water and discharges water, there is a problem that temperature control becomes impossible.

そこで、これらの問題を解決させるため、二次側の給水圧力を減圧する減圧弁が提案され(例えば、特許文献1)、この減圧弁を、給湯用及び/又は給水用のヘッダ管の一次側流入口に設けることにより、配管の水撃作用を抑制して異音の発生を防ぎ、配管のシール部材の摩耗及び劣化を抑えて長寿命化させ、シングルレバー方式の水栓を用いる場合であっても水の飛び散りを抑制し、給水側と給湯側の圧力差を過小にして「サーモ式水栓」における温度制御を作動させ、上述する複数の問題を解決させようという試みがなされている。   Therefore, in order to solve these problems, a pressure reducing valve for reducing the secondary side water supply pressure has been proposed (for example, Patent Document 1), and this pressure reducing valve is used as the primary side of the header pipe for hot water supply and / or water supply. This is a case where a single lever type faucet is used by suppressing the water hammer effect of the pipe to prevent the generation of abnormal noise, preventing wear and deterioration of the pipe seal member and extending the service life. Even so, attempts have been made to solve the above-described problems by suppressing the scattering of water and operating the temperature control in the “thermo-type faucet” by reducing the pressure difference between the water supply side and the hot water supply side.

特開10−63342号公報JP 10-63342 A

しかしながら、特許文献1に記載された減圧弁にあっては、内部の弁機構が複雑であるため、例えば、上流側の配管施工作業時に生じた、シール材の切れ端や配管材の切り屑などの固形物が弁機構に詰まりやすく、弁機構に詰まった固形物が弁の水密性や、弁の圧力調整機能を損なわせるおそれがある。   However, in the pressure reducing valve described in Patent Document 1, since the internal valve mechanism is complicated, for example, a piece of sealing material or a piece of piping material generated during upstream piping construction work, etc. The solid matter is easily clogged in the valve mechanism, and the solid matter clogged in the valve mechanism may impair the water tightness of the valve and the pressure adjusting function of the valve.

本発明はかかる事情を鑑みてなされたものであり、一次側の流路と二次側の流路との境界に外部に開放する筒状のユニット保持部を備える弁箱部と、弁箱部内を流れる流体の流量を二次圧の圧力変動に応じて制御する弁機構ユニットと、弁箱部内を流れる流体に含まれる切り屑などの固形物を取り除く除去手段を備える蓋部とを備え、作業工程に応じて弁機構ユニットと蓋部とのいずれかを選択してユニット保持部に挿入するようにしてあることにより、例えば、減圧弁の取付作業を含む配管施工作業時に生じたシール材の切れ端や切り屑などの固形物が弁機構に詰まることなく、弁の水密性や弁の圧力調整機能が損なわれることなく、取付作業を完了させることができる減圧弁を提供することを目的とする。   The present invention has been made in view of such circumstances, and includes a valve box portion including a cylindrical unit holding portion that opens to the outside at the boundary between the primary flow path and the secondary flow path, A valve mechanism unit that controls the flow rate of the fluid flowing in accordance with the pressure fluctuation of the secondary pressure, and a lid portion that includes a removing means for removing solids such as chips contained in the fluid flowing in the valve box portion. By selecting either the valve mechanism unit or the lid according to the process and inserting it into the unit holding part, for example, a piece of sealing material generated during piping construction work including the work of installing the pressure reducing valve It is an object of the present invention to provide a pressure reducing valve that can complete the mounting operation without clogging the valve mechanism with solid matter such as chips and chips, and without impairing the water tightness of the valve and the pressure adjusting function of the valve.

本発明に係る減圧弁は、一次側の流路と二次側の流路との境界に外部に開放する筒状のユニット保持部を備える弁箱部と、前記ユニット保持部に引き抜き可能に挿入され、前記ユニット保持部に挿入された状態で前記一次側の流路と前記二次側の流路とを連通する通水路を形成し、該通水路を流れる流体の流量を二次圧の圧力変動に応じて制御する弁機構ユニットと、該弁機構ユニットが未挿入状態の前記ユニット保持部に前記弁機構ユニットに代わり挿入され、該ユニット保持部に挿入された状態で前記一次側の流路と前記二次側の流路とを連通する通水路を形成し、該通水路を流れる流体に含まれる切り屑などの固形物を前記流体から取り除く除去手段を備える蓋部とを備えることを特徴とする。   A pressure reducing valve according to the present invention is inserted in a valve box portion having a cylindrical unit holding portion that opens to the outside at a boundary between a primary-side flow passage and a secondary-side flow passage, and is detachably inserted into the unit holding portion. A water passage that communicates the primary-side flow path and the secondary-side flow path in a state of being inserted into the unit holding portion, and the flow rate of the fluid flowing through the water-flow path is a pressure of the secondary pressure. A valve mechanism unit to be controlled in accordance with fluctuations, and the valve mechanism unit is inserted in the unit holding portion in a non-inserted state in place of the valve mechanism unit, and is inserted into the unit holding portion in the primary side flow path And a lid having a removing means that forms a water passage that communicates with the flow path on the secondary side and removes solids such as chips contained in the fluid flowing through the water passage from the fluid. And

また、本発明に係る減圧弁は、前記蓋部は、前記ユニット保持部に挿入された状態で該ユニット保持部との嵌合部の所定の部分が水密シール状態となり、該水密シール状態の部分と前記ユニット保持部の開放端との間に係止ピンを受け付ける係合受け部が形成され、該係合受け部に係合する係止ピンが前記ユニット保持部に挿抜自在に挿通保持されることにより前記ユニット保持部に取り付けられる構成であってもよい。   Further, in the pressure reducing valve according to the present invention, in the state where the lid portion is inserted into the unit holding portion, a predetermined portion of the fitting portion with the unit holding portion is in a watertight sealing state, and the watertight sealing state portion And an open end of the unit holding portion, an engagement receiving portion for receiving a locking pin is formed, and the locking pin that engages with the engagement receiving portion is inserted and held in the unit holding portion so as to be detachable. The structure attached to the said unit holding | maintenance part may be sufficient.

また、本発明に係る減圧弁は、前記除去手段は、編目又は格子状の構造を有する部材である構成であってもよい。   In the pressure reducing valve according to the present invention, the removing unit may be a member having a stitch or lattice structure.

また、本発明に係る減圧弁は、それの端部に他の部材と接続するための継手が取り付けられる構成であってもよい。   Further, the pressure reducing valve according to the present invention may have a configuration in which a joint for connecting to another member is attached to an end portion thereof.

また、本発明に係る減圧弁の取付方法は、本発明に係る減圧弁を設置する減圧弁の取付方法において、前記弁機構ユニットを挿入していない状態で、前記弁箱部を前記ユニット保持部が一次側の流路と二次側の流路との境界で外部に開放するように取り付け、前記蓋部を前記弁機構ユニットの代わりに前記ユニット保持部に挿入し、前記蓋部に形成された前記通水路に流れる流体に含まれる固形物を前記除去手段で取り除いた後、前記蓋部を前記ユニット保持部から取り外して前記弁機構ユニットを挿入することを特徴とする。   The pressure reducing valve mounting method according to the present invention is the pressure reducing valve mounting method in which the pressure reducing valve according to the present invention is installed, wherein the valve box unit is inserted into the unit holding portion in a state where the valve mechanism unit is not inserted. Is attached to open to the outside at the boundary between the primary side flow path and the secondary side flow path, and the lid is inserted into the unit holding part instead of the valve mechanism unit. Further, after removing solid matter contained in the fluid flowing through the water passage by the removing means, the lid part is removed from the unit holding part and the valve mechanism unit is inserted.

本発明にあっては、例えば、減圧弁の取付作業を経て、通水及び圧力検査のために湯水を流す際、弁箱部のユニット保持部に、除去手段を有する蓋部を選択挿入して弁箱部内の流れる流体が含んでいる固形物を取り除き、その後、蓋部を取り外して圧力調整機能を有する弁機構ユニットを選択挿入することにより、上流側の配管施工作業時に生じた固形物が弁機構ユニットに詰まることなく、弁の水密性や弁の圧力調整機能が損なわれることなく、減圧弁の取付作業が無事完了する。   In the present invention, for example, when flowing hot water for water flow and pressure inspection after mounting the pressure reducing valve, a lid portion having a removing means is selectively inserted into the unit holding portion of the valve box portion. Remove the solids contained in the fluid flowing in the valve box, and then remove the lid and selectively insert the valve mechanism unit with pressure adjustment function to remove the solids generated during the upstream piping construction work. Installation of the pressure reducing valve is completed safely without clogging the mechanism unit and without impairing the water tightness of the valve or the pressure adjustment function of the valve.

本発明は、内部の弁機構が複雑なため、流体に含まれる固形物が詰まりやすい減圧弁を取り付ける場合であっても、例えば、上流側の配管施工作業時に生じたシール材の切れ端や、配管材の切り屑などの固形物が弁機構に詰まることなく、弁の水密性や弁の圧力調整機能が損なわれることなく取付作業を完了させることができる。   Since the internal valve mechanism of the present invention is complicated, for example, even when a pressure reducing valve that is likely to be clogged with solids contained in a fluid is attached, for example, a piece of sealing material generated during upstream piping construction work or piping The mounting operation can be completed without clogging the valve mechanism with solids such as cutting chips of the material, and without impairing the water tightness of the valve and the pressure adjusting function of the valve.

本発明に係る減圧弁を備えるヘッダ配管システムの全体構成を示す模式図である。It is a schematic diagram which shows the whole structure of a header piping system provided with the pressure reducing valve which concerns on this invention. 本発明に係る減圧弁の取り付けの一例を示す側面図である。It is a side view which shows an example of attachment of the pressure reducing valve which concerns on this invention. 本発明に係る減圧弁を、弁機構ユニットを装着した状態で垂直方向に切断したときの側面視断面図である。It is side view sectional drawing when the pressure reducing valve which concerns on this invention is cut | disconnected by the perpendicular direction in the state which mounted | wore with the valve mechanism unit. 図3の弁機構ユニットをX−X方向(水平方向)に切断したときの平面視断面図である。FIG. 4 is a cross-sectional view in plan view when the valve mechanism unit of FIG. 3 is cut in the XX direction (horizontal direction). 本発明に係る減圧弁を、蓋部を装着した状態で垂直方向に切断したときの側面視断面図である。It is side surface sectional drawing when the pressure-reduction valve which concerns on this invention is cut | disconnected by the orthogonal | vertical direction in the state which mounted | wore with the cover part. 本発明に係る減圧弁を、図5とは異なる蓋部を装着した状態で垂直方向に切断したときの側面視断面図である。FIG. 6 is a side cross-sectional view of the pressure reducing valve according to the present invention when cut in the vertical direction with a lid portion different from that of FIG. 図6の蓋部をY−Y方向(水平方向)に切断したときの平面視断面図である。FIG. 7 is a cross-sectional view in plan view when the lid of FIG. 6 is cut in the YY direction (horizontal direction). 図3とは異なる構造を備える減圧弁を、弁機構ユニットを装着した状態で垂直方向に切断したときの側面視断面図である。FIG. 4 is a side sectional view when a pressure reducing valve having a structure different from that in FIG. 3 is cut in a vertical direction with the valve mechanism unit mounted.

実施の形態1.
本発明に係る減圧弁及びこの減圧弁を備えるヘッダ配管システムについて本実施の形態を示す図面に基づいて以下説明する。ヘッダ配管システムは、図面に示すように、ヘッダ管1と、減圧弁2と、継手3と、ファスナ4と、引込配管5と、屋内配管6と、水栓金具7とを備える。
Embodiment 1.
A pressure reducing valve according to the present invention and a header piping system including the pressure reducing valve will be described below with reference to the drawings showing the present embodiment. As shown in the drawing, the header piping system includes a header pipe 1, a pressure reducing valve 2, a joint 3, a fastener 4, a lead-in pipe 5, an indoor pipe 6, and a faucet fitting 7.

ヘッダ管1は、例えば、架橋ポリエチレン樹脂などの可撓性を有する合成樹脂で形成されており、外部から湯水を取り入れる引込配管5と、水栓金具7に給湯給水する屋内配管6とを接続するための管寄せである。また、ヘッダ管1は、ヘッダ本体10と、このヘッダ本体10から分岐する複数のヘッダ分岐部11とを備える。   The header pipe 1 is formed of, for example, a flexible synthetic resin such as a cross-linked polyethylene resin, and connects a lead-in pipe 5 that takes in hot water from the outside and an indoor pipe 6 that supplies hot water to the faucet fitting 7. It is a header for. In addition, the header pipe 1 includes a header body 10 and a plurality of header branch portions 11 that branch from the header body 10.

ヘッダ本体10は、一次側の流入口が引込配管5と間接的に接続し、引込配管5を通過する湯水を受け入れる。複数のヘッダ分岐部11は、二次側の流出口が屋内配管6とそれぞれ接続し、ヘッダ本体10を通過する湯水を分水して屋内配管6にそれぞれ送り、この湯水を屋内配管6を通じて水栓金具7に供給する。   In the header body 10, the primary inlet is indirectly connected to the drawing pipe 5 and receives hot water passing through the drawing pipe 5. The plurality of header branching portions 11 have secondary outlets connected to the indoor piping 6, respectively, and divide the hot water passing through the header body 10 and send it to the indoor piping 6. Supply to the stopper fitting 7.

ヘッダ管1は、一次側の流入口と引込配管5との間に、減圧弁2及び継手3を介在させる。継手3は、一端が引込配管5に接続し、他端が減圧弁2に接続し、接続部分がファスナ4で挟み込まれることで抜脱することがないように固定されている。   The header pipe 1 has a pressure reducing valve 2 and a joint 3 interposed between the primary side inlet and the lead-in pipe 5. One end of the joint 3 is connected to the lead-in pipe 5, the other end is connected to the pressure reducing valve 2, and the connection portion is fixed so as not to be pulled out by being sandwiched between the fasteners 4.

減圧弁2は、二次側の圧力(二次圧)を後述するダイヤフラム212で受け、受けた力と二次圧調整ばね215の復元力とのバランスにより出力弁229を作動させ、一次側の流路と二次側の流路とに連通する通水路の開度を調整して二次圧を下げ、湯水を二次側に供給する装置である。減圧弁2は、引込配管5から屋内配管6へと流れる湯水の流量を制御する。屋内配管6を通過する湯水は、各水栓金具7に供給される。   The pressure reducing valve 2 receives the pressure on the secondary side (secondary pressure) by a diaphragm 212 described later, and operates the output valve 229 by the balance between the received force and the restoring force of the secondary pressure adjusting spring 215, It is an apparatus that adjusts the opening of a water passage communicating with a flow path and a secondary-side flow path to lower the secondary pressure and supply hot water to the secondary side. The pressure reducing valve 2 controls the flow rate of hot water flowing from the drawing pipe 5 to the indoor pipe 6. Hot water passing through the indoor pipe 6 is supplied to each faucet fitting 7.

(減圧弁2の構成について)
減圧弁2は、図3乃至図7に示すように、弁箱部20と、弁機構ユニット21と、蓋部25とを備える。
(Regarding the configuration of the pressure reducing valve 2)
As shown in FIGS. 3 to 7, the pressure reducing valve 2 includes a valve box portion 20, a valve mechanism unit 21, and a lid portion 25.

弁箱部20は、上半部に上下方向に貫通するユニット保持部200が形成されている。ユニット保持部200は、一次側の流路と二次側の流路との境界に外部に開放するように筒状の胴部を備え、胴部の上端が開口して開放端をなしているとともに、胴部の下端開放部に連通する空室201が形成されている。   In the valve box portion 20, a unit holding portion 200 penetrating in the vertical direction is formed in the upper half portion. The unit holding part 200 includes a cylindrical body part that opens to the outside at the boundary between the primary side flow path and the secondary side flow path, and the upper end of the body part opens to form an open end. In addition, a vacant chamber 201 communicating with the lower end opening of the trunk is formed.

空室201は、二次側(ヘッダ管1側)に形成された接続部202に連通している。接続部202には、ヘッダ管1の一次側の流入口が外嵌する。また、弁箱部20は、一次側(継手3側)に、ユニット保持部200の胴部への入口203が形成され、入口203より一次側に、接続部204が形成されている。接続部204には、継手3が内嵌する。ユニット保持部200は、胴部の開放端と入口203との間の中程に、後述する係止ピン230を差し込むための差込孔205が形成されている(図2参照)。   The vacant chamber 201 communicates with a connecting portion 202 formed on the secondary side (header pipe 1 side). A primary inlet of the header pipe 1 is fitted around the connection portion 202. Further, the valve box portion 20 has an inlet 203 to the trunk portion of the unit holding portion 200 formed on the primary side (the joint 3 side), and a connection portion 204 formed on the primary side from the inlet 203. The joint 3 is fitted into the connection portion 204. In the unit holding part 200, an insertion hole 205 for inserting a locking pin 230 described later is formed in the middle between the open end of the body part and the inlet 203 (see FIG. 2).

(弁機構ユニット21について)
弁機構ユニット21は、図3及び図4に示すように、ユニット保持部200の開放端から挿入されて着脱自在に取り付けられる。弁機構ユニット21は、基板210とばねキャップ211とで構成されてダイヤフラム212を備えるダイヤフラム室213と、基板210の中央から突き出たユニット体218とを備え、これらが一体的に纏められて交換可能なカートリッジ構造を有している。
(Regarding the valve mechanism unit 21)
As shown in FIGS. 3 and 4, the valve mechanism unit 21 is inserted from the open end of the unit holding part 200 and is detachably attached. The valve mechanism unit 21 includes a diaphragm chamber 213 that includes a base plate 210 and a spring cap 211 and includes a diaphragm 212, and a unit body 218 that protrudes from the center of the base plate 210. These units can be integrated together and exchanged. It has a simple cartridge structure.

ダイヤフラム室213は、板金製の皿状円盤をした基板210と、側面視台形状の中空体をしたばねキャップ211とが、対向し、これらの間にダイヤフラム212が介在された状態でこれらの周縁が重なり合っている。また、ダイヤフラム室213は、基板210の上面に、ばね受け214が取り付けられ、ばね受け214とばねキャップ211の上端内部に螺合する調整ナット216との間に二次圧調整ばね215が介在している。また、ダイヤフラム室213は、基板210とダイヤフラム212との間に二次圧室217が形成されている。また、ダイヤフラム室213は、ダイヤフラム212の中央にねじ部が形成され、ねじ部にユニット体218が螺合連設されている。   The diaphragm chamber 213 has a plate 210 made of a sheet metal disk and a spring cap 211 having a trapezoidal shape in a side view facing each other, and a diaphragm 212 is interposed between them. Are overlapping. In the diaphragm chamber 213, a spring receiver 214 is attached to the upper surface of the substrate 210, and a secondary pressure adjusting spring 215 is interposed between the spring receiver 214 and an adjusting nut 216 screwed into the upper end of the spring cap 211. ing. In the diaphragm chamber 213, a secondary pressure chamber 217 is formed between the substrate 210 and the diaphragm 212. The diaphragm chamber 213 has a threaded portion formed at the center of the diaphragm 212, and a unit body 218 is threadedly connected to the threaded portion.

ユニット体218は、ユニット保持部200の胴部の内径と略同一の外径を有する円筒状の弁座219を備えている。弁座219は、円筒の内部に軸方向に挿通する挿通孔220が形成され、円筒の外周面の中程に第1環状凹溝221が形成され、その上下に第2環状凹溝222が形成されている。第2環状凹溝222には、シール用のOリング226が嵌め込まれている。Oリング226は、ユニット保持部200の胴部の内周面に密着し、水密シール状態を生じさせる。   The unit body 218 includes a cylindrical valve seat 219 having an outer diameter substantially the same as the inner diameter of the body portion of the unit holding portion 200. The valve seat 219 is formed with an insertion hole 220 that is inserted into the inside of the cylinder in the axial direction, a first annular groove 221 is formed in the middle of the outer peripheral surface of the cylinder, and a second annular groove 222 is formed above and below it. Has been. An O-ring 226 for sealing is fitted in the second annular groove 222. The O-ring 226 is in close contact with the inner peripheral surface of the body part of the unit holding part 200 and causes a watertight seal.

また、ユニット体218は、第1環状凹溝221と挿通孔220とを連通させるための連通孔224が第1環状凹溝221の溝底に所定の間隔をあけて形成されている。また、ユニット体218は、挿通孔220と平行であって連通孔224から区画された導圧孔225が複数形成されている。   In the unit body 218, a communication hole 224 for communicating the first annular groove 221 and the insertion hole 220 is formed at a predetermined interval at the groove bottom of the first annular groove 221. Further, the unit body 218 is formed with a plurality of pressure introducing holes 225 which are parallel to the insertion hole 220 and partitioned from the communication hole 224.

また、ユニット体218は、第2環状凹溝222と弁座219の円筒の上端(即ち、ユニット保持部200の開放端に相当する位置)との間に後述する係止ピン230の係合を受け付ける係合受け溝223が形成されている。係合受け溝223は、その溝幅が後述する係止ピン230の線径より僅かに大きくなるように形成されている。   Further, the unit body 218 engages a locking pin 230 described later between the second annular groove 222 and the upper end of the cylinder of the valve seat 219 (that is, a position corresponding to the open end of the unit holding portion 200). An engagement receiving groove 223 for receiving is formed. The engagement receiving groove 223 is formed so that the groove width is slightly larger than the wire diameter of a locking pin 230 described later.

また、ユニット体218は、ダイヤフラム212のねじ部から挿通孔220に向かって出力軸227が延び出し、出力軸227の上端近傍に形成された摺動弁228が挿通孔220の内周面に摺動自在に嵌入している。また、出力軸227は、下端側が挿通孔220の内周面とは余裕がある状態で挿通し、弁座219の円筒の下端から突き出し、この突き出した部分に出力弁229が連設されている。出力弁229は、弁座219の円筒の下端に対面している。   In the unit body 218, the output shaft 227 extends from the threaded portion of the diaphragm 212 toward the insertion hole 220, and a slide valve 228 formed near the upper end of the output shaft 227 slides on the inner peripheral surface of the insertion hole 220. Fits freely. The output shaft 227 is inserted with the lower end side having a margin from the inner peripheral surface of the insertion hole 220, protrudes from the lower end of the cylinder of the valve seat 219, and the output valve 229 is connected to the protruding portion. . The output valve 229 faces the lower end of the cylinder of the valve seat 219.

係止ピン230は、金属製の線条であり、平面視U字状に湾曲し、湾曲した2つの先端が、ユニット保持部200の差込孔205から差し込まれて、ユニット体218の係合受け溝223及び蓋部25の係合受け溝253に嵌まり込む寸法となるように形成されている。   The locking pin 230 is a metal wire, curved in a U shape in plan view, and two curved tips are inserted from the insertion holes 205 of the unit holding part 200 to engage the unit body 218. It is formed to have a size that fits into the receiving groove 223 and the engaging receiving groove 253 of the lid portion 25.

(蓋部25について)
蓋部25は、図5乃至図7に示すように、弁機構ユニット21の代わりに、弁機構ユニット21が未挿入状態のために開放しているユニット保持部200に挿入される。蓋部25は、樹脂製の円盤状をした蓋本体250がユニット保持部200の開放端の開放部分を閉塞し、蓋本体250の周縁から垂れ下がる垂下片251がユニット保持部200の胴部の内周面に嵌合する。
(About the lid 25)
As shown in FIGS. 5 to 7, the lid portion 25 is inserted into the unit holding portion 200 that is opened because the valve mechanism unit 21 is not inserted, instead of the valve mechanism unit 21. The lid 25 includes a resin disc-shaped lid body 250 that closes the open portion of the open end of the unit holding portion 200, and a hanging piece 251 that hangs down from the periphery of the lid main body 250 within the body portion of the unit holding portion 200. Mates to the peripheral surface.

また、垂下片251は、外周面に第3環状凹溝252が形成され、第3環状凹溝252と蓋本体250(即ち、ユニット保持部200の開放端に相当する位置)との間に係止ピン230の係合を受け付ける係合受け溝253が形成されている。第3環状凹溝252には、シール用のOリング254が嵌め込まれる。Oリング254は、ユニット保持部200の胴部の内周面に密着し、水密シール状態を生じさせる。   In addition, the hanging piece 251 has a third annular groove 252 formed on the outer peripheral surface, and is engaged between the third annular groove 252 and the lid body 250 (that is, a position corresponding to the open end of the unit holding portion 200). An engagement receiving groove 253 that receives the engagement of the stop pin 230 is formed. A sealing O-ring 254 is fitted in the third annular groove 252. The O-ring 254 is in close contact with the inner peripheral surface of the body part of the unit holding part 200 and causes a watertight seal.

また、図6及び図7に示す蓋部25にあっては、更に以下構成を備える。垂下片251は、内周面に突起255が突き出ている。また、蓋部25は、それの上端部が垂下片251に内嵌する除去部材保持部256を備える。除去部材保持部256は、円筒状をなし、円筒の上端部に切り欠き257が形成され、垂下片251に内嵌する際に縮径するようにされている。   Further, the lid 25 shown in FIGS. 6 and 7 further includes the following configuration. The hanging piece 251 has a protrusion 255 protruding on the inner peripheral surface. Moreover, the cover part 25 is provided with the removal member holding | maintenance part 256 into which the upper end part fits into the drooping piece 251. As shown in FIG. The removal member holding portion 256 has a cylindrical shape, and a notch 257 is formed at the upper end portion of the cylinder so that the diameter of the removal member holding portion 256 is reduced when fitted into the hanging piece 251.

また、除去部材保持部256は、切り欠き257を避けるように円筒の上端部から掛け爪258が突き出し、垂下片251に内嵌する際に、垂下片251の突起255に掛け止まる。   Further, the removal member holding portion 256 protrudes from the upper end portion of the cylinder so as to avoid the notch 257, and is hooked on the protrusion 255 of the hanging piece 251 when it is fitted into the hanging piece 251.

また、除去部材保持部256は、円筒の外周面の中程に第4環状凹溝259が形成され、第4環状凹溝259と垂下片251の中空とを連通させるための連通孔260が第4環状凹溝259の溝底に所定の間隔をあけて形成されている。   Further, the removal member holding portion 256 has a fourth annular groove 259 formed in the middle of the outer peripheral surface of the cylinder, and a communication hole 260 for communicating the fourth annular groove 259 and the hollow of the hanging piece 251 is the first. It is formed at a predetermined interval in the groove bottom of the four annular grooves 259.

また、除去部材保持部256は、円筒の下端開放部に除去部材保持杆261が架け渡され、除去部材保持杆261で支えられるように除去部材262が円筒の下端開放部に取り付けられている。除去部材262は、例えば、金属製の線材を格子状に編み込んだ金網や樹脂成型品による編み目構造品などが該当する。   Further, the removal member holding portion 256 has a removal member holding rod 261 laid over the lower end opening portion of the cylinder, and the removal member 262 is attached to the lower end opening portion of the cylinder so as to be supported by the removal member holding rod 261. The removal member 262 corresponds to, for example, a wire mesh in which a metal wire is knitted in a lattice shape, a stitch structure product made of a resin molded product, or the like.

(減圧弁2の取付方法について)
減圧弁2は、弁機構ユニット21がカートリッジ構造を有しているため、弁箱部20のユニット保持部200に着脱自在になっている。ヘッダ配管システムにおいて、作業者は、ヘッダ管1を所定の設置場所に取り付ける。作業者は、減圧弁2のユニット保持部200に弁機構ユニット21の代わりとなる蓋部25を挿入する。
(How to install the pressure reducing valve 2)
Since the valve mechanism unit 21 has a cartridge structure, the pressure reducing valve 2 is detachable from the unit holding part 200 of the valve box part 20. In the header piping system, an operator attaches the header pipe 1 to a predetermined installation location. The operator inserts a lid portion 25 serving as a substitute for the valve mechanism unit 21 into the unit holding portion 200 of the pressure reducing valve 2.

作業者は、除去部材保持部256を下側にして蓋部25をユニット保持部200に挿入し、垂下片251及び除去部材保持部256がユニット保持部200との嵌合部となるようにしてこれらをユニット保持部200の胴部の内周面に摺動させながら挿入していく。作業者は、除去部材保持部256の第4環状凹溝259がユニット保持部200の入口203と連通する位置まで、蓋部25を挿入してユニット保持部200を閉塞する。   The operator inserts the lid portion 25 into the unit holding portion 200 with the removal member holding portion 256 facing down so that the hanging piece 251 and the removal member holding portion 256 become a fitting portion with the unit holding portion 200. These are inserted while sliding on the inner peripheral surface of the body part of the unit holding part 200. The operator closes the unit holding part 200 by inserting the lid part 25 until the fourth annular groove 259 of the removal member holding part 256 communicates with the inlet 203 of the unit holding part 200.

作業者は、係止ピン230をユニット保持部200の差込孔205を介して係合受け溝253に差し込み、蓋部25がユニット保持部200から抜けないように固定する。係止ピン230は、水密シール状態を形成するOリング254とユニット保持部200の開放端との間にはめ込まれることにより、Oリング254が開放端側から飛び出ることを抑える。   The operator inserts the locking pin 230 into the engagement receiving groove 253 through the insertion hole 205 of the unit holding part 200 and fixes the lid part 25 so as not to come out of the unit holding part 200. The locking pin 230 is fitted between the O-ring 254 that forms a water-tight seal state and the open end of the unit holding part 200, thereby preventing the O-ring 254 from jumping out from the open end side.

作業者は、減圧弁2の接続部202をヘッダ管1の一次側の流入口に内嵌させるとともに、減圧弁2の接続部204を継手3に外嵌させ、継手3に引込配管5を差し込んで接続する。   The operator inserts the connecting portion 202 of the pressure reducing valve 2 into the inlet of the primary side of the header pipe 1, fits the connecting portion 204 of the pressure reducing valve 2 to the joint 3, and inserts the lead-in pipe 5 into the joint 3. Connect with.

最後に、作業者は、台所、洗面所及び風呂などの各箇所に水栓金具7を取り付け、ヘッダ管1と水栓金具7との間に屋内配管6を引き回して通管させ、屋内から外部に引込配管5を引き出すことで、これらを敷設し、システムの組み付けが完了する。   Finally, the worker attaches faucet fittings 7 to various places such as kitchens, washrooms, and baths, and draws indoor piping 6 between header pipe 1 and faucet fittings 7 so that they can be passed from indoor to outside. These are laid out by pulling out the lead-in pipes 5 to complete the assembly of the system.

(蓋部25による除去機能について)
蓋部25は、上述するように取り付けられることにより、除去部材保持部256のOリング254がユニット保持部200の内周面に密着して水密シール状態を生じさせ、除去部材保持部256の第4環状凹溝259から除去部材保持部256の円筒の内部にかけて一次側の流路から二次側の流路へと連通する通水路を形成する。
(Removal function by the lid 25)
When the lid portion 25 is attached as described above, the O-ring 254 of the removal member holding portion 256 is brought into close contact with the inner peripheral surface of the unit holding portion 200 to form a watertight seal. A water passage that communicates from the primary side flow path to the secondary side flow path is formed from the four annular concave grooves 259 to the inside of the cylinder of the removal member holding portion 256.

蓋部25は、通水及び圧力検査において、減圧弁2の弁箱部20に流入する湯水を、ユニット保持部200の入口203を介して除去部材保持部256の第4環状凹溝259に流し込み、第4環状凹溝259に流れ込んだ湯水を連通孔260を介して除去部材保持部256の円筒の内部に流し込む。湯水は、除去部材保持部256の円筒の下端開放部に取り付けられている除去部材262を介して弁箱部20の空室201に流れ込み、空室201を介してヘッダ管1へと流れていく。   The lid portion 25 pours hot water flowing into the valve box portion 20 of the pressure reducing valve 2 into the fourth annular groove 259 of the removal member holding portion 256 via the inlet 203 of the unit holding portion 200 in water flow and pressure inspection. Then, the hot water that has flowed into the fourth annular groove 259 is poured into the inside of the cylinder of the removal member holding portion 256 through the communication hole 260. The hot water flows into the vacant chamber 201 of the valve box portion 20 through the removing member 262 attached to the opening at the lower end of the cylinder of the removing member holding portion 256, and flows into the header pipe 1 through the vacant chamber 201. .

このとき、蓋部25の除去部材262は、湯水に含まれる、配管施工作業時に生じたシール材の切れ端や、切り屑などの固形物を取り除き、固形物が取り除かれた湯水を空室201へと流し込む。作業者は、除去部材262がヘッダ配管システム内に存在する全ての固形物が取り除かれるまで湯水を流す。   At this time, the removing member 262 of the lid portion 25 removes solid matter such as chips and chips of the sealing material generated during piping construction work contained in the hot water, and supplies the hot water from which the solid matter has been removed to the empty chamber 201. And pour. The operator pours hot water until the removal member 262 removes all solids present in the header piping system.

(減圧弁2による二次圧制御について)
作業者は、通水及び圧力検査を問題なく実施し、ヘッダ配管システム内に存在する全ての固形物を取り除いた後、捕捉した固形物を溜め込んだ蓋部25を取り外して、弁機構ユニット21に交換する。減圧弁2は、弁機構ユニット21が装着されたことにより、第一環状凹溝221から連通孔224を介して弁座219内の挿通孔220にかけて一次側の流路から二次側の流路へと連通する通水路を形成し、本来の機能を生じさせ、二次圧が上昇した場合、挿通孔220を通過して二次圧室217の圧力が高くなり、二次圧室217の圧力がダイヤフラム212及びばね受け214を下方から押し上げる。ばね受け214は、二次圧調整ばね215を押し縮め、ダイヤフラム212は、ねじ部を介して螺合連設する出力軸227を押し上げる。出力軸227は、摺動弁228が挿通孔220の内周面を摺動しながら、出力弁229とともに上方に移動する。出力弁229は、弁座219の下端に接触し、空室201に通じる通水路を閉じる。
(Secondary pressure control by pressure reducing valve 2)
The operator conducts the water flow and pressure inspection without any problems, removes all the solid matter present in the header piping system, removes the cover 25 storing the collected solid matter, and installs it in the valve mechanism unit 21. Exchange. Since the pressure reducing valve 2 is mounted with the valve mechanism unit 21, the primary side flow path to the secondary side flow path from the first annular groove 221 to the insertion hole 220 in the valve seat 219 through the communication hole 224. When the secondary pressure rises by forming a water passage that communicates with the secondary pressure chamber, the pressure in the secondary pressure chamber 217 increases through the insertion hole 220 and the pressure in the secondary pressure chamber 217 increases. Pushes up the diaphragm 212 and the spring receiver 214 from below. The spring receiver 214 presses and contracts the secondary pressure adjustment spring 215, and the diaphragm 212 pushes up the output shaft 227 that is screwed together via a threaded portion. The output shaft 227 moves upward together with the output valve 229 while the sliding valve 228 slides on the inner peripheral surface of the insertion hole 220. The output valve 229 contacts the lower end of the valve seat 219 and closes the water passage leading to the empty chamber 201.

一方、減圧弁2は、二次圧が下降した場合、挿通孔220を介して二次圧室217の圧力が開放され、それに伴い、二次圧調整ばね215の復元力により、ばね受け214及びダイヤフラム212が押し下がる。ダイヤフラム212は、ねじ部を介して螺合連設する出力軸227を押し下げ、出力軸227は、摺動弁228が挿通孔220の内周面を摺動しながら、出力弁229とともに下方に移動する。出力弁229は、弁座219の下端との接触を解除して空室201に通じる通水路を開く。減圧弁2は、以上の一連の動作により、減圧弁2から見て二次側の圧力が所定の圧力以下となるように制御する。   On the other hand, when the secondary pressure drops, the pressure reducing valve 2 releases the pressure of the secondary pressure chamber 217 through the insertion hole 220, and accordingly, the spring receiver 214 and The diaphragm 212 is pushed down. Diaphragm 212 pushes down output shaft 227 that is screwed together via a threaded portion, and output shaft 227 moves downward together with output valve 229 while sliding valve 228 slides on the inner peripheral surface of insertion hole 220. To do. The output valve 229 releases the contact with the lower end of the valve seat 219 and opens a water passage leading to the empty chamber 201. The pressure reducing valve 2 controls the pressure on the secondary side as viewed from the pressure reducing valve 2 to be equal to or lower than a predetermined pressure by the series of operations described above.

(ファスナ式接合について)
上述した実施の形態では、ヘッダ管1と減圧弁2との接続、及び、減圧弁2と継手3との接続に、ファスナ式接合が適用されている。ファスナ式接合は、着脱を容易に行うための方法であり、従来の接合方法に比して狭い作業空間であっても接合作業が容易であり、ヘッダ管1と減圧弁2との相対的な角度位置の調整が容易となる。また、減圧弁2を追加設置する場合であっても、その施工が容易となる。
(Fastener connection)
In the embodiment described above, the fastener-type joint is applied to the connection between the header pipe 1 and the pressure reducing valve 2 and the connection between the pressure reducing valve 2 and the joint 3. Fastener-type joining is a method for easily attaching and detaching, and the joining work is easy even in a narrow working space compared to the conventional joining method. The header pipe 1 and the pressure reducing valve 2 are relatively connected. The angle position can be easily adjusted. Further, even when the pressure reducing valve 2 is additionally installed, the construction thereof becomes easy.

但し、本発明は、ファスナ式接合を適用することに限定されるものでなく、例えば、従来の管用テーパねじを用いたねじ接合や、管用並行ねじを備えた袋ナットを用いた接合などを適用するようにしてもよい。   However, the present invention is not limited to the application of the fastener-type joining, and for example, the joining using a conventional screw joint using a taper screw for a pipe or a cap nut equipped with a parallel thread for a pipe is applied. You may make it do.

(ヘッダ配管システムについて)
以上のとおり、ヘッダ配管システムは、減圧弁2を備えることにより、従来、給水圧力が上昇することで顕在化する様々な問題を解決する。即ち、ヘッダ配管システムは、ヘッダ管1の一次側の流入口に減圧弁2が取り付けられることにより、給湯給水の圧力を減圧し、湯水を水栓金具7に導く。
(About header piping system)
As described above, by providing the pressure reducing valve 2, the header piping system conventionally solves various problems that are manifested by an increase in water supply pressure. That is, in the header piping system, the pressure reducing valve 2 is attached to the primary inlet of the header pipe 1 to reduce the pressure of the hot water supply water and guide the hot water to the faucet fitting 7.

その結果、シングルレバー式の水栓を用いる場合であっても、過大な水力を抑制し、不快な水の飛び散りを防ぎ、水の使いすぎを防ぎ、節水や水資源の保護を図る。また、水栓を開いた際に生じる配管の水撃作用を抑制し、不快な配管の異音の発生を防ぐ。   As a result, even when a single lever type faucet is used, excessive hydraulic power is suppressed, unpleasant water splashing is prevented, excessive use of water is prevented, and water conservation and water resource protection are achieved. In addition, it suppresses the water hammer effect of the pipe that occurs when the faucet is opened, and prevents the generation of unpleasant noise in the pipe.

また、従来、配管のシール部材については、止水性を高めるためにセルフシール構造が採用されているが、給水圧力の上昇に伴い、ゴムの圧縮永久歪みによる劣化が促進され、摺動による摩耗抵抗の増大により摩耗が激しくなるなど、その寿命に悪影響が及んでいる。そこで、ヘッダ配管システムは、給湯給水の圧力を減圧して湯水の水栓金具7に導くことにより、シール部材の劣化や摩耗を抑制し、長寿命化に寄与する。   Conventionally, a self-sealing structure has been adopted for piping seal members in order to increase the water-stopping performance. However, as the water supply pressure increases, deterioration due to compression set of rubber is promoted and wear resistance due to sliding is increased. As the wear increases, the wear becomes severe, and the service life is adversely affected. Therefore, the header piping system reduces the pressure of hot water supply water and guides it to the faucet fitting 7 for hot water, thereby suppressing deterioration and wear of the seal member and contributing to a longer life.

実施の形態2.
減圧弁2は、実施の形態1で説明する構成の他に、二次側の接続部202付近に逆止弁27を備え、この逆止弁27により、二次側(ヘッダ管1側)から逆流してくる湯水の流入を防ぐようにしてもよい(図8参照)。
Embodiment 2. FIG.
In addition to the configuration described in the first embodiment, the pressure reducing valve 2 includes a check valve 27 in the vicinity of the connection portion 202 on the secondary side, and this check valve 27 allows the secondary side (header pipe 1 side) to be connected. You may make it prevent the inflow of the hot water which flows backward (refer FIG. 8).

一般的に、戸建て住宅の場合、給湯給水用のヘッダ管1は、一階の床下に設置される。しかしながら、近年、低層アパート住宅、および水回り環境を二階に集中させる住宅や、一階と二階との両方に設置する二世代住宅などが提案されるようになり、ヘッダ管1が、一階の天井裏に設置されるケースが増えている。このように、一階の天井裏は、石膏製の天井ボード、吸音材としてのグラスウール及び電気設備など、漏水に弱い環境にある。   Generally, in the case of a detached house, the header pipe 1 for hot and cold water supply is installed under the floor on the first floor. However, in recent years, low-rise apartment houses, houses where the water environment is concentrated on the second floor, and two-generation houses installed on both the first and second floors have been proposed, and the header pipe 1 is located on the first floor. More cases are installed behind the ceiling. Thus, the ceiling of the first floor is in an environment vulnerable to water leakage, such as a gypsum ceiling board, glass wool as a sound absorbing material, and electrical equipment.

従って、一階の天井裏において、蓋部25から弁機構ユニット21に交換する作業は、配管内に残った湯水が漏れこぼれることがないように注意が必要となる。そこで、減圧弁2にあっては、二次側の接続部202付近に取り付けられた逆止弁27を備えることにより、蓋部25が取り外される際、ヘッダ管1から屋内配管6を介して水栓金具7に至る範囲に残留している湯水が水頭差によりユニット保持部200の開放端から噴出することがない。その結果、作業者は、蓋部25から弁機構ユニット21に交換する際、他の設備及び環境に悪影響を及ぼすことなく作業を行うことができる。   Therefore, when replacing the valve mechanism unit 21 from the lid 25 on the first floor ceiling, care must be taken so that the hot water remaining in the piping does not leak out. Therefore, the pressure reducing valve 2 includes the check valve 27 attached in the vicinity of the connection portion 202 on the secondary side, so that when the lid portion 25 is removed, water is removed from the header pipe 1 through the indoor pipe 6. Hot water remaining in the range reaching the plug fitting 7 is not ejected from the open end of the unit holding part 200 due to a water head difference. As a result, when the operator replaces the lid 25 with the valve mechanism unit 21, the operator can work without adversely affecting other facilities and the environment.

なお、逆止弁27以外の構成は、上述する実施の形態1と同様であることから、対応する箇所には同一の符号を付すこととして、その説明を省略する。但し、接続部202については、実施の形態1と異なり、ヘッダ管1の一次側の流入口を内嵌させるようにしてある。   Since the configuration other than the check valve 27 is the same as that of the first embodiment described above, the corresponding portions are denoted by the same reference numerals, and the description thereof is omitted. However, the connecting portion 202 is different from the first embodiment in that the inlet on the primary side of the header pipe 1 is fitted.

1 ヘッダ管
2 減圧弁
20 弁箱部
200 ユニット保持部
201 空室
202 接続部(二次側接続部)
203 入口
204 接続部(一次側接続部)
205 差込孔
21 弁機構ユニット
210 基板
211 ばねキャップ
212 ダイヤフラム
213 ダイヤフラム室
214 ばね受け
215 二次圧調整ばね
216 調整ナット
217 二次圧室
218 ユニット体
219 弁座
220 挿通孔
221 第1環状凹溝
222 第2環状凹溝
223 係合受け溝
224 連通孔
225 導圧孔
226 Oリング
227 出力軸
228 摺動弁
229 出力弁
230 係止ピン
25 蓋部
250 蓋本体
251 垂下片
252 第3環状凹溝
253 係合受け溝
254 Oリング
255 突起
256 除去部材保持部
257 切り欠き
258 掛け爪
259 第4環状凹溝
260 連通孔
261 除去部材保持杆
262 除去部材
27 逆止弁
3 継手
4 ファスナ
5 引込配管
6 屋内配管
7 水栓金具
DESCRIPTION OF SYMBOLS 1 Header pipe 2 Pressure reducing valve 20 Valve box part 200 Unit holding part 201 Vacant room 202 Connection part (secondary side connection part)
203 Inlet 204 Connection (primary side connection)
205 Insertion hole 21 Valve mechanism unit 210 Substrate 211 Spring cap 212 Diaphragm 213 Diaphragm chamber 214 Spring receiver 215 Secondary pressure adjustment spring 216 Adjustment nut 217 Secondary pressure chamber 218 Unit body 219 Valve seat 220 Insertion hole 221 First annular groove 222 Second annular groove 223 Engagement groove 224 Communication hole 225 Pressure hole 226 O-ring 227 Output shaft 228 Slide valve 229 Output valve 230 Locking pin 25 Lid portion 250 Lid body 251 Drooping piece 252 Third annular groove 253 Engagement receiving groove 254 O-ring 255 Protrusion 256 Removal member holding portion 257 Notch 258 Hanging claw 259 Fourth annular groove 260 Communication hole 261 Removal member holding rod 262 Removal member 27 Check valve 3 Joint 4 Fastener 5 Pull-in piping 6 Indoor piping 7 Faucet fittings

Claims (5)

一次側の流路と二次側の流路との境界に外部に開放する筒状のユニット保持部を備える弁箱部と、
前記ユニット保持部に引き抜き可能に挿入され、前記ユニット保持部に挿入された状態で前記一次側の流路と前記二次側の流路とを連通する通水路を形成し、該通水路を流れる流体の流量を二次圧の圧力変動に応じて制御する弁機構ユニットと、
該弁機構ユニットが未挿入状態の前記ユニット保持部に前記弁機構ユニットに代わり挿入され、該ユニット保持部に挿入された状態で前記一次側の流路と前記二次側の流路とを連通する通水路を形成し、該通水路を流れる流体に含まれる切り屑などの固形物を前記流体から取り除く除去手段を備える蓋部と
を備えることを特徴とする減圧弁。
A valve box portion including a cylindrical unit holding portion that opens to the outside at the boundary between the primary-side flow path and the secondary-side flow path;
It is inserted into the unit holding part so that it can be pulled out, and in the state of being inserted into the unit holding part, a water passage that communicates the primary side flow path and the secondary side flow path is formed, and flows through the water passage. A valve mechanism unit for controlling the flow rate of the fluid according to the pressure fluctuation of the secondary pressure;
The valve mechanism unit is inserted in the unit holding part in the uninserted state in place of the valve mechanism unit, and the primary side flow path and the secondary side flow path are communicated with the valve mechanism unit inserted in the unit holding part. And a lid having a removing means for removing solids such as chips contained in the fluid flowing through the water passage from the fluid.
前記蓋部は、前記ユニット保持部に挿入された状態で該ユニット保持部との嵌合部の所定の部分が水密シール状態となり、該水密シール状態の部分と前記ユニット保持部の開放端との間に係止ピンを受け付ける係合受け部が形成され、該係合受け部に係合する係止ピンが前記ユニット保持部に挿抜自在に挿通保持されることにより前記ユニット保持部に取り付けられることを特徴とする請求項1に記載の減圧弁。   When the lid is inserted into the unit holding portion, a predetermined portion of the fitting portion with the unit holding portion is in a watertight seal state, and the watertight seal state portion and the open end of the unit holding portion are An engagement receiving portion for receiving a locking pin is formed therebetween, and the locking pin that engages with the engagement receiving portion is inserted into and held by the unit holding portion so as to be freely inserted and removed, thereby being attached to the unit holding portion. The pressure reducing valve according to claim 1. 前記除去手段は、編目又は格子状の構造を有する部材であることを特徴とする請求項1又は2に記載の減圧弁。   The pressure reducing valve according to claim 1 or 2, wherein the removing means is a member having a stitch or lattice structure. それの端部に他の部材と接続するための継手が取り付けられることを特徴とする請求項1乃至3のいずれかに記載の減圧弁。   The joint for connecting with another member is attached to the edge part of it, The pressure reducing valve in any one of the Claims 1 thru | or 3 characterized by the above-mentioned. 請求項1乃至4のいずれかの減圧弁を設置する減圧弁の取付方法において、
前記弁機構ユニットを挿入していない状態で、前記弁箱部を、前記ユニット保持部が一次側の流路と二次側の流路との境界で外部に開放するように取り付け、
前記蓋部を前記弁機構ユニットの代わりに前記ユニット保持部に挿入し、
前記蓋部に形成された前記通水路に流れる流体に含まれる固形物を前記除去手段で取り除いた後、前記蓋部を前記ユニット保持部から取り外して前記弁機構ユニットを挿入することを特徴とする減圧弁の取付方法。
In the attachment method of the pressure reducing valve which installs the pressure reducing valve in any one of Claims 1 thru / or 4,
In a state where the valve mechanism unit is not inserted, the valve box part is attached so that the unit holding part is opened to the outside at the boundary between the primary side flow path and the secondary side flow path,
The lid is inserted into the unit holding part instead of the valve mechanism unit,
The solid matter contained in the fluid flowing in the water passage formed in the lid portion is removed by the removing means, and then the lid portion is removed from the unit holding portion and the valve mechanism unit is inserted. How to install the pressure reducing valve.
JP2011260182A 2011-11-29 2011-11-29 Pressure reducing valve and mounting method of pressure reducing valve Expired - Fee Related JP5773853B2 (en)

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