JP5770403B1 - Vertical drop crusher and powdered mixed seasoning production method - Google Patents

Vertical drop crusher and powdered mixed seasoning production method Download PDF

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JP5770403B1
JP5770403B1 JP2015065146A JP2015065146A JP5770403B1 JP 5770403 B1 JP5770403 B1 JP 5770403B1 JP 2015065146 A JP2015065146 A JP 2015065146A JP 2015065146 A JP2015065146 A JP 2015065146A JP 5770403 B1 JP5770403 B1 JP 5770403B1
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泰生 渡部
泰生 渡部
清 小野瀬
清 小野瀬
亮太 原
亮太 原
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ヱスビー食品株式会社
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Abstract

【課題】縦型落下式粉砕機において回転粉砕体の外周と円筒体との間に位置し易い上記混合体を、円筒体を通る過程で回転粉砕体の中心側に向けて案内して、混合体内の固形ルウを回転刃に衝突する度合を高めて、粉粒状混合調味料の製造に際して所望の粒径より大きな粒状の固形ルウが混ざり込む度合を小さくする。【解決手段】縦型落下式粉砕機1の円筒体6の内部で回転する回転粉砕体7を回転軸5の軸方向に空所を介して複数段にして配置し、その空所に対応する部分に円筒体6の内周方向に沿う整流板16を取り付けて、この整流板16にて混合体を上段の回転粉砕体7の回転領域に向けて案内するようにした。【選択図】図1[PROBLEMS] To guide the above mixture, which is easily located between the outer periphery of a rotating pulverized body and a cylindrical body in a vertical drop pulverizer, toward the center side of the rotating pulverized body while passing through the cylindrical body. The degree to which the solid roux collides with the rotary blade is increased, and the degree to which granular solid roux larger than the desired particle size is mixed is reduced in the production of the powdery mixed seasoning. A rotary pulverizing body 7 rotating inside a cylindrical body 6 of a vertical drop pulverizer 1 is arranged in a plurality of stages through a space in the axial direction of a rotary shaft 5 and corresponds to the space. A rectifying plate 16 along the inner circumferential direction of the cylindrical body 6 was attached to the part, and the mixture was guided by the rectifying plate 16 toward the rotation region of the upper rotating pulverized body 7. [Selection] Figure 1

Description

本発明はカレールウの粉粒物やシチュールウの粉粒物などの粉粒状混合調味料を得るための縦型落下式粉砕機と、この縦型落下式粉砕機を用いて前記粉粒状混合調味料を製造する製造方法に関するものである。   The present invention provides a vertical drop pulverizer for obtaining a granular mixed seasoning such as a curry leu granule or a stew pulverulent powder, and the granular mixed seasoning using the vertical drop pulverizer. The present invention relates to a manufacturing method for manufacturing.

従来から食品や医薬品などを得る上で原材料を粉粒とする工程が存在している場合には、その工程にて粉砕機が多く使用されている。このような用途の粉砕機には特許文献1に示されているように、回転軸に取り付けられた複数枚の回転刃を多数の小さい孔を開けた円筒形スクリーンの内側で高速回転させ、回転刃との衝突により粉砕された粉粒物が円筒形スクリーンの小さい孔を通るときに整粒されてこの円筒形スクリーンの外側へと排出されるようにした粉砕機が示されている。   Conventionally, when there is a process of making raw materials into granules in order to obtain foods and pharmaceuticals, a pulverizer is often used in the process. In the pulverizer for such use, as shown in Patent Document 1, a plurality of rotary blades attached to a rotary shaft are rotated at high speed inside a cylindrical screen having a large number of small holes, and rotated. A pulverizer is shown in which the pulverized particles by impact with the blade are sized and discharged to the outside of the cylindrical screen as they pass through small holes in the cylindrical screen.

また、特許文献2にあっては、常温で固化するカレーやシチューなどの食品原料をフレーク状にするフレーク製造装置が示されていて、このフレーク製造装置では、上下面が開放されている円筒のハウジングの内側に円盤状にした篩(有孔スクリーン)を配置するとともに、その篩の中央を下方から貫通する軸部材に篩の上面側となる位置にして撹拌羽根を取り付けていて、さらにハウジングでの前記撹拌羽根の上方となる空間にハウジングの中央側に向けてピン部材を突出させるとともに、前記軸部材の上部外周にも軸部材の径方向に突出するピン部材を設けている。   Moreover, in patent document 2, the flake manufacturing apparatus which makes foodstuffs, such as curry and a stew solidified at normal temperature, flake-like is shown, In this flake manufacturing apparatus, the upper and lower surfaces of the cylinder open | released are shown. A disc-shaped sieve (perforated screen) is arranged inside the housing, and a stirring blade is attached to a shaft member passing through the center of the sieve from below at a position on the upper surface side of the sieve. The pin member protrudes toward the center side of the housing in the space above the stirring blade, and the pin member protruding in the radial direction of the shaft member is also provided on the upper outer periphery of the shaft member.

そして、上記フレーク製造装置は、ハウジングの上方から投入された食品材料(フレーク原料)を、回転するピン部材と固定のピン部材とによって大きな塊の食品原料を予備的に適当な大きさの塊に砕き、回転する撹拌羽根が篩の上に落下滞留する塊をこの撹拌羽根との衝突によって破壊して篩の孔に押し込み、篩の孔の上端部の断面が尖った開口縁によってせん断してフレークとして、このフレークが篩の下方へと落下するようにしたものであった。   And the said flake manufacturing apparatus preliminarily converts the food material (flake raw material) thrown in from the upper part of a housing into a large-sized food raw material by the rotating pin member and the fixed pin member into a suitable-sized lump. The crushing and rotating agitation blades fall and stay on the sieve and break the lump by collision with this agitation blade, push it into the sieve hole, shear it by the opening edge with a sharp section at the upper end of the sieve hole, and flake The flakes were allowed to fall below the sieve.

実用新案登録第3154378号公報Utility Model Registration No. 3154378 特開2003−211011号公報JP 2003-2111011 A

ところでカレー料理を作るときには従来から固形ルウが用いられているが、大きな塊状の固形ルウをそのままお湯に入れて溶かす場合には一様に溶け込みが進まずにダマになる部分が生じ易く、そのため固形ルウを粒状や粉状にしてお湯に溶け易くする工夫が図られるようになってきており、特に以下に示す粒状固形ルウが特に良好に溶けるようになることが確認されている。   By the way, when making curry dishes, solid roux has been used in the past. However, when a large lump of solid roux is put in hot water as it is and melted, there is a tendency to create a portion that does not progress evenly, resulting in lumps. It has been attempted to devise a method for making the luu granular or powdery so that it can be easily dissolved in hot water. In particular, it has been confirmed that the granular solid roux shown below can be dissolved particularly well.

上述した粒状固形ルウは、事前に薄い板状にして裁断されたフレーク状の固形ルウと、この裁断された固形ルウとは別に事前に混合されている粉体原料とを用意し、この両者を混合してから粉砕したものである。裁断された前記固形ルウは、固形油脂と澱粉原料と調味料と香辛料とを加熱混合した後に冷却固化させて10mm角程度の裁断されたものとされており、また、粉体原料自体も、固形ルウとは別に用意された香辛料と調味料とカラメル(粉)と甘味料などを混ぜてなるものであった。   The granular solid roux described above is prepared by preparing a flake-shaped solid roux that has been cut into a thin plate in advance and a powder raw material that is mixed in advance separately from the cut solid roux. After mixing and pulverizing. The solid roux that has been cut is solid oil and fat, starch raw material, seasoning, and spices that are heated and mixed, and then cooled and solidified, and are cut into approximately 10 mm squares. It was made by mixing spices, seasonings, caramel (powder) and sweeteners, etc., prepared separately from Luo.

そして、粉体原料とを混合し粉砕して得られた上記粒状固形ルウは、粒状固形ルウの粒それぞれの表面に粉体原料が付着していて、粉体原料が表面に付着した粒状固形ルウと前記表面に付着するに至らなかった粉体原料とが混在している粉粒状混合調味料となっており、粒状固形ルウの表面に粉体原料が付着していることから粒状固形ルウ同士の付着を防止し、粉砕性、分散性が良好なものとなっている。   The granular solid roux obtained by mixing and pulverizing the powder raw material has the powder raw material attached to the surface of each particle of the granular solid roux, and the granular solid roux with the powder raw material attached to the surface thereof. And the powder raw material that did not come to adhere to the surface is a mixed powder seasoning, and since the powder raw material is attached to the surface of the granular solid roux, Adhesion is prevented and the grindability and dispersibility are good.

上記粉粒状混合調味料である粒状固形ルウを得るに際し、上述したように裁断された固形ルウと粉体原料とを混合したものを粉砕しているが、その粉砕に使用する粉砕機自体は、基本的には上記特許文献1で示すような円筒体の内部で回転する回転刃との衝突により前記固形ルウが粉砕されるようにした装置である。   When obtaining the granular solid roux which is the above-mentioned powdery mixed seasoning, the mixture of the solid roux and powder raw material cut as described above is pulverized, but the pulverizer itself used for the pulverization is, Basically, the solid roux is pulverized by a collision with a rotating blade rotating inside a cylindrical body as shown in Patent Document 1 above.

具体的にこの粉砕機を説明すれば、軸上端側で駆動力を受けて回転する縦の回転軸と、その回転軸が挿入されている下面開放の円筒体と、回転軸の軸方向に直交する方向に張り出る翼状の回転刃を、回転軸における円筒体の内部に位置する部分の周囲に等角度毎にして設けるとともに回転軸の軸方向にも複数にして設けてなる回転粉砕体とで主要の粉砕部が構成されている縦型落下式粉砕機であって、駆動源である電動モータを有するとともに、前記粉砕部を所要の高さ位置に支えるための脚を有している。   Specifically, this pulverizer will be described. A vertical rotating shaft that rotates by receiving a driving force on the upper end side of the shaft, a cylindrical body that is open on the lower surface into which the rotating shaft is inserted, and orthogonal to the axial direction of the rotating shaft A rotary pulverized body provided with wing-like rotary blades extending in the direction of the rotation axis at equal angles around the portion of the rotary shaft located inside the cylindrical body, and also provided in a plurality in the axial direction of the rotary shaft. A vertical drop pulverizer in which a main pulverization unit is configured, which has an electric motor as a drive source and legs for supporting the pulverization unit at a required height position.

上記縦型落下式粉砕機においては、上記裁断済みの固形ルウと粉体原料とを混合させた状態で円筒体の上方側からその円筒体に投入して、回転する回転粉砕体の前記回転刃との衝突によりフレーク状の固形ルウなどが粒状とされ、表面に粉体原料が付着した粒状の固形ルウと付着していない粉体原料とが円筒体の下方へ落下するようにしているものであり、特許文献1での円筒型スクリーンのように円筒体に小孔が存在していては粉体原料が単独でその小孔を通過して排出されてしまうので、この粉砕機においては円筒体に小孔が開けられていない。   In the vertical drop pulverizer, the rotary blade of the rotating pulverized body is rotated by being charged into the cylindrical body from the upper side of the cylindrical body in a state where the cut solid roux and the powder raw material are mixed. The flake-shaped solid roux etc. are made granular by the collision, and the granular solid roux with the powder raw material adhering to the surface and the powder raw material not adhering to it fall down below the cylindrical body. In addition, if a small hole exists in the cylindrical body as in the cylindrical screen in Patent Document 1, the powder raw material passes through the small hole and is discharged alone. There are no small holes.

しかしながら、裁断された固形ルウと粉体原料とを混合したものを上記縦型落下式粉砕機に投入した場合、前記固形ルウと粉体原料との混合体が、回転粉砕体の外周と円筒体の内面との間の隙間を通って落下し易く、そのため前記混合体の中の固形ルウと回転刃との衝突度合が少なくなって、前記混合体中に所望の大きさより大きな粒状の固形ルウが含まれる割合が高くなるという問題があった。   However, when the mixture of the cut solid roux and the powder raw material is put into the vertical drop pulverizer, the mixture of the solid roux and the powder raw material has an outer periphery and a cylindrical body of the rotary pulverizer. It is easy to fall through the gap between the inner surface of the inner surface of the inner wall of the mixture, so that the degree of collision between the solid luws in the mixture and the rotary blade is reduced, and a granular solid roux larger than a desired size is formed in the mixture. There was a problem that the rate of inclusion was high.

上記特許文献2に記載の技術にあっては篩の上に落下滞留する塊を撹拌羽根で強制的に篩に押し付けて篩の孔に押し込むようにしており、篩から落下するフレークの大きさを篩の孔を通る大きさ以下に調整されることになる。よって、上記裁断済みの固形ルウと粉体原料とが混合したものを粉砕して粉粒状の混合体を得る上で、この特許文献2で示されている技術を採用することが有利と考えられる。   In the technique described in the above-mentioned Patent Document 2, a lump falling and staying on the sieve is forcibly pressed against the sieve with a stirring blade and pushed into the sieve hole, and the size of flakes falling from the sieve is determined. It will be adjusted below the size which passes the hole of a sieve. Therefore, it is considered advantageous to employ the technique shown in Patent Document 2 in pulverizing the mixture of the cut solid roux and the powder raw material to obtain a powdery mixture. .

一方、裁断済みの固形ルウと粉体原料とが混合したものを粉砕して得られるようにしたい粒状固形ルウは2mmに至らない大きさであることが望ましく、表面に粉体原料が付着した粒径2mm以下の粒状固形ルウと付着していない粉体原料とが混合体がお湯に一様にして溶け易いものとなっている。しかしながら、上記特許文献2での技術の利用を想定した場合、篩の孔の大きさを2mm角程度の大きさとしてしまうと篩に目詰まりが生じ易いという問題が生じる。また、回転しながら篩の孔に押し込む撹拌羽根との摩擦で裁断済みの固形ルウが温められて固形油脂が軟化し、裁断済みの固形ルウ同士がくっつき易くなるという問題も生じる。   On the other hand, it is desirable that the granular solid roux that is desired to be obtained by pulverizing the mixture of the cut solid roux and the powder raw material has a size that does not reach 2 mm. The granular solid lure having a diameter of 2 mm or less and the powder raw material not adhering are uniformly mixed with hot water and easily dissolved. However, when the use of the technique in Patent Document 2 is assumed, if the size of the hole in the sieve is about 2 mm square, there is a problem that the sieve is likely to be clogged. In addition, there is a problem that the solid roux that has been cut is heated by friction with the stirring blade that is pushed into the hole of the sieve while rotating, the solid fat is softened, and the solid roux that has been cut is likely to stick to each other.

そこで本発明は上記事情に鑑み、縦型落下式粉砕機において回転粉砕体の外周と円筒体との間に位置し易い上記混合体を、円筒体を通る過程で回転粉砕体の中心側に向けて案内して、混合体内の固形ルウを回転刃に衝突する度合を高めることを課題とし、粉粒状混合調味料の製造に際して所望の粒径より大きな粒状の固形ルウが混ざり込む度合を小さくすることを目的とする。   In view of the above circumstances, the present invention is directed to the center of the rotary pulverized body in the course of passing through the cylindrical body, with the above mixture easily positioned between the outer periphery of the rotary pulverized body and the cylindrical body in the vertical drop pulverizer. To increase the degree of collision of the solid roux in the mixture with the rotary blade, and to reduce the degree of mixing of granular solid roux larger than the desired particle size when producing the powdered mixed seasoning With the goal.

(請求項1の発明)
本発明は上記課題を考慮してなされたもので、少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に小塊状に冷却固化してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化したルウを裁断してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化した小塊の固形ルウと、粉体の食品原料である粉体原料とを混合した混合体を粉砕する粉砕機であって、
駆動力を受けて回転する縦の回転軸と、前記回転軸が挿入されていて、上面側より前記混合体が投入される下面開放の円筒体と、前記回転軸の軸方向に直交する方向に張り出る翼状の回転刃を回転軸の周囲に等角度毎にして設けるとともに回転軸の軸方向に複数にして設けてなる回転粉砕体とを備えており、
前記回転刃の先端と前記円筒体の内面とが近接状態で相対して、前記回転粉砕体の回転領域の外周位置と前記円筒体の内面位置との間に隙間空間が形成され、
前記回転粉砕体が、前記回転軸の軸方向に回転刃が非存在となる空所を介して複数段にして配置され、前記円筒体における回転粉砕体の間の空所に対応する部分には円筒体の内周方向に沿う整流板が取り付けられ、
前記整流板は、円筒体からこの円筒体径方向での前記回転粉砕体の回転領域の外周位置を越えて前記回転領域に対応する範囲に張り出ていて、
前記整流板の上部には、この整流板の高さ位置より上方に位置する回転粉砕体により円筒体に向けて送られる混合体の流れを前記上方に位置する回転粉砕体の回転領域の中心側に向けて案内する案内手段が設けられていることを特徴とする縦型落下式粉砕機を提供して、上記課題を解消するものである。
(Invention of Claim 1)
The present invention has been made in consideration of the above problems, and includes at least solid oil and starch raw material, and at least solid oil and starch raw material, which are formed by cooling and solidifying into a small lump after heating and mixing. A small-sized solid roux obtained by cutting and mixing the heat-mixed and then cooled solidified roux, or at least a solid fat and starch raw material and a small-sized solid roux that is cooled and solidified after heat-mixing, and a powdered food raw material A pulverizer for pulverizing a mixture obtained by mixing powder raw materials,
In a direction orthogonal to the axial direction of the rotating shaft, a vertical rotating shaft that rotates by receiving a driving force, a cylindrical body that is inserted with the rotating shaft and into which the mixture is introduced from the upper surface side, and an axial direction of the rotating shaft A rotating pulverized body provided with a plurality of wing-like rotating blades protruding at equal angles around the rotating shaft and provided in the axial direction of the rotating shaft;
The tip of the rotary blade and the inner surface of the cylindrical body are opposed to each other in a close state, and a gap space is formed between the outer peripheral position of the rotation region of the rotary pulverized body and the inner surface position of the cylindrical body,
The rotary pulverized body is arranged in a plurality of stages through a space where a rotary blade does not exist in the axial direction of the rotation shaft, and a portion corresponding to a space between the rotary pulverized body in the cylindrical body A rectifying plate is attached along the inner circumferential direction of the cylindrical body,
The rectifying plate projects from the cylindrical body to the range corresponding to the rotating region beyond the outer peripheral position of the rotating region of the rotating pulverized body in the cylindrical body radial direction,
At the upper part of the current plate, the flow of the mixture fed toward the cylindrical body by the rotary pulverized body located above the height position of the current plate is on the center side of the rotation region of the rotary pulverized body located above. A vertical drop pulverizer characterized in that it is provided with a guide means for guiding toward the object is to solve the above-mentioned problems.

(請求項2の発明)
また、もう一つの発明は、少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に小塊状に冷却固化してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化したルウを裁断してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化した小塊の固形ルウと、粉体の食品原料を混合してなる粉体原料とを前記小塊の固形ルウ同士の非結着を維持した状態で混合した食品材料である混合体を得て、この混合体を請求項1に記載の縦型落下式粉砕機により粉砕して、表面に前記粉体原料が付着した粒状の固形ルウとこの粒状の固形ルウの表面に非付着状態となる粉体原料とが混合している粉粒状混合調味料を得ることを特徴とする粉粒状混合調味料の製造方法であり、この粉粒体混合調味料の製造方法を提供して上記課題を解消するものである。
(Invention of Claim 2)
Another invention is that after heat mixing by containing at least a solid fat and a starch raw material, followed by heating and mixing with a small lump solid roux obtained by cooling and solidifying into a small lump or at least a solid fat and starch and a starch raw material. A small solid roux obtained by cutting the cooled and solidified roux, or a powder obtained by mixing at least a solid fat and starch raw material and a solid raw roux solidified by cooling after solidification and a powdery food raw material. The mixture which is a food material which mixed the body raw material in the state which maintained the non-binding of the said small lump solid roux was obtained, and this mixture was grind | pulverized by the vertical drop-type grinder of Claim 1. Then, it is characterized by obtaining a granular mixed seasoning in which a granular solid roux with the powder raw material attached to the surface and a powder raw material which is in a non-adhering state on the surface of the granular solid roux are mixed. It is a manufacturing method of powdered mixed seasoning It is intended to solve the above problems by providing a method of manufacturing the granular material mixed seasoning.

(請求項1の発明の効果)
請求項1の発明によれば、円筒体の内周方向に沿って整流板が取り付けられ、その整流板の上部に、この整流板の高さ位置より上方に位置する回転粉砕体により円筒体に向けて送られる混合体の流れを、再び整流板の高さ位置より上方に位置する回転粉砕体の回転領域の中心側に向けて案内する案内手段が設けられている。この簡易な構成により、混合体の中の固形ルウが回転刃と衝突する度合が高まり、所望の大きさより大きい粒状の固形ルウが混合体内に残存する程度を低くなるという優れた効果を奏する。
(Effect of the invention of claim 1)
According to the first aspect of the present invention, the rectifying plate is attached along the inner circumferential direction of the cylindrical body, and the cylindrical body is formed on the rectifying plate by a rotary pulverizing body located above the height position of the rectifying plate. Guide means is provided for guiding the flow of the mixture fed toward the center toward the center side of the rotation region of the rotating pulverized body located above the height position of the current plate again. With this simple configuration, there is an excellent effect that the degree to which the solid roux in the mixture collides with the rotary blade is increased, and the degree to which the granular solid roux larger than the desired size remains in the mixture is reduced.

(請求項2の発明の効果)
また、請求項2の発明によれば、所望の大きさより大きい粒状の固形ルウが混合体内に残存する程度が低くなってお湯に溶かすときに非結着状態を維持されて、良好な分散性により溶けの良い粉粒状混合調味料を効率よく製造することができる。
(Effect of the invention of claim 2)
In addition, according to the invention of claim 2, the degree of remaining granular solid roux larger than the desired size in the mixture becomes low, and when it is dissolved in hot water, the non-binding state is maintained, and good dispersibility is achieved. It is possible to efficiently produce a powdery mixed seasoning with good melting.

本発明の縦型落下式粉砕機の一例を概略的に示す説明図である。It is explanatory drawing which shows roughly an example of the vertical drop-type crusher of this invention. 一例の粉砕部における回転粉砕体と円筒体とを側方から見た状態で概略的に示す説明図である。It is explanatory drawing shown roughly in the state which looked at the rotary grinding | pulverization body and cylindrical body in an example grinding | pulverization part from the side. 回転刃と整流板とを上方から見た状態で概略的に示す説明図である。It is explanatory drawing shown roughly in the state which looked at the rotary blade and the baffle plate from upper direction. 回転軸の軸方向に配置の回転刃が位置ずれしている状態を示す説明図である。It is explanatory drawing which shows the state which the rotary blade arrange | positioned to the axial direction of a rotating shaft has shifted. 回転粉砕体の変形の例を示す説明図である。It is explanatory drawing which shows the example of a deformation | transformation of a rotary crushing body. 整流板の変形例を示す説明図である。It is explanatory drawing which shows the modification of a baffle plate.

つぎに本発明を図1から図6に示す実施の形態に基づいて詳細に説明する。図中1は縦型落下式粉砕機で、該縦型落下式粉砕機1は、図1に概略的に示されているように主要部分である粉砕部2の上部側に電動モータなどからなる駆動源3が配置されているとともに、前記粉砕物2が脚4にて所定高さ位置に支持されて粉砕部2の下方に粉砕物の受けを行なう空間が形成されるようにしている。   Next, the present invention will be described in detail based on the embodiment shown in FIGS. In the figure, reference numeral 1 denotes a vertical drop pulverizer. The vertical drop pulverizer 1 comprises an electric motor or the like on the upper side of the pulverizing portion 2 which is a main portion as schematically shown in FIG. A drive source 3 is disposed, and the pulverized material 2 is supported at a predetermined height by the legs 4 so that a space for receiving the pulverized material is formed below the pulverized portion 2.

この縦型落下式粉砕機1は粉砕部2に固化油脂の他に澱粉原料を含んだ小塊の固形ルウと食品原料である粉体原料とを混合した混合体を投入してこれを粉砕する働きを有するものであって、固形のカレールウやシチュールウなどがお湯に溶け易い形態となるように食品材料を投入してこれらを粉砕して、細かな粒状の形態であるカレールウやシチュールウを製造する装置である。   In this vertical drop pulverizer 1, a mixture obtained by mixing a powdered raw material, which is a food raw material, with a small lump of solid raw oil containing starch raw material in addition to the solidified fat and oil is pulverized. An apparatus for producing carreau or stew that is finely grained by adding food materials so that solid curry roux or stew can be easily dissolved in hot water and pulverizing them. It is.

(小塊の固形ルウ)
粒状の形態であるカレールウを得るに際しての上記粉砕部2に投入する具体的なものは、小塊の固形ルウと食品原料からなる粉体原料との混合体である。前記小塊の固形ルウとしては、固形油脂と澱粉原料と、必要に応じて調味料と、必要に応じて香辛料とを加熱混合したルウを、小塊の大きさになるように冷却固化するか、小塊より大きく冷却固化した固形ルウを必要に応じて小塊の大きさになるように粉砕することで得る。
(Small solid roux)
The concrete thing thrown into the said grinding | pulverization part 2 at the time of obtaining the granular form is the mixture of the powder raw material which consists of a small lump solid roux and a food raw material. As the small roux solid roux, is it possible to cool and solidify the roux obtained by heating and mixing solid fat and starch raw materials, seasoning as necessary, and spices as necessary? The solid roux that is cooled and solidified larger than the small lump is obtained by pulverizing to a small lump size as necessary.

粒状の形態であるカレー以外のルウを得るに際しての上記粉砕部2に投入する具体的なものは、小塊の固形ルウと食品原料からなる粉体原料との混合体である。前記小塊の固形ルウとしては、固形油脂と澱粉原料と、必要に応じて調味料と、必要に応じて香辛料とを加熱混合したルウを、小塊の大きさになるように冷却固化するか、小塊より大きく冷却固化した固形ルウを必要に応じて小塊の大きさになるように粉砕することで得る。
カレー以外のルウとしては、シチュールウ、ハヤシライスルウ、ハッシュドビーフルウ、パスタソース用のルウ、ホワイトソース用のルウ等がある。
The concrete thing thrown into the said grinding | pulverization part 2 at the time of obtaining roux other than curry which is a granular form is a mixture of the powder raw material which consists of a small lump solid roux and a food raw material. As the small roux solid roux, is it possible to cool and solidify the roux obtained by heating and mixing solid fat and starch raw materials, seasoning as necessary, and spices as necessary? The solid roux that is cooled and solidified larger than the small lump is obtained by pulverizing to a small lump size as necessary.
Examples of roux other than curry include stew roux, coconut beetle roux, hashed beef fur, roux for pasta sauce, roux for white sauce, and the like.

(固形油脂)
上記固形油脂は、常温(30℃)において自重で変形しない程度に固化している油脂である。そして、この固形油脂としては、融点が30℃以上である牛脂、豚脂などの油脂、エステル交換や水素添加などを行なった各種の硬化樹脂、さらにはショートニングなどの加工油脂などを用いることができる。また、液状油脂を配合して使用することが可能である。
(Solid fat)
The said solid fats and oils are fats and oils solidified to such an extent that it does not deform | transform by own weight in normal temperature (30 degreeC). And as this solid fats and oils, fats and oils, such as beef tallow and pork fat whose melting | fusing point is 30 degreeC or more, various hardening resin which performed transesterification, hydrogenation, etc., processed oils and fats, such as shortening, etc. can be used. . Moreover, it is possible to mix | blend and use liquid fats and oils.

(澱粉原料)
澱粉原料は、澱粉を主とする乾燥原料であり、例えば小麦粉、米粉などの乾燥した穀類の粉体原料や、馬鈴薯、トウモロコシ、キャッサバなど由来の馬鈴薯澱粉、コーンスターチ、タピオカ澱粉などがある。さらに、これら澱粉原料を加工した加工澱粉も含むものである。
(Starch raw material)
The starch raw material is a dry raw material mainly composed of starch. Examples thereof include dry cereal powder raw materials such as wheat flour and rice flour, potato starch derived from potato, corn, cassava, corn starch, tapioca starch and the like. Furthermore, the processed starch which processed these starch raw materials is also included.

(粉体原料)
粉体原料は、粉体状にした食品原料である、香辛料、調味料、着色料、甘味料等を、例えば高速攪拌機を用いて均一に撹拌混合したものである。上述したようにお湯に溶け易い形態のカレールウやシチュールウを得るに際して用いる前記粉体原料は、上記小塊の固形ルウを製造する過程で混ぜ込まれるものではなく、小塊の固形ルウと粉体原料の混合体を得る過程で固形ルウの表面に一部付着する以外に、小塊の固形ルウが本縦型落下式粉砕機1にて粉砕されて粒状の固形ルウとなるときにその粒状の固形ルウの表面に付着させ、またその表面に粉体原料が付着している前記固形ルウの近傍にも非付着状態で存在するようにしたものである。
(Powder material)
The powder raw material is obtained by uniformly stirring and mixing spices, seasonings, colorants, sweeteners, and the like, which are powdered food raw materials, using, for example, a high-speed stirrer. As described above, the powder raw material used in obtaining the curry roux or stew which is easy to dissolve in hot water is not mixed in the process of producing the small solid roux, but the small solid roux and the powder raw material. In addition to partly adhering to the surface of the solid roux in the process of obtaining a mixture of the above, when the small loaf of solid roul is pulverized by the vertical drop pulverizer 1 into a granular solid roux, the granular solid It is made to adhere to the surface of the roux, and also to exist in the non-adhering state in the vicinity of the solid roux where the powder raw material adheres to the surface.

粉体原料での上記香辛料としてはリパーゼ活性が低い香辛料を用いることができる。なお、上記小塊の固形ルウを得る上でも香辛料が用いられるが、この小塊の固形ルウを得るための原料とする香辛料にリパーゼ活性の高い香辛料を用いる場合には、加熱混合時に加え、酵素失活させるようにする。   As the above-mentioned spice in the powder raw material, a spice having a low lipase activity can be used. In addition, spices are also used to obtain the above-mentioned small lump solid roux, but when using a spice with high lipase activity as a raw material for obtaining this small lump solid roux, it is added at the time of heating and mixing. Try to deactivate.

粉体原料での上記調味料としては、常温において固体で小塊ルウと混合が出来、お湯で調理する場合は溶解すれば油溶性・水溶性を特に問題なく使用できるが、油溶性でないことが好ましく、加熱しても溶解し難かったり粘度が発生したりしない原料を含むことが好ましい。例えば、この調味料として塩、砂糖、各種エキスパウダーなどが用いることができる。   The above-mentioned seasoning in the powder raw material is solid at room temperature and can be mixed with small lump roux, and when cooking with hot water, if dissolved it can be used without any problem with oil solubility and water solubility, but it is not oil soluble Preferably, it contains a raw material that does not dissolve easily even when heated or does not generate viscosity. For example, salt, sugar, various extract powders and the like can be used as the seasoning.

(着色料)
着色料は、ルウに色を付与することが出来るものであれば特に制限はなく、天然色素を含んだ天然着色料や、合成色素をもった合成着色料や、カラメル等があり、油溶性であっても、水溶性であっても良い。
(Coloring agent)
The colorant is not particularly limited as long as it can give color to roux, and there are natural colorants containing natural pigments, synthetic colorants with synthetic pigments, caramel, etc. It may be water-soluble.

上記小塊の固形ルウと上記粉体原料とは本縦型落下式粉砕機1の粉砕部2に投入する前に混合しておき、小塊の固形ルウと粉体原料との混合体を粉砕部2に投入することで混合体の中の前記小塊の固形ルウが粉砕されて粒状の固形ルウとなるとともに、その粒状の固形ルウの表面に粉体原料が付着する。そして、上述したように表面に粉体原料が付着した粒状の固形ルウとこの周りで非付着状態で存在する粉体原料とが混在した状態で粉砕部2から落下し、お湯に溶け易い粉粒状混合調味料の形態となったカレールウやシチュールウが得られる。   The small lump solid roux and the powder raw material are mixed before being put into the pulverizing section 2 of the vertical drop pulverizer 1, and the mixture of the small lump solid roux and the powder raw material is pulverized. By putting it in the part 2, the small solid luo in the mixture is pulverized into a granular solid roux, and the powder raw material adheres to the surface of the granular solid roux. Then, as described above, the granular solid powder with the powder raw material attached to the surface and the powder raw material present in a non-adhering state around this are dropped from the pulverization unit 2 and are easily dissolved in hot water. Curry roux and stew roux in the form of mixed seasonings are obtained.

即ち、表面に粉体原料が付着した粒状の固形ルウとこの周りで非付着状態で存在する粉体原料とが混在した粉粒状混合調味料では、粒状の固形ルウ同士は付着し難くなっており、粉砕性、分散性が良好である。また、粉体原料と小塊の固形ルウと別々に製造しているため、粉粒状混合調味料の多種多様の味わいを粉体原料を変更するだけで製造できるとともに、調理時は粒状の固形ルウ同士の付着を防止でき分散性が良く溶け易い調味料となっている。   That is, in the granular mixed seasoning in which the granular solid roux with the powder raw material adhering to the surface and the powder raw material existing in a non-adhering state around this is mixed, the granular solid roux is difficult to adhere to each other. Good crushability and dispersibility. In addition, because the powder raw material and small lump solid roux are manufactured separately, a wide variety of flavors of powdered and mixed mixed seasonings can be produced simply by changing the powder raw material, and at the time of cooking the granular solid roux It is a seasoning that can prevent adhesion between each other and has good dispersibility and is easily dissolved.

なお、縦型落下式粉砕機1に投入する前の小塊の固形ルウと粉体原料との混合は、小塊の固形ルウが摩擦熱などで溶解しないように緩やかに行なうか、混合時に、混合する槽の外側から冷却水などで保冷しながら行なうようにする。   In addition, the mixing of the small lump solid roux and the powder raw material before being charged into the vertical drop pulverizer 1 is performed gently so that the small lump solid roux does not dissolve due to frictional heat or the like. The cooling is performed from outside the tank to be mixed with cooling water.

(非付着状態について)
粉粒状混合調味料での粒状の固形ルウ同士が非付着状態にあるとは、粒状の固形ルウの積み重ねられている限りで自重の重みにおいては、互いに付着しない状態を指すものである。勿論、粉粒状混合調味料を必要以上に圧縮するなどの外力が加わった場合や、常温でなく40℃や50℃といった熱が加わった状態などでは、粒状の固形ルウ同士で付着する可能性があるが、粉粒状混合調味料を通常での保管、通常での使用を行なう上で粒状の固形ルウ同士が非付着状態となればよいものである。
(About non-adhered state)
In the powdery mixed seasoning, the granular solid roux is in a non-adhesive state, as long as the granular solid roux is stacked, it refers to a state in which the weight of its own weight does not adhere to each other. Of course, when an external force such as compressing the granular mixed seasoning more than necessary is applied, or when heat such as 40 ° C. or 50 ° C. is applied instead of normal temperature, there is a possibility of adhering between granular solid rouxes. However, it is only necessary that the granular solid roux be in a non-adhered state when the granular mixed seasoning is normally stored and normally used.

(縦型落下式粉砕機の粉砕部)
本縦型落下式粉砕機1の上記粉砕部2は図2に示すように、軸上端側に上記駆動元3からの駆動力が伝えられて回転する縦の回転軸5と、前記回転軸5が挿入されている下面開放の円筒体6と、回転軸5における円筒体6の内部に位置する部分に設けられて回転軸5の回転により回転する回転粉砕体7とからなるものである。
(Crushing section of vertical drop crusher)
As shown in FIG. 2, the pulverizing unit 2 of the vertical drop pulverizer 1 has a vertical rotating shaft 5 that rotates when the driving force from the driving source 3 is transmitted to the upper end side of the shaft, and the rotating shaft 5. Is inserted into the cylindrical body 6 having an open bottom surface, and a rotary pulverized body 7 that is provided in a portion of the rotary shaft 5 located inside the cylindrical body 6 and rotates by the rotation of the rotary shaft 5.

(回転粉砕体)
粉砕部2において上記回転粉砕体7は、回転軸5の軸方向にその回転軸5のみとなっている空所8を介して上下二段にして設けられていて、上位の回転粉砕体7と下位の回転粉砕体7のいずれも、回転軸5の軸方向に直交する方向にして張り出てそれぞれが翼状とされている複数枚の回転刃9を並べて形成されているものであり、複数枚の回転刃9を回転軸5の周囲に等角度毎にして設けているとともに回転軸の軸方向に等間隔にして設けている。
(Rotating pulverized body)
In the pulverizing unit 2, the rotary pulverized body 7 is provided in two stages, upper and lower, through a space 8 having only the rotary shaft 5 in the axial direction of the rotary shaft 5. Each of the lower rotary pulverized bodies 7 is formed by arranging a plurality of rotary blades 9 that project in a direction perpendicular to the axial direction of the rotary shaft 5 and each have a wing shape. The rotary blades 9 are provided around the rotary shaft 5 at equal angles and at equal intervals in the axial direction of the rotary shaft.

図示の実施の形態にあっては上下の回転粉砕体7はいずれも八枚の回転刃9を回転軸5の周囲に等角度毎にして並べ設けるとともに、回転軸5の軸方向にも八枚の回転刃9が設けられていて、この八枚の回転刃9の軸方向における位置が近接している。さらに図4に示されているように軸方向で隣り合う位置の回転刃9にあっては上位の回転刃9の軸周りでの位置と下位の回転刃9の軸周りでの位置とをずらして配置されている。   In the illustrated embodiment, the upper and lower rotary pulverized bodies 7 are each provided with eight rotary blades 9 arranged at equal angles around the rotary shaft 5 and also in the axial direction of the rotary shaft 5. The rotary blades 9 are provided, and the positions of the eight rotary blades 9 in the axial direction are close to each other. Further, as shown in FIG. 4, in the rotary blades 9 adjacent to each other in the axial direction, the position around the axis of the upper rotary blade 9 and the position around the axis of the lower rotary blade 9 are shifted. Are arranged.

この実施の形態における前記回転刃9それぞれは単独で回転軸5に取り付けられているものではなく、図3に示されているように中央を回転軸5への取り付け部分として八方に延びる翼状の回転刃9を一体に有する星形の金属板を軸方向に隙間を介在させながら八段に重ね合わせをして一つの回転粉砕体7を構成している。   Each of the rotary blades 9 in this embodiment is not individually attached to the rotary shaft 5, but as shown in FIG. 3, a wing-like rotation extending in all directions with the center as an attachment portion to the rotary shaft 5. One rotating pulverized body 7 is formed by superposing eight stages of star-shaped metal plates integrally having blades 9 with a gap in the axial direction.

(円筒体)
上記円筒体6の中心とこの円筒体6の内側に配置される上記回転粉砕体7の回転中心とは同一とされていて、粉砕部2の内部を上方から見た状態で概略的に表す図3に示されているように、回転粉砕体7の回転刃9の先端と円筒体6の内面とは接触することのないように狭い空間を介して近接状態にして相対しており、回転粉砕体7が回転するときの回転刃9がいずれの角度位置にあるときにも、回転刃9の先端と円筒体6の内面との間の距離は同じ距離となるように設けられている。
(Cylinder)
The center of the cylindrical body 6 and the rotational center of the rotary pulverizing body 7 arranged inside the cylindrical body 6 are the same, and is a diagram schematically representing the inside of the pulverizing unit 2 as viewed from above. 3, the tip of the rotary blade 9 of the rotary pulverizing body 7 and the inner surface of the cylindrical body 6 are opposed to each other through a narrow space so that they do not come into contact with each other. When the rotary blade 9 is rotated at any angular position, the distance between the tip of the rotary blade 9 and the inner surface of the cylindrical body 6 is the same.

上述のように回転刃9の先端と円筒体6の内面とは狭い空間を介して相対していることから、回転する回転粉砕体7の回転領域11の外周位置12と円筒体6の内面位置13との間に隙間空間14を形成しており、粉砕部2の動作時に円筒体6の上面を覆う蓋部に取り付けられたホッパー15から投入される上述の混合体は、上段の回転する回転粉砕体7の回転刃9との衝突にてその混合体の中の固形ルウが粉砕されながら全体的にも撹拌され、上段の回転粉砕体7による撹拌を経た混合体が下段の回転粉砕体7側に落下する。   Since the tip of the rotary blade 9 and the inner surface of the cylindrical body 6 face each other through a narrow space as described above, the outer peripheral position 12 of the rotating region 11 of the rotating pulverized rotating body 7 and the inner surface position of the cylindrical body 6 A gap space 14 is formed between the pulverization unit 2 and the above-described mixture charged from the hopper 15 attached to the lid that covers the upper surface of the cylindrical body 6 when the pulverization unit 2 is operated. The solid roux in the mixture is crushed while colliding with the rotary blade 9 of the pulverized body 7 and the mixture is stirred as a whole, and the mixture that has been stirred by the upper rotary pulverized body 7 is the lower rotary crushed body 7. Falls to the side.

また同様に下段の回転粉砕体7側に達する混合体も、その下段の回転粉砕体7の回転刃9との衝突にてその混合体の中の固形ルウが粉砕されながら全体的にも撹拌される。その結果、下段の回転粉砕体7の下方へは、表面に粉体原料が付着した粒状の固形ルウとこの粒状の固形ルウに付着していない粉体原料とが混合した状態での粉粒状混合調味料が排出される。   Similarly, the mixture reaching the lower rotary pulverized body 7 is also stirred as a whole while the solid roux in the mixture is pulverized by the collision with the rotary blade 9 of the lower rotary pulverized body 7. The As a result, below the rotary pulverized body 7 in the lower stage, the granular mixing in a state in which the granular solid roux with the powder raw material adhering to the surface and the powder raw material not adhering to the granular solid roux are mixed Seasoning is discharged.

上記回転刃9の先端と円筒体6の内面との間の距離、即ち隙間空間14の寸法は、得ようとする粉粒状混合調味料での粒状の固形ルウの粒径を2mmとした場合においては3〜6mm程度のものとしている。また、前記隙間空間14の寸法は、所望の粒状の固形ルウの粒径が2mm以下であれば、3〜8mmが良好であり、所望の粒状の固形ルウの粒径が4mm以下であれば、6〜16mmが良好である。なお、所望とする粒状の固形ルウの粒径と同じ程度の寸法では詰まり易くなり、広すぎると所望の粒径の粒状の固形ルウを求めることが困難になることが確認されている。   The distance between the tip of the rotary blade 9 and the inner surface of the cylindrical body 6, that is, the size of the gap space 14, is obtained when the particle size of the granular solid roux in the powdery mixed seasoning to be obtained is 2 mm. Is about 3 to 6 mm. In addition, the size of the gap space 14 is 3 to 8 mm when the particle size of the desired granular solid roux is 2 mm or less, and if the particle size of the desired granular solid roux is 4 mm or less, 6-16 mm is good. In addition, it has been confirmed that clogging is likely to occur when the particle size is the same as the particle size of the desired granular solid roux, and if it is too wide, it is difficult to obtain the granular solid roux having the desired particle size.

(整流板)
図3に示すように円筒体6における回転粉砕体7の間の空所8に対応する部分には円筒体6の内周方向に沿う整流板16が取り付けられていて、回転粉砕体7の周りに円筒体6をセットする際の作業性を考慮して、位置停止しているときの回転刃9の先端と緩衝しないように不連続にして設けられている。なお、円筒体6を二つ割りできる構造とする場合にはこの円筒体6の内周に沿って連続させてもよい。
(rectifier)
As shown in FIG. 3, a rectifying plate 16 along the inner circumferential direction of the cylindrical body 6 is attached to a portion of the cylindrical body 6 corresponding to the space 8 between the rotary pulverized bodies 7. In consideration of the workability when the cylindrical body 6 is set to the front end, it is discontinuously provided so as not to be buffered with the tip of the rotary blade 9 when the position is stopped. In addition, when it is set as the structure which can divide the cylindrical body 6 into two, you may make it continue along the inner periphery of this cylindrical body 6. FIG.

そして、円筒体6の内面に位置する整流板16は、円筒体6を上方から見た状態で円筒体径方向での回転粉砕体7の回転領域11の外周位置12を越えて前記回転領域11に対応する範囲内に張り出ている。さらにこの整流板16それぞれは円筒体6の中心下方に向けて下り傾斜している。   And the baffle plate 16 located in the inner surface of the cylindrical body 6 exceeds the outer peripheral position 12 of the rotational area 11 of the rotary pulverized body 7 in the radial direction of the cylindrical body 6 when viewed from above. It overhangs within the range corresponding to. Further, each of the current plate 16 is inclined downward toward the lower center of the cylindrical body 6.

上段の回転粉砕体7が回転している部分では、上段の回転粉砕体7の回転で円筒体6の内面側に向かって生じる気流も含めて、上段の回転粉砕体7で粉砕されて弾かれる粒状の固形ルウと粉体原料との混合体が下方に移動しつつ円筒体6の内面に向けて移動する混合体の流れが生じている。そして、上述したように上記整流板16は円筒体6の中心下方に向けて下り傾斜しており、この整流板16の上部が、前記混合体の流れを円筒体6の内面に沿わせながら巻き上げて上段の回転粉砕体7の回転領域11の中心側に向けて送り込まれる循環流Aとする案内手段17として設けられ、混合体の撹拌が適正に行われるようにしている。   In the portion where the upper rotary pulverized body 7 is rotating, the upper rotary pulverized body 7 is pulverized and repelled by the upper rotary pulverized body 7 including the airflow generated toward the inner surface side of the cylindrical body 6 by the rotation of the upper rotary pulverized body 7. There is a flow of the mixture in which the mixture of the granular solid roux and the powder raw material moves downward while moving toward the inner surface of the cylindrical body 6. As described above, the rectifying plate 16 is inclined downward toward the center of the cylindrical body 6, and the upper portion of the rectifying plate 16 winds up while keeping the flow of the mixture along the inner surface of the cylindrical body 6. The upper rotating pulverized body 7 is provided as guide means 17 as a circulating flow A fed toward the center of the rotating region 11 so that the mixture is properly stirred.

このように円筒体6の内周に、上段の回転粉砕体7が回転する空間およびその上段の回転粉砕体7が位置する部分より上方の空間を含む円筒体6の内部空間で混合体を上下に循環させる案内手段17が設けられているので、混合体中の固形ルウが上段の回転粉砕体7の中心に向けて跳ね返されるなどして粉砕され易くなり、粉粒状混合調味料中に所望の大きさより大きな塊となった固形ルウが残存する割合を確実に小さくすることができるという効果を奏する。   As described above, the mixture is moved up and down in the inner space of the cylindrical body 6 including the space in which the upper rotating pulverized body 7 rotates and the space above the portion where the upper rotating pulverized body 7 is located on the inner periphery of the cylindrical body 6. Since the guiding means 17 for circulation is provided, the solid roux in the mixture is easily pulverized, for example, by being bounced back toward the center of the upper rotating pulverized body 7, and the desired mixture in the granular mixed seasoning There is an effect that it is possible to surely reduce the ratio of the remaining solid roux that is larger than the size.

(変形例−回転軸)
上述した実施の例の縦型落下式粉砕機1の粉砕部2における上記回転軸5には軸上端側に駆動力が伝わることで、粉砕部通過後の粉粒状混合調味料の回収が容易になり、詰まりが発生しないなどの優位な点があるが、本発明では回転軸5の軸上端側に駆動力を伝達する点に限定されるものではない。例えば、回転軸の軸下端側に駆動力が伝わる構成すれば装置としての安定性が向上するというメリットがある。
(Modification-Rotating shaft)
Since the driving force is transmitted to the rotary shaft 5 in the pulverizing unit 2 of the vertical drop pulverizer 1 according to the above-described embodiment, the powdered mixed seasoning after passing through the pulverizing unit can be easily recovered. However, the present invention is not limited to the point that the driving force is transmitted to the upper end side of the rotary shaft 5. For example, if the driving force is transmitted to the lower end side of the rotating shaft, there is a merit that the stability as the device is improved.

(変形例−回転粉砕体)
回転粉砕体7については回転軸5の軸方向(上下方向)での上位の回転刃9と下位の回転刃9とが軸周りにおいて位置ずれしているものとして説明したが、本発明はこれに限定されるものではない。例えば、図5に示すように上下段の回転粉砕体7それぞれにおいて、上位の回転刃9と下位の回転刃9との軸周りでの位置が軸方向で位置揃えされた配置としてもよいものである。
(Modification-Rotating pulverized product)
The rotary pulverized body 7 has been described on the assumption that the upper rotary blade 9 and the lower rotary blade 9 in the axial direction (vertical direction) of the rotary shaft 5 are misaligned around the axis. It is not limited. For example, as shown in FIG. 5, in each of the upper and lower rotary pulverized bodies 7, the positions of the upper rotary blade 9 and the lower rotary blade 9 around the axis may be aligned in the axial direction. is there.

(変形例−整流板形状)
上記整流板5としては、円筒体6の内周に沿って等間隔を取って不連続に配置される形態や円筒体6の内周に沿って均一の張り出し幅で連続する形態ほか、図6に示すように回転粉砕体挿入に際しての回転刃先端を避ける複数の凹部16aを、整流板16に切り込み状に設けるものとすることも可能である。
(Modification-Rectifier plate shape)
The rectifying plate 5 includes a form in which the current plate 5 is discontinuously arranged at equal intervals along the inner periphery of the cylindrical body 6, a form in which the rectifying plate 5 is continuous with a uniform overhang width along the inner periphery of the cylindrical body 6, and FIG. It is also possible to provide a plurality of recesses 16a to avoid the tip of the rotary blade when inserting the rotating pulverized body in a cut shape on the current plate 16 as shown in FIG.

(変形例−整流板位置)
上記実施の例においては、空所8を一段としてこの空所8に対応する位置する上記整流板16は、円筒体6の上下方向での一か所の高さ位置となる部分としたが、本発明はこれに限定されるものではなく、粉砕部2の内部において前記空所8を複数段にして設けて、その空所8に対応する高さ位置ごとに整流板を設けるようにすることが可能である。この場合、整流板が対応する前記空所は回転刃が回転軸方向に配置されている最上段位置から最下段位置までの間のいずれの箇所に設定してもよい。
(Modification-Position of rectifying plate)
In the above-described embodiment, the rectifying plate 16 positioned corresponding to the vacant space 8 with the vacant space 8 as one stage is a portion that is a height position in one place in the vertical direction of the cylindrical body 6. The present invention is not limited to this, and the cavities 8 are provided in a plurality of stages in the crushing section 2, and a current plate is provided at each height position corresponding to the cavities 8. Is possible. In this case, the space corresponding to the current plate may be set at any position between the uppermost position and the lowermost position where the rotary blades are arranged in the rotation axis direction.

なお、上記実施の例のごとく、空所を一段のみとする場合、上下段での回転刃の枚数が同じとなる中心位置、また、その中心位置より下位となる位置(上段の回転粉砕体での回転刃の枚数が下段の回転粉砕体での回転刃の枚数より多くなる)とすることの方が、上段の回転粉砕体の回転空間での上記混合体の滞留時間が長くなり、好ましいものとなる。   In addition, as in the above embodiment, when the space is only one stage, the center position where the number of rotary blades in the upper and lower stages is the same, and the position lower than the center position (in the upper stage rotary grinding body) It is preferable that the number of the rotary blades is larger than the number of the rotary blades in the lower rotary pulverized body), because the residence time of the mixture in the rotational space of the upper rotary pulverized body becomes longer. It becomes.

(整流板の有無)
つぎに整流板を設けることによって粉砕の効率に変化があるか否かを、上記粉粒状混合調味料を製造するに際し、円筒体に整流板を設けていない粉砕機での製造と整流板を設けた粉砕機での製造とで、粒子径2mm以上の粒径率を調べて検討した。
(With or without current plate)
Next, whether or not there is a change in the efficiency of pulverization by providing a rectifying plate, when producing the above-mentioned powdered mixed seasoning, a pulverizer that does not have a rectifying plate in the cylindrical body and a rectifying plate are provided. The particle size ratio with a particle diameter of 2 mm or more was examined and examined in the production with a pulverizer.

比較に使用する縦型落下式粉砕機においては、内径300mm円筒体の内側に、回転軸の周囲に八枚の回転刃を等角度毎に配して外径を291.7mmとし、軸方向にも八枚の回転刃を配する回転粉砕体を配置した。そしてこの回転粉砕体を上述のように空所を介して上下対にして設けた。軸方向で上下で近接する上位の回転刃と下位の回転刃とは図4に示すように回転軸の軸周りでの位置を重ならないようにし、軸方向で交互に配置されるものとした。   In the vertical drop pulverizer used for comparison, eight rotary blades are arranged at equal angles around the rotary shaft inside the cylindrical body with an inner diameter of 300 mm, and the outer diameter is 291.7 mm. Also, a rotating pulverized body with eight rotating blades was arranged. And this rotary crushing body was provided in the upper and lower pairs through the void as mentioned above. As shown in FIG. 4, the upper rotary blade and the lower rotary blade that are close to each other in the vertical direction in the axial direction do not overlap each other around the axis of the rotary shaft, and are alternately arranged in the axial direction.

整流板については図3に示すごとく円筒体の内周方向に不連続にして位置させ、それぞれは円筒体の中心下方に向けて45度で傾斜させ、この傾斜により下段の回転領域に混合体を案内する上記案内手段を形成した。   As shown in FIG. 3, the current plates are discontinuously positioned in the inner circumferential direction of the cylindrical body, and each is inclined at 45 degrees toward the lower center of the cylindrical body. By this inclination, the mixture is placed in the lower rotation region. The guiding means for guiding is formed.

そして、整流板が設けられていない粉砕機と整流板を設けた粉砕機とのそれぞれに、上述のように小塊の固形ルウと食品原料からなる粉体原料との混合体を投入し、粉砕にて得られる粉粒状混合調味料を円筒体の下部で回収するようにして、これを一回の粉砕とし、回収された粉粒状混合調味料を再度投入するようにすることで粉砕回数を二回、三回、四回、五回、六回と増やして、その都度、粒子径2mm以上の粒子が有る粒子率(%)を調査し、その結果を以下に示す。   Then, the mixture of the powder raw material composed of the small solid roux and the food raw material is added to each of the pulverizer not provided with the rectifying plate and the pulverizer provided with the rectifying plate, and pulverized. The powdery mixed seasoning obtained in the above is collected at the bottom of the cylindrical body, this is pulverized once, and the collected powdered mixed seasoning is re-introduced to reduce the number of times of grinding. The particle ratio (%) having particles having a particle diameter of 2 mm or more was investigated each time, increasing the number of times, three times, four times, five times, and six times. The results are shown below.

整流板が無い場合の粒子径2mm以上の粒子が有る粒子率
二回粉砕:17.4%
三回粉砕:16.4%
四回粉砕:14.2%
五回粉砕:12.4%
六回粉砕:9.4%
Particle ratio with particles of 2 mm or more when there is no current plate Double grinding: 17.4%
Three times grinding: 16.4%
Four times grinding: 14.2%
Five times grinding: 12.4%
Six times grinding: 9.4%

整流板が有る場合の粒子径2mm以上の粒子が有る粒子率
二回粉砕:15.8%
三回粉砕:10.6%
四回粉砕:5.8%
五回粉砕:3.2%
六回粉砕:2.4%
Particle ratio with particles of 2 mm or more when current plate is present Double grinding: 15.8%
Three times grinding: 10.6%
Four times grinding: 5.8%
Five times grinding: 3.2%
Six times grinding: 2.4%

以上の比較から、混合体が下段の回転粉砕体と円筒体との間に直接的に入るのを整流板が妨げるとともに、上段の回転粉砕体にて円筒体側に向けて送り出される混合体の流れを上段の回転粉砕体が回転する領域の中心側に向けて循環するように確実に案内することとなり、所望の粒子径より大きな粒子となる粒状の固形ルウが残る度合を抑えて粉砕効率を向上させることが判った。よって、本縦型落下式粉砕体を用いて粉粒状混合調味料を製造することで、表面に粉体原料が付着した粒状の固形ルウと非付着状態の粉体原料との混合体である粉粒状混合調味料の中に所望の粒径より大きな粒状の固形ルウが残る度合が下がり、お湯に溶け易い粉粒状混合調味料が得られるようになる。   From the above comparison, the current plate prevents the mixture from directly entering between the lower rotating pulverized body and the cylindrical body, and the flow of the mixture fed toward the cylindrical body by the upper rotating pulverized body. Is reliably guided so that it circulates toward the center of the rotating region of the upper rotating crushed body, and the degree of remaining granular solid roux that becomes particles larger than the desired particle diameter is suppressed to improve the pulverization efficiency I found out that Therefore, the powder which is a mixture of the granular solid roux with the powder raw material attached to the surface and the non-adhered powder raw material by producing the powdered granular seasoning using this vertical drop pulverized product The degree to which granular solid roux larger than the desired particle size remains in the granular mixed seasoning decreases, and a granular mixed seasoning that is easily dissolved in hot water can be obtained.

(回転刃の枚数)
回転粉砕体での回転軸の直交方向の平面上で回転刃の枚数について検討を次に説明する。上述した縦型落下式粉砕機における回転粉砕体の回転軸周りの回転刃を、軸周りで等間隔毎に四枚配置した場合と八枚配置した場合とで、上述のように粒子径2mm以上の粒子が有る粒子率(%)を調査し、その結果を以下に示す。
(Number of rotating blades)
Next, the examination of the number of rotary blades on the plane perpendicular to the rotation axis of the rotary pulverized body will be described. As described above, when the four rotary blades around the rotation axis of the rotary pulverized body in the vertical drop pulverizer described above are arranged at regular intervals around the axis, the particle diameter is 2 mm or more as described above. The particle ratio (%) in which the particles are present is investigated, and the results are shown below.

回転刃が四枚場合の粒子径2mm以上の粒子が有る粒子率
二回粉砕:15.8%
三回粉砕:10.6%
四回粉砕:5.8%
五回粉砕:3.2%
六回粉砕:2.4%
Particle ratio with particles of 2 mm or more when there are four rotary blades Double grinding: 15.8%
Three times grinding: 10.6%
Four times grinding: 5.8%
Five times grinding: 3.2%
Six times grinding: 2.4%

回転刃が八枚の場合の粒子径2mm以上の粒子が有る粒子率
二回粉砕:15.8%
三回粉砕:7.2%
四回粉砕:3.2%
五回粉砕:2.2%
六回粉砕:0.6%
Particle ratio with particles of 2 mm or more when there are 8 rotary blades Double grinding: 15.8%
Three times grinding: 7.2%
Four times grinding: 3.2%
Five times grinding: 2.2%
Six times grinding: 0.6%

以上の結果から、回転刃を回転軸の軸周りに多く存在するように配置することが、粒子径2mm以上の粒子が有る粒子率を下げる上で有効であることが判った。よって、上記整流板を配した縦型落下式粉砕体において前記粒子率をより一層低下させる上で、回転刃の枚数を増やすことが有効である。   From the above results, it has been found that arranging the rotary blades so that there are many around the axis of the rotation axis is effective in reducing the particle ratio with particles having a particle diameter of 2 mm or more. Therefore, it is effective to increase the number of rotary blades in order to further reduce the particle ratio in the vertical drop pulverized body provided with the current plate.

1…縦型落下式粉砕機
2…粉砕部
5…回転軸
6…円筒体
7…回転粉砕体
8…空所
9…回転刃
11…回転領域
12…外周位置
13…内面位置
14…隙間空間
16…整流板
17…案内手段
DESCRIPTION OF SYMBOLS 1 ... Vertical drop mill 2 ... Grinding part 5 ... Rotating shaft 6 ... Cylindrical body 7 ... Rotating grinding body 8 ... Empty space 9 ... Rotary blade 11 ... Rotation area 12 ... Outer periphery position 13 ... Inner surface position 14 ... Crevice space 16 ... Rectifying plate 17 ... Guiding means

Claims (2)

少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に小塊状に冷却固化してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化したルウを裁断してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化した小塊の固形ルウと、粉体の食品原料である粉体原料とを混合した混合体を粉砕する粉砕機であって、
駆動力を受けて回転する縦の回転軸と、前記回転軸が挿入されていて、上面側より前記混合体が投入される下面開放の円筒体と、前記回転軸の軸方向に直交する方向に張り出る翼状の回転刃を回転軸の周囲に等角度毎にして設けるとともに回転軸の軸方向に複数にして設けてなる回転粉砕体とを備えており、
前記回転刃の先端と前記円筒体の内面とが近接状態で相対して、前記回転粉砕体の回転領域の外周位置と前記円筒体の内面位置との間に隙間空間が形成され、
前記回転粉砕体が、前記回転軸の軸方向に回転刃が非存在となる空所を介して複数段にして配置され、前記円筒体における回転粉砕体の間の空所に対応する部分には円筒体の内周方向に沿う整流板が取り付けられ、
前記整流板は、円筒体からこの円筒体径方向での前記回転粉砕体の回転領域の外周位置を越えて前記回転領域に対応する範囲に張り出ていて、
前記整流板の上部には、この整流板の高さ位置より上方に位置する回転粉砕体により円筒体に向けて送られる混合体の流れを前記上方に位置する回転粉砕体の回転領域の中心側に向けて案内する案内手段が設けられていることを特徴とする縦型落下式粉砕機。
Cutting at least solid oil and starch raw material that is mixed by heating and then solidified by cooling and solidifying into a small lump or at least solid oil and starch and raw material that is cooled and solidified after heat mixing. Crush a mixture of a small lump of solid roux or a mixture of at least a solid fat / oil and starch raw material, which is heated and mixed and then cooled and solidified, and a powder raw material which is a powdery food raw material. A crusher,
In a direction orthogonal to the axial direction of the rotating shaft, a vertical rotating shaft that rotates by receiving a driving force, a cylindrical body that is inserted with the rotating shaft and into which the mixture is introduced from the upper surface side, and an axial direction of the rotating shaft A rotating pulverized body provided with a plurality of wing-like rotating blades protruding at equal angles around the rotating shaft and provided in the axial direction of the rotating shaft;
The tip of the rotary blade and the inner surface of the cylindrical body are opposed to each other in a close state, and a gap space is formed between the outer peripheral position of the rotation region of the rotary pulverized body and the inner surface position of the cylindrical body,
The rotary pulverized body is arranged in a plurality of stages through a space where a rotary blade does not exist in the axial direction of the rotation shaft, and a portion corresponding to a space between the rotary pulverized body in the cylindrical body A rectifying plate is attached along the inner circumferential direction of the cylindrical body,
The rectifying plate projects from the cylindrical body to the range corresponding to the rotating region beyond the outer peripheral position of the rotating region of the rotating pulverized body in the cylindrical body radial direction,
At the upper part of the current plate, the flow of the mixture fed toward the cylindrical body by the rotary pulverized body located above the height position of the current plate is on the center side of the rotation region of the rotary pulverized body located above. A vertical drop type pulverizer characterized in that it is provided with guiding means for guiding toward the surface.
少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に小塊状に冷却固化してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化したルウを裁断してなる小塊の固形ルウ又は少なくとも固形油脂と澱粉原料とを含んで加熱混合した後に冷却固化した小塊の固形ルウと、粉体の食品原料を混合してなる粉体原料とを前記小塊の固形ルウ同士の非結着を維持した状態で混合した食品材料である混合体を得て、この混合体を請求項1に記載の縦型落下式粉砕機により粉砕して、表面に前記粉体原料が付着した粒状の固形ルウとこの粒状の固形ルウの表面に非付着状態となる粉体原料とが混合している粉粒状混合調味料を得ることを特徴とする粉粒状混合調味料の製造方法。   Cutting at least solid oil and starch raw material that is mixed by heating and then solidified by cooling and solidifying into a small lump or at least solid oil and starch and raw material that is cooled and solidified after heat mixing. A small lump solid roux or at least a solid fat and starch raw material and a starch raw material, which is heated and mixed, and then cooled and solidified, and a powder raw material obtained by mixing a powdered food raw material. A mixture which is a food material mixed in a state in which the solid roux is not bound is obtained, and the mixture is pulverized by the vertical drop pulverizer according to claim 1, and the powder is formed on the surface. Production of a granular mixed seasoning characterized by obtaining a granular mixed seasoning in which a granular solid roux to which the raw material is adhered and a powder raw material that is not attached to the surface of the granular solid roux are mixed Method.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106391233A (en) * 2016-11-11 2017-02-15 四川苍溪梨研究所 Fruit crusher with protection function

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106391233A (en) * 2016-11-11 2017-02-15 四川苍溪梨研究所 Fruit crusher with protection function

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