JP5769593B2 - In-furnace transfer device and heating furnace - Google Patents
In-furnace transfer device and heating furnace Download PDFInfo
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- JP5769593B2 JP5769593B2 JP2011250260A JP2011250260A JP5769593B2 JP 5769593 B2 JP5769593 B2 JP 5769593B2 JP 2011250260 A JP2011250260 A JP 2011250260A JP 2011250260 A JP2011250260 A JP 2011250260A JP 5769593 B2 JP5769593 B2 JP 5769593B2
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- heating furnace
- guide groove
- furnace
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- cart
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- 238000010438 heat treatment Methods 0.000 title claims description 110
- 238000001816 cooling Methods 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 16
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000032258 transport Effects 0.000 description 26
- 238000012423 maintenance Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/39—Arrangements of devices for discharging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Tunnel Furnaces (AREA)
- Furnace Charging Or Discharging (AREA)
Description
本発明は、炉内において被処理物を搬送させる炉内搬送装置及びこのような炉内搬送装置を備えた加熱炉に関するものである。特に、炉内搬送装置により炉内において被処理物を搬送させるにあたり、被処理物をその搬送方向に沿って炉床の上方に設けられた固定ビームの上を順々に移動させて搬送させるにあたり、被処理物の搬送方向に沿って設けられた移動フレームを上下方向及び送り方向に往復移動させてウォーキング動作させ、この移動フレームにより被処理物を固定ビームの上を順々に移動させて搬送させる従来のウォーキングビーム式の炉内搬送装置に比べて、その設備が非常に簡単で、全体としてのコストを大幅に低減できると共に、メンテナンス等も容易に行えるようにした点に特徴を有するものである。 The present invention relates to an in-furnace transport apparatus for transporting an object to be processed in the furnace and a heating furnace equipped with such an in-furnace transport apparatus. In particular, when transporting an object to be processed in the furnace by the in-furnace transfer device, the object to be processed is transferred in order by moving it on the fixed beam provided above the hearth along the transfer direction. The moving frame provided along the conveying direction of the workpiece is reciprocally moved in the vertical direction and the feeding direction to perform a walking operation, and the workpiece is sequentially moved on the fixed beam by the moving frame and conveyed. Compared to the conventional walking beam type in-furnace transfer device, the equipment is very simple, and the overall cost can be greatly reduced, and maintenance can be easily performed. is there.
従来から、加熱炉等においては、鋼片、鋼板等の被処理物を炉内において順々に搬送させて連続的に処理することが行われており、このように被処理物を炉内において順々に搬送させる炉内搬送装置としては、ウォーキングビーム式のものが広く利用されている。 Conventionally, in a heating furnace or the like, a workpiece such as a steel slab, a steel plate or the like is sequentially conveyed in the furnace and processed continuously, and thus the workpiece is processed in the furnace. A walking beam type is widely used as the in-furnace transfer device for transferring the pieces in order.
ここで、ウォーキングビーム式の炉内搬送装置においては、一般に、特許文献1〜4等に示されるように、炉内に設けられた炉床の上に支持部材を介して被処理物の搬送方向に沿った固定ビームを被処理物の搬送方向と交差する方向に所要間隔を介して複数設けると共に、上記の炉床の下方に設けられた移動フレームから炉床に設けられた貫通部を通して炉床の上方に突出された支持部材に、被処理物の搬送方向に沿って炉の略全長に伸びた移動ビームを保持させるようにして、複数の移動ビームを被処理物の搬送方向と交差する方向に所要間隔を介して設けるようにしている。 Here, in the walking beam type in-furnace conveying apparatus, generally, as shown in Patent Documents 1 to 4 and the like, the conveying direction of the object to be processed via a support member on the hearth provided in the furnace. A plurality of fixed beams along the direction of the object to be processed are provided with a necessary interval in a direction intersecting the conveyance direction of the workpiece, and from the moving frame provided below the hearth through the penetration part provided in the hearth A direction in which a plurality of moving beams intersect with the direction of conveyance of the object to be processed so that the supporting member protruding above the substrate holds the movement beam extending substantially along the entire length of the furnace along the direction of conveyance of the object to be processed Are provided through a required interval.
そして、上記のウォーキングビーム式の炉内搬送装置においては、移動フレームをウォーキングビーム駆動手段に支持させ、このウォーキングビーム駆動手段により上記の移動フレームを駆動させて、移動フレームに設けられた各移動ビームを上下方向及び送り方向に往復移動させてウォーキング動作(矩形運動)させ、被処理物を各移動ビームにより固定ビームの上を順々に移動させて、被処理物を炉内において順々に移動させるようになっている。 In the walking beam type in-furnace conveying apparatus, the moving frame is supported by the walking beam driving means, and the moving frame is driven by the walking beam driving means, so that each moving beam provided on the moving frame is provided. Is moved back and forth in the up and down direction and the feeding direction to make a walking motion (rectangular motion), and the workpieces are sequentially moved on the fixed beam by each moving beam, and the workpieces are sequentially moved in the furnace. It is supposed to let you.
ここで、上記のようにウォーキングビーム駆動手段によって移動フレームに設けられた各移動ビームをウォーキング動作させる場合、このウォーキングビーム駆動手段が大型化すると共に、加熱炉等における炉床の下に上記のような移動フレームやウォーキングビーム駆動手段を設けるためには、炉床の下の掘り込み深さを大きくすることが必要になり、このような設備に多大なコストが必要になると共に、ウォーキングビーム駆動手段を駆動させるのに大きな動力が必要となり、ランニングコストも高くつくという問題があった。 Here, when each moving beam provided on the moving frame is operated for walking by the walking beam driving means as described above, the walking beam driving means is enlarged, and the above is placed under the hearth of the heating furnace or the like as described above. In order to provide a simple moving frame and walking beam driving means, it is necessary to increase the depth of digging under the hearth. There is a problem that a large amount of power is required to drive the vehicle and the running cost is high.
また、被処理物を加熱させる加熱炉に上記のようなウォーキングビーム式の炉内搬送装置を設けた場合、上記の各移動ビームが過剰に加熱されて変形したり、損傷したりするのを防止するため、各移動ビームを水冷させるようにしている。 In addition, when the above-mentioned walking beam type in-furnace transfer device is installed in the heating furnace that heats the workpiece, the above moving beams are prevented from being excessively heated and deformed or damaged. Therefore, each moving beam is cooled by water.
しかし、ウォーキングビーム式の炉内搬送装置においては、上記のように各移動ビームを被処理物の搬送方向に沿って炉の略全長に伸びるように設けているため、このように炉の略全長に伸びた各移動ビーム全体を水冷させるのに、大きな水冷設備が必要になると共に、水冷ロスも大きくなる等の問題があった。 However, in the walking beam type in-furnace transport apparatus, each moving beam is provided so as to extend substantially the entire length of the furnace along the transport direction of the workpiece as described above. In order to cool the entire moving beam extending in the direction of water, a large water cooling facility is required, and the water cooling loss increases.
本発明は、炉内において被処理物を搬送させる炉内搬送装置及びこのような炉内搬送装置を備えた加熱炉において、ウォーキングビーム式の炉内搬送装置を用いた場合における上記のような様々な問題を解決することを課題とするものである。 The present invention relates to an in-furnace transport apparatus that transports an object to be processed in the furnace and a heating furnace equipped with such an in-furnace transport apparatus. It is an object to solve a problem.
すなわち、本発明においては、加熱炉等の炉内において、炉内搬送装置により被処理物を炉床の上方に設けられた固定ビームの上を順々に移動させて搬送させるにあたり、上記のようなウォーキングビーム式の炉内搬送装置に比べて、その設備が非常に簡単になり、全体としてのコストを大幅に低減できると共に、メンテナンス等も容易に行えるようにすることを課題とするものである。 That is, in the present invention, in a furnace such as a heating furnace, the workpiece is moved by the in-furnace transfer device in order on the fixed beam provided above the hearth in order to be transferred as described above. Compared to a walking beam type in-furnace transfer device, the facility is very simple, the overall cost can be greatly reduced, and maintenance and the like can be easily performed. .
本発明に係る第1の炉内搬送装置においては、上記のような課題を解決するため、炉床の上方に被処理物の搬送方向に沿った固定ビームが被処理物の搬送方向と交差する方向に所要間隔を介して複数設けられると共に、被処理物の搬送方向に沿って上記の炉床を貫通する搬送案内溝が被処理物の搬送方向と交差する方向に所要間隔を介して複数設けられ、上記の炉床の下において上記の搬送案内溝に沿って被処理物の搬送方向に走行するカートに、上記の搬送案内溝を通して上方に突出されて昇降する昇降保持部が設けられると共に、この昇降保持部を冷却させる冷却手段が設けられてなる炉内搬送装置であって、カートに設けられた上記の昇降保持部を上昇させて、上記の固定ビームに保持された被処理物をこの昇降保持部に保持させると共に、上記のカートを走行させて昇降保持部に保持された被処理物を固定ビームの所定位置まで搬送させるようにした。
また、本発明に係る第2の炉内搬送装置においては、炉床の上方に被処理物の搬送方向に沿った固定ビームが被処理物の搬送方向と交差する方向に所要間隔を介して複数設けられると共に、上記の炉床を貫通するようにして被処理物の搬送方向に沿って加熱炉の搬入口から搬出口まで伸びた搬送案内溝が被処理物の搬送方向と交差する方向に所要間隔を介して複数設けられ、上記の炉床の下において上記の搬送案内溝に沿って被処理物の搬送方向に走行するカートに、上記の搬送案内溝を通して上方に突出されて昇降する昇降保持部が設けられてなる炉内搬送装置であって、カートに設けられた上記の昇降保持部を上昇させて、上記の固定ビームに保持された被処理物をこの昇降保持部に保持させると共に、上記のカートを走行させて昇降保持部に保持された被処理物を固定ビームの所定位置まで順々に搬送させて、上記のカートにより被処理物を加熱炉の搬入口から搬出口まで搬送させるようにした。
In the first in- furnace transport apparatus according to the present invention, in order to solve the above-described problems, a fixed beam along the transport direction of the workpiece crosses the transport direction of the workpiece in the upper part of the hearth. A plurality of conveyance guide grooves that penetrate the hearth along the conveyance direction of the workpiece are provided in the direction intersecting with the conveyance direction of the workpiece. is, the cart running in the conveying direction of the bottom of the hearth along a conveyance guide groove of the object to be processed, lifting the holding portion for lifting protrudes upwardly through the transport guide groove described above is provided Rutotomoni An in- furnace transport apparatus provided with a cooling means for cooling the lifting / lowering holding part, and raising the lifting / lowering holding part provided on the cart to move the object to be processed held by the fixed beam. If you hold it in this lift holding part To, and so as to convey the object to be processed held on the elevating holding portion by driving the cart of the to a predetermined position of the fixed beam.
Further, in the second in- furnace transfer apparatus according to the present invention, a plurality of fixed beams along the transfer direction of the object to be processed are disposed above the hearth via a required interval in a direction intersecting the transfer direction of the object to be processed. A conveyance guide groove extending from the inlet to the outlet of the heating furnace along the conveyance direction of the workpiece so as to pass through the hearth is required in a direction intersecting the conveyance direction of the workpiece. Elevated and held by a plurality of carts that are spaced apart from each other and that travel in the direction of the workpiece to be processed along the conveyance guide groove below the hearth and project upward and downward through the conveyance guide groove. In-furnace transfer device provided with a portion, raising and lowering the lifting and lowering holding portion provided in the cart, and holding the workpiece held by the fixed beam to the lifting and lowering holding portion, Elevating and maintaining the above cart The object to be processed held on the section by successively conveyed to a predetermined position of the fixed beams, and so as to convey the object to be processed from the entrance of the furnace to carry-out port by cart above.
このようにすると、従来のウォーキングビーム式の炉内搬送装置のように、被処理物の搬送方向に沿って炉の略全長に伸びた複数の移動ビームを保持させる移動フレームを被処理物の搬送方向に沿って炉床の下方に設けると共に、この移動フレームを移動させて各移動ビームを上下方向及び送り方向に往復移動させてウォーキング動作させる大型のウォーキングビーム駆動手段を設ける必要がなくなる。 In this way, like a conventional walking beam type in-furnace conveying apparatus, a moving frame that holds a plurality of moving beams extending substantially along the entire length of the furnace along the conveying direction of the object to be processed is conveyed. It is not necessary to provide a large walking beam driving means that is provided below the hearth along the direction and moves the moving frame to reciprocate the moving beams in the vertical direction and the feeding direction to perform a walking operation.
また、上記のように被処理物をカートに設けられた昇降保持部に保持させるため、ウォーキングビーム式の炉内搬送装置のように、炉の略全長に伸びた複数の移動ビームを設ける必要もなくなり、炉内の構造が簡素化される。 Further, in order to hold the object to be processed in the elevating and holding unit provided in the cart as described above, it is necessary to provide a plurality of moving beams extending substantially the entire length of the furnace as in the walking beam type in-furnace transfer device. The structure inside the furnace is simplified.
ここで、この炉内搬送装置において、カートに設けられた昇降保持部を冷却させる冷却手段を設けると、被処理物を保持する上記の昇降保持部が炉内において過剰に加熱されて、変形したり、損傷したりするのが防止される。 Here, in this in-furnace transfer device, if a cooling means for cooling the lifting holding part provided in the cart is provided, the lifting holding part for holding the workpiece is excessively heated in the furnace and deformed. Or being damaged .
また、上記のようにカートに設けられた昇降保持部を上昇させて、固定ビームに保持された被処理物をこの昇降保持部に保持させ、上記のカートを走行させて昇降保持部に保持された被処理物を固定ビームの所定位置まで搬送させるにあたっては、上記のカートを各搬送案内溝に対応して被処理物の搬送方向と交差する方向に複数設けるようにすることができる。また、被処理物の搬送方向に所要間隔を介して上記のカートを複数設けるようにすることもできる。 Further, as described above, the elevating / holding unit provided in the cart is raised, the workpiece held by the fixed beam is held by the elevating / holding unit, and the cart is run and held by the elevating / holding unit. When transporting the processed object to a predetermined position of the fixed beam, a plurality of the carts can be provided in a direction intersecting the transport direction of the processed object corresponding to each transport guide groove. It is also possible to provide a plurality of the above-described carts at a necessary interval in the conveyance direction of the workpiece.
そして、本発明に係る加熱炉においては、被処理物を炉内において順々に搬送させて連続的に加熱するにあたり、上記のような炉内搬送装置を用いるようにした。 And in the heating furnace which concerns on this invention, in order to convey a to-be-processed object in order in a furnace and to heat it continuously, it was made to use the above furnace conveying apparatuses.
また、本発明に係る加熱炉においては、被処理物を加熱炉内に搬入させる加熱炉の搬入部側に上記の搬送案内溝と対応するようにして搬入側壁面案内溝を設け、この搬入側壁面案内溝を通して、上記のカートを搬入部側における加熱炉の外部に導くようにすることができる。このようにすると、カートを搬入部側における加熱炉の外部に導いて、カートの補修や交換を行うことができる。 Further, in the heating furnace according to the present invention, a loading side wall surface guide groove is provided on the loading portion side of the heating furnace for loading the workpiece into the heating furnace so as to correspond to the above-described conveyance guiding groove, and this loading side The cart can be guided to the outside of the heating furnace on the carry-in side through the wall surface guide groove. If it does in this way, a cart can be guided to the exterior of a heating furnace in the carrying-in part side, and a cart can be repaired or exchanged.
さらに、被処理物を加熱炉内に搬入させる搬入部に上記の搬送案内溝及び搬入側壁面案内溝と対応するようにして搬入用案内溝を設け、この搬入用案内溝を通してカートに設けられた上記の昇降保持部を上昇させて、搬入部における被処理物をこの昇降保持部に保持させ、この搬入用案内溝及び搬入側壁面案内溝を通して上記の昇降保持部に保持された被処理物を加熱炉内に搬入させるようにすることができる。このようにすると、通常は別設備として設置される被処理物の搬入装置が不要になる。 Further, a carry-in guide groove is provided in the carry-in portion for carrying the workpiece into the heating furnace so as to correspond to the above-mentioned carry guide groove and carry-in side wall surface guide groove, and the cart is provided through the carry-in guide groove. The lift holding unit is raised to hold the workpiece in the carry-in unit in the lift holding unit, and the workpiece held in the lift holding unit through the carry-in guide groove and the carry-in side wall surface guide groove It can be carried into the heating furnace. If it does in this way, the carrying-in apparatus of the to-be-processed object normally installed as another installation will become unnecessary.
また、本発明に係る加熱炉においては、被処理物を加熱炉外に搬出させる加熱炉の搬出部側に上記の搬送案内溝と対応するようにして搬出側壁面案内溝を設け、この搬出側壁面案内溝を通して、上記のカートを搬出部側における加熱炉の外部に導くようにすることができる。このようにすると、カートを搬出部側における加熱炉の外部に導いて、カートの補修や交換を行うことができる。 Further, in the heating furnace according to the present invention, an unloading side wall surface guide groove is provided on the unloading portion side of the heating furnace for unloading the workpiece to the outside of the heating furnace so as to correspond to the above-described transfer guide groove, and this unloading side The cart can be guided to the outside of the heating furnace on the carry-out side through the wall surface guide groove. If it does in this way, a cart can be led to the exterior of a heating furnace in the carrying-out part side, and a cart can be repaired or exchanged.
さらに、被処理物を加熱炉外に搬出させる搬出部に上記の搬送案内溝及び搬出側壁面案内溝と対応するようにして搬出用案内溝を設け、カートにおける昇降保持部に保持された被処理物を、上記の搬出側壁面案内溝及びこの搬出用案内溝を通して加熱炉外に搬出させるようにすることができる。このようにすると、通常は別設備として設置される被処理物の搬出装置が不要になる。 Further, the unloading section for unloading the object to be processed out of the heating furnace is provided with unloading guide grooves so as to correspond to the above-described conveying guide groove and unloading side wall surface guiding groove, and the object to be processed is held by the lifting holding section in the cart. An object can be carried out of the heating furnace through the carry-out side wall surface guide groove and the carry-out guide groove. If it does in this way, the carrying-out apparatus of the to-be-processed object normally installed as another installation will become unnecessary.
本発明における炉内搬送装置においては、上記のように炉床の下において被処理物の搬送方向に走行するカートに搬送案内溝を通して上方に突出されて昇降する昇降保持部を設け、この昇降保持部を上昇させて、固定ビームに保持された被処理物をこの昇降保持部に保持させると共に、カートを走行させて昇降保持部に保持された被処理物を固定ビームの所定位置まで移動させて、被処理物を炉内において順々に搬送させるようにしたため、従来のウォーキングビーム式の炉内搬送装置のように、炉床の下方に、複数の移動ビームを保持させる移動フレームや、この移動フレームを駆動させて各移動ビームをウォーキング動作させるウォーキングビーム駆動手段のような大型の装置を設ける必要がなくなる。 In the in-furnace transport apparatus according to the present invention, as described above, the cart that travels in the transport direction of the workpiece under the hearth is provided with an up-and-down holding unit that protrudes upward and downward through the transport guide groove, and this up-and-down holding The work piece held by the fixed beam is held by the lift holder, and the cart is moved to move the work piece held by the lift holder to a predetermined position of the fixed beam. Since the workpieces are transported one after another in the furnace, a moving frame that holds a plurality of moving beams under the hearth, as in the conventional walking beam type in-furnace transport apparatus, and this movement There is no need to provide a large apparatus such as a walking beam driving means for driving the frame to move each moving beam.
この結果、本発明における炉内搬送装置を使用すると、加熱炉等における炉床の下の掘り込み深さを小さくすることができ、設備に要するコストが大きく低減されると共にランニングコストも少なくすみ、さらに掘り込んだ床面にはカート用のレールを敷設しただけの構造となるため、広い空間を確保することができ、メンテナンス等も容易に行えるようになる。 As a result, the use of the in-furnace transfer device of the present invention can reduce the digging depth under the hearth in the heating furnace or the like, greatly reducing the cost required for the facility and reducing the running cost, In addition, since the floor is dug, the rails for the cart are simply laid, so that a wide space can be secured and maintenance can be easily performed.
また、本発明における炉内搬送装置においては、カートに設けられた昇降保持部に被処理物を保持させた状態で、カートを走行させて昇降保持部に保持された被処理物を固定ビームの所定位置まで搬送させるようにするため、昇降保持部は被処理物を保持できる程度の長さであればよく、従来のウォーキングビーム式の炉内搬送装置における移動ビームのように、被処理物の搬送方向に沿って炉の略全長に伸びるように設ける必要がなくなると共に、このような昇降保持部を冷却させる場合、上記の移動ビームのように大きな水冷設備が必要になったり、水冷ロスが大きくなったりすることもなくなる。 Further, in the in-furnace transfer apparatus according to the present invention, the object to be processed held by the elevating / holding unit is moved by moving the cart while the object to be processed is held by the elevating / holding unit provided in the cart. In order to transport the workpiece to a predetermined position, the lifting / lowering holding unit may be long enough to hold the workpiece, and the workpiece can be moved like a moving beam in a conventional walking beam type in-furnace carrier device. It is not necessary to provide the furnace so as to extend substantially the entire length of the furnace along the conveying direction, and when cooling such an elevating / holding unit, a large water cooling facility such as the above moving beam is required or a water cooling loss is large. It wo n’t be.
また、本発明における加熱炉において、前記のように搬送案内溝と対応するようにして搬入側壁面案内溝や搬出側壁面案内溝を設けると、この搬入側壁面案内溝や搬出側壁面案内溝を通して上記のカートを加熱炉の外に導くことができるようになり、加熱炉を停止させて冷却させなくても、カートのメンテナンスや交換等が簡単に行えるようになる。 Further, in the heating furnace according to the present invention, when the carry-in side wall surface guide groove and the carry-out side wall surface guide groove are provided so as to correspond to the transport guide groove as described above, the carry-in side wall surface guide groove and the carry-out side wall surface guide groove are passed through. The cart can be guided out of the heating furnace, and the maintenance and replacement of the cart can be easily performed without stopping and cooling the heating furnace.
さらに、前記のように被処理物を加熱炉内に搬入させる搬入部や、被処理物を加熱炉外に搬出させる搬出部に、搬入用案内溝や搬出用案内溝を設けると、通常は別設備として設置される被処理物の搬入装置や搬出装置が不要になり、設備が簡略化されて、コストが低減される。 Furthermore, if a loading guide groove or a unloading guide groove is provided in the carrying-in section for carrying the workpiece into the heating furnace or the carrying-out section for carrying out the workpiece to the outside of the heating furnace as described above, it is usually different. The equipment for carrying out the object to be processed and the equipment for carrying out the equipment installed as equipment become unnecessary, the equipment is simplified, and the cost is reduced.
以下、この発明の実施形態に係る炉内搬送装置及びこの炉内搬送装置を設けた加熱炉を添付図面に基づいて具体的に説明する。なお、この発明に係る炉内搬送装置及び加熱炉は下記の実施形態に示したものに限定されず、発明の要旨を変更しない範囲において、適宜変更して実施できるものである。 Hereinafter, an in-furnace transfer apparatus according to an embodiment of the present invention and a heating furnace provided with the in-furnace transfer apparatus will be specifically described with reference to the accompanying drawings. In addition, the in-furnace conveyance apparatus and heating furnace which concern on this invention are not limited to what was shown to the following embodiment, In the range which does not change the summary of invention, it can change suitably and can implement.
この実施形態の加熱炉10においては、図1〜図3に示すように、その側壁11に複数の燃焼装置12を設けると共に、その炉床13の上に被処理物Aの搬送方向に所要間隔を介して支持部材14aを立設させ、これらの支持部材14aの上に被処理物Aの搬送方向に沿った固定ビーム14を設けるようにして、このような固定ビーム14を被処理物Aの搬送方向と直交する加熱炉10の幅方向に所要間隔を介して複数設けている。 In the heating furnace 10 of this embodiment, as shown in FIGS. 1 to 3, a plurality of combustion devices 12 are provided on the side wall 11, and a required interval in the conveying direction of the workpiece A on the furnace floor 13. The support members 14a are erected via the support members 14a, and the fixed beams 14 are provided on the support members 14a along the conveying direction of the object A to be processed. A plurality of heaters 10 are provided in the width direction of the heating furnace 10 orthogonal to the transport direction with a required interval.
ここで、この実施形態の加熱炉10において、被処理物Aを順々に加熱処理するにあたっては、加熱炉10の搬入口15に設けられた搬入扉15aを開け、搬入部1における加熱処理する前の被処理物Aをこの搬入口15を通して加熱炉10内に搬入させ、この被処理物Aを上記の固定ビーム14の上に保持させるようにする。 Here, in the heating furnace 10 of this embodiment, in order to sequentially heat-treat the workpiece A, the loading door 15a provided at the carry-in port 15 of the heating furnace 10 is opened, and the heating process in the loading unit 1 is performed. The previous workpiece A is carried into the heating furnace 10 through the carry-in port 15 so that the workpiece A is held on the fixed beam 14.
次いで、このように固定ビーム14の上に保持された被処理物Aを上記の燃焼装置12により加熱炉10内において加熱させると共に、固定ビーム14の上に保持された被処理物Aを後述する炉内搬送装置20により上記の固定ビーム14の上において搬送方向下流側に順々に搬送させて加熱処理する。 Next, the workpiece A thus held on the fixed beam 14 is heated in the heating furnace 10 by the combustion device 12 and the workpiece A held on the fixed beam 14 will be described later. The in-furnace transfer device 20 is sequentially transferred to the downstream side in the transfer direction on the fixed beam 14 and heat-treated.
そして、この加熱炉10の搬出口16に設けられた搬出扉16aを開け、上記のように加熱処理された被処理物Aを、この搬出口16を通して加熱炉10外の搬出部2に搬出させるようにする。 And the unloading door 16a provided in the carrying-out port 16 of this heating furnace 10 is opened, and the to-be-processed object A heat-processed as mentioned above is carried out to the carrying-out part 2 outside the heating furnace 10 through this carrying-out port 16. Like that.
ここで、この実施形態の加熱炉10において、固定ビーム14の上に保持された被処理物Aを、炉内搬送装置20により固定ビーム14の上において搬送方向下流側に順々に搬送させるにあたっては、加熱炉10の炉床13を貫通するようにして被処理物Aの搬送方向に沿った搬送案内溝17を、上記の固定ビーム14と重ならない位置において、被処理物Aの搬送方向と直交する加熱炉10の幅方向に所要間隔を介して複数設けている。
Here, in the heating furnace 10 of this embodiment, an object to be processed A held on the fixed beam 14, is successively conveyed to the downstream side in the top of the fixed beam 14 by furnace conveyance device 20 In this case, the conveyance guide groove 17 along the conveyance direction of the workpiece A so as to pass through the hearth 13 of the heating furnace 10 is arranged in a conveyance direction of the workpiece A at a position not overlapping the fixed beam 14. A plurality of heaters 10 are provided in the width direction of the heating furnace 10 orthogonal to each other with a necessary interval.
また、上記の炉内搬送装置20においては、上記の炉床13の下方における床面G上に、被処理物Aの搬送方向に沿った案内レール21を各搬送案内溝17と対応するようにして複数敷設し、各案内レール21の上に自走するカート22を設けると共に、各案内レール21の上に設けられた各カート22の上に、それぞれ対応する搬送案内溝17を通して上方に突出されると共に昇降装置22aにより昇降される昇降保持部22bを設けている。 In the in-furnace transport apparatus 20, the guide rails 21 along the transport direction of the workpiece A are made to correspond to the transport guide grooves 17 on the floor surface G below the hearth 13. A plurality of carts 22, which are self-propelled on the respective guide rails 21, are provided on the respective carts 22 provided on the respective guide rails 21 and protrude upward through the corresponding conveyance guide grooves 17. And an elevating / lowering holding portion 22b that is moved up and down by the elevating device 22a.
そして、上記の炉内搬送装置20において、固定ビーム14の上に保持された被処理物Aを、固定ビーム14の上において搬送方向下流側に順々に搬送させるにあたっては、図4に示すように、各カート22における昇降装置22aにより昇降保持部22bを固定ビーム14よりも上方の位置まで上昇させて、固定ビーム14の上に保持された被処理物Aをこの昇降保持部22bの上に保持させるようにする。 Then, in the above-described in-furnace transfer apparatus 20, when the workpiece A held on the fixed beam 14 is sequentially transferred on the fixed beam 14 to the downstream side in the transfer direction, as shown in FIG. 4. Further, the lifting / lowering holding part 22b is lifted to a position above the fixed beam 14 by the lifting / lowering device 22a in each cart 22, and the workpiece A held on the fixed beam 14 is placed on the lifting / lowering holding part 22b. Try to keep it.
次いで、このように被処理物Aを昇降保持部22bに保持させた状態で、図5に示すように、上記のカート22を案内レール21に沿って被処理物Aの搬送方向に所定位置まで移動させ、昇降保持部22bに保持させた被処理物Aを固定ビーム14の所定の位置まで搬送させる。 Next, with the workpiece A held in the lift holding portion 22b as described above, the cart 22 is moved along the guide rail 21 to the predetermined position in the conveying direction of the workpiece A as shown in FIG. The object A to be processed, which is moved and held by the lift holding part 22b, is transported to a predetermined position of the fixed beam 14.
その後、図6に示すように、被処理物Aを保持している上記の昇降保持部22bを、上記の昇降装置22aによって固定ビーム14より下方に位置する元の位置まで下降させ、この昇降保持部22bに保持されていた被処理物Aを元の位置から搬送方向下流側における固定ビーム14の上に保持させるようにする。 Thereafter, as shown in FIG. 6, the lifting / lowering holding portion 22b holding the workpiece A is lowered to the original position located below the fixed beam 14 by the lifting / lowering device 22a. The workpiece A held by the portion 22b is held on the fixed beam 14 on the downstream side in the transport direction from the original position.
そして、上記のように被処理物Aを昇降保持部22bから固定ビーム14の上に保持させた後は、上記のカート22を案内レール21に沿って被処理物Aの搬送方向と逆方向に移動させ、図7に示すように、カート22を次に搬送させる被処理物Aの位置まで導くようにする。その後は、上記のような操作を何度も繰り返して、固定ビーム14の上に保持された各被処理物Aを、固定ビーム14の上において搬送方向下流側に順々に搬送させるようにする。 And after holding the to-be-processed object A on the fixed beam 14 from the raising / lowering holding | maintenance part 22b as mentioned above, said cart 22 is made into the reverse direction to the conveyance direction of the to-be-processed object A along the guide rail 21. As shown in FIG. 7, the cart 22 is guided to the position of the workpiece A to be transported next. Thereafter, the above-described operation is repeated many times so that the workpieces A held on the fixed beam 14 are sequentially conveyed on the fixed beam 14 downstream in the conveying direction. .
また、この実施形態においては、上記の昇降保持部22bが加熱炉10内において過剰に加熱されて、変形したり、損傷したりするのを防止するため冷却させるようにしている。例えば、この昇降保持部22bとして、パイプを逆溝型状に折り曲げ加工したものを用い、この昇降保持部22b内に形成した水路22cにポンプ等の冷却手段23により冷却水を導き、昇降保持部22bが過剰に加熱されるのを防止するようにしている。 Moreover, in this embodiment, it is made to cool in order to prevent that the said raising / lowering holding | maintenance part 22b is heated too much in the heating furnace 10, and deform | transforms or damages. For example, a pipe bent into a reverse groove shape is used as the lifting / lowering holding part 22b, and cooling water is guided to the water channel 22c formed in the lifting / lowering holding part 22b by a cooling means 23 such as a pump, and the lifting / lowering holding part 22b is prevented from being overheated.
なお、この実施形態においては、案内レール21の上に自走するカート22を設けるようにしたが、外部からカート22を案内レール21に沿って移動させるようにすることも可能である。 In this embodiment, the cart 22 that runs on the guide rail 21 is provided. However, the cart 22 can be moved along the guide rail 21 from the outside.
また、この実施形態においては、各案内レール21の上にそれぞれ上記のようなカート22を1つ設けるようにしただけであるが、例えば、図8に示すように、各案内レール21の上にそれぞれ上記のようなカート22を2つ又はそれ以上設け、各カート22により、固定ビーム14の上に保持された被処理物Aを搬送方向下流側に順々に搬送させて移動させるようにすることもできる。 In this embodiment, only one cart 22 as described above is provided on each guide rail 21. For example, as shown in FIG. Two or more carts 22 as described above are provided, and the workpieces A held on the fixed beam 14 are sequentially transported and moved to the downstream side in the transport direction by each cart 22. You can also.
また、上記のように加熱処理する前の被処理物Aを加熱炉10外の搬入部1から加熱炉10内に搬入させ、またこの加熱炉10内において加熱処理された被処理物Aを加熱炉10内から加熱炉10外の搬出部2に搬出させるにあたり、上記の炉内搬送装置20を利用するために、図9及び図10に示すように、加熱炉10の搬入側に、上記の搬送案内溝17と対応するようにして搬入側壁面案内溝18aを設けると共に上記の搬入部1に搬入用案内溝1aを設け、また加熱炉10の搬出側に、上記の搬送案内溝17と対応するようにして搬出側壁面案内溝18bを設けると共に上記の搬出部2に搬出用案内溝2aを設けるようにすることができる。 Further, the workpiece A before being heated as described above is carried into the heating furnace 10 from the carry-in portion 1 outside the heating furnace 10, and the workpiece A that has been heat-treated in the heating furnace 10 is heated. As shown in FIGS. 9 and 10, the above-described in-furnace transfer device 20 is used to carry out the above-described in-furnace conveying device 20 from the inside of the furnace 10 to the carry-out unit 2 outside the heating furnace 10. A carry-in side wall surface guide groove 18 a is provided so as to correspond to the conveyance guide groove 17, a carry-in guide groove 1 a is provided in the carry-in part 1, and the carry-out side of the heating furnace 10 corresponds to the conveyance guide groove 17. Thus, the carry-out side wall surface guide groove 18b can be provided, and the carry-out guide groove 2a can be provided in the carry-out portion 2.
このようにした場合、上記の搬入部1における加熱処理する前の被処理物Aを加熱炉10内に搬入させるにあたっては、上記のカート22を加熱炉10から搬入部1の下に導き、このカート22における昇降保持部22bを搬入部1における搬入用案内溝1aを通して上昇させて、搬入部1における被処理物Aをこの昇降保持部22bの上に保持させるようにする。そして、このように被処理物Aを昇降保持部22bに保持させた状態で、カート22を搬入部1から加熱炉10に移動させ、上記の昇降保持部22bに保持された被処理物Aを搬入用案内溝1aに沿って搬入部1から上記の搬入口15及び搬入側壁面案内溝18aを通して加熱炉10内に搬入させる。その後、上記の搬送案内溝17を通して昇降保持部22bを下降させ、この昇降保持部22bに保持された被処理物Aを加熱炉10内に設けられた固定ビーム14の上に保持させるようにする。 In this case, when the workpiece A before the heat treatment in the carry-in unit 1 is carried into the heating furnace 10, the cart 22 is guided from the heating furnace 10 to the bottom of the carry-in unit 1. The raising / lowering holding part 22b in the cart 22 is raised through the carrying-in guide groove 1a in the carrying-in part 1, and the workpiece A in the carrying-in part 1 is held on the raising / lowering holding part 22b. And in the state which hold | maintained the to-be-processed object A in the raising / lowering holding part 22b in this way, the cart 22 is moved to the heating furnace 10 from the carrying-in part 1, and the to-be-processed object A hold | maintained at said raising / lowering holding part 22b is carried out. Along the carry-in guide groove 1a, the carry-in portion 1 carries the load into the heating furnace 10 through the carry-in entrance 15 and the carry-in side wall surface guide groove 18a. Thereafter, the elevation holding unit 22b is lowered through the conveyance guide groove 17, and the workpiece A held by the elevation holding unit 22b is held on the fixed beam 14 provided in the heating furnace 10. .
また、加熱炉10内において加熱処理された被処理物Aを加熱炉10内から加熱炉10外の搬出部2に搬出させるにあたっては、カート22における昇降保持部22bを上昇させて、加熱炉10内において加熱処理された被処理物Aをこの昇降保持部22bに保持させ、この状態で、上記のカート22を加熱炉10から搬出部2の下に移動させて、上記の昇降保持部22bを上記の搬送案内溝17から搬出口16及び搬出側壁面案内溝18bを通して上記の搬出用案内溝2aに沿って移動させ、この昇降保持部22bに保持された被処理物Aを加熱炉10内から搬出口16を通して搬出部2に導くようにする。その後、上記の昇降保持部22bを上記の搬出用案内溝2aを通して下降させ、昇降保持部22bに保持された被処理物Aを搬出部2に保持させるようにする。 Further, when unloading the workpiece A heated in the heating furnace 10 from the heating furnace 10 to the unloading section 2 outside the heating furnace 10, the elevating and lowering holding section 22 b in the cart 22 is raised to raise the heating furnace 10. The workpiece A that has been heat-treated inside is held by the lifting / lowering holding portion 22b. In this state, the cart 22 is moved from the heating furnace 10 below the unloading portion 2, and the lifting / lowering holding portion 22b is moved. The workpiece A is moved from the conveying guide groove 17 along the unloading guide groove 2a through the unloading port 16 and the unloading side wall surface guiding groove 18b, and the workpiece A held in the lift holding portion 22b is moved from the inside of the heating furnace 10. It leads to the carry-out part 2 through the carry-out port 16. Thereafter, the lifting / lowering holding part 22b is lowered through the carrying-out guide groove 2a, and the workpiece A held by the lifting / lowering holding part 22b is held by the carry-out part 2.
上記のようにすると、加熱処理する前の被処理物Aを搬入部1から加熱炉10内に搬入させたり、加熱処理された被処理物Aを加熱炉10内から搬出部2に搬出させたりする作業も容易に行えるようになる。 If it carries out as mentioned above, the to-be-processed object A before heat processing will be carried in into the heating furnace 10 from the carrying-in part 1, or the to-be-processed object A heat-treated may be carried out from the inside of the heating furnace 10 to the carrying-out part 2. Can be easily performed.
また、上記のように搬送案内溝17と対応するようにして、加熱炉10の搬入側に搬入側壁面案内溝18aや搬入用案内溝1aを設け、また加熱炉10の搬出側に搬出側壁面案内溝18bや搬出用案内溝2aを設け、カート22を加熱炉10の外に導くようにすると、加熱炉10を停止させて冷却させなくても、カート22等のメンテナンスや補修が可能になる。さらに、搬入用案内溝1aや搬出用案内溝2aを設けた搬入部1や搬出部2は、加熱前後の被処理物Aから落下するスケールや、放射される熱からカート22を保護する効果がある。 Further, as described above, the carry-in side wall surface guide groove 18a and the carry-in guide groove 1a are provided on the carry-in side of the heating furnace 10 so as to correspond to the feed guide groove 17, and the carry-out side wall surface is provided on the carry-out side of the heating furnace 10. If the guide groove 18b and the unloading guide groove 2a are provided to guide the cart 22 out of the heating furnace 10, maintenance and repair of the cart 22 and the like can be performed without stopping the heating furnace 10 and cooling it. . Furthermore, the carrying-in part 1 and the carrying-out part 2 provided with the carrying-in guide groove 1a and the carrying-out guide groove 2a have the effect of protecting the cart 22 from the scale falling from the workpiece A before and after heating and the radiated heat. is there.
また、図11に示すように、搬入用案内溝1aや搬出用案内溝2aを設ける搬入部1や搬出部2をなくして開放状態にすることも可能であり、このようにした場合には、カート22を加熱炉10の外に取出した時のメンテナンススペースを広くすることができ、カート22等のメンテナンスや補修や交換がより簡単に行えるようになる。 Moreover, as shown in FIG. 11, it is also possible to eliminate the carry-in part 1 and the carry-out part 2 provided with the carry-in guide groove 1a and the carry-out guide groove 2a, and in this case, Maintenance space when the cart 22 is taken out of the heating furnace 10 can be widened, and maintenance, repair, and replacement of the cart 22 and the like can be performed more easily.
1 搬入部
1a 搬入用案内溝
2 搬出部
2a 搬出用案内溝
10 加熱炉
11 側壁
12 燃焼装置
13 炉床
14 固定ビーム, 14a 支持部材
15 搬入口, 15a 搬入扉
16 搬出口, 16a 搬出扉
17 搬送案内溝
18a 搬入側壁面案内溝, 18b 搬出側壁面案内溝
20 炉内搬送装置
21 案内レール
22 カート, 22a 昇降装置, 22b 昇降保持部, 22c 水路
23 冷却手段
A 被処理物
G 床面
DESCRIPTION OF SYMBOLS 1 Carry-in part 1a Carry-in guide groove 2 Carry-out part 2a Carry-out guide groove 10 Heating furnace 11 Side wall 12 Combustion device 13 Furnace 14 Fixed beam, 14a Support member 15 Carry-in port, 15a Carry-in door 16 Carry-out port, 16a Carry-out door 17 Conveyance Guide groove 18a Carry-in side wall surface guide groove, 18b Carry-out side wall surface guide groove 20 In-furnace transfer device 21 Guide rail 22 Cart, 22a Lifting device, 22b Lifting holding part, 22c Water channel 23 Cooling means A Workpiece G Floor surface
Claims (10)
Priority Applications (4)
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JP2011250260A JP5769593B2 (en) | 2011-11-16 | 2011-11-16 | In-furnace transfer device and heating furnace |
PCT/JP2012/071774 WO2013073254A1 (en) | 2011-11-16 | 2012-08-29 | In-furnace conveyance device and heating furnace |
CN201280049554.XA CN103874772B (en) | 2011-11-16 | 2012-08-29 | Handling device and heating furnace in stove |
TW101134655A TW201326716A (en) | 2011-11-16 | 2012-09-21 | In-furnace transporting apparatus and heating furnace |
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JP2011250260A JP5769593B2 (en) | 2011-11-16 | 2011-11-16 | In-furnace transfer device and heating furnace |
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JP2013104115A JP2013104115A (en) | 2013-05-30 |
JP2013104115A5 JP2013104115A5 (en) | 2014-10-02 |
JP5769593B2 true JP5769593B2 (en) | 2015-08-26 |
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JP (1) | JP5769593B2 (en) |
CN (1) | CN103874772B (en) |
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WO (1) | WO2013073254A1 (en) |
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JP5843715B2 (en) * | 2012-07-13 | 2016-01-13 | 中外炉工業株式会社 | In-furnace transfer device and continuous heating furnace |
CN104596240B (en) * | 2015-01-16 | 2016-04-13 | 重庆赛迪热工环保工程技术有限公司 | The induction system of a kind of cylindrical workpiece in stove and carrying method thereof |
KR20180093890A (en) * | 2015-12-14 | 2018-08-22 | 엔지케이 인슐레이터 엘티디 | Heat treatment furnace and heat treatment method |
MX2019001028A (en) * | 2016-07-28 | 2019-09-23 | Ghi Hornos Ind S L | Conveying through furnaces. |
CN106168446A (en) * | 2016-08-22 | 2016-11-30 | 苏州工业园区姑苏科技有限公司 | A kind of stove push-and-pull material moves dolly |
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DE102005057742B3 (en) * | 2005-12-02 | 2007-06-14 | Voestalpine Automotive Holding Gmbh | Method and device for heating steel components |
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- 2012-08-29 CN CN201280049554.XA patent/CN103874772B/en active Active
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TW201326716A (en) | 2013-07-01 |
CN103874772B (en) | 2017-07-11 |
CN103874772A (en) | 2014-06-18 |
WO2013073254A1 (en) | 2013-05-23 |
JP2013104115A (en) | 2013-05-30 |
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