JP5763734B2 - Method for producing polyoxyalkylene monool or polyol - Google Patents
Method for producing polyoxyalkylene monool or polyol Download PDFInfo
- Publication number
- JP5763734B2 JP5763734B2 JP2013245676A JP2013245676A JP5763734B2 JP 5763734 B2 JP5763734 B2 JP 5763734B2 JP 2013245676 A JP2013245676 A JP 2013245676A JP 2013245676 A JP2013245676 A JP 2013245676A JP 5763734 B2 JP5763734 B2 JP 5763734B2
- Authority
- JP
- Japan
- Prior art keywords
- acid
- polyol
- alkylene oxide
- odor
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 150000003077 polyols Chemical class 0.000 title claims description 49
- 229920005862 polyol Polymers 0.000 title claims description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 150000001875 compounds Chemical class 0.000 claims description 40
- 125000002947 alkylene group Chemical group 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000003054 catalyst Substances 0.000 claims description 15
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 14
- 229910052739 hydrogen Inorganic materials 0.000 claims description 14
- 239000001257 hydrogen Substances 0.000 claims description 14
- 230000002378 acidificating effect Effects 0.000 claims description 12
- 238000012644 addition polymerization Methods 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 6
- 239000002841 Lewis acid Substances 0.000 claims description 5
- 150000007517 lewis acids Chemical class 0.000 claims description 5
- 239000007848 Bronsted acid Substances 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 239000003377 acid catalyst Substances 0.000 claims description 4
- 150000004820 halides Chemical class 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 3
- 229910052790 beryllium Inorganic materials 0.000 claims description 3
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052796 boron Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910052698 phosphorus Inorganic materials 0.000 claims description 3
- 239000011574 phosphorus Substances 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 239000003039 volatile agent Substances 0.000 claims 1
- 235000019645 odor Nutrition 0.000 description 39
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 24
- 239000011968 lewis acid catalyst Substances 0.000 description 19
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 15
- 239000002253 acid Substances 0.000 description 15
- 238000011156 evaluation Methods 0.000 description 15
- 125000004432 carbon atom Chemical group C* 0.000 description 14
- 239000007788 liquid Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 125000002723 alicyclic group Chemical group 0.000 description 12
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 12
- 229920006395 saturated elastomer Polymers 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 11
- 150000001412 amines Chemical class 0.000 description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 9
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 8
- 230000007774 longterm Effects 0.000 description 8
- 238000009835 boiling Methods 0.000 description 7
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- OBAJXDYVZBHCGT-UHFFFAOYSA-N tris(pentafluorophenyl)borane Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1B(C=1C(=C(F)C(F)=C(F)C=1F)F)C1=C(F)C(F)=C(F)C(F)=C1F OBAJXDYVZBHCGT-UHFFFAOYSA-N 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 125000003396 thiol group Chemical group [H]S* 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 229910015900 BF3 Inorganic materials 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000009257 reactivity Effects 0.000 description 4
- 238000013112 stability test Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000007259 addition reaction Methods 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 239000002537 cosmetic Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- POHPFVPVRKJHCR-UHFFFAOYSA-N tris(2,3,4,5,6-pentafluorophenyl)alumane Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1[Al](C=1C(=C(F)C(F)=C(F)C=1F)F)C1=C(F)C(F)=C(F)C(F)=C1F POHPFVPVRKJHCR-UHFFFAOYSA-N 0.000 description 3
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- -1 amine compound Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 150000001639 boron compounds Chemical class 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N caprylic alcohol Natural products CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 150000004292 cyclic ethers Chemical class 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000012442 inert solvent Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- REIUXOLGHVXAEO-UHFFFAOYSA-N pentadecan-1-ol Chemical compound CCCCCCCCCCCCCCCO REIUXOLGHVXAEO-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- LAKPAFZLNCJMEN-UHFFFAOYSA-L (2,3,4,5,6-pentafluorophenyl)aluminum(2+);difluoride Chemical compound [F-].[F-].FC1=C(F)C(F)=C([Al+2])C(F)=C1F LAKPAFZLNCJMEN-UHFFFAOYSA-L 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- JTQQDDNCCLCMER-CLFAGFIQSA-N (z)-n-[(z)-octadec-9-enyl]octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCNCCCCCCCC\C=C/CCCCCCCC JTQQDDNCCLCMER-CLFAGFIQSA-N 0.000 description 1
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 description 1
- PQXKWPLDPFFDJP-UHFFFAOYSA-N 2,3-dimethyloxirane Chemical compound CC1OC1C PQXKWPLDPFFDJP-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- WAEVWDZKMBQDEJ-UHFFFAOYSA-N 2-[2-(2-methoxypropoxy)propoxy]propan-1-ol Chemical compound COC(C)COC(C)COC(C)CO WAEVWDZKMBQDEJ-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- BEYRAKAVBGRTOU-UHFFFAOYSA-N C1(CC=CC=C1)O.C1(=CC=CC=C1)O Chemical compound C1(CC=CC=C1)O.C1(=CC=CC=C1)O BEYRAKAVBGRTOU-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- DFPAKSUCGFBDDF-UHFFFAOYSA-N Nicotinamide Chemical group NC(=O)C1=CC=CN=C1 DFPAKSUCGFBDDF-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- FAPDDOBMIUGHIN-UHFFFAOYSA-K antimony trichloride Chemical compound Cl[Sb](Cl)Cl FAPDDOBMIUGHIN-UHFFFAOYSA-K 0.000 description 1
- GUNJVIDCYZYFGV-UHFFFAOYSA-K antimony trifluoride Chemical compound F[Sb](F)F GUNJVIDCYZYFGV-UHFFFAOYSA-K 0.000 description 1
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- MUBSYHAATPCBNO-UHFFFAOYSA-M bis(2,3,4,5,6-pentafluorophenyl)alumanylium;fluoride Chemical compound [F-].FC1=C(F)C(F)=C(F)C(F)=C1[Al+]C1=C(F)C(F)=C(F)C(F)=C1F MUBSYHAATPCBNO-UHFFFAOYSA-M 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical compound OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 1
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 1
- FWFSEYBSWVRWGL-UHFFFAOYSA-N cyclohexene oxide Natural products O=C1CCCC=C1 FWFSEYBSWVRWGL-UHFFFAOYSA-N 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
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- IAAKXIPQVRCQAY-UHFFFAOYSA-N difluoro-(2,3,4,5,6-pentafluorophenyl)borane Chemical compound FB(F)C1=C(F)C(F)=C(F)C(F)=C1F IAAKXIPQVRCQAY-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 229940043279 diisopropylamine Drugs 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- UEZRLAPSSTZDKL-UHFFFAOYSA-M ditert-butylalumanylium;fluoride Chemical compound [F-].CC(C)(C)[Al+]C(C)(C)C UEZRLAPSSTZDKL-UHFFFAOYSA-M 0.000 description 1
- MYTBGPFNXSSHRV-UHFFFAOYSA-N ditert-butylboron Chemical class CC(C)(C)[B]C(C)(C)C MYTBGPFNXSSHRV-UHFFFAOYSA-N 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- OTRXCHZIIFVNRW-UHFFFAOYSA-N fluoro-bis(2,3,4,5,6-pentafluorophenyl)borane Chemical compound FC=1C(F)=C(F)C(F)=C(F)C=1B(F)C1=C(F)C(F)=C(F)C(F)=C1F OTRXCHZIIFVNRW-UHFFFAOYSA-N 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 238000003988 headspace gas chromatography Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- GKQPCPXONLDCMU-CCEZHUSRSA-N lacidipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C1=CC=CC=C1\C=C\C(=O)OC(C)(C)C GKQPCPXONLDCMU-CCEZHUSRSA-N 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 238000005887 phenylation reaction Methods 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- OBCUTHMOOONNBS-UHFFFAOYSA-N phosphorus pentafluoride Chemical compound FP(F)(F)(F)F OBCUTHMOOONNBS-UHFFFAOYSA-N 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- HYHCSLBZRBJJCH-UHFFFAOYSA-M sodium hydrosulfide Chemical compound [Na+].[SH-] HYHCSLBZRBJJCH-UHFFFAOYSA-M 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- PUGUQINMNYINPK-UHFFFAOYSA-N tert-butyl 4-(2-chloroacetyl)piperazine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCN(C(=O)CCl)CC1 PUGUQINMNYINPK-UHFFFAOYSA-N 0.000 description 1
- OMSLZNALGZWNOP-UHFFFAOYSA-N tert-butyl(diphenyl)alumane Chemical compound C=1C=CC=CC=1[Al](C(C)(C)C)C1=CC=CC=C1 OMSLZNALGZWNOP-UHFFFAOYSA-N 0.000 description 1
- JOAHRUIBNWOOBT-UHFFFAOYSA-N tert-butyl-bis(2,3,4,5,6-pentafluorophenyl)borane Chemical compound FC=1C(F)=C(F)C(F)=C(F)C=1B(C(C)(C)C)C1=C(F)C(F)=C(F)C(F)=C1F JOAHRUIBNWOOBT-UHFFFAOYSA-N 0.000 description 1
- SZVYAYSZFSWUTK-UHFFFAOYSA-L tert-butylaluminum(2+);difluoride Chemical compound [F-].[F-].CC(C)(C)[Al+2] SZVYAYSZFSWUTK-UHFFFAOYSA-L 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- YUOWTJMRMWQJDA-UHFFFAOYSA-J tin(iv) fluoride Chemical compound [F-].[F-].[F-].[F-].[Sn+4] YUOWTJMRMWQJDA-UHFFFAOYSA-J 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- FAQYAMRNWDIXMY-UHFFFAOYSA-N trichloroborane Chemical compound ClB(Cl)Cl FAQYAMRNWDIXMY-UHFFFAOYSA-N 0.000 description 1
- 229940087291 tridecyl alcohol Drugs 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- JQPMDTQDAXRDGS-UHFFFAOYSA-N triphenylalumane Chemical compound C1=CC=CC=C1[Al](C=1C=CC=CC=1)C1=CC=CC=C1 JQPMDTQDAXRDGS-UHFFFAOYSA-N 0.000 description 1
- MXSVLWZRHLXFKH-UHFFFAOYSA-N triphenylborane Chemical compound C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1 MXSVLWZRHLXFKH-UHFFFAOYSA-N 0.000 description 1
- HWWBSHOPAPTOMP-UHFFFAOYSA-N tritert-butylborane Chemical compound CC(C)(C)B(C(C)(C)C)C(C)(C)C HWWBSHOPAPTOMP-UHFFFAOYSA-N 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 1
Landscapes
- Polyethers (AREA)
Description
本発明は、ポリオキシアルキレンモノオール又はポリオールの製造方法に関する。 The present invention relates to a method for producing a polyoxyalkylene monool or polyol.
ポリオキシアルキレンモノオール又はポリオールは、ポリウレタン原料、化粧品原料、界面活性剤として使用されている。このポリオキシアルキレンモノオール又はポリオールはアルコールやグリコール、多官能アルコールやアミン化合物などの活性水素基含有化合物にアルキレンオキサイドを付加して製造される。この付加反応において、通常、水酸化カリウム等のアルカリ金属化合物や、三フッ化ホウ素等のルイス酸が触媒として使用されている。 Polyoxyalkylene monools or polyols are used as polyurethane raw materials, cosmetic raw materials, and surfactants. This polyoxyalkylene monool or polyol is produced by adding an alkylene oxide to an active hydrogen group-containing compound such as alcohol, glycol, polyfunctional alcohol or amine compound. In this addition reaction, an alkali metal compound such as potassium hydroxide or a Lewis acid such as boron trifluoride is usually used as a catalyst.
中でも、ルイス酸触媒を用いて製造したポリオキシアルキレンモノオール又はポリオールには、ジオキサン等の環状エーテル類や、低分子アルデヒド等の低沸点揮発成分が副生物として含まれたり、放出されることが知られている。これらを用いて製造されるポリウレタン樹脂や化粧品、界面活性剤は、不快な臭気を発生するという問題がある。 Among them, polyoxyalkylene monools or polyols produced using a Lewis acid catalyst may contain or release cyclic ethers such as dioxane and low-boiling volatile components such as low-molecular aldehydes as by-products. Are known. Polyurethane resins, cosmetics and surfactants produced using these have the problem of generating unpleasant odors.
この解決法として、特定のルイス酸触媒の使用により臭気の低減が可能であることが知られている(特許文献1参照)が、臭気低減の効果は不十分である。また、ルイス酸触媒の存在下、副生低沸点化合物を連続的又は断続的に系外除去しながら、活性水素含有化合物にアルキレンオキサイドを付加重合させることにより、更に臭気の低減が可能であることが提案されている(特許文献2参照)が、長期保管による経時的な臭気発生を抑制するという観点でその効果は不十分である。一方で、ポリオキシアルキレンポリオールに水を極めて小さい液体粒子の形態で計量添加しながら水と揮発物質を蒸留することにより臭気を低減することが提案されている(特許文献3参照)。しかしながら、特許文献3の方法は、ポリオール中に遊離された状態で存在する臭気原因物質を水との共沸作用により効率よく除去することを目的としており、長期保管中に経時変化を起こして臭気を発生しうる潜在的な臭気原因物質を不活性化するには不十分である。従って、特許文献3の方法においては、精製直後には実質的に無臭のポリオキシアルキレンポリオールを与えるものの、長期保管による経時的な臭気発生を抑制するという観点ではその効果は不十分である。 As a solution, it is known that the use of a specific Lewis acid catalyst can reduce odor (see Patent Document 1), but the effect of reducing odor is insufficient. In addition, odor can be further reduced by addition polymerization of an active hydrogen-containing compound with an alkylene oxide while continuously or intermittently removing a by-product low-boiling compound in the presence of a Lewis acid catalyst. Has been proposed (see Patent Document 2), but its effect is insufficient from the viewpoint of suppressing the generation of odor over time due to long-term storage. On the other hand, it has been proposed to reduce odors by distilling water and volatile substances while adding water to polyoxyalkylene polyol in the form of extremely small liquid particles (see Patent Document 3). However, the method of Patent Document 3 is intended to efficiently remove odor-causing substances present in a released state in a polyol by azeotropic action with water. It is insufficient to inactivate potential odor-causing substances that can generate odors. Therefore, although the method of Patent Document 3 gives a substantially odorless polyoxyalkylene polyol immediately after purification, the effect is insufficient from the viewpoint of suppressing the generation of odor over time due to long-term storage.
本発明は、不快な臭気が無く、長期保管後も臭気を発生しないポリオキシアルキレンモノオール又はポリオールの製造方法を提供することを目的とするものである。 An object of the present invention is to provide a method for producing a polyoxyalkylene monool or polyol which has no unpleasant odor and does not generate odor even after long-term storage.
本発明者は、鋭意検討した結果、本発明に到達した。
すなわち、本発明のポリオキシアルキレンモノオール又はポリオールの製造方法は、ホウ素、アルミニウム、錫、アンチモン、鉄、燐、亜鉛、チタン、ジルコニウム及びベリリウムからなる群より選ばれる少なくとも1種の元素(a1)のハロゲン化物、元素(a1)のアルキル化物及び元素(a1)のフェニル化物からなる群より選ばれる少なくとも1種の酸性触媒(x1)の存在下で、活性水素含有化合物(c)にアルキレンオキサイド(d)を付加重合させて得られるポリオキシアルキレンモノオール又はポリオールを、水、並びに酸性触媒(x1)をそのまま除去せずに使用したものであるか、又はさらにルイス酸若しくはブレンステッド酸を添加したものであるかのいずれかである酸性触媒(x2)であって、該酸性触媒(x2)の重量が活性水素含有化合物(c)とアルキレンオキサイド(d)の合計重量に対して0.00001〜10重量%である該酸性触媒(x2)の存在下並びに加圧下で、100℃〜180℃で処理した後、減圧下で揮発成分を除去し、酸性触媒(x2)の残渣を除去しないことを要旨とする。
As a result of intensive studies, the present inventor has reached the present invention.
That is, the method for producing the polyoxyalkylene monool or polyol of the present invention comprises at least one element (a1) selected from the group consisting of boron, aluminum, tin, antimony, iron, phosphorus, zinc, titanium, zirconium and beryllium. In the presence of at least one acidic catalyst (x1) selected from the group consisting of a halide of the above, an alkylated product of the element (a1), and a phenylated product of the element (a1), an alkylene oxide ( The polyoxyalkylene monool or polyol obtained by addition polymerization of d) is used without removing water and the acidic catalyst (x1) as they are, or further, Lewis acid or Bronsted acid is added. in a one of an acidic catalyst (x2) is either one, acidic catalyst (x2) Weight in the presence and pressure of the active hydrogen-containing compound (c) and the acid catalyst is 0.00001% by weight relative to the total weight of the alkylene oxide (d) (x2), at 100 ° C. to 180 ° C. After the treatment, the gist is to remove the volatile component under reduced pressure and not to remove the residue of the acidic catalyst (x2) .
本発明の製造方法によれば、臭気が極めて少なく、経時的な変質を伴わず長期的に臭気の極めて低いポリオキシアルキレンモノオール又はポリオールを製造できる。 According to the production method of the present invention, it is possible to produce a polyoxyalkylene monool or polyol having a very low odor and no deterioration over time and a very low odor over the long term.
以下に本発明を詳細に説明する。
本発明の製造方法においては、ルイス酸触媒(a)の存在下、活性水素含有化合物(c)にアルキレンオキサイド(d)を付加重合させる。
本発明において、アルキレンオキサイド(d)付加時に用いるルイス酸触媒(a)としては、環状エーテルを開環付加重合させる酸性触媒であれば特に限定はないが、ホウ素、アルミニウム、錫、アンチモン、鉄、燐、亜鉛、チタン、ジルコニウム及びベリリウムからなる群より選ばれる少なくとも1種の元素(a1)を含む酸性触媒が挙げられる。
元素(a1)を含む酸性触媒としては、元素(a1)のハロゲン化物並びに(a1)のアルキル化及び/又はフェニル化物等が挙げられ、2種以上を併用してもよい。具体的には下記のものが挙げられる。
(i)元素(a1)のハロゲン化物
三フッ化ホウ素及び三塩化ホウ素等のホウ素化合物;塩化アルミニウム及び臭化アルミニウム等のアルミニウム化合物;四フッ化錫及び四塩化錫等の錫化合物;フッ化アンチモン及び塩化アンチモン等のアンチモン化合物;塩化第二鉄等の鉄化合物;五フッ化燐等の燐化合物;塩化亜鉛等の亜鉛化合物;四塩化チタン等のチタン化合物;塩化ジルコニウム等のジルコニウム化合物;塩化ベリリウム等のベリリウム化合物;等
(ii)元素(a1)のアルキル化及び/又はフェニル化物
トリフェニルホウ素、トリ(t−ブチル)ホウ素、トリス(ペンタフルオロフェニル)ホウ素、ビス(ペンタフルオロフェニル)−t−ブチルホウ素、ビス(ペンタフルオロフェニル)フッ化ホウ素、ジ(t−ブチル)フッ化ホウ素、(ペンタフルオロフェニル)2フッ化ホウ素等のホウ素化合物;トリエチルアルミニウム、トリフェニルアルミニウム、ジフェニル−t−ブチルアルミニウム、トリス(ペンタフルオロフェニル)アルミニウム、ビス(ペンタフルオロフェニル)−t−ブチルアルミニウム、ビス(ペンタフルオロフェニル)フッ化アルミニウム、ジ(t−ブチル)フッ化アルミニウム、(ペンタフルオロフェニル)2フッ化アルミニウム、(t−ブチル)2フッ化アルミニウム等のアルミニウム化合物;ジエチル亜鉛等の亜鉛化合物;等
The present invention is described in detail below.
In the production method of the present invention, the alkylene oxide (d) is addition-polymerized to the active hydrogen-containing compound (c) in the presence of the Lewis acid catalyst (a).
In the present invention, the Lewis acid catalyst (a) used at the time of addition of the alkylene oxide (d) is not particularly limited as long as it is an acidic catalyst for ring-opening addition polymerization of a cyclic ether, but boron, aluminum, tin, antimony, iron, Examples include acidic catalysts containing at least one element (a1) selected from the group consisting of phosphorus, zinc, titanium, zirconium and beryllium.
Examples of the acidic catalyst containing the element (a1) include a halide of the element (a1) and an alkylated and / or phenylated product of (a1), and two or more kinds may be used in combination. Specific examples include the following.
(I) Halide of element (a1) Boron compounds such as boron trifluoride and boron trichloride; Aluminum compounds such as aluminum chloride and aluminum bromide; Tin compounds such as tin tetrafluoride and tin tetrachloride; Antimony fluoride And antimony compounds such as antimony chloride; iron compounds such as ferric chloride; phosphorus compounds such as phosphorus pentafluoride; zinc compounds such as zinc chloride; titanium compounds such as titanium tetrachloride; zirconium compounds such as zirconium chloride; (Ii) Alkylation and / or phenylation of element (a1) Triphenylboron, tri (t-butyl) boron, tris (pentafluorophenyl) boron, bis (pentafluorophenyl) -t- Butyl boron, bis (pentafluorophenyl) boron fluoride, di (t-butyl) Boron compounds, boron compounds such as (pentafluorophenyl) boron difluoride; triethylaluminum, triphenylaluminum, diphenyl-t-butylaluminum, tris (pentafluorophenyl) aluminum, bis (pentafluorophenyl) -t-butylaluminum Aluminum compounds such as bis (pentafluorophenyl) aluminum fluoride, di (t-butyl) aluminum fluoride, (pentafluorophenyl) aluminum difluoride and (t-butyl) aluminum difluoride; zinc such as diethyl zinc Compound; etc.
これら(i)及び(ii)の中で、付加重合時の反応性及び製造したアルキレンオキサイド付加物の反応性の観点から、三フッ化ホウ素並びに元素(a1)のアルキル化及び/又はフェニル化物が好ましく、さらに好ましくは三フッ化ホウ素、トリス(ペンタフルオロフェニル)ボラン及びトリス(ペンタフルオロフェニル)アルミニウム、特に好ましくはトリス(ペンタフルオロフェニル)ボラン及びトリス(ペンタフルオロフェニル)アルミニウムである。 Among these (i) and (ii), from the viewpoint of the reactivity during addition polymerization and the reactivity of the produced alkylene oxide adduct, boron trifluoride and the alkylated and / or phenylated product of element (a1) are Preferred are boron trifluoride, tris (pentafluorophenyl) borane and tris (pentafluorophenyl) aluminum, and particularly preferred are tris (pentafluorophenyl) borane and tris (pentafluorophenyl) aluminum.
本発明において、活性水素含有化合物(c)としては、水酸基、カルボキシル基、アミノ基、チオール基及び酸アミド基を有する化合物が挙げられる。また、活性水素を有する化合物(水、アルコール、アミノ基含有化合物、カルボン酸等)に後述のアルキレンオキサイド(d)が付加された構造の化合物(アルキレンオキサイド付加物)が挙げられる。これら2種以上を併用してもよい。なお、水酸基含有化合物として用いるアルキレンオキサイド付加物は、ルイス酸触媒(a)以外の触媒を用いて得られたものであってもよい。活性水素含有化合物(c)の具体的な例としては、次の(c1)〜(c7)が挙げられる。これらは1種類でもよいし2種類以上を併用してもよい。 In the present invention, examples of the active hydrogen-containing compound (c) include compounds having a hydroxyl group, a carboxyl group, an amino group, a thiol group, and an acid amide group. Moreover, the compound (alkylene oxide adduct) of the structure where the below-mentioned alkylene oxide (d) was added to the compound (Water, alcohol, an amino group containing compound, carboxylic acid, etc.) which has active hydrogen is mentioned. Two or more of these may be used in combination. The alkylene oxide adduct used as the hydroxyl group-containing compound may be obtained using a catalyst other than the Lewis acid catalyst (a). Specific examples of the active hydrogen-containing compound (c) include the following (c1) to (c7). These may be one kind or a combination of two or more kinds.
(c1)水
(c2)アルコール
1価アルコールとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数1〜40のアルコール及びこれらのアルキレンオキサイド付加物が含まれ、例えばメタノール、エタノール、n−プロパノール、2−プロパノール、n−ブタノール、2−エチルヘキサノール、n−オクタノール、デシルアルコール、ドデシルアルコール、トリデシルアルコール、テトラデシルアルコール、ペンタデシルアルコール、オクタデシルアルコール、ジエチレングリコールモノメチルエーテル、トリプロピレングリコールモノメチルエーテル及びこれらのアルキレンオキサイド付加物等が挙げられる。
2価アルコールとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数2〜40の2価アルコール及びこれらのアルキレンオキサイド付加物が含まれ、エチレングリコール、プロピレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、トリプロピレングリコール及びこれらのアルキレンオキサイド付加物等が挙げられる。
3価アルコールとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数3〜80の3価アルコール及びこれらのアルキレンオキサイド付加物が含まれ、グリセリン、トリメチロールプロパン、トリエタノールアミン及びこれらのアルキレンオキサイド付加物等が挙げられる。
4〜8価アルコールとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数5〜80の4〜8価アルコール及びこれらのアルキレンオキサイド付加物が含まれ、ペンタエリスリトール、ソルビトール、キシリット、マンニット、ジペンタエリスリトール、グルコース、フルクトース、ショ糖及びこれらのアルキレンオキサイド付加物が挙げられる。
(C1) Water (c2) Alcohol As the monohydric alcohol, an alcohol having 1 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, and alkylene oxide adducts thereof. For example, methanol, ethanol, n-propanol, 2-propanol, n-butanol, 2-ethylhexanol, n-octanol, decyl alcohol, dodecyl alcohol, tridecyl alcohol, tetradecyl alcohol, pentadecyl alcohol, octadecyl alcohol , Diethylene glycol monomethyl ether, tripropylene glycol monomethyl ether, and alkylene oxide adducts thereof.
The dihydric alcohol includes a dihydric alcohol having 2 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, and alkylene oxide adducts thereof, and ethylene glycol. , Propylene glycol, 1,3-propanediol, 1,4-butanediol, diethylene glycol, triethylene glycol, dipropylene glycol, tripropylene glycol, and alkylene oxide adducts thereof.
Examples of the trihydric alcohol include trivalent alcohols having 3 to 80 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, and alkylene oxide adducts thereof, glycerin, Examples include trimethylolpropane, triethanolamine, and alkylene oxide adducts thereof.
The 4- to 8-valent alcohol includes a 4- to 8-valent alcohol having 5 to 80 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, and these alkylene oxide adducts. And pentaerythritol, sorbitol, xylit, mannitol, dipentaerythritol, glucose, fructose, sucrose and alkylene oxide adducts thereof.
(c3)フェノール
1価フェノールとしては、炭素数6〜40の1価フェノールが含まれ、フェノール及びクレゾール等が挙げられる。多価フェノールとしては、炭素数6〜40の多価フェノールが含まれピロガロール、カテコール、ヒドロキノン及びビスフェノールA等が挙げられる。
(C3) Phenol Monohydric phenol includes monohydric phenol having 6 to 40 carbon atoms, and examples thereof include phenol and cresol. The polyhydric phenol includes polyhydric phenol having 6 to 40 carbon atoms, and examples include pyrogallol, catechol, hydroquinone, and bisphenol A.
(c4)カルボン酸
1価カルボン酸としては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数1〜40の1価カルボン酸が含まれ、蟻酸、酢酸、プロピオン酸、酪酸、オクタン酸、ラウリン酸、オレイン酸及びリノール酸等が挙げられる。2価カルボン酸としては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数4〜40の2価カルボン酸が含まれ、マレイン酸、コハク産、アジピン酸及びフタル酸等が挙げられる。3〜8価カルボン酸としては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数6〜40の3〜8価カルボン酸が含まれ、アクリル酸の3〜8量体等が挙げられる。
(C4) Carboxylic acid The monovalent carboxylic acid includes a monovalent carboxylic acid having 1 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, formic acid, Examples include acetic acid, propionic acid, butyric acid, octanoic acid, lauric acid, oleic acid, and linoleic acid. Examples of the divalent carboxylic acid include divalent carboxylic acids having 4 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic, and aromatic, and include maleic acid, amber, and adipine. Examples include acid and phthalic acid. Examples of the 3 to 8 carboxylic acid include 3 to 8 carboxylic acid having 6 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, and acrylic acid. A 3-8 mer etc. are mentioned.
(c5)アミン
1価アミンとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数2〜40の1価アミンが含まれ、ジエチルアミン、ジイソプロピルアミン及びジオレイルアミン等が挙げられる。2価アミンとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数1〜40の2価アミンが含まれ、メチルアミン、エチルアミン、プロピルアミン及びn−ブチルアミン等が挙げられる。3〜5価アミンとしては、アンモニア並びに直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数2〜40の3〜5価アミンが含まれ、アンモニア、N−メチルアミノエチルアミン、エチレンジアミン、プロピレンジアミン、ジエチレントリアミン及びジプロピレントリアミン等が挙げられる。
なお、アミンの価数は、アミンの有する活性水素の数を意味する。
(C5) Amine Monovalent amines include monovalent amines having 2 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, and include diethylamine, diisopropylamine and And dioleylamine. Examples of the divalent amine include divalent amines having 1 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, methylamine, ethylamine, propylamine and n -Butylamine etc. are mentioned. Examples of the trivalent to pentavalent amine include ammonia and a trivalent to pentavalent amine having 2 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic. -Methylaminoethylamine, ethylenediamine, propylenediamine, diethylenetriamine, dipropylenetriamine and the like.
In addition, the valence of an amine means the number of active hydrogen which an amine has.
(c6)チオール
チオールとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数1〜80の1価及び多価チオールが含まれ、上記(c2)の1〜5価アルコールとチオ尿素との反応により得られる1〜5官能のチオール、及びエピクロルヒドリン又はエピクロルヒドリンの2〜5量体と水硫化ナトリウムとの反応により得られる1〜5官能のチオール等が挙げられる。
(c7)酸アミド
酸アミドとしては、直鎖、分岐、飽和、不飽和、脂環式及び芳香族からなる群より選ばれる炭素数1〜40の1価及び多価酸アミドが含まれ、オレイン酸アミド及び不飽和モノカルボン酸アミドの2〜5量体(モノカルボン酸アミドとしてはアクリルアミド及びメタクリルアミド等)等が挙げられる。
(C6) Thiol The thiol includes monovalent and polyvalent thiols having 1 to 80 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic, and the above (c2) 1-5 functional thiol obtained by the reaction of 1-5 pentahydric alcohol and thiourea, and 1-5 functional thiol obtained by the reaction of epichlorohydrin or 2-5 mer of epichlorohydrin and sodium hydrosulfide, etc. Can be mentioned.
(C7) Acid amide Examples of the acid amide include monovalent and polyvalent acid amides having 1 to 40 carbon atoms selected from the group consisting of linear, branched, saturated, unsaturated, alicyclic and aromatic. Examples thereof include dimers and pentamers of acid amides and unsaturated monocarboxylic acid amides (monocarboxylic acid amides such as acrylamide and methacrylamide).
活性水素含有化合物(c)のうち、入手しやすさの観点から、(c1)〜(c7)の化合物が好ましく、さらに好ましくは(c1)〜(c3)であり、特に好ましくは(c2)である。得られるポリオキシアルキレンモノオール又はポリオールの粘度が高くなりすぎず取り扱いが容易である観点から、(c)の活性水素の数は1〜8が好ましく、さらに好ましくは1〜4である。 Among the active hydrogen-containing compounds (c), from the viewpoint of easy availability, the compounds (c1) to (c7) are preferable, more preferably (c1) to (c3), and particularly preferably (c2). is there. From the viewpoint that the viscosity of the resulting polyoxyalkylene monool or polyol does not become too high and is easy to handle, the number of active hydrogens in (c) is preferably 1-8, more preferably 1-4.
アルキレンオキサイド(d)としては、エチレンオキサイド、プロピレンオキサイド、1,2−ブチレンオキサイド、2,3−ブチレンオキサイド、スチレンオキサイド、シクロヘキセンオキサイド、エピクロルヒドリン及びグリシジルエーテル等が挙げられる。これらのうち、反応性の観点から、エチレンオキサイド、プロピレンオキサイド及びこれらの混合物が好ましい。前記アルキレンオキサイド(d)は1種類でもよいし2種類以上を併用してもよい。付加反応は、ランダム付加でも、ブロック付加でも構わない。 Examples of the alkylene oxide (d) include ethylene oxide, propylene oxide, 1,2-butylene oxide, 2,3-butylene oxide, styrene oxide, cyclohexene oxide, epichlorohydrin, and glycidyl ether. Of these, ethylene oxide, propylene oxide, and mixtures thereof are preferable from the viewpoint of reactivity. The alkylene oxide (d) may be one type or a combination of two or more types. The addition reaction may be random addition or block addition.
活性水素含有化合物(c)へのアルキレンオキサイド(d)の付加モル数は、副生低沸点化合物(b)の除去しやすさの観点から、活性水素1モルに対して、0.5〜300モルが好ましく、より好ましくは0.7〜150モル、特に好ましくは1〜50モルである。 The number of moles of alkylene oxide (d) added to the active hydrogen-containing compound (c) is 0.5 to 300 with respect to 1 mole of active hydrogen from the viewpoint of easy removal of the by-product low-boiling compound (b). Mole is preferable, more preferably 0.7 to 150 mol, and particularly preferably 1 to 50 mol.
ルイス酸触媒(a)の存在下、活性水素含有化合物(c)にアルキレンオキサイド(d)を付加する際の(a)の使用量については、付加重合の反応性の観点から、生成するアルキレンオキサイド付加物の重量を基準として、0.00001〜10重量%が好ましく、さらに好ましくは0.0001〜1重量%である。 The amount of (a) used when adding alkylene oxide (d) to active hydrogen-containing compound (c) in the presence of Lewis acid catalyst (a) is determined from the viewpoint of the reactivity of addition polymerization. Based on the weight of the adduct, it is preferably 0.00001 to 10% by weight, more preferably 0.0001 to 1% by weight.
本発明のポリオキシアルキレンモノオール又はポリオールの製造方法では、ルイス酸触媒(a)の存在下で、活性水素含有化合物(c)にアルキレンオキサイド(d)を付加重合させて得られるポリオキシアルキレンモノオール又はポリオールを、水及び酸の存在下並びに加圧下で、100℃〜180℃で処理する。
本発明の製造方法としては、ルイス酸触媒(a)、活性水素基含有化合物(c)及びアルキレンオキサイド(d)を混合し反応させる工程(工程1)、次いでポリオキシアルキレンモノオール又はポリオールを含有する混合物に水を添加し、酸の存在下及び加圧下で、100℃〜180℃で処理および減圧下で揮発成分を除去する工程(工程2)を経てポリオキシアルキレンモノオール又はポリオールを製造する方法が好ましく例示できる。
In the method for producing a polyoxyalkylene monool or polyol of the present invention, the polyoxyalkylene mono obtained by addition polymerization of an alkylene oxide (d) to an active hydrogen-containing compound (c) in the presence of a Lewis acid catalyst (a). The oar or polyol is treated at 100-180 ° C. in the presence of water and acid and under pressure.
The production method of the present invention includes a step of mixing and reacting a Lewis acid catalyst (a), an active hydrogen group-containing compound (c) and an alkylene oxide (d) (step 1), and then a polyoxyalkylene monool or polyol. Water is added to the mixture to be processed, and a polyoxyalkylene monool or polyol is produced through a process of removing volatile components at 100 ° C. to 180 ° C. and under reduced pressure in the presence of an acid and under pressure (step 2). The method is preferably exemplified.
工程1において、ルイス酸触媒(a)と活性水素基含有化合物(c)及びアルキレンオキサイド(d)の混合方法は特に限定されず、例えば活性水素基含有化合物(c)にルイス酸触媒(a)及びアルキレンオキサイド(d)を添加する方法が挙げられる。ルイス酸触媒(a)の添加方法は特に限定されず、例えば(a)単独を添加してもよいし、トルエン、ヘキサンなどの不活性溶剤の溶液として加えてもよく、(c)をアルキレンオキサイド(d)と混合したのち加えてもよい。また、(a)は、一度に全量を加えてもよいし、複数回に分割して添加してもよい。アルキレンオキサイド(d)の添加方法は特に限定されず、一度に全量を加えてもよいし、複数回に分割して添加してもよい。異種のアルキレンオキサイド(d)を逐次的に添加し、添加するごとに重合反応を完結させることで、ブロック共重合体を得ることもできる。ルイス酸触媒(a)とアルキレンオキサイド(d)の添加順序は、特に制限は無く、いずれか一方を先に加えてもよいし、同時に加えてもよい。 In step 1, the mixing method of the Lewis acid catalyst (a), the active hydrogen group-containing compound (c) and the alkylene oxide (d) is not particularly limited. For example, the Lewis acid catalyst (a) is added to the active hydrogen group-containing compound (c). And a method of adding alkylene oxide (d). The method for adding the Lewis acid catalyst (a) is not particularly limited. For example, (a) alone may be added, or a solution of an inert solvent such as toluene or hexane may be added. It may be added after mixing with (d). In addition, (a) may be added all at once, or may be added in multiple portions. The addition method of alkylene oxide (d) is not specifically limited, The whole quantity may be added at once, and you may divide and add in multiple times. A block copolymer can also be obtained by sequentially adding different types of alkylene oxide (d) and completing the polymerization reaction each time it is added. The order of adding the Lewis acid catalyst (a) and the alkylene oxide (d) is not particularly limited, and either one may be added first or simultaneously.
重合を行う条件は、活性水素基含有化合物(c)及びアルキレンオキサイド(d)の種類や用いるルイス酸触媒(a)種類及び使用量、目的とする分子量などに応じて決定すればよい。重合時の圧力は、従来のアルキレンオキサイドの付加反応の条件で行うことができる。重合時の温度は、用いるルイス酸触媒(a)の熱安定性の観点から0〜180℃が好ましく、さらに好ましくは20〜160℃である。 The conditions for the polymerization may be determined according to the types of the active hydrogen group-containing compound (c) and alkylene oxide (d), the type and amount of Lewis acid catalyst (a) used, the target molecular weight, and the like. The pressure at the time of superposition | polymerization can be performed on the conditions of the addition reaction of the conventional alkylene oxide. The temperature during the polymerization is preferably 0 to 180 ° C., more preferably 20 to 160 ° C. from the viewpoint of the thermal stability of the Lewis acid catalyst (a) to be used.
所定のアルキレンオキサイド(d)を付加させた後、工程2において水及び酸の存在下並びに加圧下で、ポリオキシアルキレンモノオール又はポリオールを処理する。処理の温度は、100℃〜180℃であり、好ましくは105℃〜170℃である。処理温度が100℃より低いと、長期的な臭気抑制効果が不十分となる。また、180℃を超えると、得られるポリオキシアルキレンモノオール又はポリオールが着色等の変質を起こす。 After addition of the predetermined alkylene oxide (d), in step 2, the polyoxyalkylene monool or polyol is treated in the presence of water and acid and under pressure. The temperature of a process is 100 to 180 degreeC, Preferably it is 105 to 170 degreeC. When processing temperature is lower than 100 degreeC, a long-term odor suppression effect will become inadequate. Moreover, when it exceeds 180 degreeC, the polyoxyalkylene monool or polyol obtained will cause quality changes, such as coloring.
この処理において、少量の水の存在下で処理することが必須である。水の使用量は、長期的な臭気抑制効果及び脱水の効率の観点から、反応に用いた活性水素基含有化合物(A)とアルキレンオキサイド(B)の合計重量に対して、0.5〜20重量%が好ましく、さらに好ましくは1〜10重量%である。水の添加方法は特に限定されず、一度に全量を加えてもよいし、複数回に分割して添加してもよい。 In this treatment, it is essential to treat in the presence of a small amount of water. The amount of water used is 0.5 to 20 with respect to the total weight of the active hydrogen group-containing compound (A) and alkylene oxide (B) used in the reaction, from the viewpoint of long-term odor suppression effect and dehydration efficiency. % By weight is preferred, more preferably 1 to 10% by weight. The method of adding water is not particularly limited, and the whole amount may be added at once, or may be added in a plurality of divided portions.
工程2における処理は、酸の存在下で行うことが必須である。酸としては、アルキレンオキサイドの付加重合に使用したルイス酸触媒(a)をそのまま除去せずに使用できる他、少量の酸を別に加えてもよい。添加する酸としては、ルイス酸又はブレンステッド酸が挙げられる。 It is essential to perform the treatment in Step 2 in the presence of an acid. As the acid, the Lewis acid catalyst (a) used for the addition polymerization of alkylene oxide can be used without being removed, and a small amount of acid may be added separately. Examples of the acid to be added include Lewis acid and Bronsted acid.
添加するルイス酸としては、付加重合に用いるルイス酸触媒(a)が挙げられる。
添加するブレンステッド酸としては、硫酸や塩酸、リン酸に代表される鉱酸類又はカルボン酸類やアルキルスルホン酸類に代表される有機酸が挙げられる。
添加する酸としては、臭気抑制効果及び取り扱いの容易さの観点から、ルイス酸触媒(a)及びリン酸が好ましい。これらは1種類でもいいし2種類以上を併用してもいい。酸の添加方法は特に限定されず、例えば単独を添加してもよいし、トルエン、ヘキサンなどの不活性溶剤の溶液として加えてもよい。また、酸は、一度に全量を加えてもよいし、複数回に分割して添加してもよい。酸と水の添加順序は、特に制限は無く、いずれか一方を先に加えてもよいし、同時に加えてもよい。
Examples of the Lewis acid to be added include a Lewis acid catalyst (a) used for addition polymerization.
Examples of the Bronsted acid to be added include mineral acids represented by sulfuric acid, hydrochloric acid, and phosphoric acid, and organic acids represented by carboxylic acids and alkylsulfonic acids.
As the acid to be added, Lewis acid catalyst (a) and phosphoric acid are preferable from the viewpoint of the odor suppressing effect and ease of handling. These may be used alone or in combination of two or more. The method for adding the acid is not particularly limited, and for example, it may be added alone or as a solution of an inert solvent such as toluene or hexane. In addition, the acid may be added all at once, or may be added in multiple portions. There is no restriction | limiting in particular in the addition order of an acid and water, either one may be added first and you may add simultaneously.
添加する酸の総量〔付加重合に使用したルイス酸触媒(a)を含む〕は、臭気抑制のための処理効率及び触媒残渣の製品品質への悪影響防止の観点から、反応に用いた活性水素基含有化合物(A)とアルキレンオキサイド(B)の合計重量に対して、0.00001〜10重量%が好ましく、さらに好ましくは0.0001〜1重量%である。 The total amount of acid to be added (including the Lewis acid catalyst (a) used in the addition polymerization) is the active hydrogen group used in the reaction from the viewpoint of treatment efficiency for odor control and prevention of adverse effects on product quality of the catalyst residue. 0.00001-10 weight% is preferable with respect to the total weight of a containing compound (A) and alkylene oxide (B), More preferably, it is 0.0001-1 weight%.
工程2における処理は、加圧下で処理を行う。圧力は、処理中に水が液体状態で存在しうる圧力(すなわち処理温度における水の蒸気圧以上の圧力)であればよく、例えば105℃においては水の蒸気圧である0.12MPa以上が好ましい。また、耐圧容器の入手性の観点から、圧力は0.12〜4MPaが好ましい。 The process in step 2 is performed under pressure. The pressure only needs to be a pressure at which water can exist in a liquid state during the treatment (that is, a pressure equal to or higher than the vapor pressure of water at the treatment temperature). . Moreover, from a viewpoint of the availability of a pressure vessel, the pressure is preferably 0.12 to 4 MPa.
少量の水を加えた後の処理の時間は、長期的な臭気抑制効果及び生産効率の観点から、0.1〜5時間が好ましく、更に好ましくは0.2〜4時間である。 The treatment time after adding a small amount of water is preferably from 0.1 to 5 hours, more preferably from 0.2 to 4 hours, from the viewpoint of long-term odor suppression effect and production efficiency.
本発明の製造方法によれば、反応中に副生し臭気の原因となる低沸点揮発物質がポリオキシアルキレンモノオール又はポリオールから遊離されることが上記の処理によって促進され、これらを容易に除去できる。 According to the production method of the present invention, the low-boiling volatile substances that are by-produced during the reaction and cause odor are liberated from the polyoxyalkylene monool or polyol by the above treatment, and these are easily removed. it can.
遊離された低沸点揮発物質及び水は、減圧下にて除去されることが好ましい。除去する際の温度は、100℃〜180℃が好ましく、さらに好ましくは105℃〜170℃である。除去する際の圧力は、0.001〜0.99MPaの減圧下で行うことが好ましい。さらに、減圧除去を効率化するため、水を添加することもできる。水の添加量は、反応に用いた活性水素基含有化合物(A)とアルキレンオキサイド(B)の合計重量に対して、低沸点揮発物質及び水の留去効率の観点から、0.5〜20重量%が好ましく、さらに好ましくは1〜10重量%である。水の添加方法は特に限定されず、一度に全量を加えてもよいし、複数回に分割して添加してもよい。 The liberated low-boiling volatile substances and water are preferably removed under reduced pressure. The temperature at the time of removal is preferably 100 ° C to 180 ° C, more preferably 105 ° C to 170 ° C. The pressure at the time of removal is preferably performed under a reduced pressure of 0.001 to 0.99 MPa. Furthermore, water can be added to make the removal under reduced pressure more efficient. The amount of water added is 0.5 to 20 from the viewpoint of the low boiling point volatile substance and the efficiency of distilling water with respect to the total weight of the active hydrogen group-containing compound (A) and alkylene oxide (B) used in the reaction. % By weight is preferred, more preferably 1 to 10% by weight. The method of adding water is not particularly limited, and the whole amount may be added at once, or may be added in a plurality of divided portions.
本発明の製造方法で得られたポリオキシアルキレンモノオール又はポリオールは、臭気が極めて少なく、長期保存中もこれらが維持される。 The polyoxyalkylene monool or polyol obtained by the production method of the present invention has very little odor and can be maintained even during long-term storage.
以下、実施例により本発明をさらに説明するが、本発明はこれに限定されるものではない。以下、特に規定しない限り、部は重量部を意味する。 EXAMPLES Hereinafter, although an Example demonstrates this invention further, this invention is not limited to this. Hereinafter, unless otherwise specified, parts means parts by weight.
なお、得られたポリオキシアルキレンモノオール又はポリオールの臭気評価は、10人のモニターにより以下の基準で官能評価により実施した。評価基準は以下の通りである。10人の平均値(小数第1位を四捨五入した)を臭気の評価とした。
4点:ほとんど臭わない
3点:わずかに臭う
2点:やや不快感のある臭いがする
1点:不快な臭いがする
In addition, the odor evaluation of the obtained polyoxyalkylene monool or polyol was carried out by sensory evaluation based on the following criteria with 10 monitors. The evaluation criteria are as follows. The average value of 10 people (rounded to the first decimal place) was used as the odor evaluation.
4 points: Almost no odor 3 points: Slight odor 2 points: Slightly unpleasant odor 1 point: Unpleasant odor
また、ポリオキシアルキレンモノオール又はポリオールに含まれる揮発成分の定量(プロピオンアルデヒドの含有量及び下記保温条件で容易に揮発する化合物の総量)は、ヘッドスペースガスクロマトグラフィーで分析を行った。なお、測定において、バイアルの保温温度は70℃、バイアルの保温時間は30分で行った。 Further, the quantification of volatile components contained in the polyoxyalkylene monool or polyol (propionaldehyde content and the total amount of compounds that easily volatilize under the following heat retaining conditions) was analyzed by headspace gas chromatography. In the measurement, the vial was kept at a temperature of 70 ° C., and the vial was kept at a temperature of 30 minutes.
<実施例1>
オートクレーブにグリセリンのプロピレンオキサイド付加物(水酸基価280)400部とトリス(ペンタフルオロフェニル)ボラン0.09部を仕込んだ後、プロピレンオキサイド反応温度が70〜75℃を保つように制御しながら投入した。但し、プロピレンオキサイドの投入は20回に分けて実施し、10分間投入した後、減圧下(0.01MPa)で15分間低沸点の揮発成分を留去する工程を繰り返し実施した。オートクレーブ内液量が2000部となるまで投入した後、同温度で3時間熟成させた。水100部とトリス(ペンタフルオロフェニル)ボラン0.03部を同時に投入した後、140℃に昇温し、0.60MPaの圧力下で30分処理し、同温度において減圧下(0.01MPa)で2時間揮発成分を留去して液状のポリオキシアルキレンポリオール(A−1)を得た。臭気評価は4、プロピオンアルデヒド含量は10ppm、容易に揮発する化合物の総量は65ppmであった。
<Example 1>
An autoclave was charged with 400 parts of a propylene oxide adduct of glycerin (hydroxyl value 280) and 0.09 part of tris (pentafluorophenyl) borane, and then charged while controlling the propylene oxide reaction temperature at 70 to 75 ° C. . However, propylene oxide was charged 20 times, and after 10 minutes, the process of distilling off low-boiling volatile components under reduced pressure (0.01 MPa) for 15 minutes was repeated. After charging until the amount of liquid in the autoclave reached 2000 parts, the mixture was aged at the same temperature for 3 hours. After 100 parts of water and 0.03 part of tris (pentafluorophenyl) borane were added at the same time, the temperature was raised to 140 ° C., treated for 30 minutes at a pressure of 0.60 MPa, and reduced pressure (0.01 MPa) at the same temperature. The volatile component was distilled off for 2 hours to obtain a liquid polyoxyalkylene polyol (A-1). The odor evaluation was 4, the propionaldehyde content was 10 ppm, and the total amount of easily volatile compounds was 65 ppm.
<実施例2>
実施例1において、トリス(ペンタフルオロフェニル)ボラン0.03部に代えてリン酸0.015部を用いる以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(A−2)を得た。臭気評価は4、プロピオンアルデヒド含量は8ppm、容易に揮発する化合物の総量は61ppmであった。
<Example 2>
In Example 1, a liquid polyoxyalkylene polyol (A-2) was prepared in the same manner as in Example 1 except that 0.015 part of phosphoric acid was used instead of 0.03 part of tris (pentafluorophenyl) borane. Got. The odor evaluation was 4, the propionaldehyde content was 8 ppm, and the total amount of easily volatile compounds was 61 ppm.
<実施例3>
実施例1において、トリス(ペンタフルオロフェニル)ボラン0.03部を加えないこと以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(A−3)を得た。臭気評価は4、プロピオンアルデヒド含量は12ppm、容易に揮発する化合物の総量は72ppmであった。
<Example 3>
A liquid polyoxyalkylene polyol (A-3) was obtained in the same manner as in Example 1 except that 0.03 part of tris (pentafluorophenyl) borane was not added. The odor evaluation was 4, the propionaldehyde content was 12 ppm, and the total amount of easily volatile compounds was 72 ppm.
<実施例4>
実施例1において、水100部に代えて水400部を用いる以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(A−4)を得た。臭気評価は4、プロピオンアルデヒド含量は8ppm、容易に揮発する化合物の総量は60ppmであった。
<Example 4>
In Example 1, it replaced with 100 parts of water, and except using 400 parts of water, operation similar to Example 1 was performed and the liquid polyoxyalkylene polyol (A-4) was obtained. The odor evaluation was 4, the propionaldehyde content was 8 ppm, and the total amount of easily volatile compounds was 60 ppm.
<実施例5>
実施例1において、水100部に代えて水20部を用いる以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(A−5)を得た。臭気評価は3、プロピオンアルデヒド含量は20ppm、容易に揮発する化合物の総量は112ppmであった。
<Example 5>
In Example 1, it replaced with 100 parts of water, and except having used 20 parts of water, operation similar to Example 1 was performed and the liquid polyoxyalkylene polyol (A-5) was obtained. The odor evaluation was 3, the propionaldehyde content was 20 ppm, and the total amount of easily volatile compounds was 112 ppm.
<実施例6>
実施例2において、水100部に代えて水40部を用いる以外は実施例2と同様の操作を行い、液状のポリオキシアルキレンポリオール(A−6)を得た。臭気評価は4、プロピオンアルデヒド含量は9ppm、容易に揮発する化合物の総量は64ppmであった。
<Example 6>
In Example 2, it replaced with 100 parts of water, and except using 40 parts of water, operation similar to Example 2 was performed and the liquid polyoxyalkylene polyol (A-6) was obtained. The odor evaluation was 4, the propionaldehyde content was 9 ppm, and the total amount of easily volatile compounds was 64 ppm.
<実施例7>
実施例1において、140℃に昇温し0.60MPaの圧力下で30分処理するのに代えて、105℃に昇温し、0.12MPaの圧力下で2時間処理する以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(A−7)を得た。臭気評価は4、プロピオンアルデヒド含量は14ppm、容易に揮発する化合物の総量は87ppmであった。
<Example 7>
In Example 1, instead of heating to 140 ° C. and treating for 30 minutes at a pressure of 0.60 MPa, Example 1 was carried out except that the temperature was raised to 105 ° C. and treated for 2 hours at a pressure of 0.12 MPa. The same operation was carried out to obtain a liquid polyoxyalkylene polyol (A-7). The odor evaluation was 4, the propionaldehyde content was 14 ppm, and the total amount of easily volatile compounds was 87 ppm.
<実施例8>
実施例1において、0.60MPaの圧力に代えて0.30MPaの圧力下で処理を行ったこと以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(A−8)を得た。臭気評価は3、プロピオンアルデヒド含量は25ppm、容易に揮発する化合物の総量は98ppmであった。
<Example 8>
A liquid polyoxyalkylene polyol (A-8) was obtained in the same manner as in Example 1 except that the treatment was performed under a pressure of 0.30 MPa in place of the pressure of 0.60 MPa. It was. The odor evaluation was 3, the propionaldehyde content was 25 ppm, and the total amount of easily volatile compounds was 98 ppm.
<比較例1>
実施例1において、0.60MPaの圧力下で30分処理する操作を行わなかったこと以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(B−1)を得た。臭気評価は3、プロピオンアルデヒド含量は28ppm、容易に揮発する化合物の総量は136ppmであった。
<Comparative Example 1>
A liquid polyoxyalkylene polyol (B-1) was obtained in the same manner as in Example 1, except that the operation for 30 minutes under the pressure of 0.60 MPa was not performed in Example 1. The odor evaluation was 3, the propionaldehyde content was 28 ppm, and the total amount of easily volatile compounds was 136 ppm.
<比較例2>
実施例1において、140℃に代えて90℃で処理する以外は実施例1と同様の操作を行い、液状のポリオキシアルキレンポリオール(B−2)を得た。臭気評価は3、プロピオンアルデヒド含量は30ppm、容易に揮発する化合物の総量は144ppmであった。
<Comparative Example 2>
In Example 1, except having processed at 90 degreeC instead of 140 degreeC, operation similar to Example 1 was performed and the liquid polyoxyalkylene polyol (B-2) was obtained. The odor evaluation was 3, the propionaldehyde content was 30 ppm, and the total amount of easily volatile compounds was 144 ppm.
<比較例3>
実施例3において、水を加える前にハイドロタルサイト系吸着剤(キョーワード500)5部を加えて75℃で30分攪拌した後、濾紙で濾過して酸触媒を除去する以外は実施例3と同様の操作を行い、液状のポリオキシアルキレンポリオール(B−3)を得た。臭気評価は3、プロピオンアルデヒド含量は34ppm、容易に揮発する化合物の総量は148ppmであった。
<Comparative Example 3>
In Example 3, before adding water, 5 parts of hydrotalcite-based adsorbent (KYOWARD 500) was added and stirred at 75 ° C. for 30 minutes, followed by filtration with filter paper to remove the acid catalyst. The same operation was performed to obtain a liquid polyoxyalkylene polyol (B-3). The odor evaluation was 3, the propionaldehyde content was 34 ppm, and the total amount of easily volatile compounds was 148 ppm.
実施例1〜8及び比較例1〜3で得たポリオキシアルキレンポリオールについて、熱安定性試験を行い、試験後の臭気と揮発成分の含有量を分析した。結果を表1に示す。なお、熱安定性試験の条件は以下の通りである。 About the polyoxyalkylene polyol obtained in Examples 1-8 and Comparative Examples 1-3, the thermal stability test was done and the content of the odor after a test and a volatile component was analyzed. The results are shown in Table 1. The conditions for the thermal stability test are as follows.
[熱安定性試験の条件]
220mLのガラス製容器にポリオキシアルキレンポリオール200mLを入れ、ガラス製容器内の空間部分を窒素置換後密封し、50℃の恒温器内で90日間保管した。
[Conditions for thermal stability test]
200 mL of polyoxyalkylene polyol was put into a 220 mL glass container, the space inside the glass container was sealed with nitrogen, sealed, and stored in a thermostat at 50 ° C. for 90 days.
表1から明らかなように、本発明の実施例1〜8で得られたポリオキシアルキレンポリオールは、比較例1〜3との比較において、製造直後の臭気及び揮発性成分含量が低減されており、熱安定性試験後もこれらの増加がほとんど無いことが分かる。 As is clear from Table 1, the polyoxyalkylene polyols obtained in Examples 1 to 8 of the present invention have reduced odor and volatile component content immediately after production in comparison with Comparative Examples 1 to 3. It can be seen that there is almost no increase after the thermal stability test.
本発明の製造方法で得られるポリオキシアルキレンモノオール又はポリオールは、長期にわたって不快な臭気を発生しないことから、ポリウレタン原料、化粧品原料、界面活性剤などに好適である。 Since the polyoxyalkylene monool or polyol obtained by the production method of the present invention does not generate an unpleasant odor over a long period of time, it is suitable for polyurethane raw materials, cosmetic raw materials, surfactants and the like.
Claims (2)
The method for producing a polyoxyalkylene monool or polyol according to claim 1, wherein the alkylene oxide (d) is propylene oxide, ethylene oxide or a mixture thereof.
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