JP5750459B2 - Wall panel support structure - Google Patents

Description

  The present invention relates to a support structure for a wall panel, and more particularly to a support structure for a wall panel such as a bathroom or a washroom.

  As a support structure of a wall panel used in a bathroom or the like, for example, a structure disclosed in Patent Document 1 is known. In Patent Document 1, a floor material frame is disposed on the outer peripheral side of a floor material made of foamed plastic, and a lower portion of the wall panel is received in a groove provided on the upper surface side of the floor material frame. A structure for supporting the panel is disclosed.

JP 2012-117257 A

However, in the structure disclosed in Patent Document 1, the floor material frame substantially supports the load of the wall panel, and the floor surface frame material itself is required to have high strength and durability. There is.
In addition, since the floor frame material is disposed in a plane in contact with the outer peripheral edge of the floor material, a dedicated work for interconnecting the two becomes inevitable, and there is a problem that skill is required for the work. . In addition, since the joint surface between the floor surface material and the floor surface frame member is located in the floor surface of, for example, a bathroom, etc., if there is a construction failure that causes an unintended gap between the joint surfaces, There is also the inconvenience that it becomes a leak factor.

[Object of invention]
The object of the present invention has been devised by paying attention to such inconvenience, and the object of the present invention is to impart strength and durability so that the load of the wall panel can be dispersed. An object of the present invention is to provide a wall panel support structure that can facilitate construction and eliminate the cause of water leakage.

In order to achieve the above object, the present invention employs the structure described in the claims. Specifically, in the support structure of the wall panel that supports the wall panel via the support member that extends along the outer periphery of the base portion on the upper surface of the plate-like base portion made of foam,
The upper surface portion of the base is provided with a recess extending along the outer periphery of the base, and the support member is disposed in the recess ,
The base is supported through a frame located on the lower surface side, the frame is located in the lower part of the lower surface area of the support member, the support member Ru with a width greater than the top surface width of the frame, the configuration of Adopted.

  Moreover, it is preferable that the groove part which controls the standing position of the said wall panel is formed in the upper surface of the said supporting member.

  Furthermore, when the support member supports the wall panel, the width of the support member has a size that is exposed from the wall panel, and the upper surface side of the support member located on the indoor side of the wall panel is It is good to take the structure of being covered with the surface material arrange | positioned at the upper surface side of a base.

  Moreover, the said supporting member is provided with the protrusion part located in the width direction room inner side of the said groove part, and the said protrusion part is provided so that it may function as an edge part positioning member of the said surface material.

  According to the present invention, since the support member is disposed in the concave portion provided on the upper surface of the base portion, mutual positioning of the base portion and the support member can be performed very easily.

  Furthermore, if the frame is positioned in the lower surface area of the support member and the width of the support member is larger than the width of the frame located on the lower surface side of the base, the shear stress acting on the base can be reduced, so that deformation of the base is effective. Can be avoided.

  Moreover, in the structure which formed the groove part which controls the standing position of a wall panel in a support member, there is no burden of mutual positioning with a wall panel and a support member, and it can aim at the reduction of the installation cost by an operator's independent construction.

  The width of the support member is a size that is exposed from the wall panel. That is, since the width of the support member is larger than the thickness of the wall panel, the load of the wall panel acting on the base can be dispersed, and the durability of the base can be enhanced.

  Further, if the surface material is provided so as to cover the support member, the internal structure in which the support member is disposed in the concave portion on the upper surface of the base can be concealed, and the appearance of the appearance can be kept good.

  In addition, the end position of the surface material can be determined by abutting the surface material against the protrusion provided on the upper surface of the support member, thereby ensuring ease of construction.

The principal part schematic sectional drawing of the support structure of the wall panel which concerns on this invention. The schematic perspective view which shows the principal part of the said support structure. FIG. 3 is an exploded perspective view of FIG. 2.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 1, a wall panel 10 used in a bathroom or a washroom is supported via a support member 12 disposed on the upper surface of a plate-like base 11. The wall panel 10 includes, for example, a panel body 15 made of gypsum board or the like, and a surface material 16 made of a steel plate or the like provided on one surface of the panel body 15, and the outer peripheral side of the surface material 16 is bent. The bent surface 16 </ b> A is provided so as to form a space between the end surface of the panel body 15.

  The base 11 is made of, for example, a thermoplastic resin foam. In this embodiment, a plate material made of expanded polystyrene having a thickness of about 40 mm and having a substantially square planar shape is used. The base portion 11 includes a step portion 20 that reduces the plate thickness on the outer peripheral side lower surface, and is supported via a frame 21 made of a prismatic material located in the step portion 20. Further, a concave portion 22 extending along the outer edge of the base portion 11 is formed on the outer peripheral side serving as the upper surface portion of the base portion 11. It is designed to be substantially flush with the upper surface of the plate. Here, the outer edge side that forms the concave portion 22 is the outer edge portion 11A that is higher than the upper surface height position of the base portion 11, and even if water enters the concave portion 22 for some reason, The risk of water leakage can be effectively avoided.

The support member 12 is constituted by a substantially plate-like hard resin molded body made of ABS, PS, PP or the like. The support member 12 is configured to have a width that fits in the recess 22 and a length that extends along the recess 22. A groove portion 25 for restricting the standing position of the wall panel 10 is formed on the upper surface of the support member 12, and a protrusion 26 is formed on the middle portion of the upper surface of the support member 12 on one end side in the width direction of the groove portion 25 in FIG. It is formed along the orthogonal direction. Further, the outer end portion of the support member 12 that is the other end side in the width direction of the groove portion 25 is a flange portion 28 that is exposed to the outside of the wall panel 10 and is located above the outer edge portion 11A of the base portion 11. The shape is provided between the ridge portion 26 and the flange portion 28.
The support member 12 has a width larger than the upper surface width of the frame 21 and can be fixed to the frame 21 together with the base 11 using a fastening member 30 made of screws or the like, if necessary.

A surface material 32 made of a vinyl chloride sheet or the like is attached to the upper surface side of the base 11 and the support member 12 via a double-sided tape (not shown). When the surface material 32 is affixed, the protruding portion 26 functions as a positioning member for the outer end portion of the surface material 32. In addition, a long and narrow joint material 34 made of a resin having flexibility is press-fitted between the protrusion 26 and the wall panel 10. The joint material 34 is provided between the ridge 26 and the flat surface portion 36 that sits on the upper surface of the end portion of the surface material 32, and is provided between the ridge 26 and the wall panel 10. A hanging portion 37, a hook 37A provided at the lower end portion of the hanging portion 37 and engageable with the base portion of the ridge 26, and two upper and lower pieces whose tip side is directed obliquely upward from the surface of the hanging portion 37 A thin piece 39 is provided, and the thin piece 39 presses the surface of the wall panel 10.
In FIG. 1, reference numeral 40 is a piece of packing disposed between the wall panel 10 and the bottom surface of the recess 22, and reference numeral 41 is inserted between the lower end outer surface of the wall panel 10 and the flange portion 28. The spacer is shown.

In the above configuration, when supporting the wall panel 10, the support member 12 is disposed in the recess 22 of the base 11, and the surface material 32 is affixed to the base 11 and the support member 12 using the protrusion 26 as a positioning member.
Next, the wall panel 10 is dropped onto the bottom surface of the groove portion 25 via the packing 40 from above, and the spacer 41 is positioned between the wall panel 10 and the flange portion 28 of the support member 12.
In this state, the joint material 34 is press-fitted between the wall panel 10 and the ridge 26 and the hook 37A is engaged with the base of the ridge 26 to support the wall panel 10 on the support member 12. be able to.
Since the wall panel 10 is supported upright along the four sides of the base 11, a separate support member having an L-shaped recess 25 in plan view is used for the corner.

  Therefore, according to such an embodiment, the wall panel 10 can be supported by disposing the support member 12 in the recess 22 provided in the upper surface portion of the base 11, so that the load on the wall panel 10 can be dispersed. It becomes possible to support.

The best configuration, method and the like for carrying out the present invention have been disclosed in the above description, but the present invention is not limited to this.
That is, the present invention has been particularly shown and described with respect to particular embodiments, but is not limited to the embodiments described above without departing from the scope and spirit of the present invention. Various modifications may be made by those skilled in the art in terms of position, orientation, and other detailed configurations.
Therefore, the description limited to the shape disclosed above is an example for easy understanding of the present invention, and does not limit the present invention. The description by the name of the part excluding a part or all of the limitation is included in the present invention.

  For example, in the above-described embodiment, the configuration in which the support member 12 is fixed to the frame 21 together with the base portion 11 using the fastening member 30 may be fixed by adhesion without using the fastening member 30. Further, when the position of the support member 12 is uniquely determined in the recess 22, it is possible to omit fixing the support member 12 to the base 11.

Moreover, the support member 12 is a structure arrange | positioned at the recessed part 22 of the base 12, Comprising: As long as the wall panel 10 can be supported in a predetermined position, the shape of a detail and a relative dimension can be changed arbitrarily. it can.
The support member 12 may be formed of a metal such as aluminum.

  DESCRIPTION OF SYMBOLS 10 ... Wall panel, 11 ... Base part, 12 ... Support member, 21 ... Frame, 22 ... Recessed part, 25 ... Groove part, 26 ... Projection part, 32 ... Surface material, 13 ... Surface material

Claims (4)

In the support structure of the wall panel that supports the wall panel via the support member that extends along the outer periphery of the base on the upper surface of the plate-like base made of foam,
The upper surface portion of the base is provided with a recess extending along the outer periphery of the base, and the support member is disposed in the recess ,
The base is supported through a frame located on the lower surface side, characterized Rukoto the frame is located in the lower part of the lower surface area of the support member, the support member is provided with a width greater than the top surface width of the frame Wall panel support structure. Wherein the upper surface of the support member, the support structure of claim 1 Symbol mounting wall panels, characterized in that the groove for regulating the standing position of the wall panels is formed. When the support member supports the wall panel, the width of the support member has a size that is exposed from the wall panel, and the upper surface side of the support member located on the indoor side of the wall panel is the base portion. the support structure of claim 1 or 2 wall panels wherein it is covered by the surface material to be placed on the upper surface side. Wherein the support member comprises a ridge on the interior side of the panel exposed portion from the support member, the protrusions may claim 3, characterized in that the function as an end positioning member of said surface material The support structure of the wall panel as described.

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