JP5747560B2 - Power supply apparatus, image forming apparatus, and power supply control method - Google Patents

Description

  The present invention relates to a power supply device, an image forming apparatus, and a power supply control method.

  2. Description of the Related Art Conventional image forming apparatuses such as multifunction peripherals and copiers perform flare development that develops toner in a hopped state by applying an AC voltage to a high-capacity flare developing roller from a high-voltage power supply. For this reason, the toner is hopped on the flare developing roller during printing.

  In such an image forming apparatus, when the exterior cover of the image forming apparatus is opened by a user operation during printing, power from the power source supplied to the high voltage power source is cut off by the interlock mechanism (for example, Patent Document 1).

  In addition, the discharge path of the charge accumulated in the flare developing roller and the capacitor (capacitor) in the high-voltage power supply is also cut off, and high voltage remains in the electrode part of the capacitor, so that the charge accumulated in the capacitor is removed when the exterior cover is opened. A technique for switching to a discharge path is already known.

  However, in the above conventional technique, since the power to be cut off causes no force to regulate the floating toner, the toner is likely to be scattered in the image forming apparatus and contaminates the image forming apparatus. The problem that has arisen.

  SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a power supply device, an image forming apparatus, and a power supply control method capable of suppressing toner scattering with a simple configuration when discharging charges accumulated in a power storage unit such as a capacitor. There is to do.

  In order to solve the above-described problems and achieve the object, the present invention provides an AC voltage applied to a power supply device used in a flare development type image forming apparatus that performs development by applying an AC voltage to float toner. An instruction detecting means for detecting whether or not an operation instruction of an interlock mechanism that operates to lower the voltage is given, a discharge means that forms a discharge path when lowering the AC voltage, and an operation instruction for the interlock mechanism. A voltage that is detected and causes the discharge means to form a discharge path that reduces the AC voltage at a voltage reduction rate that can maintain the toner regulating force when the AC voltage is decreased across the toner floating start voltage. And a lowering control means.

  In addition, the present invention provides an original power source, an interlock switch that is connected to the original power source and is in an open state in a predetermined case to cut off power supply from the original power source, and the original power source via the interlock switch. A power storage unit connected to a power source to store the power by receiving the power supply; a flare developing unit that converts and applies the stored power of the power storage unit to an AC voltage, and floats the toner to develop; and The discharge means for forming a discharge path when lowering the AC voltage and the operation instruction of the interlock mechanism are detected, and when the AC voltage is lowered across the floating start voltage of the toner, the discharge means Voltage drop control means for forming a discharge path for reducing the AC voltage at a voltage drop rate capable of maintaining toner regulating power.

  The present invention also relates to a power supply apparatus used in a flare development type image forming apparatus that has an interlock mechanism that operates to reduce an alternating voltage, and that develops by applying the alternating voltage to float toner. In the power control method to be executed, an instruction detection process for detecting whether or not an operation instruction for the interlock mechanism has been issued, and an operation instruction for the interlock mechanism is detected, and the AC voltage is crossed over the floating start voltage of the toner. And a voltage lowering process for lowering the AC voltage at a voltage drop rate capable of maintaining the toner regulating force.

  According to the present invention, in an image forming apparatus of a flare development type that performs development by applying an alternating voltage to float toner, it is detected whether or not an operation instruction for the interlock mechanism has been issued, and an operation instruction for the interlock mechanism is detected. When the AC voltage is reduced across the toner floating start voltage, the AC voltage is reduced at a voltage reduction rate that can maintain the toner's regulation power, so that the toner can be stored safely without being scattered. An effect is obtained that the generated electric charge can be discharged.

FIG. 1 is an explanatory diagram of an example of an image forming unit of an electrophotographic color image forming apparatus. FIG. 2 is a configuration diagram of the power supply apparatus according to the first embodiment that supplies power to the image forming unit. FIG. 3 is a process flowchart of the first embodiment. FIG. 4 is an operation timing chart of the first embodiment. FIG. 5 is an explanatory diagram of an operation state when the discharge is performed slowly in the first embodiment. FIG. 6 is an explanatory diagram of an operation state in the case of suddenly discharging in the first embodiment. FIG. 7 is a configuration diagram of the power supply apparatus according to the second embodiment that supplies power to the image forming unit. FIG. 8 is a process flowchart of the second embodiment. FIG. 9 is an explanatory diagram of an operation state when discharging gently in the second embodiment. FIG. 10 is an explanatory diagram of an operation state in the case of suddenly discharging in the second embodiment. FIG. 11 is a configuration diagram of a power supply device according to the third embodiment. FIG. 12 is a process flowchart of the third embodiment. FIG. 13 is an explanatory diagram of an operation state when the discharge is performed slowly in the third embodiment. FIG. 14 is an explanatory diagram of an operation state in the case of performing a rapid discharge in the third embodiment. FIG. 15 is an explanatory diagram of a modification of the embodiment. FIG. 16 is an explanatory diagram of a conventional power supply device during normal operation. FIG. 17 is an explanatory diagram of a conventional power supply device during a discharging operation (when the exterior cover is open and when the power is shut off). FIG. 18 is a process flowchart of a conventional power supply device.

  Exemplary embodiments of a power supply apparatus, an image forming apparatus, and a power supply control method according to the present invention will be described below in detail with reference to the accompanying drawings.

[1] First Embodiment An image forming apparatus according to the present embodiment is generally called a multi-function machine having at least two functions among a copy function, a printer function, a scanner function, and a facsimile function. An image reading unit for converting image data into image data, an image processing unit for performing image processing on image data obtained by reading an original with the image reading unit, and forming an image on a sheet based on the image processed image data An image forming unit.

  In the image forming apparatus according to the present embodiment, an image forming unit and an image processing unit are housed in a housing, and the front surface of the housing can be opened and closed by an exterior cover. When the exterior cover is in an open state, the open state is detected by an interlock switch, which will be described later, and an open state detection signal is transmitted to the controller in the image forming apparatus, and power to the high-voltage power supply unit is also transmitted by the interlock switch. The supply is cut off.

FIG. 1 is an explanatory diagram of an example of an image forming unit of an electrophotographic color image forming apparatus.
First, the image forming unit develops the four photosensitive drums 10Y, 10M, 10C, and 10K and the latent images formed on the photosensitive drums 10Y, 10M, 10C, and 10K into toner images of different colors. Developing devices 11Y, 11M, 11C, and 11K, and an intermediate transfer belt 16 as an image carrier that rotates in the direction of arrow A to which toner images of different colors are respectively primary-transferred in a superimposed state.

  The intermediate transfer belt 16 is an endless belt. In the present embodiment, above the intermediate transfer belt 16, along the rotational direction A of the intermediate transfer belt 16, the above-described four photosensitive drums 10Y, 10M, and 10C for black, cyan, magenta, and yellow are used. , 10K (hereinafter, simply referred to as the photosensitive drum 10 when there is no need to distinguish between them) are arranged in parallel. Around the photosensitive drum 10, a charging device 12, the developing device 11 described above, a primary transfer roller 14 constituting a primary transfer device, and a cleaning device 13 are disposed.

  The photosensitive drum 10 is rotationally driven in the rotation direction B. At this time, the charging device 12 charges the surface of the photosensitive drum 10 to a predetermined polarity. Next, the charged surface is irradiated with laser light emitted from the exposure device 15, thereby forming an electrostatic latent image on the photosensitive drum 10, and the electrostatic latent image is converted into a toner image of each color by the developing device 11. Visualized.

  A primary transfer roller 14 is disposed opposite to each photoconductor drum 10, and rotates with the intermediate transfer belt 16 sandwiched between each primary transfer roller 14 and the photoconductor drum 10. It has become.

  At this time, the intermediate transfer belt 16 is supported by two rollers, a driving roller 17 and a tension roller 19. Although the intermediate transfer belt 16 may be stretched by three or more rollers, in order to reduce the size as much as possible and suppress the height, in this embodiment, the intermediate transfer belt 16 is stretched by two rollers. , Suppress the height.

  Next, a toner image visualized on each photosensitive drum 10 is transferred onto the surface of the intermediate transfer belt 16 by the action of the primary transfer roller 14. In this manner, the black (K), cyan (C), magenta (M), and yellow (Y) toner images are transferred in a state of being sequentially and accurately superimposed on the intermediate transfer belt 16, thereby synthesizing a full color. A color image is formed.

  On the other hand, a secondary transfer roller 18 is disposed opposite to the driving roller 17 (secondary transfer counter roller) with the intermediate transfer belt 16 interposed therebetween, and transfer paper P as a recording medium is fed from the paper feed unit 21. The Thus, the transfer paper P is fed between the driving roller 17 and the secondary transfer roller 18 at a predetermined timing by the rotation of the registration roller pair 22. Then, the composite color image carried on the intermediate transfer belt 16 is collectively transferred onto the transfer paper P by the action of the secondary transfer roller 18.

  The toner image on the transfer paper P is fixed by heat and pressure by the fixing device 23 and is discharged onto a paper discharge tray (not shown). Transfer residual toner adhering to the surface of the intermediate transfer belt 16 after the toner image secondary transfer is removed by the cleaning device 20.

  Although FIG. 1 shows an example of a method of transferring to a transfer paper via a secondary transfer roller, an image forming apparatus of a method of transferring directly to a transfer paper may be used.

  In this embodiment, the developing device 11 in the image forming unit performs flare development in which toner is hopped and developed by applying an AC voltage to a high-capacity flare developing roller from a high-voltage power source for flare development. Yes.

FIG. 2 is a configuration diagram of the power supply apparatus according to the first embodiment that supplies power to the image forming unit.
As shown in FIG. 2, the power supply device of the first embodiment receives power from a commercial AC power supply (not shown), performs processing such as stabilization and noise removal, and supplies power to the high-voltage power supply device 100 for flare development. The main power supply 200 is supplied with power supplied from the main power supply 200 such as a commercial power supply, and the flare developing high-voltage power supply device 100 is used for flare development from the main power supply 200 when the exterior cover is open and when the power is shut off. And an interlock switch (SW) 300 as a safety device that cuts off power supply to the high-voltage power supply device 100.

  The original power supply 200 supplies power to the high-voltage power supply apparatus 100 for flare development via the interlock SW300. The interlock SW 300 is turned on when the exterior cover is closed and power is supplied, and is turned off when the exterior cover is opened or when the power is shut off.

  As shown in FIG. 2, the high-voltage power supply apparatus 100 for flare development is roughly divided into a booster circuit 101, a first voltage detection circuit 102, a controller 103, a first discharge circuit 104, and a second voltage detection circuit 105. A second discharge circuit 106, a bridge circuit 107, a capacitor 108, a first changeover switch (SW) 109, and a second changeover switch (SW) 110.

  The booster circuit 101 is connected to the original power source 200 via the interlock SW 300 and is a circuit that boosts the voltage of the power supplied from the original power source 200 to a DC high voltage of several hundred volts. The capacitor 108 is connected to the output side of the booster circuit 101, and stabilizes the boosted voltage by accumulating the charge from the booster circuit 101.

  The first voltage detection circuit 102 detects the voltage of the power supplied from the original power supply 200 and outputs a first voltage detection signal D1 to the controller 103.

The controller 103 includes a first control unit 103A and a second control unit 103B. The first controller 103A controls the first switch SW 109 based on the first voltage detection signal D1. Further, the second control unit 103B controls the second switching SW 110 based on the second voltage detection signal D2.
The bridge circuit 107 is connected to the booster circuit 101 and the capacitor 108. As the flare developing roller 120 having a high capacity load, the high potential side switches 121 and 122, and the low potential side switches 131 and 132, the bridge circuit 107 has a voltage. A controllable field effect transistor (FET) or the like can be used.

  The bridge circuit 107 applies the boosted DC high voltage to the flare developing roller 120 while switching the polarity to a capacitive load. In other words, the bridge circuit 107 switches the DC high voltage boosted by the booster circuit 101 in conjunction with the high-potential side switches 121 and 122 and the low-potential side switches 131 and 132, thereby causing a capacitive load. An alternating pulse voltage is applied to the flare developing roller 120, thereby causing the toner on the flare developing roller 120 to hop (float) to a cloud state.

  The controller 103 controls the high potential side switches 121 and 122 and the low potential side switches 131 and 132 of the bridge circuit 107. Specifically, for example, when the high-potential side switches 121 and 122 and the low-potential side switches 131 and 132 are composed of FETs, the controller 103 includes the high-potential side switches 121 and 122 and the low-potential side switch 131. , 132 are applied to the gate terminals of the FETs by the power from the original power source 200 to close the high potential switches 121, 122 and the low potential switches 131, 132 (on state). By stopping the voltage application to the gate terminal, the high potential side switches 121 and 122 and the low potential side switches 131 and 132 are opened (off state).

  The first discharge circuit 104 and the second discharge circuit 106 are each configured as a resistance element, and the resistance value of the resistance element configuring the first discharge circuit 104 is the resistance value of the resistance element configuring the second discharge circuit 106. It is considered to be a larger value. Therefore, the resistance value when the first discharge circuit 104 is used alone as a discharge circuit, the resistance value when the second discharge circuit 106 is used alone as a discharge circuit, the first discharge circuit 104 and the second discharge circuit 106 are connected in parallel. In the order of resistance values when connected and used as a discharge circuit, the resistance value decreases and the discharge current increases.

Here, prior to describing the operation of the embodiment, a conventional power supply device will be described.
FIG. 16 is an explanatory diagram of a conventional power supply device during normal operation.
FIG. 17 is an explanatory diagram of a conventional power supply device during a discharging operation (when the outer cover is open and when the power is shut off).
FIG. 18 is a process flowchart of a conventional power supply apparatus.

In the conventional power supply apparatus 500, as shown in FIG. 16, the interlock SW 530 is in a closed state (on state) during normal operation.
As a result, power is supplied from the original power source 520 to the high-voltage power source 510 for flare development. However, when the exterior cover is open and when the power is shut off, as shown in FIG. 17, the interlock SW 530 is open (off state), and the flare development high-voltage power supply 510 is supplied with power from the original power supply 520. Is cut off.

  For this reason, as shown in FIG. 17, the controller 513 determines whether or not the power supply from the main power source 520 is interrupted based on the voltage detection signal D10 output from the voltage detection circuit 512 (step S51). When it is detected that the interlock SW 530 is in an open state (off state) and the power supply from the main power source 520 is interrupted (step S51; Yes), the changeover switch (SW) 515 is turned on (step S52). ), The electric charge stored in the capacitor 514 is discharged through the discharge circuit 516.

  Thereafter, the controller 513 determines whether or not the power supply from the main power source 520 has been resumed (step S53), the interlock SW 530 is closed again (on state), and the power supply from the main power source 520 is stopped. If restarted (step S53; Yes), the changeover switch (SW) 515 is turned off again (step S54).

Then, the charge stored in the capacitor 514 is supplied again to the bridge circuit 517 having the high potential side changeover switches 521 and 523 and the low potential side changeover switches 524 and 525, and flare development is performed by the flare developing roller 526. It was.
On the other hand, when the interlock SW 530 is in the closed state (ON state) and the power supply from the main power source 520 is continued (step S51; No), the booster circuit 511 is connected to the main power source via the interlock SW 530. 200, the voltage of the power supplied from the original power supply 200 is boosted to a DC high voltage of several hundreds V to charge the capacitor 514 and supply it to the bridge circuit 517 to generate an AC pulse voltage, thereby generating a capacitive characteristic. It is supplied to a flare developing roller 526 which is a load. The flare developing roller 526 performs a normal operation in which flare development is performed in a cloud state by hopping toner.

  As described above, the controller 513 that has detected that the power supply from the main power source 520 has stopped via the voltage detection circuit 512 turns on the changeover switch (SW) 515 and immediately stores the charge stored in the capacitor 514. Since the discharge was performed via the discharge circuit 516, the force to control the toner that had been floating around the flare developing roller 526 until immediately before stopped suddenly, and the toner was scattered and contaminated inside the device. There was a possibility.

  Therefore, in the first embodiment, even when the interlock SW 300 is opened (off state), the voltage applied to the flare developing roller 120 is maintained and the floating toner settles. A sufficient time is provided to prevent the toner from scattering in the machine.

Next, the operation of the first embodiment will be described.
FIG. 3 is a process flowchart of the first embodiment.
As shown in FIG. 2, the first control unit 103A of the controller 103 determines that the first voltage detection signal D1 is at the L (low) level based on the first voltage detection signal output from the first voltage detection circuit, that is, the exterior It is determined whether the cover is open or whether the interlock SW 300 is open due to a power-off instruction (step S11).

[1.1] Normal Operation First, the normal operation will be described with reference to FIG.
If it is determined in step S11 that the first voltage detection signal is at the H (high) level, that is, the exterior cover is in the closed state, power is supplied, and the interlock SW 300 is in the closed state (step S11). S11; No), the controller 103 causes the first control unit 103A and the second control unit 103B to open the first switching SW 109 and the second switching SW 110 (off state) (step S16).
As a result, the voltage of the power supplied from the original power source 200 via the interlock SW 300 is boosted by the booster circuit 101 to charge the capacitor 108 and the boosted power is supplied to the bridge circuit 107.

  Along with charging the capacitor 108 and supplying power to the bridge circuit 107, the controller 103 controls the bridge circuit 107, and causes the high voltage side switch 121 and the low potential side switch 132 to generate a DC high voltage that can be boosted by the boost circuit 101. The first operation for simultaneously turning on and simultaneously turning off the high potential side switch 122 and the low potential side switch 131, and the high potential side switch 122 and the low potential side switch 131 being simultaneously turned on, the high potential side switch 121 and the low potential side switch 131. By alternately switching and switching the second operation for simultaneously turning off 132, an alternating pulse voltage is applied to the flare developing roller 120, which is a capacitive load, thereby causing the toner on the flare developing roller 120 to hop and clouding. The normal operation of performing flare development in the state is performed.

[1.2] Operation when Exterior Cover is Open and Power is Cut Off FIG. 4 is an operation timing chart of the first embodiment.
FIG. 5 is an explanatory diagram of an operation state when the discharge is performed slowly in the first embodiment.
In step S11, when the voltage of the first voltage detection signal D1 is at L (low) level, that is, when the exterior cover is in an open state or when the power is shut off, the interlock switch is in an open state ( In step S11; Yes, the first control unit 103A of the controller 103 turns on the first switching SW 109 and the second control unit 103B turns off the second switching SW 110 at time t0 (step S12). To start.

As a result, the capacitor 108 gradually discharges, and the residual voltage gradually decreases.
In parallel with this discharge, the second control unit 103B of the controller 103 monitors the second voltage detection signal D2 output from the second voltage detection circuit 105, and the voltage starts hopping (floating) of the toner. It is determined whether or not the toner floating start voltage VF is below (step S13).

If it is determined in step S13 that the voltage of the second voltage detection signal D2 is still equal to or higher than the toner floating start voltage VF (step S13; No), the controller 103 sets the standby state in order to maintain the toner hopping state. Become.
In the determination of step S13, when the voltage of the second voltage detection signal D2 becomes less than the toner floating start voltage VF (step S13; Yes), specifically, at time t1 in FIG. Since it is not in the hopping state, it is possible to suppress the toner from being scattered in the apparatus even after the timing, even if the voltage is rapidly decreased.

FIG. 6 is an explanatory diagram of an operation state in the case of suddenly discharging in the first embodiment.
Therefore, the controller 103 controls the first control unit 103A and the second control unit 103B to close the first switching SW 109 and the second switching SW 110 (on state) (step S14).

  As a result, the combined resistance value of the first discharge circuit 104 and the second discharge circuit 106 becomes smaller than the resistance value of the resistance element constituting the first discharge circuit 104, and the discharge is performed only through the first discharge circuit 104. It is possible to discharge more rapidly than when it is performed. Therefore, the residual voltage of the capacitor 108 can be rapidly made equal to or lower than the safety ensuring upper limit voltage VD.

  Then, the second control unit 103B of the controller 103 monitors the second voltage detection signal D2 output from the second voltage detection circuit 105, and determines whether or not the voltage is equal to or lower than the safety ensuring upper limit voltage VD. (Step S15).

  If it is determined in step S15 that the voltage of the second voltage detection signal D2 exceeds the safety ensuring upper limit voltage VD (step S15; No), the residual voltage of the capacitor 108 is high and the safety of the user or the like cannot be ensured yet. Since it is in a state, the controller 103 is in a standby state.

  In step S15, when the voltage of the second voltage detection signal D2 becomes equal to or lower than the safety ensuring upper limit voltage VD (step S15; Yes), specifically, the discharge is completed when time t2 in FIG. 4 is reached. Therefore, the process shifts to a reset state in which the first switch and the second switch are opened (off state) (step S16), and the process ends.

  As described above, according to the first embodiment, even if the exterior cover is opened, the voltage immediately applied to the bridge circuit 107 is not always less than the toner floating start voltage VF. The toner in the state is not scattered in the machine. Furthermore, after reaching the toner floating start voltage VF, it is possible to rapidly discharge and immediately shift to the safety ensuring voltage range (voltage range below the safety ensuring upper limit voltage VD), ensuring the safety of the user. , Can improve usability.

[2] Second Embodiment In the first embodiment described above, the discharge rate is controlled based on the input voltage of the booster circuit 101 and the residual voltage of the capacitor 108. However, in the second embodiment, In this embodiment, the discharge speed is controlled based on the input voltage of the booster circuit 101 and the elapsed time from the start of discharge.

  FIG. 7 is a configuration diagram of the power supply apparatus according to the second embodiment that supplies power to the image forming unit. In FIG. 7, the same parts as those in the first embodiment of FIG. 2 are denoted by the same reference numerals, and the detailed description thereof is incorporated as necessary.

  As shown in FIG. 7, the power supply device of the second embodiment receives power supply from a commercial AC power supply (not shown), performs processing such as stabilization and noise removal, and supplies power to the high-voltage power supply device 100 for flare development. The main power supply 200 to be supplied, the high-voltage power supply device 100X for flare development receiving power supplied from the main power supply 200 such as a commercial power supply, and the high-voltage power supply for flare development from the main power supply 200 when the exterior cover is open and when the power is shut off. And an interlock switch (SW) 300 as a safety device that cuts off power supply to the device 100X.

  As shown in FIG. 7, the high-voltage power supply device 100X for flare development is roughly divided into a booster circuit 101, a first voltage detection circuit 102, a controller 103X, a first discharge circuit 104, and a second discharge circuit 106. , A bridge circuit 107, a capacitor 108, a first changeover switch (SW) 109, and a second changeover switch (SW) 110.

  Here, the high voltage power supply device for flare development 100X of the second embodiment is different from the high voltage power supply device for flare development 100 of the first embodiment in that the controller 103X includes a timer circuit 103C and the second voltage. This is that the detection circuit 105 is not provided.

In the second embodiment, the controller 103X includes a first control unit 103A, a second control unit 103B, and a timer circuit 103C.
Here, the timer circuit 103C measures an elapsed time T1 after starting a gentle discharge with a small discharge current and an elapsed time T2 after starting a rapid discharge with a large discharge current.
Thus, the first control unit 103A and the second control unit 103B control the first switching SW 109 or the second switching SW 110 based on the measurement time of the timer circuit 103C.

Next, the operation of the second embodiment will be described.
FIG. 8 is a process flowchart of the second embodiment.
Based on the first voltage detection signal D1 output from the voltage detection circuit 102X, the first control unit 103A of the controller 103X indicates that the first voltage detection signal D1 is at the L (low) level, that is, the exterior cover is in an open state. It is determined whether or not the interlock SW 300 is open due to (step S21).

[2.1] Normal Operation First, the normal operation will be described with reference to FIG.
In the determination of step S21, the first voltage detection signal D1 is at the H (high) level, that is, the exterior cover is in the closed state, the power switch is turned on, and the power is supplied. In the closed state (step S21; No), the controller 103 causes the first control unit 103A and the second control unit 103B to open the first switching SW 109 and the second switching SW 110 (step S21) (step S21). S26).

  As a result, the voltage of the power supplied from the original power supply 200 via the interlock SW 300 is boosted by the booster circuit to charge the capacitor 108 and the boosted power is supplied to the bridge circuit 107.

  Along with charging the capacitor 108 and supplying power to the bridge circuit 107, the controller 103 X controls the bridge circuit 107, and causes the high potential side switch 121 and the low potential side switch 132 to generate a DC high voltage boosted by the boost circuit 101. The first operation of turning on the high potential side switch 122 and the low potential side switch 131 at the same time and turning on the high potential side switch 122 and the low potential side switch 131 simultaneously to turn on the high potential side switch 121 and the low potential side switch 132 simultaneously. The second operation that turns off at the same time is alternately and repeatedly switched to apply an AC pulse voltage to the flare developing roller 120, which is a capacitive load, thereby causing the toner on the flare developing roller 120 to hop and thereby cloud state The normal operation for performing flare development is performed.

[2.2] Operation when the exterior cover is open and when the power is shut off FIG. 9 is an explanatory diagram of the operation state when the discharge is performed slowly in the second embodiment.
In the determination of step S21, when the voltage of the first voltage detection signal D1 is at L (low) level, that is, when the exterior cover is in an open state or when the power is shut off, the interlock switch is in an open state ( In step S21; Yes, the first control unit 103A of the controller 103X turns on the first switching SW 109 and the second control unit 103B turns off the second switching SW 110 at time t0 (step S22). To start.
As a result, the capacitor 108 gradually discharges, and the residual voltage gradually decreases.

  In parallel with this discharge, the controller 103X monitors the elapsed time from the start of the discharge in step S22 based on the output of the timer circuit 103C, and the elapsed time indicates that the residual voltage of the capacitor 108 is hopped by the toner. It is determined whether or not an elapsed time T1 estimated to have become less than the toner floating start voltage for starting (floating) has elapsed (step S23).

  If it is determined in step S23 that the elapsed time from the start of discharge in step S22 has not yet passed the elapsed time T1, it is estimated that the residual voltage of the capacitor 108 is equal to or higher than the toner floating start voltage. The controller 103X enters a standby state in order to maintain the toner hopping state.

  In the determination in step S23, when the elapsed time from the start of discharge in step S22 has passed the elapsed time T1 (step S23; Yes), specifically, when time t1 in FIG. 4 is reached, Since the toner is not in the hopping state, it is possible to prevent the toner from being scattered in the apparatus even after the timing, even if the voltage is suddenly decreased.

FIG. 10 is an explanatory diagram of an operation state in the case of suddenly discharging in the second embodiment.
Therefore, the controller 103X controls the first control unit 103A and the second control unit 103B to close the first switching SW 109 and the second switching SW 110 (on state) (step S24).

  As a result, the combined resistance value of the first discharge circuit 104 and the second discharge circuit 106 becomes smaller than the resistance value of the resistance element constituting the first discharge circuit 104, and the discharge is performed only through the first discharge circuit 104. It is possible to discharge more rapidly than when it is performed. Therefore, the residual voltage of the capacitor 108 can be rapidly made equal to or lower than the safety ensuring upper limit voltage VD.

  In parallel with this sudden discharge, the controller 103X monitors the elapsed time from the start of discharge in step S24 based on the output of the timer circuit 103C. Then, it is determined whether or not an elapsed time T2 estimated to be equal to or lower than the safety ensuring voltage has elapsed (step S25).

  In the determination in step S25, if the elapsed time since the start of the rapid discharge in step S24 has not yet elapsed time T2, it is estimated that the residual voltage of the capacitor 108 exceeds the safety ensuring voltage. Therefore, the controller 103X enters a standby state.

  In step S25, when the elapsed time T2 has elapsed since the start of rapid discharge in step S24 (step S25; Yes), the residual voltage of the capacitor 108 is equal to or lower than the safety ensuring upper limit voltage VD. Since it is estimated that the discharge has been completed, the controller 103X shifts to a reset state in which the first switch and the second switch are opened (off state) (step S26), and ends the process.

  As described above, according to the second embodiment, the elapsed time based on the output of the timer circuit 103C instead of the discharge control by the first voltage detection circuit 102 and the second voltage detection circuit 105 in the first embodiment. As in the first embodiment, even if the exterior cover is opened, the voltage applied to the bridge circuit 107 is not immediately controlled to be less than the toner floating start voltage. Therefore, the toner in the hopping state is not scattered in the machine. Furthermore, after the timing estimated to have become less than the toner floating start voltage, it is possible to immediately discharge to a safety ensuring voltage range (a voltage range below the safety ensuring upper limit voltage VD) by suddenly discharging, thereby improving user safety. While securing, usability can be improved.

[3] Third Embodiment The first embodiment employs a configuration in which the discharge rate is controlled based on the input voltage of the booster circuit 101 and the residual voltage of the capacitor 108, and the second embodiment includes the booster circuit 101. In the third embodiment, the discharge voltage is controlled based on the input voltage and the elapsed time from the start of discharge. However, in the third embodiment, the input voltage of the booster circuit 101, the residual voltage of the capacitor 108, and the output of the timer circuit 103C are used. It is embodiment which controls a discharge rate based on the elapsed time from the discharge start based.

FIG. 11 is a configuration diagram of a power supply device according to a third embodiment for supplying power to the image forming unit. In FIG. 11, parts similar to those in the first embodiment in FIG. 2 and the second embodiment in FIG. 7 are denoted by the same reference numerals, and the detailed description thereof is incorporated as necessary.
As shown in FIG. 11, the power supply device of the third embodiment receives power from a commercial AC power supply (not shown), performs processing such as stabilization and noise removal, and supplies power to the high-voltage power supply device 100 for flare development. The main power supply 200 to be supplied, the high-voltage power supply apparatus 100Y for flare development receiving power supplied from the main power supply 200 such as a commercial power supply, and the high-voltage power supply for flare development from the main power supply 200 when the exterior cover is opened and when the power is shut off And an interlock switch (SW) 300 as a safety device that cuts off power supply to the device 100Y.

  As shown in FIG. 11, the high-voltage power supply apparatus 100Y for flare development is roughly classified into a booster circuit 101, a first voltage detection circuit 102, a controller 103X, a first discharge circuit 104, and a second voltage detection circuit 105. A second discharge circuit 106, a bridge circuit 107, a capacitor 108, a first changeover switch (SW) 109, and a second changeover switch (SW) 110.

Here, the high-voltage power supply apparatus 100Y for flare development of the third embodiment is different from the high-voltage power supply apparatus 100 for flare development of the first embodiment in that the controller 103X includes a timer circuit 103C.
In the third embodiment, the controller 103X includes a first control unit 103A, a second control unit 103B, and a timer circuit 103C.
Here, similarly to the second embodiment, the timer circuit 103C calculates the elapsed time T1 from the start of the gentle discharge with a small discharge current and the elapsed time T2 from the start of the rapid discharge with a large discharge current. measure.
Thus, the first control unit 103A and the second control unit 103B control the first switching SW 109 or the second switching SW 110 based on the measurement time of the timer circuit 103C.

Next, the operation of the third embodiment will be described.
FIG. 12 is a process flowchart of the third embodiment.
Based on the first voltage detection signal output from the first voltage detection circuit, the first control circuit 103 of the control circuit determines that the first voltage detection signal is at L (low) level, that is, the exterior cover is open. Therefore, it is determined whether or not the interlock SW 300 is open (step S31).

[3.1] Normal Operation First, the normal operation will be described with reference to FIG.
In the determination of step S31, the first voltage detection signal is at the H (high) level, that is, the exterior cover is in the closed state, the power switch is on, and the power is supplied, and the interlock SW 300 is in the closed state. In some cases (step S31; No), the controller 103X causes the first switching SW 109 and the second switching SW 110 to be in an open state (off state) by the first control unit 103A and the second control unit 103B (step S39).

  As a result, the voltage of the power supplied from the original power supply 200 via the interlock SW 300 is boosted by the booster circuit 101 to charge the capacitor 108, and the boosted power is supplied to the bridge circuit 107.

  Along with the charging of the capacitor 108 and the power supply to the bridge circuit 107, the control circuit 103X controls the bridge circuit 107 and boosts the DC high voltage that is boosted by the booster circuit 101 to the high potential side switch 121 and the low potential side switch 132. Are simultaneously turned on and the high potential side switch 122 and the low potential side switch 131 are simultaneously turned off, and the high potential side switch 122 and the low potential side switch 131 are simultaneously turned on, the high potential side switch 121 and the low potential side switch The second operation of simultaneously turning off the switch 132 is alternately and repeatedly switched, whereby an AC pulse voltage is applied to the flare developing roller 120 that is a capacitive load, thereby causing the toner on the flare developing roller 120 to hop. The normal operation of performing flare development in the cloud state is performed.

[3.2] Operation when the exterior cover is open and when the power is shut off FIG. 13 is an explanatory diagram of the operation state when the discharge is performed slowly in the third embodiment.
In the determination of step S31, when the first voltage detection signal is L (low) level, that is, when the exterior cover is open or when the power is shut off, and the interlock SW 300 is open (step S31; Yes). The residual voltage of the capacitor 108 is detected based on the second voltage detection signal D2 output from the second voltage detection circuit 105 (step S32).

Next, the first control unit 103A of the controller 103X sets the first switching SW 109 to a closed state (on state), and the second control unit 103B sets the second switching SW 110 to an open state (off state) to start discharging ( Step S33).
As a result, the capacitor 108 gradually discharges, and the residual voltage gradually decreases.

In parallel with this discharge, the controller 103X monitors the elapsed time from the start of the discharge in step S33 based on the output of the timer circuit 103C, and the rate of change (decrease rate) of the residual voltage of the capacitor 108 due to the discharge. ) Is calculated (step S34).
Subsequently, the controller 103X determines that the residual voltage of the capacitor 108 is less than the toner floating start voltage at which the toner starts hopping (floating) and the remaining time of the capacitor 108 from the calculated variation rate of the residual voltage. A time T2 from when the voltage reaches less than the toner floating voltage until it reaches less than the dangerous voltage is calculated (step S35).

Next, the controller 103X estimates, based on the output of the timer circuit 103C, whether or not the elapsed time from the discharge start in step S33 has passed the time T1, that is, the residual voltage of the capacitor 108 has become less than the toner floating voltage. It is determined whether or not the elapsed time has elapsed (step S36).
If it is determined in step S36 that the elapsed time from the start of discharge in step S33 has not yet elapsed time T1, the residual voltage of the capacitor 108 is estimated to be equal to or higher than the toner floating start voltage. The controller 103Y enters a standby state in order to maintain the toner hopping state.

  In step S36, when the elapsed time T1 has elapsed since the start of discharge in step S33 (step S36; Yes), specifically, when time t1 in FIG. 4 is reached, Since it is presumed that the toner is no longer in the hopping state, it is possible to suppress the toner from being scattered in the apparatus even after the voltage is suddenly lowered.

FIG. 14 is an explanatory diagram of an operation state in the case of performing a rapid discharge in the third embodiment.
Therefore, the controller 103X controls the first control unit 103A and the second control unit 103B to close the first switching SW 109 and the second switching SW 110 (on state) (step S37).
As a result, the combined resistance value of the first discharge circuit 104 and the second discharge circuit 106 becomes smaller than the resistance value of the resistance element constituting the first discharge circuit 104, and the discharge is performed only through the first discharge circuit 104. It is possible to discharge more rapidly than when it is performed. Therefore, the residual voltage of the capacitor 108 can be rapidly made equal to or lower than the safety ensuring voltage.

In parallel with this rapid discharge, the controller 103Y monitors the elapsed time from the start of the discharge in step S37 based on the output of the timer circuit 103C. Then, it is determined whether or not an elapsed time T2 estimated to be equal to or lower than the safety ensuring voltage has elapsed (step S38).
In the determination in step S38, if the elapsed time since the start of the rapid discharge in step S37 has not passed the elapsed time T2, it is estimated that the residual voltage of the capacitor 108 still exceeds the safety ensuring voltage. Thus, the controller 103Y enters a standby state.

  In step S38, when the elapsed time T2 has elapsed since the start of rapid discharge in step S37 (step S38; Yes), the residual voltage of the capacitor 108 is equal to or lower than the safety ensuring upper limit voltage VD. Since it is presumed that the discharge has been completed, it is considered that the discharge has been completed. Therefore, the process proceeds to a reset state in which the first switch and the second switch are opened (off state) (step S39), and the process is terminated.

  As described above, according to the third embodiment, in addition to the discharge control by the first voltage detection circuit 102 and the second voltage detection circuit 105 in the first embodiment, the discharge control by the timer circuit 103C is performed. As in the first embodiment, the voltage applied to the bridge circuit 107 is gradually controlled to be lower than the toner floating start voltage VF even when the exterior cover is opened or the power supply is shut off. Therefore, the toner in the hopping state is not scattered in the machine. Further, after the timing estimated to have become less than the toner floating start voltage VF, it is possible to rapidly discharge and immediately shift to the safety ensuring voltage range (voltage range below the safety ensuring upper limit voltage VD). Usability can be improved while ensuring safety.

[4] Modification of Embodiment In each of the above embodiments, when the predetermined safety ensuring upper limit voltage VD is lower than the floating start voltage VF of the toner, the bridge circuit generates the power based on the electric power stored in the capacitor. When the AC voltage becomes less than the floating start voltage VF, the AC voltage is secured within a predetermined voltage drop rate that is larger than the voltage drop rate that can maintain the regulatory power (voltage region below the safe secure upper limit voltage VD). It was set as the structure which leads to.

  However, when the predetermined safety ensuring upper limit voltage VD is higher than the toner floating start voltage VF, the AC voltage generated by the bridge circuit based on the power stored in the capacitor is reduced to a voltage that can maintain the toner regulating power. It is possible to configure the AC voltage to be less than the safety ensuring upper limit voltage VD at a predetermined voltage reduction rate that is larger than the voltage reduction rate that maintains the regulation power until the voltage range is reduced at a rate.

FIG. 15 is an explanatory diagram of a modification of the embodiment.
For example, as shown in FIG. 15, when it is detected that the interlock switch is in an open state (off state) at time t10, a predetermined voltage drop that is larger than the voltage drop rate that maintains the regulating force. The AC voltage is made lower than the upper limit voltage VD for ensuring safety at a rate. That is, in the first to third embodiments, the same control as that in the case where the discharge is performed rapidly is performed. Specifically, in the case of a circuit configuration similar to that of the first embodiment, as shown in FIG. 5, the first switching SW 109 is turned on, and the second control unit 103B turns the second switching SW 110 off. As a result, a gentle discharge is performed.

  Then, at time t11 when time T2 has elapsed from time t10, when the AC voltage reaches less than the safety ensuring upper limit voltage VD, the AC voltage is gradually increased over time T1 at the voltage reduction rate maintaining the regulating power. The floating start voltage is reduced to less than VF. That is, in the first embodiment to the third embodiment, the same control as in the case where the discharge is performed slowly is performed. Specifically, in the case of a circuit configuration similar to that of the first embodiment, as shown in FIG. 5, the first switching SW 109 is turned on, and the second control unit 103B turns on the second switching SW 110. As a result, rapid discharge is performed.

  Also in this modification, similarly to the first to third embodiments, even when the exterior cover is opened or the power is shut off, the AC voltage is lowered across the toner floating start voltage VF. Since the AC voltage is gradually reduced at a voltage reduction rate that can maintain the toner regulating power, the toner in the hopping state is not scattered in the apparatus. Further, after the timing estimated to have become less than the toner floating start voltage VF, it is possible to rapidly discharge and immediately shift to the safety ensuring voltage range (voltage range below the safety ensuring upper limit voltage VD). Usability can be improved while ensuring safety.

  In the above embodiment, the image forming apparatus according to the present invention is described by taking an example in which the image forming apparatus is applied to a multifunction machine having at least two functions among a copy function, a printer function, a scanner function, and a facsimile function. The present invention can be applied to any image forming apparatus such as a printer and a facsimile apparatus.

  As mentioned above, although the form for inventing was demonstrated, this invention is not limited to embodiment described in the form for implementing this invention. Modifications can be made without departing from the spirit of the present invention.

100, 100X, 100Y High voltage power supply device for flare development 101 Booster circuit 102 First voltage detection circuit 103, 103X Controller (interlock mechanism)
103A First controller 103B Second controller 103C Timer circuit 104 First discharge circuit (interlock mechanism)
105 Second voltage detection circuit 106 Second discharge circuit (interlock mechanism)
107 Bridge circuit 108 Capacitor 109 First changeover switch (interlock mechanism)
110 Second changeover switch (interlock mechanism)
120 flare developing roller 200 original power supply 300 interlock switch (interlock mechanism)
D1 1st voltage detection signal D2 2nd voltage detection signal T1, T2 Elapsed time VD Safety ensuring upper limit voltage VF Floating start voltage

JP 2004-286882 A

Claims (9)

In a power supply device used in an image forming apparatus of a flare development system in which development is performed by applying an alternating voltage to float toner.
Instruction detecting means for detecting whether or not an operation instruction of an interlock mechanism that operates to reduce the AC voltage is given;
Discharging means for forming a discharge path when lowering the alternating voltage;
When the operation instruction of the interlock mechanism is detected and the AC voltage is reduced across the floating start voltage of the toner, the AC voltage is applied to the discharging means at a voltage reduction rate capable of maintaining the toner regulating force. Voltage drop control means for forming a discharge path to be reduced;
A power supply device comprising:   When the predetermined safety ensuring upper limit voltage is lower than the floating start voltage, the voltage drop control means, when the AC voltage becomes less than the floating start voltage, from the voltage drop rate capable of maintaining the regulation power. 2. The power supply device according to claim 1, wherein the AC voltage is made less than the safety ensuring upper limit voltage at a predetermined large voltage drop rate.   The voltage drop control means, when a predetermined safety ensuring upper limit voltage is higher than the floating start voltage, until the voltage range to reduce the AC voltage at a voltage drop rate that can maintain the regulating power of the toner, The power supply device according to claim 1, wherein the AC voltage is made to be less than the safety ensuring upper limit voltage at a predetermined voltage reduction rate larger than the voltage reduction rate maintaining the regulation power. A power storage unit that stores power for applying the AC voltage, and a conversion circuit that converts stored power of the power storage into the AC voltage,
The voltage lowering means reduces the AC voltage by discharging the stored power of the power storage unit via the discharge path when an operation instruction of the interlock mechanism is detected.
The power supply device according to claim 1, wherein the power supply device is a power supply device. The discharge means includes a first discharge circuit having a first resistance value;
A second discharge circuit having a second resistance value and connectable in parallel with the first discharge circuit,
When the predetermined voltage drop rate is larger than the voltage drop rate capable of maintaining the regulation force, the first discharge circuit and the second discharge circuit are connected in parallel, and the power storage unit Connected in series,
The power supply device according to claim 4. The first resistance value is larger than the second resistance value,
The voltage lowering means connects the first discharge circuit in series with the power storage unit and discharges the second discharge circuit in a disconnected state when the voltage reduction rate maintains the regulation power. To do,
The power supply device according to claim 5. The voltage drop control means causes the discharge means to connect the first discharge circuit in series with the power storage unit to perform discharge, calculate a variation rate of a residual voltage of the power storage unit, and calculate the power Calculating the time until the residual voltage of the storage unit reaches less than the floating start voltage and less than a predetermined safety ensuring upper limit voltage, and controls the discharge means;
The power supply device according to claim 6. With the original power supply,
An interlock switch that is connected to the main power source and is in an open state in a predetermined case to cut off the power supply from the main power source;
Power storage means connected to the original power source via the interlock switch and receiving the power supply to store power;
A flare developing unit that converts the stored electric power of the power storage unit into an alternating voltage and applies it, and floats the toner to perform development;
Discharging means for forming a discharge path when lowering the alternating voltage;
When the operation instruction of the interlock mechanism is detected and the AC voltage is reduced across the floating start voltage of the toner, the AC voltage is applied to the discharging means at a voltage reduction rate capable of maintaining the toner regulating force. Voltage drop control means for forming a discharge path to be reduced;
An image forming apparatus comprising: In a power supply control method executed by a power supply device used in a flare development type image forming apparatus that has an interlock mechanism that operates to lower an alternating voltage and applies the alternating voltage to float toner and develops it ,
An instruction detection process for detecting whether an operation instruction of the interlock mechanism has been made; and
When the operation instruction of the interlock mechanism is detected and the AC voltage is lowered across the floating start voltage of the toner, a voltage drop that reduces the AC voltage at a voltage reduction rate that can maintain the toner regulating force. Process,
A power supply control method comprising:

Images