JP5743071B2 - Transport device - Google Patents

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JP5743071B2
JP5743071B2 JP2011066043A JP2011066043A JP5743071B2 JP 5743071 B2 JP5743071 B2 JP 5743071B2 JP 2011066043 A JP2011066043 A JP 2011066043A JP 2011066043 A JP2011066043 A JP 2011066043A JP 5743071 B2 JP5743071 B2 JP 5743071B2
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roller
sheet material
work
axial direction
oil
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JP2012201448A (en
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浩一 内山
浩一 内山
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Toyota Motor Corp
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本発明は、ワークを複数のローラにより搬送する搬送装置に関するものである。   The present invention relates to a conveying device that conveys a workpiece by a plurality of rollers.

一般に、自動車のアウターパネルのプレス成形ラインでは、図1に示すように、ワークとしてのシート材がディスタック装置2、洗浄装置3、搬送装置50を経由してプレス機4まで搬送される。まず、図1(a)に示すように、ディスタック装置2では、台車6上に山積みされた複数のシート材10を一枚ずつ吸着リフタ(図示略)にて吸着して洗浄装置3に搬送する。次に、図1(b)に示すように、洗浄装置3では、シート材10は、該シート材10に付着しているゴミ等を洗浄油にて洗浄して、成形に必要な適宜量の油だけが残存するようにオイルカットローラ11、11を通過して搬送装置50上に搬送される。次に、図1(c)及び(d)に示すように、搬送装置50上のシート材10は位置決め装置により所定位置に一旦クランプされる。搬送装置50上に位置決めされたシート材10はロボット5により吸着把持されてプレス機4に搬送される。   In general, in a press molding line for an outer panel of an automobile, a sheet material as a work is conveyed to a press machine 4 via a destacking device 2, a cleaning device 3, and a conveying device 50 as shown in FIG. First, as shown in FIG. 1A, in the destacking device 2, a plurality of sheet materials 10 stacked on the carriage 6 are sucked one by one by a suction lifter (not shown) and conveyed to the cleaning device 3. To do. Next, as shown in FIG. 1B, in the cleaning device 3, the sheet material 10 cleans dust and the like adhering to the sheet material 10 with cleaning oil, so that an appropriate amount necessary for molding is obtained. The oil passes through the oil cut rollers 11 and 11 and is conveyed onto the conveying device 50 so that only the oil remains. Next, as shown in FIGS. 1C and 1D, the sheet material 10 on the conveying device 50 is temporarily clamped at a predetermined position by the positioning device. The sheet material 10 positioned on the conveying device 50 is sucked and held by the robot 5 and conveyed to the press machine 4.

そこで、図3に示すように、従来の搬送装置50に備えた複数のローラ51は算盤の珠形状に形成される。なお、洗浄装置3から搬出されたシート材10には適宜量の洗浄油が残存しているため、シート材10が間隔を置くことなく搬送装置50に搬送された場合には各ローラ51の全周に常時略均等の洗浄油が付着した状態となる。   Therefore, as shown in FIG. 3, the plurality of rollers 51 provided in the conventional conveying device 50 are formed in an abacus bead shape. Since an appropriate amount of cleaning oil remains in the sheet material 10 carried out from the cleaning device 3, when the sheet material 10 is conveyed to the conveying device 50 without any interval, all of the rollers 51 are disposed. A substantially uniform cleaning oil is always attached to the periphery.

ところが、搬送装置50への次のシート材10の搬入まで5分以上経過する場合等は、シート材10が搬送されない間に、図3及び図4(a)に示すように、各ローラ51の全周に付着した洗浄油が最も下端に塊55として滞留した状態となる。このため、図4(b)〜(d)に示すように、次のシート材10がこの各ローラ51上を搬送されると、各ローラ51の最下端に滞留した洗浄油の塊55がシート材10に転移して付着した状態で搬送されるようになる。その結果、洗浄油の塊55が複数付着したシート材10がプレス成形された場合、型による加圧時に洗浄油が逃げ場を失うことで製品が変形される、いわゆる油歪みが生じる虞がある。特に、自動車の外観を形成するアウターパネルでは、プレス成形後の手直しは困難であるため油歪みが生じた製品は廃棄されており、製造コストを増大させる大きな問題点が生じていた。   However, when more than 5 minutes elapse until the next sheet material 10 is carried into the conveying device 50, as shown in FIG. 3 and FIG. The cleaning oil adhering to the entire circumference stays as a lump 55 at the lowermost end. For this reason, as shown in FIGS. 4B to 4D, when the next sheet material 10 is conveyed on each roller 51, a lump of cleaning oil 55 staying at the lowermost end of each roller 51 becomes a sheet. The material 10 is transferred and attached to the material 10. As a result, when the sheet material 10 having a plurality of cleaning oil masses 55 attached thereto is press-molded, there is a risk of so-called oil distortion in which the product is deformed due to the cleaning oil losing its escape when pressed by the mold. In particular, in the outer panel that forms the appearance of an automobile, it is difficult to rework after press molding, and therefore, products with oil distortion are discarded, which causes a big problem of increasing manufacturing costs.

この問題を解決すべく提案された従来技術として特許文献1には、流体噴射手段により各ローラの側面に向けて流体を噴射して各ローラを所定方向へ回転させることにより、各ローラに付着したオイルに遠心力を作用させて各ローラからオイルを剥離させるシート材搬送装置が開示されている。   As a conventional technique proposed to solve this problem, Patent Document 1 discloses that a fluid is ejected toward a side surface of each roller by a fluid ejecting unit and is rotated in a predetermined direction to adhere to each roller. A sheet material conveying apparatus is disclosed in which a centrifugal force is applied to oil to separate the oil from each roller.

特開2004−35162号公報JP 2004-35162 A

しかしながら、特許文献1の発明に係るシート材搬送装置では、流体噴射手段により吹き飛ばされた洗浄油が周辺設備に付着するために、確実にプレス成形品の油歪みを防止することができなかった。   However, in the sheet material conveying apparatus according to the invention of Patent Document 1, since the cleaning oil blown off by the fluid ejecting means adheres to the peripheral equipment, the oil distortion of the press-formed product cannot be reliably prevented.

本発明は、かかる点に鑑みてなされたものであり、ローラに付着した洗浄油のワークへの転移を防止して、プレス成形品への油歪みを防止する搬送装置を提供することを目的とする。   This invention is made in view of this point, and it aims at providing the conveying apparatus which prevents the transfer to the workpiece | work of the washing oil adhering to a roller, and prevents the oil distortion to a press molded product. To do.

上記課題を解決するために、本発明の搬送装置に備えたローラを、円柱状に形成して、前記ローラを、その軸方向が前記ワークの下面に対して傾斜するように配置して、前記ローラの軸方向一端の外周縁を前記ワークに接触させて該ワークを支持すると共に、前記ローラの軸方向他端を前記ワークに非接触にすることを特徴としている。
これにより、ローラに付着した洗浄油のワークへの転移を防止して、プレス成形品への油歪みを防止することができる。
なお、本発明の搬送装置の各種態様およびそれらの作用については、以下の発明の態様の項において詳しく説明する。
In order to solve the above-mentioned problems, the roller provided in the conveying device of the present invention is formed in a columnar shape, and the roller is arranged so that its axial direction is inclined with respect to the lower surface of the workpiece, The outer peripheral edge of one end in the axial direction of the roller is brought into contact with the work to support the work, and the other end in the axial direction of the roller is made non-contact with the work.
Thereby, the transfer of the cleaning oil adhering to the roller to the workpiece can be prevented, and the oil distortion to the press-formed product can be prevented.
Various aspects of the transport device of the present invention and their functions will be described in detail in the section of the aspect of the invention below.

(発明の態様)
以下に、本願において特許請求が可能と認識されている発明(以下、「請求可能発明」という場合がある。)の態様をいくつか例示し、それらについて説明する。なお、各態様は、請求項と同様に、項に区分し、各項に番号を付して、必要に応じて他の項を引用する形式で記載する。これは、あくまでも請求可能発明の理解を容易にするためであり、請求可能発明を構成する構成要素の組み合わせを、以下の各項に記載されたものに限定する趣旨ではない。つまり、請求可能発明は、各項に付随する記載、実施の形態等を参酌して解釈されるべきであり、その解釈に従う限りにおいて、各項の態様にさらに他の構成要件を付加した態様も、また、各項の態様から構成要件を削除した態様も、請求可能発明の一態様となり得るのである
(Aspect of the Invention)
In the following, some aspects of the invention that can be claimed in the present application (hereinafter sometimes referred to as “claimable invention”) will be exemplified and described. In addition, each aspect is divided into a term like a claim, it attaches | subjects a number to each term, and is described in the format which quotes another term as needed. This is for the purpose of facilitating the understanding of the claimable invention, and is not intended to limit the combinations of the constituent elements constituting the claimable invention to those described in the following sections. In other words, the claimable invention should be construed in consideration of the description, embodiments, etc. accompanying each section, and as long as the interpretation is followed, there may be embodiments in which other constituent elements are added to the aspects of each section. In addition, an aspect in which the constituent elements are deleted from the aspect of each item can be an aspect of the claimable invention .

(1)ワークを複数のローラにより搬送する搬送装置であって、前記ローラを円柱状に形成して、前記ローラを、その軸方向が前記ワークの下面に対して傾斜するように配置して、前記ローラの軸方向一端の外周縁を前記ワークに接触させて該ワークを支持すると共に、前記ローラの軸方向他端を前記ワークに非接触にすることを特徴とする搬送装置(請求項1の発明に相当)
(1)項の搬送装置では、ワークはローラの軸方向一端に接触しながら搬送されるが、ワークからの洗浄油は、ローラの、ワークと非接触である軸方向他端に滞留されるので、その洗浄油のワークの表面への転移が防止される。
(1) A conveying device that conveys a work by a plurality of rollers, wherein the rollers are formed in a columnar shape, and the rollers are arranged so that the axial direction thereof is inclined with respect to the lower surface of the work, The conveying device according to claim 1, wherein the outer peripheral edge of one end in the axial direction of the roller is in contact with the work to support the work, and the other end in the axial direction of the roller is not in contact with the work . Equivalent to the invention) .
In the transport device of item (1), the work is transported while coming into contact with one end of the roller in the axial direction, but the cleaning oil from the work is retained at the other end in the axial direction of the roller that is not in contact with the work . The transfer of the cleaning oil to the surface of the workpiece is prevented.

)前記搬送装置は、洗浄装置から搬出されたワークを搬送するものであり、前記洗浄装置で使用される洗浄油の粘度に基づいて前記ローラの傾斜角度が設定されることを特徴とする(1)項に記載の搬送装置(請求項2の発明に相当)
)前記洗浄油の40℃における粘度3mm/sに対して前記ローラの前記ワークに対する傾斜角度を20°に設定することを特徴とする()項に記載の搬送装置。
)項及び(3)項の搬送装置では、洗浄油の粘度に対する最適な傾斜角度が設定されるので、さらに洗浄油のワークの表面への転移が防止される。
( 2 ) The conveying device conveys the work carried out from the cleaning device, and the tilt angle of the roller is set based on the viscosity of the cleaning oil used in the cleaning device. (1) The transfer apparatus according to item (corresponding to the invention of claim 2) .
( 3 ) The conveying apparatus according to ( 2 ), wherein an inclination angle of the roller with respect to the workpiece is set to 20 ° with respect to a viscosity of 3 mm 2 / s at 40 ° C. of the cleaning oil.
In the conveyance devices of the items ( 2 ) and (3), since the optimum inclination angle with respect to the viscosity of the cleaning oil is set, the transfer of the cleaning oil to the surface of the workpiece is further prevented.

本発明によれば、ローラに付着した洗浄油のワークへの転移を防止して、プレス成形品への油歪みを防止する搬送装置を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the transfer apparatus which prevents the transfer to the workpiece | work of the cleaning oil adhering to a roller, and prevents the oil distortion to a press molded product can be provided.

図1は、本発明の実施の形態に係る搬送装置の使用形態を示す図である。FIG. 1 is a diagram showing a usage pattern of a transport apparatus according to an embodiment of the present invention. 図2は、本搬送装置に採用されるローラを示す正面図である。FIG. 2 is a front view showing a roller employed in the transport apparatus. 図3は、従来の搬送装置に採用されるローラを示し、(a)は側面図であり、(b)は正面図である。3A and 3B show rollers employed in a conventional conveying device, where FIG. 3A is a side view and FIG. 3B is a front view. 図4は、従来の搬送装置において、ローラに滞留した洗浄油の塊がシート材に転移する状況を示す図である。FIG. 4 is a diagram illustrating a state in which a lump of cleaning oil staying on a roller is transferred to a sheet material in a conventional conveyance device.

以下、本発明を実施するための形態を図1及び図2に基づいて詳細に説明する。
本発明の実施の形態に係る搬送装置1は、図1に示すように、プレス成形ラインで使用されるものであって、洗浄装置3とプレス成形機4との間に配置され、洗浄装置3により洗浄されたワークとしてのシート材10をプレス成形機4へ向けて搬送するものである。
該本発明の実施の形態に係る搬送装置1は、複数のローラ15を所定間隔で複数個配設して設けたローラ列を複数列設けて構成される。
Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to FIGS. 1 and 2.
As shown in FIG. 1, the transport device 1 according to the embodiment of the present invention is used in a press molding line, and is disposed between the cleaning device 3 and the press molding machine 4. The sheet material 10 as a workpiece cleaned by the above is conveyed toward the press molding machine 4.
The conveying apparatus 1 according to the embodiment of the present invention is configured by providing a plurality of roller rows in which a plurality of rollers 15 are provided at predetermined intervals.

各ローラ15は、図2に示すように、シート材10の表面と接触するローラ15の頂点が通る円周と、ローラ15の最下点が通る円周とが同一円周上に存在しないように相違して構成される。
具体的には、各ローラ15は、軸15bと、該軸15bに回転自在に支持される円柱体15aとを備えている。軸15bは図示しない支持部材に支持される。各ローラ15はシート材10の搬送方向に対して左右いずれか一方側に鉛直方向に対して所定角度θで傾斜して配置される。言い換えれば、各ローラ15は、その軸方向がシート材10の下面に対して所定角度θで傾斜して配置されている。その結果、各ローラ15の円柱体15aの軸方向一端の外周縁(各ローラ15の円柱体15aの頂点が通る円周)20がシート材10の表面と接触するようになり、一方、円柱体15aの軸方向他端の外周縁(各ローラ15の円柱体15aの最下点が通る円周)21が円柱体15aの回転軌跡の最下点を通るようになり、シート材10の表面と非接触となる。
尚、円柱体15aは、中実体であっても、中空体であっても良い。
As shown in FIG. 2, each roller 15 has a circumference through which the apex of the roller 15 in contact with the surface of the sheet material 10 and a circumference through which the lowest point of the roller 15 passes do not exist on the same circumference. It is configured differently.
Specifically, each roller 15 includes a shaft 15b and a cylindrical body 15a that is rotatably supported by the shaft 15b. The shaft 15b is supported by a support member (not shown). Each roller 15 is arranged at a predetermined angle θ with respect to the vertical direction on either the left or right side with respect to the conveying direction of the sheet material 10. In other words, each roller 15 is arranged such that its axial direction is inclined at a predetermined angle θ with respect to the lower surface of the sheet material 10. As a result, now 20 (circumference through which the apex of the cylindrical body 15a of the rollers 15) axial end outer peripheral edge of the cylindrical body 15a of each roller 15 contacts the surface of the sheet member 10, whereas, the cylindrical body 21 (circumferential lowermost point of the cylinder 15a passes through the rollers 15) the outer periphery of the other axial end of the 15a is to pass through the lowest point of the rotation locus of the cylindrical body 15a, and the surface of the sheet material 10 Contactless.
The cylindrical body 15a may be a solid body or a hollow body.

ローラ15の傾斜角度θは、洗浄装置3で使用される洗浄油の粘度に基づいて最適な角度に設定される。本実施の形態では、洗浄油の40℃における粘度3mm/s(油密度は15℃で0.83g/cm)に対して、ローラ15の傾斜角度θを20°に設定している。なお、本実施の形態では、円柱体15aの幅は7mm〜11mmの範囲内の所定値、好ましくは9mmに設定される。 The inclination angle θ of the roller 15 is set to an optimum angle based on the viscosity of the cleaning oil used in the cleaning device 3. In the present embodiment, the inclination angle θ of the roller 15 is set to 20 ° with respect to the viscosity of the cleaning oil at 40 ° C. of 3 mm 2 / s (oil density is 0.83 g / cm 2 at 15 ° C.). In the present embodiment, the width of the cylindrical body 15a is set to a predetermined value within a range of 7 mm to 11 mm, preferably 9 mm.

次に、本発明の実施の形態に係る搬送装置1の作用を説明する。
洗浄装置3から搬出されたシート材10は本搬送装置1の各ローラ15上を搬送されるが、シート材10は各ローラ15の円柱体15aの軸方向一端側の外周縁20と接触しながら搬送される。
そこで、シート材10の搬送が一旦停止されると、各ローラ15の円柱体15aの軸方向一端側の外周縁20に付着した洗浄油は、円柱体15aの軸方向他端側の外周縁21の最下点に塊55として滞留した状態となる。
Next, the operation of the transport device 1 according to the embodiment of the present invention will be described.
The sheet material 10 carried out from the cleaning device 3 is conveyed on each roller 15 of the conveying device 1. The sheet material 10 is in contact with the outer peripheral edge 20 on one end side in the axial direction of the cylindrical body 15 a of each roller 15. Be transported.
Therefore, once the conveyance of the sheet material 10 is stopped, the cleaning oil adhering to the outer peripheral edge 20 on the one axial end side of the cylindrical body 15a of each roller 15 becomes the outer peripheral edge 21 on the other axial end side of the cylindrical body 15a. It stays as a lump 55 at the lowest point.

そして、間隔を置いて次のシート材10が洗浄装置3から本搬送装置1に搬入されると、次のシート材10は、各ローラの円柱体15aの軸方向一端側の外周縁20と接触しながら搬送される。しかしながら、この時、各ローラ15の円柱体15aの軸方向他端側外周縁21の最下点に塊55として滞留した洗浄油は、円柱体15aの軸方向他端側の外周縁21に沿って移動するために、洗浄油55がシート材10に転移することはない。その後、洗浄油55は各ローラ15から自然に落下するようになる。   Then, when the next sheet material 10 is carried into the conveying device 1 from the cleaning device 3 at intervals, the next sheet material 10 comes into contact with the outer peripheral edge 20 on one end side in the axial direction of the cylindrical body 15a of each roller. While being conveyed. However, at this time, the cleaning oil staying as the lump 55 at the lowermost point of the outer peripheral edge 21 in the axial direction of the cylindrical body 15a of each roller 15 is along the outer peripheral edge 21 on the other axial end side of the cylindrical body 15a. Therefore, the cleaning oil 55 does not transfer to the sheet material 10. Thereafter, the cleaning oil 55 naturally falls from each roller 15.

以上説明したように、本発明の実施の形態に係る搬送装置1では、各ローラ15は、その軸方向がシート材10対して所定角度θで傾斜して配置され、ローラ15の頂点が通る軸方向一端側の外周縁20がシート材10の表面に接触するとともにローラ15の最下点が通る軸方向他端側の外周縁21がシート材10の表面と非接触となるので、各ローラ15の軸方向他端側の外周縁21に沿って滞留した洗浄油55がシート材10へ転移することはない。
これにより、シート材10がプレス成形された際に油歪みが生じることを防止することができる。
As described above, the conveying apparatus 1 according to the embodiment of the present invention, each rollers 15, the axial direction is disposed inclined at a predetermined angle θ for the sheet material 10, the vertex of the rollers 15 Since the outer peripheral edge 20 on one end side in the axial direction passing through contacts the surface of the sheet material 10, the outer peripheral edge 21 on the other end side in the axial direction through which the lowest point of each roller 15 passes is not in contact with the surface of the sheet material 10 . The cleaning oil 55 staying along the outer peripheral edge 21 on the other axial end side of each roller 15 does not transfer to the sheet material 10.
Thereby, when the sheet | seat material 10 is press-molded, it can prevent that an oil distortion arises.

1 搬送装置,10 シート材(ワーク),15 ローラ,15a 円柱体,20 軸方向一端側の外周縁(ローラの円柱体の頂点が通る円周),21 軸方向他端側の外周縁(ローラの円柱体の最下点が通る円周)   DESCRIPTION OF SYMBOLS 1 Conveying device, 10 Sheet material (workpiece), 15 Roller, 15a Cylinder body, 20 Outer peripheral edge on one end side in the axial direction (circumference through which the top of the cylindrical body of the roller passes), 21 Outer peripheral edge on the other end side in the axial direction (Roller The circumference through which the lowest point of the cylinder of

Claims (2)

ワークを複数のローラにより搬送する搬送装置であって、
前記ローラを円柱状に形成して、
前記ローラを、その軸方向が前記ワークの下面に対して傾斜するように配置して、
前記ローラの軸方向一端の外周縁を前記ワークに接触させて該ワークを支持すると共に、前記ローラの軸方向他端を前記ワークに非接触にすることを特徴とする搬送装置。
A conveying device that conveys a work by a plurality of rollers,
The roller is formed in a cylindrical shape,
The roller is arranged so that its axial direction is inclined with respect to the lower surface of the workpiece,
An outer peripheral edge of one end in the axial direction of the roller is brought into contact with the work to support the work, and the other end in the axial direction of the roller is brought into non-contact with the work.
前記搬送装置は、洗浄装置から搬出されたワークを搬送するものであり、前記洗浄装置で使用される洗浄油の粘度に基づいて前記ローラの傾斜角度が設定されることを特徴とする請求項に記載の搬送装置。 The transport apparatus, which carry the carried out from the washing apparatus work, claim 1, characterized in that the inclination angle of the roller on the basis of the viscosity of the washing oil used in the cleaning device is set The conveying apparatus as described in.
JP2011066043A 2011-03-24 2011-03-24 Transport device Expired - Fee Related JP5743071B2 (en)

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JPS6031417A (en) * 1983-07-27 1985-02-18 Tokyo Ohka Kogyo Co Ltd Conveyor for plate
JP2562815Y2 (en) * 1992-03-31 1998-02-16 株式会社芝浦製作所 Substrate cleaning device
JPH09155307A (en) * 1995-12-04 1997-06-17 Dainippon Screen Mfg Co Ltd Substrate treatment apparatus

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