JP5733562B2 - Stencil printing machine - Google Patents

Description

  The present invention relates to a stencil printing apparatus that performs printing by winding a perforated master (stencil base paper) around an outer peripheral surface of a plate cylinder.

  Conventionally, a master that has been heated and perforated is wound around the outer peripheral surface of a rotatable printing drum, ink is supplied by an ink supply means provided inside the printing drum, and a sheet-like recording medium is provided by a pressing means such as a press roller. Is known as a thermal digital stencil printing apparatus that performs printing by continuously pressing a sheet of paper (hereinafter also referred to as “printing sheet”) against a printing drum and causing ink to ooze out from the drum opening part and the master punching part. Yes.

  In the pressing means, a press roller is provided so as to be able to contact with and separate from the printing drum, and presses the paper against the printing drum only during printing. The pressing force (printing pressure) of the press roller against the printing drum is obtained by the urging force of, for example, a spring as an elastic member. In order to cope with a change in print density due to a change in environmental conditions (temperature) or the like, the spring is extended by a stepping motor to change the printing pressure so that a uniform print density is always obtained. In such a variable printing pressure system, the spring is extended by a stepping motor to set the printing pressure. In order to maintain the set printing pressure, the stepping motor is excited and held, or a lock release mechanism such as a solenoid is provided. The printing pressure setting is held by the lock mechanism.

  FIG. 1 shows a conventional printing pressure adjusting mechanism as described above. This mechanism includes a stepping motor 11, a small diameter gear 11a fixed to the rotation shaft of the stepping motor 11, a large diameter gear 10 meshing with the small diameter gear 11a, a small diameter gear 10a fixed to or integrally formed with the rotation shaft of the large diameter gear 10, The large-diameter gear 9 meshed with the small-diameter gear 10a, the small-diameter gear 9a fixed or integrally formed with the rotary shaft of the large-diameter gear 9, the large-diameter gear 8 meshed with the small-diameter gear 9a, and the rotary shaft of the large-diameter gear 8 Small-diameter gear 8a, printing pressure variable arm 7, home position detection sensor 6 fixed above printing pressure variable arm 7, pressing pressure rocking arm provided on the rocking shaft of printing pressure varying arm 7 and the pressing roller so as to be rotatable. A stepping motor having a printing pressure spring 5 as a secondary elastic member provided between the arm 4 and the large and small diameter gears 8, 8a, 9, 9a, 10, 10a. Rotation transmitting mechanism is configured to transmit the rotation of one.

  The elastic force of the printing pressure spring 5 as the auxiliary elastic member is set smaller than that of the spring as the main elastic member (not shown).

  For the printing pressure variable operation, the detection signal of the home position detection sensor 6 is input to a control means (not shown), and the control means (not shown) controls the stepping motor 11 based on this to control the printing pressure of the press roller 2 against the drum 1. adjust. The control means is a microcomputer including a CPU, ROM, RAM, I / O interface and the like.

  The position where the end portion of the press roller swing arm 7 is detected by the home position detection sensor 6 is a position where the expansion of the printing pressure spring 5 is zero, that is, a position not affected by the contraction, and a control means (not shown) is not shown. When printing pressure adjustment is set via the operation panel, the printing pressure is changed by managing the number of steps based on this home position and controlling the stepping motor 11.

  FIG. 2 shows a conventionally used printing pressure variable solenoid lock mechanism. This mechanism is provided with a solenoid 12 as a locking means in the vicinity of the large-diameter gear 8, and in the vicinity of the outer periphery of the large-diameter gear 8, there are a plurality of ribs 8 b having a thickness in the rotation axis direction at intervals in the circumferential direction. Is formed. When the printing pressure variable operation is completed, the control means (not shown) turns off the solenoid 12 and causes the movable piece (plunger) 12a to protrude.

  The protruding movable piece 12a enters between the ribs 8b at an arbitrary position, whereby the rotation transmission mechanism is locked. The tip of the movable piece 12a is formed at an acute angle so that it smoothly enters between the convex portions 39 even when it abuts against the rib 8b. It is desirable that the outer peripheral side end of the rib portion 8b also has an acute angle.

  Even if the stepping motor 11 is de-energized after the variable printing pressure operation is completed due to the lock of the rotation transmission mechanism, the influence of the degeneration of the printing pressure spring 5 is not affected. When the next printing pressure variable operation is performed, the solenoid 12 is turned on after the stepping motor 11 is excited by a control means (not shown), and the movable piece 12a is retracted to release the lock state of the rotation transmission mechanism.

  By the way, in the conventional technology as described above, the stepping motor is excited in order to maintain the set printing pressure in the system in which the tensile force of the printing spring is varied by the rotation of the stepping motor. However, the printing spring expands and contracts. The stepping motor was rotated by the force, and the position of the internal rotor might shift. When the position of the rotor is deviated, the stepping motor may step out in the control in the next printing operation, and the printing pressure may not be adjusted accurately. In addition, it is possible to increase the holding force by setting the excitation current value higher with respect to this positional shift, but there is a problem that the power consumption increases.

  In addition, even in a system in which the printing pressure setting is held by a lock mechanism having a lock release mechanism such as a solenoid, it cannot be locked unless it is moved to an accurate lock position, and even if locked, it cannot be released by a load of a printing pressure spring. There was a case. Further, since a solenoid or the like is used for unlocking, there is a problem that power consumption increases.

  SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a stencil printing apparatus that can reliably fix a set value and save power by cutting off a stepping motor that is a driving force after locking.

Among the stencil printing apparatuses of the present invention, the stencil printing apparatus according to claim 1 is configured to wind a master made on the outer peripheral surface of a printing drum, press a sheet-like recording medium against the printing drum with an urging force of an elastic member, A stencil printing apparatus that performs printing by transferring ink supplied from the inside of the printing drum to a sheet-like recording medium by printing pressure by pressing, and the printing pressure can be adjusted by expanding and contracting the elastic member by a stepping motor. The stencil printing apparatus includes a rotation transmission mechanism that transmits rotation of the stepping motor, a one-way lock mechanism that can lock the rotation transmission mechanism, and locks the rotation transmission mechanism with the one-way lock mechanism, and then the stepping is intended to cut the excitation of the motor, the one-way lock mechanism, lockable der only to the extent of the adjustment of the printing pressure The one-way lock mechanism during the printing pressure adjustment is unlocked by the stepping motor until it is outside the printing pressure adjustment range. It is a mechanism that returns to the adjustment start position .

Those according to the second aspect, a stepping motor, said stepping motor fixed diameter gear to a rotating shaft of large diameter gear meshing with the small diameter gear, fixed to a rotating shaft of the large-diameter gear or integrally molded a small diameter gears, are respectively fixed large diameter gear meshing with the small diameter gear, the large diameter gear fixed to the rotary shaft or integrally molded small-diameter gear, the large-diameter gear meshing with the small diameter gear, the rotational axis of the large-diameter gear A small-diameter gear, a printing pressure variable arm, a home position detection sensor fixed above the printing pressure variable arm, the printing pressure variable arm, and a press roller rocking arm provided rotatably on the rocking shaft of the press roller. A stencil printing apparatus having a printing pressure spring as a secondary elastic member provided therebetween, and a rotation transmission mechanism configured to transmit the rotation of the stepping motor by each of the large and small diameter gears As a one-way lock mechanism that can lock the rotation transmission of the stepping motor and each gear, a lock arm as a lock means is provided in the vicinity of the large-diameter gear, and a lock arm roller that is rotatable at one end of the lock arm. A lock arm spring is attached to the other end, the lock arm is rotatably mounted on the rotation axis of the lock arm, near the outer periphery of the large-diameter gear, and spaced in the circumferential direction in the tooth width direction. A lock one-way gear with a thickness is provided, the tooth profile range of the lock one-way gear is set within a range of rotation angles that is greater than the variable pressure range, and the lock arm roller moves across both ends of the tooth profile region of the lock one-way gear. A lock one-way gear groove is provided, and the lock arm spring is used to center the lock arm rotation shaft. The lock arm roller that rotates in contact with the tooth profile of the lock one-way gear, and the lock arm roller fits into the recess of the tooth profile to lock the large-diameter gear and attach it to the large-diameter gear. A mechanism for locking the printing pressure setting by fixing the printing pressure variable arm is provided.

According to Claim 3 , in the stencil printing apparatus according to Claim 2 , the one-way locking mechanism makes the tooth tip shape of the lock one-way gear different from the tooth tip shape of the large-diameter gear, and the printing pressure spring. A gentle inclination is provided in the extending direction, and a shape approximating the vertical direction is provided in the contracting direction, and the lock arm rotating roller is movable in the extending direction of the printing pressure spring and contracted. It is characterized by having a one-way lock function that prevents movement in the direction.

Those according to the claim 4 is the stencil printing apparatus according to claim 3, wherein the one-way time release by the lock mechanism, the printing pressure spring via the indicia pressure variable arm the large-diameter gear rotating to It is characterized by being able to set the printing pressure strongly by extending.

  According to the present invention, by providing a one-way lock mechanism in the printing pressure adjustment mechanism, it is possible to achieve reliable fixing of the set value and power saving by cutting off the excitation of the stepping motor that is the driving force after locking. .

Conceptual diagram showing a conventional printing pressure adjustment mechanism in a stencil printing apparatus Schematic diagram showing a conventionally used variable printing pressure solenoid lock mechanism The conceptual diagram which shows the one-way lock mechanism in one Example of the printing pressure adjustment mechanism which concerns on this invention. Figure showing enlarged one-way gear Operation diagram when unlocking the one-way lock mechanism One-way lock mechanism One-way lock mechanism after returning to the initial state after unlocking

  In the first embodiment of the present invention, a one-way lock mechanism is provided in the printing pressure adjustment mechanism, and the stepping motor, which is a driving force after being locked, is turned off. As a result, the set value can be reliably fixed and power can be saved.

  In the second embodiment of the present invention, a one-way lock mechanism that cannot be locked outside the printing pressure adjustment range is provided so that excessive printing pressure is not set due to malfunction or the like. This makes it possible to reliably adjust the printing pressure within the set range.

  Furthermore, in the third embodiment of the present invention, a lock mechanism is provided which is released by rotating it by a stepping motor to the outside of the printing pressure adjustment range and returning to the printing pressure adjustment start position by reverse rotation. This saves power because no other driving force is required to release the lock.

  3A and 3B are conceptual diagrams showing a one-way lock mechanism in one embodiment of the printing pressure adjusting mechanism according to the present invention. FIG. 3A is a plan view and FIG. 3B is a side view. In this example, a lock arm 13 as a lock means is provided in the vicinity of the large-diameter gear 8, and a lock arm roller 13 a that can be rotated is attached to one end of the lock arm 13. A lock arm spring 14 is attached to the other end. The lock arm 13 is rotatably provided on the lock arm rotation shaft 13b. Further, a lock one-way gear 15 having a thickness in the tooth width direction is provided in the vicinity of the outer periphery of the large-diameter gear 8, and the tooth profile range of the lock one-way gear 15 rotates more than the printing pressure variable range. It is provided in a range of angles. Further, lock one-way gear grooves 15a in which the lock arm rollers 13a can move are provided at both ends of the tooth profile region of the lock one-way gear 15. Further, the lock arm 13 is rotated about the lock arm rotation shaft 13b by the lock arm spring 14 attached to one end portion, so that the lock arm roller 13a contacts the tooth profile portion of the lock one-way gear 15, and the recess of the tooth profile portion is formed. This is a mechanism in which the printing pressure setting is locked when the large-diameter gear 8 is locked when the lock arm roller 13a is fitted to the large-diameter gear 8 so that the printing pressure variable arm 7 attached to the large-diameter gear 8 is fixed. .

  FIG. 4 is an enlarged view of the one-way gear. As shown in this figure, the lock one-way gear 15 differs from the tooth tip shape of the large-diameter gear 1 in that a gentle inclination is provided in the direction in which the printing spring 5 is extended, and on the contrary, in the direction in which it is contracted, it is approximated to be perpendicular. The shape is provided. By doing so, the lock arm rotating roller 13a can move in the direction in which the printing spring 5 extends, but cannot move in the direction in which the printing spring 5 extends, thereby having the function of a one-way lock mechanism. .

FIG. 5 is an operation diagram when the one-way lock mechanism is unlocked. When the large-diameter gear 8 rotates counterclockwise, the printing pressure spring 5 is extended via the printing pressure variable arm 7 so that the printing pressure is variable. To release the one-way lock,
(1) When the large-diameter gear 8 rotates counterclockwise until the printing pressure adjustment range is exceeded, the lock one-way gear 15 attached to the large-diameter gear 8 also rotates counterclockwise.
(2) Although the lock arm rotating roller 13a is in contact with the tooth surface of the lock one-way gear 15, the lock one-way gear 15 rotates counterclockwise,
(3) When the printing pressure adjustment range is exceeded, the lock arm rotating roller 13a fits into the lock one-way gear groove 15a and operates according to the shape of the lock one-way gear groove 15a.
(4) With this, the one-way lock mechanism is unlocked.
That's it.

FIG. 6 is a diagram in the process of returning to the initial state after the one-way lock mechanism is unlocked. As shown,
(1) When the lock arm rotating roller 13a gets into the lock one-way gear groove 15a, the lock one-way gear 15 attached to the large-diameter gear 8 is also rotated clockwise by rotating the large-diameter gear 8 clockwise.
(2) When the lock one-way gear 15 rotates clockwise, the lock arm rotating roller 13a is fitted in the lock one-way gear groove 15a, and thus moves along the shape of the lock one-way gear groove 15a and moves to the initial printing pressure position. ,
It will be.

FIG. 7 is a diagram when the initial state is restored after the one-way lock mechanism is unlocked. As shown,
(1) The lock arm rotating roller 13a moves along the shape of the lock one-way gear groove 15a and moves to the initial printing pressure position, thereby moving to the initial tooth surface position of the lock one-way gear 15,
(2) When the lock arm rotating roller 13a reaches the initial tooth surface position of the lock one-way gear 15, the large-diameter gear 8 rotates counterclockwise, so that the lock one-way gear 15 attached to the large-diameter gear 8 also counteracts. By rotating clockwise, the lock arm rotation roller 13a comes into contact with the tooth surface of the lock one-way gear 15 and returns to the one-way lock state (initial state). One way lock is released by this series of operations.
It will be.

1: Drum 2: Press roller 3: Press roller swing shaft 4: Press roller swing arm 5: Printing pressure spring 6: Home position detection sensor 7: Printing pressure variable arm 8: Large diameter gear 8a: Small diameter gear 8b: Rib 9: large diameter gear 9a: small diameter gear 10: large diameter gear 10a: small diameter gear 11: stepping motor 11a: small diameter gear 12: lock solenoid 12a: movable piece 13: lock arm 13a: lock arm roller 14: lock arm spring 13b: Lock arm rotating shaft 15: Lock one-way gear 15a: Lock one-way gear groove

JP 2004-262127 A JP 05-023347 A

Claims (4)

A master plate-making is wound around the outer peripheral surface of the printing drum, the sheet-like recording medium is pressed against the printing drum by an urging force of an elastic member, and the ink supplied from the inside of the printing drum by the printing pressure by the pressing is used. A stencil printing apparatus that performs printing by transferring to a sheet-like recording medium, wherein the elastic member can be expanded and contracted by a stepping motor to adjust the printing pressure.
While having a rotation transmission mechanism for transmitting the rotation of the stepping motor,
A one-way lock mechanism capable of locking the rotation transmission mechanism is provided,
After locking the rotation transmission mechanism by the one-way lock mechanism is intended to cut the excitation of said stepping motor,
The one-way lock mechanism is
It can be locked only within the printing pressure adjustment range, and cannot be locked outside the printing pressure adjustment range,
The unlocking operation by the one-way lock mechanism at the time of the printing pressure adjustment is a mechanism that rotates by a stepping motor to the outside of the printing pressure adjustment range, releases it, and returns to the printing pressure adjustment start position by reverse rotation.
A stencil printing apparatus characterized by that. Stepping motor, small diameter gear fixed to the rotating shaft of the stepping motor, large diameter gear meshing with the small diameter gear, small diameter gear fixed to or integrally molded with the rotating shaft of the large diameter gear, large diameter meshing with the small diameter gear A gear, a small-diameter gear fixed to or integrally formed with the rotary shaft of the large-diameter gear, a large-diameter gear meshing with the small-diameter gear, a small-diameter gear fixed to the rotary shaft of the large-diameter gear, a printing pressure variable arm, A home position detection sensor fixed above the printing pressure variable arm, and a sub-elastic member provided between the printing pressure variable arm and a press roller rocking arm rotatably provided on the rocking shaft of the press roller. In the stencil printing machine, the rotation transmission mechanism is configured to transmit the rotation of the stepping motor by the large and small diameter gears.
As a one-way lock mechanism that can lock the rotation transmission of the stepping motor and each gear ,
Providing a lock arm as a locking means in the vicinity of the large diameter gear,
Attach a lock arm roller that can rotate to one end of the lock arm, and a lock arm spring to the other end.
The lock arm is rotatably provided on a lock arm rotation shaft,
In the vicinity of the outer periphery of the large-diameter gear, a lock one-way gear having a thickness in the tooth width direction at intervals in the circumferential direction is provided,
A lock one-way gear groove is provided in which the tooth profile range of the lock one-way gear is provided in a range of a rotation angle that is greater than the printing pressure variable range, and the lock arm roller is movable across both ends of the tooth profile region of the lock one-way gear. further,
The lock arm roller that rotates about the lock arm rotation axis by the lock arm spring contacts the tooth profile portion of the lock one-way gear, and the lock arm roller fits into the recess of the tooth profile portion so that the large diameter is obtained. Lock the gear,
A mechanism for locking the printing pressure setting by fixing the printing pressure variable arm attached to the large-diameter gear ;
A stencil printing apparatus characterized by that. In the stencil printing apparatus according to claim 2,
Before verge emissions-way lock mechanism,
The tooth tip shape of the lock one-way gear is different from the tooth tip shape of the large-diameter gear,
A gentle slope is provided in the direction in which the printing spring is extended, and a shape approximating the vertical is provided in the direction in which the printing spring is contracted.
The lock arm rotating roller in a direction in which the printing pressure spring is extended and movable, made so as to have a one-way lock function as unmovable in the direction of contraction in length,
A stencil printing apparatus characterized by that . In the stencil printing apparatus according to claim 3,
Before the time release by Kiwa down way locking mechanism, said large-diameter gear is rotated through the indicia pressure variable arm to allow setting strong printing pressure by extending said printing pressure spring,
A stencil printing apparatus characterized by that.