JP5731213B2 - Tetrakisphenol compound, photosensitive agent using the same, photosensitive resin composition, cured film thereof, protective film, insulating film, semiconductor device, and display device using the same - Google Patents
Tetrakisphenol compound, photosensitive agent using the same, photosensitive resin composition, cured film thereof, protective film, insulating film, semiconductor device, and display device using the same Download PDFInfo
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- JP5731213B2 JP5731213B2 JP2011019447A JP2011019447A JP5731213B2 JP 5731213 B2 JP5731213 B2 JP 5731213B2 JP 2011019447 A JP2011019447 A JP 2011019447A JP 2011019447 A JP2011019447 A JP 2011019447A JP 5731213 B2 JP5731213 B2 JP 5731213B2
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- resin composition
- photosensitive
- photosensitive resin
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- 239000011342 resin composition Substances 0.000 title claims description 63
- 150000001875 compounds Chemical class 0.000 title claims description 51
- 239000004065 semiconductor Substances 0.000 title claims description 22
- 230000001681 protective effect Effects 0.000 title claims description 13
- 229920005989 resin Polymers 0.000 claims description 50
- 239000011347 resin Substances 0.000 claims description 50
- 239000003795 chemical substances by application Substances 0.000 claims description 47
- -1 tetrakis phenol compound Chemical class 0.000 claims description 41
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 20
- 125000000217 alkyl group Chemical group 0.000 claims description 18
- 239000002243 precursor Substances 0.000 claims description 16
- 125000003342 alkenyl group Chemical group 0.000 claims description 14
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 14
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 13
- 125000003545 alkoxy group Chemical group 0.000 claims description 11
- 150000002148 esters Chemical class 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 9
- 150000003949 imides Chemical class 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 7
- BCMCBBGGLRIHSE-UHFFFAOYSA-N 1,3-benzoxazole Chemical compound C1=CC=C2OC=NC2=C1 BCMCBBGGLRIHSE-UHFFFAOYSA-N 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 description 24
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 20
- 230000035945 sensitivity Effects 0.000 description 19
- 239000000203 mixture Substances 0.000 description 16
- 229920006122 polyamide resin Polymers 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 15
- GXZZHLULZRMUQC-UHFFFAOYSA-N 4-(4-formylphenoxy)benzaldehyde Chemical compound C1=CC(C=O)=CC=C1OC1=CC=C(C=O)C=C1 GXZZHLULZRMUQC-UHFFFAOYSA-N 0.000 description 14
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 14
- 125000002947 alkylene group Chemical group 0.000 description 13
- 238000000576 coating method Methods 0.000 description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 12
- 238000001914 filtration Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 239000003504 photosensitizing agent Substances 0.000 description 12
- 239000002904 solvent Substances 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 239000007864 aqueous solution Substances 0.000 description 10
- 238000011161 development Methods 0.000 description 10
- 150000002989 phenols Chemical class 0.000 description 10
- 239000011541 reaction mixture Substances 0.000 description 10
- WVDRSXGPQWNUBN-UHFFFAOYSA-N 4-(4-carboxyphenoxy)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1OC1=CC=C(C(O)=O)C=C1 WVDRSXGPQWNUBN-UHFFFAOYSA-N 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
- 238000004128 high performance liquid chromatography Methods 0.000 description 9
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 9
- 125000000962 organic group Chemical group 0.000 description 9
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 8
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 8
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000004090 dissolution Methods 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 229910001873 dinitrogen Inorganic materials 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000011259 mixed solution Substances 0.000 description 6
- 230000005855 radiation Effects 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 125000005907 alkyl ester group Chemical group 0.000 description 5
- 125000003277 amino group Chemical group 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 5
- 239000000706 filtrate Substances 0.000 description 5
- 125000005843 halogen group Chemical group 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 229920002577 polybenzoxazole Polymers 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- ASOKPJOREAFHNY-UHFFFAOYSA-N 1-Hydroxybenzotriazole Chemical compound C1=CC=C2N(O)N=NC2=C1 ASOKPJOREAFHNY-UHFFFAOYSA-N 0.000 description 4
- NKTOLZVEWDHZMU-UHFFFAOYSA-N 2,5-xylenol Chemical compound CC1=CC=C(C)C(O)=C1 NKTOLZVEWDHZMU-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000012043 crude product Substances 0.000 description 4
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 4
- 150000005690 diesters Chemical class 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 4
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 4
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 4
- DDCJHFYXAPQYLA-UHFFFAOYSA-N (3-chlorophenyl)-phenylmethanol Chemical compound C=1C=CC(Cl)=CC=1C(O)C1=CC=CC=C1 DDCJHFYXAPQYLA-UHFFFAOYSA-N 0.000 description 3
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 3
- MSTZGVRUOMBULC-UHFFFAOYSA-N 2-amino-4-[2-(3-amino-4-hydroxyphenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]phenol Chemical compound C1=C(O)C(N)=CC(C(C=2C=C(N)C(O)=CC=2)(C(F)(F)F)C(F)(F)F)=C1 MSTZGVRUOMBULC-UHFFFAOYSA-N 0.000 description 3
- HAGVXVSNIARVIZ-UHFFFAOYSA-N 4-chlorosulfonyl-2-diazonionaphthalen-1-olate Chemical compound C1=CC=C2C([O-])=C([N+]#N)C=C(S(Cl)(=O)=O)C2=C1 HAGVXVSNIARVIZ-UHFFFAOYSA-N 0.000 description 3
- MNVMYTVDDOXZLS-UHFFFAOYSA-N 4-methoxyguaiacol Natural products COC1=CC=C(O)C(OC)=C1 MNVMYTVDDOXZLS-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- 229930185605 Bisphenol Natural products 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- VFLRGCHXIWFSGO-UHFFFAOYSA-N [4-[4-(hydroxymethyl)phenoxy]phenyl]methanol Chemical compound C1=CC(CO)=CC=C1OC1=CC=C(CO)C=C1 VFLRGCHXIWFSGO-UHFFFAOYSA-N 0.000 description 3
- 125000000304 alkynyl group Chemical group 0.000 description 3
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 150000001923 cyclic compounds Chemical class 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000002140 halogenating effect Effects 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- 239000012280 lithium aluminium hydride Substances 0.000 description 3
- 239000012046 mixed solvent Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000000059 patterning Methods 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 150000005691 triesters Chemical group 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 125000000355 1,3-benzoxazolyl group Chemical group O1C(=NC2=C1C=CC=C2)* 0.000 description 2
- YWYHGNUFMPSTTR-UHFFFAOYSA-N 1-methyl-4-(4-methylphenoxy)benzene Chemical compound C1=CC(C)=CC=C1OC1=CC=C(C)C=C1 YWYHGNUFMPSTTR-UHFFFAOYSA-N 0.000 description 2
- QSZCGGBDNYTQHH-UHFFFAOYSA-N 2,3-dimethoxyphenol Chemical compound COC1=CC=CC(O)=C1OC QSZCGGBDNYTQHH-UHFFFAOYSA-N 0.000 description 2
- QWBBPBRQALCEIZ-UHFFFAOYSA-N 2,3-dimethylphenol Chemical compound CC1=CC=CC(O)=C1C QWBBPBRQALCEIZ-UHFFFAOYSA-N 0.000 description 2
- KYFBKHRLIHDKPB-UHFFFAOYSA-N 2,5-Dimethoxyphenol Chemical compound COC1=CC=C(OC)C(O)=C1 KYFBKHRLIHDKPB-UHFFFAOYSA-N 0.000 description 2
- NXXYKOUNUYWIHA-UHFFFAOYSA-N 2,6-Dimethylphenol Chemical compound CC1=CC=CC(C)=C1O NXXYKOUNUYWIHA-UHFFFAOYSA-N 0.000 description 2
- KLIDCXVFHGNTTM-UHFFFAOYSA-N 2,6-dimethoxyphenol Chemical compound COC1=CC=CC(OC)=C1O KLIDCXVFHGNTTM-UHFFFAOYSA-N 0.000 description 2
- IXQGCWUGDFDQMF-UHFFFAOYSA-N 2-Ethylphenol Chemical compound CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 description 2
- PETRWTHZSKVLRE-UHFFFAOYSA-N 2-Methoxy-4-methylphenol Chemical compound COC1=CC(C)=CC=C1O PETRWTHZSKVLRE-UHFFFAOYSA-N 0.000 description 2
- MVRPPTGLVPEMPI-UHFFFAOYSA-N 2-cyclohexylphenol Chemical compound OC1=CC=CC=C1C1CCCCC1 MVRPPTGLVPEMPI-UHFFFAOYSA-N 0.000 description 2
- TUXAJHDLJHMOQB-UHFFFAOYSA-N 2-diazonio-4-sulfonaphthalen-1-olate Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC([N+]#N)=C([O-])C2=C1 TUXAJHDLJHMOQB-UHFFFAOYSA-N 0.000 description 2
- LREHGXOCZVBABG-UHFFFAOYSA-N 2-methoxy-6-prop-2-enylphenol Chemical compound COC1=CC=CC(CC=C)=C1O LREHGXOCZVBABG-UHFFFAOYSA-N 0.000 description 2
- SMFFZOQLHYIRDA-UHFFFAOYSA-N 3,4-dimethoxyphenol Chemical compound COC1=CC=C(O)C=C1OC SMFFZOQLHYIRDA-UHFFFAOYSA-N 0.000 description 2
- YCOXTKKNXUZSKD-UHFFFAOYSA-N 3,4-xylenol Chemical compound CC1=CC=C(O)C=C1C YCOXTKKNXUZSKD-UHFFFAOYSA-N 0.000 description 2
- XQDNFAMOIPNVES-UHFFFAOYSA-N 3,5-Dimethoxyphenol Chemical compound COC1=CC(O)=CC(OC)=C1 XQDNFAMOIPNVES-UHFFFAOYSA-N 0.000 description 2
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 description 2
- HMNKTRSOROOSPP-UHFFFAOYSA-N 3-Ethylphenol Chemical compound CCC1=CC=CC(O)=C1 HMNKTRSOROOSPP-UHFFFAOYSA-N 0.000 description 2
- NOTCZLKDULMKBR-UHFFFAOYSA-N 3-Methoxy-5-methylphenol Chemical compound COC1=CC(C)=CC(O)=C1 NOTCZLKDULMKBR-UHFFFAOYSA-N 0.000 description 2
- ASHGTJPOSUFTGB-UHFFFAOYSA-N 3-methoxyphenol Chemical compound COC1=CC=CC(O)=C1 ASHGTJPOSUFTGB-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- FWMPKHMKIJDEMJ-UHFFFAOYSA-N 4-allyl-2,6-dimethoxyphenol Chemical compound COC1=CC(CC=C)=CC(OC)=C1O FWMPKHMKIJDEMJ-UHFFFAOYSA-N 0.000 description 2
- HXDOZKJGKXYMEW-UHFFFAOYSA-N 4-ethylphenol Chemical compound CCC1=CC=C(O)C=C1 HXDOZKJGKXYMEW-UHFFFAOYSA-N 0.000 description 2
- LLONOBXFMKUYMU-UHFFFAOYSA-N 5-cyclohexyl-2-methylphenol Chemical compound C1=C(O)C(C)=CC=C1C1CCCCC1 LLONOBXFMKUYMU-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- 0 CC(C(CC1=*)S(C)(=O)=O)c2ccccc2C1=O Chemical compound CC(C(CC1=*)S(C)(=O)=O)c2ccccc2C1=O 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- PCLIMKBDDGJMGD-UHFFFAOYSA-N N-bromosuccinimide Chemical compound BrN1C(=O)CCC1=O PCLIMKBDDGJMGD-UHFFFAOYSA-N 0.000 description 2
- JRNVZBWKYDBUCA-UHFFFAOYSA-N N-chlorosuccinimide Chemical compound ClN1C(=O)CCC1=O JRNVZBWKYDBUCA-UHFFFAOYSA-N 0.000 description 2
- 206010034972 Photosensitivity reaction Diseases 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 2
- JEDZLBFUGJTJGQ-UHFFFAOYSA-N [Na].COCCO[AlH]OCCOC Chemical compound [Na].COCCO[AlH]OCCOC JEDZLBFUGJTJGQ-UHFFFAOYSA-N 0.000 description 2
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 125000004423 acyloxy group Chemical group 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 125000005011 alkyl ether group Chemical group 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 125000004369 butenyl group Chemical group C(=CCC)* 0.000 description 2
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 235000011089 carbon dioxide Nutrition 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- MHDVGSVTJDSBDK-UHFFFAOYSA-N dibenzyl ether Chemical group C=1C=CC=CC=1COCC1=CC=CC=C1 MHDVGSVTJDSBDK-UHFFFAOYSA-N 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethanethiol Chemical compound CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
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- BJIOGJUNALELMI-UHFFFAOYSA-N trans-isoeugenol Natural products COC1=CC(C=CC)=CC=C1O BJIOGJUNALELMI-UHFFFAOYSA-N 0.000 description 1
- QVLMUEOXQBUPAH-VOTSOKGWSA-N trans-stilben-4-ol Chemical compound C1=CC(O)=CC=C1\C=C\C1=CC=CC=C1 QVLMUEOXQBUPAH-VOTSOKGWSA-N 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
本発明は、テトラキスフェノール化合物、それを用いた感光剤、及び感光性樹脂組成物、その硬化膜、並びにそれを用いた保護膜、絶縁膜、半導体装置、及び表示体装置に関する。特に、テトラキスフェノール化合物は感光性樹脂組成物に使用される新規な物質である。 The present invention relates to a tetrakisphenol compound, a photosensitive agent using the same, a photosensitive resin composition, a cured film thereof, and a protective film, an insulating film, a semiconductor device, and a display device using the tetrakisphenol compound. In particular, tetrakisphenol compounds are novel substances used in photosensitive resin compositions.
近年、樹脂自身に感光性を付与することにより、レリーフパターン形成工程の一部の簡略化を可能とする感光性樹脂組成物が開発されている。 In recent years, photosensitive resin compositions have been developed that can simplify some of the relief pattern forming process by imparting photosensitivity to the resin itself.
従来からポジ型感光性樹脂組成物を用いたレリーフパターンの作製は、以下のようにして行われている。まずウェハ上に形成されたポジ型感光性樹脂組成物からなる塗膜に、ステッパ−と呼ばれる露光装置でマスクの上から化学線を照射(露光)する。これにより、露光された部分(以下露光部)と露光されていない部分(以下未露光部)が出来る。未露光部に存在する感光性ジアゾキノン化合物は、現像液であるアルカリ水溶液に不溶であり、また塗膜中の樹脂と相互作用することで更にアルカリ水溶液に対し耐性を持つようになる。一方、露光部に存在する感光性ジアゾキノン化合物は、露光による化学線の作用によって化学変化を起こしてアルカリ現像液に可溶化し、さらに塗膜中の樹脂の溶解を促進させる。そこで、この露光部と未露光部との溶解性の差を利用して、露光部のみを溶解除去することにより、未露光部からなるレリーフパターンの作製が可能となる。 Conventionally, production of a relief pattern using a positive photosensitive resin composition has been performed as follows. First, the coating film made of a positive photosensitive resin composition formed on a wafer is irradiated (exposed) with actinic radiation from above the mask with an exposure device called a stepper. Thereby, an exposed portion (hereinafter, exposed portion) and an unexposed portion (hereinafter, unexposed portion) are formed. The photosensitive diazoquinone compound present in the unexposed area is insoluble in the alkaline aqueous solution as the developer, and further has resistance to the alkaline aqueous solution by interacting with the resin in the coating film. On the other hand, the photosensitive diazoquinone compound present in the exposed area undergoes a chemical change by the action of actinic radiation due to exposure, solubilizes in an alkaline developer, and further promotes dissolution of the resin in the coating film. Therefore, by utilizing the difference in solubility between the exposed portion and the unexposed portion to dissolve and remove only the exposed portion, a relief pattern composed of the unexposed portion can be produced.
このようなレリーフパターンは、半導体素子の多ピン化に対応したフリップチップ構造のパッケージ等において、半田ボールのストレス緩和や、小型軽量化を目的としたウェハレベルパッケージの再配線技術における2層目以降の樹脂層のパターン化等に用いられている。また、レリーフパターンは、10μmを超える厚膜の樹脂層から加工される機会が増えている。そのため、より高感度な感光性樹脂組成物が強く望まれている。また、半導体素子の高集積化に伴い、レリーフパターン自体も微細化しており、感光性樹脂組成物の高解像度化も重要になっている。 Such a relief pattern is the second and subsequent layers in wafer level package redistribution technology for the purpose of reducing the stress of solder balls and reducing the size and weight of the package in a flip chip structure corresponding to the increase in the number of pins of semiconductor elements. The resin layer is used for patterning. In addition, the relief pattern is increasingly processed from a thick resin layer exceeding 10 μm. Therefore, a photosensitive resin composition with higher sensitivity is strongly desired. In addition, with the high integration of semiconductor elements, the relief pattern itself is miniaturized, and it is important to increase the resolution of the photosensitive resin composition.
一方、安全性の面から、アルカリ水溶液で現像可能なポジ型感光性樹脂組成物が開発されている。例えば、特許文献1には、アルカリ可溶性樹脂としてポリベンゾオキサゾール前駆体が用いられ、感光性ジアゾキノンをベースとしたポジ型レジストが開示されている。 On the other hand, from the viewpoint of safety, a positive photosensitive resin composition that can be developed with an alkaline aqueous solution has been developed. For example, Patent Document 1 discloses a positive resist using a polybenzoxazole precursor as an alkali-soluble resin and based on photosensitive diazoquinone.
このような感光剤に用いられる感光性ジアゾキノンは、支持体としてフェノール化合物が用いられている。例えば、特許文献2には、感光剤の支持体となるフェノール化合物として、主鎖骨格に脂肪族構造を有するテトラキスフェノール化合物が用いられ、1,2−ナフトキノンジアジド−5−(または−4−)スルホン酸とのエステル化合物を含むポジ型フォトレジスト組成物が開示されている。 The photosensitive diazoquinone used in such a photosensitive agent uses a phenol compound as a support. For example, in Patent Document 2, a tetrakisphenol compound having an aliphatic structure in the main chain skeleton is used as a phenol compound serving as a support for a photosensitive agent, and 1,2-naphthoquinonediazide-5- (or -4-) is used. A positive photoresist composition comprising an ester compound with a sulfonic acid is disclosed.
また、特許文献3には、テトラキスフェノール化合物として、α,α,α',α'−テトラキス(4−ヒドロキシフェニル)−p−キシレンを用い、1,2−ナフトキノンジアジド−5−(及び/又は−4−)スルホニウムクロライドと反応させて得られる感光物、及び感光物とアルカリ可溶性樹脂とを含有するポジ型フォトレジスト組成物が開示されている。 In Patent Document 3, α, α, α ′, α′-tetrakis (4-hydroxyphenyl) -p-xylene is used as a tetrakisphenol compound, and 1,2-naphthoquinonediazide-5- (and / or -4-) A photosensitive material obtained by reacting with sulfonium chloride, and a positive photoresist composition containing the photosensitive material and an alkali-soluble resin are disclosed.
しかしながら、上記特許文献に記載されたような感光剤は、溶剤溶解性に乏しいため、結晶化し、保存中に析出する場合があった。さらに、半導体装置の製造工程においては、感光剤が長期に滞留した場合に歩留まりが低下する傾向にあった。 However, the photosensitizers described in the above-mentioned patent documents have poor solvent solubility, so that they may crystallize and precipitate during storage. Further, in the manufacturing process of the semiconductor device, the yield tends to decrease when the photosensitive agent stays for a long time.
また、上記感光剤が、ポリイミド前駆体やポリベンゾオキサゾール前駆体等のポリアミド樹脂とともに感光性樹脂組成物に適用された場合には、感光性樹脂組成物膜のパターニングの際に感度が足りず、露光時間が増えるなどの問題があった。 In addition, when the photosensitive agent is applied to a photosensitive resin composition together with a polyamide resin such as a polyimide precursor or a polybenzoxazole precursor, the sensitivity is insufficient when patterning the photosensitive resin composition film, There were problems such as increased exposure time.
一方、露光感度を向上させようとして、感光剤の添加量を多くしすぎると、露光部の現像後のパターン底部に、化学線の作用によってアルカリ可溶性化合物にならなかった感光性樹脂組成物による溶け残り(スカム)が発生しやすくなり、その結果、解像度が低下する傾向があった。特に、感光剤として感光性ジアゾキノンを用いた場合、感光基であるナフトキノンジアジドスルホン酸のエステル化率を上げることで露光感度を向上できたが、上記スカム発生の問題を解決することはできなかった。このように、ポジ型感光性樹脂組成物において、露光感度と解像度とはトレ−ドオフの関係にあった。 On the other hand, if too much photosensitizer is added in order to improve exposure sensitivity, the bottom of the pattern after development of the exposed area is dissolved by the photosensitive resin composition that has not become an alkali-soluble compound due to the action of actinic radiation. The remainder (scum) tends to occur, and as a result, the resolution tends to decrease. In particular, when photosensitive diazoquinone was used as a photosensitive agent, the exposure sensitivity could be improved by increasing the esterification rate of naphthoquinonediazidesulfonic acid, which is a photosensitive group, but the above scum generation problem could not be solved. . Thus, in the positive photosensitive resin composition, exposure sensitivity and resolution were in a trade-off relationship.
本発明は、上記事情に鑑みてなされたものであり、保存安定性が良好で、かつ、露光感度と解像度を両立できる新規なテトラキスフェノール化合物、それを用いた感光剤、及び感光性樹脂組成物、その硬化膜、並びにそれを用いた保護膜、絶縁膜、半導体装置、及び表示体装置を提供するものである。 The present invention has been made in view of the above circumstances, has a novel storage stability and a novel tetrakisphenol compound that can achieve both exposure sensitivity and resolution, a photosensitive agent using the same, and a photosensitive resin composition The present invention provides a cured film, and a protective film, an insulating film, a semiconductor device, and a display device using the cured film.
本発明によれば、一般式(1)で表されるテトラキスフェノール化合物であり、
一般式(1)中のArが、下記一般式(2)で示される基であることを特徴とするテトラキスフェノール化合物が提供される。
According to the present invention, the tetrakisphenol compound represented by the general formula (1) ,
A tetrakisphenol compound is provided , wherein Ar in the general formula (1) is a group represented by the following general formula (2) .
また、本発明によれば、テトラキスフェノール化合物と、1,2−ナフトキノンジアジド−4−スルホン酸および1,2−ナフトキノンジアジド−5−スルホン酸のエステルの少なくとも一方と、で構成される感光剤であり、
当該感光剤が、下記一般式(3)で表されることを特徴とする感光剤が提供される。
A photosensitive agent is provided in which the photosensitive agent is represented by the following general formula (3) .
また、本発明によれば、上記感光剤と、アルカリ可溶性樹脂と、を含むことを特徴とする感光性樹脂組成物が提供される。 Moreover, according to this invention, the photosensitive resin composition characterized by including the said photosensitive agent and alkali-soluble resin is provided.
さらに、本発明によれば、上記感光性樹脂組成物の硬化物で構成されていることを特徴とする硬化膜、並びにこの硬化膜で構成されていることを特徴とする保護膜、及び絶縁膜、並びにこの硬化膜を有していることを特徴とする半導体装置、及び表示対装置が提供される。 Furthermore, according to the present invention, a cured film comprising the cured product of the photosensitive resin composition, and a protective film and an insulating film comprising the cured film. In addition, a semiconductor device and a display pair device having the cured film are provided.
本発明によれば、保存安定性が良好で、かつ、露光感度と解像度を両立できる新規なテトラキスフェノール化合物、それを用いた感光剤、及び感光性樹脂組成物、その硬化膜、並びにそれを用いた保護膜、絶縁膜、半導体装置、及び表示体装置を提供できる。 According to the present invention, a novel tetrakisphenol compound that has good storage stability and can achieve both exposure sensitivity and resolution, a photosensitive agent using the same, a photosensitive resin composition, a cured film thereof, and the use thereof A protective film, an insulating film, a semiconductor device, and a display device can be provided.
以下、本発明の新規なテトラキスフェノール化合物、それを用いた感光剤、及び感光性樹脂組成物、その硬化膜、並びにそれを用いた保護膜、絶縁膜、半導体装置、及び表示体装置について説明する。 Hereinafter, a novel tetrakisphenol compound of the present invention, a photosensitive agent using the same, a photosensitive resin composition, a cured film thereof, and a protective film, an insulating film, a semiconductor device, and a display device using the same will be described. .
(テトラキスフェノール化合物)
本発明の一般式(1)で表されるテトラキスフェノール化合物(以下、テトラキスフェノール化合物(a))は、新規な物質であって、α,α,α',α'−テトラキス(ヒドロキシフェニル)−4,4'−ジメチルジフェニルエーテル化合物類である。
(Tetrakisphenol compound)
The tetrakisphenol compound (hereinafter referred to as tetrakisphenol compound (a)) represented by the general formula (1) of the present invention is a novel substance, and α, α, α ′, α′-tetrakis (hydroxyphenyl)- 4,4′-dimethyldiphenyl ether compounds.
一般式(1)中のArとしては、下記一般式(2)で示されるフェノール性水酸基を有するアリール化合物が挙げられる。 Examples of Ar in the general formula (1) include aryl compounds having a phenolic hydroxyl group represented by the following general formula (2).
一般式(2)中のR1において、アルキル基としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基等が挙げられ、アルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基等が挙げられ、アルケニル基としては、エテニル基、プロペニル基、ブテニル基等が挙げられ、シクロアルキル基としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基等が挙げられる。これらの中でも、感光性樹脂組成物の感度と解像度により優れる観点から、メチル基、エチル基、シクロヘキシル基が特に好ましい。 In R 1 in the general formula (2), the alkyl group includes methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl. Examples of the alkoxy group include a methoxy group, an ethoxy group, a propoxy group, and a butoxy group. Examples of the alkenyl group include an ethenyl group, a propenyl group, and a butenyl group. Examples of the cycloalkyl group include , Cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group and the like. Among these, a methyl group, an ethyl group, and a cyclohexyl group are particularly preferable from the viewpoint of excellent sensitivity and resolution of the photosensitive resin composition.
フェノール性水酸基を有するアリール化合物の具体的な例としては、フェノール、2−メチルフェノール、3−メチルフェノール、4−メチルフェノール、2,3−ジメチルフェノール、2,4−ジメチルフェノール、2,5−ジメチルフェノール、2,6−ジメチルフェノール、3,4−ジメチルフェノール、3,5−ジメチルフェノール、2−エチルフェノール、3−エチルフェノール、4−エチルフェノール、2−メトキシフェノール、3−メトキシフェノール、4−メトキシフェノール、2,3−ジメトキシフェノール、2,4−ジメトキシフェノール、2,5−ジメトキシフェノール、2,6−ジメトキシフェノール、3,4−ジメトキシフェノール、3,5−ジメトキシフェノール、2−プロペニルフェノール、2−アリルフェノール、4−ヒドロキシスチルベン、3−ヒドロキシフェニルアセチレン、2−アリル−6−メチルフェノール、2−メトキシ−4−ビニルフェノール、2−メトキシ−4−プロペニルフェノール、4−アリル−2−メトキシフェノール、2−アリル−6−メトキシフェノール、4−アリル−2,6−ジメトキシフェノール、2−シクロヘキシルフェノール、2−メチル−5−シクロヘキシルフェノール、2−メトキシ−4−メチルフェノール、2−メトキシ−5−メチルフェノール、3−メトキシ−5−メチルフェノール等が挙げられる。この中でもテトラキスフェノール化合物を合成する際の反応性や感光性樹脂組成物の感度から、フェノール、2−メチルフェノール、4−メチルフェノール、2,5−ジメチルフェノール、2−シクロヘキシルフェノール、2−メチル−5−シクロヘキシルフェノールが好ましい。 Specific examples of the aryl compound having a phenolic hydroxyl group include phenol, 2-methylphenol, 3-methylphenol, 4-methylphenol, 2,3-dimethylphenol, 2,4-dimethylphenol, 2,5- Dimethylphenol, 2,6-dimethylphenol, 3,4-dimethylphenol, 3,5-dimethylphenol, 2-ethylphenol, 3-ethylphenol, 4-ethylphenol, 2-methoxyphenol, 3-methoxyphenol, 4 -Methoxyphenol, 2,3-dimethoxyphenol, 2,4-dimethoxyphenol, 2,5-dimethoxyphenol, 2,6-dimethoxyphenol, 3,4-dimethoxyphenol, 3,5-dimethoxyphenol, 2-propenylphenol , 2-allylfe 4-hydroxystilbene, 3-hydroxyphenylacetylene, 2-allyl-6-methylphenol, 2-methoxy-4-vinylphenol, 2-methoxy-4-propenylphenol, 4-allyl-2-methoxyphenol, 2-allyl-6-methoxyphenol, 4-allyl-2,6-dimethoxyphenol, 2-cyclohexylphenol, 2-methyl-5-cyclohexylphenol, 2-methoxy-4-methylphenol, 2-methoxy-5-methyl Examples thereof include phenol and 3-methoxy-5-methylphenol. Among these, from the reactivity when synthesizing a tetrakisphenol compound and the sensitivity of the photosensitive resin composition, phenol, 2-methylphenol, 4-methylphenol, 2,5-dimethylphenol, 2-cyclohexylphenol, 2-methyl- 5-cyclohexylphenol is preferred.
テトラキスフェノール化合物(a)としては、特に限定されるものではないが、例えば、下記式(8)で示されるものが挙げられる。 Although it does not specifically limit as a tetrakisphenol compound (a), For example, what is shown by following formula (8) is mentioned.
テトラキスフェノール化合物(a)は、以下のようにして製造することができる。例えば、一般式(6)で表される4,4'−ジホルミルジフェニルエーテルとフェノール類を、触媒として塩化水素とアルキルメルカプタン類の存在下に縮合させることにより製造することができる。 The tetrakisphenol compound (a) can be produced as follows. For example, it can be produced by condensing 4,4′-diformyldiphenyl ether represented by the general formula (6) and phenols in the presence of hydrogen chloride and alkyl mercaptans as a catalyst.
原料である一般式(6)で表される4,4'−ジホルミルジフェニルエーテルの製法は特に限定されないが、例として、4,4'−ジフェニルエーテルジカルボン酸、又は4,4'−ジメチルジフェニルエーテルを出発原料とした製法などが挙げられる。 The production method of 4,4′-diformyl diphenyl ether represented by the general formula (6) as a raw material is not particularly limited, but as an example, 4,4′-diphenyl ether dicarboxylic acid or 4,4′-dimethyl diphenyl ether is used as a starting material. The manufacturing method etc. which used it as a raw material are mentioned.
4,4'−ジフェニルエーテルジカルボン酸を出発原料とする場合は、まず塩化チオニル等の酸ハロゲン化剤を用いて酸クロライドとし、水素化リチウムアルミニウムや水素化ビス(2−メトキシエトキシ)アルミニウムナトリウム等の還元剤でジアルコール体に誘導した後に、二酸化マンガンによる酸化やジメチルスルホキシド(DMSO)と塩化オキサリル、又はジシクロヘキシルカルボジイミド、無水酢酸などの組み合わせによる酸化や、2,2,6,6−テトラメチルピペリジン−1−オキシル(TEMPO)と次亜塩素酸の組合せによる酸化等により酸化して、4,4'−ジホルミルジフェニルエーテルを得ることができる。 When 4,4′-diphenyl ether dicarboxylic acid is used as a starting material, first an acid chloride using an acid halogenating agent such as thionyl chloride is used to form lithium chloride, such as lithium aluminum hydride or sodium bis (2-methoxyethoxy) aluminum hydride. After induction into a dialcohol with a reducing agent, oxidation with manganese dioxide, oxidation with a combination of dimethyl sulfoxide (DMSO) and oxalyl chloride, dicyclohexylcarbodiimide, acetic anhydride, or the like, 2,2,6,6-tetramethylpiperidine- It can be oxidized by oxidation with a combination of 1-oxyl (TEMPO) and hypochlorous acid to obtain 4,4′-diformyldiphenyl ether.
また、酸クロライドにアルコールを作用させるか、又はジカルボン酸をジアルキル硫酸やアルコールと酸触媒を用いてジエステル体とした後に、水素化リチウムアルミニウムや水素化ビス(2−メトキシエトキシ)アルミニウムナトリウム等の還元剤によりジアルコール体とし、前述した方法により酸化する方法もある。 Moreover, after making alcohol act on acid chloride or making dicarboxylic acid into a diester body using dialkyl sulfuric acid or alcohol and an acid catalyst, reduction, such as lithium aluminum hydride and sodium bis (2-methoxyethoxy) aluminum hydride, etc. There is also a method in which a dialcohol is formed by an agent and oxidized by the method described above.
4,4'−ジメチルジフェニルエーテルを出発原料とする場合は、まず塩素、臭素、N−クロロスクシンイミド、又はN−ブロモスクシンイミドに代表されるようなハロゲン化剤等を用いて側鎖をハロゲン化した後に、加水分解してジアルコール体とし、前述した方法により酸化する方法や、側鎖ハロゲン化物をヘキサメチレンテトラミンと反応させて加水分解するソムレ−反応で、直接4,4'−ジホルミルジフェニルエーテルを得る方法もある。 When 4,4'-dimethyldiphenyl ether is used as a starting material, first, after halogenating the side chain using a halogenating agent such as chlorine, bromine, N-chlorosuccinimide, or N-bromosuccinimide, 4,4′-diformyl diphenyl ether is obtained directly by hydrolysis to dialcohol, oxidation by the above-mentioned method, or Sommere reaction in which side chain halide is reacted with hexamethylenetetramine to hydrolyze. There is also a method.
本反応は、4,4'−ジホルミルジフェニルエーテルとフェノール類及び触媒であるアルキルメルカプタン類をそれぞれ所定量ずつ耐圧容器に仕込み、攪拌しながら所定の反応温度に加熱して反応液を形成させ、そこに塩化水素ガスを所定圧力になるまで投入して行われる。 In this reaction, 4,4′-diformyldiphenyl ether, phenols, and alkyl mercaptan as a catalyst are respectively charged into a pressure vessel in a predetermined amount and heated to a predetermined reaction temperature with stirring to form a reaction solution. The hydrogen chloride gas is supplied until a predetermined pressure is reached.
フェノール類の使用量は、化学量論的には4,4'−ジホルミルジフェニルエーテル1モルに対して、フェノール類4モルでよいが、通常は溶媒兼用で使用するため、大過剰に使用することも可能である。使用量は、4,4'−ジホルミルジフェニルエーテルに対して、4〜50モル倍、好ましくは6〜30モル倍である。 The stoichiometric amount of phenols may be 4 moles of phenols per mole of 4,4'-diformyldiphenyl ether, but it is usually used as a solvent. Is also possible. The amount used is 4 to 50 moles, preferably 6 to 30 moles, with respect to 4,4′-diformyldiphenyl ether.
触媒の塩化水素は、無水塩化水素ガスを使用することが好ましい。塩化水素ガスの使用量は、十分な反応速度を得るには、4,4'−ジホルミルジフェニルエーテルに対して、0.15モル以上使用することが好ましい。塩化水素の使用量の上限は特に規定されない。 As the catalyst hydrogen chloride, anhydrous hydrogen chloride gas is preferably used. The amount of hydrogen chloride gas used is preferably 0.15 mol or more based on 4,4′-diformyl diphenyl ether in order to obtain a sufficient reaction rate. There is no particular upper limit on the amount of hydrogen chloride used.
塩化水素と共に触媒として用いるアルキルメルカプタン類としては、エチルメルカプタン、プロピルメルカプタン、ブチルメルカプタン等が例示できるが、これらに限定されるものではない。アルキルメルカプタン類の使用量は、4,4'−ジホルミルジフェニルエーテルに対して、通常0.01〜0.5モル倍であり、好ましくは0.05〜0.3モル倍である。 Examples of alkyl mercaptans used as a catalyst together with hydrogen chloride include, but are not limited to, ethyl mercaptan, propyl mercaptan, butyl mercaptan, and the like. The amount of the alkyl mercaptan used is usually 0.01 to 0.5 mol times, preferably 0.05 to 0.3 mol times based on 4,4′-diformyl diphenyl ether.
反応温度は、反応が進行すれば特に限定はされないが、通常は室温〜100℃で行われる。また、反応時間は塩化水素及びアルキルメルカプタン類の量、反応温度等の条件にもよるが、通常1〜24時間である。 The reaction temperature is not particularly limited as long as the reaction proceeds, but it is usually performed at room temperature to 100 ° C. The reaction time is usually 1 to 24 hours, although it depends on conditions such as the amount of hydrogen chloride and alkyl mercaptans, reaction temperature and the like.
本反応の主生成物は、フェノール類の2位、3位、4位、5位、6位のいずれかで置換したものであるが、1つが別の位置で置換した化合物や2つが別の位置で置換した化合物等も生成する場合がある。高純度の単一構造体が必要な場合には、再結晶やカラムクロマトグラフィー等の手段を用いて分離することも可能である。 The main product of this reaction is the one substituted at any of the 2-position, 3-position, 4-position, 5-position or 6-position of phenols, but one compound substituted at another position or two A compound substituted at a position may also be generated. When a single structure with high purity is required, it can be separated using means such as recrystallization or column chromatography.
(感光剤)
本発明の感光剤は、上記テトラキスフェノール化合物(a)と、1,2−ナフトキノンジアジド−4−スルホン酸および1,2−ナフトキノンジアジド−5−スルホン酸のエステルの少なくとも一方からなる(以下、感光剤(A)とする)。また、本発明の感光剤は、例えば、上記テトラキスフェノール化合物(a)と、1,2−ナフトキノンジアジド−4−(又は−5−)スルホニルクロライドとを、テトラヒドロフラン、ジオキサン、アセトンなどの溶媒に溶解させた後、トリエチルアミン、ピリジン等の塩基性触媒を発熱に注意しながらゆっくり滴下し、室温で数時間反応させた後、反応液を水中に投入して析出した生成物を濾過、水洗、乾燥させることで得ることができる。
(Photosensitive agent)
The photosensitizer of the present invention comprises the above tetrakisphenol compound (a) and at least one of esters of 1,2-naphthoquinonediazide-4-sulfonic acid and 1,2-naphthoquinonediazide-5-sulfonic acid (hereinafter referred to as photosensitivity). Agent (A). The photosensitizer of the present invention is prepared by, for example, dissolving the tetrakisphenol compound (a) and 1,2-naphthoquinonediazide-4- (or -5) sulfonyl chloride in a solvent such as tetrahydrofuran, dioxane, acetone or the like. After that, a basic catalyst such as triethylamine or pyridine is slowly dropped while paying attention to heat generation. After reacting at room temperature for several hours, the reaction solution is poured into water, and the precipitated product is filtered, washed with water, and dried. Can be obtained.
(感光性樹脂組成物)
本発明の感光性樹脂組成物は、上記感光剤(A)と、アルカリ可溶性樹脂(B)と、を含む。これにより、感光性樹脂組成物の膜厚が10μmを超えても、露光感度及び解像度を両立しつつ、良好な保存安定性を得ることができる。その理由は、以下のように考えられる。
(Photosensitive resin composition)
The photosensitive resin composition of this invention contains the said photosensitive agent (A) and alkali-soluble resin (B). Thereby, even if the film thickness of the photosensitive resin composition exceeds 10 μm, good storage stability can be obtained while achieving both exposure sensitivity and resolution. The reason is considered as follows.
感光剤(A)は、1,2−ナフトキノンジアジド−4−(又は−5−)スルホン酸エステル構造で示される感光基間の距離が、従来の感光剤より離れている。そのため、少ない量でも広範囲のアルカリ可溶性樹脂と相互作用を起こすことができ、未露光部の現像液に対する耐性(溶解阻止能)が強まる。これにより、解像度が向上できるようになる。また、一般的なフェノール化合物の場合、末端以外の主骨格中にも水酸基が存在するが、立体障害により1,2−ナフトキノン−2−ジアジド−5−(及び/又は−4−)スルホン酸とのエステルは形成されにくく、そのままの骨格で存在する場合が多い。この場合、未露光部の現像液に対する耐性(溶解阻止能)が低下するため、スカムの発生や溶解コントラストの低下による解像度の低下が起こる。したがって、本発明のテトラキスフェノール化合物(a)の主骨格中の芳香環は水酸基を有していないこと、また芳香環数が多いことにより疎水性が増加し、解像度は向上すると考えられる。 In the photosensitive agent (A), the distance between the photosensitive groups represented by the 1,2-naphthoquinonediazide-4- (or-5-) sulfonic acid ester structure is larger than that of the conventional photosensitive agent. Therefore, even a small amount can cause interaction with a wide range of alkali-soluble resin, and the resistance (dissolution inhibiting ability) to the developer in the unexposed area is increased. Thereby, the resolution can be improved. Further, in the case of a general phenol compound, a hydroxyl group is also present in the main skeleton other than the terminal, but due to steric hindrance, 1,2-naphthoquinone-2-diazido-5- (and / or -4-) sulfonic acid and These esters are difficult to be formed and often exist as they are. In this case, since the resistance (dissolution prevention ability) of the unexposed portion to the developer is reduced, the resolution is lowered due to the occurrence of scum or the dissolution contrast. Therefore, it is considered that the aromatic ring in the main skeleton of the tetrakisphenol compound (a) of the present invention does not have a hydroxyl group, and the hydrophobicity increases due to the large number of aromatic rings, thereby improving the resolution.
一方露光部では、本発明のテトラキスフェノール化合物(a)は、末端にのみに水酸基を有することから、そこに置換される1,2−ナフトキノンジアジド−4−(又は−5−)スルホン酸エステル構造の周囲に広範囲に存在するアルカリ可溶性樹脂を溶解させることができると反応できる。これにより、露光部の樹脂の現像液への溶解を促進できる。また一般に、現像液への溶解後に形成される空間部分には、さらに現像液が入り込み、これにより樹脂が除去され、パターニングが形成されると考えられている。そこで、本発明のテトラキスフェノール化合物(a)は分子量が大きいため、より多くの現像液が入り込むことでアルカリ可溶性樹脂が崩れ易くなり、露光部の樹脂が除去し易くなると考えられる。そしてその結果、露光感度が向上すると考えられる。 On the other hand, in the exposed area, the tetrakisphenol compound (a) of the present invention has a hydroxyl group only at the terminal, so that 1,2-naphthoquinonediazide-4- (or-5-) sulfonic acid ester structure is substituted there. It is possible to react when an alkali-soluble resin existing in a wide range around can be dissolved. Thereby, melt | dissolution to the developing solution of the resin of an exposure part can be accelerated | stimulated. In general, it is considered that the developer enters further into the space formed after dissolution in the developer, thereby removing the resin and forming a pattern. Therefore, since the tetrakisphenol compound (a) of the present invention has a large molecular weight, it is considered that the alkali-soluble resin is liable to collapse when a larger amount of the developer enters, and the resin in the exposed area is easily removed. As a result, it is considered that the exposure sensitivity is improved.
また、本発明のテトラキスフェノール化合物(a)は、主骨格中の芳香環連結基の自由回転可能なエーテル結合によって、高い溶剤溶解性、化学的安定性、析出等の経時変化を起こさない高い保存安定性を発揮させていると考えられる。その要因の一つとして、芳香環を多く含んでいるため、ポリアミド樹脂などのアルカリ可溶性樹脂との親和性が高いことが考えられる。 In addition, the tetrakisphenol compound (a) of the present invention is highly preserved in that it does not cause a change over time such as high solvent solubility, chemical stability, and precipitation due to a freely rotatable ether bond of the aromatic ring linking group in the main skeleton. It is thought that stability is demonstrated. As one of the factors, since it contains many aromatic rings, it can be considered that the affinity with alkali-soluble resins such as polyamide resins is high.
さらに本発明の感光性樹脂組成物は、スカムフリー性を有する。すなわち、本発明は、上記の理由から、アルカリ可溶性樹脂の分子量を低くしてアルカリ水溶液に対する溶解性を高くした樹脂を使用した場合でも、未露光部のレリーフパターンが崩れて露光部の底部にスカムが発生することを抑制することができると同時に、感光基であるナフトキノンジアジドスルホン酸のエステル化率を上げた場合においてもスカムの発生を抑制することができる。 Furthermore, the photosensitive resin composition of the present invention has scum-free properties. That is, according to the present invention, even when a resin having a low molecular weight of an alkali-soluble resin and a high solubility in an aqueous alkali solution is used, the relief pattern of the unexposed area collapses and scum is formed at the bottom of the exposed area. The generation of scum can be suppressed even when the esterification rate of naphthoquinonediazidesulfonic acid, which is a photosensitive group, is increased.
感光剤(A)は、具体的には下記一般式(3)で表わされる感光性ジアゾキノン化合物である。 Specifically, the photosensitive agent (A) is a photosensitive diazoquinone compound represented by the following general formula (3).
一般式(3)中のR2、R3、R4、R5は、アルキル基、アルコキシ基、アルケニル基、シクロアルキル基の中から選ばれる基であり、それぞれ複数ある場合は同一でも異なっていてもよい。アルキル基としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基等が挙げられ、アルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基等が挙げられ、アルケニル基としては、エテニル基、プロペニル基、ブテニル基等が挙げられ、シクロアルキル基としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基等が挙げられるが、この中で感光性樹脂組成物の感度と解像度により優れる点から、メチル基、エチル基、シクロヘキシル基が特に好ましい。 R 2 , R 3 , R 4 and R 5 in the general formula (3) are groups selected from an alkyl group, an alkoxy group, an alkenyl group, and a cycloalkyl group. May be. Examples of the alkyl group include methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, etc. A methoxy group, an ethoxy group, a propoxy group, a butoxy group, and the like are mentioned. Examples of the alkenyl group include an ethenyl group, a propenyl group, a butenyl group, and the like. Examples of the cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, A cyclohexyl group and the like can be mentioned. Among them, a methyl group, an ethyl group, and a cyclohexyl group are particularly preferable from the viewpoint of excellent sensitivity and resolution of the photosensitive resin composition.
感光剤(A)として具体的には下記式(9)で示されるものが例示される。 Specific examples of the photosensitive agent (A) include those represented by the following formula (9).
感光剤(A)の含有量は、特に限定されるものはないが、アルカリ可溶性樹脂(B)100重量部に対して1〜50重量部が好ましく、10〜40重量部が特に好ましい。含有量を前記範囲内とすることで、スカム無く良好な感度と解像度を備えたポジ型感光性樹脂組成物を得ることが出来る。 Although content of a photosensitizer (A) is not specifically limited, 1-50 weight part is preferable with respect to 100 weight part of alkali-soluble resin (B), and 10-40 weight part is especially preferable. By setting the content within the above range, a positive photosensitive resin composition having good sensitivity and resolution without scum can be obtained.
また本発明のポジ型感光性樹脂組成物は、感度、解像度、保存安定性に大きな影響を及ぼさない限り、他の感光剤を併用することも出来る。使用できる感光剤としては、200〜500nm、特に好ましくは350〜450nmの波長を持つ化学線の照射により酸を発生する化合物が好ましい。 In addition, the positive photosensitive resin composition of the present invention can be used in combination with other photosensitive agents as long as the sensitivity, resolution, and storage stability are not greatly affected. As the photosensitive agent that can be used, a compound capable of generating an acid upon irradiation with actinic radiation having a wavelength of 200 to 500 nm, particularly preferably 350 to 450 nm is preferable.
具体的には本発明以外のフェノール化合物を用いた感光性ジアゾキノン化合物や、ジアリールヨ−ドニウム塩、トリアリールスルホニウム塩、スルホニウム・ボレート塩などのオニウム塩、2−ニトロベンジルエステル化合物、N−イミノスルホネート化合物、イミドスルホネート化合物、2,6−ビス(トリクロロメチル)−1,3,5−トリアジン化合物や、ジヒドロピリジン化合物などを用いることができる。 Specifically, photosensitive diazoquinone compounds using phenolic compounds other than the present invention, onium salts such as diaryliodonium salts, triarylsulfonium salts, sulfonium borate salts, 2-nitrobenzyl ester compounds, N-iminosulfonate compounds An imide sulfonate compound, a 2,6-bis (trichloromethyl) -1,3,5-triazine compound, a dihydropyridine compound, or the like can be used.
併用可能な感光性ジアゾキノン化合物の支持体であるフェノール化合物としては、フェノール核数が1〜10個程度有するフェノール化合物や低分子量ノボラック樹脂などが使用できる。具体的にはビスフェノール、トリスフェノール、本発明のテトラキスフェノール化合物(a)以外のテトラキスフェノール、3〜6個程度のフェノール核がメチレン結合を介し直鎖状に結合されたフェノール化合物などが使用することができる。 As the phenolic compound that is a support of the photosensitive diazoquinone compound that can be used in combination, a phenolic compound having about 1 to 10 phenol nuclei, a low molecular weight novolak resin, or the like can be used. Specifically, bisphenol, trisphenol, tetrakisphenol other than the tetrakisphenol compound (a) of the present invention, a phenol compound in which about 3 to 6 phenol nuclei are linearly bonded via a methylene bond, and the like are used. Can do.
より具体的には感度に優れる式(10)、式(11)に示すフェノール化合物を挙げることができるが特に限定されるものではない。これらの1,2−ナフトキノン−2−ジアジド−5−スルホン酸または1,2−ナフトキノン−2−ジアジド−4−スルホン酸とのエステルは単独で用いてもよいし、2種以上組み合わせて用いてもよい。 More specifically, there can be mentioned phenol compounds represented by the formulas (10) and (11), which are excellent in sensitivity, but are not particularly limited. These esters with 1,2-naphthoquinone-2-diazide-5-sulfonic acid or 1,2-naphthoquinone-2-diazide-4-sulfonic acid may be used alone or in combination of two or more. Also good.
本発明におけるアルカリ可溶性樹脂(B)としては、水酸基、特にフェノール性水酸基および/またはカルボキシル基を有するものであり、例えばクレゾール型ノボラック樹脂、ヒドロキシスチレン樹脂、メタクリル酸樹脂、メタクリル酸エステル樹脂等のアクリル系樹脂、環状オレフィン系樹脂、ポリアミド樹脂等が挙げられるが、これらの中でもポリアミド樹脂が好ましい。 The alkali-soluble resin (B) in the present invention has a hydroxyl group, particularly a phenolic hydroxyl group and / or a carboxyl group. For example, acrylic resin such as cresol type novolak resin, hydroxystyrene resin, methacrylic acid resin, methacrylic ester resin, etc. -Based resins, cyclic olefin-based resins, polyamide resins and the like are mentioned, and among these, polyamide resins are preferable.
ここで、本発明において、ポリアミド樹脂とは、ベンゾオキサゾール前駆体構造および/またはイミド前駆体構造を有する樹脂を指す。また、ポリアミド樹脂は、ベンゾオキサゾール前駆体構造、イミド前駆体構造の一部が閉環反応することにより生じるベンゾオキサゾール構造、イミド構造を有していてもよく、また、アミド酸エステル構造を有していてもよい。 Here, in the present invention, the polyamide resin refers to a resin having a benzoxazole precursor structure and / or an imide precursor structure. In addition, the polyamide resin may have a benzoxazole structure or an imide structure generated by a ring-closing reaction of a part of the benzoxazole precursor structure or imide precursor structure, and also has an amic acid ester structure. May be.
また、ベンゾオキサゾール前駆体構造とは、下記式(12)で表される構造を指し、イミド前駆体構造とは、下記式(13)で表される構造を指し、ベンゾオキサゾール構造とは、下記式(14)で表される構造を指し、イミド構造とは、下記式(15)で表される構造を指し、アミド酸エステル構造とは、下記式(16)で表される構造を指す。 The benzoxazole precursor structure refers to a structure represented by the following formula (12), the imide precursor structure refers to a structure represented by the following formula (13), and the benzoxazole structure refers to the following The structure represented by Formula (14) is pointed out, the imide structure refers to the structure represented by Formula (15) below, and the amido ester structure refers to the structure represented by Formula (16) below.
なお、上記式(12)〜(16)中のDおよびRは有機基を示す。これらポリアミド樹脂の中でも、下記一般式(17)で示される繰り返し単位を有するポリアミド樹脂が好ましい。 In addition, D and R in said formula (12)-(16) show an organic group. Among these polyamide resins, a polyamide resin having a repeating unit represented by the following general formula (17) is preferable.
一般式(17)で示されるポリアミド樹脂において、Xの置換基としてのO−R9、Yの置換基としてのO−R9、COO−R9は、水酸基、カルボキシル基のアルカリ水溶液に対する溶解性を調節する目的で、炭素数1〜15の有機基であるR9で保護された基であり、必要により水酸基、カルボキシル基を保護してもよい。R9の例としては、ホルミル基、メチル基、エチル基、プロピル基、イソプロピル基、ターシャリーブチル基、ターシャリーブトキシカルボニル基、フェニル基、ベンジル基、テトラヒドロフラニル基、テトラヒドロピラニル基等が挙げられる。 In the polyamide resin represented by general formula (17), O-R 9 , COO-R 9 as substituents O-R 9, Y as a substituent of X is soluble hydroxyl, an alkaline aqueous solution of the carboxyl group Is a group protected by R 9 , which is an organic group having 1 to 15 carbon atoms, and a hydroxyl group or a carboxyl group may be protected if necessary. Examples of R 9 include formyl, methyl, ethyl, propyl, isopropyl, tertiary butyl, tertiary butoxycarbonyl, phenyl, benzyl, tetrahydrofuranyl, tetrahydropyranyl and the like. It is done.
一般式(17)で示される構造を含むポリアミド樹脂は、例えば、Xを含むジアミン或いはビス(アミノフェノール)、2,4−ジアミノフェノール等から選ばれる化合物と、Yを含むテトラカルボン酸二無水物、トリメリット酸無水物、ジカルボン酸或いはジカルボン酸ジクロライド、ジカルボン酸誘導体等から選ばれる化合物とを反応して得られるものである。なお、ジカルボン酸の場合には反応収率等を高めるため、1−ヒドロキシ−1,2,3−ベンゾトリアゾール等を予め反応させた活性エステル型のジカルボン酸誘導体を用いてもよい。 The polyamide resin having the structure represented by the general formula (17) is, for example, a compound selected from diamine containing X or bis (aminophenol), 2,4-diaminophenol and the like, and tetracarboxylic dianhydride containing Y. , Trimellitic anhydride, dicarboxylic acid or dicarboxylic acid dichloride, a compound selected from dicarboxylic acid derivatives and the like. In the case of dicarboxylic acid, an active ester type dicarboxylic acid derivative obtained by reacting 1-hydroxy-1,2,3-benzotriazole or the like in advance may be used in order to increase the reaction yield or the like.
一般式(17)で示されるポリアミド樹脂を、高温で加熱する場合は280℃〜380℃、低温で加熱する場合は150℃〜280℃で処理すると脱水閉環し、ポリイミド樹脂、またはポリベンゾオキサゾール樹脂、或いは両者の共重合という形で耐熱性樹脂が得られる。 When the polyamide resin represented by the general formula (17) is heated at a high temperature, it is 280 ° C to 380 ° C, and when it is heated at a low temperature, it is dehydrated and ring-closed when treated at 150 ° C to 280 ° C. Alternatively, a heat resistant resin can be obtained in the form of copolymerization of both.
一般式(17)で示されるポリアミド樹脂のXは、特に限定されるものではないが、例えば、ベンゼン環、ナフタレン環等の芳香族化合物、ビスフェノール類、ピロール類、フラン類等の複素環式化合物、シロキサン化合物等が挙げられ、より具体的には下記(18)式で示されるものが好ましいものとして挙げることができる。これらは、必要により1種類または2種類以上組み合わせて用いてもよい。 X of the polyamide resin represented by the general formula (17) is not particularly limited. For example, aromatic compounds such as benzene ring and naphthalene ring, and heterocyclic compounds such as bisphenols, pyrroles and furans. And siloxane compounds, and more specifically, those represented by the following formula (18) can be mentioned as preferred examples. These may be used alone or in combination of two or more.
上記式(17)で示すように、XにはR7が0〜8個結合される(式(17)において、R7は省略)。 As shown in the above formula (17), 0 to 8 R 7 are bonded to X (in formula (17), R 7 is omitted).
上記式(18)中で特に好ましいものとしては、下記式(19)、下記式(20)で表されるものが挙げられる。 Particularly preferred among the above formula (18) are those represented by the following formula (19) and the following formula (20).
上記式(19)、式(20)中で特に好ましいものとしては、下記式(21)で表されるものが挙げられる。 Particularly preferred among the above formulas (19) and (20) are those represented by the following formula (21).
上記式(18)のA、上記式(19)のA1及びA2、上記式(21)のR17及びA3のアルキレン、置換アルキレンの具体的な例としては、−CH2−、−CH(CH3)−、−C(CH3)2−、−CH(CH2CH3)−、−C(CH3)(CH2CH3)−、−C(CH2CH3)(CH2CH3)−、−CH(CH2CH2CH3)−、−C(CH3)(CH2CH2CH3)−、−CH(CH(CH3)2)−、−C(CH3)(CH(CH3)2)−、−CH(CH2CH2CH2CH3)−、−C(CH3)(CH2CH2CH2CH3)−、−CH(CH2CH(CH3)2)−、−C(CH3)(CH2CH(CH3)2)−、−CH(CH2CH2CH2CH2CH3)−、−C(CH3)(CH2CH2CH2CH2CH3)−、−CH(CH2CH2CH2CH2CH2CH3)−、−C(CH3)(CH2CH2CH2CH2CH2CH3)−等が挙げられるが、その中でも−CH2−、−CH(CH3)−、−C(CH3)2−が、アルカリ水溶液だけでなく溶剤に対しても十分な溶解性を持つ、よりバランスに優れるポリアミド樹脂を得ることができて好ましい。 Specific examples of A in the above formula (18), A 1 and A 2 in the above formula (19), R 17 and A 3 in the above formula (21), and substituted alkylene include —CH 2 —, — CH (CH 3) -, - C (CH 3) 2 -, - CH (CH 2 CH 3) -, - C (CH 3) (CH 2 CH 3) -, - C (CH 2 CH 3) (CH 2 CH 3) -, - CH (CH 2 CH 2 CH 3) -, - C (CH 3) (CH 2 CH 2 CH 3) -, - CH (CH (CH 3) 2) -, - C (CH 3) (CH (CH 3) 2) -, - CH (CH 2 CH 2 CH 2 CH 3) -, - C (CH 3) (CH 2 CH 2 CH 2 CH 3) -, - CH (CH 2 CH (CH 3) 2) -, - C (CH 3) (CH 2 CH (CH 3) 2) -, - CH (CH 2 CH 2 CH 2 CH 2 CH 3) - , - C (CH 3) (CH 2 CH 2 CH 2 CH 2 CH 3) -, - CH (CH 2 CH 2 CH 2 CH 2 CH 2 CH 3) -, - C ( CH 3 ) (CH 2 CH 2 CH 2 CH 2 CH 2 CH 3 ) — and the like can be mentioned. Among them, —CH 2 —, —CH (CH 3 ) —, —C (CH 3 ) 2 — are alkaline. It is preferable because a polyamide resin having sufficient solubility in not only an aqueous solution but also a solvent and having a better balance can be obtained.
また、式(17)のYは有機基であり、前記Xと同様のものが挙げられ、例えばベンゼン環、ナフタレン環等の芳香族化合物、ビスフェノール類、ピロール類、ピリジン類、フラン類等の複素環式化合物、シロキサン化合物等が挙げられ、より具体的には下記式(22)で示されるものを好ましく挙げることができる。これらは1種類又は2種類以上組み合わせて用いてもよい。 Y in the formula (17) is an organic group, and examples thereof include those similar to X. For example, aromatic compounds such as a benzene ring and a naphthalene ring, complex compounds such as bisphenols, pyrroles, pyridines and furans. A cyclic compound, a siloxane compound, etc. are mentioned, More specifically, what is shown by following formula (22) can be mentioned preferably. These may be used alone or in combination of two or more.
式(17)で示すように、YにはR8が0〜8個結合される(式(17)において、R8は省略)。 As shown in equation (17), the Y R 8 is 0 to 8 binding (in the formula (17), R 8 is omitted).
これらの中で特に好ましいものとしては、下記式(23)で表されるものが挙げられる。下記式(23)中のテトラカルボン酸二無水物由来の構造については、C=O基に結合する位置が両方メタ位であるもの、両方パラ位であるものを挙げているが、メタ位とパラ位をそれぞれ含む構造でもよい。 Among these, a compound represented by the following formula (23) is particularly preferable. As for the structure derived from tetracarboxylic dianhydride in the following formula (23), the position where both C═O groups are bonded to the meta position, and both the para positions are listed. A structure including each of the para positions may be used.
また、上述の一般式(17)で示される繰り返し単位を有するポリアミド樹脂は、該ポリアミド樹脂の末端をアミノ基とし、該アミノ基をアルケニル基またはアルキニル基を少なくとも1個有する脂肪族基、または環式化合物基を含む酸無水物を用いてアミドとしてキャップすることが好ましい。これにより、保存性を向上することができる。
このような、アミノ基と反応した後のアルケニル基またはアルキニル基を少なくとも1個有する脂肪族基または環式化合物基を含む酸無水物に起因する基としては、例えば式(24)、式(25)で示される基等を挙げることができる。これらは単独で用いてもよいし、2種類以上組み合わせて用いてもよい。
The polyamide resin having the repeating unit represented by the general formula (17) is an aliphatic group having a terminal amino group and at least one alkenyl group or alkynyl group, or a cyclic group. It is preferred to cap as an amide using an acid anhydride containing a formula compound group. Thereby, preservability can be improved.
Examples of such a group derived from an acid anhydride containing an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group after reacting with an amino group include formula (24) and formula (25 ) And the like. These may be used alone or in combination of two or more.
またこの方法に限定される事はなく、該ポリアミド樹脂中に含まれる末端のカルボン酸をアルケニル基又はアルキニル基を少なくとも1個有する脂肪族基又は環式化合物基を含むアミン誘導体を用いてアミドとしてキャップすることもできる。 The method is not limited to this method, and the terminal carboxylic acid contained in the polyamide resin is converted into an amide using an amine derivative containing an aliphatic group or a cyclic compound group having at least one alkenyl group or alkynyl group. It can also be capped.
更に、上述の式(17)で示されるポリアミド樹脂の場合、低温で硬化した際の機械物性、耐熱性に影響を及ぼさない程度に、末端の少なくとも一方に窒素含有環状化合物を有してもよい。これにより金属配線(特に銅配線)等との密着性を向上することが出来る。 Furthermore, in the case of the polyamide resin represented by the above formula (17), at least one of the terminals may have a nitrogen-containing cyclic compound to the extent that it does not affect the mechanical properties and heat resistance when cured at a low temperature. . Thereby, adhesiveness with a metal wiring (especially copper wiring) etc. can be improved.
前記窒素含有環状化合物としては、例えば1−(5−1H−トリアゾイル)メチルアミノ基、3−(1H−ピラゾイル)アミノ基、4−(1H−ピラゾイル)アミノ基、5−(1H−ピラゾイル)アミノ基、1−(3−1H−ピラゾイル)メチルアミノ基、1−(4−1H−ピラゾイル)メチルアミノ基、1−(5−1H−ピラゾイル)メチルアミノ基、(1H−テトラゾル−5−イル)アミノ基、1−(1H−テトラゾル−5−イル)メチル−アミノ基、3−(1H−テトラゾル−5−イル)ベンズ−アミノ基等が挙げられる。 Examples of the nitrogen-containing cyclic compound include 1- (5-1H-triazoyl) methylamino group, 3- (1H-pyrazoyl) amino group, 4- (1H-pyrazoyl) amino group, and 5- (1H-pyrazoyl) amino. Group, 1- (3-1H-pyrazolyl) methylamino group, 1- (4-1H-pyrazoyl) methylamino group, 1- (5-1H-pyrazolyl) methylamino group, (1H-tetrazol-5-yl) An amino group, 1- (1H-tetrazol-5-yl) methyl-amino group, 3- (1H-tetrazol-5-yl) benz-amino group and the like can be mentioned.
更に本発明では、高感度で更に現像後の樹脂残り(スカム)無くパターニングできるようにフェノール性化合物を添加することができる。 Furthermore, in the present invention, a phenolic compound can be added so that patterning can be performed with high sensitivity and without resin residue (scum) after development.
本発明における樹脂組成物および感光性樹脂組成物には、必要によりオキシラン化合物、オキシラン樹脂、メチロール基含有化合物、アルコキシアルキル基含有化合物、N−アルコキシアルキル基含有化合物、2官能以上の不飽和二重結合もしくは三重結合含有化合物等の架橋剤、アクリル系、シリコ−ン系、フッ素系、ビニル系等のレベリング剤、シランカップリング剤、酸化防止剤、熱により酸を発生する化合物、アルカリ水溶液に対する溶解抑制剤、可塑剤等の添加剤を含んでもよい。 The resin composition and the photosensitive resin composition in the present invention include an oxirane compound, an oxirane resin, a methylol group-containing compound, an alkoxyalkyl group-containing compound, an N-alkoxyalkyl group-containing compound, and a bifunctional or more unsaturated double as necessary. Bonding agents such as bonds or triple bond-containing compounds, leveling agents such as acrylics, silicones, fluorines and vinyls, silane coupling agents, antioxidants, compounds that generate acids by heat, and dissolution in alkaline aqueous solutions An additive such as an inhibitor and a plasticizer may be included.
本発明においては、これらの成分を溶剤に溶解し、ワニス状にして使用する。溶剤としては、N−メチル−2−ピロリドン、γ−ブチロラクトン、N,N−ジメチルアセトアミド、ジメチルスルホキシド、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテ−ト、乳酸メチル、乳酸エチル、乳酸ブチル、メチル−1,3−ブチレングリコールアセテ−ト、1,3−ブチレングリコール−3−モノメチルエーテル、ピルビン酸メチル、ピルビン酸エチル、メチル−3−メトキシプロピオネ−ト等が挙げられ、単独でも混合して用いてもよい。 In the present invention, these components are dissolved in a solvent and used in the form of a varnish. Solvents include N-methyl-2-pyrrolidone, γ-butyrolactone, N, N-dimethylacetamide, dimethyl sulfoxide, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, propylene glycol Monomethyl ether acetate, methyl lactate, ethyl lactate, butyl lactate, methyl-1,3-butylene glycol acetate, 1,3-butylene glycol-3-monomethyl ether, methyl pyruvate, ethyl pyruvate, methyl-3 -Methoxypropionate and the like may be mentioned, and these may be used alone or in combination.
本発明の感光性樹脂組成物の使用方法は、まず該組成物を適当な支持体、例えば、シリコンウェハー、セラミック基板、アルミ基板等に塗布する。塗布量は、半導体素子上に塗布する場合、硬化後の最終膜厚が0.1〜30μmになるよう塗布する。膜厚が下限値を下回ると、半導体素子の保護膜、絶縁膜としての機能を十分に発揮することが困難となり、上限値を越えると、微細なレリーフパターンを得ることが困難となるばかりでなく、加工に時間がかかりスループットが低下する。塗布方法としては、スピンナ−を用いた回転塗布、スプレーコーターを用いた噴霧塗布、浸漬、印刷、ロールコ−ティング等がある。 In the method of using the photosensitive resin composition of the present invention, first, the composition is applied to a suitable support such as a silicon wafer, a ceramic substrate, an aluminum substrate and the like. When applied on a semiconductor element, the applied amount is applied so that the final film thickness after curing is 0.1 to 30 μm. If the film thickness is below the lower limit value, it will be difficult to fully function as a protective film and insulating film for semiconductor elements, and if the film thickness exceeds the upper limit value, it will be difficult to obtain a fine relief pattern. , Processing takes time and throughput decreases. Examples of the coating method include spin coating using a spinner, spray coating using a spray coater, dipping, printing, roll coating, and the like.
次に、60〜130℃でプリベークして塗膜を乾燥後、所望のパターン形状に化学線を照射する。化学線としては、X線、電子線、紫外線、可視光線等が使用できるが、200〜500nmの波長のものが好ましい。 Next, after prebaking at 60 to 130 ° C. to dry the coating film, actinic radiation is applied to the desired pattern shape. As the actinic radiation, X-rays, electron beams, ultraviolet rays, visible rays and the like can be used, but those having a wavelength of 200 to 500 nm are preferable.
次に照射部を現像液で溶解除去することによりレリーフパターンを得る。現像液としては、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水等の無機アルカリ類、エチルアミン、n−プロピルアミン等の第1アミン類、ジエチルアミン、ジ−n−プロピルアミン等の第2アミン類、トリエチルアミン、メチルジエチルアミン等の第3アミン類、ジメチルエタノールアミン、トリエタノールアミン等のアルコールアミン類、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド等の第4級アンモニウム塩等のアルカリ類の水溶液、およびこれにメタノール、エタノールのごときアルコール類等の水溶性有機溶媒や界面活性剤を適当量添加した水溶液を好適に使用することができる。現像方法としては、スプレー、パドル、浸漬、超音波等の方式が可能である。 Next, a relief pattern is obtained by dissolving and removing the irradiated portion with a developer. Developers include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia, primary amines such as ethylamine and n-propylamine, diethylamine, and di-n. Secondary amines such as propylamine, tertiary amines such as triethylamine and methyldiethylamine, alcohol amines such as dimethylethanolamine and triethanolamine, quaternary ammonium such as tetramethylammonium hydroxide and tetraethylammonium hydroxide An aqueous solution of an alkali such as a salt, and an aqueous solution to which an appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant is added can be preferably used. As a developing method, methods such as spraying, paddle, dipping, and ultrasonic waves are possible.
次に、現像によって形成したレリーフパターンをリンスする。リンス液としては、蒸留水を使用する。次に加熱処理(硬化)を行い、オキサゾール環、又はオキサゾール環およびイミド環を形成し、耐熱性に富む硬化物を得る。 Next, the relief pattern formed by development is rinsed. Distilled water is used as the rinse liquid. Next, heat treatment (curing) is performed to form an oxazole ring, or an oxazole ring and an imide ring, and a cured product having high heat resistance is obtained.
加熱処理は高温でも低温でも可能であり、高温での加熱処理温度は、280℃〜380℃が好ましく、より好ましくは290℃〜350℃である。低温での加熱処理温度は150℃〜280℃が好ましく、より好ましくは180℃〜260℃である。加熱処理にはオーブン、ホットプレート、電気炉(ファーネス)、赤外線、マイクロ波などが使われる。 The heat treatment can be performed at a high temperature or a low temperature, and the heat treatment temperature at a high temperature is preferably 280 ° C to 380 ° C, more preferably 290 ° C to 350 ° C. The heat treatment temperature at low temperature is preferably 150 ° C. to 280 ° C., more preferably 180 ° C. to 260 ° C. An oven, a hot plate, an electric furnace (furnace), infrared rays, microwaves, etc. are used for the heat treatment.
(保護膜、絶縁膜)
また、本発明の保護膜、絶縁膜は、上記感光性樹脂組成物の硬化物である硬化膜で構成されていることを特徴とする。感光性樹脂組成物の硬化物である硬化膜は、半導体素子等の半導体装置用途のみならず、TFT型液晶や有機EL等の表示体装置用途、多層回路の層間絶縁膜やフレキシブル銅張板のカバーコート、ソルダーレジスト膜や液晶配向膜としても有用である。
(Protective film, insulating film)
In addition, the protective film and the insulating film of the present invention are characterized by being composed of a cured film that is a cured product of the photosensitive resin composition. The cured film, which is a cured product of the photosensitive resin composition, is used not only for semiconductor devices such as semiconductor elements, but also for display device devices such as TFT-type liquid crystals and organic EL, interlayer insulation films for multilayer circuits, and flexible copper-clad plates. It is also useful as a cover coat, solder resist film or liquid crystal alignment film.
(半導体装置、表示体装置)
また、本発明の半導体装置、表示体装置は、上記硬化膜で構成されていることを特徴とする。半導体装置用途の例としては、半導体素子上に上述の感光性樹脂組成物の硬化膜を形成してなるパッシベーション膜、パッシベーション膜上に上述の感光性樹脂組成物の硬化膜を形成してなるバッファーコート膜等の保護膜、また、半導体素子上に形成された回路上に上述の感光性樹脂組成物の硬化膜を形成してなる層間絶縁膜等の絶縁膜、また、α線遮断膜、平坦化膜、突起(樹脂ポスト)、隔壁等を挙げることができる。
(Semiconductor device, display device)
In addition, a semiconductor device and a display device according to the present invention are configured by the cured film. Examples of semiconductor device applications include a passivation film formed by forming a cured film of the above-described photosensitive resin composition on a semiconductor element, and a buffer formed by forming a cured film of the above-described photosensitive resin composition on the passivation film. A protective film such as a coating film, an insulating film such as an interlayer insulating film formed by forming a cured film of the above-described photosensitive resin composition on a circuit formed on a semiconductor element, an α-ray blocking film, a flat surface Examples thereof include a chemical film, a protrusion (resin post), and a partition wall.
表示体装置用途の例としては、表示体素子上に上述の感光性樹脂組成物の硬化膜を形成してなる保護膜、TFT素子やカラーフィルター用等の絶縁膜または平坦化膜、MVA型液晶表示装置用等の突起、有機EL素子陰極用等の隔壁等を挙げることができる。その使用方法は、半導体装置用途に準じ、表示体素子やカラ−フィルタ−を形成した基板上にパターン化された感光性樹脂組成物層を、上記の方法で形成することによるものである。表示体装置用途の、特に絶縁膜や平坦化膜用途では、高い透明性が要求されるが、この感光性樹脂組成物層の硬化前に、後露光工程を導入することにより、透明性に優れた樹脂層が得られることもでき、実用上更に好ましい。 Examples of display device applications include a protective film formed by forming a cured film of the above-described photosensitive resin composition on a display element, an insulating film or a planarizing film for TFT elements and color filters, MVA type liquid crystal, etc. Examples thereof include protrusions for display devices, partition walls for organic EL element cathodes, and the like. The use method is based on forming the photosensitive resin composition layer patterned on the substrate on which the display element and the color filter are formed according to the semiconductor device application by the above method. High transparency is required for display device applications, especially for insulating films and flattening films. By introducing a post-exposure step before curing of the photosensitive resin composition layer, excellent transparency is achieved. A resin layer can be obtained, which is more preferable in practical use.
以下、実施例および比較例により本発明を具体的に説明するが、本発明はこれに限定されるものでない。尚、分析は高速液体クロマトグラフィーを用いて実施した。 EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention concretely, this invention is not limited to this. The analysis was performed using high performance liquid chromatography.
(合成例1)4,4'−ジフェニルエーテルジカルボン酸クロライドの合成
300mL四つ口フラスコに4,4'−ジフェニルエーテルジカルボン酸22.0g(0.085モル)、トルエン99.0g、N,N−ジメチルホルムアミド0.20g(0.003モル)を仕込み、75℃まで昇温し、75〜80℃で塩化チオニル30.4g(0.256モル)を滴下した。同温度で7時間保持した後、30℃まで冷却し、活性炭2.19gを添加後に1時間保持した。活性炭を濾過し、トルエンで活性炭を洗浄した後、フラスコ内の物質の全量が50gになるまで溶媒留去した。ヘプタン21.6gを室温で滴下し、70℃まで昇温し、溶解させた。60℃以上を保ちながら不溶分を濾過し、得られた濾液を50℃まで冷却した後、種晶1gを添加し、0℃まで冷却した後、そのまま2時間保持した。析出した結晶を濾過し、ヘプタン10.0gとトルエン6.60gの混合溶媒で洗浄し、20℃で減圧乾燥することで、4,4'−ジフェニルエーテルジカルボン酸クロライド21.0gを得た。収率は83.4%で、HPLC純度は99.4%であった。
(Synthesis Example 1) Synthesis of 4,4′-diphenyl ether dicarboxylic acid chloride In a 300 mL four-necked flask, 22.0 g (0.085 mol) of 4,4′-diphenyl ether dicarboxylic acid, 99.0 g of toluene, N, N-dimethyl 0.20 g (0.003 mol) of formamide was charged, the temperature was raised to 75 ° C., and 30.4 g (0.256 mol) of thionyl chloride was added dropwise at 75 to 80 ° C. After maintaining at the same temperature for 7 hours, the mixture was cooled to 30 ° C. and 2.19 g of activated carbon was added and maintained for 1 hour. After the activated carbon was filtered and the activated carbon was washed with toluene, the solvent was distilled off until the total amount of substances in the flask reached 50 g. 21.6 g of heptane was added dropwise at room temperature, and the temperature was raised to 70 ° C. to dissolve. Insoluble matter was filtered while maintaining the temperature at 60 ° C. or higher, and the obtained filtrate was cooled to 50 ° C., 1 g of seed crystals was added, cooled to 0 ° C., and then kept for 2 hours. The precipitated crystals were filtered, washed with a mixed solvent of 10.0 g of heptane and 6.60 g of toluene, and dried under reduced pressure at 20 ° C. to obtain 21.0 g of 4,4′-diphenyl ether dicarboxylic acid chloride. The yield was 83.4% and the HPLC purity was 99.4%.
(合成例2)4,4'−ビス(ヒドロキシメチル)ジフェニルエーテルの合成
300mL四つ口フラスコに水素化リチウムアルミニウム3.86g(0.102モル)とテトラヒドロフラン150gを仕込み、4,4'−ジフェニルエーテルジカルボン酸クロライド10g(0.034モル)を1gずつ分割して入れた。還流するまで昇温し、6時間保持した後に10℃まで冷却した。そこへ水60gを1時間かけて滴下し、次いで35%塩酸4.30gを滴下し、酢酸エチルを50g添加した。不溶分を濾過し、得られた濾液から溶媒を留去し、50℃で乾燥することで白色の4,4'−ビス(ヒドロキシメチル)ジフェニルエーテル7.45gを得た。収率は95.5%で、HPLC純度は97.5%であった。
Synthesis Example 2 Synthesis of 4,4′-bis (hydroxymethyl) diphenyl ether A 300 mL four-necked flask was charged with 3.86 g (0.102 mol) of lithium aluminum hydride and 150 g of tetrahydrofuran, and 4,4′-diphenyl ether dicarboxylic acid. 10 g (0.034 mol) of acid chloride was added in portions of 1 g. The temperature was raised to reflux, the temperature was maintained for 6 hours, and then cooled to 10 ° C. Thereto, 60 g of water was added dropwise over 1 hour, then 4.30 g of 35% hydrochloric acid was added dropwise, and 50 g of ethyl acetate was added. Insoluble matter was filtered off, and the solvent was distilled off from the resulting filtrate, followed by drying at 50 ° C. to obtain 7.45 g of white 4,4′-bis (hydroxymethyl) diphenyl ether. The yield was 95.5% and the HPLC purity was 97.5%.
(合成例3)4,4'−ジホルミルジフェニルエーテル(II)の合成
1L四つ口フラスコに4,4'−ビス(ヒドロキシメチル)ジフェニルエーテル10g(0.043モル)、塩化メチレン200g、TEMPOを0.14g(0.001モル)、臭化カリウム水溶液4.52g(0.004モル)を仕込み、−10℃まで冷却した。これに5%次亜塩素酸ナトリウム142.2g(0.096モル)と炭酸水素ナトリウム2.42g(0.029モル)の混合物を20分かけて滴下し、0〜10℃で1時間保持した後に分液した。水層に塩化メチレン80gを入れて抽出したものを有機層と混合させ、10%塩酸50g、次いで10%チオ硫酸ナトリウム水溶液50g、最後に水50gで洗浄した。これを溶媒留去することで褐色液状の4,4'−ジホルミルジフェニルエーテル(II)9.9gを定量的に得た。HPLC純度は99.3%であった。
(Synthesis Example 3) Synthesis of 4,4'-diformyldiphenyl ether (II) In a 1 L four-necked flask, 10 g (0.043 mol) of 4,4'-bis (hydroxymethyl) diphenyl ether, 200 g of methylene chloride, and TEMPO were 0. .14 g (0.001 mol) and 4.52 g (0.004 mol) of an aqueous potassium bromide solution were charged and cooled to −10 ° C. A mixture of 142.2 g (0.096 mol) of 5% sodium hypochlorite and 2.42 g (0.029 mol) of sodium hydrogen carbonate was added dropwise thereto over 20 minutes, and the mixture was kept at 0 to 10 ° C. for 1 hour. Later it was separated. The aqueous layer was extracted with 80 g of methylene chloride, mixed with the organic layer, and washed with 50 g of 10% hydrochloric acid, 50 g of 10% aqueous sodium thiosulfate, and finally with 50 g of water. By distilling off the solvent, 9.9 g of brown liquid 4,4′-diformyldiphenyl ether (II) was quantitatively obtained. The HPLC purity was 99.3%.
(実施例1)α,α,α',α'−テトラキス(3−メチル−4−ヒドロキシフェニル)−4,4'−ジメチルジフェニルエーテルの合成
温度計、及び攪拌機を備えた300mLガラス製オートクレーブに、4,4'−ジホルミルジフェニルエーテル12.9g(0.057モル)、2−メチルフェノール148g(1.369モル)、1−ブタンチオール0.82g(0.009モル)を加えた後、60℃まで昇温した。系内を0.1MPaの窒素で3回置換し、塩化水素ガス1g(0.027モル)を投入して、内圧を0.02MPa程度にし、60℃で8時間反応させた。反応終了後、系内を窒素で置換した後、反応混合物を500mL四つ口フラスコに移し、80〜110℃で2−メチルフェノールを留去した。残さにトルエン194gと活性炭2.6gの混合物を加えて、室温で2時間保持した。活性炭を濾過してトルエンを留去し、粗製品57.9gを得た。HPLC分析より反応収率は74.3%であった。また、粗製品の組成は、純度55.9%、1つの2−メチルフェノール置換位置が異なる異性体が23.4%、2つの2−メチルフェノール異性体置換位置が異なる異性体は2.1%であった。
(Example 1) Synthesis of α, α, α ′, α′-tetrakis (3-methyl-4-hydroxyphenyl) -4,4′-dimethyldiphenyl ether In a 300 mL glass autoclave equipped with a thermometer and a stirrer, After adding 12.9 g (0.057 mol) of 4,4′-diformyl diphenyl ether, 148 g (1.369 mol) of 2-methylphenol and 0.82 g (0.009 mol) of 1-butanethiol, 60 ° C. The temperature was raised to. The inside of the system was replaced with 0.1 MPa of nitrogen three times, 1 g (0.027 mol) of hydrogen chloride gas was added to make the internal pressure about 0.02 MPa, and the reaction was carried out at 60 ° C. for 8 hours. After completion of the reaction, the inside of the system was replaced with nitrogen, and then the reaction mixture was transferred to a 500 mL four-necked flask, and 2-methylphenol was distilled off at 80 to 110 ° C. A mixture of 194 g of toluene and 2.6 g of activated carbon was added to the residue and kept at room temperature for 2 hours. Activated carbon was filtered and toluene was distilled off to obtain 57.9 g of a crude product. From the HPLC analysis, the reaction yield was 74.3%. The composition of the crude product was 55.9% pure, 23.4% isomers differing in one 2-methylphenol substitution position, and 2.1 isomers differing in two 2-methylphenol isomer substitution positions. %Met.
(実施例2)α,α,α',α'−テトラキス(3−メチル−4−ヒドロキシフェニル)−4,4'−ジメチルジフェニルエーテル(I)の精製
実施例1で得られた粗製品を酢酸エチルに溶解させ、シリカゲルカラムクロマトグラフィーで精製した。展開溶媒にクロロホルム/酢酸エチル(比率8/1〜6/1)を用い、フラクションから溶媒留去して70℃で減圧乾燥することで、標題化合物(I)を得た。HPLC純度は99.8%であった。
(Example 2) Purification of α, α, α ', α'-tetrakis (3-methyl-4-hydroxyphenyl) -4,4'-dimethyldiphenyl ether (I) The crude product obtained in Example 1 was treated with acetic acid. It was dissolved in ethyl and purified by silica gel column chromatography. Chloroform / ethyl acetate (ratio 8/1 to 6/1) was used as a developing solvent, and the solvent was distilled off from the fractions, followed by drying at 70 ° C. under reduced pressure to obtain the title compound (I). The HPLC purity was 99.8%.
1H−NMR(CDCl3,δ):2.18(s,12H),4.65(br,s,4H),5.31(s,2H),6.66(d,4H,J=8.3Hz),6.76(dd,4H,J=2.3,8.3Hz),6.85(d,4H,J=2.3Hz),6.89(m,4H),7.01(m,4H)
MS(EI) m/z:622[M+]
1H-NMR (CDCl3, [delta]): 2.18 (s, 12H), 4.65 (br, s, 4H), 5.31 (s, 2H), 6.66 (d, 4H, J = 8. 3 Hz), 6.76 (dd, 4H, J = 2.3, 8.3 Hz), 6.85 (d, 4H, J = 2.3 Hz), 6.89 (m, 4H), 7.01 ( m, 4H)
MS (EI) m / z: 622 [M +]
(実施例3)
まず、感光剤(Q−1)を以下のようにして合成した。
実施例1で得られた、粗製品のα,α,α',α'−テトラキス(3−メチル−4−ヒドロキシフェニル)−4,4'−ジメチルジフェニルエーテル12.46g(0.020モル)と1,2−ナフトキノン−2−ジアジド−4−スルホニルクロライド17.20g(0.064モル)とアセトン170gとを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れて撹拌、溶解させた。次に、反応溶液の温度が35℃以上にならないようウォーターバスでフラスコを冷やしながら、トリエチルアミン7.12g(0.070モル)とアセトン6.0gの混合溶液を、ゆっくり滴下した。そのまま室温で3時間反応させた後、酢酸1.00g(0.016モル)を添加し、更に30分反応させた。反応混合物を濾過した後、濾液を水/酢酸(990ml/10ml)の混合溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、α,α,α',α'−テトラキス(3−メチル−4−ヒドロキシフェニル)−4,4'−ジメチルジフェニルエーテルの水酸基の80%が1,2−ナフトキノン−2−ジアジド−4−スルホン酸のエステルで置換された感光剤(Q−1)20.7g(収率78.8%)を得た。
(Example 3)
First, a photosensitive agent (Q-1) was synthesized as follows.
12.46 g (0.020 mol) of the crude product α, α, α ′, α′-tetrakis (3-methyl-4-hydroxyphenyl) -4,4′-dimethyldiphenyl ether obtained in Example 1 Separation of 1,2-naphthoquinone-2-diazide-4-sulfonyl chloride (17.20 g, 0.064 mol) and acetone (170 g) with a thermometer, stirrer, raw material inlet, and dry nitrogen gas inlet pipe It was put into a bull flask and stirred and dissolved. Next, a mixed solution of 7.12 g (0.070 mol) of triethylamine and 6.0 g of acetone was slowly added dropwise while cooling the flask with a water bath so that the temperature of the reaction solution did not exceed 35 ° C. After reacting for 3 hours at room temperature, 1.00 g (0.016 mol) of acetic acid was added, and the reaction was further continued for 30 minutes. After filtering the reaction mixture, the filtrate was put into a mixed solution of water / acetic acid (990 ml / 10 ml), the precipitate was collected by filtration, washed thoroughly with water, dried under vacuum, and α, α, α ′, α Photosensitizer in which 80% of hydroxyl groups of '-tetrakis (3-methyl-4-hydroxyphenyl) -4,4'-dimethyldiphenyl ether are substituted with an ester of 1,2-naphthoquinone-2-diazido-4-sulfonic acid ( Q-1) 20.7g (yield 78.8%) was obtained.
得られた感光剤(Q−1)をHPLC(日本分光株式会社製LC−2000)で分析したところ、ピーク面積比よりテトラエステル体が60.3%、トリエステル体が21.1%、ジエステル体が3.1%の混合物であることが分かった。 The obtained photosensitizer (Q-1) was analyzed by HPLC (LC-2000 manufactured by JASCO Corporation). From the peak area ratio, the tetraester form was 60.3%, the triester form was 21.1%, and the diester. The body was found to be a 3.1% mixture.
1H−NMR(DMSO−d6,δ):2.01(s,2H),2.10(s,10H),5.47(s,2H),6.67(d,2H),6.78〜6.90(m,10H),7.01〜7.05(m,8H),7.64〜7.70(m,4H),7.87〜7.91(m,4H),8.25〜8.30(m,7H),8.46(s,3H) 1H-NMR (DMSO-d6, δ): 2.01 (s, 2H), 2.10 (s, 10H), 5.47 (s, 2H), 6.67 (d, 2H), 6.78 -6.90 (m, 10H), 7.01-7.05 (m, 8H), 7.64-7.70 (m, 4H), 7.87-7.91 (m, 4H), 8 .25-8.30 (m, 7H), 8.46 (s, 3H)
次に、アルカリ可溶性樹脂(A−1)を以下のようにして合成した。
ジフェニルエーテル−4,4'−ジカルボン酸0.85モルと1−ヒドロキシ−1,2,3−ベンゾトリアゾール1.70モルとを反応させて得られたジカルボン酸誘導体(活性エステル)418.59g(0.85モル)と、ヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン366.26g(1.00モル)を温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ、N−メチル−2−ピロリドン3200gを加えて溶解させた。その後オイルバスを用いて75℃にて16時間反応させた。次に、N−メチル−2−ピロリドン150gに溶解させた4−エチニルフタル酸無水物51.64g(0.30モル)を加え、更に3時間攪拌して反応を終了した。反応混合物を濾過した後、反応混合物を水/イソプロパノール=3/1(体積比)の溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、数平均分子量が10700で、表1で示される配合量のアルカリ可溶性樹脂(A−1)として、ポリベンゾオキサゾール前駆体樹脂を得た。
Next, the alkali-soluble resin (A-1) was synthesized as follows.
418.59 g (0) of a dicarboxylic acid derivative (active ester) obtained by reacting 0.85 mol of diphenyl ether-4,4′-dicarboxylic acid with 1.70 mol of 1-hydroxy-1,2,3-benzotriazole .85 mol) and 366.26 g (1.00 mol) of hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane are provided with a thermometer, a stirrer, a raw material inlet, and a dry nitrogen gas inlet tube. The flask was placed in a four-necked separable flask, and 3200 g of N-methyl-2-pyrrolidone was added and dissolved. Thereafter, the mixture was reacted at 75 ° C. for 16 hours using an oil bath. Next, 51.64 g (0.30 mol) of 4-ethynylphthalic anhydride dissolved in 150 g of N-methyl-2-pyrrolidone was added, and the mixture was further stirred for 3 hours to complete the reaction. After filtering the reaction mixture, the reaction mixture was poured into a solution of water / isopropanol = 3/1 (volume ratio), the precipitate was collected by filtration, washed thoroughly with water, dried under vacuum, and the number average molecular weight was 10700. Thus, a polybenzoxazole precursor resin was obtained as the alkali-soluble resin (A-1) having a blending amount shown in Table 1.
上記で合成したアルカリ可溶性樹脂(A−1)10g、感光剤(Q−1)1.5gをN−メチル−2−ピロリドン1.5gとγ−ブチロラクトン13.5gの混合溶媒に溶解した後、0.2μmのテフロン(登録商標)フィルタ−で濾過、ポリプロピレン製容器に受け、感光性樹脂組成物を得た。得られた感光性樹脂組成物について、評価を行い、その結果を表1に示した。 After dissolving 10 g of the alkali-soluble resin (A-1) synthesized above and 1.5 g of the photosensitizer (Q-1) in a mixed solvent of 1.5 g of N-methyl-2-pyrrolidone and 13.5 g of γ-butyrolactone, The mixture was filtered through a 0.2 μm Teflon (registered trademark) filter and received in a polypropylene container to obtain a photosensitive resin composition. The obtained photosensitive resin composition was evaluated, and the results are shown in Table 1.
(加工性評価)
得られた感光性樹脂組成物をシリコンウェハー上にスピンコーターを用いて塗布した後、ホットプレ−トにて120℃で4分プリベークし、膜厚約13μmの塗膜を得た。この塗膜に凸版印刷株式会社製マスク(テストチャ−トNo.1:幅0.88〜50μmの残しパターン及び抜きパターンが描かれている)を通して、i線ステッパ−(株式会社ニコン製・NSR−4425i)を用いて、露光量を変化させて照射した。
次に現像液として2.38%のテトラメチルアンモニウムヒドロキシド水溶液を用い、プリベーク後の膜厚と現像後の膜厚の差が2.0μmになるように現像時間を調節して2回パドル現像を行うことによって露光部を溶解除去した後、純水で10秒間リンスした。その後、露光部を観察し、感度と解像度の確認と、スカムの発生の有無を調べた。
(Processability evaluation)
The obtained photosensitive resin composition was applied onto a silicon wafer using a spin coater and then prebaked on a hot plate at 120 ° C. for 4 minutes to obtain a coating film having a thickness of about 13 μm. Through this coating film, a mask made by Toppan Printing Co., Ltd. (test chart No. 1: a remaining pattern of 0.88 to 50 μm in width and a removal pattern is drawn) is passed through an i-line stepper (Nikon Corporation NSR- 4425i) was used for irradiation with varying exposure.
Next, using a 2.38% tetramethylammonium hydroxide aqueous solution as the developer, the development time is adjusted so that the difference between the film thickness after pre-baking and the film thickness after development is 2.0 μm, and paddle development is performed twice. Then, the exposed portion was dissolved and removed, and then rinsed with pure water for 10 seconds. Thereafter, the exposed portion was observed to check sensitivity and resolution, and to check for the occurrence of scum.
(保存性安定性評価)
(i)室温で2ヵ月放置した場合
得られた感光性樹脂組成物が入ったポリプロピレン容器を室温のイエロール−ムに2カ月放置した。その後、この感光性樹脂組成物をシリコンウェハー上にスピンコーターを用いて2枚塗布した後、ホットプレ−トにて120℃で4分プリベークし、膜厚約10μmの塗膜を得た。プリベーク後得られた塗膜の外観を金属顕微鏡で観察し、結晶物の有無を調べた。
次に、もう一枚の塗膜付きシリコンウェハーを、2.38%のテトラメチルアンモニウムヒドロキシド水溶液を用い、プリベーク後の膜厚と現像後の膜厚の差が約2μmになるように現像時間を調節して2回パドル現像を行った。現像後の塗膜の外観を金属顕微鏡で観察し、結晶物の有無を調べた。
(ii)冷凍で1週間保存した場合
さらに、ポリスチレン製コンテナに、ドライアイスと、ドライアイスが直接接するように上記感光性樹脂組成物が入ったポリプロピレン容器を配置し、密閉した上で−20℃の冷凍庫に1週間放置した。その後室温まで解凍し、上記同様にこの感光性樹脂組成物をシリコンウェハー上にスピンコーターを用いて2枚塗布し、プリベーク後と現像後の塗膜の外観を観察し、結晶物の有無を調べた。
(Evaluation of storage stability)
(I) When left at room temperature for 2 months The polypropylene container containing the obtained photosensitive resin composition was left in a yellow room at room temperature for 2 months. Thereafter, two sheets of this photosensitive resin composition were applied on a silicon wafer using a spin coater and then prebaked at 120 ° C. for 4 minutes on a hot plate to obtain a coating film having a thickness of about 10 μm. The appearance of the coating film obtained after prebaking was observed with a metallographic microscope, and the presence or absence of a crystalline substance was examined.
Next, another silicon wafer with a coating film was developed using a 2.38% tetramethylammonium hydroxide aqueous solution so that the difference between the film thickness after pre-baking and the film thickness after development was about 2 μm. And paddle development was performed twice. The appearance of the coated film after development was observed with a metal microscope, and the presence or absence of a crystal was examined.
(Ii) When stored for one week in a frozen state Further, a polypropylene container containing the photosensitive resin composition is placed in a polystyrene container so that the dry ice and the dry ice are in direct contact with each other. Left in a freezer for 1 week. Then, thaw to room temperature, apply the photosensitive resin composition on a silicon wafer using a spin coater in the same way as above, observe the appearance of the coating film after pre-baking and development, and check for the presence of crystals. It was.
(実施例4)
感光剤(Q−2)を以下のようにして合成した。
実施例2で得られた、標題化合物(I)12.46g(0.020モル)と、1,2−ナフトキノン−2−ジアジド−4−スルホニルクロライド17.20g(0.064モル)と、アセトン170gとを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れて撹拌、溶解させた。次に、反応溶液の温度が35℃以上にならないようウォーターバスでフラスコを冷やしながら、トリエチルアミン7.12g(0.070モル)とアセトン6.0gの混合溶液を、ゆっくり滴下した。そのまま室温で3時間反応させた後、酢酸1.00g(0.016モル)を添加し、更に30分反応させた。反応混合物を濾過した後、濾液を水/酢酸(990ml/10ml)の混合溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、α,α,α',α'−テトラキス(3−メチル−4−ヒドロキシフェニル)−4,4'−ジメチルジフェニルエーテルの水酸基の80%が1,2−ナフトキノン−2−ジアジド−4−スルホン酸のエステルで置換された感光剤(Q−2)23.4g(収率89.1%)を得た。
Example 4
Photosensitive agent (Q-2) was synthesized as follows.
12.46 g (0.020 mol) of the title compound (I) obtained in Example 2, 17.20 g (0.064 mol) of 1,2-naphthoquinone-2-diazide-4-sulfonyl chloride and acetone 170 g was put into a four-necked separable flask equipped with a thermometer, a stirrer, a raw material inlet, and a dry nitrogen gas inlet tube, and stirred and dissolved. Next, a mixed solution of 7.12 g (0.070 mol) of triethylamine and 6.0 g of acetone was slowly added dropwise while cooling the flask with a water bath so that the temperature of the reaction solution did not exceed 35 ° C. After reacting for 3 hours at room temperature, 1.00 g (0.016 mol) of acetic acid was added, and the reaction was further continued for 30 minutes. After filtering the reaction mixture, the filtrate was put into a mixed solution of water / acetic acid (990 ml / 10 ml), the precipitate was collected by filtration, washed thoroughly with water, dried under vacuum, and α, α, α ′, α Photosensitizer in which 80% of hydroxyl groups of '-tetrakis (3-methyl-4-hydroxyphenyl) -4,4'-dimethyldiphenyl ether are substituted with an ester of 1,2-naphthoquinone-2-diazido-4-sulfonic acid ( Q-2) 23.4 g (yield 89.1%) was obtained.
得られた感光剤(Q−2)をHPLCで分析したところ、ピーク面積比よりテトラエステル体が52.8%、トリエステル体が24.5%、ジエステル体が15.6%の混合物であることが分かった。 When the obtained photosensitizer (Q-2) was analyzed by HPLC, it was a mixture of a tetraester form of 52.8%, a triester form of 24.5%, and a diester form of 15.6% from the peak area ratio. I understood that.
1H−NMR(DMSO−d6,δ):2.02(s,5H),2.10(s,15H),5.47(s,2H),6.65(s,2H),6.78〜6.90(m,18H),7.01〜7.05(m,12H),7.64〜7.69(m,6H),7.87〜7.91(m,6H),8.25〜8.30(m,10H),8.47(s,4H) 1H-NMR (DMSO-d6, δ): 2.02 (s, 5H), 2.10 (s, 15H), 5.47 (s, 2H), 6.65 (s, 2H), 6.78 -6.90 (m, 18H), 7.01-7.05 (m, 12H), 7.64-7.69 (m, 6H), 7.87-7.91 (m, 6H), 8 .25 to 8.30 (m, 10H), 8.47 (s, 4H)
実施例3の感光性樹脂組成物において、感光剤(Q−1)の替わりに感光剤(Q−2)を用いた他は、実施例3と同様に感光性樹脂組成物を作成し、実施例3と同様に評価を行った。その結果を、表1に示した。 In the photosensitive resin composition of Example 3, a photosensitive resin composition was prepared in the same manner as in Example 3 except that the photosensitive agent (Q-2) was used instead of the photosensitive agent (Q-1). Evaluation was performed in the same manner as in Example 3. The results are shown in Table 1.
(実施例5)
アルカリ可溶性樹脂(A−2)を以下のようにして合成した。
3,3'−ジアミノジフェニルメタン29.74g(0.15モル)とN−メチル−2−ピロリドン300gを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ溶解させた。4,4'−オキシジフタル酸無水物40.02g(0.13モル)を添加し、室温で1時間反応させた後、オイルバスを用いて65℃で2時間反応させた。次にヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン311.32g(0.85モル)、ジフェニルエーテル−4,4'−ジカルボン酸0.73モルと1−ヒドロキシ−1,2,3−ベンゾトリアゾール1.46モルとを反応させて得られたジカルボン酸誘導体(活性エステル)359.99g(0.73モル)をN−メチル−2−ピロリドン2600gと共に添加し、75℃で16時間反応させた。次に、N−メチル−2−ピロリドン150gに溶解させた4−エチニルフタル酸無水物48.20g(0.28モル)を加え、更に3時間攪拌して反応を終了した。反応混合物を濾過した後、反応混合物を水/イソプロパノール=3/1(体積比)の溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、数平均分子量が8600で、表1で示される配合量のアルカリ可溶性樹脂(A−2)として、ポリベンゾオキサゾール前駆体樹脂を得た。
(Example 5)
Alkali-soluble resin (A-2) was synthesized as follows.
A 4-neck separable flask equipped with 29.74 g (0.15 mol) of 3,3′-diaminodiphenylmethane and 300 g of N-methyl-2-pyrrolidone equipped with a thermometer, a stirrer, a raw material inlet, and a dry nitrogen gas inlet tube And dissolved. After adding 40.02 g (0.13 mol) of 4,4′-oxydiphthalic anhydride and reacting at room temperature for 1 hour, it was reacted at 65 ° C. for 2 hours using an oil bath. Next, 311.32 g (0.85 mol) of hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane, 0.73 mol of diphenyl ether-4,4′-dicarboxylic acid and 1-hydroxy-1 , 2,3-benzotriazole 1.46 mol of a dicarboxylic acid derivative (active ester) obtained by reaction with 35.99 g (0.73 mol) was added together with 2600 g of N-methyl-2-pyrrolidone at 75 ° C. For 16 hours. Next, 48.20 g (0.28 mol) of 4-ethynylphthalic anhydride dissolved in 150 g of N-methyl-2-pyrrolidone was added, and the mixture was further stirred for 3 hours to complete the reaction. After filtering the reaction mixture, the reaction mixture was poured into a solution of water / isopropanol = 3/1 (volume ratio), the precipitate was collected by filtration, washed thoroughly with water, and then dried under vacuum. The number average molecular weight was 8600. Thus, a polybenzoxazole precursor resin was obtained as the alkali-soluble resin (A-2) having the blending amount shown in Table 1.
実施例3の感光性樹脂組成物において、アルカリ可溶性樹脂(A−1)の替わりにアルカリ可溶性樹脂(A−2)を用い、感光剤(Q−1)1.5gの替わりに感光剤(Q−2)1.8gを用い、N−メチル−2−ピロリドンとγ−ブチロラクトンの混合溶剤の替わりにγ−ブチロラクトン15gを用いた他は、実施例3と同様に感光性樹脂組成物を作成し、実施例3と同様に評価を行った。その結果を、表1に示した。 In the photosensitive resin composition of Example 3, an alkali-soluble resin (A-2) was used instead of the alkali-soluble resin (A-1), and a photosensitive agent (Q-1) was used instead of 1.5 g of the photosensitive agent (Q-1). -2) A photosensitive resin composition was prepared in the same manner as in Example 3 except that 1.8 g was used and 15 g of γ-butyrolactone was used instead of the mixed solvent of N-methyl-2-pyrrolidone and γ-butyrolactone. Evaluation was performed in the same manner as in Example 3. The results are shown in Table 1.
(実施例6)
アルカリ可溶性樹脂(A−3)を以下のようにして合成した。
イソフタル酸0.34モルとジフェニルエーテル−4,4'−ジカルボン酸0.50モルと1−ヒドロキシ−1,2,3−ベンゾトリアゾール1.68モルとを反応させて得られたジカルボン酸誘導体(活性エステル)382.61g(0.84モル)と、ビス(3−アミノ−4−ヒドロキシ−2,5−ジメチルフェニル)メタン85.91g(0.30モル)と、ビス(3−アミノ−4−ヒドロキシフェニル)メタン69.08g(0.30モル)と、ヘキサフルオロ−2,2−ビス(3−アミノ−4−ヒドロキシフェニル)プロパン146.50g(0.40モル)を温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れ、N−メチル−2−ピロリドン2000gを加えて溶解させた。その後オイルバスを用いて75℃にて16時間反応させた。次に、N−メチル−2−ピロリドン200gに溶解させた4−エチニルフタル酸無水物55.08g(0.32モル)を加え、更に3時間攪拌して反応を終了した。反応混合物を濾過した後、反応混合物を水/イソプロパノール=3/1(体積比)の溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、数平均分子量が9800で、表1で示される配合量のアルカリ可溶性樹脂(A−3)として、ポリベンゾオキサゾール前駆体樹脂を得た。
(Example 6)
An alkali-soluble resin (A-3) was synthesized as follows.
A dicarboxylic acid derivative (activity) obtained by reacting 0.34 mol of isophthalic acid, 0.50 mol of diphenyl ether-4,4′-dicarboxylic acid and 1.68 mol of 1-hydroxy-1,2,3-benzotriazole Ester) 382.61 g (0.84 mol), bis (3-amino-4-hydroxy-2,5-dimethylphenyl) methane 85.91 g (0.30 mol), bis (3-amino-4- Hydroxyphenyl) methane 69.08 g (0.30 mol) and hexafluoro-2,2-bis (3-amino-4-hydroxyphenyl) propane 146.50 g (0.40 mol) were thermometer, stirrer and raw material. Into a four-necked separable flask equipped with an inlet and a dry nitrogen gas inlet tube, 2000 g of N-methyl-2-pyrrolidone was added and dissolved. Thereafter, the mixture was reacted at 75 ° C. for 16 hours using an oil bath. Next, 55.08 g (0.32 mol) of 4-ethynylphthalic anhydride dissolved in 200 g of N-methyl-2-pyrrolidone was added and further stirred for 3 hours to complete the reaction. After filtering the reaction mixture, the reaction mixture was poured into a solution of water / isopropanol = 3/1 (volume ratio), the precipitate was collected by filtration, washed thoroughly with water, dried under vacuum, and the number average molecular weight was 9800. Thus, a polybenzoxazole precursor resin was obtained as the alkali-soluble resin (A-3) having the blending amount shown in Table 1.
実施例3の感光性樹脂組成物において、アルカリ可溶性樹脂(A−1)の替わりにアルカリ可溶性樹脂(A−3)を用い、感光剤(Q−1)の替わりに感光剤(Q−2)を用いて更に添加量を1.6gに変更した他は、実施例3と同様に感光性樹脂組成物を作成し、実施例3と同様に評価を行った。その結果を、表1に示した。 In the photosensitive resin composition of Example 3, an alkali-soluble resin (A-3) was used instead of the alkali-soluble resin (A-1), and a photosensitive agent (Q-2) was used instead of the photosensitive agent (Q-1). A photosensitive resin composition was prepared in the same manner as in Example 3 except that the addition amount was further changed to 1.6 g using, and evaluated in the same manner as in Example 3. The results are shown in Table 1.
(比較例1)
感光剤(Q−3)を以下のようにして合成した。
4,4',4''−トリヒドロキシフェニルメタン5.85g(0.020モル)と1,2−ナフトキノン−2−ジアジド−4−スルホニルクロライド12.90g(0.024モル)とアセトン106gとを温度計、攪拌機、原料投入口、乾燥窒素ガス導入管を備えた4つ口のセパラブルフラスコに入れて撹拌、溶解させた。次に反応溶液の温度が35℃以上にならないようウォーターバスでフラスコを冷やしながら、トリエチルアミン5.34g(0.053モル)とアセトン3.0gの混合溶液を、ゆっくり滴下した。そのまま室温で3時間反応させた後、酢酸0.72g(0.012モル)を添加し、更に30分反応させた。反応混合物を濾過した後、濾液を水/酢酸(600ml/6ml)の混合溶液に投入、沈殿物を濾集し水で充分洗浄した後、真空下で乾燥し、4,4',4''−トリヒドロキシフェニルメタンの水酸基の80%が1,2−ナフトキノン−2−ジアジド−4−スルホン酸のエステルで置換された感光剤(Q−3)14.5g(収率89.5%)を得た。
(Comparative Example 1)
Photosensitive agent (Q-3) was synthesized as follows.
4,4 ′, 4 ″ -trihydroxyphenylmethane 5.85 g (0.020 mol), 1,2-naphthoquinone-2-diazide-4-sulfonyl chloride 12.90 g (0.024 mol) and acetone 106 g Was stirred and dissolved in a four-necked separable flask equipped with a thermometer, a stirrer, a raw material inlet, and a dry nitrogen gas inlet tube. Next, a mixed solution of 5.34 g (0.053 mol) of triethylamine and 3.0 g of acetone was slowly added dropwise while cooling the flask with a water bath so that the temperature of the reaction solution did not exceed 35 ° C. After reacting for 3 hours at room temperature, 0.72 g (0.012 mol) of acetic acid was added, and the reaction was further continued for 30 minutes. After filtering the reaction mixture, the filtrate was put into a mixed solution of water / acetic acid (600 ml / 6 ml), the precipitate was collected by filtration, washed thoroughly with water, dried under vacuum, and 4,4 ′, 4 ″. -14.5 g (yield: 89.5%) of a photosensitizer (Q-3) in which 80% of the hydroxyl groups of trihydroxyphenylmethane were substituted with 1,2-naphthoquinone-2-diazide-4-sulfonic acid ester Obtained.
得られた感光剤(Q−3)をHPLCで分析したところ、ピーク面積比よりトリエステル体が59.2%、ジエステル体が22.5%の混合物であることが分かった。 When the obtained photosensitizer (Q-3) was analyzed by HPLC, it was found from the peak area ratio that the triester form was a mixture of 59.2% and the diester form was 22.5%.
実施例3の感光性樹脂組成物において、感光剤(Q−1)の替わりに感光剤(Q−3)を用いた他は、実施例3と同様に感光性樹脂組成物を作成し、実施例3と同様に評価を行った。その結果を、表1に示した。 In the photosensitive resin composition of Example 3, a photosensitive resin composition was prepared in the same manner as in Example 3 except that the photosensitive agent (Q-3) was used instead of the photosensitive agent (Q-1). Evaluation was performed in the same manner as in Example 3. The results are shown in Table 1.
(比較例2)
実施例5の感光性樹脂組成物において、感光剤(Q−2)の替わりに感光剤(Q−3)を用いた他は、実施例5と同様に感光性樹脂組成物を作成し、実施例5と同様に評価を行った。その結果を、表1に示した。
(Comparative Example 2)
In the photosensitive resin composition of Example 5, a photosensitive resin composition was prepared in the same manner as in Example 5 except that the photosensitive agent (Q-3) was used instead of the photosensitive agent (Q-2). Evaluation was performed in the same manner as in Example 5. The results are shown in Table 1.
(比較例3)
実施例6における感光性樹脂組成物の作製において、感光剤(Q−2)の替わりに感光剤(Q−3)を用いた他は、実施例6と同様に感光性樹脂組成物を作成し、実施例6と同様に評価を行った。その結果を、表1に示した。
(Comparative Example 3)
In the production of the photosensitive resin composition in Example 6, a photosensitive resin composition was prepared in the same manner as in Example 6 except that the photosensitive agent (Q-3) was used instead of the photosensitive agent (Q-2). Evaluation was performed in the same manner as in Example 6. The results are shown in Table 1.
なお、表中の「問題無し」とは結晶物が発生しなかったことを示す。 In the table, “no problem” means that no crystal was generated.
表1に示すように、実施例3〜6は、10μmを超える厚膜条件下でも非常に感度が優れていることが分かり、半導体の生産に差し支えない十分な感度と解像度を有しているのが分かった。
以下、参考形態の例を付記する。
1.一般式(1)で表されるテトラキスフェノール化合物。
2.一般式(1)中のArが、下記一般式(2)で示される基であることを特徴とする1.記載のテトラキスフェノール化合物。
3.1.または2.に記載のテトラキスフェノール化合物と、1,2−ナフトキノンジアジド−4−スルホン酸および1,2−ナフトキノンジアジド−5−スルホン酸のエステルの少なくとも一方と、で構成されることを特徴とする感光剤。
4.前記感光剤が、下記一般式(3)で表されることを特徴とする3.に記載の感光剤。
6.前記アルカリ可溶性樹脂が、ベンゾオキサゾール前駆体構造およびイミド前駆体構造の少なくとも一方を有することを特徴とする5.に記載の感光性樹脂組成物。
7.5.または6.に記載の感光性樹脂組成物の硬化物で構成されていることを特徴とする硬化膜。
8.7.に記載の硬化膜で構成されていることを特徴とする保護膜。
9.7.に記載の硬化膜で構成されていることを特徴とする絶縁膜。
10.7.に記載の硬化膜を有していることを特徴とする半導体装置。
11.7.に記載の硬化膜を有していることを特徴とする表示体装置。
As shown in Table 1, it can be seen that Examples 3 to 6 are extremely excellent in sensitivity even under thick film conditions exceeding 10 μm, and have sufficient sensitivity and resolution that may interfere with semiconductor production. I understood.
Hereinafter, examples of the reference form will be added.
1. A tetrakisphenol compound represented by the general formula (1).
2. 1. Ar in the general formula (1) is a group represented by the following general formula (2) The tetrakisphenol compound described.
3.1. Or 2. And a tetrakisphenol compound described in 1) and at least one of esters of 1,2-naphthoquinonediazide-4-sulfonic acid and 1,2-naphthoquinonediazide-5-sulfonic acid.
4). 2. The photosensitive agent is represented by the following general formula (3). The photosensitive agent according to 1.
6). 4. The alkali-soluble resin has at least one of a benzoxazole precursor structure and an imide precursor structure. The photosensitive resin composition as described in 2.
7.5. Or 6. A cured film comprising the cured product of the photosensitive resin composition described in 1.
8.7. A protective film comprising the cured film described in 1.
9.7. An insulating film comprising the cured film described in 1.
10.7. A semiconductor device comprising the cured film described in 1.
11.7. A display device comprising the cured film described in 1.
Claims (9)
一般式(1)中のArが、下記一般式(2)で示される基であることを特徴とするテトラキスフェノール化合物。
A tetrakisphenol compound, wherein Ar in the general formula (1) is a group represented by the following general formula (2) .
当該感光剤が、下記一般式(3)で表されることを特徴とする感光剤。
The said photosensitive agent is represented by following General formula (3), The photosensitive agent characterized by the above-mentioned.
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JPH02185515A (en) * | 1989-01-12 | 1990-07-19 | Dainippon Ink & Chem Inc | Epoxy resin and epoxy resin composition |
JPH05249665A (en) * | 1992-03-03 | 1993-09-28 | Nippon Kayaku Co Ltd | Photosensitive agent and positive type photoresist composition containing the same |
JPH08310986A (en) * | 1995-05-17 | 1996-11-26 | Nippon Kayaku Co Ltd | Polyphenolic compound, epoxy resin, epoxy resin composition and cured product thereof |
JP4221819B2 (en) * | 1999-06-01 | 2009-02-12 | 東レ株式会社 | Photosensitive resin precursor composition |
JP5486201B2 (en) * | 2009-02-25 | 2014-05-07 | 旭化成イーマテリアルズ株式会社 | Photosensitive resin composition |
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2011
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