JP5694697B2 - Cooling system - Google Patents

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JP5694697B2
JP5694697B2 JP2010161384A JP2010161384A JP5694697B2 JP 5694697 B2 JP5694697 B2 JP 5694697B2 JP 2010161384 A JP2010161384 A JP 2010161384A JP 2010161384 A JP2010161384 A JP 2010161384A JP 5694697 B2 JP5694697 B2 JP 5694697B2
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cooling coil
cooling
heater
defrost
air
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JP2012021740A (en
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宗和 小田垣
宗和 小田垣
邦夫 大川
邦夫 大川
達也 薄
達也 薄
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Fujikoki Corp
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本発明は、魚、肉等を貯蔵する大型の冷却貯蔵庫に用いられる冷却装置に関し、より詳しくは、デフロスト用のヒータにデフロスト水が接することによって生じる不具合の解消を図った冷却装置に関する。   The present invention relates to a cooling device used in a large cooling storage for storing fish, meat, and the like, and more particularly, to a cooling device that solves a problem caused by defrost water coming into contact with a defrost heater.

図5は従来の冷却装置の一例を示す断面図である。この冷却装置は、貯蔵庫本体101の天井部に設けられた冷却室102内に冷却コイル103(蒸発器)とファン104が収容されており、ファン104を駆動することにより、吸込口105から吸入された庫内空気が冷却コイル103を通過して冷気が生成され、これが吹出口106から庫内に吹き出されるとともに、図示しないサーモスタットによって検知された庫内温度に基づいてファン104の駆動・停止が交互に繰り返されることで、庫内がほぼ設定された温度に冷却される。   FIG. 5 is a cross-sectional view showing an example of a conventional cooling device. In this cooling device, a cooling coil 103 (evaporator) and a fan 104 are accommodated in a cooling chamber 102 provided in a ceiling portion of the storage body 101, and the fan 104 is driven to be sucked from a suction port 105. The inside air passes through the cooling coil 103 to generate cold air, which is blown into the compartment from the air outlet 106, and the fan 104 is driven and stopped based on the inside temperature detected by a thermostat (not shown). By being repeated alternately, the interior is cooled to a substantially set temperature.

一方、冷却コイル103の冷却能力を維持するために適宜冷却コイル103のデフロストが行われる。具体的には冷却コイル103内に上下方向に間隔をおいて配設された複数のヒータ107に通電して発熱させることでデフロストし、これによって生じたデフロスト水Wはドレンパン108に滴下して排水口109から外部に排出される。   On the other hand, in order to maintain the cooling capacity of the cooling coil 103, the cooling coil 103 is appropriately defrosted. Specifically, defrosting is performed by energizing a plurality of heaters 107 disposed in the cooling coil 103 at intervals in the vertical direction to generate heat, and the defrost water W generated thereby is dropped onto the drain pan 108 and drained. It is discharged from the mouth 109 to the outside.

特開2003−148857号公報JP 2003-148857 A

上記従来の冷却装置においては、冷却コイル103内部の上方に配設されたヒータ107で生じたデフロスト水Wが下方に配設されたヒータ107に接して蒸発し、これによって生じた高温の蒸気が庫内に吹き出されて庫内に着霜するという問題があった。   In the conventional cooling device, the defrost water W generated by the heater 107 disposed above the cooling coil 103 evaporates in contact with the heater 107 disposed below, and the high-temperature steam generated thereby is evaporated. There was a problem that it was blown into the chamber and frosted in the chamber.

本発明は、上記従来の冷却装置における問題点に鑑みてなされたものであって、デフロスト用のヒータにデフロスト水が接することによって生じる不具合の解消を図った冷却装置を提供することを目的とする。   The present invention has been made in view of the problems in the above-described conventional cooling device, and an object of the present invention is to provide a cooling device that solves a problem caused by defrost water coming into contact with a defrost heater. .

上記目的を達成するため、本発明は、冷却貯蔵庫内に設置され、吸込口から吸入した庫内空気を冷却コイルで冷却し、生成された冷気を吹出口から庫内に吹き出させるとともに、前記冷却コイル内に上下方向に間隔をおいて配設された複数のヒータで前記冷却コイルをデフロストするようにした冷却装置であって、前記冷却コイルの内部を上下方向に積層された複数の分割領域に区画し、その上面に滴下するデフロスト水を前記冷却コイルの空気吸込面側に向けて案内するとともに前記冷却コイルの空気吸込面側の端縁接触させた状態で流下させる仕切り部材と、前記各分割領域毎にそれぞれの領域内の温度に基づいてデフロストを実行する制御装置とを設けたことを特徴とする。 In order to achieve the above object, the present invention is installed in a cooling storage room, cools the air in the room sucked from the suction port with a cooling coil, and blows out the generated cold air from the outlet into the room. A cooling device in which the cooling coil is defrosted by a plurality of heaters arranged at intervals in the vertical direction in the coil, and the inside of the cooling coil is divided into a plurality of divided regions stacked in the vertical direction. A partition member that divides and guides the defrosted water dripped on the upper surface thereof toward the air suction surface side of the cooling coil and flows down in a state of being in contact with an edge of the cooling coil on the air suction surface side; Each of the divided areas is provided with a control device that executes defrosting based on the temperature in each area.

本発明によれば、ヒータで生じたデフロスト水がその下方に配設された仕切部材の上面に滴下するので、当該仕切部材の下方に配設されたヒータに接触して蒸気が発生するのを防ぐことができる。また、ヒータで発する熱が、その上方に配設された仕切部材よりも上方へ逃げなくなるため、デフロスト効率が向上し、従来よりも低温のヒータを採用することができるので、消費電力が低減するとともに、デフロスト水がヒータに接しても蒸気が発生しにくくなる。よって、庫内への着霜量を低減することができる。   According to the present invention, the defrost water generated by the heater drops on the upper surface of the partition member disposed below the heater, so that steam is generated in contact with the heater disposed below the partition member. Can be prevented. In addition, since the heat generated by the heater does not escape upward from the partition member disposed above, the defrost efficiency is improved, and a heater having a temperature lower than that of the conventional one can be adopted, thereby reducing power consumption. At the same time, even if the defrost water contacts the heater, it is difficult for steam to be generated. Therefore, the amount of frost formation in a store | warehouse | chamber can be reduced.

また、仕切部材が、その上面に滴下するデフロスト水を冷却コイルの空気吸込面側に向けて案内するとともに冷却コイルの空気吸込面側の端縁接触させた状態で流下させるように構成したため、デフロスト水が冷却コイルの空気吸込面側に付着した霜を融解させる二次デフロスト効果を奏し、デフロスト時間を短縮することができる。 In addition, because the partition member is configured to guide the defrost water dripping on the upper surface thereof toward the air suction surface side of the cooling coil and to flow down in a state of being in contact with the edge on the air suction surface side of the cooling coil , The defrosting water has a secondary defrosting effect of melting frost adhering to the air suction surface side of the cooling coil, and the defrosting time can be shortened.

また、各分割領域毎にそれぞれ領域内の温度に基づいてデフロストを実行する制御装置を設けたため、各分割領域の着霜量に応じたデフロストを行うことができ、デフロスト時間の短縮と省エネルギー化を図ることができる。 Also, since provided a control device for executing the defrosting based on the temperature of each divided within each region for each region, Ki out to perform the defrost in accordance with the frost formation amount of each divided area, shortening and energy saving defrost time Can be achieved.

本発明の一実施形態である冷却装置の正面図である。It is a front view of the cooling device which is one embodiment of the present invention. 図1の冷却装置の一部破断左側面図である。It is a partially broken left view of the cooling device of FIG. 図1の冷却装置の冷却コイルの構造を模式的に示す部分断面図である。It is a fragmentary sectional view which shows typically the structure of the cooling coil of the cooling device of FIG. 図1の冷却装置の冷却コイルの構造を模式的に示す部分斜視図である。It is a fragmentary perspective view which shows typically the structure of the cooling coil of the cooling device of FIG. 従来の冷却装置の断面図である。It is sectional drawing of the conventional cooling device.

以下、本発明を実施するための形態について、図面を参照しながら詳細に説明する。図1乃至図4は本発明の一実施形態である冷却装置を示している。当該冷却装置は、肉、魚等を冷蔵するプレハブ貯蔵庫等に設置されるものである。   Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings. 1 to 4 show a cooling device according to an embodiment of the present invention. The said cooling device is installed in the prefabricated storage etc. which refrigerate meat, fish, etc.

図1に示す如く、この冷却装置1は、前面側に一対の吹出口2aを有する横長の筐体2を備えている。図2に示す如く、筐体2の内部背面側には横長の冷却コイル3(蒸発器)が配設されており、この冷却コイル3は、図示しないが、配管を介して圧縮機、凝縮器及び膨張弁等と環状に接続されて冷凍サイクルを構成している。   As shown in FIG. 1, the cooling device 1 includes a horizontally long casing 2 having a pair of air outlets 2a on the front side. As shown in FIG. 2, a horizontally long cooling coil 3 (evaporator) is disposed on the inner back side of the housing 2, and this cooling coil 3 is not shown, but is connected to a compressor and a condenser via a pipe. And it connects with an expansion valve etc. cyclically, and constitutes a refrigerating cycle.

図3に示す如く、冷却コイル3は、上下方向に間隔をおいて千鳥足状に配設された複数の冷媒管4(白い円で示す)と、これら冷媒管4(図3参照)の間において上下方向に間隔をおいて配設された複数のコード状のヒータ5(黒い円で示す)と、図4に示す如く、横方向に間隔をおいて配設されるとともに冷媒管4に接続された複数の放熱フィン6と、上下方向に間隔をおいて平行に配設された一対の仕切部材7とを備えている。   As shown in FIG. 3, the cooling coil 3 is provided between a plurality of refrigerant tubes 4 (shown by white circles) arranged in a staggered pattern at intervals in the vertical direction and these refrigerant tubes 4 (see FIG. 3). A plurality of cord-shaped heaters 5 (shown by black circles) arranged at intervals in the vertical direction, and arranged at intervals in the horizontal direction and connected to the refrigerant pipe 4 as shown in FIG. The plurality of heat dissipating fins 6 and a pair of partition members 7 disposed in parallel in the vertical direction are provided.

仕切部材7は、例えば金属板をプレス加工することにより形成され、その前後両端部が下方に略直角に折曲されている。冷却コイル3は、筐体2の吸込口(図示せず)側に向かって傾倒した状態で設置され、その空気吸込面3aが水平面と成す角度αは87〜88°程度となっており、各仕切部材7の上面は空気吸込面3aに向かって下方に傾斜している。仕切部材7によって、冷却コイル3の内部は上下方向に積層された複数の分割領域R〜Rに区画されている。 The partition member 7 is formed by, for example, pressing a metal plate, and both front and rear end portions thereof are bent downward at a substantially right angle. The cooling coil 3 is installed in a state of being inclined toward the suction port (not shown) side of the housing 2, and the angle α formed by the air suction surface 3a with the horizontal plane is about 87 to 88 °, The upper surface of the partition member 7 is inclined downward toward the air suction surface 3a. By the partition member 7, the inside of the cooling coil 3 is partitioned into a plurality of divided regions R 1 to R 3 that are stacked in the vertical direction.

図2に示す如く、冷却コイル3の下方にはドレンパン8が設置されており、デフロスト運転時に生じた水はドレンパン8に滴下して排水口8aから外部に排出される。   As shown in FIG. 2, a drain pan 8 is installed below the cooling coil 3, and water generated during the defrost operation is dropped onto the drain pan 8 and discharged to the outside from the drain port 8 a.

筐体2の内部前面側には、各吹出口2aにそれぞれ対向するようにファン9が配設されている。また、筐体2の外部前面側には各吹出口2aに対して格子状のカバー10が取り付けられている。   Fans 9 are disposed on the inner front side of the housing 2 so as to face the air outlets 2a. Further, a lattice-like cover 10 is attached to each of the air outlets 2 a on the outer front side of the housing 2.

ファン9を駆動すると、図2に矢印で示す如く、吸込口から筐体2内に吸い込まれる外気が冷却コイル3内を通過し、筐体2の吹出口2aから外部に排気される。外気は冷却コイル3内を通過する際に冷媒管4及びフィン6と熱交換して冷気となる。   When the fan 9 is driven, as indicated by an arrow in FIG. 2, the outside air sucked into the housing 2 from the suction port passes through the cooling coil 3 and is exhausted to the outside from the air outlet 2 a of the housing 2. When the outside air passes through the cooling coil 3, it exchanges heat with the refrigerant tubes 4 and the fins 6 and becomes cold air.

冷却コイル3への着霜量が多くなると冷却効率が落ちるため、適宜ヒータ5に通電してデフロストを行う。この際、最下段の分割領域Rで生じるデフロスト水はドレンパン8に直接滴下するが、最上段の分割領域R及び中段の分割領域Rで生じるデフロスト水は一旦仕切部材7の上面に滴下する。そして、図3、4に示す如く、このデフロスト水Wは仕切部材7の上面に沿って空気吸込面3a側へ流れ、仕切部材7の後端側から下方へ流れ落ち、空気吸込面3aに沿って流下してドレンパン8に滴下する。 When the amount of frost on the cooling coil 3 increases, the cooling efficiency decreases, and thus the heater 5 is energized as appropriate to perform defrosting. At this time, the defrost water generated in the lowermost divided region R 3 is directly dropped onto the drain pan 8, but the defrost water generated in the uppermost divided region R 1 and the middle divided region R 2 is once dropped on the upper surface of the partition member 7. To do. As shown in FIGS. 3 and 4, the defrost water W flows along the upper surface of the partition member 7 toward the air suction surface 3a, flows downward from the rear end side of the partition member 7, and flows along the air suction surface 3a. It flows down and is dropped on the drain pan 8.

このように、分割領域R、Rで生じるデフロスト水は、その下方の分割領域の内部に滴下することがないため、デフロスト水がヒータ5に接触することによる蒸気の発生量を低減することができ、庫内への着霜量を低減することができる。 As described above, since the defrost water generated in the divided regions R 1 and R 2 is not dripped into the lower divided region, the amount of steam generated when the defrost water contacts the heater 5 is reduced. It is possible to reduce the amount of frost on the inside.

また、各ヒータ5で生じる熱は、その上方に位置する仕切部材7よりも上方へ逃げないため、従来よりもデフロスト効率が向上し、ヒータ5の表面温度を低くすることができる。従来はワット密度1.0W/cmでヒータを選定しており、ヒータ表面温度が300℃以上に達していたが、本発明ではワット密度を0.1〜0.2W/cm程度にすることができ、ヒータ表面温度は60〜100℃程度となる。 Further, since the heat generated in each heater 5 does not escape upward from the partition member 7 positioned above, the defrost efficiency is improved as compared with the conventional case, and the surface temperature of the heater 5 can be lowered. Conventionally, a heater is selected with a watt density of 1.0 W / cm 2 , and the heater surface temperature has reached 300 ° C. or higher. In the present invention, the watt density is set to about 0.1 to 0.2 W / cm 2 . The heater surface temperature is about 60 to 100 ° C.

従来はヒータの表面温度が高かったため、デフロストに不要な熱が大量に庫内に放出されていたが、本発明ではヒータ5の表面温度をデフロストに必要な最低温度に設定することができるので、消費電力が低減するとともにヒータ5が長寿命化する。また、デフロスト水がヒータ5に接しても蒸発しにくいため、着霜が生じにくい。   Conventionally, since the surface temperature of the heater was high, a large amount of heat unnecessary for the defrost was released into the cabinet, but in the present invention, the surface temperature of the heater 5 can be set to the minimum temperature necessary for the defrost. The power consumption is reduced and the heater 5 has a longer life. Moreover, since defrost water is hard to evaporate even if it contacts the heater 5, it is hard to produce frost.

また、ワット密度を落とすことで、ヒータ5の本数を増やして冷却コイル3全体に万遍なく熱を行き渡らせることができるので、効率のよいデフロストが可能となる。なお、ヒータ5の本数が増えても各ヒータ5の消費電力は小さいので、ランニングコストも考慮すると、従来に比べてコストを低減することができる。   Further, by reducing the watt density, it is possible to increase the number of heaters 5 and spread the heat uniformly over the entire cooling coil 3, so that efficient defrosting is possible. Note that even if the number of heaters 5 increases, the power consumption of each heater 5 is small. Therefore, considering the running cost, the cost can be reduced compared to the conventional case.

なお、ヒータ5は、複数本のヒータを直列に繋いで形成する(例えば200Vのヒータの場合、3本の67Vのヒータを直列に繋ぐ)ことにより、リード線のシンプル化が図られ、端子台への結線作業に要する時間を短縮することができる。   The heater 5 is formed by connecting a plurality of heaters in series (for example, in the case of a 200V heater, connecting three 67V heaters in series), the lead wire can be simplified, and the terminal block The time required for the connection work can be shortened.

また、本実施形態では、図2に示す如く、各分割領域R1〜R3にそれぞれ分割領域内の温度に基づいてヒータ5をON/OFFしてデフロストを実行するサーモスタット11を設けている。この場合、各分割領域R1〜R3の着霜量に応じたデフロストを行うことができるため、デフロスト時間の短縮と省エネルギー化を図ることができる。 Further, in the present embodiment, as shown in FIG. 2, the thermostat 11 to perform defrosting and ON / OFF of the heater 5 based on the temperature of each divided region in each divided region R1~R3 provided. In this case, since defrosting can be performed according to the amount of frost formation in each of the divided regions R1 to R3, the defrosting time can be shortened and energy can be saved.

さらに、本実施形態では、図3に示す如く、分割領域R、Rで生じるデフロスト水が冷却コイル3の空気吸込面3aに沿って流下する際に空気吸込面3a側に付着した霜Fを融解させる二次デフロスト効果を奏する。冷却コイル3では空気吸込面3aに最も着霜しやすいため、デフロスト時間を短縮する点において極めて有効である。 Furthermore, in this embodiment, as shown in FIG. 3, when the defrost water generated in the divided regions R 1 and R 2 flows down along the air suction surface 3a of the cooling coil 3, the frost F attached to the air suction surface 3a side. The secondary defrosting effect is melted. The cooling coil 3 is most effective in reducing the defrost time because it is most likely to form frost on the air suction surface 3a.

なお、上記の実施形態においては、仕切部材7を2枚としているが、仕切部材7の枚数は特に限定されるものではない。   In the above embodiment, the number of partition members 7 is two, but the number of partition members 7 is not particularly limited.

その他にも、本発明の要旨を逸脱しない範囲で上記の実施形態に種々の改変を施すことができる。   In addition, various modifications can be made to the above-described embodiment without departing from the gist of the present invention.

1 冷却装置
3 冷却コイル
5 ヒータ
7 仕切部材
11 サーモスタット(制御装置)
〜R分割領域
DESCRIPTION OF SYMBOLS 1 Cooling device 3 Cooling coil 5 Heater 7 Partition member 11 Thermostat (control device)
R 1 to R 3 divided area

Claims (1)

冷却貯蔵庫内に設置され、吸込口から吸入した庫内空気を冷却コイルで冷却し、生成された冷気を吹出口から庫内に吹き出させるとともに、前記冷却コイル内に上下方向に間隔をおいて配設された複数のヒータで前記冷却コイルをデフロストするようにした冷却装置であって、
前記冷却コイルの内部を上下方向に積層された複数の分割領域に区画し、その上面に滴下するデフロスト水を前記冷却コイルの空気吸込面側に向けて案内するとともに前記冷却コイルの空気吸込面側の端縁接触させた状態で流下させる仕切り部材と、
前記各分割領域毎にそれぞれの領域内の温度に基づいてデフロストを実行する制御装置とを設けたことを特徴とする冷却装置。
It is installed in the cooling storage room, the inside air sucked from the suction port is cooled by the cooling coil, and the generated cold air is blown out from the outlet to the inside of the warehouse, and is arranged in the cooling coil at intervals in the vertical direction. A cooling device configured to defrost the cooling coil with a plurality of heaters provided;
The inside of the cooling coil is divided into a plurality of divided regions stacked in the vertical direction, and defrosted water dripping on the upper surface thereof is guided toward the air suction surface side of the cooling coil and the air suction surface side of the cooling coil A partition member that flows down in contact with the edges of the
A cooling device, comprising: a control device that performs defrosting for each of the divided regions based on a temperature in each region.
JP2010161384A 2010-07-16 2010-07-16 Cooling system Expired - Fee Related JP5694697B2 (en)

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